[FIELD OF THE INVENTION]
[0001] The present invention relates to a developer supply container detachably mountable
to a developer replenishing apparatus and a developer supplying system, usable with
an electrophotographic image forming apparatus.
[BACKGROUND ART]
[0002] Here, the electrophotographic image forming apparatus forms an image on a recording
material using an electrophotographic image formation type process. The electrophotographic
image forming apparatus includes an electrophotographic copying machine, an electrophotographic
printer (laser beam printer, LED printer, for example), a facsimile machine, a word
processor, a complex machine having a plurality of functions thereof and so on.
[0003] A developer is powder and may be one component toner, two-component toner, or a mixture
of the two-component toner and a carrier.
[0004] Conventionally, a fine particle developer is used in the electrophotographic image
forming apparatus such as the electrophotographic copying machine, printer or the
like. When the developer of a main assembly of the electrophotographic image forming
apparatus is consumed, the developer is supplied into the main assembly of the image
forming apparatus using a developer supply container.
[0005] The developer is extremely fine powder, and therefore, in order to prevent scattering
of the developer during exchanging operation for the developer supply, the developer
is stably discharged using the air through a small opening, as is known.
[0006] For example, in a supplying type disclosed in Japanese Laid-open Patent Application
2010-256894, a pump portion capable of raising and reducing the pressure in the developer supply
container relative to the ambient air by a drive received from the image forming apparatus
is provided, so that the air is taken in the container and then the developer is discharged
through a discharge opening.
[DISCLOSURE OF THE INVENTION]
[0007] As for the developer supply container before use, the pressure in the container may
rise or drop when the temperature changes due to the state of transportation and/or
the variation of the ambient conditions. In such a case, with the structure in which
the developer is supplied using the pump portion, stable discharging performance may
not be provided since the developer is discharged by raising and reducing the pressure
in the container.
[0008] For example, under highland conditions, the pressure in the developer supply container
rises relative to the ambient air with the result of deformation of the container,
or the developer may blow off upon unsealing of the container.
[0009] As a countermeasurement against these problems, a filtering member or the like is
provided to vent the container in a conventional example. However, with the structure
in which the developer is supplied, the air leakage occurs through the filtering member
upon the developer discharging by the pump portion, and therefore, it is difficult
to raise and reduce the pressure in the container relative to the ambient air. As
a result, loosening of the developer around the discharge opening by the sufficient
air introduced from the discharge opening of the container, and/or discharging of
the developer through the discharge opening together with the air having been taken
in, would be difficult.
[0010] It would be considered that the operating condition of the pump is enhanced to compensate
for the air leakage through the filtering member, or the venting performance of the
filtering member is decreased to prevent the influence against the pumping performance.
[0011] However, in such cases, a suction and discharging efficiency of the pump deteriorates,
and the venting performance before the use is insufficient.
[0012] It is a object of the present invention to provide a developer supply container and
a developer supplying system with which when the developer is supplied using a pump
portion, the developer can be stably and efficiently supplied irrespective of ambient
condition or the like.
[0013] A typical structure for accomplishing the object is developer supply container comprising
a developer accommodating portion for accommodating developer; a discharge opening
for discharging the developer from said developer accommodating portion; a pump portion
capable of changing an internal pressure of said developer accommodating portion so
as to discharge the developer through said discharge opening; a venting portion for
permitting venting between an inside and an outside of said developer accommodating
portion while preventing flowing of the developer out of said developer accommodating
portion; and a ventilation blocking portion for blocking venting of said venting portion
at least when said pump portion operates.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0014]
Figure 1 is a sectional view of an example of an image forming apparatus.
Figure 2 is a perspective view showing the image forming apparatus of Figure 1.
Figure 3 is a perspective view showing a developer replenishing apparatus.
Figure 4 is a perspective view of the developer replenishing apparatus of Figure 3
as seen in another angle.
Figure 5 is a sectional view of the developer replenishing apparatus.
Figure 6 is a block diagram illustrating a function and a structure of a control device.
Figure 7 is a flow chart illustrating a flow of a supplying operation.
Figure 8 is a sectional view illustrating a developer replenishing apparatus not having
a hopper and a mounting state of the developer supply container.
Figure 9 is a perspective view illustrating the developer supply container.
Figure 10 is a sectional view illustrating the developer supply container.
Figure 11 is a sectional view of the developer supply container in which discharge
opening and inclined surface are connected.
Figure 12 is a Table of measured discharge amounts of kinds of the developers when
the kind of the developer and the size of the discharge opening are changed.
Part (a) of Figure 13 is a perspective view of a blade used in a device for measuring
flowability energy, and (b) is a schematic view of a measuring device.
Figure 14 is a graph showing relation between a diameter of the discharge opening
and discharge amount.
Figure 15 is a graph showing a relation between filling amount in the container and
the discharge amount.
Figure 16 is a sectional view illustrating a state of mounting the developer supply
container to the developer replenishing apparatus.
Figure 17 is a perspective view illustrating the developer supply container and a
part of an operation state of the developer replenishing apparatus.
Figure 18 is a perspective view illustrating the developer supply container and a
part of an operation state of the developer replenishing apparatus.
Figure 19 is a sectional view illustrating and developer supply container and a part
of the operation state of the developer replenishing apparatus.
Figure 20 is a sectional view illustrating and developer supply container and a part
of the operation state of the developer replenishing apparatus.
Figure 21 illustrates a change of an internal pressure of the developer accommodating
portion in the apparatus and the system of the present invention.
Part (a) of Figure 22 is a block diagram of a developer supplying system (embodiment)
used in a verification experiment, and (b) is a schematic Figure illustrating a phenomenon-in
the developer supply container.
Part (a) of Figure 23 is a block diagram showing the developer supplying system (comparison
example) used in the verification experiment and (b) is a schematic Figure illustrating
a phenomenon-in the developer supply container.
Figure 24 is a sectional view of a model illustrating a pressure variation in the
developer supply container.
Figure 25 is a sectional view of a developer supply container of another example of
the structure in the state before unsealing by an openable member.
Figure 26 is a sectional view of a developer supply container of another example of
the structure in the state after unsealing by an openable member.
Figure 27 is a sectional view illustrating a developer supply container according
to a second embodiment.
Figure 28 is a sectional view illustrating a developer supply container according
to a third embodiment.
Figure 29 is a sectional view illustrating a developer supply container according
to a third embodiment.
Figure 30 is a perspective view illustrating a developer supply container according
to a fourth embodiment.
Figure 31 is a perspective view illustrating a developer replenishing apparatus according
to a fourth embodiment.
Figure 32 is a sectional view illustrating a state in which the developer supply container
according to the fourth embodiment is mounted to the developer replenishing apparatus.
Figure 33 is a sectional view illustrating a developer supply container of another
structure according to the fourth embodiment.
Figure 34 is a sectional view illustrating a state in which the developer supply container
of said another structure according to the fourth embodiment is mounted to the developer
receiving apparatus.
Figure 35 is a perspective view illustrating a developer supply container according
to a fifth embodiment.
Figure 36 is a sectional view of the developer supply container of Figure 35.
Figure 37 is a perspective view illustrating a developer supply container according
to a sixth embodiment.
Figure 38 is a perspective view illustrating a developer supply container according
to a sixth embodiment.
Figure 39 is a perspective view illustrating a developer supply container according
to a sixth embodiment.
Figure 40 is a perspective view illustrating a developer supply container according
to a seventh embodiment.
Figure 41 is a sectional perspective view illustrating a developer supply container
according to a seventh embodiment.
Figure 42 is a partially sectional view illustrating a developer supply container
according to a seventh embodiment.
Figure 43 is a sectional view illustrating another example of a seventh embodiment.
Part (a) of Figure 44 is a front view of a mounting portion of a developer replenishing
apparatus according to an eighth embodiment and (b) is an enlarged perspective view
of an inside portion of the mounting portion.
Part (a) of Figure 45 is a perspective view illustrating the developer supply container
according to the eighth embodiment, (b) is a perspective view around a neighborhood
of a discharge opening, and (c) and (d) are a front view and a sectional views illustrating
a state in which the developer supply container is mounted to the mounting portion
of the developer replenishing apparatus.
In Figure 46, part (a) is a perspective view of a portion illustrating the developer
accommodating portion according to the eighth embodiment, (b) is a sectional perspective
view illustrating the developer supply container, (c) is a sectional view illustrating
an inner surface of a flange portion, and (d) is a sectional view of the developer
supply container.
In Figure 47, parts (a) and (b) are sectional views illustrating a suction and discharging
operation of the pump portion in the developer supply container according to the eighth
embodiment.
Figure 48 is an extended elevation of a cam groove configuration of the developer
supply container.
Figure 49 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 50 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 51 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 52 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 53 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 54 is a development of an example of a cam groove configuration of the developer
supply container.
Figure 55 is a graph and a Table of a change of an internal pressure of a developer
supply container and a developer discharging amount.
In Figure 56, part (a) is a perspective view illustrating a structure of a developer
supply container according to a ninth embodiment, and (b) is a sectional view illustrating
a structure of the developer supply container.
Figure 57 is a sectional view showing a structure of a developer supply container
according to a tenth embodiment.
In Figure 58, part (a) is a perspective view showing a structure of a developer supply
container according to an eleventh embodiment, (b) is a sectional view of the developer
supply container, (c) is a perspective view showing a cam gear, and (d) is a partial
enlarged view of a rotational engaging portion of the cam gear.
In Figure 59, part (a) is a perspective view illustrating a structure of a developer
supply container according to a twelfth embodiment, (b) is a sectional view illustrating
a structure of the developer supply container.
In Figure 60, part (a) is a perspective view illustrating a structure of a developer
supply container according to a thirteenth embodiment, and (b) is a sectional view
illustrating a structure of the developer supply container.
In Figure 61, parts (a) - (d) illustrate an operation of a drive converting mechanism.
In Figure 62, part (a) is a perspective view illustrating a structure of the developer
supply container according to a fourteenth embodiment, and (b) and (c) illustrate
an operation of a drive converting mechanism.
Figure 63 is a perspective view of a portion of a structure of a developer supply
container according to a fifth embodiment.
In Figure 64, part (a) is a sectional perspective view of a structure of a developer
supply container according to a fifteenth embodiment, (b) and (c) are sectional views
of suction and discharging operations of the pump portion.
In Figure 65, part (a) is a perspective view illustrating another example of the developer
supply container according to the fifteenth embodiment, and (b) illustrates a coupling
portion of the developer supply container.
In Figure 66, part (a) is a sectional perspective view of a structure of a developer
supply container according to a fifteenth embodiment, (b) and (c) are sectional views
of suction and discharging operations of the pump portion.
In Figure 67, part (a) is a perspective view illustrating a structure of a developer
supply container according to a seventeenth embodiment, (b) is a sectional perspective
view illustrating a structure of the developer supply container, (c) illustrates an
end portion of the developer accommodating portion, and (d) and (e) illustrate the
suction and discharging operations of the pump portion.
In Figure 68, part (a) is a perspective view illustrating a structure of a developer
supply container according to an eighteenth embodiment, (b) is a perspective view
illustrating a structure of a flange portion, and (c) is a perspective view illustrating
a structure of a cylindrical portion.
In Figure 69, parts (a) and (b) are sectional views illustrating suction and discharging
operations of the pump portion of a developer supply container according to the eighteenth
embodiment.
Figure 70 illustrates a structure of a pump portion of the developer supply container
according to the eighteenth embodiment.
In Figure 71, parts (a) and (b) are schematic sectional views illustrating a structure
of a-developer supply container according to a nineteenth embodiment.
In Figure 72, parts (a) and (b) are perspective views illustrating a cylindrical portion
and a flange portion of a developer supply container according to a twentieth embodiment.
In Figure 73, parts (a) and (b) are partially sectional perspective views of developer
supply container according to the twentieth embodiment.
Figure 74 is a time chart showing a relation between the operation state of a pump
and opening and closing timing of a rotatable shutter in the twentieth embodiment.
Figure 75 is a partially sectional perspective view illustrating a developer supply
container according to a twenty first embodiment.
In Figure 76, parts (a)-(c) are partially sectional views showing the operation states
of a pump portion according to the twenty first embodiment.
Figure 77 is a time chart illustrating a relation between an operation state of the
pump and opening and closing timing of a stop valve in the twenty first embodiment.
In Figure 78, part (a) is a perspective view of a portion of a developer supply container
according to a twenty second embodiment, (b) is a perspective view of a flange portion,
and (c) is a sectional view of the developer supply container.
In Figure 79, part (a) is a perspective view showing a structure of a developer supply
container according to a twenty third embodiment, and (b) is a sectional perspective
view of the developer supply container.
Figure 80 is a partially sectional perspective view illustrating a structure of a
developer supply container according to a twenty third embodiment.
[PREFERRED EMBODIMENTS OF THE INVENTION]
[0015] Embodiments of a developer supply container and a developer supplying system according
to the present invention will be described specifically. In the following description,
various structures of the developer supply container may be replaced with other known
structures having similar functions within the scope of the concept of invention unless
otherwise stated. In other words, the present invention is not limited to the specific
structures of the embodiments which will be described hereinafter, unless otherwise
stated.
[First embodiment]
[0016] Referring to Figure 1, the description will be made as to a structure of an example
of an image forming apparatus which is an electrophotographic image forming apparatus
to which a developer supply container as a developer accommodating container according
to the present invention is mountable.
<Electrophotographic image forming apparatus>
[0017] In the Figure, designated by 100 is a main assembly of the copying machine (main
assembly of the image forming apparatus or main assembly of the apparatus). Designated
by 101 is an original which is placed on an original supporting platen glass 102.
A light image corresponding to image information of the original is imaged on an electrophotographic
photosensitive member 104 (photosensitive drum) by way of a plurality of mirrors M
of an optical portion 103 and a lens Ln, so that an electrostatic latent image is
formed. The electrostatic latent image is visualized with toner as a developer (dry
powder) by a dry type developing device (one component developing device) 201a.
[0018] Of the recording materials (sheets S) stacked in the cassettes 105, 106, 107 and
108, an optimum sheet P is selected from the cassettes 105 - 108 on the basis of a
sheet size of the original 101 or information inputted by the operator (user) from
a liquid crystal operating portion of the copying machine. The recording material
is not limited to a sheet of paper, but OHP sheet or another material can be used
as desired.
[0019] One sheet S supplied by a separation and feeding device 105A, 106A, 107A and 108A
is fed to registration rollers 110 along a feeding portion 109. The sheet P is fed
at timing synchronized with rotation of a photosensitive member 104 and with scanning
of an optical portion 103. An image of the developer formed on the photosensitive
member 104 is transferred onto the sheet S by a transfer charger 111. Then, the sheet
S carrying the developed image (toner image) transferred thereonto is separated from
the photosensitive member 104 by the separation charger 112.
[0020] Thereafter, the sheet P fed by the feeding portion 113 to a fixing portion 114 is
subjected to heat and pressure in a fixing portion 114 so that the developed image
on the sheet P is fixed, and then passes through a discharging/reversing portion 115,
in the case of one-sided copy mode, and subsequently the sheet P is discharged to
a discharging tray 117 by discharging rollers 116. In the case of a duplex copy, the
sheet is fed to the registration rollers 110 by way of a re-feeding paths 119, 120
by control of a flapper 118 of the discharging/reversing portion 115, and thereafter,
is discharged to the discharging tray 117 through the similar path as with the case
of the one-sided copy.
[0021] In an apparatus main assembly 100, the developing device 201 as developing means,
a cleaning device 202, a primary charger 203 and so on are provided around the photosensitive
drum 104.
[0022] The developing device 201 develops the electrostatic latent image formed on the uniformly
charged photosensitive member 104 by the optical portion 103 in accordance with image
information of the 101, by depositing the developer onto the latent image. A developer
supply container 1 for supplying the developer as the developer into the developing
device 201 is detachably mounted to the apparatus main assembly 100 by the user.
[0023] In this embodiment, the one component magnetic toner is used as the developer to
be supplied from a developer supply container 1, but the present invention is not
limited to the example and includes other examples which will be described hereinafter.
[0024] Specifically, in the case that a one component developing device using the one component
non-magnetic toner is employed, the one component non-magnetic toner is supplied as
the developer. In addition, in the case that a two component developing device using
a two component developer containing mixed magnetic carrier and non-magnetic toner
is employed, the non-magnetic toner is supplied as the developer. In such a case,
both of the non-magnetic toner and the magnetic carrier may be supplied as the developer.
[0025] The developing device 201 comprises a developing device 201b, and a developer hopper
portion 201a as a developer supply portion for receiving the developer from the developer
supply container 1. The developer hopper portion 201a comprises a stirring member
201c for stirring the developer supplied from the developer supply container 1. The
developer stirred by the stirring member 201c is fed to the developing device 201b
by a magnet roller 201d. The developing device 201b comprises a developing roller
201f and a feeding member 201e. The developer fed from the developer hopper portion
201a by the magnet roller 201d is fed to the developing roller 201f by the feeding
member 201e and is supplied to the photosensitive drum 104 by the developing roller
201f.
[0026] The cleaning device 202 removes the developer remaining on the photosensitive drum
104. The primary charger 203 charges the photosensitive drum 104.
[0027] Figure 2 is an outer appearance of the image forming apparatus. When the user opens
a developer supply container exchange front cover 40 an exchange front cover 40 (exchange
front cover) which is a part of an outer casing shown in Figure 2, a part of a developer
replenishing apparatus 8 appears. By inserting the developer supply container 1 in
the developer replenishing apparatus 8, a state capable of supplying is established.
When the user takes the developer supply container 1 out of the apparatus main assembly
100, the operation opposite to that for the mounting is carried out, by which the
developer supply container 1 is taken in the maintenance operation for the main assembly
of the device 100, a front cover 100c is opened and closed, but another structure
is usable.
<Developer replenishing apparatus>
[0028] Referring to Figures 3, 4 and 5, the developer replenishing apparatus 8 will be described.
[0029] Figure 3 is a schematic perspective view of the developer replenishing apparatus
8. Figure 4 is a schematic perspective view of the developer replenishing apparatus
8 as seen from a back side of Figure3. Figure 5 is a sectional view of the developer
replenishing apparatus 8.
[0030] As shown in Figures 3 and 5, the developer replenishing apparatus 8 is provided with
a mounting portion (mounting space) to which the developer supply container 1 is demountable
(detachably mountable). It is provided also with a developer receiving port for receiving
the developer discharged from a discharge opening (discharging port) of the developer
supply container 1 which will be described hereinafter. A diameter of the developer
receiving port 8a is desirably substantially the same as that of the discharge opening
1c of the developer supply container 1 from the standpoint of preventing as much as
possible contamination of the inside of a mounting portion 8f with the developer.
When the diameters of the developer receiving port 8a and the discharge opening are
the same, the deposition of the developer to and the resulting contamination of the
inner surface other than the port and the opening can be avoided.
[0031] In this example, the developer receiving port 8a is a minute opening (pin hole) correspondingly
to the discharge opening 1c of the developer supply container 1, and the diameter
is approx. 2 mm ϕ.
[0032] There is provided a L-shaped positioning guide (holding member) 8b for fixing a position
of the developer supply container 1, so that the mounting direction of the developer
supply container 1 to the mounting portion 8f is the direction indicated by an arrow
A. The removing direction of the developer supply container 1 from the mounting portion
8f is opposite to the direction of arrow A.
[0033] In addition, lower portion of the developer receiving apparatus 8 is provided with
hopper 8 g for temporarily accumulating the developer. In the hopper 8g, there are
provided a feeding screw 11 for feeding the developer into the developer hopper portion
201a which is a part of the developing device 201, and an opening 8e in fluid communication
with the developer hopper portion 201a. In this embodiment, a volume of the hopper
8 g is 130 cm^3.
[0034] As shown in Figures 3 and 4, the developer replenishing apparatus 8 is provided with
a locking member 9 including a locking portion 9a for locking with a locking portion
3 (Figure 9) of the developer supply container 1 which will be described hereinafter.
Shown in Figure 4, the locking portion 9a is connected with a rail portion 9b which
is held by an engageable member guide portion 8d of the developer replenishing apparatus
8 and which is movable in the up and down directions in the Figure. The rail portion
9b is provided with a gear portion 9c which is engaged with a gear 10. The gear 10
is connected with a driving motor 500. By a control device 600 effecting such a control
that the rotational moving direction of a driving motor 500 provided in the image
forming apparatus 100 is periodically reversed, the locking member 9 reciprocates
in the up and down directions in the Figure along the elongated hole 8c.
[0035] The locking member 9 is provided with a tapered portion 9d at the free end thereof
taking into account an insertion property into the locking portion 3 of the developer
supply container 1 which will be described hereinafter, and is round bar configuration.
[0036] An engaging portion 12 is provided at a predetermined position of an internal wall
surface of the mounting portion 8f. As will be described hereinafter, the engaging
portion 12 operates the shutter member 52 when the developer supply container 1 is
mounted.
< developer supply control by developer replenishing apparatus >
[0037] Referring to Figures 6 and 7, a developer supply control by the developer replenishing
apparatus 8 will be described. Figure 6 is a block diagram illustrating the function
and the structure of the control device 600, and Figure 7 is a flow chart illustrating
a flow of the supplying operation.
[0038] In this example, a amount of the developer temporarily accumulated in the hopper
8 g (height of the developer level) is limited so that the developer does not flow
reversely into the developer supply container 1 from the developer replenishing apparatus
8 by the suction operation of the developer supply container 1 which will be described
hereinafter. For this purpose, in this example, a developer sensor 8k (Figure 5) is
provided to detect the amount of the developer accommodated in the hopper 8g. As shown
in Figure 6, the control device 600 controls the operation/non-operation of the driving
motor 500 in accordance with an output of the developer sensor 8k by which the developer
is not accommodated in the hopper 8 g beyond a predetermined amount. A flow of a control
sequence therefor will be described. First, as shown in Figure 7, the developer sensor
8k checks the accommodated developer amount in the hopper 8g. When the accommodated
developer amount detected by the developer sensor 8k is discriminated as being less
than a predetermined amount, that is, when no developer is detected by the developer
sensor 8k, the driving motor 500 is actuated to execute a developer supplying operation
for a predetermined time period (S101).
[0039] When the accommodated developer amount detected with developer sensor 8k is discriminated
as having reached the predetermined amount, that is, when the developer is detected
by the developer sensor 8k, as a result of the developer supplying operation, the
driving motor 500 is deactuated to stop the developer supplying operation (S102).
By the stop of the supplying operation, a series of developer supplying steps is completed.
[0040] Such developer supplying steps are carried out repeatedly whenever the accommodated
developer amount in the hopper 8 g becomes less than a predetermined amount as a result
of consumption of the developer by the image forming operations.
[0041] In this example, the developer discharged from the developer supply container 1 is
stored temporarily in the hopper 8g, and then is supplied into the developing device
201, but the following structure of the developer replenishing apparatus can be employed.
[0042] Particularly in the case of a low speed image forming apparatus 100, the main assembly
is required to be compact and low in cost. In such a case, it is desirable that the
developer is supplied directly to the developing device 201, as shown in Figure 8.
More particularly, the above-described hopper 8 g is omitted, and the developer is
supplied directly into the developing device 201a from the developer supply container
1. Figure 8 shows an example using a two component developing device 201 a developer
replenishing apparatus. The developing device 201 comprises a stirring chamber into
which the developer is supplied, and a developer chamber for supplying the developer
to the developing roller 201f, wherein the stirring chamber and the developer chamber
are provided with screws 201h rotatable in such directions that the developer is fed
in the opposite directions from each other. The stirring chamber and the developer
chamber are communicated with each other in the opposite longitudinal end portions,
and the two component developer are circulated the two chambers. The stirring chamber
is provided with a magnetometric sensor 201 g for detecting a toner content of the
developer, and on the basis of the detection result of the magnetometric sensor 201g,
the control device 600 controls the operation of the driving motor 500. In such a
case, the developer supplied from the developer supply container is non-magnetic toner
or non-magnetic toner plus magnetic carrier.
[0043] In this example, as will be described hereinafter, the developer in the developer
supply container 1 is hardly discharged through the discharge opening 1c only by the
gravitation, but the developer is by a discharging operation by a pump 2, and therefore,
variation in the discharge amount can be suppressed. Therefore, the developer supply
container 1 which will be described hereinafter is usable for the example of Figure
8 lacking the hopper 8g.
<Developer supply container>
[0044] Referring to Figures 9 and 10, the developer supply container 1 of this embodiment
will be described. Figure 9 is a perspective view of the developer supply container
1 of this embodiment. Figure 10 is a sectional view of the developer supply container
1.
[0045] As shown in Figures 9 and 10, the developer supply container 1 comprises a container
body 1a for accommodating the developer and a developer accommodating space 1b for
accommodating the developer. Here, the developer accommodating space 1b is an inside
spaces of the container body 1a and the pump portion 2 which can accommodate the developer.
In this example, the developer accommodating space 1b accommodates toner which is
dry powder having a volume average particle size of 5 µm - 6 µm.
(Pump portion)
[0046] The developer supply container 1 comprises a pump portion 2 which switches alternately
and repeatedly an internal pressure of the developer accommodating space 1b by a driving
force received by a drive inputting portion between a state lower than the ambient
pressure and a state higher than the ambient pressure. The pump portion of this embodiment
is flexible to change the volume of the developer accommodating space 1b, and as shown
in Figures 9 and 10, and includes crest and bottom portions periodically and alternately
provided, and can be expanded and contracted along the folds. When the bellow-like
pump portion 2 of this embodiment is employed, the variation of the volume change
amount relative to the expansion and contraction amount can be decreased, and therefore,
a stable volume changing operation can be accomplished.
[0047] In this embodiment, the entire volume of the developer accommodating space 1b is
480 cm^3, of which the volume of the pump portion 2 is 160 cm^3 (in the free state
of the expansion-and-contraction portion 2a), and in this example, the pumping operation
is effected in the pump portion (2) expansion direction from the length in the free
state.
[0048] The volume change amount by the expansion and contraction of the expansion-and-contraction
portion 2a of the pump portion 2 is 15 cm^3, and the total volume at the time of maximum
expansion of the pump portion 2 is 495 cm^3. The developer supply container 1 is filled
with 240 g of developer.
[0049] The driving motor 500 for driving the locking member 9 is controlled by the control
device 600 to provide a volume change speed of 90 cm^3/s.
[0050] The state (decompressed state, negative pressure state) in which the internal pressure
of the container body 1a (developer accommodating space 1b) is lower than the ambient
pressure (external air pressure) and the state (compressed state, positive pressure
state) in which the internal pressure is higher than the ambient pressure are alternately
repeated at a predetermined cyclic period. Here, the ambient pressure (external air
pressure) is the pressure under the ambient condition in which the developer supply
container 1 is placed. Thus, the developer is discharged through the discharge opening
1c by changing a pressure (internal pressure) of the container body 1a. In this example,
it is changed (reciprocated) between 480 - 495 cm^3 at a cyclic period of 0.3 sec.
[0051] The volume change amount and the volume change speed can be properly set in consideration
of the required discharge amount from the developer replenishing apparatus 8 side.
[0052] Although the pump portion 2 this embodiment is bellow-like, other pumps are usable
if the air amount (pressure) in the developer accommodating space 1b can be changed.
For example, the pump portion 2 may be a single-shaft eccentric screw pump. In this
case, an opening for suction and discharging of the single-shaft eccentric screw pump
is required, and such an opening requires an additional filter or the like in order
to prevent the leakage of the developer therethrough. In addition, a single-shaft
eccentric screw pump requires a very high torque to operate, and therefore, the load
to the main assembly 100 of the image forming apparatus increases. Therefore, the
bellow-like pump is preferable since it is free of such problems.
[0053] The developer accommodating space 1b may be only the inside space of the pump portion
2. In this case, the pump portion 2 also functions as the developer accommodating
space 1b.
[0054] A connecting portion 2b of the pump portion 2 and the connected portion 1i of the
container body 1a are unified by welding to prevent leakage of the developer, that
is, to keep the hermetical property of the developer accommodating space 1b.
[0055] As described above, the developer supply container 1 of this embodiment, the inside
of the developer accommodating space 1b accommodating the developer is compressed
and decompressed by the pump portion, thereby to discharge the developer from the
inside into the developer replenishing apparatus 8. The container body 1 has an enough
rigidity to avoid collision or extreme expansion against the pressure change of the
inside of the developer accommodating space 1b.
[0056] In view of this, this example employs polystyrene resin material as the materials
of the developer container body 1a and employs polypropylene resin material as the
material of the pump portion 2. As for the material for the container body 1a, other
resin materials such as ABS, polyester, polyethylene, for example are usable if they
have enough durability against the pressure. Alternatively, metal is usable.
[0057] As for the material of the pump portion 2, any material is usable if it is expansible
and contractable enough to change the internal pressure of the space in the developer
accommodating space 1b by the volume change, and the examples includes thin formed
ABS (acrylonitrile, butadiene, styrene copolymer resin material), polystyrene, polyester,
polyethylene materials, rubber or other flexible material.
[0058] They may be integrally molded of the same material through an injection molding method,
a blow molding method or the like if the thicknesses are properly adjusted for the
pump portion 2b and the container body 1a, for example.
(Drive inputting portion)
[0059] The developer supply container 1 is provided with a locking portion 3 as a drive
inputting portion (driving force receiving portion, drive connecting portion, engaging
portion) which is engageable with the driving mechanism of the developer replenishing
apparatus 8 and which receives a driving force for driving the pump portion 2 from
the driving mechanism. In this embodiment, the locking portion 3 engageable with the
locking member 9 of the developer receiving apparatus 8 is mounted to an upper end
of the pump portion 2.
[0060] The locking portion 3 is provided with a locking hole 3a in the center portion as
shown in Figure9. When the developer supply container 1 is mounted to the mounting
portion 8f (Figure 3), the locking member 9 is inserted into a locking hole 3a, so
that they are unified (slight play is provided for easy insertion). As shown in Figure
9, the relative position between the locking portion 3 and the locking member 9 in
arrow p direction and arrow q direction which are expansion and contracting directions
of the expansion-and-contraction portion 2a. It is preferable that the pump portion
2 and the locking portion 3 are molded integrally using an injection molding method
or a blow molding method.
[0061] The locking portion 3 unified substantially with the locking member 9 in this manner
receives a driving force for expanding and contracting the expansion-and-contraction
portion 2a of the pump portion 2 from the locking member 9. As a result, with the
vertical movement of the locking member 9, the expansion-and-contraction portion 2a
of the pump portion 2 is expanded and contracted.
[0062] The pump portion 2 functions as an air flow generating mechanism for producing alternately
and repeatedly the air flow into the developer supply container and the air flow to
the outside of the developer supply container through the discharge opening 1c by
the driving force received by the locking portion 3 functioning as the drive inputting
portion.
[0063] In this embodiment, the use is made with the round bar locking member 9 and the round
hole locking portion 3 to substantially unify them, but another structure is usable
if the relative position therebetween can be fixed with respect to the expansion and
contracting direction (arrow p direction and arrow q direction) of the expansion-and-contraction
portion 2a. For example, the locking portion 3 is a rod-like member, and the locking
member 9 is a locking hole; the cross-sectional configurations of the locking portion
3 and the locking member 9 may be triangular, rectangular or another polygonal, or
may be ellipse, star shape or another shape. Or, another known locking structure is
usable.
(Configuration of lower portion of container)
[0064] A bottom end portion of the container body 1a is provided with a discharge opening
1c for passage of the developer. As shown in Figure 10, an inclined surface 1f is
formed toward the discharge opening 1c in a lower portion of the container body 1a,
and the developer accommodated in the developer accommodating space 1b slides down
on the inclined surface 1f by the gravity toward a neighborhood of the discharge opening
1c. In this embodiment, the inclination angle of the inclined surface 1f (angle relative
to a horizontal surface in the state that the developer supply container 1 is set
in the developer replenishing apparatus 8) is larger than an angle of rest of the
toner (developer).
[0065] As for the configuration of the peripheral portion of the discharge opening 1c, as
shown in Figure 10, the configuration of the connecting portion between the discharge
opening 1c and the inside of the container body 1a may be flat (1W in Figure 10),
or as shown in Figure 11, the discharge opening 1c may be connected with the inclined
surface 1f.
[0066] The flat configuration shown in Figure 10 provides high space efficiency in the direction
of the height of the developer supply container 1, and the configuration connecting
with the inclined surface 1f shown in Figure 11 provides the reduction of the remaining
developer because the developer remaining on the inclined surface 1f falls to the
discharge opening 1c. As described above, the configuration of the peripheral portion
of the discharge opening 1c may be selected properly depending on the situation.
(Flowability of developer and size of discharge opening)
[0067] In this example, the size of the discharge opening 1c of the developer supply container
1 is so selected that in the orientation of the developer supply container 1 for supplying
the developer into the developer replenishing apparatus 8, the developer is not discharged
to a sufficient extent, only by the gravitation. The opening size of the discharge
opening 1c is so small that the discharging of the developer from the developer supply
container is insufficient only by the gravitation, and therefore, the opening is called
pin hole hereinafter. In other words, the size of the opening is determined such that
the discharge opening 1c is substantially clogged. This is expectedly advantageous
in the following points:
- (1) the developer does not easily leak through the discharge opening 1c;
- (2) excessive discharging of the developer at time of opening of the discharge opening
1c can be suppressed; and
- (3) the discharging of the developer can rely dominantly on the discharging operation
by the pump portion.
[0068] The inventors have investigated as to the size of the discharge opening 1c not enough
to discharge the toner to a sufficient extent only by the gravitation. The verification
experiment (measuring method) and criteria will be described.
[0069] A rectangular parallelepiped container of a predetermined volume in which a discharge
opening (circular) is formed at the center portion of the bottom portion is prepared,
and is filled with 200 g of developer; then, the filling port is sealed, and the discharge
opening is plugged; in this state, the container is shaken enough to loosen the developer.
The rectangular parallelepiped container has a volume of 1000 cm^3, 90 mm in length,
92 mm width and 120 mm in height.
[0070] Thereafter, as soon as possible the discharge opening is unsealed in the state that
the discharge opening is directed downwardly, and the amount of the developer discharged
through the discharge opening is measured. At this time, the rectangular parallelepiped
container is sealed completely except for the discharge opening. In addition, the
verification experiments were carried out under the conditions of the temperature
of 24 degree C and the relative humidity of 55 %.
[0071] Using these processes, the discharge amounts are measured while changing the kind
of the developer and the size of the discharge opening. In this example, when the
amount of the discharged developer is not more than 2g, the amount is negligible,
and therefore, the size of the discharge opening at that time is deemed as being not
enough to discharge the developer sufficiently only by the gravitation.
[0072] The developers used in the verification experiment are shown in Figure 12. The kinds
of the developer are one component magnetic toner, non-magnetic toner for two component
developer developing device and a mixture of the non-magnetic toner and the magnetic
carrier.
[0073] As for property values indicative of the property of the developer, the measurements
are made as to angles of rest indicating flowabilities, and fluidity energy indicating
easiness of loosing of the developer layer, which is measured by a powder flowability
analyzing device (Powder Rheometer FT4 available from Freeman Technology).
[0074] Referring to Figure 13, a measuring method for the fluidity energy will be described.
Here, Figure 13 is a schematic view of a device for measuring the fluidity energy.
[0075] The principle of the powder flowability analyzing device is that a blade is moved
in a powder sample, and the energy required for the blade to move in the powder, that
is, the fluidity energy, is measured. The blade is of a propeller type, and when it
rotates, it moves in the rotational axis direction simultaneously, and therefore,
a free end of the blade moves helically.
[0076] The propeller type blade 51 is made of SUS (type=C210) and has a diameter of 48 mm,
and is twisted smoothly in the counterclockwise direction. More specifically, from
a center of the blade of 48 mm x 10 mm, a rotation shaft extends in a normal line
direction relative to a rotation plane of the blade, a twist angle of the blade at
the opposite outermost edge portions (the positions of 24 mm from the rotation shaft)
is 70°, and a twist angle at the positions of 12 mm from the rotation shaft is 35°.
[0077] The fluidity energy is total energy provided by integrating with time a total sum
of a rotational torque and a vertical load when the helical rotating blade 51 enters
the powder layer and advances in the powder layer. The value thus obtained indicates
easiness of loosening of the developer powder layer, and large fluidity energy means
less easiness and small fluidity energy means greater easiness.
[0078] In this measurement, as shown in Figure 13, the developer T is filled up to a powder
surface level of 70 mm (L2 in Figure 32) into the cylindrical container 53 having
a diameter ϕ of 50 mm (volume = 200 cc, L1 (Figure 13) = 50 mm) which is the standard
part of the device. The filling amount is adjusted in accordance with a bulk density
of the developer to measure. The blade 54 of ϕ48 mm which is the standard part is
advanced into the powder layer, and the energy required to advance from depth 10 mm
to depth 30 mm is displayed.
[0079] The set conditions at the time of measurement are, The set conditions at the time
of measurement are, The rotational speed of the blade 51 (tip speed = peripheral speed
of the outermost edge portion of the blade) is 60 mm/s: The blade advancing speed
in the vertical direction into the powder layer is such a speed that an angle θ (helix
angle) formed between a track of the outermost edge portion of the blade 51 during
advancement and the surface of the powder layer is 10°: The advancing speed into the
powder layer in the perpendicular direction is 11 mm/s (blade advancement speed in
the powder layer in the vertical direction = (rotational speed of blade) x tan (helix
angle x n/180)): and The measurement is carried out under the condition of temperature
of 24 degree C and relative humidity of 55 %
[0080] The bulk density of the developer when the fluidity energy of the developer is measured
is close to that when the experiments for verifying the relation between the discharge
amount of the developer and the size of the discharge opening, is less changing and
is stable, and more particularly is adjusted to be 0.5g/cm^3.
[0081] Figure 14 shows the verification experiments were carried out for the developers
(Figure 12) with the measurements of the fluidity energy in such a manner. Figure
14 is a graph showing relations between the diameters of the discharge openings and
the discharge amounts with respect to the respective developers.
[0082] From the verification results shown in Figure 14, it has been confirmed that the
discharge amount through the discharge opening is not more than 2 g for each of the
developers A - E, if the diameter ϕ of the discharge opening is not more than 4 mm
(12.6 mm^2 in the opening area (circle ratio = 3.14)). When the diameter ϕ discharge
opening exceeds 4 mm, the discharge amount increases sharply.
[0083] The diameter ϕ of the discharge opening is preferably not more than 4 mm (12.6 mm^2
of the opening area) when the fluidity energy of the developer (0.5g/cm^3 of the bulk
density) is not less than 4.3x 10 - 4 kg-m^2/s^2 (J) and not more than 4.14x 10^-3
kg-m^2/s^2 (J).
[0084] As for the bulk density of the developer, the developer has been loosened and fluidized
sufficiently in the verification experiments, and therefore, the bulk density is lower
than that expected in the normal use condition (left state), that is, the measurements
are carried out in the condition in which the developer is more easily discharged
than in the normal use condition.
[0085] The verification experiments were carries out as to the developer A with which the
discharge amount is the largest in the results of Figure 14, wherein the filling amount
in the container were changed in the range of 30 - 300 g while the diameter
φ of the discharge opening is constant at 4 mm. The verification results are shown
in Figure 15. From the results shown in Figure 15, it has been confirmed that the
discharge amount through the discharge opening hardly changes even if the filling
amount of the developer changes.
[0086] From the foregoing, it has been confirmed that by making the diameter ϕ of the discharge
opening not more than 4 mm (12.6 mm^2 in the area), the developer is not discharged
sufficiently only by the gravitation through the discharge opening in the state that
the discharge opening is directed downwardly (supposed supplying attitude into the
developer replenishing apparatus 8 irrespective of the kind of the developer or the
bulk density state.
[0087] On the other hand, the lower limit value of the size of the discharge opening 1c
is preferably such that the developer to be supplied from the developer supply container
1 (one component magnetic toner, one component non-magnetic toner, two component non-magnetic
toner or two component magnetic carrier) can at least pass therethrough. More particularly,
the discharge opening is preferably larger than a particle size of the developer (volume
average particle size in the case of toner, number average particle size in the case
of carrier) contained in the developer supply container 1. For example, in the case
that the supply developer comprises two component non-magnetic toner and two component
magnetic carrier, it is preferable that the discharge opening is larger than a larger
particle size, that is, the number average particle size of the two component magnetic
carrier.
[0088] Specifically, in the case that the supply developer comprises two component non-magnetic
toner having a volume average particle size of 5.5 µm and a two component magnetic
carrier having a number average particle size of 40 µm, the diameter of the discharge
opening 1c is preferably not less than 0.05 mm (0.002 mm^2 in the opening area).
[0089] If, however, the size of the discharge opening 1c is too close to the particle size
of the developer, the energy required for discharging a desired amount from the developer
supply container 1, that is, the energy required for operating the pump 2 is large.
It may be the case that a restriction is imparted to the manufacturing of the developer
supply container 1. When the discharge opening 1c is formed in resin material part
using an injection molding method, the durability of the metal mold part forming the
portion of the discharge opening 1c has to be high. From the foregoing, the diameter
ϕ of the discharge opening 3a is preferably not less than 0.5 mm.
[0090] In this example, the configuration of the discharge opening 1c is circular, but this
is not inevitable. A square, a rectangular, an ellipse or a combination of lines and
curves or the like are usable if the opening area is not more than 12.6 mm^2 which
is the opening area corresponding to the diameter of 4 mm.
[0091] However, a circular discharge opening has a minimum circumferential edge length among
the configurations having the same opening area, the edge being contaminated by the
deposition of the developer. Therefore, the amount of the developer dispersing with
the opening and closing operation of the openable member 5 is small, and therefore,
the contamination is decreased. In addition, with the circular discharge opening,
a resistance during discharging is also small, and a discharging property is high.
[0092] From the foregoing, the size of the discharge opening 1c is preferably such that
the developer is not discharged sufficiently only by the gravitation in the state
that the discharge opening 1c is directed downwardly (supposed supplying attitude
into the developer replenishing apparatus 8). More particularly, a diameter ϕ of the
discharge opening 1c is not less than 0.05 mm (0.002 mm^2 in the opening area) and
not more than 4 mm (12.6 mm^2 in the opening area). Furthermore, the diameter ϕ of
the discharge opening 1c is preferably not less than 0.5 mm (0.2 mm^2 in the opening
area and not more than 4 mm (12.6 mm^2 in the opening area). In this example, on the
basis of the foregoing investigation, the discharge opening 1c is circular, and the
diameter ϕ of the opening is 2 mm.
[0093] In this example, the number of discharge openings 1c is one, but this is not inevitable,
and a plurality of discharge openings 1c a total opening area of the opening areas
satisfies the above-described range. For example, in place of one developer receiving
port 8a having a diameter ϕ of 2 mm, two discharge openings 3a each having a diameter
ϕ of 0.7 mm are employed. However, in this case, the discharge amount of the developer
per unit time tends to decrease, and therefore, one discharge opening 1c having a
diameter ϕ of 2 mm is preferable.
(Opening and closing structure for discharge opening)
[0094] As shown in Figure 10, the discharge opening 1c there are provided a sealing member
4 surrounding a circumference of the discharge opening 1c for preventing leakage of
the developer during transportation, and an openable member 5 for sealing the discharge
opening 1c by compressing the sealing member 4. Before it is set in the apparatus
main assembly 100, the openable member 5 seals the discharge opening 1c to prevent
leakage of the developer from the developer supply container 1 during the transportation
or setting by the user.
[0095] More specifically, the sealing member 4 of an elastic member is bonded and fixed
to the bottom surface of the flange portion 1g, surrounding the circumference of the
discharge opening 1c, thus preventing the developer leakage during transportation
of the developer supply container 1. The openable member 5 for sealing the discharge
opening 1c is provided so as to compress the sealing member 4 between the bottom surface
of the flange portion 1 g and itself.
[0096] The openable member 5 moves to a position for opening the discharge opening 1c with
the mounting operation of the developer supply container by mean of a mounting interrelating
portion, and moves the position for closing the discharge opening 1c in accordance
with a dismounting operation of the developer supply container by means of a dismount
interrelating portion.
[0097] In this embodiment, as the dismount interrelating portion, the openable member 5
is provided with a spring 5d (Figure 27) as an urging member normally urging in the
direction of closing the discharge opening 1c (expanding direction of the spring).
When the developer supply container 1 is taken out of the developer replenishing apparatus
8, the urging of the spring 5d moves the openable member 5 to the position for closing
the discharge opening 1c.
[0098] On the other hand, as for the mounting interrelating portion, the openable member
5 abuts to an end surface of an abutting portion 8h (Figure 3) formed on the developer
replenishing apparatus 8 in interrelation with the mounting operation of the developer
supply container 1, by which the spring 5d contracts to open the opening. At this
time, the flange portion 1 g of the developer supply container 1 is inserted between
a abutting portion 8h and the positioning guide 8b provided in the developer replenishing
apparatus 8, so that a side surface 1j (Figure 9) of the developer supply container
1 abuts to a stopper portion 8i of the developer replenishing apparatus 8. As a result,
the position of the developer supply container 1 relative to the developer replenishing
apparatus 8 in the mounting direction (A direction) is determined (Figure 17).
[0099] The flange portion 1 g is guided by the positioning guide 8b in this manner, and
at the time when the inserting operation of the developer supply container 1 is completed,
the discharge opening 1c and the developer receiving port 8a are aligned with each
other. In addition, when the inserting operation of the developer supply container
1 is completed, the space between the discharge opening 1c and the receiving port
8a is sealed by the sealing member 4 to prevent leakage of the developer to the outside.
[0100] With the inserting operation of the developer supply container 1, the locking member
9 is inserted into the locking hole 3a of the locking portion 3 of the developer supply
container 1 so that they are unified. At this time, the position thereof is determined
by the L shape portion of the positioning guide 8b in the direction (up and down direction
in Figure 3) perpendicular to the mounting direction (A direction), relative to the
developer replenishing apparatus 8, of the developer supply container 1. The flange
portion 1 g as the positioning portion also functions to prevent movement of the developer
supply container 1 in the up and down direction (reciprocating direction of the pump
portion 2).
(Venting portion)
[0101] As shown in Figures 9 and 10, the developer supply container 1 of this embodiment
is provided with a venting portion 50 for blocking discharging of developer to an
outer of the developer accommodating portion but permitting air venting into and out
of the developer accommodating portion.
[0102] The venting portion 50 comprises an air vent (venting hole) 1k provided in a side
surface of the container body 1a and a filtering member 51 covering it, and fundamentally,
the venting portion 50 passes the air from the inside of the developer accommodating
space 1b but blocks the developer. In other words, by the filtering member 51, only
the air can pass into and out of the developer accommodating space 1b. In this embodiment,
a size (area) of the air vent 1k is larger than the size (area) of the discharge opening
1c.
[0103] However, such a slight level of leakage of the developer as is not scatter may be
tolerable. Therefore, in this embodiment, prevention or blocking of discharging or
leakage of developer is not limited to the complete prevention of the discharge of
the developer, but covers the case of a practically non-problematic slight level of
the discharge of the developer (substantial prevention or blocking of discharging
or leakage of developer). This is because if the leakage is so small that the leaked
developer does not scatter, no practical problem arises. However, complete prevention
is desirable since the contamination by developer can be assuredly prevented.
[0104] In this embodiment, the material and/or the fixing method of the filtering member
51 may be any if the required venting performance can be provided.
[0105] Specifically, it may be any material passing the air but hardly passing the developer,
thus separating the air and the developer, and in this embodiment, it is made of PRECISE
(tradename, available from Asahi Kasei Fibers Corp, Japan). In detail, the material
is Spunbond nonwoven fabric, an average pore size thereof is 5 (µm), and an air permeation
resistance thereof on the basis of Gurley method is 2.5 (sec). By making the average
pore size of the filtering member 51 smaller than the particle size of the toner (volume
average particle size), the developer can be prevented from passing the filtering
member. This is not inevitable, and it may be made of Nylon or paper. In addition,
another example is resin material or metal or the like provided with a great number
of fine holes. A great number of fine holes (pin holes) may be formed directly through
the molded part of the developer supply container if practicable.
[0106] The size and/or position of the air vent 1k can be selected freely as long as the
required venting performance can be provided. Particularly, as regards the size, a
larger size is preferable in order to provide the sufficient venting performance before
use. However, as will be described hereinafter, it is required to disable the venting
performance during the developer discharging by the pump porting operation, a proper
size is selected desirably. In this embodiment, the air vent 1k has a diameter of
5 mm.
[0107] In this embodiment, the filtering member 51 is securely pasted by a double coated
tape on the inside of the developer accommodating space 1b around the air vent 1k.
[0108] Because of the provision of the venting portion 50, as shown in Figure 9, before
use of the developer supply container 1, sufficient venting into and out of the developer
accommodating space 1b can be provided while not preventing the venting performance
of the venting portion 50.
(Ventilation blocking portion)
[0109] The developer supply container 1 of this embodiment is provided with a ventilation
blocking portion for preventing venting of the venting portion at least when the pump
portion 2 operates. As shown in Figures 9 and 10, the ventilation blocking portion
includes a shutter member 52 capable of decreasing the venting performance of the
venting portion 50 by closing the venting portion 50 by movement relative to the venting
portion 50 disposed at a upper portion of the lateral side of the container body 1a.
Here, the venting performance is the property of passing the air into and out of the
developer accommodating space 1b through the venting portion 50. Between the container
body 1a and the shutter member 52, an elastic sealing member 53 is provided so as
to disable the venting performance assuredly, thus preventing the leakage of the air.
The size of the shutter member 52 has to be enough to cover the air vent 1k at least.
[0110] As shown in Figure 9, the developer supply container 1 is provided with flanges 1m
extending in a horizontal direction above and below the venting portion 50. The shutter
member 52 has a configuration engageable with the flanges 1m and slidable in the horizontal
direction.
[0111] In the state that the shutter member 52 is open, the venting portion 50 is exposed,
so that the venting of the container is capable of venting through the venting portion
50. On the other hand, in the state that the shutter member 52 is closed, the shutter
member 52 blocks the venting portion 50, and the shutter member 52 closely contacts
the sealing member 53. In this embodiment, in the state that the shutter member 52
is closed, the venting through the venting portion 50 is disabled.
[0112] Here, when the venting is disabled by the ventilation blocking portion, slight venting
may be permissible. More particularly, the venting through the venting portion 50
is disabled by closing with the shutter member 52, since otherwise the venting occurs
freely through the venting portion 50 with the result that the discharging of the
developer is improper when the pump portion 2 operates. Therefore, in this embodiment,
disabling of the venting through the venting portion by the ventilation blocking portion
is not limited to the complete prevention of the venting in a strict sense but also
covers the case of slight venting as long as the developer discharging by the pump
portion 2 does not adversely affect (substantial disabling of the venting through
the venting portion). This is because such venting through the venting portion 50
is practically no problem if the operation of the pump portion 2 for discharging the
developer is adversely affected. However, it is desire that the venting through the
venting portion 50 is completely blocked when the shutter member 52 is closed, since
then the developer discharging operation of the pump portion 2 can be assured and
stabilized and can be efficient.
<Developer supply container mounting operation>
[0113] Referring to Figures 3, 9 and 16, the mounting operation of the developer supply
container 1 will be described.
[0114] Figure 16 illustrates mounting of the developer supply container 1 to the developer
replenishing apparatus 8, part (a) of Figure 16 is a sectional view during the mounting
operation, and part (b) of Figure 16 shows the state after completion of the mounting
operation.
[0115] When the developer supply container 1 is mounted, the operator inserts the developer
supply container 1 shown in Figure 9 toward the developer replenishing apparatus 8
shown in Figure 3 in a direction A. In the process of insertion, the locking portion
9a and the locking portion 3 are locked with each other. On the other hand, a flange
portion 1 g (Figure 9) of the developer supply container 1 and the positioning guide
8b (Figure 3) of the developer replenishing apparatus 8 are engaged with each other,
and by the flange portion 1 g being guided, the alignment is effected between the
discharge opening 1c and the developer receiving port 8a.
[0116] At this time, as shown in Figure 16, the shutter member 52 engages with the engaging
portion 12 of the developer replenishing apparatus 8 to move relative to the venting
portion 50. At the time of completion of the mounting of the developer supply container
1, the venting portion 50 is covered by the shutter member 52 to sandwich the elastic
sealing member 53, thus completely sealing the venting portion 50 (part (b) of Figure
16). The functions of the venting portion 50 and the shutter member 52 will be described
in detail hereinafter.
[0117] In interrelation with the mounting operation of the developer supply container 1,
the openable member 5 moves to open the discharge opening 1c as described above. At
the time of completion of mounting of the developer supply container 1, the discharge
opening 1c and the developer receiving port 8a are aligned with each other, so that
the sealing member 4 prevents outward leakage of the developer.
[0118] The dismounting operation of the developer supply container 1 is reciprocal of the
mounting operation.
[0119] When the developer supply container 1 is dismounted, the shutter member 52 may remain
closing the venting portion 50, fundamentally. That is, a venting of the venting portion
50 may remain disabled. This is because the developer supply container 1 once mounted
to the developer replenishing apparatus 8 is ordinarily used until the developer is
used up, and therefore, no influence by the transportation and/or storage ambient
condition is predicted. However, a user may take the developer supply container 1
once mounted to the developer replenishing apparatus 8 is taken out before the developer
is used up, and may transport or storage the developer supply container 1 for the
purpose of using it in another place. Therefore, it is desirable that when the developer
supply container 1 is dismounted, the venting portion 50 is opened by moving the shutter
member 52 in the direction opposite that in the mounting operation.
(Developer supplying step)
[0120] Referring to Figure 17 to Figure 20, a developer supplying step by the pump portion
2 will be described. Figure 17 is a schematic perspective view in which the expansion-and-contraction
portion 2a of the pump portion 2 is contracted. Figure 18 is a schematic perspective
view in which the expansion-and-contraction portion 2a of the pump portion 2 is expanded.
Figure 19 is a schematic sectional view in which the expansion-and-contraction portion
2a of the pump portion 2 is contracted. Figure 20 is a schematic sectional view in
which the expansion-and-contraction portion 2a of the pump portion 2 is expanded.
[0121] In this example, as will be described hereinafter, the drive conversion of the rotational
force is carries out by the drive converting mechanism so that the suction step (suction
operation through discharge opening 3a) and the discharging step (discharging operation
through the discharge opening 3a) are repeated alternately. The suction step and the
discharging step will be described.
[0122] The description will be made as to a developer discharging principle using a pump.
[0123] The operation principle of the expansion-and-contraction portion 2a of the pump portion
2 is as has been in the foregoing. Stating briefly, as shown in Figure 10, the lower
end of the expansion-and-contraction portion 2a is connected to the container body
1a. The container body 1a is prevented in the movement in the p direction and in the
q direction (Figure 9) by the positioning guide 8b of the developer supplying apparatus
8 through the flange portion 1 g at the lower end. Therefore, the vertical position
of the lower end of the expansion-and-contraction portion 2a connected with the container
body 1a is fixed relative to the developer receiving apparatus 8.
[0124] On the other hand, the upper end of the expansion-and-contraction portion 2a is engaged
with the locking member 9 through the locking portion 3, and is reciprocated in the
p direction and in the q direction by the vertical movement of the locking member
9.
[0125] Since the lower end of the expansion-and-contraction portion 2a of the pump portion
2 is fixed, the portion thereabove expands and contracts.
[0126] The description will be made as to expanding-and-contracting operation (discharging
operation and suction operation) of the expansion-and-contraction portion 2a of the
pump portion 2 and the developer discharging.
(Discharging operation)
[0127] First, the discharging operation through the discharge opening 1c will be described.
[0128] With the downward movement of the locking member 9, the upper end of the expansion-and-contraction
portion 2a displaces in the p direction (contraction of the expansion-and-contraction
portion), by which discharging operation is effected. More particularly, with the
discharging operation, the volume of the developer accommodating space 1b decreases.
At this time, the inside of the container body 1a is sealed except for the discharge
opening 1c, and therefore, until the developer is discharged, the discharge opening
1c is substantially clogged or closed by the developer, so that the volume in the
developer accommodating space 1b decreases to increase the internal pressure of the
developer accommodating space 1b. Therefore, the volume of the developer accommodating
space 1b decreases, so that the internal pressure of the developer accommodating space
1b increases.
[0129] Then, the internal pressure of the developer accommodating space 1b becomes higher
than the pressure in the hopper 8 g (substantially equivalent to the ambient pressure).
Therefore, as shown in Figure 19, the developer T is pushed out by the air pressure
due to the pressure difference (difference pressure relative to the ambient pressure).
Thus, the developer T is discharged from the developer accommodating space 1b into
the hopper 8g. An arrow in Figure 19 indicates a direction of a force applied to the
developer T in the developer accommodating space 1b.
[0130] Thereafter, the air in the developer accommodating space 1b is also discharged together
with the developer, and therefore, the internal pressure of the developer accommodating
space 1b decreases.
(Suction operation)
[0131] The suction operation through the discharge opening 1c will be described.
[0132] With upward movement of the locking member 9, the upper end of the expansion-and-contraction
portion 2a of the pump portion 2 displaces in the p direction (the expansion-and-contraction
portion expands) so that the suction operation is effected. More particularly, the
volume of the developer accommodating space 1b increases with the suction operation.
At this time, the inside of the container body 1a is sealed except of the discharge
opening 1c, and the discharge opening 1c is clogged by the developer and is substantially
closed. Therefore, with the increase of the volume in the developer accommodating
space 1b, the internal pressure of the developer accommodating space 1b decreases.
[0133] The internal pressure of the developer accommodating space 1b at this time becomes
lower than the internal pressure in the hopper 8 g (substantially equivalent to the
ambient pressure). Therefore, as shown in Figure 20, the air in the upper portion
in the hopper 8 g enters the developer accommodating space 1b through the discharge
opening 1c by the pressure difference between the developer accommodating space 1b
and the hopper 8g. An arrow in Figure 20 indicates a direction of a force applied
to the developer T in the developer accommodating space 1b. Ovals Z in Figure 18 schematically
show the air taken in from the hopper 8g.
[0134] At this time, the air is taken-in from the outside of the developer replenishing
apparatus 8 side, and therefore, the developer in the neighborhood of the discharge
opening 1c can be loosened. More particularly, the air impregnated into the developer
powder existing in the neighborhood of the discharge opening 1c, reduces the bulk
density of the developer powder and fluidizing.
[0135] In this manner, by the fluidization of the developer T, the developer T does not
pack or clog in the discharge opening 3a, so that the developer can be smoothly discharged
through the discharge opening 3a in the discharging operation which will be described
hereinafter. Therefore, the amount of the developer T (per unit time) discharged through
the discharge opening 3a can be maintained substantially at a constant level for a
long term.
(Change of internal pressure of developer accommodating portion)
[0136] Verification experiments were carried out as to a change of the internal pressure
of the developer supply container 1 . The verification experiments will be described.
[0137] The developer is filled such that the developer accommodating space 1b in the developer
supply container 1 is filled with the developer; and the change of the internal pressure
of the developer supply container 1 is measured when the pump portion 2 is expanded
and contracted in the range of 15 cm^3 of volume change. The internal pressure of
the developer supply container 1 is measured using a pressure gauge (AP-C40 available
from Kabushiki Kaisha KEYENCE) connected with the developer supply container 1.
[0138] Figure 21 shows a pressure change when the pump portion 2 is expanded and contracted
in the state that the shutter 5 of the developer supply container 1 filled with the
developer is open, and therefore, in the communicatable state with the outside air.
[0139] In Figure 21, the abscissa represents the time, and the ordinate represents a relative
pressure in the developer supply container 1 relative to the ambient pressure (reference
(0)) (+ is a positive pressure side, and - is a negative pressure side).
[0140] When the internal pressure of the developer supply container 1 becomes negative relative
to the outside ambient pressure by the increase of the volume of the developer supply
container 1, the air is taken in through the discharge opening 1c by the pressure
difference. When the internal pressure of the developer supply container 1 becomes
positive relative to the outside ambient pressure by the decrease of the volume of
the developer supply container 1, a pressure is imparted to the inside developer by
the pressure difference. At this time, the inside pressure eases corresponding to
the discharged developer and air.
[0141] By the verification experiments, it has been confirmed that by the increase of the
volume of the developer supply container 1, the internal pressure of the developer
supply container 1 becomes negative relative to the outside ambient pressure, and
the air is taken in by the pressure difference. In addition, it has been confirmed
that by the decrease of the volume of the developer supply container 1, the internal
pressure of the developer supply container 1 becomes positive relative to the outside
ambient pressure, and the pressure is imparted to the inside developer so that the
developer is discharged. In the verification experiments, an absolute value of the
negative pressure is 1.3kPa, and an absolute value of the positive pressure is 3.0kPa.
[0142] As described in the foregoing, with the structure of the developer supply container
1 of this example, the internal pressure of the developer supply container 1 switches
between the negative pressure and the positive pressure alternately by the suction
operation and the discharging operation of the pump portion 2b, and the discharging
of the developer is carried out properly.
[0143] As described in the foregoing, in this example, a simple and easy pump capable of
effecting the suction operation and the discharging operation of the developer supply
container 1 is provided, by which the discharging of the developer by the air can
be carries out stably while providing the developer loosening effect by the air.
[0144] In other words, with the structure of the example, even when the size of the discharge
opening 1c is extremely small, a high discharging performance can be assured without
imparting great stress to the developer since the developer can be passed through
the discharge opening 1c in the state that the bulk density is small because of the
fluidization.
[0145] In addition, in this example, the inside of the displacement type pump portion 2
is utilized as a developer accommodating space, and therefore, when the internal pressure
is reduced by increasing the volume of the pump portion 2, an additional developer
accommodating space can be formed. Therefore, even when the inside of the pump portion
2 is filled with the developer, the bulk density can be decreased (the developer can
be fluidized) by impregnating the air in the developer powder. Therefore, the developer
can be filled in the developer supply container 1 with a higher density than in the
conventional art.
[0146] In the foregoing, the inside space in the pump portion 2 is used as a developer accommodating
space 1b, but in an alternative, a filter which permits passage of the air but prevents
passage of the toner may be provided to partition between the pump portion 2 and the
developer accommodating space 1b. However, the embodiment described in the form of
is preferable in that when the volume of the pump increases, an additional developer
accommodating space can be provided.
(Developer loosening effect in suction step)
[0147] Verification has been carried out as to the developer loosening effect by the suction
operation through the discharge opening 3a in the suction step. When the developer
loosening effect by the suction operation through the discharge opening 3a is significant,
a low discharge pressure (small volume change of the pump) is enough, in the subsequent
discharging step, to start immediately the discharging of the developer from the developer
supply container 1. This verification is to demonstrate remarkable enhancement of
the developer loosening effect in the structure of this example. This will be described
in detail.
[0148] Part (a) of Figure 22 and part (a) of Figure 23 are block diagrams schematically
showing a structure of the developer supplying system used in the verification experiment.
Part (b) of Figure 22 and part (b) of Figure 23 are schematic views showing a phenomenon-occurring
in the developer supply container. The system of Figure 20 is analogous to this example,
and a developer supply container C is provided with a developer accommodating portion
C1 and a pump portion P. By the expanding-and-contracting operation of the pump portion
P, the suction operation and the discharging operation through a discharge opening
(the discharge opening 1c of this example (unshown)) of the developer supply container
C are carried out alternately to discharge the developer into a hopper H. On the other
hand, the system of Figure 23 is a comparison example wherein a pump portion P is
provided in the developer replenishing apparatus side, and by the expanding-and-contracting
operation of the pump portion P, a air-supply operation into the developer accommodating
portion C1 and the suction operation from the developer accommodating portion C1 are
carried out alternately to discharge the developer into a hopper H. In Figures 22,
23, the developer accommodating portions C1 have the same internal volumes, the hoppers
H have the same internal volumes, and the pump portions P have the same internal volumes
(volume change amounts).
[0149] First, 200 g of the developer is filled into the developer supply container C.
[0150] Then, the developer supply container C is shaken for 15 minutes in view of the state
later transportation, and thereafter, it is connected to the hopper H.
[0151] The pump portion P is operated, and a peak value of the internal pressure in the
suction operation is measured as a condition of the suction step required for starting
the developer discharging immediately in the discharging step. In the case of Figure
22, the start position of the operation of the pump portion P corresponds to 480 cm^3
of the volume of the developer accommodating portion C1, and in the case of Figure
23, the start position of the operation of the pump portion P corresponds to 480 cm^3
of the volume of the hopper H.
[0152] In the experiments of the structure of Figure 23, the hopper H is filled with 200
g of the developer beforehand to make the conditions of the air volume the same as
with the structure of Figure 22. The internal pressures of the developer accommodating
portion C1 and the hopper H are measured by the pressure gauge (AP-C40 available from
Kabushiki Kaisha KEYENCE) connected to the developer accommodating portion C1.
[0153] As a result of the verification, according to the system analogous to this example
shown in Figure 22, if the absolute value of the peak value (negative pressure) of
the internal pressure at the time of the suction operation is at least 1.0kPa, the
developer discharging can be immediately started in the subsequent discharging step.
In the comparison example system shown in Figure 23, on the other hand, unless the
absolute value of the peak value (positive pressure) of the internal pressure at the
time of the suction operation is at least 1.7kPa, the developer discharging cannot
be immediately started in the subsequent discharging step.
[0154] It has been confirmed that using the system of Figure 22 similar to the example,
the suction is carries out with the volume increase of the pump portion P, and therefore,
the internal pressure of the developer supply container C can be lower (negative pressure
side) than the ambient pressure (pressure outside the container), so that the developer
solution effect is remarkably high. This is because as shown in part (b) of Figure
22, the volume increase of the developer accommodating portion C1 with the expansion
of the pump portion P provides pressure reduction state (relative to the ambient pressure)
of the upper portion air layer of the developer layer T. For this reason, the forces
are applied in the directions to increase the volume of the developer layer T due
to the decompression (wave line arrows), and therefore, the developer layer can be
loosened efficiently. Furthermore, in the system of Figure 22, the air is taken in
from the outside into the developer supply container C1 by the decompression (white
arrow), and the developer layer T is solved also when the air reaches the air layer
R, and therefore, it is a very good system. As a proof of the loosening of the developer
in the developer supply container C in the, experiments, it has been confirmed that
in the suction operation, the apparent volume of the whole developer increases (the
level of the developer rises).
[0155] At this time, as described above, despite the provision of the venting portion in
the developer supply container C, the venting can be substantially blocked to such
an extent that the developer discharging by the pump operation is not adversely influence
by the ventilation blocking portion.
[0156] In the case of the system of the comparison example shown in Figure 23, the internal
pressure of the developer supply container C is raised by the air-supply operation
to the developer supply container C up to a positive pressure (higher than the ambient
pressure), and therefore, the developer is agglomerated, and the developer solution
effect is not obtained. This is because as shown in part (b) of Figure 23, the air
is fed forcedly from the outside of the developer supply container C, and therefore,
the air layer R above the developer layer T becomes positive relative to the ambient
pressure. For this reason, the forces are applied in the directions to decrease the
volume of the developer layer T due to the pressure (wave line arrows), and therefore,
the developer layer T is packed. Actually, a phenomenon-has been confirmed that the
apparent volume of the whole developer in the developer supply container C increases
upon the suction operation in this comparison example. Accordingly, with the system
of Figure 23, there is a liability that the packing of the developer layer T disables
subsequent proper developer discharging step.
[0157] In order to prevent the packing of the developer layer T by the pressure of the air
layer R, it would be considered that an air vent with a filter or the like is provided
at a position corresponding to the air layer R thereby reducing the pressure rise.
However, in such a case, the flow resistance of the filter or the like leads to a
pressure rise of the air layer R. However, in such a case, the flow resistance of
the filter or the like leads to a pressure rise of the air layer R. Even if the pressure
rise were eliminated, the loosening effect by the pressure reduction state of the
air layer R described above cannot be provided.
[0158] From the foregoing, the significance of the function of the suction operation a discharge
opening with the volume increase of the pump portion by employing the system of this
example has been confirmed.
[0159] As described above, by the repeated alternate suction operation and the discharging
operation of the pump portion 2, the developer can be discharged through the discharge
opening 1c of the developer supply container 1. That is, in this example, the discharging
operation and the suction operation are not in parallel or simultaneous, but are alternately
repeated, and therefore, the energy required for the discharging of the developer
can be minimized.
[0160] On the other hand, in the case that the developer replenishing apparatus side includes
the air-supply pump and the suction pump, separately, it is necessary to control the
operations of the two pumps, and in addition it is not easy to rapidly switch the
air-supply and the suction alternately.
[0161] In this example, one pump is effective to efficiently discharge the developer, and
therefore, the structure of the developer discharging mechanism can be simplified.
[0162] In the foregoing, the discharging operation and the suction operation of the pump
are repeated alternately to efficiently discharge the developer, but in an alternative
structure, the discharging operation or the suction operation is temporarily stopped
and then resumed.
[0163] For example, the discharging operation of the pump is not effected monotonically,
but the compressing operation may be once stopped partway and then resumed to discharge.
The same applies to the suction operation. Each operation may be made in a multi-stage
form as long as the discharge amount and the discharging speed are enough. It is still
necessary that after the multi-stage discharging operation, the suction operation
is effected, and they are repeated.
[0164] In this example, the internal pressure of the developer accommodating space 1b is
reduced to take the air through the discharge opening 1c to loosen the developer.
On the other hand, in the above-described conventional example, the developer is loosened
by feeding the air into the developer accommodating space 1b from the outside of the
developer supply container 1, but at this time, the internal pressure of the developer
accommodating space 1b is in a compressed state with the result of agglomeration of
the developer. This example is preferable since the developer is loosened in the pressure
reduced state in which is the developer is not easily agglomerated.
< functions of venting portion and ventilation blocking portion >
[0165] The functions of the venting portion 50 and the shutter member 52 (ventilation blocking
portion) will be described.
[0166] As described hereinbefore, in this embodiment, the stable discharging of the developer
is accomplished by compressing and decompressing the developer accommodating space
1b. Therefore, in the developer discharging operation by the pump portion 2, it is
necessary that the pressure in the developer accommodating space 1b changes as expected
with the expansion and contraction of the expansion-and-contraction portion 2a, and
therefore, that the developer accommodating space 1b is kept sealed except for the
discharge opening 1c to such a level that the capable of stable discharging is accomplished.
(Case without venting portion)
[0167] When the developer supply container 1 is not provided with the venting portion 50,
there is a possibility that the developer accommodating space 1b is under compression
or decompression relative to the ambient air pressure due to the transportation and/or
the storage conditions or the like, before the developer supply container 1 is mounted
to the developer replenishing apparatus 8.
[0168] Referring to Figure 24 (model), further description will be made. Figure 24 shows
a model in which the pump portion 2 of the developer supply container 1 mounted to
the developer replenishing apparatus 8 is operated, in which the developer replenishing
apparatus 8 is omitted. The pressure in the developer receiving apparatus is P0 which
is an external air pressure.
[0169] The compressed state of the developer accommodating space may arise, for example,
in use at a high altitude place or upon abrupt temperature rise, or the like. More
specifically, in use in a high altitude place, the ambient air pressure is lower than
the pressure in the developer accommodating space 1b for the developer supply container
1, and as a result, the inside of the developer accommodating space 1b is in a compressed
state relative to the ambient air. In addition, as a example of the abrupt temperature
rise, when the developer supply container 1 kept under a low temperature ambient condition
is used suddenly under a high temperature ambient condition, the air in the developer
accommodating space 1b expands with the result of a compressed state in the developer
accommodating space 1b.
[0170] That is, the internal pressure P1 of the accommodating portion is higher than the
external air pressure P0 (P0<P1). When the developer supply container 1 under such
a compressed state is used. The expansion-and-contraction portion 2a may expand, and
therefore, the setting thereof into the developer replenishing apparatus 8 may be
difficult, or the developer may blow out through the discharge opening 1c simultaneously
with unsealing.
[0171] In addition, if the developer supply container 1 could be mounted to the developer
replenishing apparatus 8 and the developer did not blow out through the discharge
opening 1c upon unsealing (part (a) of Figure 24), namely, the discharge opening 1c
was clogged with the developer so that the compressed state was kept in the developer
accommodating space 1b, the following problem of the discharging performance would
arise.
[0172] Normally, when the operation of the pump portion starts with expansion of the expansion-and-contraction
portion 2a (large volume increasing stroke) from the P0 of the inside pressure of
the developer accommodating space 1b (equivalent to the ambient air pressure P0),
the pressure in the developer accommodating space 1b is reduced, by which the air
is taken in through the discharge opening 1c, by which the developer adjacent the
discharge opening 1c is loosened. However, when the pump operation starts from the
compressed state P1 in the developer accommodating space 1b, it is required to restore
the pressure from P1 to P0 by the volume increase, and then to further reduce the
pressure by way of the state shown in part (b) of Figure 24. Therefore, in order to
provide the pressure-reduced state of the developer accommodating space 1b, a relatively
larger volume change is required with the result of difficulty in the downsizing or
simplification of the driving mechanism.
[0173] On the contrary, when the pump portion starts the operation with contracting the
expansion-and-contraction portion 2a, that is, reducing the volume, in the state that
the developer accommodating space 1b is under a compressed state, the internal pressure
of the developer accommodating space 1b becomes P2 which is higher than P2 (P1<P2)
in the state of part (c) of Figure 24. Therefore, the pressurized state is further
enhanced as compared with the case of starting with the P0 equivalent to the ambient
air pressure, and the developer adjacent the discharge opening 1c may be rather packed,
making difficult to loosen. In such a case, the developer is clogged at the discharge
opening 1c with the result of incapability of discharging or sudden blowing-out at
a certain point, that is, the stable discharging performance is not provided, or the
required driving force of the pump portion is high.
[0174] As for the case of the pressure-reduced state of the developer accommodating space,
as contrasted to the above-described compressed state, the developer supply container
1 kept under a high temperature ambient condition is suddenly used under a low temperature
ambient condition, for example. More specifically, in the state of part (d) of Figure
24, the internal pressure of the developer accommodating space 1b is lower than the
external air pressure P0 (P3<P0). In such a case, when the pump portion starts the
operation with contracting the expansion-and-contraction portion 2a, that is, reducing
the volume, in the state that the developer accommodating space 1b is under a compressed
state, it is required that the pressure first returns from P3 to the external air
pressure P0, and then is further raised by way of the state of part (e) of Figure
24. Therefore, in order to provide a pressurized state of the developer accommodating
space 1b, a relatively larger volume change is necessary, with the result of difficulty
of the downsizing or simplification of the driving mechanism therefor.
[0175] This problem is particularly remarkable when the discharge opening 1c of the developer
supply container 1 is small. Although it is desirable to decrease the discharge opening
1c of the developer supply container 1 from the standpoint of preventing the developer
scattering and/or contamination due to the developer leakage or the like during the
transportation and exchanging operation of the developer supply container 1, the developer
then tends to clog the discharge opening 1c as described above.
(Function of venting portion)
[0176] In this embodiment, the developer accommodating space 1b is compressed and decompressed
to take the air into the developer accommodating space 1b and then discharge it together
with the developer stably. Therefore, it is desirable that the pressure in the developer
accommodating space 1b of the developer supply container 1 before start of use is
equivalent to the ambient air pressure. By the provision of the venting portion 50
as in this embodiment, the venting portion 50 permits the communication of the developer
accommodating space 1b with the ambient air, and therefore, the pressure in the developer
accommodating space 1b is always substantially the same as the external air pressure.
[0177] Therefore, even in the case of use in a high altitude area or even in the case of
the low temperature ambient condition or high temperature ambient condition under
which the developer supply container 1 is kept before start of use, the pressure in
the developer accommodating space 1b is substantially the same as the external air
pressure upon the start of use.
(Function of ventilation blocking portion)
[0178] Because the developer supply container 1 of this embodiment is provided with the
venting portion 50, the developer accommodating space 1b is maintained at the pressure
which is the same as the ambient air. When, however, the developer is discharged by
operation of the pump portion 2 after the developer supply container 1 is mounted
to the developer replenishing apparatus 8, it is necessary to block the venting performance
of the venting portion 50. This is because if the venting portion 50 is capable of
venting when the developer accommodating space 1b is compressed and decompressed by
the pump portion 2, no intended pressure variation of the developer accommodating
space 1b can be produced with the result of reduction of the discharging performance.
[0179] In order to maintain the developer discharging performance, it would be considered
to raise the performance of the pump portion to compensate for the air leakage through
the venting portion 50. In such a case, however, the pressure change efficiency of
the pump deteriorates, and the drive load required by the pump increases. Therefore,
it is desirable to decrease the venting performance of the venting portion 50 in the
operation of the pump.
[0180] In this embodiment, the venting portion 50 is sealed by a shutter member 52 when
the developer supply container 1 is mounted to the developer replenishing apparatus
8, so that the venting performance of the venting portion 50 is substantially 0 assuredly
in the developer discharging operation. By doing so, the pressure change by the pump
portion 2 is produced without waste, so that the developer can be discharged efficiently
and stably.
[0181] As described above, the venting portion 50 in this embodiment maintains, before start
of use, the sufficient venting performance to keep the pressure in the developer accommodating
space 1b of the developer supply container 1 equivalent to the ambient air, thus preventing
the pressure variation. And, after it is mounted to the developer replenishing apparatus
8, the venting performance is blocked by the shutter member 52 at least during the
pump porting operation, so that the pressure change by the pump portion is produced
without waste to accomplish the efficient and stabilized developer discharging.
[0182] By this, even if the discharge opening 1c of the developer supply container 1 is
reduced, a stabilized discharging performance can be provided without packing of the
discharge opening 1c.
[0183] In this embodiment, the venting portion 50 is so constituted that even if the developer
in the developer supply container 1 is concentrated to the venting portion 50 side
which makes the venting difficult, the venting performance between the inside of the
container and the ambient air is provided soon or later during the transportation
or placement in the ambient condition.
[0184] In addition, an elastic sealing member 53 provided between the container body 1a
and the shutter member 52 desirably can block the venting performance sufficiently
and can exhibit a high slidability relative to the shutter member 52 so that the shutter
member 52 is movable with a light manipulating force. More specifically, in this embodiment,
it is made of PORON (tradename, available from INOAC Corporation, Japan) which is
a polyurethane foam resin, but this is not restrictive, and another material is usable
if the above-described performance can be provided.
[0185] In this embodiment, the shutter member 52 completely seals the venting portion 50,
but the shutter member 52 may not completely seals the venting portion 50 but allow
a partial venting performance if the discharging of the developer by the pump porting
operation is not influenced. That is, it will suffice if the venting performance of
the venting portion 50 is suppressed by closing the shutter member 52.
<Example of venting portion adjacent discharge opening>
[0186] As another structure of this embodiment, an example in which the venting portion
50 is provided adjacent to the discharge opening 1c, and it is sealed by an openable
member 5. More specifically, as shown in Figure 25, the venting portion 50 is disposed
in the nationhood of the discharge opening 1c. The openable member 5 as the ventilation
blocking portion includes a communicating portion 5b capable of communicating with
the venting portion 50, and a closing portion 5c for closing is discharge opening
1c when the communicating portion 5b is in communication with the venting portion
50. When the openable member 5 is moved to the position for opening the discharge
opening 1c, the closing portion 5c blocks the venting of the venting portion 50.
[0187] More particularly, in the state that as shown in Figure 25, the openable member 5
is in the closing position before a developer supply container 1 is mounted to the
developer replenishing apparatus 8, the venting portion 50 permits the venting between
the inside and outside of the developer accommodating space 1b through the communicating
portion 5b. The structure of the venting portion 50 and the opening and closing structure
of the openable member 5 are similar to those described above.
[0188] When the developer supply container 1 is mounted to the developer replenishing apparatus
8, the openable member 5 slides so as to unseal the discharge opening 1c, by which
the openable member 5 gradually covers the venting portion 50. Finally, as shown in
Figure 26, the venting portion 50 is sealed by the openable member 5 with the sealing
member 4 sandwiched therebetween.
[0189] In the case of this embodiment, the venting portion 50 can be sealed substantially
simultaneously with unsealing of the discharge opening 1c by movement of the openable
member 5. Therefore, it is further assured that a venting performance can be blocked
when the developer is discharged by operating the pump portion 2.
[0190] In addition, the openable member 5 for opening and closing the discharge opening
1c can be used as the shutter member for blocking the venting performance of the venting
portion 50. In other words, it is unnecessary to provide the shutter member and the
openable member, respectively. However, with this structure, it is necessary to provide
the venting portion 50 in the nationhood of the discharge opening 1c, and the size
and the position are not freely determined in design.
[0191] In addition, as to the timing at which the venting portion 50 is sealed, it is upon
the unsealing of the openable member 5 in this structure, and it is desirable that
simultaneously with the developer supply container 1 is mounted to the developer replenishing
apparatus 8, the discharge opening 1c is unsealed by the openable member 5 engaging
with a part of the developer replenishing apparatus 8. Fundamentally, it will suffice
if the venting portion 50 is in the sealed state before the developer discharging
is carried out by the pump portion operation, and the unsealing of the discharge opening
by the openable member and the sealing of the venting portion by the shutter member
may be effected at different positions and at different timings. The preferable order
of timings of the evens is the mounting, the unsealing of the discharge opening, the
sealing of the venting portion and then the discharging by the pump operation, but
the operations prior the discharging by the pump operation may be substantially simultaneous.
If, however, only the unsealing of the discharge opening is effected without the venting
portion kept unsealed for some reason or another, and thee the pump operation starts
in such a state, the discharging is not carried out, and therefore, it is predetermined
that substantially simultaneously with the mounting of the developer supply container
1 to the developer replenishing apparatus 8, the unsealing of the discharge opening
and the sealing of the venting portion are simultaneously effected.
[0192] As described in the foregoing, according to this embodiment, the pressure variation
inside the developer supply container due to the transportation and the storage ambient
condition is prevented, so that the stabilized developer discharging property can
be provided.
[0193] With the developer supply container of this embodiment, it may be possible that the
user inadvertently expands and contracts the pump portion 2 which is volume changing
portion, before use. When the developer supply container 1 is mounted to the developer
replenishing apparatus 8, it is required to align the locking member 9 of the developer
replenishing apparatus 8 with the locking portion 3 of the developer supply container
1.
[0194] In order to improve the operationality of the container by eliminating the necessity
of the aligning operation, it is desirable to regulate the locking portion 3 of the
pump portion 2 at a fixed position. To accomplish this, it is desirable that a locking
means or the like is provided to fix the position of the locking portion 3 before
the mounting to the developer replenishing apparatus 8, and unlocking is carried out
after the mounting, and then the pump portion 2 is expanded and contracted to discharge
the developer, and it is locked again when the container is taken out of the developer
replenishing apparatus 8. However, with such a structure, it is necessary to mount
and demount the developer supply container 1 in the state that the locking member
9 of the developer replenishing apparatus 8 is at rest at the position aligned with
the locking portion 3.
[0195] In addition, when the position of the locking portion 3 before the mounting to the
developer replenishing apparatus 8, the position is preferably such that the pump
portion 2 first moves in the direction of increasing the volume after the mounting.
This is because the developer in the developer supply container 1 is ordinarily least
loosened immediately before the first use, and therefore, by starting with volume
increasing, and therefore, the air taking (through the discharge opening 1c) stroke,
the developer in the nationhood of the discharge opening 1c can be loosened from the
beginning of discharge, and for this reason, the stabilized discharging performance
can be provided from the initial stage.
[0196] The above-described structure may complicate both of the developer supply container
1 and the developer replenishing apparatus 8, and therefore, may be employedif desired
taking the specifications of the products into consideration.
[Second embodiment]
[0197] Referring to Figure 27, a developer supply container 1 according to a second embodiment
will be described. Part (a) of Figure 27 is a sectional view of the developer supply
container 1 of this embodiment, (b) is an enlarged sectional view around an openable
member 5 when it is closed, and (c) is an enlarged sectional view around the openable
member 5 when it is unsealed.
[0198] In this embodiment, the discharge opening 1c of the developer supply container 1
is utilized, and the openable member 5 for opening and closing the discharge opening
1c is provided with a venting portion 50 for fluid communication between the inside
and the outside of the container. The container body 1a is different from that of
the first embodiment in that it is not provided with an air vent 1k in addition to
the discharge opening 1c, and in that the openable member 5 is provided with the venting
portion 50, but it has the same structure as that of the first embodiment in the other
respects. Therefore, the same reference numerals as in Embodiment 1 are assigned to
the elements having the corresponding functions in this embodiment, and the detailed
description thereof is omitted.
[0199] As shown in parts (a) and (b) of Figure 27, the developer supply container 1 of this
embodiment is provided with an air vent 5a as the venting portion 50 and a filtering
member 51 at a portion opposing the discharge opening 1c of the openable member 5
in the state that the openable member 5 closes the discharge opening 1c prior the
mounting to the developer replenishing apparatus 8.
[0200] In the state that the openable member 5 closes the discharge opening 1c, as shown
in part (a) of Figure 27, the position of the air vent 5a of the venting portion 50
is aligned with the position of the discharge opening 1c, so that they are in fluid
communication with each other. The filtering member 51 blocks discharging of the developer
through the air vent 5a. Therefore, in the state that the openable member 5 is closed,
the developer does not discharge through the discharge opening 1c. On the other hand,
the filtering member 51 has a venting performance, and therefore, the venting performance
is assured through the discharge opening 1c and the air vent 5a between the inside
and the outside of the container.
[0201] When the developer supply container 1 is mounted to the developer replenishing apparatus
8 the air vent 5a provided in the openable member 5 moves relative to the discharge
opening 1c with the slide of the openable member 5 to the non-communicating position,
as shown in part (c) of Figure 27. Therefore, in the state that the openable member
5 is opening, the venting portion 50 is not in communication with the developer accommodating
space 1b, and therefore, no venting occurs through the venting portion 50 in the operation
of the pump portion. Therefore, the developer discharging property of the pump operation
is efficient and stabilized.
[0202] The retracting mechanism for retracting the openable member 5 having the filtering
member 51 so that the discharge opening 1c is open when the pump portion 2 operates,
that is, the structure for opening and closing the openable member interrelation the
mounting and dismounting of the developer supply container 1 to the developer replenishing
apparatus 8 is the same as the above-described first embodiment.
[0203] In addition, also as to this embodiment, the venting portion 50 provided in the openable
member 5 and the discharge opening 1c may be partly in communication upon completion
of the unsealing of the openable member 5 if the venting performance of the venting
portion 50 is prevented to such an extent that the developer discharging is not influenced.
However, in order to assure the stabilized developer discharging, it is desirable
that the openable member 5 is moved to the position not communicate the venting portion
50 with the discharge opening 1c.
[0204] Also in this embodiment, the venting performance of the venting portion 50 can be
blocked assuredly when the openable member 5 is open, and therefore, the efficient
and stabilized discharging performance can be provided during the developer discharging
operation.
[0205] Furthermore, as for this embodiment, there is no portion capable of venting between
the inside and outside of the developer accommodating space 1b except for the discharge
opening 1c, and therefore, the pressure change can be produced in the container when
the developer is discharged by the pump operation. In addition, the openable member
5 for opening and closing the discharge opening 1c can be used as the shutter member
for blocking the venting performance of the venting portion 50, and therefore, the
number of parts can be decreased. Furthermore, in the case of this embodiment, the
container body 1a require no air vent 1k in addition to the discharge opening 1c,
and therefore, the metal mold structure for injection molding of the container body
1a can be simplified.
[0206] The sizes of the opening of the discharge opening 1c and the air vent 5a may be the
same, but in this embodiment, the air vent 5a is slightly larger than the discharge
opening 1c. By doing so, the air vent 5a formed on the sealing member 4 does not become
smaller than the opening of the discharge opening 1c even if the sealing member 4
is compressed.
[Third embodiment]
[0207] Referring to Figures 28 and 29, a developer supply container 1 according to a third
embodiment will be described. Part (a) of Figure 28 is a sectional view of the developer
supply container 1 provided with a venting portion 50 in a side surface of the container
body 1a of this embodiment, and part (b) of Figure 28 is an enlarged sectional view
around a filtering member 51. Part (a) of Figure 29 is a sectional view of the developer
supply container 1 in which the venting portion 50 is sealed by an openable member
5 of this embodiment, and part (b) of Figure 29 is an enlarged sectional view around
the filtering member 51.
[0208] This embodiment is different from the first embodiment in that the fixing method
of the filtering member 51 of the venting portion 50 to the container body 1a is different,
and it is the same as first embodiment in the other respect. Therefore, the same reference
numerals as in Embodiment 1 are assigned to the elements having the corresponding
functions in this embodiment, and the detailed description thereof is omitted
[0209] Similarly to the first embodiment, the developer accommodating space 1b is compressed
and decompressed by the pump portion 2 to discharge the developer, also in this embodiment.
Therefore, the filtering member 51 is subjected to the pressure from the inside and
outside of the developer accommodating space 1b also during the operation of the pump
portion 2.
[0210] In this embodiment, the filtering member 51 is fixed by being sandwiched between
the developer accommodating space 1b side and the outside (non-accommodation side).
By this, the filtering member 51 is assuredly fixed without peeling even when the
pressure is applied from the inside or outside.
[0211] More specifically, in the example in which the venting portion 50 is provided in
the side surface of the container body 1a, it is fixed by being sandwiched between
the container body 1a and an elastic sealing member 53 functioning also even if a
fixing member fixed to the container body 1a, as shown in Figure 28. Furthermore,
the shutter member 52 confines the filtering member 51 from the outside (non-accommodation
side), and therefore, it can be assuredly fixed.
[0212] In the structure having the venting portion 50 in the nationhood of the discharge
opening 1c as shown in a modified example (Figures 25, 26) of the first embodiment,
the filtering member 51 is pasted on the outer peripheral surface of the air vent
1k provided in the container body 1a by a double coated tape or the like and then
a sealing member 4 confines the filtering member so as to sandwich the filtering member
51. Alternatively, the filtering member 51 is pasted on the surface opposing the openable
member 5 of the sealing member 4, and it is confined between the sealing member 4
and the openable member 5.
[0213] By doing so, the filtering member 51 can be confined between the container body 1a
and the openable member 5 together with the sealing member 4, and therefore, the filtering
member 51 can be fixed assuredly without being peeled off.
[0214] In this embodiment, the filtering member 51 is fixed to the outside of the developer
accommodating space 1b, but it may be fixed to an inside of the developer accommodating
space 1b. In such a case, the filtering member 51 is securely pasted by a double coated
tape or the like to the inside of the container body 1a at the venting portion 50,
and then another fixing member (unshown) confines the pasted portion. By this, the
filtering member 51 can be fixed assuredly without being peeled even when a pressure
is applied from the inside or outside.
[0215] However, in this case, the above-described another member is required, and therefore,
it is desirable to fix the filtering member 51 on the outside of the container body
1a, since then the sealing member 4 and shutter member 51 can be utilized as the confining
member.
[0216] This embodiment may be combined with a second embodiment, but the venting portion
50 may be completely disengaged from the discharge opening 1c upon the unsealing of
the openable member 5 as shown in part (c) of Figure 27. In such a case, no force
is applied to the filtering member 51 during the pump porting operation, and therefore,
there is no liability that the filtering member 51 is removed.
[0217] In the case of the structure in which the venting portion 50 is partly in communication
with the discharge opening 1c when the openable member 5 is open, a large or small
force is applied to the filtering member 51, and a combination with this embodiment
is preferable.
[Fourth embodiment]
[0218] Referring to Figure 30 - Figure 32, a fourth embodiment will be described.
[0219] In this embodiment, an elastic sealing member 55 is provided surrounding the venting
portion 50, and when the container is mounted to the developer replenishing apparatus
8, wherein the sealing member 55 is compressed and close-contacted to an engaging
portion 54 of the developer replenishing apparatus 8, so that the venting performance
is prevented.
[0220] Figure 30 is a perspective view of a developer supply container 1 of this embodiment;
Figure 31 is a perspective view of a developer replenishing apparatus 8 of this embodiment;
and Figure 32 is a sectional view illustrating a state in which the developer supply
container 1 is mounted to the developer replenishing apparatus 8.
[0221] The developer supply container 1 of this embodiment is different from the first embodiment
in that no shutter member for blocking the venting performance of the venting portion
50 is provided. It is the same as the first embodiment in the other respects. Therefore,
the same reference numerals as in Embodiment 1 are assigned to the elements having
the corresponding functions in this embodiment, and the detailed description thereof
is omitted.
[0222] As shown in Figure 30, the developer supply container 1 of this embodiment is provided
with the venting portion 50 in a side surface of the container body 1a, but no shutter
member as is used in first embodiment to blocking the venting performance of the venting
portion 50 is provided. In this embodiment, an elastic sealing member 55 is provided
so as to surround the venting portion 50. The elastic sealing member 55 does not close
the venting portion 50 so as to permit the venting into and out of the developer accommodating
space 1b. The structure of the venting portion 50 is the same as that of the first
embodiment and comprises an air vent 1k and a filtering member 51.
[0223] The material of the elastic sealing member 55 or the like is the same as the elastic
sealing member 53 of the first embodiment and is an elastic foam member.
[0224] As shown in Figure 31, the developer replenishing apparatus 8 to which the developer
supply container 1 is mounted is provided with an engaging portion 54 for blocking
the venting performance of the venting portion 50 by close-contacting the elastic
sealing member 55 when the developer supply container 1 is mounted. The elastic sealing
member 55 may be provided on the engaging portion 54 side of the developer replenishing
apparatus 8, but it is preferably provided on the developer supply container 1 in
view of fatigue permanent set due to the compression and/or the damage due to repetition
of mounting and demounting of the developer supply container 1. This is because when
it is provided on the developer supply container 1, the elastic sealing member is
replaced by exchange of the container after the developer therein is used up.
[0225] In this embodiment, when the developer supply container 1 is mounted to the developer
replenishing apparatus 8, the elastic sealing member 55 close-contacts the engaging
portion 54 so that the venting portion 50 is sealed by the engaging portion 54, as
shown in Figure 32. Therefore, by mounting the developer supply container 1 to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is blocked, even if the shutter member 52 used in the first embodiment is not provided
on the developer supply container 1.
[0226] As a modified example of this embodiment, the venting portion 50 may be provided
at a position of locking with a locking member 9 of the main assembly. Referring back
to Figure 33, this will be described.
[0227] Part (a) of Figure 33 is a sectional view of the developer supply container 1 of
the modified example, and (b) is an enlarged sectional view around the venting portion
50 of this embodiment.
[0228] As shown in Figure 33, in venting portion 50 is provided adjacent the locking portion
3 of the developer supply container 1, and an elastic sealing member 55 is provided
surrounding the venting portion 50 without closing it. When developer supply container
1 is mounted to the developer replenishing apparatus 8, the locking member 9 locks
with the locking portion 3, and simultaneously the locking member 9 close-contacts
the elastic sealing member 55 to seal the venting portion 50. The venting portion
50 of this embodiment includes a filtering member 51 pasted to the air vent 2c provided
in the pump portion 2.
[0229] As shown in Figure 34, with this structure, is locking member 9 for directly expansion
and contracting the pump portion 2 seals the venting portion 50, and therefore, when
the pump portion operates, that is, when the pump portion 2 expands and contracts,
the locking member 9 is assuredly in the position of sealing is venting portion 50
with certainty. Therefore, the venting portion 50 can be sealed assuredly.
[0230] When the discharge opening 1c of this embodiment is provided in a lower portion,
and the pump portion 2 is provided in an upper portion vertical type developer supply
container 1, the venting portion 50 is at a remotest position from the discharge opening
1c, and therefore, the discharge opening 1c and the venting portion 50 are not easily
clogged with the developer simultaneously.
[0231] Therefore, when the discharge opening 1c is packed with the developer, the venting
portion 50 is hardly clogged with the developer, and in such a case, as has been described
with the first embodiment, the venting portion 50 assures the sufficient venting performance
before the mounting of the developer replenishing apparatus 8, and after the mounting
and during the pump porting operation, the stabilization discharging performance are
provided.
[0232] In addition, when the venting portion 50 is packed with the developer, the discharge
opening 1c is hardly packed with the developer, and in such a case, upon unsealing
of the discharge opening 1c, the air enters into and exits from the developer accommodating
space 1b through the discharge opening 1c immediately, and therefore, the pressure
of the inside and outside of the developer accommodating space 1b become equal to
each other, and the discharging performance is not influenced, and the stabilized
discharging performance is provided.
[0233] Also as to this embodiment, the complete sealing of the venting portion 50 is not
necessary if the venting performance of the venting portion 50 can be blocked to such
an extent that the developer discharging is not influenced, but the complete sealing
is preferable since then the pressure change can be assuredly produced, and therefore,
the discharging performance is stabilized.
[0234] Particularly, the elastic sealing member 55 provided surrounding the venting portion
50 is closely press-contacted to the developer replenishing apparatus 8, by which
the venting portion can be sealed assuredly.
[0235] According to this embodiment, too, after the mounting of the developer supply container
1, the venting performance of the venting portion 50 can be blocked assuredly, and
therefore, in the developer discharging operation, the discharging performance is
efficient and stabilized.
[Fifth embodiment]
[0236] Referring to Figures 35, 36, a fifth embodiment will be described. Figure 35 is a
schematic perspective view of a developer supply container 1, and Figure 36 is a schematic
sectional view of the developer supply container 1. In this example, the structure
of the pump is different from that of Embodiment 1, and the other structures including
the venting portion 50, shutter member 52 and so on are substantially the same as
with Embodiment 1. Therefore, in the description of this embodiment, the same reference
numerals as in Embodiment 1 are assigned to the elements having the corresponding
functions in this embodiment, and the detailed description thereof is omitted.
[0237] In this example, as shown in Figures 22, 23, a plunger type pump is used in place
of the bellow-like displacement type pump as in Embodiment 1. More specifically, the
plunger type pump of this example includes an inner cylindrical portion 1h and an
outer cylindrical portion 6 extending outside the outer surface of the inner cylindrical
portion 1h and movable relative to the inner cylindrical portion 1h. The upper surface
of the outer cylindrical portion 6 is provided with a locking portion 3, fixed by
bonding similarly to Embodiment 1. More particularly, the locking portion 3 fixed
to the upper surface of the outer cylindrical portion 6 receives a locking member
9 of the developer replenishing apparatus 8, by which they a substantially unified,
the outer cylindrical portion 6 can move in the up and down directions (reciprocation)
together with the locking member 9.
[0238] The inner cylindrical portion 1h is connected with the container body 1a, and the
inside space thereof functions as a developer accommodating space 1b.
[0239] In order to prevent leakage of the air through a gap between the inner cylindrical
portion 1h and the outer cylindrical portion 6 (to prevent leakage of the developer
by keeping the hermetical property), a sealing member (elastic seal 7) is fixed by
bonding on the outer surface of the inner cylindrical portion 1h. The elastic seal
7 is compressed between the inner cylindrical portion 1h and the outer cylindrical
portion 6.
[0240] Therefore, by reciprocating the outer cylindrical portion 6 in the arrow p direction
and the arrow q direction relative to the container body 1a (inner cylindrical portion
1h) fixed non-movably to the developer receiving apparatus 8, the volume in the developer
accommodating space 1b can be changed (increased and decreased). That is, the internal
pressure of the developer accommodating space 1b can be repeated alternately between
the negative pressure state and the positive pressure state.
[0241] Thus, also in this example, one pump is enough to effect the suction operation and
the discharging operation, and therefore, the structure of the developer discharging
mechanism can be simplified. In addition, by the suction operation through the discharge
opening, a decompressed state (negative pressure state) can be provided in the developer
accommodation supply container, and therefore, the developer can be efficiently loosened.
[0242] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0243] In this embodiment, the configuration of the outer cylindrical portion 6 is cylindrical,
but may be of another form, such as a rectangular section. In such a case, it is preferable
that the configuration of the inner cylindrical portion 1h meets the configuration
of the outer cylindrical portion 6. The pump is not limited to the plunger type pump,
but may be a piston pump.
[0244] When the pump of this example is used, the seal structure is required to prevent
developer leakage through the gap between the inner cylinder and the outer cylinder,
resulting in a complicated structure and necessity for a large driving force for driving
the pump portion, and therefore, Embodiment 1 is preferable.
[Sixth embodiment]
[0245] Referring to Figures 37, 38, a sixth embodiment will be described. Figure 37 is a
perspective view of a outer appearance in which a pump portion 12 of a developer supply
container 1 according to this embodiment is in a expanded state, and Figure 38 is
a perspective view of a outer appearance in which the pump portion 12 of the developer
supply container 1 is in a contracted state. In this example, the structure of the
pump is different from that of Embodiment 1, and the other structures including the
venting portion 50, shutter member 52 and so on are substantially the same as with
Embodiment 1. Therefore, in the description of this embodiment, the same reference
numerals as in Embodiment 1 are assigned to the elements having the corresponding
functions in this embodiment, and the detailed description thereof is omitted.
[0246] In this embodiment, as shown in Figures 24, 25, in place of a bellow-like pump having
folded portions of Embodiment 1, a film-like pump portion 12 capable of expansion
and contraction not having a folded portion is used. The film-like portion of the
pump portion 70 is made of rubber. The material of the film-like portion of the pump
portion 70 may be a flexible material such as resin film rather than the rubber.
[0247] The film-like pump portion 70 is connected with the container body 1a, and the inside
space thereof functions as a developer accommodating space 1b. The upper portion of
the film-like pump portion 70 is provided with a locking portion 3 fixed thereto by
bonding, similarly to the foregoing embodiments. Therefore, the pump portion 70 can
alternately repeat the expansion and the contraction by the vertical movement of the
locking member 9.
[0248] In this manner, also in this example, one pump is enough to effect both of the suction
operation and the discharging operation, and therefore, the structure of the developer
discharging mechanism can be simplified.
[0249] In the case of this example, as shown in Figure 39, it is preferable that a plate-like
member 13 having a higher rigid than the film-like portion is mounted to the upper
surface of the film-like portion of the pump portion 70, and the holding member 3
is provided on the plate-like member 13. With such a structure, it can be suppressed
that the amount of the volume change of the pump portion 70 decreases due to deformation
of only the neighborhood of the locking portion 3 of the pump portion 70. That is,
the followability of the pump portion 70 to the vertical movement of the locking member
9 can be improved, and therefore, the expansion and the contraction of the pump portion
70 can be effected efficiently. Thus, the discharging property of the developer can
be improved.
[0250] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[Seventh embodiment]
[0251] The Figure 40 through Figure 42, a seventh embodiment will be described.
[0252] Figure 40 is a perspective view of a outer appearance of a developer supply container
1, Figure 41 is a sectional perspective view of the developer supply container 1,
and Figure 42 is a partially sectional view of the developer supply container 1. In
this embodiment, the structure is different from that of Embodiment 1 only in the
structure of a developer accommodating space, and the other structure is substantially
the same. Therefore, in the description of this embodiment, the same reference numerals
as in
[0253] Embodiment 1 are assigned to the elements having the corresponding functions in this
embodiment, and the detailed description thereof is omitted.
[0254] As shown in Figures 40, 41, the developer supply container 1 of this example comprises
two components, namely, a portion X including a container body 1a and a pump portion
2 and a portion Y including a cylindrical portion 14. The structure of the portion
X of the developer supply container 1 is substantially the same as that of Embodiment
1, and therefore, detailed description thereof is omitted.
(Structure of developer supply container)
[0255] In the developer supply container 1 of this example, as contrasted to Embodiment
1, the cylindrical portion 14 is connected by a cylindrical portion 14 to a side of
the portion X a discharging portion in which a discharge opening 1c is formed).
[0256] The cylindrical portion (developer accommodation rotatable portion) 14 has a closed
end at one longitudinal end thereof and an open end at the other end which is connected
with an opening of the portion X, and the space therebetween is a developer accommodating
space 1b. The cylindrical portion (developer accommodation rotatable portion) 14 has
a closed end at one longitudinal end thereof and an open end at the other end which
is connected with an opening of the portion X, and the space therebetween is a developer
accommodating space 1b. In this example, the cylindrical portion 14 as the developer
accommodation rotatable portion has a circular cross-sectional configuration, but
the circular shape is not restrictive to the present invention. For example, the cross-sectional
configuration of the developer accommodation rotatable portion may be of non-circular
configuration such as a polygonal configuration as long as the rotational motion is
not obstructed during the developer feeding operation.
[0257] An inside of the cylindrical portion 14 is provided with a helical feeding projection
(feeding portion) 14a, which has a function of feeding the inside developer accommodated
therein toward the portion X (discharge opening 1c) when the cylindrical portion 14
rotates in a direction indicated by an arrow R.
[0258] In addition, the inside of the cylindrical portion 14 is provided with a receiving-and-feeding
member (feeding portion) 16 for receiving the developer fed by the feeding projection
14a and supplying it to the portion X side by rotation of the cylindrical portion
14 in the direction of arrow R (the rotational axis is substantially extends in the
horizontal direction), the moving member upstanding from the inside of the cylindrical
portion 14. The receiving-and-feeding member 16 is provided with a plate-like portion
16a for scooping the developer up, and inclined projections 16b for feeding (guiding)
the developer scooped up by the plate-like portion 16a toward the portion X, the inclined
projections 16b being provided on respective sides of the plate-like portion 16a.
The plate-like portion 16a is provided with a through-hole 16c for permitting passage
of the developer in both directions to improve the stirring property for the developer.
[0259] In addition, a gear portion 14b as a drive inputting mechanism is fixed by bonding
on an outer surface at the other longitudinal end (with respect to the feeding direction
of the developer) of the cylindrical portion 14. When the developer supply container
1 is mounted to the developer replenishing apparatus 8, the gear portion 14b engages
with the driving gear (driving portion) 300 functioning as a driving mechanism provided
in the developer receiving apparatus 8. When the rotational force is inputted to the
gear portion 14b as the driving force receiving portion from the driving gear 300,
the cylindrical portion 14 rotates in the direction or arrow R (Figure 41). The gear
portion 14b is not restrictive to the present invention, but another drive inputting
mechanism such as a belt or friction wheel is usable as long as it can rotate the
cylindrical portion 14.
[0260] As shown in Figure 42, one longitudinal end of the cylindrical portion 14 (downstream
end with respect to the developer feeding direction) is provided with a connecting
portion 14c as a connecting tube for connection with portion X. The above-described
inclined projection 16b extends to a neighborhood of the connecting portion 14c. Therefore,
the developer fed by the inclined projection 16b is prevented as much as possible
from falling toward the bottom side of the cylindrical portion 14 again, so that the
developer is properly supplied to the connecting portion 14c.
[0261] The cylindrical portion 14 rotates as described above, but on the contrary, the container
body 1a and the pump portion 2 are connected to the cylindrical portion 14 through
a flange portion 1 g so that the container body 1a and the pump portion 2 are non-rotatable
relative to the developer receiving apparatus 8 (non-rotatable in the rotational axis
direction of the cylindrical portion 14 and non-movable in the rotational moving direction),
similarly to Embodiment 1. Therefore, the cylindrical portion 14 is rotatable relative
to the container body 1a.
[0262] A ring-like elastic seal 15 is provided between the cylindrical portion 14 and the
container body 1a and is compressed by a predetermined amount between the cylindrical
portion 14 and the container body 1a. By this, the developer leakage there is prevented
during the rotation of the cylindrical portion 14.
[0263] Also in this embodiment, similarly to the first embodiment, the venting portion 50
and the shutter member 52 are provided in an upper portion of a side surface of container
body 1a, so that before the mounting to the developer replenishing apparatus 8, the
sufficient venting performance is assured, and when it is mounted to the developer
replenishing apparatus 8, the venting performance can be blocked assuredly.
(Developer supplying step)
[0264] A developer supplying step will be described.
[0265] When the operator inserts the developer supply container 1 into the developer replenishing
apparatus 8, similarly to Embodiment 1, the locking portion 3 of the developer supply
container 1 is locked with the locking member 9 of the developer replenishing apparatus
8, and the gear portion 14b of the developer supply container 1 is engaged with the
driving gear 300 of the developer replenishing apparatus 8.
[0266] Thereafter, the driving gear 300 is rotated by another driving motor (not shown)
for rotation, and the locking member 9 is driven in the vertical direction by the
above-described driving motor 500. Then, the cylindrical portion 14 rotates in the
direction of the arrow R, by which the developer therein is fed to the receiving-and-feeding
member 16 by the feeding projection 14a. In addition, by the rotation of the cylindrical
portion 14 in the direction R, the receiving-and-feeding member 16 scoops the developer,
and feeds it to the connecting portion 14c. The developer fed into the container body
1a from the connecting portion 14c is discharged from the discharge opening 1c by
the expanding-and-contracting operation of the pump portion 2, similarly to Embodiment
1.
[0267] These are a series of the developer supply container 1 mounting steps and developer
supplying steps. Here, the developer supply container 1 is exchanged, the operator
takes the developer supply container 1 out of the developer replenishing apparatus
8, and a new developer supply container 1 is inserted and mounted.
[0268] In the case of a vertical container having a developer accommodating space 1b as
in the first to sixth embodiments which is long in the vertical direction, if the
volume of the developer supply container 1 is increased to increase the filling amount,
the developer results in concentrating to the neighborhood of the discharge opening
1c by the weight of the developer. As a result, the developer adjacent the discharge
opening 1c tends to be compacted, leading to difficulty in suction and discharge through
the discharge opening 1c. In such a case, in order to loosen the developer compacted
by the suction through the discharge opening 1c or to discharge the developer by the
discharging, the internal pressure (negative pressure / positive pressure) of the
developer accommodating space 1b has to be enhanced by increasing the amount of the
change of the pump portion 2 volume. Then, the driving forces or drive the pump portion
2 has to be increased, and the load to the main assembly of the image forming apparatus
100 may be excessive.
[0269] Then, the driving forces or drive the pump portion 2 has to be increased, and the
load to the main assembly of the image forming apparatus 100 may be excessive. By
doing so, the developer is not easily compacted by the gravity, and therefore, the
developer can be stably discharged without load to the main assembly of the image
forming apparatus 100.
[0270] As described, with the structure of this example, the provision of the cylindrical
portion 14 is effective to accomplish a large capacity developer supply container
1 without load to the main assembly of the image forming apparatus.
[0271] In this manner, also in this example, one pump is enough to effect both of the suction
operation and the discharging operation, and therefore, the structure of the developer
discharging mechanism can be simplified.
[0272] The developer feeding mechanism in the cylindrical portion 14 is not restrictive
to the present invention, and the developer supply container 1 may be vibrated or
swung, or may be another mechanism. Specifically, the structure of Figure 43 is usable.
[0273] As shown in Figure 43, the cylindrical portion 14 per se is not movable substantially
relative to the developer replenishing apparatus 8 (with slight play), and a feeding
member 17 is provided in the cylindrical portion in place of the feeding projection
14a, the feeding member 17 being effective to feed the developer by rotation relative
to the cylindrical portion 14.
[0274] The feeding member 17 includes a shaft portion 17a and flexible feeding blades 17b
fixed to the shaft portion 17a. The feeding blade 17b is provided at a free end portion
with an inclined portion S inclined relative to an axial direction of the shaft portion
17a. Therefore, it can feed the developer toward the portion X while stirring the
developer in the cylindrical portion 14.
[0275] One longitudinal end surface of the cylindrical portion 14 is provided with a coupling
portion 14e as the rotational driving force receiving portion, and the coupling portion
14e is operatively connected with a coupling member (not shown) of the developer replenishing
apparatus 8, by which the rotational force can be transmitted. The coupling portion
14e is coaxially connected with the shaft portion 17a of the feeding member 17 to
transmit the rotational force to the shaft portion 17a.
[0276] By the rotational force applied from the coupling member (not shown) of the developer
replenishing apparatus 8, the feeding blade 17b fixed to the shaft portion 17a is
rotated, so that the developer in the cylindrical portion 14 is fed toward the portion
X while being stirred.
[0277] However, with the modified example shown in Figure 43, the stress applied to the
developer in the developer feeding step tends to be large, and the driving torque
is also large, and for this reason, the structure of the embodiment is preferable.
[0278] Thus, also in this example, one pump is enough to effect the suction operation and
the discharging operation, and therefore, the structure of the developer discharging
mechanism can be simplified. In addition, by the suction operation through the discharge
opening, a pressure reduction state (negative pressure state) can be provided in the
developer supply container, and therefore, the developer can be efficiently loosened.
[0279] Also in this embodiment, before the mounting to the developer replenishing apparatus
8, a sufficient venting performance is assured; when it is mounted to the developer
replenishing apparatus 8, the venting performance of the venting portion 50 is assuredly
blocked, so that during the pump porting operation, the efficient and stabilized discharging
performance can be provided without waste.
[Eighth embodiment]
[0280] Referring to Figure 44 through Figure 46, an eighth embodiment will be described.
Part (a) of Figure 44 is a front view of a developer replenishing apparatus 8, as
seen in a mounting direction of a developer supply container 1, and (b) is a perspective
view of an inside of the developer replenishing apparatus 8. Part (a) of Figure 45
is a perspective view of the entire developer supply container 1, (b) is a partial
enlarged view of a neighborhood of a discharge opening 21a of the developer supply
container 1, and (c) - (d) are a front view and a sectional view illustrating a state
that the developer supply container 1 is mounted to a mounting portion 8f. Part (a)
of Figure 46 is a perspective view of the developer accommodating portion 20, (b)
is a partially sectional view illustrating an inside of the developer supply container
1, (c) is a sectional view of a flange portion 21, and (d) is a sectional view illustrating
the developer supply container 1.
[0281] In the above-described Embodiments 1 - 7, the pump is expanded and contracted by
moving the locking member 9 of the developer replenishing apparatus 8 vertically,
this example is significantly different in that the developer supply container 1 receives
only the rotational force from the developer replenishing apparatus 8. In the other
respects, the structure is similar to the foregoing embodiments, and therefore, the
same reference numerals as in the foregoing embodiments are assigned to the elements
having the corresponding functions in this embodiment, and the detailed description
thereof is omitted for simplicity.
[0282] Specifically, in this example, the rotational force inputted from the developer replenishing
apparatus 8 is converted to the force in the direction of reciprocation of the pump,
and the converted force is transmitted to the pump.
[0283] In the following, the structure of the developer replenishing apparatus 8 and the
developer supply container 1 will be described in detail.
<Developer replenishing apparatus>
[0284] Referring to Figure 44, the developer replenishing apparatus 8 will be described
first.
[0285] The developer replenishing apparatus 8 comprises a mounting portion (mounting space)
8f to which the developer supply container 1 is detachably mountable. As shown in
part (b) of Figure 44, the developer supply container 1 is mountable in a direction
indicated by an arrow M to the mounting portion 8f. Thus, a longitudinal direction
(rotational axis direction) of the developer supply container 1 is substantially the
same as the direction of an arrow M. The direction of the arrow M is substantially
parallel with a direction indicated by X of part (b) of Figure 46 which will be described
hereinafter. In addition, a dismounting direction of the developer supply container
1 from the mounting portion 8f is opposite the direction the arrow M.
[0286] As shown in part (a) of Figure 44, the mounting portion 8f is provided with a rotation
regulating portion (holding mechanism) 29 for limiting movement of the flange portion
21 in the rotational moving direction by abutting to a flange portion 21 (Figure 45)
of the developer supply container 1 when the developer supply container 1 is mounted.
Furthermore, as shown in part (b) of Figure 44, the mounting portion 8f is provided
with a regulating portion (holding mechanism) 30 for regulating the movement of the
flange portion 21 in the rotational axis direction by locking with the flange portion
21 of the developer supply container 1 when the developer supply container 1 is mounted.
The rotational axis direction regulating portion 30 elastic deforms with the interference
with the flange portion 21, and thereafter, upon release of the interference with
the flange portion 21, it elastically restores to lock the flange portion 21 (resin
material snap locking mechanism).
[0287] Furthermore, the mounting portion 8f is provided with a developer receiving port
(developer reception hole) 13 for receiving the developer discharged from the developer
supply container 1, and the developer receiving port is brought into fluid communication
with a discharge opening the discharging port) 21a (Figure 45) of the developer supply
container 1 which will be described hereinafter, when the developer supply container
1 is mounted thereto. The developer is supplied from the discharge opening 21a of
the developer supply container 1 to the developing device 8 through the developer
replenishing port 31. In this embodiment, a diameter ϕ of the developer receiving
port 31 is approx. 2 mm which is the same as that of the discharge opening 21a, for
the purpose of preventing as much as possible the contamination by the developer in
the mounting portion 8f.
[0288] As shown in part (a) of Figure 44, the mounting portion 8f is provided with a driving
gear 300 functioning as a driving mechanism (driver). The driving gear 300 receives
a rotational force from a driving motor 500 through a driving gear train, and functions
to apply a rotational force to the developer supply container 1 which is set in the
mounting portion 8f.
[0289] As shown in Figure 44, the driving motor 500 is controlled by a control device (CPU)
600.
[0290] In this embodiment, the driving gear 300 is rotatable unidirectionally to simplify
the control for the driving motor 500. The control device 600 controls only ON (operation)
and OFF (non-operation) of the driving motor 500. This simplifies the driving mechanism
for the developer replenishing apparatus 8 as compared with a structure in which forward
and backward driving forces are provided by periodically rotating the driving motor
500 (driving gear 300) in the forward direction and backward direction.
(Developer supply container)
[0291] Referring to Figures 45 and 46, the structure of the developer supply container 1
which is a constituent-element of the developer supplying system will be described.
[0292] As shown in part (a) of Figure 45, the developer supply container 1 includes a developer
accommodating portion 20 (container body) having a hollow cylindrical inside space
for accommodating the developer. In this embodiment, a cylindrical portion 20k and
the pump portion 20b function as the developer accommodating portion 20. Furthermore,
the developer supply container 1 is provided with a flange portion 21 (non-rotatable
portion) at one end of the developer accommodating portion 20 with respect to the
longitudinal direction (developer feeding direction). The developer accommodating
portion 20 is rotatable relative to the flange portion 21.
[0293] In this embodiment, as shown in part (d) of Figure 46, a total length L1 of the cylindrical
portion 20k functioning as the developer accommodating portion is approx. 300 mm,
and a outer diameter R1 is approx. 70 mm. A total length L2 of the pump portion 20b
(in the state that it is most expanded in the expansible range in use) is approx.
50 mm, and a length L3 of a region in which a gear portion 20a of the flange portion
21 is provided is approx. 20 mm. A length L4 of a region of a discharging portion
21h functioning as a developer discharging portion is approx. 25 mm. A maximum outer
diameter R2 (in the state that it is most expanded in the expansible range in use
in the diametrical direction) of the pump portion 20b is approx. 65 mm, and a total
volume capacity accommodating the developer in the developer supply container 1 is
the 1250 cm^3. In this example, the developer can be accommodated in the cylindrical
portion 20k and the pump portion 20b and in addition the discharging portion 21h,
that is, they function as a developer accommodating portion.
[0294] As shown in Figures 45, 46, in this example, in the state that the developer supply
container 1 is mounted to the developer replenishing apparatus 8, the cylindrical
portion 20k and the discharging portion 21h are substantially on line along a horizontal
direction. That is, the cylindrical portion 20k has a sufficiently long length in
the horizontal direction as compared with the length in the vertical direction, and
one end part with respect to the horizontal direction is connected with the discharging
portion 21h. For this reason, the suction and discharging operations can be carried
out smoothly as compared with the case in which the cylindrical portion 20k is above
the discharging portion 21h in the state that the developer supply container 1 is
mounted to the developer replenishing apparatus 8. This is because the amount of the
toner existing above the discharge opening 21a is small, and therefore, the developer
in the neighborhood of the discharge opening 21a is less compressed.
[0295] As shown in part (b) of Figure 45, the flange portion 21 is provided with a hollow
discharging portion (developer discharging chamber) 21h for temporarily storing the
developer having been fed from the inside of the developer accommodating portion (inside
of the developer accommodating chamber) 20 (see parts (b) and (c) of Figure 46if necessary).
A bottom portion of the discharging portion 21h is provided with the small discharge
opening 21a for permitting discharge of the developer to the outside of the developer
supply container 1, that is, for supplying the developer into the developer replenishing
apparatus 8. The size of the discharge opening 21a is as has been described hereinbefore.
[0296] An inner shape of the bottom portion of the inner of the discharging portion 21h
(inside of the developer discharging chamber) is like a funnel converging toward the
discharge opening 21a in order to reduce as much as possible the amount of the developer
remaining therein (parts (b) and (c) of Figure 46,if necessary).
[0297] The flange portion 21 is provided with a shutter 26 for opening and closing the discharge
opening 21a. The shutter 26 is provided at a position such that when the developer
supply container 1 is mounted to the mounting portion 8f, it is abutted to an abutting
portion 8h (see part (b) of Figure 44if necessary) provided in the mounting portion
8f. Therefore, the shutter 26 slides relative to the developer supply container 1
in the rotational axis direction (opposite from the arrow M direction) of the developer
accommodating portion 20 with the mounting operation of the developer supply container
1 to the mounting portion 8f. As a result, the discharge opening 21a is exposed through
the shutter 26, thus completing the unsealing operation.
[0298] At this time, the discharge opening 21a is positionally aligned with the developer
receiving port 31 of the mounting portion 8f, and therefore, they are brought into
fluid communication with each other, thus enabling the developer supply from the developer
supply container 1.
[0299] The flange portion 21 is constructed such that when the developer supply container
1 is mounted to the mounting portion 8f of the developer replenishing apparatus 8,
it is stationary substantially.
[0300] More particularly, as shown in part (c) of Figure 45, the flange portion 21 is regulated
(prevented) from rotating in the rotational direction about the rotational axis of
the developer accommodating portion 20 by a rotational moving direction regulating
portion 29 provided in the mounting portion 8f. In other words, the flange portion
21 is retained such that it is substantially non-rotatable by the developer replenishing
apparatus 8 (although the rotation within the play is possible).
[0301] A venting portion 50 and a shutter member 52 as a ventilation blocking portion are
provided on the non-rotatable discharging portion 21h. Therefore, similarly to the
first embodiment, by providing an engaging portion 12 on the developer replenishing
apparatus 8, the shutter member 52 can be moved in interrelation with the mounting
of the developer supply container 1.
[0302] Furthermore, the flange portion 21 is locked by the rotational axis direction regulating
portion 30 provided in the mounting portion 8f with the mounting operation of the
developer supply container1. More specifically, the flange portion 21 contacts to
the rotational axis direction regulating portion 30 in the process of the mounting
operation of the developer supply container 1 to elastically deform the rotational
axis direction regulating portion 30. Thereafter, the flange portion 21 abuts to an
inner wall portion 28a (part (d) of Figure 45) which is stopper provided in the mounting
portion 8f, by which the mounting step of the developer supply container 1 is completed.
At this time, substantially simultaneously with and completion of the mounting, the
interference by the flange portion 21 is released, so that the elastic deformation
of the regulating portion 30 is released.
[0303] As a result, as shown in part (d) of Figure 45, the rotational axis direction regulating
portion 30 is locked with the edge portion (functioning as a locking portion) of the
flange portion 21 so that the movement in the rotational axis direction (rotational
axis direction of the developer accommodating portion 20) is substantially prevented
(regulated). At this time, a slight negligible movement within the play is possible.
[0304] As described in the foregoing, in this embodiment, the flange portion 21 is retained
by the rotational axis direction regulating portion 30 of the developer replenishing
apparatus 8 so that it does not move in the rotational axis direction of the developer
accommodating portion 20. Furthermore, the flange portion 21 is retained by the rotational
moving direction regulating portion 29 of the developer replenishing apparatus 8 such
that it does not rotate in the rotational moving direction of the developer accommodating
portion 20.
[0305] When the operator takes the developer supply container 1 out of the mounting portion
8f, the rotational axis direction regulating portion 30 elastically deforms by the
flange portion 21 so as to be released from the flange portion 21. The rotational
axis direction of the developer accommodating portion 20 is substantially coaxial
with the rotational axis direction of the gear portion 20a (Figure 46).
[0306] Therefore, in the state that the developer supply container 1 is mounted to the developer
replenishing apparatus 8, the discharging portion 21h provided in the flange portion
21 is prevented substantially in the movement of the developer accommodating portion
20 in the axial direction and in the rotational moving direction (movement within
the play is permitted).
[0307] Therefore, in the state that the developer supply container 1 is mounted to the developer
replenishing apparatus 8, the discharging portion 21h provided in the flange portion
21 is prevented substantially in the movement of the developer accommodating portion
20 in the axial direction and in the rotational moving direction (movement within
the play is permitted). However, the movement of the developer accommodating portion
20 in the rotational axis direction is substantially prevented by the flange portion
21 (the movement within the play is permitted).
[0308] Similar to the first embodiment, a side surface portion of the flange portion 21
is provided with a venting portion 50 and a shutter member 52 which is capable of
blocking the venting performance of the venting portion 50 by opening and closing
the venting portion 50 by movement relative to the venting portion 50. The structure
of the venting portion is the same as the first embodiment.
[0309] Also in this embodiment, before use of the developer supply container 1 (before the
mounting to the developer replenishing apparatus 8), the venting performance of the
venting portion 50 is not blocked so that the venting of the developer accommodating
portion 20 is carried out. And, when the developer supply container 1 is mounted to
the developer replenishing apparatus 8 the shutter member 52 engages with the engaging
portion 12 of the developer replenishing apparatus 8 to move relative to the venting
portion 50, thus sealing the venting portion 50. By this, the pressure change by the
pump portion can be produced without waste, and therefore, efficient and stabilized
developer discharging can be accomplished.
[0310] The position of the venting portion 50 may be any if the air flow between the inside
and outside of the developer accommodating portion 20 is possible assuredly before
the mounting of the developer replenishing apparatus 8, and the venting performance
of the venting portion 50 is blocked when the pump portion operates. Although it is
possible to provide them on the rotatable cylindrical portion 14 side, they are provided
on a side surface portion of the non-rotatable flange portion 21 in this embodiment,
which is preferable since then the venting performance of the venting portion 50 can
be assuredly blocked when the container is mounted to the developer replenishing apparatus
8.
(Pump portion)
[0311] Referring to Figures 46 and 47, the description will be made as to the pump portion
(reciprocable pump) 20b in which the volume thereof changes with reciprocation. Part
(a) of Figure 47 a sectional view of the developer supply container 1 in which the
pump portion 20b is expanded to the maximum extent in operation of the developer supplying
step, and part (b) of Figure 34 is a sectional view of the developer supply container
1 in which the pump portion 20b is compressed to the maximum extent in operation of
the developer supplying step.
[0312] The pump portion 20b of this embodiment functions as a suction and discharging mechanism
for repeating the suction operation and the discharging operation alternately through
the discharge opening 21a.
[0313] As shown in part (b) of Figure 46, the pump portion 20b is provided between the discharging
portion 21h and the cylindrical portion 20k, and is fixedly connected to the cylindrical
portion 20k. Thus, the pump portion 20b is rotatable integrally with the cylindrical
portion 20k.
[0314] In the pump portion 20b of this example, the developer can be accommodated therein.
The developer accommodating space in the pump portion 20b has a significant function
of fluidizing the developer in the suction operation, as will be described hereinafter.
[0315] In this embodiment, the pump portion 20b is a displacement type pump (bellow-like
pump) of resin material in which the volume thereof changes with the reciprocation.
More particularly, as shown in (a) - (b) of Figure 46, the bellow-like pump includes
crests and bottoms periodically and alternately. The pump portion 20b repeats the
compression and the expansion alternately by the driving force received from the developer
replenishing apparatus 8. In this example, the volume change of the pump portion 20b
by the expansion and contraction is 15 cm^3 (cc). As shown in part (d) of Figure 46,
a total length L2 (most expanded state within the expansion and contraction range
in operation) of the pump portion 20b is approx. 50 mm, and a maximum outer diameter
(largest state within the expansion and contraction range in operation) R2 of the
pump portion 20b is approx. 65 mm.
[0316] With use of such a pump portion 20b, the internal pressure of the developer supply
container 1 (developer accommodating portion 20 and discharging portion 21h) higher
than the ambient pressure and the internal pressure lower than the ambient pressure
are produced alternately and repeatedly at a predetermined cyclic period (approx.
0.9 sec in this embodiment). The ambient pressure is the pressure of the ambient condition
in which the developer supply container 1 is placed. As a result, the developer in
the discharging portion 21h can be discharged efficiently through the small diameter
discharge opening 21a (diameter of approx. 2 mm).
[0317] As shown in part (b) of Figure 46, the pump portion 20b is connected to the discharging
portion 21h rotatably relative thereto in the state that a discharging portion 21h
side end is compressed against a ring-like sealing member 27 provided on an inner
surface of the flange portion 21.
[0318] By this, the pump portion 20b rotates sliding on the sealing member 27, and therefore,
the developer does not leak from the pump portion 20b, and the hermetical property
is maintained, during rotation. Thus, in and out of the air through the discharge
opening 21a are carries out properly, and the internal pressure of the developer supply
container 1 (pump portion 20b, developer accommodating portion 20 and discharging
portion 21h) are changed properly, during supply operation.
(Drive transmission mechanism)
[0319] The description will be made as to a drive receiving mechanism (drive inputting portion,
driving force receiving portion) of the developer supply container 1 for receiving
the rotational force for rotating the feeding portion 20c from the developer replenishing
apparatus 8.
[0320] As shown in part (a) of Figure 46, the developer supply container 1 is provided with
a gear portion 20a which functions as a drive receiving mechanism (drive inputting
portion, driving force receiving portion) engageable (driving connection) with a driving
gear 300 (functioning as driving portion, driving mechanism) of the developer replenishing
apparatus 8. The gear portion 20a is fixed to one longitudinal end portion of the
pump portion 20b. Thus, the gear portion 20a, the pump portion 20b, and the cylindrical
portion 20k are integrally rotatable
[0321] Therefore, the rotational force inputted to the gear portion 20a from the driving
gear 300 is transmitted to the cylindrical portion 20k (feeding portion 20c) a pump
portion 20b.
[0322] In other words, in this embodiment, the pump portion 20b functions as a drive transmission
mechanism for transmitting the rotational force inputted to the gear portion 20a to
the feeding portion 20c of the developer accommodating portion 20.
[0323] For this reason, the bellow-like pump portion 20b of this embodiment is made of a
resin material having a high property against torsion or twisting about the axis within
a limit of not adversely affecting the expanding-and-contracting operation.
[0324] In this embodiment, the gear portion 20a is provided at one longitudinal end (developer
feeding direction) of the developer accommodating portion 20, that is, at the discharging
portion 21h side end, but this is not inevitable, and for example, it may be provided
in the other longitudinal end portion of the developer accommodating portion 2, that
is, most rear part. In such a case, the driving gear 300 is provided at a corresponding
position.
[0325] In this embodiment, a gear mechanism is employed as the driving connection mechanism
between the drive inputting portion of the developer supply container 1 and the driver
of the developer replenishing apparatus 8, but this is not inevitable, and a known
coupling mechanism, for example is usable. More particularly, in such a case, the
structure may be such that a non-circular recess is provided in a bottom surface of
one longitudinal end portion (righthand side end surface of (d) of Figure 46) as a
drive inputting portion, and correspondingly, a projection having a configuration
corresponding to the recess as a driver for the developer replenishing apparatus 8,
so that they are in driving connection with each other.
(Drive converting mechanism)
[0326] A drive converting mechanism (drive converting portion) for the developer supply
container 1 will be described.
[0327] The developer supply container 1 is provided with the cam mechanism for converting
the rotational force for rotating the feeding portion 20c received by the gear portion
20a to a force in the reciprocating directions of the pump portion 20b. That is, in
the example, the description will be made as to an example using a cam mechanism as
the drive converting mechanism, but the present invention is not limited to this example,
and other structures are usable.
[0328] In this embodiment, one drive inputting portion (gear portion 20a) receives the driving
force for driving the feeding portion 20c and the pump portion 20b, and the rotational
force received by the gear portion 20a is converted to a reciprocation force in the
developer supply container 1 side.
[0329] Because of this structure, the structure of the drive inputting mechanism for the
developer supply container 1 is simplified as compared with the case of providing
the developer supply container 1 with two separate drive inputting portions. In addition,
the drive is received by a single driving gear of developer replenishing apparatus
8, and therefore, the driving mechanism of the developer replenishing apparatus 8
is also simplified.
[0330] In the case that the reciprocation force is received from the developer replenishing
apparatus 8, there is a liability that the driving connection between the developer
replenishing apparatus 8 and the developer supply container 1 is not proper, and therefore,
the pump portion 20b is not driven. More particularly, when the developer supply container
1 is taken out of the image forming apparatus 100 and then is mounted again, the pump
portion 20b may not be properly reciprocated.
[0331] For example, when the drive input to the pump portion 20b stops in a state that the
pump portion 20b is compressed from the normal length, the pump portion 20b restores
spontaneously to the normal length when the developer supply container is taken out.
In this case, the position of the drive inputting portion for the pump portion 20b
changes when the developer supply container 1 is taken out, despite the fact that
a stop position of the drive outputting portion of the image forming apparatus 100
side remains unchanged. As a result, the driving connection is not properly established
between the drive outputting portion of the image forming apparatus 100 sides and
pump portion 20b drive inputting portion of the developer supply container 1 side,
and therefore, the pump portion 20b cannot be reciprocated. Then, the developer supply
is not carries out, and sooner or later, the image formation becomes impossible.
[0332] Such a problem may similarly arise when the expansion and contraction state of the
pump portion 20b is changed by the user while the developer supply container 1 is
outside the apparatus.
[0333] Such a problem similarly arises when developer supply container 1 is exchanged with
a new one.
[0334] The structure of this embodiment is substantially free of such a problem. This will
be described in detail.
[0335] As shown in Figures 46 and 47, the outer surface of the cylindrical portion 20k of
the developer accommodating portion 20 is provided with a plurality of cam projections
20d functioning as a rotatable portion substantially at regular intervals in the circumferential
direction. More particularly, two cam projections 20d are disposed on the outer surface
of the cylindrical portion 20k at diametrically opposite positions, that is, approx.
180° opposing positions.
[0336] The number of the cam projections 20d may be at least one. However, there is a liability
that a moment is produced in the drive converting mechanism and so on by a drag at
the time of expansion or contraction of the pump portion 20b, and therefore, smooth
reciprocation is disturbed, and therefore, it is preferable that a plurality of them
are provided so that the relation with the configuration of the cam groove 21b which
will be described hereinafter is maintained.
[0337] On the other hand, a cam groove 21b engaged with the cam projections 20d is formed
in an inner surface of the flange portion 21 over an entire circumference, and it
functions as a follower portion. Referring to Figure 48, the cam groove 21b will be
described. In Figure 48, an arrow An indicates a rotational moving direction of the
cylindrical portion 20k (moving direction of cam projection 20d), an arrow B indicates
a direction of expansion of the pump portion 20b, and an arrow C indicates a direction
of compression of the pump portion 20b. Here, an angle α is formed between a cam groove
21c and a rotational moving direction An of the cylindrical portion 20k, and an angle
β is formed between a cam groove 21d and the rotational moving direction A. In addition,
an amplitude (= length of expansion and contraction of pump portion 20b) in the expansion
and contracting directions B, C of the pump portion 20b of the cam groove is L.
[0338] As shown in Figure 48 illustrating the cam groove 21b in a developed view, a groove
portion 21c inclining from the cylindrical portion 20k side toward the discharging
portion 21h side and a groove portion 21d inclining from the discharging portion 21h
side toward the cylindrical portion 20k side are connected alternately. In this embodiment,
the relation between the angles of the cam grooves 21c, 21d is α = β.
[0339] Therefore, in this embodiment, the cam projection 20d and the cam groove 21b function
as a drive transmission mechanism to the pump portion 20b. More particularly, the
cam projection 20d and the cam groove 21b function as a mechanism for converting the
rotational force received by the gear portion 20a from the driving gear 300 to the
force (force in the rotational axis direction of the cylindrical portion 20k) in the
directions of reciprocal movement of the pump portion 20b and for transmitting the
force to the pump portion 20b.
[0340] More particularly, the cylindrical portion 20k is rotated with the pump portion 20b
by the rotational force inputted to the gear portion 20a from the driving gear 300,
and the cam projections 20d are rotated by the rotation of the cylindrical portion
20k. Therefore, by the cam groove 21b engaged with the cam projection 20d, the pump
portion 20b reciprocates in the rotational axis direction (X direction of Figure 46)
together with the cylindrical portion 20k. The arrow X direction is substantially
parallel with the arrow M direction of Figures 44 and 45.
[0341] In other words, the cam projection 20d and the cam groove 21b convert the rotational
force inputted from the driving gear 300 so that the state in which the pump portion
20b is expanded (part (a) of Figure 47) and the state in which the pump portion 20b
is contracted (part (b) of Figure 34) are repeated alternately.
[0342] Thus, in this embodiment, the pump portion 20b rotates with the cylindrical portion
20k, and therefore, when the developer in the cylindrical portion 20k moves in the
pump portion 20b, the developer can be stirred (loosened) by the rotation of the pump
portion 20b. In this embodiment, the pump portion 20b is provided between the cylindrical
portion 20k and the discharging portion 21h, and therefore, stirring action can be
imparted on the developer fed to the discharging portion 21h, which is further advantageous.
[0343] Furthermore, as described above, in this embodiment, the cylindrical portion 20k
reciprocates together with the pump portion 20b, and therefore, the reciprocation
of the cylindrical portion 20k can stir (loosen) the developer inside cylindrical
portion 20k.
(Set conditions of drive converting mechanism)
[0344] In this example, the drive converting mechanism effects the drive conversion such
that a amount (per unit time) of developer feeding to the discharging portion 21h
by the rotation of the cylindrical portion 20k is larger than a discharging amount
(per unit time) to the developer replenishing apparatus 8 from the discharging portion
21h by the pump function.
[0345] This is because if the developer discharging power of the pump portion 20b is higher
than the developer feeding power of the feeding portion 20c to the discharging portion
21h, the amount of the developer existing in the discharging portion 21h gradually
decreases. In other words, it is avoided that the time period required for supplying
the developer from the developer supply container 1 to the developer replenishing
apparatus 8 is prolonged.
[0346] In the drive converting mechanism of this embodiment, the feeding amount of the developer
by the feeding portion 20c to the discharging portion 21h is 2.0g/s, and the discharge
amount of the developer by pump portion 20b is 1.2g/s.
[0347] In addition, in the drive converting mechanism of this embodiment, the drive conversion
is such that the pump portion 20b reciprocates a plurality of times per one full rotation
of the cylindrical portion 20k. This is for the following reasons.
[0348] In the case of the structure in which the cylindrical portion 20k is rotated inner
the developer replenishing apparatus 8, it is preferable that the driving motor 500
is set at an output required to rotate the cylindrical portion 20k stably at all times.
However, from the standpoint of reducing the energy consumption in the image forming
apparatus 100 as much as possible, it is preferable to minimize the output of the
driving motor 500. The output required by the driving motor 500 is calculated from
the rotational torque and the rotational frequency of the cylindrical portion 20k,
and therefore, in order to reduce the output of the driving motor 500, the rotational
frequency of the cylindrical portion 20k is minimized.
[0349] However, in the case of this example, if the rotational frequency of the cylindrical
portion 20k is reduced, a number of operations of the pump portion 20b per unit time
decreases, and therefore, the amount of the developer (per unit time) discharged from
the developer supply container 1 decreases. In other words, there is a possibility
that the developer amount discharged from the developer supply container 1 is insufficient
to quickly meet the developer supply amount required by the main assembly of the image
forming apparatus 100.
[0350] If the amount of the volume change of the pump portion 20b is increased, the developer
discharging amount per unit cyclic period of the pump portion 20b can be increased,
and therefore, the requirement of the main assembly of the image forming apparatus
100 can be met, but doing so gives rise to the following problem.
[0351] If the amount of the volume change of the pump portion 20b is increased, a peak value
of the internal pressure (positive pressure) of the developer supply container 1 in
the discharging step increases, and therefore, the load required for the reciprocation
of the pump portion 20b increases.
[0352] For this reason, in this example, the pump portion 20b operates a plurality of cyclic
periods per one full rotation of the cylindrical portion 20k. By this, the developer
discharge amount per unit time can be increased as compared with the case in which
the pump portion 20b operates one cyclic period per one full rotation of the cylindrical
portion 20k, without increasing the volume change amount of the pump portion 20b.
Corresponding to the increase of the discharge amount of the developer, the rotational
frequency of the cylindrical portion 20k can be reduced.
[0353] Verification experiments were carried out as to the effects of the plural cyclic
operations per one full rotation of the cylindrical portion 20k. In the experiments,
the developer is filled into the developer supply container 1, and a developer discharge
amount and a rotational torque of the cylindrical portion 20k are measured. The experimental
conditions are that the number of operations of the pump portion 20b per one full
rotation of the cylindrical portion 20k is two, the rotational frequency of the cylindrical
portion 20k is 30rpm, and the volume change of the pump portion 20b is 15 cm^3.
[0354] As a result of the verification experiment, the developer discharging amount from
the developer supply container 1 is approx. 1.2g/s. The rotational torque of the cylindrical
portion 20k (average torque in the normal state) is 0.64N·m, and the output of the
driving motor 500 is approx. 2W (motor load (W) =0.1047x rotational torque (N·m) x
rotational frequency (rpm), wherein 0.1047 is the unit conversion coefficient) as
a result of the calculation.
[0355] Comparative experiments were carried out in which the number of operations of the
pump portion 20b per one full rotation of the cylindrical portion 20k was one, the
rotational frequency of the cylindrical portion 20k was 60rpm, and the other conditions
were the same as the above-described experiments. In other words, the developer discharge
amount was made the same as with the above-described experiments, i.e. approx. 1.2g/s.
[0356] As a result of the comparative experiments, the rotational torque of the cylindrical
portion 20k (average torque in the normal state) is 0.66N·m, and the output of the
driving motor 500 is approx. 4W by the calculation.
[0357] From these experiments, it has been confirmed that the pump portion 20b carries out
preferably the cyclic operation a plurality of times per one full rotation of the
cylindrical portion 20k. In other words, it has been confirmed that by doing so, the
discharging performance of the developer supply container 1 can be maintained with
a low rotational frequency of the cylindrical portion 20k. With the structure of this
embodiment, the required output of the driving motor 500 may be low, and therefore,
the energy consumption of the main assembly of the image forming apparatus 100 can
be reduced.
(Position of drive converting mechanism)
[0358] As shown in Figures 46 and 47, in this example, the drive converting mechanism (cam
mechanism constituted by the cam projection 20d and the cam groove 21b) is provided
outside of developer accommodating portion 20. More particularly, the drive converting
mechanism is disposed at a position separated from the inside spaces of the cylindrical
portion 20k, the pump portion 20b and the flange portion 21, so that the drive converting
mechanism does not contact the developer accommodated inside the cylindrical portion
20k, the pump portion 20b and the flange portion 21.
[0359] By this, a problem which may arise when the drive converting mechanism is provided
in the inside space of the developer accommodating portion 20 can be avoided. More
particularly, the problem is that by the developer entering portions of the drive
converting mechanism where sliding motions occur, the particles of the developer are
subjected to heat and pressure to soften and therefore, they agglomerate into masses
[0360] (coarse particle), or they enter into a converting mechanism with the result of torque
increase. The problem can be avoided.
(Developer discharging principle by pump portion)
[0361] Referring to Figure 47, a developer supplying step by the pump portion will be described.
[0362] In this embodiment, as will be described hereinafter, the drive conversion of the
rotational force is carries out by the drive converting mechanism so that the suction
step (suction operation through discharge opening 3a) and the discharging step (discharging
operation through the discharge opening 3a) are repeated alternately. The suction
step and the discharging step will be described.
(Suction step).
[0363] First, the suction step (suction operation through discharge opening 21a) will be
described.
[0364] As shown in part (a) of Figure 47, the suction operation is effected by the pump
portion 20b being expanded in a direction indicated by an arrow ω by the above-described
drive converting mechanism (cam mechanism). More particularly, by the suction operation,
a volume of a portion of the developer supply container 1 (pump portion 20b, cylindrical
portion 20k and flange portion 21) which can accommodate the developer increases.
[0365] At this time, the developer supply container 1 is substantially hermetically sealed
except for the discharge opening 21a, and the discharge opening 21a is plugged substantially
by the developer T. Therefore, the internal pressure of the developer supply container
1 decreases with the increase of the volume of the portion of the developer supply
container 1 capable of containing the developer T.
[0366] At this time, the internal pressure of the developer supply container 1 is lower
than the ambient pressure (external air pressure). For this reason, the air outside
the developer supply container 1 enters the developer supply container 1 through the
discharge opening 21a by a pressure difference between the inside and the outside
of the developer supply container 1.
[0367] At this time, the air is taken-in from the outside of the developer supply container
1, and therefore, the developer T in the neighborhood of the discharge opening 21a
can be loosened (fluidized). More particularly, by the air impregnated into the developer
powder existing in the neighborhood of the discharge opening 21a, the bulk density
of the developer powder T is reduced and the developer is and fluidized.
[0368] Since the air is taken into the developer supply container 1 through the discharge
opening 21a as a result, the internal pressure of the developer supply container 1
changes in the neighborhood of the ambient pressure (external air pressure) despite
the increase of the volume of the developer supply container 1.
[0369] In this manner, by the fluidization of the developer T, the developer T does not
pack or clog in the discharge opening 21a, so that the developer can be smoothly discharged
through the discharge opening 21a in the discharging operation which will be described
hereinafter. Therefore, the amount of the developer T (per unit time) discharged through
the discharge opening 3a can be maintained substantially at a constant level for a
long term.
(Discharging step)
[0370] The discharging step (discharging operation through the discharge opening 21a) will
be described.
[0371] As shown in part (b) of Figure 47, the discharging operation is effected by the pump
portion 20b being compressed in a direction indicated by an arrow γ by the above-described
drive converting mechanism (cam mechanism). More particularly, by the discharging
operation, a volume of a portion of the developer supply container 1 (pump portion
20b, cylindrical portion 20k and flange portion 21) which can accommodate the developer
decreases. At this time, the developer supply container 1 is substantially hermetically
sealed except for the discharge opening 21a, and the discharge opening 21a is plugged
substantially by the developer T until the developer is discharged. Therefore, the
internal pressure of the developer supply container 1 rises with the decrease of the
volume of the portion of the developer supply container 1 capable of containing the
developer T.
[0372] Since the internal pressure of the developer supply container 1 is higher than the
ambient pressure (the external air pressure), the developer T is pushed out by the
pressure difference between the inside and the outside of the developer supply container
1, as shown in part (b) of Figure 47. That is, the developer T is discharged from
the developer supply container 1 into the developer receiving apparatus 8.
[0373] Thereafter, the air in the developer supply container 1 is also discharged with the
developer T, and therefore, the internal pressure of the developer supply container
1 decreases.
[0374] As described in the foregoing, according to this example, the discharging of the
developer can be effected efficiently using one reciprocation type pump, and therefore,
the mechanism for the developer discharging can be simplified.
[0375] In addition, as described hereinbefore, the venting performance of the venting portion
50 is blocked assuredly when the container is mounted to the developer replenishing
apparatus 8, and therefore, the pressure inside container is efficiently changed without
waste, so that the stabilized discharging performance is accomplished.
(Set condition of cam groove)
[0376] Referring to Figures 49 - 54, modified examples of the set condition of the cam groove
21b will be described. Figures 49 - 54 are developed views of cam grooves 3b. Referring
to the developed views of Figures 49 - 54, the description will be made as to the
influence to the operational condition of the pump portion 20b when the configuration
of the cam groove 21b is changed.
[0377] Here, in each of Figures 49 - 54, an arrow An indicates a rotational moving direction
of the developer accommodating portion 20 (moving direction of the cam projection
20d); an arrow B indicates the expansion direction of the pump portion 20b; and an
arrow C indicates a compression direction of the pump portion 20b. In addition, a
groove portion of the cam groove 21b for compressing the pump portion 20b is indicated
as a cam groove 21c, and a groove portion for expanding the pump portion 20b is indicated
as a cam groove 21d. Furthermore, an angle formed between the cam groove 21c and the
rotational moving direction An of the developer accommodating portion 20 is α; an
angle formed between the cam groove 21d and the rotational moving direction An is
β; and an amplitude
[0378] (expansion and contraction length of the pump portion 20b), in the expansion and
contracting directions B, C of the pump portion 20b, of the cam groove is L.
[0379] First, the description will be made as to the expansion and contraction length L
of the pump portion 20b.
[0380] When the expansion and contraction length L is shortened, for example, the volume
change amount of the pump portion 20b decreases, and therefore, the pressure difference
from the external air pressure is reduced. Then, the pressure imparted to the developer
in the developer supply container 1 decreases, with the result that the amount of
the developer discharged from the developer supply container 1 per one cyclic period
(one reciprocation, that is, one expansion and contracting operation of the pump portion
20b) decreases.
[0381] For this reason, as shown in Figure 49, if the angle β' of the cam groove 21d of
the cam groove 21d is selected so as to satisfy α' > α and β' > β without changing
the expansion and contraction length L, the expansion-and-contraction speed of the
pump portion 20b can be increased as compared with the structure of the Figure 48.
On the contrary, if L' > L, the developer discharge amount can be increased.
[0382] As regards the angles α and β of the cam groove, when the angles are increased, for
example, the movement distance of the cam projection 20d when the developer accommodating
portion 20 rotates for a constant time increases if the rotational speed of the developer
accommodating portion 20 is constant, and therefore, as a result, the expansion-and-contraction
speed of the pump portion 20b increases.
[0383] On the other hand, when the cam projection 20d moves in the cam groove 21b, the resistance
received from the cam groove 21b is large, and therefore, a torque required for rotating
the developer accommodating portion 20 increases as a result.
[0384] For this reason, as shown in Figure 50, if the angle β' of the cam groove 21d of
the cam groove 21d is selected so as to satisfy α' > α and β' > β without changing
the expansion and contraction length L, the expansion-and-contraction speed of the
pump portion 20b can be increased as compared with the structure of the Figure 48.
As a result, the number of expansion and contracting operations of the pump portion
20b per one rotation of the developer accommodating portion 20 can be increased. Furthermore,
since a flow speed of the air entering the developer supply container 1 through the
discharge opening 21a increases, the loosening effect to the developer existing in
the neighborhood of the discharge opening 21a is enhanced.
[0385] Furthermore, since a flow speed of the air entering the developer supply container
1 through the discharge opening 21a increases, the loosening effect to the developer
existing in the neighborhood of the discharge opening 21a is enhanced. When a developer
having a high flowability is used, for example, the expansion of the pump portion
20b tends to cause the air entered through the discharge opening 21a to blow out the
developer existing in the neighborhood of the discharge opening 21a. As a result,
there is a possibility that the developer cannot be accumulated sufficiently in the
discharging portion 21h, and therefore, the developer discharge amount decreases.
In this case, by decreasing the expanding speed of the pump portion 20b in accordance
with this selection, the blowing-out of the developer can be suppressed, and therefore,
the discharging power can be improved.
[0386] If, as shown in Figure 51, the angle of the cam groove 21b is selected so as to satisfy
α < β, the expanding speed of the pump portion 20b can be increased as compared with
a compressing speed. On the contrary, as shown in Figure 53, if the angle α > the
angle β, the expanding speed of the pump portion 20b can be reduced as compared with
the compressing speed.
[0387] When the developer is in a highly packed state, for example, the operation force
of the pump portion 20b is larger in a compression stroke of the pump portion 20b
than in an expansion stroke thereof. As a result, the rotational torque for the developer
accommodating portion 20 tends to be higher in the compression stroke of the pump
portion 20b. However, in this case, if the cam groove 21b is constructed as shown
in Figure 51, the developer loosening effect in the expansion stroke of the pump portion
20b can be enhanced as compared with the structure of Figure 40. In addition, the
resistance received by the cam projection 20d from the cam groove 21b in the compression
stroke is small, and therefore, the increase of the rotational torque in the compression
of the pump portion 20b can be suppressed.
[0388] As shown in Figure 52, a cam groove 21e substantially parallel with the rotational
moving direction (arrow An in the Figure) of the developer accommodating portion 20
may be provided between the cam grooves 21c, 21d. In this case, the cam does not function
while the cam projection 20d is moving in the cam groove 21e, and therefore, a step
in which the pump portion 20b does not carry out the expanding-and-contracting operation
can be provided.
[0389] By doing so, if a process in which the pump portion 20b is at rest in the expanded
state is provided, the developer loosening effect is improved, since then in an initial
stage of the discharging in which the developer is present always in the neighborhood
of the discharge opening 21a, the pressure reduction state in the developer supply
container 1 is maintained during the rest period.
[0390] On the other hand, in a last part of the discharging, the developer is not stored
sufficiently in the discharging portion 21h, because the amount of the developer inside
the developer supply container 1 is small and because the developer existing in the
neighborhood of the discharge opening 21a is blown out by the air entered through
the discharge opening 21a.
[0391] In other words, the developer discharge amount tends to gradually decrease, but even
in such a case, by continuing to feed the developer by rotating is developer accommodating
portion 20 during the rest period with the expanded state, the discharging portion
21h can be filled sufficiently with the developer. Therefore, a stabilization developer
discharge amount can be maintained until the developer supply container 1 becomes
empty.
[0392] In addition, in the structure of Figure 48, by making the expansion and contraction
length L of the cam groove longer, the developer discharging amount per one cyclic
period of the pump portion 20b can be increased. However, in this case, the amount
of the volume change of the pump portion 20b increases, and therefore, the pressure
difference from the external air pressure also increases. For this reason, the driving
force required for driving the pump portion 20b also increases, and therefore, there
is a liability that a drive load required by the developer replenishing apparatus
8 is excessively large.
[0393] Under the circumstances, in order to increase the developer discharge amount per
one cyclic period of the pump portion 20b without giving rise to such a problem, the
angle of the cam groove 21b is selected so as to satisfy α> β, by which the compressing
speed of a pump portion 20b can be increased as compared with the expanding speed,
as shown in Figure 53.
[0394] Verification experiments were carried out as to the structure of Figure 53.
[0395] In the experiments, the developer is filled in the developer supply container 1 having
the cam groove 21b shown in Figure 53; the volume change of the pump portion 20b is
carried out in the order of the compressing operation and then the expanding operation
to discharge the developer; and the discharge amounts are measured. The experimental
conditions are that the amount of the volume change of the pump portion 20b is 50
cm^3, the compressing speed of the pump portion 20b the 180 cm^3/s, and the expanding
speed of the pump portion 20b is 60 cm^3/s. The cyclic period of the operation of
the pump portion 20b is approx. 1.1 seconds.
[0396] The developer discharge amounts are measured in the case of the structure of Figure
48. However, the compressing speed and the expanding speed of the pump portion 20b
are 90 cm^3/s, and the amount of the volume change of the pump portion 20b and one
cyclic period of the pump portion 20b is the same as in the example of Figure 40.
[0397] The results of the verification experiments will be described. Part (a) of Figure
55 shows the change of the internal pressure of the developer supply container 1 in
the volume change of the pump portion 2b. In part (a) of Figure 55, the abscissa represents
the time, and the ordinate represents a relative pressure in the developer supply
container 1 (+ is positive pressure side, is negative pressure side) relative to the
ambient pressure (reference (0)). Solid lines and broken lines are for the developer
supply container 1 having the cam groove 21b of Figure 53, and that of Figure 48,
respectively.
[0398] In the compressing operation of the pump portion 20b, the internal pressures rise
with elapse of time and reach the peaks upon completion of the compressing operation,
in both examples. At this time, the pressure in the developer supply container 1 changes
within a positive range relative to the ambient pressure (external air pressure),
and therefore, the inside developer is pressurized, and the developer is discharged
through the discharge opening 21a.
[0399] Subsequently, in the expanding operation of the pump portion 20b, the volume of the
pump portion 20b increases for the internal pressures of the developer supply container
1 decrease, in both examples. At this time, the pressure in the developer supply container
1 changes from the positive pressure to the negative pressure relative to the ambient
pressure (external air pressure), and the pressure continues to apply to the inside
developer until the air is taken in through the discharge opening 21a, and therefore,
the developer is discharged through the discharge opening 21a.
[0400] That is, in the volume change of the pump portion 20b, when the developer supply
container 1 is in the positive pressure state, that is, when the inside developer
is pressurized, the developer is discharged, and therefore, the developer discharge
amount in the volume change of the pump portion 20b increases with a time-integration
amount of the pressure.
[0401] As shown in part (a) of Figure 55, the peak pressure at the time of completion of
the compressing operation of the pump portion 2b is 5.7kPa with the structure of Figure
53 and is 5.4kPa with the structure of the Figure 48, and it is higher in the structure
of Figure 53 despite the fact that the volume change amounts of the pump portion 20b
are the same. This is because by increasing the compressing speed of the pump portion
20b, the inside of the developer supply container 1 is pressurized abruptly, and the
developer is concentrated to the discharge opening 21a at once, with the result that
a discharge resistance in the discharging of the developer through the discharge opening
21a becomes large. Since the discharge openings 3a have small diameters in both examples,
the tendency is remarkable. Since the time required for one cyclic period of the pump
portion is the same in both examples as shown in (a) of Figure 55, the time integration
amount of the pressure is larger in the example of the Figure 53.
[0402] Part (c) of Figure 55 shows measured data of the developer discharge amount per one
cyclic period operation of the pump portion 20b.
[0403] As shown in part (c) of Figure 55 3, the developer discharge amount is 3.7 g in the
structure of Figure 53, and is 3.4 g in the structure of Figure 48, that is, it is
larger in the case of Figure 53 structure. From these results and, the results of
part (a) of the Figure 55, it has been confirmed that the developer discharge amount
per one cyclic period of the pump portion 20b increases with the time integration
amount of the pressure.
[0404] From the foregoing, the developer discharging amount per one cyclic period of the
pump portion 20b can be increased by making the compressing speed of the pump portion
20b higher as compared with the expansion speed and making the peak pressure in the
compressing operation of the pump portion 20b higher as shown in Figure 53.
[0405] The description will be made as to another method for increasing the developer discharging
amount per one cyclic period of the pump portion 20b.
[0406] With the cam groove 21b shown in Figure 54, similarly to the case of Figure 52, a
cam groove 21e substantially parallel with the rotational moving direction of the
developer accommodating portion 20 is provided between the cam groove 21c and the
cam groove 21d. However, in the case of the cam groove 21b shown in Figure 54, the
cam groove 21e is provided at such a position that in a cyclic period of the pump
portion 20b, the operation of the pump portion 20b stops in the state that the pump
portion 20b is compressed, after the compressing operation of the pump portion 20b.
[0407] With the structure of the Figure 54, the developer discharge amount was measured
similarly. In the verification experiments for this, the compressing speed and the
expanding speed of the pump portion 20b is 180 cm^3/s, and the other conditions are
the same as with Figure 53 example.
[0408] The results of the verification experiments will be described. Part (b) of the Figure
55 shows changes of the internal pressure of the developer supply container 1 in the
expanding-and-contracting operation of the pump portion 2b. Solid lines and broken
lines are for the developer supply container 1 having the cam groove 21b of Figure
54, and that of Figure 53, respectively.
[0409] Also in the case of Figure 54, the internal pressure rises with elapse of time during
the compressing operation of the pump portion 20b, and reaches the peak upon completion
of the compressing operation. At this time, similarly to Figure 53, the pressure in
the developer supply container 1 changes within the positive range, and therefore,
the inside developer are discharged. The compressing speed of the pump portion 20b
in the example of the Figure 54 is the same as with Figure 53 example, and therefore,
the peak pressure upon completion of the compressing operation of the pump portion
2b is 5.7kPa which is equivalent to the Figure 53 example.
[0410] Subsequently, when the pump portion 20b stops in the compression state, the internal
pressure of the developer supply container 1 gradually decreases. This is because
the pressure produced by the compressing operation of the pump portion 2b remains
after the operation stop of the pump portion 2b, and the inside developer and the
air are discharged by the pressure. However, the internal pressure can be maintained
at a level higher than in the case that the expanding operation is started immediately
after completion of the compressing operation, and therefore, a larger amount of the
developer is discharged during it.
[0411] When the expanding operation starts thereafter, similarly to the example of the Figure
53, the internal pressure of the developer supply container 1 decreases, and the developer
is discharged until the pressure in the developer supply container 1 becomes negative,
since the inside developer is pressed continuously.
[0412] As time integration values of the pressure are compared as shown is part (b) of Figure
55, it is larger in the case of Figure 41, because the high internal pressure is maintained
during the rest period of the pump portion 20b under the condition that the time durations
in unit cyclic periods of the pump portion 20b in these examples are the same.
[0413] As shown in part (c) of Figure 55, the measured developer discharge amounts per one
cyclic period of the pump portion 20b is 4.5 g in the case of Figure 41, and is larger
than in the case of Figure 53 (3.7g). From the results of parts (b) and (c) of Figure
55, it has been confirmed that the developer discharge amount per one cyclic period
of the pump portion 20b increases with time integration amount of the pressure.
[0414] Thus, in the example of Figure 54, the operation of the pump portion 20b is stopped
in the compressed state, after the compressing operation. For this reason, the peak
pressure in the developer supply container 1 in the compressing operation of the pump
portion 2b is high, and the pressure is maintained at a level as high as possible,
by which the developer discharging amount per one cyclic period of the pump portion
20b can be further increased.
[0415] As described in the foregoing, by changing the configuration of the cam groove 21b,
the discharging power of the developer supply container 1 can be adjusted, and therefore,
the apparatus of this embodiment can respond to a developer amount required by the
developer replenishing apparatus 8 and to a property or the like of the developer
to use.
[0416] In Figures 48 - 54, the discharging operation and the suction operation of the pump
portion 20b are alternately carried out, but the discharging operation and/or the
suction operation may be temporarily stopped partway, and a predetermined time after
the discharging operation and/or the suction operation may be resumed.
[0417] For example, it is a possible alternative that the discharging operation of the pump
portion 20b is not carried out monotonically, but the compressing operation of the
pump portion is temporarily stopped partway, and then, the compressing operation is
compressed to effect discharge. The same applies to the suction operation. Furthermore,
the discharging operation and/or the suction operation may be multistep type, as long
as the developer discharge amount and the discharging speed are satisfied. Thus, even
when the discharging operation and/or the suction operation are divided into multi-steps,
the situation is still that the discharging operation and the suction operation are
alternately repeated.
[0418] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0419] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0420] In addition, in this embodiment, the driving force for rotating the feeding portion
(helical projection 20c) and the driving force for reciprocating the pump portion
(bellow-like pump portion 20b) are received by a single drive inputting portion (gear
portion 20a). In addition, by the single driving mechanism (driving gear 300) provided
in the developer replenishing apparatus 8, the driving force is applied to the developer
supply container, and therefore, the driving mechanism for the developer replenishing
apparatus 8 can be simplified. Furthermore, a simple and easy mechanism can be employed
positioning the developer supply container relative to the developer replenishing
apparatus 8.
[0421] With the structure of this embodiment, the rotational force for rotating the feeding
portion received from the developer replenishing apparatus 8 is converted by the drive
converting mechanism of the developer supply container, by which the pump portion
can be reciprocated properly. In other words, in a system in which the developer supply
container receives the reciprocating force from the developer replenishing apparatus
8, the appropriate drive of the pump portion is assured.
[Ninth embodiment]
[0422] Referring to parts (a) - (b) of Figure 56 a ninth embodiment will be described. Part
(a) of the
[0423] Figure 56 is a schematic perspective view of the developer supply container 1, part
(b) of the Figure 56 is a schematic sectional view illustrating a state in which a
pump portion 20b expands, and (c) is a schematic perspective view around the regulating
member 56. In this example, the same reference numerals as in the foregoing embodiments
are assigned to the elements having the corresponding functions in this embodiment,
and the detailed description thereof is omitted.
[0424] In this embodiment, a drive converting mechanism (cam mechanism) is provided together
with a pump portion 20b in a position dividing a cylindrical portion 20k with respect
to a rotational axis direction of the developer supply container 1, as is significantly
different from Embodiment 8. The other structures are substantially similar to the
structures of the eighth embodiment. The structures of the venting portion 50 and
the shutter member 52 and so on are similar to those of the eighth embodiment.
[0425] As shown in part (a) of Figure 56, in this example, the cylindrical portion 20k which
feeds the developer toward a discharging portion 21h with rotation comprises a cylindrical
portion 20k1 and a cylindrical portion 20k2. The pump portion 20b is provided between
the cylindrical portion 20k1 and the cylindrical portion 20k2.
[0426] A cam flange portion 15 functioning as a drive converting mechanism is provided at
a position corresponding to the pump portion 20b. An inner surface of the cam flange
portion 15 is provided with a cam groove 15a extending over the entire circumference
as in the eighth embodiment. On the other hand, an outer surface of the cylindrical
portion 20k2 is provided a cam projection 20d functioning as a drive converting mechanism
and is locked with the cam groove 15a.
[0427] In addition, the developer replenishing apparatus 8 is provided with portion similar
to the rotational moving direction regulating portion 29 (Figure 44), which functions
as holding portion for the cam flange portion 15 so as to prevent the rotation. Furthermore,
the developer replenishing apparatus 8 is provided with portion similar to the rotational
moving direction regulating portion 30 (Figure 44), which functions as holding portion
for the cam flange portion 15 so as to prevent the rotation.
[0428] Therefore, when a rotational force is inputted to a gear portion 20a, the pump portion
20b reciprocates together with the cylindrical portion 20k2 in the directions ω and
γ. As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0429] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0430] In addition, also in the case that the pump portion 20b is disposed at a position
dividing the cylindrical portion, the pump portion 20b can be reciprocated by the
rotational driving force received from the developer replenishing apparatus 8, as
in the eighth embodiment.
[0431] Here, the structure of the eighth embodiment in which the pump portion 20b is directly
connected with the discharging portion 21h is preferable from the standpoint that
the pumping action of the pump portion 20b can be efficiently applied to the developer
stored in the discharging portion 21h.
[0432] In addition, this embodiment requires an additional cam flange portion (drive converting
mechanism) 15 which has to be held substantially stationarily by the developer replenishing
apparatus 8. Furthermore, this embodiment requires a additional mechanism, in the
developer replenishing apparatus 8, for limiting movement of the cam flange portion
15 in the rotational axis direction of the cylindrical portion 20k. Therefore, in
view of such a complication, the structure of the eighth embodiment using the flange
portion 21 is preferable.
[0433] This is because in the eighth embodiment 5, the flange portion 21 is supported by
the developer replenishing apparatus 8 in order to make the position of the discharge
opening 21a substantially stationary, and one of the cam mechanisms constituting the
drive converting mechanism is provided in the flange portion 21. That is, the drive
converting mechanism is simplified in this manner.
[Tenth embodiment]
[0434] Referring to Figure 57, a structure of the tenth embodiment will be described. In
this example, the same reference numerals as in the foregoing embodiments are assigned
to the elements having the corresponding functions in this embodiment, and the detailed
description thereof is omitted.
[0435] This example is significantly different from the eighth embodiment in that a drive
converting mechanism (cam mechanism) is provided at an upstream end of the developer
supply container 1 with respect to the feeding direction for the developer and in
that the developer in the cylindrical portion 20k is fed using a stirring member 20m.
The other structures are substantially similar to the structures of the tenth embodiment.
The structures of the venting portion 50 (unshown) and the shutter member 52 (unshown)
and so on are similar to those of the eighth embodiment.
[0436] As shown in Figure 57, in this example, the stirring member 20m is provided in the
cylindrical portion 2kt as the feeding portion and rotates relative to the cylindrical
portion 20k. The stirring member 20m rotates by the rotational force received by the
gear portion 20a, relative to the cylindrical portion 20k fixed to the developer replenishing
apparatus 8 non-rotatably, by which the developer is fed in a rotational axis direction
toward the discharging portion 21h while being stirred. More particularly, the stirring
member 20m is provided with a shaft portion and a feeding blade portion fixed to the
shaft portion.
[0437] In this example, the gear portion 20a as the drive inputting portion is provided
at one longitudinal end portion of the developer supply container 1 (righthand side
in Figure 57), and the gear portion 20a is connected co-axially with the stirring
member 20m.
[0438] In addition, a hollow cam flange portion 21i which is integral with the gear portion
20a is provided at one longitudinal end portion of the developer supply container
(righthand side in Figure 57) so as to rotate co-axially with the gear portion 20a.
The cam flange portion 21i is provided with a cam groove 21b which extends in an inner
surface over the entire inner circumference, and the cam groove 21b is engaged with
two cam projections 20d provided on an outer surface of the cylindrical portion 20k
at substantially diametrically opposite positions, respectively.
[0439] One end portion (discharging portion 21h side) of the cylindrical portion 20k is
fixed to the pump portion 20b, and the pump portion 20b is fixed to a flange portion
21 at one end portion (discharging portion 21h side) thereof. They are fixed by welding
method. Therefore, in the state that it is mounted to the developer replenishing apparatus
8, the pump portion 20b and the cylindrical portion 20k are substantially non-rotatable
relative to the flange portion 21.
[0440] Also in this example, similarly to the eighth embodiment, when the developer supply
container 1 is mounted to the developer replenishing apparatus 8, the flange portion
21 (discharging portion 21h) is prevented from the movements in the rotational moving
direction and the rotational axis direction by the developer replenishing apparatus
8.
[0441] Therefore, when the rotational force is inputted from the developer replenishing
apparatus 8 to the gear portion 20a, the cam flange portion 21i rotates together with
the stirring member 20m. As a result, the cam projection 20d is driven by the cam
groove 21b of the cam flange portion 21i so that the cylindrical portion 20k reciprocates
in the rotational axis direction to expand and contract the pump portion 20b.
[0442] In this manner, by the rotation of the stirring member 20m, the developer is fed
to the discharging portion 21h, and the developer in the discharging portion 21h is
finally discharged through a discharge opening 21a by the suction and discharging
operation of the pump portion 20b.
[0443] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0444] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50 (unshown), so that the
variation of the internal pressure of the container due to variations caused by the
transportation and the variation of the ambient condition is suppressed; when it is
mounted to the developer replenishing apparatus 8, the venting performance of the
venting portion 50 is assuredly blocked by the shutter member 52 (unshown), so that
during the pump porting operation, the efficient and stabilized discharging performance
can be provided without waste.
[0445] In addition, in the structure of this example, similarly to the eighth and ninth
embodiments, both of the rotating operation of the stirring member 20m provided in
the cylindrical portion 20k and the reciprocation of the pump portion 20b can be performed
by the rotational force received by the gear portion 20a from the developer replenishing
apparatus 8.
[0446] In the case of this example, the stress applied to the developer in the developer
feeding step at the cylindrical portion 20t tends to be relatively large, and the
driving torque is relatively large, and from this standpoint, the structures of the
eighth and ninth embodiments are preferable.
[Eleventh embodiment]
[0447] Referring to Figure 58 (parts (a) - (e)), structures of the eleventh embodiment will
be described. Part (a) of Figure 58 is a schematic perspective view of a developer
supply container 1, (b) is an enlarged sectional view of the developer supply container
1, and (c) - (d) are enlarged perspective views of the cam portions. In this example,
the same reference numerals as in the foregoing embodiments are assigned to the elements
having the corresponding functions in this embodiment, and the detailed description
thereof is omitted.
[0448] This example is substantially the same as the eighth embodiment except that the pump
portion 20b is made non-rotatable by a developer replenishing apparatus 8. The structures
of the venting portion 50 and the shutter member 52 and so on are similar to those
of the eighth embodiment.
[0449] In this example, as shown in parts (a) and (b) of Figure 58, relaying portion 20f
is provided between a pump portion 20b and a cylindrical portion 20k of a developer
accommodating portion 20. The relaying portion 20f is provided with two cam projections
20d on the outer surface thereof at the positions substantially diametrically opposed
to each other, and one end thereof (discharging portion 21h side) is connected to
and fixed to the pump portion 20b (welding method).
[0450] Another end (discharging portion 21h side) of the pump portion 20b is fixed to a
flange portion 21 (welding method), and in the state that it is mounted to the developer
replenishing apparatus 8, it is substantially non-rotatable.
[0451] A sealing member 27 is compressed between the cylindrical portion 20k and the relaying
portion 20f, and the cylindrical portion 20k is unified so as to be rotatable relative
to the relaying portion 20f. The outer peripheral portion of the cylindrical portion
20k is provided with a rotation receiving portion (projection) 20 g for receiving
a rotational force from a cam gear portion 7, as will be described hereinafter.
[0452] On the other hand, the cam gear portion 7 which is cylindrical is provided so as
to cover the outer surface of the relaying portion 20f. The cam gear portion 7 is
engaged with the flange portion 21 so as to be substantially stationary (movement
within the limit of play is permitted), and is rotatable relative to the flange portion
21.
[0453] As shown in part (c) of Figure 58, the cam gear portion 7 is provided with a gear
portion 7a as a drive inputting portion for receiving the rotational force from the
developer replenishing apparatus 8, and a cam groove 7b engaged with the cam projection
20d. In addition, as shown in part (d) of Figure 45, the cam gear portion 7 is provided
with a rotational engaging portion (recess) 7c engaged with the rotation receiving
portion 20 g to rotate together with the cylindrical portion 20k. Thus, by the above-described
engaging relation, the rotational engaging portion (recess) 7c is permitted to move
relative to the rotation receiving portion 20 g in the rotational axis direction,
but it can rotate integrally in the rotational moving direction.
[0454] The description will be made as to a developer supplying step of the developer supply
container 1 in this example.
[0455] When the gear portion 7a receives a rotational force from the driving gear 300 of
the developer replenishing apparatus 8, and the cam gear portion 7 rotates, the cam
gear portion 7 rotates together with the cylindrical portion 20k because of the engaging
relation with the rotation receiving portion 20 g by the rotational engaging portion
7c. That is, the rotational engaging portion 7c and the rotation receiving portion
20 g function to transmit the rotational force which is received by the gear portion
7a from the developer replenishing apparatus 8, to the cylindrical portion 20k (feeding
portion 20c).
[0456] On the other hand, similarly to Embodiments 8 - 10, when the developer supply container
1 is mounted to the developer replenishing apparatus 8, the flange portion 21 is non-rotatably
supported by the developer replenishing apparatus 8, and therefore, the pump portion
20b and the relaying portion 20f fixed to the flange portion 21 is also non-rotatable.
In addition, the movement of the flange portion 21 in the rotational axis direction
is prevented by the developer replenishing apparatus 8.
[0457] Therefore, when the cam gear portion 7 rotates, a cam function occurs between the
cam groove 7b of the cam gear portion 7 and the cam projection 20d of the relaying
portion 20f. Thus, the rotational force inputted to the gear portion 7a from the developer
replenishing apparatus 8 is converted to the force reciprocating the relaying portion
20f and the cylindrical portion 20k in the rotational axis direction of the developer
accommodating portion 20. As a result, the pump portion 20b which is fixed to the
flange portion 21 at one end position (left side in part (b) of the Figure 45) with
respect to the reciprocating direction expands and contracts in interrelation with
the reciprocation of the relaying portion 20f and the cylindrical portion 20k, thus
effecting a pump operation.
[0458] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0459] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0460] In addition, in this embodiment, the rotational force received from the developer
replenishing apparatus 8 is transmitted and converted simultaneously to the force
rotating the cylindrical portion 20k and to the force reciprocating (expanding-and-contracting
operation) the pump portion 20b in the rotational axis direction.
[0461] Therefore, also in this example, similarly to Embodiments 8 - 10, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operation
of the cylindrical portion 20k (feeding portion 20c) and the reciprocation of the
pump portion 20b can be effected.
[Twelfth embodiment]
[0462] Referring to parts (a) and (b) of the Figure 59, Embodiment 13 will be described.
Part (a) of the
[0463] Figure 59 is a schematic perspective view of a developer supply container 1, part
(b) is an enlarged sectional view of the developer supply container. In this embodiment,
the same reference numerals as in the foregoing embodiments are assigned to the elements
having the corresponding functions in this embodiment, and the detailed description
thereof is omitted.
[0464] This embodiment is significantly different from Embodiment 8 in that a rotational
force received from a driving gear 300 of a developer receiving apparatus 8 is converted
to a reciprocating force for reciprocating a pump portion 20b, and then the reciprocating
force is converted to a rotational force, by which a cylindrical portion 20k is rotated.
However, the structures of the venting portion 50 and the shutter member 52 are similar
to Embodiment 8.
[0465] In this example, as shown in part (b) of the Figure 59, a relaying portion 20f is
provided between the pump portion 20b and the cylindrical portion 20k. The relaying
portion 20f includes two cam projections 20d at substantially diametrically opposite
positions, respectively, and one end sides thereof (discharging portion 21h side)
are connected and fixed to the pump portion 20b by welding method.
[0466] Another end (discharging portion 21h side) of the pump portion 20b is fixed to a
flange portion 21 (welding method), and in the state that it is mounted to the developer
replenishing apparatus 8, it is substantially non-rotatable.
[0467] Between the one end portion of the cylindrical portion 20k and the relaying portion
20f, a sealing member 27 is compressed, and the cylindrical portion 20k is unified
such that it is rotatable relative to the relaying portion 20f. An outer periphery
portion of the cylindrical portion 20k is provided with two cam projections 20i at
substantially diametrically opposite positions, respectively.
[0468] On the other hand, a cylindrical cam gear portion 7 is provided so as to cover the
outer surfaces of the pump portion 20b and the relaying portion 20f. The cam gear
portion 7 is engaged so that it is non-movable relative to the flange portion 21 in
a rotational axis direction of the cylindrical portion 20k but it is rotatable relative
thereto. The cam gear portion 18 is provided with a gear portion 7a as a drive inputting
portion for receiving the rotational force from the developer receiving apparatus
8, and a cam groove 7b engaged with the cam projection 20d.
[0469] Furthermore, there is provided a cam flange portion 15 covering the outer surfaces
of the relaying portion 20f and the cylindrical portion 20k. When the developer supply
container 1 is mounted to a mounting portion 8f of the developer replenishing apparatus
8, cam flange portion 15 is substantially non-movable. The cam flange portion 15 is
provided with a cam projection 20i and a cam groove 15a.
[0470] A developer supplying step in this example will be described.
[0471] The gear portion 7a receives a rotational force from a driving gear 300 of the developer
replenishing apparatus 8 by which the cam gear portion 7 rotates. Then, since the
pump portion 20b and the relaying portion 20f are held non-rotatably by the flange
portion 21, a cam function occurs between the cam groove 7b of the cam gear portion
7 and the cam projection 20d of the relaying portion 20f.
[0472] More particularly, the rotational force inputted to the gear portion 7a from the
developer replenishing apparatus 8 is converted to a reciprocation force the relaying
portion 20f in the rotational axis direction of the cylindrical portion 20k. As a
result, the pump portion 20b which is fixed to the flange portion 21 at one end with
respect to the reciprocating direction the left side of the part (b) of the Figure
59) expands and contracts in interrelation with the reciprocation of the relaying
portion 20f, thus effecting the pump operation.
[0473] When the relaying portion 20f reciprocates, a cam function works between the cam
groove 15a of the cam flange portion 15 and the cam projection 20i by which the force
in the rotational axis direction is converted to a force in the rotational moving
direction, and the force is transmitted to the cylindrical portion 20k. As a result,
the cylindrical portion 20k (feeding portion 20c) rotates. In this manner, with the
rotation of the cylindrical portion 20k, the developer is fed to the discharging portion
21h by the feeding portion 20c, and the developer in the discharging portion 21h is
finally discharged through a discharge opening 21a by the suction and discharging
operation of the pump portion 20b.
[0474] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0475] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0476] In addition, in this example, the rotational force received from the developer replenishing
apparatus 8 is converted to the force reciprocating the pump portion 20b in the rotational
axis direction (expanding-and-contracting operation), and then the force is converted
to a force rotation the cylindrical portion 20k and is transmitted.
[0477] Therefore, also in this example, similarly to Embodiments 8 - 11, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operation
of the cylindrical portion 20k (feeding portion 20c) and the reciprocation of the
pump portion 20b can be effected.
[0478] However, in this example, the rotational force inputted from the developer replenishing
apparatus 8 is converted to the reciprocating force and then is converted to the force
in the rotational moving direction with the result of complicated structure of the
drive converting mechanism, and therefore, Embodiments 8 - 11 in which the re-conversion
is unnecessary are preferable.
[Thirteenth embodiment]
[0479] Referring to parts (a) - (b) of Figure 60 and parts (a) - (d) of Figure 60, Embodiment
13 will be described. Part (a) of Figure 60 is a schematic perspective view of a developer
supply container, part (b) is an enlarged sectional view of the developer supply container
1, and parts (a) - (d) of Figure 61 are enlarged views of a drive converting mechanism.
In parts (a) - (d) of Figure 61, a gear ring 60 and a rotational engaging portion
8b are shown as always taking top positions for better illustration of the operations
thereof. In this example, the same reference numerals as in the foregoing embodiments
are assigned to the elements having the corresponding functions in this embodiment,
and the detailed description thereof is omitted.
[0480] In this embodiment, the drive converting mechanism employs a bevel gear, as is contrasted
to the foregoing examples. However, the structures of the venting portion 50 and the
shutter member 52 are similar to Embodiment 8.
[0481] As shown in part (b) of Figure 60, a relaying portion 20f is provided between a pump
portion 20b and a cylindrical portion 20k. The relaying portion 20f is provided with
an engaging projection 20h engaged with a connecting portion 62 which will be described
hereinafter.
[0482] Another end (discharging portion 21h side) of the pump portion 20b is fixed to a
flange portion 21 (welding method), and in the state that it is mounted to the developer
replenishing apparatus 8, it is substantially non-rotatable.
[0483] A sealing member 27 is compressed between the discharging portion 21h side end of
the cylindrical portion 20k and the relaying portion 20f, and the cylindrical portion
20k is unified so as to be rotatable relative to the relaying portion 20f. An outer
periphery portion of the cylindrical portion 20k is provided with a rotation receiving
portion (projection) 20 g for receiving a rotational force from the gear ring 60 which
will be described hereinafter.
[0484] On the other hand, a cylindrical gear ring 60 is provided so as to cover the outer
surface of the cylindrical portion 20k. The gear ring 60 is rotatable relative to
the flange portion 21.
[0485] As shown in parts (a) and (b) of Figure 60, the gear ring 60 includes a gear portion
60a for transmitting the rotational force to the bevel gear 61 which will be described
hereinafter and a rotational engaging portion (recess) 60b for engaging with the rotation
receiving portion 20 g to rotate together with the cylindrical portion 20k. Thus,
by the above-described engaging relation, the rotational engaging portion (recess)
7c is permitted to move relative to the rotation receiving portion 20 g in the rotational
axis direction, but it can rotate integrally in the rotational moving direction.
[0486] On the outer surface of the flange portion 21, the bevel 61 is provided so as to
be rotatable relative to the flange portion 21. Furthermore, the bevel 61 and the
engaging projection 20h are connected by a connecting portion 62.
[0487] A developer supplying step of the developer supply container 1 will be described.
[0488] When the cylindrical portion 20k rotates by the gear portion 20a of the developer
accommodating portion 20 receiving the rotational force from the driving gear 300
of the developer replenishing apparatus 8, gear ring 60 rotates with the cylindrical
portion 20k since the cylindrical portion 20k is in engagement with the gear ring
60 by the receiving portion 20g. That is, the rotation receiving portion 20 g and
the rotational engaging portion 60b function to transmit the rotational force inputted
from the developer replenishing apparatus 8 to the gear portion 20a to the gear ring
60.
[0489] On the other hand, when the gear ring 60 rotates, the rotational force is transmitted
to the bevel gear 61 from the gear portion 60a so that the bevel gear 61 rotates.
The rotation of the bevel gear 61 is converted to reciprocating motion of the engaging
projection 20h through the connecting portion 62, as shown in parts (a) - (d) of the
Figure 61. By this, the relaying portion 20f having the engaging projection 20h is
reciprocated. As a result, the pump portion 20b expands and contracts in interrelation
with the reciprocation of the relaying portion 20f to effect a pump operation.
[0490] In this manner, with the rotation of the cylindrical portion 20k, the developer is
fed to the discharging portion 21h by the feeding portion 20c, and the developer in
the discharging portion 21h is finally discharged through a discharge opening 21a
by the suction and discharging operation of the pump portion 20b.
[0491] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0492] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0493] Therefore, also in this example, similarly to Embodiments 8 - 12, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operation
of the cylindrical portion 20k (feeding portion 20c) and the reciprocation of the
pump portion 20b can be effected.
[0494] In the case of the drive converting mechanism using the bevel gear, the number of
the parts increases, and therefore, the structures of Embodiments 8 - 12 are preferable.
[Fourteenth embodiment]
[0495] Referring to Figure 62 (parts (a) - (e)), structures of the Embodiment 14 will be
described. Part (a) of Figure 62 is an enlarged perspective view of a drive converting
mechanism, (b) - (c) are enlarged views thereof as seen from the top. In this embodiment,
the same reference numerals as in the foregoing embodiments are assigned to the elements
having the corresponding functions in this embodiment, and the detailed description
thereof is omitted. In parts (b) and (c) of Figure 62, a gear ring 60 and a rotational
engaging portion 60b are schematically shown as being at the top for the convenience
of illustration of the operation.
[0496] In this embodiment, the drive converting mechanism includes a magnet (magnetic field
generating means) as is significantly different from Embodiments. However, the structures
of the venting portion 50 and the shutter member 52 are similar to Embodiment 8.
[0497] As shown in Figure 62 (Figure 61,if necessary), the bevel gear 61 is provided with
a rectangular parallelepiped shape magnet, and an engaging projection 20h of a relaying
portion 20f is provided with a bar-like magnet 64 having a magnetic pole directed
to the magnet 63. The rectangular parallelepiped shape magnet 63 has a N pole at one
longitudinal end thereof and a S pole as the other end, and the orientation thereof
changes with the rotation of the bevel gear 61. The bar-like magnet 64 has a S pole
at one longitudinal end adjacent an outside of the container and a N pole at the other
end, and it is movable in the rotational axis direction. The magnet 64 is non-rotatable
by an elongated guide groove formed in the outer peripheral surface of the flange
portion 21.
[0498] With such a structure, when the magnet 63 is rotated by the rotation of the bevel
gear 61, the magnetic pole facing the magnet and exchanges, and therefore, attraction
and repelling between the magnet 63 and the magnet 64 are repeated alternately. As
a result, a pump portion 20b fixed to the relaying portion 20f is reciprocated in
the rotational axis direction.
[0499] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0500] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0501] As described in the foregoing, similarly to Embodiments 8 - 13, the rotating operation
of the feeding portion 20c (cylindrical portion 20k) and the reciprocation of the
pump portion 20b are both effected by the rotational force received from the developer
receiving apparatus 8, in this embodiment.
[0502] In this embodiment, the bevel gear 61 is provided with the magnet, but this is not
inevitable, and another way of use of magnetic force (magnetic field) is applicable.
[0503] From the standpoint of certainty of the drive conversion, Embodiments 8 - 13 are
preferable. In the case that the developer accommodated in the developer supply container
1 is a magnetic developer (one component magnetic toner, two component magnetic carrier),
there is a liability that the developer is trapped in an inner wall portion of the
container adjacent to the magnet. Then, an amount of the developer remaining in the
developer supply container 1 may be large, and from this standpoint, the structures
of Embodiments 8 - 13 are preferable.
[Fifteenth embodiment]
[0504] Referring to parts (a) - (c) of Figures 63 and 64 and parts (a) - (b) of Figure 50,
Embodiment 15 will be described. Figure 63 is a partial perspective view of a portion
of a developer supply container 1, part (a) of the Figure 64 is a schematic view illustrating
a inside of a developer supply container 1, (b) is a sectional view in a state that
the pump portion 20b is expanded to the maximum in the developer supplying step, showing
(c) is a sectional view of the developer supply container 1 in a state that the pump
portion 20b is compressed to the maximum in the developer supplying step. Part (a)
of Figure 65 is a schematic view illustrating an inside of the developer supply container
1, (b) is a perspective view of a rear end portion of the cylindrical portion 20k,
and (c) is a schematic perspective view around a regulating member 56. In this embodiment,
the same reference numerals as in the foregoing embodiments are assigned to the elements
having the corresponding functions in this embodiment, and the detailed description
thereof is omitted.
[0505] This embodiment is significantly different from the structures of the above-described
embodiments in that the pump portion 20b is provided at a leading end portion of the
developer supply container 1 and in that the pump portion 20b does not have the functions
of transmitting the rotational force received from the driving gear 300 to the cylindrical
portion 20k.
[0506] More particularly, the pump portion 20b is provided outside a drive conversion path
of the drive converting mechanism, that is, outside a drive transmission path extending
from the coupling portion 20j (part (b) of Figure 65) received the rotational force
from the driving gear 300 to the cam groove 20n.
[0507] This structure is employed in consideration of the fact that with the structure of
Embodiment 8, after the rotational force inputted from the driving gear 300 is transmitted
to the cylindrical portion 20k through the pump portion 20b, it is converted to the
reciprocation force, and therefore, the pump portion 20b receives the rotational moving
direction always in the developer supplying step operation. Therefore, there is a
liability that in the developer supplying step the pump portion 20b is twisted in
the rotational moving direction with the results of deterioration of the pump function.
This will be described in detail.
[0508] As shown in part (a) of Figure 64, an opening portion of one end portion (discharging
portion 21h side) of the pump portion 20b is fixed to a flange portion 21 (welding
method), and when the container is mounted to the developer replenishing apparatus
8, the pump portion 20b is substantially non-rotatable with the flange portion 21.
[0509] On the other hand, a cam flange portion 15 is provided covering the outer surface
of the flange portion 21 and/or the cylindrical portion 20k, and the cam flange portion
15 functions as a drive converting mechanism. As shown in Figure 64, the inner surface
of the cam flange portion 15 is provided with two cam projections 1ba at diametrically
opposite positions, respectively. In addition, the cam flange portion 15 is fixed
to the closed side (opposite the discharging portion 21h side) of the pump portion
20b.
[0510] On the other hand, the outer surface of the cylindrical portion 20k is provided with
a cam groove 20n functioning as the drive converting mechanism, the cam groove 20n
extending over the entire circumference, and the cam projection 15b is engaged with
the cam groove 20n.
[0511] Furthermore, in this embodiment, as is different from Embodiment 8, as shown in part
(b) of the Figure 65, one end surface of the cylindrical portion 20k (upstream side
with respect to the feeding direction of the developer) is provided with a non-circular
(rectangular in this example) male coupling portion 20j functioning as the drive inputting
portion. On the other hand, the developer replenishing apparatus 8 includes non-circular
(rectangular) female coupling portion) for driving connection with the male coupling
portion 20j to apply a rotational force. The female coupling portion 20s, similarly
to Embodiment 8, is driven by a driving motor 500.
[0512] In addition, the flange portion 21 is prevented, similarly to Embodiment 8, from
moving in the rotational axis direction and in the rotational moving direction by
the developer replenishing apparatus 8. On the other hand, the cylindrical portion
20k is connected with the flange portion 21 through a sealing member 27, and the cylindrical
portion 20k is rotatable relative to the flange portion 21. The sealing member 27
is a sliding type seal which prevents incoming and outgoing leakage of air (developer)
between the cylindrical portion 20k and the flange portion 21 within a range not influential
to the developer supply using the pump portion 20b and which permits rotation of the
cylindrical portion 20k.
[0513] In addition, as shown in Figure 63, a side surface of the flange portion 21 is partly
cut away, and at a portion connecting with the developer accommodating portion, there
are provided a venting portion 50 and a shutter member 52 capable of blocking the
venting performance of the venting portion 50. The structures and so on of the are
the same as those described above. Venting portion 50 and the shutter member 52.
[0514] A developer supplying step of the developer supply container 1 will be described.
[0515] The developer supply container 1 is mounted to the developer replenishing apparatus
8, and then the cylindrical portion 20k receptions the rotational force from the female
coupling portion of the developer replenishing apparatus 8, by which the cam groove
20n rotates.
[0516] Therefore, the cam flange portion 15 reciprocates in the rotational axis direction
relative to the flange portion 21 and the cylindrical portion 20k by the cam projection
15b engaged with the cam groove 20n, while the cylindrical portion 20k and the flange
portion 21 are prevented from movement in the rotational axis direction by the developer
replenishing apparatus 8.
[0517] Since the cam flange portion 15 and the pump portion 20b are fixed with each other,
the pump portion 20b reciprocates with the cam flange portion 15 (arrow ω direction
and arrow γ direction). As a result, as shown in parts (b) and (c) of Figure 64, the
pump portion 20b expands and contracts in interrelation with the reciprocation of
the cam flange portion 15, thus effecting a pumping operation.
[0518] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0519] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0520] In addition, also in this embodiment, similar to the above-described Embodiments
8 - 14, the rotational force received from the developer replenishing apparatus 8
is converted a force operating the pump portion 20b, in the developer supply container
1, so that the pump portion 20b can be operated properly.
[0521] In addition, the rotational force received from the developer replenishing apparatus
8 is converted to the reciprocation force without using the pump portion 20b, by which
the pump portion 20b is prevented from being damaged due to the torsion in the rotational
moving direction. Therefore, it is unnecessary to increase the strength of the pump
portion 20b, and the thickness of the pump portion 20b may be small, and the material
thereof may be an inexpensive one.
[0522] In the structure of this embodiment, the pump portion 20b is not provided between
the discharging portion 21h and the cylindrical portion 20k as in Embodiments 8 -
14, but is disposed at a position away from the cylindrical portion 20k of the discharging
portion 21h, and therefore, the amount of the developer remaining in the developer
supply container 1 can be reduced.
[0523] As shown in (a) of Figure 65, it is an usable alternative that the internal space
of the pump portion 20b is not uses as a developer accommodating space, and the filter
65 partitions between the pump portion 20b and the discharging portion 21h. Here,
the filter has such a property that the air is easily passed, but the toner is not
passed substantially. With such a structure, when the pump portion 20b is compressed,
the developer in the recessed portion of the bellow portion is not stressed. However,
the structure of parts (a) - (c) of Figure 64 is preferable from the standpoint that
in the expanding stroke of the pump portion 20b, an additional developer accommodating
space can be formed, that is, an additional space through which the developer can
move is provided, so that the developer is easily loosened.
[Sixteenth embodiment]
[0524] Referring to Figure 66 (parts (a) - (c)), structures of the sixteenth embodiment
will be described. Parts (a) - (c) of Figure 66 are enlarged sectional views of a
developer supply container 1. In parts (a) - (c) of Figure 66, the structures other
than the are substantially similar to the structures shown in Figure 63 through Figure
65 of the fifteenth embodiment. Therefore, the structures of the venting portion 50,
the shutter member 52 and so on are similar to those of the fifteenth embodiment.
The same reference numerals as in the Embodiment are assigned to the elements having
the corresponding functions in this embodiment, and the detailed description thereof
is omitted for simplicity.
[0525] In this embodiment, the pump does not have the alternating peak folding portions
and bottom folding portions, but it has a film-like pump portion 70 capable of expansion
and contraction substantially without a folding portion, as shown in Figure 66.
[0526] In this embodiment, the film-like pump portion 70 is made of rubber, but this is
not inevitable, and flexible material such as resin film is usable.
[0527] With such a structure, when the cam flange portion 15 reciprocates in the rotational
axis direction, the film-like pump portion 70 reciprocates together with the cam flange
portion 15. As a result, as shown in parts (b) and (c) of Figure 66, the film-like
pump portion 70 expands and contracts interrelated with the reciprocation of the cam
flange portion 15 in the directions of arrow ω and arrow γ, thus effecting a pumping
operation.
[0528] As described above, also in this embodiment, one pump is enough to effect the suction
operation and the discharging operation, and therefore, the structure of the developer
discharging mechanism can be simplified. In addition, by the suction operation through
the discharge opening 21a, a pressure reduction state (negative pressure state) can
be provided in the developer supply container, and therefore, the developer can be
efficiently loosened.
[0529] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0530] In addition, also in this embodiment, similar to the above-described Embodiments
8 - 15, the rotational force received from the developer replenishing apparatus 8
is converted a force operating the pump portion 20b, in the developer supply container
1, so that the pump portion 20b can be operated properly.
[Seventeenth embodiment]
[0531] Referring to Figure 67 (parts (a) - (e)), structures of the seventeenth embodiment
will be described. Part (a) of Figure 67 is a schematic perspective view of the developer
supply container 1, (b) is an enlarged sectional view of the developer supply container
1, (c) - (e) are schematic enlarged views of a drive converting mechanism. In this
example, the same reference numerals as in the foregoing embodiments are assigned
to the elements having the corresponding functions in this embodiment, and the detailed
description thereof is omitted. The structures of the venting portion 50, the shutter
member 52 and so on are similar to the above-described embodiments.
[0532] This embodiment is significantly different from the above embodiment in that the
pump portion is reciprocated in a direction perpendicular to a rotational axis direction.
(Drive converting mechanism)
[0533] As shown in parts (a) - (e), in this embodiment, a bellow type pump portion 21f is
connected to a flange portion 21, that is, an upper portion of the discharging portion
21h. In addition, to a top end portion of the pump portion 21f, a cam projection 21
g functioning as a drive converting portion is fixed by bonding. On the other hand,
at one longitudinal end surface of the developer accommodating portion 20, a cam groove
20e engageable with a cam projection 21 g is formed and it function as a drive converting
portion.
[0534] As shown in part (b) of Figure 67, the developer accommodating portion 20 is fixed
so as to be rotatable relative to discharging portion 21h in the state that a discharging
portion 21h side end compresses a sealing member 27 provided on an inner surface of
the flange portion 21.
[0535] Also in this example, with the mounting operation of the developer supply container
1, both sides of the discharging portion 21h (opposite end surfaces with respect to
a direction perpendicular to the rotational axis direction X) are supported by the
developer receiving apparatus 8. Therefore, during the developer supply operation,
the discharging portion 21h is substantially non-rotatable.
[0536] In addition, with the mounting operation of the developer supply container 1, a projection
21j provided on the outer bottom surface portion of the discharging portion 21h is
locked by a recess provided in a mounting portion 8f. Therefore, during the developer
supply operation, the discharging portion 21h is fixed so as to be substantially non-rotatable
in the rotational axis direction.
[0537] Here, the configuration of the cam groove 20e is elliptical configuration as shown
in (c) - (e) of Figure 67, and the cam projection 21 g moving along the cam groove
20e changes in the distance from the rotational axis of the developer accommodating
portion 20 (minimum distance in the diametrical direction).
[0538] As shown in (b) of Figure 69, a plate-like partition wall 32 is provided and is effective
to feed, to the discharging portion 21h, a developer fed by a helical projection (feeding
portion) 20c from the cylindrical portion 20k. The partition wall 32 divides a part
of the developer accommodating portion 20 substantially into two parts and is rotatable
integrally with the developer accommodating portion 20. The partition wall 32 is provided
with an inclined projection 32a slanted relative to the rotational axis direction
of the developer supply container 1. The inclined projection 32a is connected with
an inlet portion of the discharging portion 21h.
[0539] Therefore, the developer fed from the feeding portion 20c is scooped up by the partition
wall 32 in interrelation with the rotation of the cylindrical portion 20k. Thereafter,
with a further rotation of the cylindrical portion 20k, the developer slide down on
the surface of the partition wall 32 by the gravity, and is fed to the discharging
portion 21h side by the inclined projection 32a. The inclined projection 32a is provided
on each of the sides of the partition wall 32 so that the developer is fed into the
discharging portion 21h every one half rotation of the cylindrical portion 20k.
(Developer supplying step)
[0540] The description will be made as to developer supplying step from the developer supply
container 1 in this example
[0541] When the operator mounts the developer supply container 1 to the developer receiving
apparatus 8, the flange portion 21 (discharging portion 21h) is prevented from movement
in the rotational moving direction and in the rotational axis direction by the developer
receiving apparatus 8. In addition, the pump portion 21f and the cam projection 21
g are fixed to the flange portion 21, and are prevented from movement in the rotational
moving direction and in the rotational axis direction, similarly.
[0542] And, by the rotational force inputted from a driving gear 300 (Figures 45 and 46)
to a gear portion 20a, the developer accommodating portion 20 rotates, and therefore,
the cam groove 20e also rotates. On the other hand, the cam projection 21 g which
is fixed so as to be non-rotatable receives the force through the cam groove 20e,
so that the rotational force inputted to the gear portion 20a is converted to a force
reciprocating the pump portion 21f substantially vertically. Here, part (d) of Figure
67 illustrates a state in which the pump portion 21f is most expanded, that is, the
cam projection 21 g is at the intersection between the ellipse of the cam groove 20e
and the major axis La (point Y in (c) of Figure 67). Part (e) of Figure 67 illustrates
a state in which the pump portion 21f is most contracted, that is, the cam projection
21 g is at the intersection between the ellipse of the cam groove 20e and the minor
axis Lb (point Z).
[0543] The state of (d) of Figure 67 and the state of (e) of Figure 67 are repeated alternately
at predetermined cyclic period so that the pump portion 21f effects the suction and
discharging operation. That is the developer is discharged smoothly.
[0544] With such rotation of the cylindrical portion 20k, the developer is fed to the discharging
portion 21h by the feeding portion 20c and the inclined projection 32a, and the developer
in the discharging portion 21h is finally discharged through the discharge opening
21a by the suction and discharging operation of the pump portion 21f.
[0545] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0546] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0547] In this manner, in this example, similarly to Embodiments 8 - 16, by the gear portion
20a receiving the rotational force from the developer receiving apparatus 8, both
of the rotating operation of the feeding portion 20c (cylindrical portion 20k) and
the suction and discharging operation of the pump portion 21f can be effected.
[0548] Since, in this example, the pump portion 21f is provided at a top of the discharging
portion 21h (in the state that the developer supply container 1 is mounted to the
developer receiving apparatus 8), the amount of the developer unavoidably remaining
in the pump portion 21f can be minimized as compared with Embodiment 8.
[0549] In this example, the pump portion 21f is a bellow-like pump, but it may be replaced
with a film-like pump described in Embodiment 16.
[0550] In this example, the cam projection 21 g as the drive transmitting portion is fixed
by an adhesive material to the upper surface of the pump portion 21f, but the cam
projection 21 g is not necessarily fixed to the pump portion 21f. For example, a known
snap hook engagement is usable, or a round rod-like cam projection 3 g and a pump
portion 3f having a hole engageable with the cam projection 21 g may be used in combination.
With such a structure, the similar advantageous effects can be provided.
[Eighteenth embodiment]
[0551] Referring to Figure 68 through Figure 70, the eighteenth embodiment will be described.
Part of (a) of Figure 68 is a schematic perspective view of a developer supply container
1, (b) is a schematic perspective view of a flange portion 21, (c) is a schematic
perspective view of a cylindrical portion 20k, part art (a) - (b) of Figure 69 are
enlarged sectional views of the developer supply container 1, and Figure 70 is a schematic
view of a pump portion 21f. In this example, the same reference numerals as in the
foregoing embodiments are assigned to the elements having the corresponding functions
in this embodiment, and the detailed description thereof is omitted. The structures
of the venting portion 50, the shutter member 52 and so on are similar to the above-described
embodiments.
[0552] This embodiment is significantly different from the above embodiment in that a rotational
force is converted to a force for a forward operation of the pump portion without
converting to a backward operation.
[0553] As shown in Figures 68 - 70, in this embodiment, a bellow type pump portion 21f is
provided on a side surface of the cylindrical portion 20k of the flange portion 21.
An outer surface of the cylindrical portion 20k is provided with a gear portion 20a
which extends on the full circumference. At an end of the cylindrical portion 20k
adjacent a discharging portion 21h, two compressing projections 201 for compressing
the pump portion 21f by abutting to the pump portion 21f by the rotation of the cylindrical
portion 20k are provided at diametrically opposite positions, respectively. A configuration
of the compressing projection 201 at a downstream side with respect to the rotational
moving direction is slanted to gradually compress the pump portion 21f so as to reduce
the impact upon abutment to the pump portion 21f. On the other hand, a configuration
of the compressing projection 201 at the upstream side with respect to the rotational
moving direction is a surface perpendicular to the end surface of the cylindrical
portion 20k to be substantially parallel with the rotational axis direction of the
cylindrical portion 20k so that the pump portion 21f instantaneously expands by the
restoring elastic force thereof.
[0554] Similarly to Embodiment 17, the inside of the cylindrical portion 20k is provided
with a plate-like partition wall 32 for feeding the developer fed by a helical projection
20c to the discharging portion 21h.
[0555] The description will be made as to developer supplying step from the developer supply
container 1 in this example.
[0556] After the developer supply container 1 is mounted to the developer receiving apparatus
8, cylindrical portion 20k which is the developer accommodating portion 20 rotates
by the rotational force inputted from the driving gear 300 to the gear portion 20a,
so that the compressing projection 21 rotates. At this time, when the compressing
projections 201 abut to the pump portion 21f, the pump portion 21f is compressed in
the direction of a arrow γ, as shown in part (a) of Figure 69, so that a discharging
operation is effected.
[0557] On the other hand, when the rotation of the cylindrical portion 20k continues until
the pump portion 21f is released from the compressing projection 21, the pump portion
21f expands in the direction of an arrow ω by the self-restoring force, as shown in
part (b) of Figure 69, so that it restores to the original shape, by which the suction
operation is effected.
[0558] The states shown in (a) and (b) of Figure 69 are alternately repeated, by which the
pump portion 21f effects the suction and discharging operations. That is the developer
is discharged smoothly.
[0559] With the rotation of the cylindrical portion 20k in this manner, the developer is
fed to the discharging portion 21h by the helical projection (feeding portion) 20c
and the inclined projection (feeding portion) 32a (Figure 69). The developer in the
discharging portion 21h is finally discharged through the discharge opening 21a by
the discharging operation of the pump portion 21f.
[0560] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0561] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0562] In addition, in this example, similarly to Embodiments 8 - 17, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operation
of developer supply container 1 and the reciprocation of the pump portion 21f can
be effected.
[0563] In this example, the pump portion 21f is compressed by the contact to the compressing
projection 201, and expands by the self-restoring force of the pump portion 21f when
it is released from the compressing projection 21, but the structure may be opposite.
[0564] More particularly, when the pump portion 21f is contacted by the compressing projection
201, they are locked, and with the rotation of the cylindrical portion 20k, the pump
portion 21f is forcedly expanded. With further rotation of the cylindrical portion
20k, the pump portion 21f is released, by which the pump portion 21f restores to the
original shape by the self-restoring force (restoring elastic force). Thus, the suction
operation and the discharging operation are alternately repeated.
[0565] In the case of this example, the self restoring power of the pump portion 21f is
likely to be deteriorated by repetition of the expansion and contraction of the pump
portion 21f for a long term, and from this standpoint, the structures of Embodiments
8 - 17 are preferable. Or, by employing the structure of Figure 56, the likelihood
can be avoided.
[0566] As shown in Figure 70, compression plate 20q is fixed to an end surface of the pump
portion 21f adjacent the cylindrical portion 20k. Between the outer surface of the
flange portion 21 and the compression plate 20q, a spring 20r functioning as an urging
member is provided covering the pump portion 21f. The spring 20r normally urges the
pump portion 21f in the expanding direction.
[0567] With such a structure, the self restoration of the pump portion 21f at the time when
the contact between the compression projection 201 and the pump position is released
can be assisted, the suction operation can be carried out assuredly even when the
expansion and contraction of the pump portion 21f is repeated for a long term.
[0568] In this embodiment, two compressing projections 201 functioning as the drive converting
mechanism are provided at the diametrically opposite positions, but this is not inevitable,
and the number thereof may be one or three, for example. In addition, in place of
one compressing projection, the following structure may be employed as the drive converting
mechanism. For example, the configuration of the end surface opposing the pump portion
21f of the cylindrical portion 20k is not a perpendicular surface relative to the
rotational axis of the cylindrical portion 20k as in this example, but is a surface
inclined relative to the rotational axis. In this case, the inclined surface acts
on the pump portion 21f to be equivalent to the compressing projection. In another
alternative, a shaft portion is extended from a rotation axis at the end surface of
the cylindrical portion 20k opposed to the pump portion 21f toward the pump portion
21f in the rotational axis direction, and a swash plate (disk) inclined relative to
the rotational axis of the shaft portion is provided. In this case, the swash plate
acts on the pump portion 21f, and therefore, it is equivalent to the compressing projection.
[Nineteenth embodiment]
[0569] Referring to Figure 71 (parts (a) - (b)), structures of the eleventh embodiment will
be described. Parts (a) and (b) of Figure 71 are sectional views schematically illustrating
a developer supply container 1.
[0570] In this example, the pump portion 21f is provided at the cylindrical portion 20k,
and the pump portion 21f rotates together with the cylindrical portion 20k. In addition,
in this example, the pump portion 21f is provided with a weight 20v, by which the
pump portion 21f reciprocates with the rotation. The other structures of this example
are similar to those of Embodiment 17 (Figure 67), and the detailed description thereof
is omitted by assigning the same reference numerals to the corresponding elements.
Therefore, the structures of the venting portion 50 (unshown), the shutter member
52 (unshown) and so on are similar to those of the fifteenth embodiment.
[0571] As shown in part (a) of Figure 71, the cylindrical portion 20k, the flange portion
21 and the pump portion 21f function as a developer accommodating space of the developer
supply container 1. The pump portion 21f is connected to an outer periphery portion
of the cylindrical portion 20k, and the action of the pump portion 21f works to the
cylindrical portion 20k and the discharging portion 21h.
[0572] A drive converting mechanism of this example will be described.
[0573] One end surface of the cylindrical portion 20k with respect to the rotational axis
direction is provided with coupling portion (rectangular configuration projection)
20a functioning as a drive inputting portion, and the coupling portion 20s receives
a rotational force from the developer receiving apparatus 8. On the top of one end
of the pump portion 21f with respect to the reciprocating direction, the weight 20v
is fixed. In this example, the weight 20v functions as the drive converting mechanism.
[0574] Thus, with the integral rotation of the cylindrical portion 20k and the pump portion
21f, the pump portion 21f expands and contract in the up and down directions by the
gravitation to the weight 20v.
[0575] More particularly, in the state of part (a) of Figure 71, the weight takes a position
upper than the pump portion 21f, and the pump portion 21f is contracted by the weight
20v in the direction of the gravitation (white arrow). At this time, the developer
is discharged through the discharge opening 21a (black arrow).
[0576] On the other hand, in the state of part (b) of Figure 71, weight takes a position
lower than the pump portion 21f, and the pump portion 21f is expanded by the weight
20v in the direction of the gravitation (white arrow). At this time, the suction operation
is effected through the discharge opening 21a (black arrow), by which the developer
is loosened.
[0577] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0578] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50 (unshown), so that the
variation of the internal pressure of the container due to variations caused by the
transportation and the variation of the ambient condition is suppressed; when it is
mounted to the developer replenishing apparatus 8, the venting performance of the
venting portion 50 is assuredly blocked by the shutter member 52 (unshown), so that
during the pump porting operation, the efficient and stabilized discharging performance
can be provided without waste.
[0579] In addition, in this example, similarly to
[0580] Embodiments 8 - 18, the rotational force received from the developer replenishing
apparatus 8, both of the rotating operation of developer supply container 1 and the
reciprocation of the pump portion 21f can be effected.
[0581] In addition, in this example, similarly to Embodiments 8 - 18, the rotational force
received from the developer replenishing apparatus 8, both of the rotating operation
of developer supply container 1 and the reciprocation of the pump portion 21f can
be effected.
[Twentieth embodiment]
[0582] Referring to Figures 72 - 74, the twentieth embodiment will be described. Part (a)
of Figure 72 is a perspective view of a cylindrical portion 20k, and (b) is a perspective
view of a flange portion 21. Parts (a) and (b) of Figure 73 are partially sectional
perspective views of a developer supply container 1, and (a) shows a state in which
a rotatable shutter is open, and (b) shows a state in which the rotatable shutter
is closed. Figure 74 is a timing chart illustrating a relation between operation timing
of the pump portion 21f and timing of opening and closing of the rotatable shutter.
In Figure 74, contraction is a discharging step of the pump portion 21f, and expansion
is a suction step of the pump portion 21f.
[0583] In this example, a mechanism for separating between a discharging chamber 21h and
the cylindrical portion 20k during the expanding-and-contracting operation of the
pump portion 21f is provided, as is contrasted to the foregoing embodiments. In this
example, a mechanism for separating between a discharging chamber 21h and the cylindrical
portion 20k during the expanding-and-contracting operation of the pump portion 21f
is provided.
[0584] The inside of the discharging portion 21h functions as a developer accommodating
portion for receiving the developer fed from the cylindrical portion 20k, as will
be described hereinafter. The structures of this example in the other respects are
substantially the same as those of Embodiment 17 (Figure 67), and the description
thereof is omitted by assigning the same reference numerals to the corresponding elements.
Therefore, the structures of the venting portion 50, the shutter member 52 and so
on are similar to those of the Embodiment 17.
[0585] As shown in part (a) of Figure 72, one longitudinal end surface of the cylindrical
portion 20k functions as a rotatable shutter. More particularly, said one longitudinal
end surface of the cylindrical portion 20k is provided with a communication opening
20u for discharging the developer to the flange portion 21, and is provided with a
closing portion 20h. The communication opening 20u has a sector-shape.
[0586] On the other hand, as shown in part (b) of Figure 72, the flange portion 21 is provided
with a communication opening 21k for receiving the developer from the cylindrical
portion 20k. The communication opening 21k has a sector-shape configuration similar
to the communication opening 20u, and the portion other than that is closed to provide
a closing portion 21m.
[0587] Parts (a) - (b) of Figure 73 illustrate a state in which the cylindrical portion
20k shown in part (a) of Figure 72 and the flange portion 21 shown in part (b) of
Figure 72 have been assembled. The communication opening 20u and the outer surface
of the communication opening 21k are connected with each other so as to compress the
sealing member 27, and the cylindrical portion 20k is rotatable relative to the stationary
flange portion 21.
[0588] With such a structure, when the cylindrical portion 20k is rotated relatively by
the rotational force received by the gear portion 20a, the relation between the cylindrical
portion 20k and the flange portion 21 are alternately switched between the communication
state and the non-passage continuing state.
[0589] That is, rotation of the cylindrical portion 20k, the communication opening 20u of
the cylindrical portion 20k becomes aligned with the communication opening 21k of
the flange portion 21 (part (a) of Figure 73). With a further rotation of the cylindrical
portion 20k, the communication opening 20u of the cylindrical portion 20k becomes
into non-alignment with the communication opening 21k, so that the flange portion
21 is closed, by which the situation is switched to a non-communication state (part
(b) of Figure 73) in which the flange portion 21 is separated to substantially seal
the flange portion 21.
[0590] Such a partitioning mechanism (rotatable shutter) for isolating the discharging portion
21h at least in the expanding-and-contracting operation of the pump portion 21f is
provided for the following reasons.
[0591] The discharging of the developer from the developer supply container 1 is effected
by making the internal pressure of the developer supply container 1 higher than the
ambient pressure by contracting the pump portion 21f. Therefore, if the partitioning
mechanism is not provided as in foregoing Embodiments 8 - 19, the space of which the
internal pressure is changed is not limited to the inside space of the flange portion
21 but includes the inside space of the cylindrical portion 20k, and therefore, the
amount of volume change of the pump portion 21f has to be made eager.
[0592] This is because a ratio of a volume of the inside space of the developer supply container
1 immediately after the pump portion 21f is contracted to its end to the volume of
the inside space of the developer supply container 1 immediately before the pump portion
21f starts the contraction is influenced by the internal pressure.
[0593] However, when the partitioning mechanism is provided, there is no movement of the
air from the flange portion 21 to the cylindrical portion 20k, and therefore, it is
enough to change the pressure of the inside space of the flange portion 21. That is,
under the condition of the same internal pressure value, the amount of the volume
change of the pump portion 21f may be smaller when the original volume of the inside
space is smaller.
[0594] In this example, more specifically, the volume of the discharging portion 21h separated
by the rotatable shutter is 40 cm^3, and the volume change of the pump portion 21f
(reciprocation movement distance) is 2 cm^3 (it is 15 cm^3 in Embodiment 7). Even
with such a small volume change, developer supply by a sufficient suction and discharging
effect can be effected, similarly to Embodiment 8.
[0595] As described in the foregoing, in this example, as compared with the structures of
Embodiments 8 - 19, the volume change amount of the pump portion 21f can be minimized.
As a result, the pump portion 21f can be downsized. In addition, the distance through
which the pump portion 21f is reciprocated (volume change amount) can be made smaller.
The provision of such a partitioning mechanism is effective particularly in the case
that the capacity of the cylindrical portion 20k is large in order to make the filled
amount of the developer in the developer supply container 1 is large.
[0596] Developer supplying steps in this example will be described.
[0597] In the state that developer supply container 1 is mounted to the developer receiving
apparatus 8 and the flange portion 21 is fixed, drive is inputted to the gear portion
20a from the driving gear 300, by which the cylindrical portion 20k rotates, and the
cam groove 20e rotates. On the other hand, the cam projection 21 g fixed to the pump
portion 21f non-rotatably supported by the developer receiving apparatus 8 with the
flange portion 21 is moved by the cam groove 20e. Therefore, with the rotation of
the cylindrical portion 20k, the pump portion 21f reciprocates in the up and down
directions.
[0598] Referring to Figure 74, the description will be made as to the timing of the pumping
operation (suction operation and discharging operation of the pump portion 21f and
the timing of opening and closing of the rotatable shutter, in such a structure. Figure
74 is a timing chart when the cylindrical portion 20k rotates one full turn. In Figure
74, contraction means contracting operation of the pump portion 21f the discharging
operation of the pump portion 21f), expansion means the expanding operation of the
pump portion 21f (suction operation of the pump portion 21f). In addition, stop means
a rest state of the pump portion 21f. In addition, opening means the opening state
of the rotatable shutter, and close means the closing state of the rotatable shutter.
[0599] As shown in Figure 74, when the communication opening 21k and the communication opening
20u are aligned with each other, the drive converting mechanism converts the rotational
force inputted to the gear portion 20a so that the pumping operation of the pump portion
21f stops. More specifically, in this example, the structure is such that when the
communication opening 21k and the communication opening 20u are aligned with each
other, a radius distance from the rotation axis of the cylindrical portion 20k to
the cam groove 20e is constant so that the pump portion 21f does not operate even
when the cylindrical portion 20k rotates.
[0600] At this time, the rotatable shutter is in the opening position, and therefore, the
developer is fed from the cylindrical portion 20k to the flange portion 21. More particularly,
with the rotation of the cylindrical portion 20k, the developer is scooped up by the
partition wall 32, and thereafter, it slides down on the inclined projection 32a by
the gravity, so that the developer moves via the communication opening 20u and the
communication opening 21k to the flange 21.
[0601] As shown in Figure 74, when the non-communication state in which the communication
opening 21k and the communication opening 20u are out of alignment is established,
the drive converting mechanism converts the rotational force inputted to the gear
portion 20b so that the pumping operation of the pump portion 21f is effected.
[0602] That is, with further rotation of the cylindrical portion 20k, the rotational phase
relation between the communication opening 21k and the communication opening 20u changes
so that the communication opening 21k is closed by the stop portion 20h with the result
that the inside space of the flange 3 is isolated (non-communication state).
[0603] At this time, with the rotation of the cylindrical portion 20k, the pump portion
21f is reciprocated in the state that the non-communication state is maintained (the
rotatable shutter is in the closing position). More particularly, by the rotation
of the cylindrical portion 20k, the cam groove 20e rotates, and the radius distance
from the rotation axis of the cylindrical portion 20k to the cam groove 20e changes.
By this, the pump portion 21f effects the pumping operation through the cam function.
[0604] Thereafter, with further rotation of the cylindrical portion 20k, the rotational
phases are aligned again between the communication opening 21k and the communication
opening 20u, so that the communicated state is established in the flange portion 21.
[0605] The developer supplying step from the developer supply container 1 is carried out
while repeating these operations.
[0606] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0607] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0608] In addition, also in this example, by the gear portion 20a receiving the rotational
force from the developer receiving apparatus 8, both of the rotating operation of
the cylindrical portion 20k and the suction and discharging operation of the pump
portion 21f can be effected.
[0609] Further, according to the structure of the example, the pump portion 21f can be downsized.
Furthermore, the volume change amount (reciprocation movement distance) can be reduced,
and as a result, the load required to reciprocate the pump portion 21f can be reduced.
[0610] Moreover, in this example, no additional structure is used to receive the driving
force for rotating the rotatable shutter from the developer receiving apparatus 8,
but the rotational force received for the feeding portion (cylindrical portion 20k,
helical projection 20c) is used, and therefore, the partitioning mechanism is simplified.
[0611] As described above, the volume change amount of the pump portion 21f does not depend
on the all volume of the developer supply container 1 including the cylindrical portion
20k, but it is selectable by the inside volume of the flange portion 21. Therefore,
for example, in the case that the capacity (the diameter of the cylindrical portion
20k is changed when manufacturing developer supply containers having different developer
filling capacity, a cost reduction effect can be expected. That is, the flange portion
21 including the pump portion 21f may be used as a common unit, which is assembled
with different kinds of cylindrical portions 2k. By doing so, there is no need of
increasing the number of kinds of the metal molds, thus reducing the manufacturing
cost. In addition, in this embodiment, during the non-communication state between
the cylindrical portion 20k and the flange portion 21, the pump portion 21f is reciprocated
by one cyclic period, but similarly to Embodiment 8, the pump portion 21f may be reciprocated
by a plurality of cyclic periods.
[0612] Furthermore, in this example, throughout the contracting operation and the expanding
operation of the pump portion, the discharging portion 21h is isolated, but this is
not inevitable, and the following in an alternative. If the pump portion 21f can be
downsized, and the volume change amount (reciprocation movement distance) of the pump
portion 21f can be reduced, the discharging portion 21h may be opened slightly during
the contracting operation and the expanding operation of the pump portion.
[Twenty first embodiment]
[0613] Referring to Figure 75 through Figure 77, the twenty first embodiment will be described.
Figure 75 is a partly sectional perspective view of a developer supply container 1.
Parts (a) - (c) of Figure 76 are a partial section illustrating an operation of a
partitioning mechanism (stop valve 35). Figure 77 is a timing chart showing timing
of a pumping operation (contracting operation and expanding operation) of the pump
portion 21f and opening and closing timing of the stop valve which will be described
hereinafter. In Figure 77, contraction means contracting operation of the pump portion
21f the discharging operation of the pump portion 21f), expansion means the expanding
operation of the pump portion 21f (suction operation of the pump portion 21f). In
addition, stop means a rest state of the pump portion 21f. In addition, opening means
an open state of the stop valve 35 and close means a state in which the stop valve
35 is closed.
[0614] This example is significantly different from the above-described embodiments in that
the stop valve 35 is employed as a mechanism for separating between a discharging
portion 21h and a cylindrical portion 20k in an expansion and contraction stroke of
the pump portion 21f. The structures of this example in the other respects are substantially
the same as those of Embodiment 15 (Figures 63 and 65), and the description thereof
is omitted by assigning the same reference numerals to the corresponding elements.
Therefore, the structures of the venting portion 50, the shutter member 52 and so
on are similar to those of the fifteenth embodiment.
[0615] In this embodiment, in the structure of the Embodiment 15 shown in Figures 64 and
65, a plate-like partition wall 32 of Embodiment 17 shown in Figure 67 is provided.
[0616] In the above-described Embodiment 20, a partitioning mechanism (rotatable shutter)
using a rotation of the cylindrical portion 20k is employed, but in this example,
a partitioning mechanism (stop valve) using reciprocation of the pump portion 21f
is employed. This will be described in detail.
[0617] As shown in Figure 75, a discharging portion 3h is provided between the cylindrical
portion 20k and the pump portion 21f. A wall portion 33 is provided at a cylindrical
portion 20k side of the discharging portion 3h, and a discharge opening 21a is provided
lower at a left part of the wall portion 33 in the Figure. A stop valve 35 and an
elastic member (seal) 34 as a partitioning mechanism for opening and closing a communication
port 33a (Figure 76) formed in the wall portion 33 are provided. The stop valve 35
is fixed to one internal end of the pump portion 20b (opposite the discharging portion
21h), and reciprocates in a rotational axis direction of the developer supply container
1 with expanding-and-contracting operations of the pump portion 21f. The seal 34 is
fixed to the stop valve 35, and moves with the movement of the stop valve 35.
[0618] Referring to parts (a) - (c) of the Figure 76 (Figure 63if necessary), operations
of the stop valve 35 in a developer supplying step will be described.
[0619] Figure 76 illustrates in (a) a maximum expanded state of the pump portion 21f in
which the stop valve 35 is spaced from the wall portion 33 provided between the discharging
portion 21h and the cylindrical portion 20k. At this time, the developer in the cylindrical
portion 20k is fed into the discharging portion 21h through the communication port
33a by the inclined projection 32a with the rotation of the cylindrical portion 20k.
[0620] Thereafter, when the pump portion 21f contracts, the state becomes as shown in (b)
of the Figure 78. At this time, the seal 34 is contacted to the wall portion 33 to
close the communication port 33a. That is, the discharging portion 21h becomes isolated
from the cylindrical portion 20k.
[0621] When the pump portion 21f contracts further, the pump portion 21f becomes most contracted
as shown in part (c) of Figure 76.
[0622] During period from the state shown in part (b) of Figure 76 to the state shown in
part (c) of Figure 76, the seal 34 remains contacting to the wall portion 33, and
therefore, the discharging portion 21h is pressurized to be higher than the ambient
pressure (positive pressure) so that the developer is discharged through the discharge
opening 21a.
[0623] Thereafter, during expanding operation of the pump portion 21f from the state shown
in (c) of Figure 76 to the state shown in (b) of Figure 76, the seal 34 remains contacting
to the wall portion 33, and therefore, the internal pressure of the discharging portion
21h is reduced to be lower than the ambient pressure (negative pressure). Thus, the
suction operation is effected through the discharge opening 21a.
[0624] When the pump portion 21f further expands, it returns to the state shown in part
(a) of Figure 76. In this example, the foregoing operations are repeated to carry
out the developer supplying step. In this manner, in this example, the stop valve
35 is moved using the reciprocation of the pump portion, and therefore, the stop valve
is opening during an initial stage of the contracting operation (discharging operation)
of the pump portion 21f and in the final stage of the expanding operation (suction
operation) thereof.
[0625] The seal 34 will be described in detail. The seal 34 is contacted to the wall portion
33 to assure the sealing property of the discharging portion 21h, and is compressed
with the contracting operation of the pump portion 21f, and therefore, it is preferable
to have both of sealing property and flexibility. In this example, as a sealing material
having such properties, the use is made with polyurethane foam the available from
Kabushiki Kaisha INOAC Corporation, Japan (tradename is MOLTOPREN, SM-55 having a
thickness of 5 mm). The thickness of the sealing material in the maximum contraction
state of the pump portion 21f is 2 mm (the compression amount of 3 mm).
[0626] As described in the foregoing, the volume variation (pump function) for the discharging
portion 21h by the pump portion 21f is substantially limited to the duration after
the seal 34 is contacted to the wall portion 33 until it is compressed to 3 mm, but
the pump portion 21f works in the range limited by the stop valve 35. Therefore, even
when such a stop valve 35 is used, the developer can be stably discharged.
[0627] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0628] Furthermore, before the mounting to the developer replenishing apparatus 8, the variation
of the internal pressure of the container due to the transportation and/or the variation
of the ambient condition can be suppressed, by assuring the sufficient venting performance
through the venting portion 50 by keeping the stop valve at the open position. In
the mounted state, the venting performance of the venting portion 50 is assuredly
blocked by the shutter member 52, so that during the pump porting operation, the efficient
stabilized discharging performance can be accomplished without waste.
[0629] In this manner, in this example, similarly to Embodiments 8 - 20, by the gear portion
20a receiving the rotational force from the developer receiving apparatus 8, both
of the rotating operation of the cylindrical portion 20k and the suction and discharging
operation of the pump portion 21f can be effected.
[0630] Furthermore, similarly to Embodiment 20, the pump portion 21f can be downsized, and
the volume change volume of the pump portion 21f can be reduced. The cost reduction
advantage by the common structure of the pump portion can be expected.
[0631] In addition, in this example, the driving force for operating the stop valve 35 does
not particularly received from the developer receiving apparatus 8, but the reciprocation
force for the pump portion 21f is utilized, so that the partitioning mechanism can
be simplified.
[Twenty second embodiment]
[0632] Referring to Figure 78 (parts (a) - (e)), structures of the twenty second embodiment
will be described. Part (a) of Figure 78 is a partially sectional perspective view
of the developer supply container 1, and (b) is a perspective view of the flange portion
21, and (c) is a sectional view of the developer supply container.
[0633] This example is significantly different from the foregoing embodiments in that a
buffer portion 23 is provided as a mechanism separating between discharging chamber
21h and the cylindrical portion 20k. The structures of this example in the other respects
are substantially the same as those of Embodiment 17 (Figure 67), and the description
thereof is omitted by assigning the same reference numerals to the corresponding elements.
Therefore, the structures of the venting portion 50, the shutter member 52 and so
on are similar to those of the seventeenth embodiment.
[0634] As shown in part (b) of Figure 78, a buffer portion 23 is fixed to the flange portion
21 non-rotatably. The buffer portion 23 is provided with a receiving port 23a which
opens upward and a supply port 23b which is in fluid communication with a discharging
portion 21h.
[0635] As shown in part (a) and (c) of Figure 78, such a flange portion 21 is mounted to
the cylindrical portion 20k such that the buffer portion 23 is in the cylindrical
portion 20k. The cylindrical portion 20k is connected to the flange portion 21 rotatably
relative to the flange portion 21 immovably supported by the developer receiving apparatus
8. The connecting portion is provided with a ring seal to prevent leakage of air or
developer.
[0636] In addition, in this example, as shown in part (a) of Figure 78, an inclined projection
32a is provided on the partition wall 32 to feed the developer toward the receiving
port 23a of the buffer portion 23.
[0637] In this example, until the developer supplying operation of the developer supply
container 1 is completed, the developer in the developer accommodating portion 20
is fed through the receiving port 23a into the buffer portion 23 by the partition
wall 32 and the inclined projection 32a with the rotation of the developer supply
container1.
[0638] Therefore, as shown in part (c) of Figure 64, the inside space of the buffer portion
23 is maintained full of the developer.
[0639] As a result, the developer filling the inside space of the buffer portion 23 substantially
blocks the quick movement (several seconds which correspond to the pump operating
condition) of the air toward the discharging portion 21h from the cylindrical portion
20k, so that the buffer portion 23 functions as a partitioning mechanism.
[0640] Therefore, when the pump portion 21f reciprocates, at least the discharging portion
21h can be isolated from the cylindrical portion 20k, and for this reason, the pump
portion can be downsized, and the volume change of the pump portion can be reduced.
[0641] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0642] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0643] Therefore, also in this example, similarly to Embodiments 8 - 21, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operation
of the feeding portion 20c (cylindrical portion 20k) and the reciprocation of the
pump portion 21f can be effected.
[0644] In addition, the pump portion can be downsized, and the amount of the volume change
of the pump portion can be reduced. The cost reduction advantage by the common structure
of the pump portion can be expected.
[0645] In addition, this embodiment utilizes the developer as the partitioning mechanism,
and therefore, the partitioning mechanism can be simplified.
[Twenty third embodiment]
[0646] Referring to Figure 79 and 80, a structure of the twenty third embodiment will be
described. Part (a) of Figure 79 is a perspective view of a developer supply container
1, and (b) is a sectional view of the developer supply container 1, and Figure 80
is a sectional perspective view of a nozzle portion 47.
[0647] In this example, the nozzle portion 47 is connected to the pump portion 20b, and
the developer once sucked in the nozzle portion 47 is discharged through the discharge
opening 21a, as is contrasted to the foregoing embodiments. In the other respects,
the structures are substantially the same as in Embodiment 17, and the detailed description
thereof is omitted by assigning the same reference numerals to the corresponding elements.
As shown in part (a) of Figure 79, the developer supply container 1 comprises a flange
portion 21 and a developer accommodating portion 20. The developer accommodating portion
20 comprises a cylindrical portion 20k.
[0648] In the cylindrical portion 20k, as shown in (b) of Figure 79, a partition wall 32
functioning as a feeding portion extends over the entire area in the rotational axis
direction. One end surface of the partition wall 32 is provided with a plurality of
inclined projections 32a at different positions in the rotational axis direction,
and the developer is fed from one end with respect to the rotational axis direction
to the other end (the side adjacent the flange portion 21). The inclined projections
32a are provided on the other end surface of the partition wall 32 similarly. In addition,
between the adjacent inclined projections 32a, a through-opening 32b for permitting
passing of the developer is provided. The through-opening 32b functions to stir the
developer. The structure of the feeding portion may be a combination of the helical
projection 20c in the cylindrical portion 20k and a partition wall 32 for feeding
the developer to the flange portion 21, as in the foregoing embodiments.
[0649] The flange portion 21 including the pump portion 20b will be described.
[0650] The flange portion 21 is connected to the cylindrical portion 20k rotatably through
a small diameter portion 49 and a sealing member 48. In the state that the container
is mounted to the developer receiving apparatus 8, the flange portion 21 is immovably
held by the developer receiving apparatus 8 (rotating operation and reciprocation
is not permitted).
[0651] In addition, as shown in part (a) of Figure 80, in the flange portion 21, there is
provided a supply amount adjusting portion (flow rate adjusting portion) 52 which
receives the developer fed from the cylindrical portion 20k. In the supply amount
adjusting portion 52, there is provided a nozzle portion 47 which extends from the
pump portion 20b toward the discharge opening 21a. In addition, the rotation driving
force received by the gear portion 20a is converted to a reciprocation force by a
drive converting mechanism to vertically drive the pump portion 20b. Therefore, with
the volume change of the pump portion 20b, the nozzle portion 47 sucks the developer
in the supply amount adjusting portion 52, and discharges it through discharge opening
21a.
[0652] In addition, as shown in part (a) of Figure 79, a side surface of the flange portion
21 is partly cut-away and is provided with a venting portion 50 communicating with
the developer accommodating portion 20 to permit flow of the air into and out of the
developer accommodating portion 20, and is provided with a shutter member 52 for blocking
the venting performance of the venting portion 50. The structures and so on of the
are the same as those described above, venting portion 50 and the shutter member 52.
[0653] The structure for drive transmission to the pump portion 20b in this example will
be described.
[0654] As described in the foregoing, the cylindrical portion 20k rotates when the gear
portion 20a provided on the cylindrical portion 20k receives the rotation force from
the driving gear 300. In addition, the rotation force is transmitted to the gear portion
43 through the gear portion 42 provided on the small diameter portion 49 of the cylindrical
portion 20k. Here, the gear portion 43 is provided with a shaft portion 44 integrally
rotatable with the gear portion 43.
[0655] One end of shaft portion 44 is rotatably supported by the housing 46. The shaft 44
is provided with an eccentric cam 45 at a position opposing the pump portion 20b,
and the eccentric cam 45 is rotated along a track with a changing distance from the
rotation axis of the shaft 44 by the rotational force transmitted thereto, so that
the pump portion 20b is pushed down (reduced in the volume). By this, the developer
in the nozzle portion 47 is discharged through the discharge opening 21a.
[0656] When the pump portion 20b is released from the eccentric cam 45, it restores to the
original position by its restoring force (the volume expands). By the restoration
of the pump portion (increase of the volume), suction operation is effected through
the discharge opening 21a, and the developer existing in the neighborhood of the discharge
opening 21a can be loosened.
[0657] By repeating the operations, the developer is efficiently discharged by the volume
change of the pump portion 20b. As described in the foregoing, the pump portion 20b
may be provided with an urging member such as a spring to assist the restoration (or
pushing down).
[0658] The hollow conical nozzle portion 47 will be described. The nozzle portion 47 is
provided with an opening 53 in an outer periphery thereof, and the nozzle portion
47 is provided at its free end with an ejection outlet 54 for ejecting the developer
toward the discharge opening 21a.
[0659] In the developer supplying step, at least the opening 53 of the nozzle portion 47
can be in the developer layer in the supply amount adjusting portion 52, by which
the pressure produced by the pump portion 20b can be efficiently applied to the developer
in the supply amount adjusting portion 52.
[0660] That is, the developer in the supply amount adjusting portion 52 (around the nozzle
47) functions as a partitioning mechanism relative to the cylindrical portion 20k,
so that the effect of the volume change of the pump portion 20b is applied to the
limited range, that is, within the supply amount adjusting portion 52.
[0661] With such structures, similarly to the partitioning mechanisms of Embodiments 20
- 22, the nozzle portion 47 can provide similar effects.
[0662] As described in the foregoing, also in this embodiment, one pump is enough to effect
the suction operation and the discharging operation, and therefore, the structure
of the developer discharging mechanism can be simplified. In addition, by the suction
operation through the discharge opening, a pressure reduction state (negative pressure
state) can be provided in the developer supply container, and therefore, the developer
can be efficiently loosened.
[0663] Furthermore, before the mounting to the developer replenishing apparatus 8, a sufficient
venting performance is assured through the venting portion 50, so that the variation
of the internal pressure of the container due to variations caused by the transportation
and the variation of the ambient condition is suppressed; when it is mounted to the
developer replenishing apparatus 8, the venting performance of the venting portion
50 is assuredly blocked by the shutter member 52, so that during the pump porting
operation, the efficient and stabilized discharging performance can be provided without
waste.
[0664] In addition, in this example, similarly to Embodiments 8 - 22, by the rotational
force received from the developer replenishing apparatus 8, both of the rotating operations
of the developer accommodating portion 20 (cylindrical portion 20k) and the reciprocation
of the pump portion 20b are effected. Similarly to Embodiments 20 - 22, the pump portion
20b and/or flange portion 21 may be made common to the advantages.
[0665] According to this example, the developer and the partitioning mechanism are not in
sliding relation as in Embodiments 20 - 22, and therefore, the damage to the developer
can be suppressed.
[INDUSTRIAL APPLICABILITY]
[0666] According to the present invention, even if an ambient temperature and/or an external
air pressure changes, due to the transportation and/or the change of the ambient condition,
the inside of the container is in fluid communication with the outside, and therefore,
the pressure in the container is always the same as the external air pressure. Therefore,
the developer supply container and the developer supplying system with which during
the use, the operation of the pump portion can be stabilized are provided.
[0667] In addition, when the developer is supplied from the developer supply container by
operation of the pump portion, the venting performance of the venting portion is decreased,
so that the pump portion is operated efficiently to supply the developer.