[0001] The invention relates to a smoke of fire protection device to seal an opening comprising
(a) a flexible protection member that can be put in a protection arrangement in which
the protection element counteracts the spread of smoke and of fire trough the opening
and can be put in a storage arrangement in which the opening is unsealed.
[0002] This kind of smoke of fire protection devices usually fall into two categories.
[0003] Typically, the devices that have been developed to limit the spread of fire and smoke
fall into two categories. A first type of devices has attempted to limit the spread
of fire and smoke by sealing openings with flexible protection members including a
plurality of slats. Examples of such devices include fire protection roller shutters,
fire doors, and curtains made of metal components that slide over and relative to
one another. Advantageously, these devices limit the spread of fire and smoke while
being capable of withstanding mechanical loads particularly well, including after
exposure to fire. Unfortunately, these devices are typically heavy and require a large
amount of space.
[0004] A second type of devices has attempted to limit the spread of fire and smoke by sealing
openings with a flexible protection member manufactured from a fire resistant material
that can be wound around a reel or winding shaft. The fire resistant materials used
in such devices typically include woven textile fabrics having warp and weft threads.
Beneficially, these devices reduce the spread of fire and smoke, are relatively light
in weight, and save space. However, these devices are generally less resistant to
mechanical influences and loads than devices of the first type described above.
[0005] Both types have the specific disadvantage that they are difficult to clean. This
is generally of only little concern, but can be important for specific areas of application,
e.g. in the food industry.
[0006] It is another disadvantage of both of the above described devices that they require
a significant amount of space.
[0007] It is the underlying problem of the present invention to provide a smoke or fire
protection device that is easier to clean.
[0008] The invention solves this problem by means of a smoke of fire protection device according
to the preamble of claim 1, wherein the protection element only comprises metal foil.
It is an advantage of this smoke or fire protection device that it is very easy to
clean. As the protection element only comprises metal foil, the protection element
usually is smooth and does not contain grooves or undercuts. For this reason, the
protection element can also be disinfected easily. This is a major advantage in for
example the food industry.
[0009] It is another advantage that the protection element carries almost no dust.
[0010] It is another advantage of the present invention that the smoke or fire protection
device take up only very little space.
[0011] According to a preferred embodiment, the metal foil has a sickness of more than 100
µm. These kind of metal foils are sick enough to be sufficiently stable.
[0012] According to a preferred embodiment, the smoke or fire protection device comprises
a winding shaft about and onto which the flexible protection member is fully wound
when the system is in the storage arrangement so as not to occlude the opening. The
flexible protection member can be unwound from the winding shaft in order to bring
it in its protection arrangement in which it occludes the opening. It is therefore
an advantage to choose the sickness of the metal foil sufficiently small so that the
protection element can be wound and unwound easily.
[0013] According to a preferred embodiment, the flexible protection member comprises a plurality
of elongate segments wherein each elongate segment is formed from a single layer of
metal foil. This makes it possible to manufacture even large protection elements from
smaller bit of metal foil.
[0014] Preferably, the flexible protection member comprises a plurality of elongate clamping
members with each elongate clamping member extending between and coupling adjacent
elongate segments. Clamping is an easy and at the same time reliable way to join two
pieces of metal foil. At the same time, the structure of the metal foil suffers only
a little damage or no damage at all, so that it retains it strength.
[0015] According to a preferred embodiment, the flexible protection member is imprinted
or embossed with a pattern. This leads to a higher resistance against a localised
force that act in a normal direction onto the protection element. Preferably, the
metal foil element is manufactured from a steal whose strength increases with heat.
In this case, the metal foil element can be wound or unwound many times in order to
test this local protection device easily. In the event of a fire, the protection element
can be brought into the protection arrangement. The heat of the fire then leads to
an increase in yield strength. In other words, the protection element has it highest
strength when it is needed most.
[0016] It is in particular preferred that the metal foil element is manufactured from dual-face
steel. Dual-face steel is a high-strength steel that has a ferrite and martensitic
microstructure. This leads to a high strength and an increased formability at the
same time.
[0017] In still another example embodiment, a flexible protection member may be manufactured
with a metal foil element imprinted or embossed with a pattern. Subsequently, when
exposed to a force at particular location, the imprinted or embossed material in the
vicinity of the force location deforms in order to resist the force and oppose tearing
of the flexible protection member.
[0018] In yet another example embodiment, a flexible protection member is formed from a
plurality of segments such that adjacent segments are coupled together by a clamping
member. Each segment is, generally, made from one or more materials and/or one or
more layers of materials that are configured in a desired arrangement similar to the
manner in which a flexible protection member having a single segment might be configured
and constructed. Generally, each segment is identical to the other segments of the
flexible protection device, but may include one or more different materials, layers
or structures such that segments near the mid-section of the flexible protection member,
for example, may have different mechanical and fire resistant properties than segments
nearer the other sections of the flexible protection member. Each clamping member
is selected from a plurality of different types of clamping members, some of which
are described herein. Typically, the clamping members are of the same type and extend
beyond the appropriate extent of the flexible protection member into the system's
guides to improve deployment and retraction of the flexible protection member, but
may comprise individually different types of clamps and may not all similarly extend
into the system's guides. Advantageously, the clamping members add mechanical strength
and stability to the flexible protection member, reduce sagging of the flexible protection
member during exposure to fire or high temperatures, improve deployment and retraction
of the flexible protection member by virtue of one or more of the clamping members
extending into the system's guides.
[0019] As may be gleaned from the foregoing description and from the remaining description
below, the fire and smoke protection system is configurable and operable to substantially
limit the spread of fire and smoke through an opening. The system has many advantages
and benefits over other systems that may become apparent upon reading and understanding
the present specification when taken in conjunction with the appended drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020]
Fig. 1 displays a schematic, front elevational view of a fire and smoke protection
system, in accordance with a general example embodiment, for substantially sealing
an opening in a building structure and limiting the spread of fire and smoke through
the opening during a fire.
Fig. 2 displays a schematic, partial, front elevational view of a flexible protection
member of a fire and smoke protection system having elongate clamping members in accordance
with a first example embodiment.
Fig. 3 displays a schematic, cross-sectional view of an elongate clamping member of
the flexible protection member of Fig. 2 taken along lines 18-18 and showing portions
of the adjacent elongate segments.
Fig. 4 displays a schematic, partial, front elevational view of a flexible protection
member of a fire and smoke protection system having elongate clamping members in accordance
with a second example embodiment.
Fig. 5 displays a schematic, cross-sectional view of an elongate clamping member of
the flexible protection member of Fig. 4 taken along lines 22-22 and showing portions
of the adjacent elongate segments.
Fig. 6 displays a schematic, partial, front elevational view of a flexible protection
member of a fire and smoke protection system having elongate clamping members in accordance
with a third example embodiment.
Fig. 7 displays a schematic, cross-sectional view of an elongate clamping member of
the flexible protection member of Fig. 6 taken along lines 24-24 and showing portions
of the adjacent elongate segments.
Fig. 8 displays a schematic, partial, front elevational view of a flexible protection
member of a fire and smoke protection system having elongate clamping members 232
in accordance with a fourth example embodiment.
Fig. 9 displays a schematic, cross-sectional view of an elongate clamping member of
the flexible protection member of Fig. 8 taken along lines 26-26 and showing portions
of the adjacent elongate segments.
Fig. 10 displays a schematic, partial, front elevational view of a flexible protection
member of a fire and smoke protection system having elongate clamping members in accordance
with a fifth example embodiment.
Fig. 11 displays a schematic, cross-sectional view of an elongate clamping member
of the flexible protection member of Fig. 10 taken along lines 28-28 and showing the
elongate clamping member in a closed configuration.
Fig. 12 displays a schematic, cross-sectional view of the elongate clamping member
of Fig. 11 in an open configuration.
Fig. 13 displays a schematic, front elevational view of a flexible protection member
of a fire and smoke protection system in accordance with a sixth example embodiment,
having a front surface imprinted or embossed with a pattern.
Fig. 14 displays a schematic, partial, front elevational view of a fire and smoke
protection system, in accordance with a seventh example embodiment, in which the flexible
protection member is formed from a multi-layer structure including a metal foil element
and multiple wire mesh elements.
Fig. 15 displays a schematic, partial, front elevational view of a fire and smoke
protection system, in accordance with a eighth example embodiment, in which the flexible
protection member is formed from a multi-layer structure including multiple metal
foil elements and multiple wire mesh elements.
[0021] Referring now to the drawings in which like elements and steps have similar numbers
throughout the several views, Fig. 1 displays a schematic, front elevational view
of a fire and smoke protection system 100, in accordance with a general example embodiment,
for substantially sealing an opening 102 in a building structure and limiting the
spread of fire and smoke through the opening 102 during a fire. The fire and smoke
protection system 100 (also sometimes referred to herein as the "system 100") is adapted
for secure connection to a wall 104 relative to the opening 102 and is configurable
in a first configuration (also sometimes referred to herein as a "storage configuration")
that permits ingress and egress through the opening 102 when no fire or smoke exists.
The system 100 is also configurable in a second configuration (also sometimes referred
to herein as a "fully-deployed configuration" or a "protection configuration") in
which the system 100 significantly limits or prevents the spread of fire and smoke
through the opening 102 during a fire.
[0022] The fire and smoke protection system 100 comprises a flexible protection member 106
and a winding shaft 108 (or reel 108) about and onto which the flexible protection
member 106 is fully-wound (and, hence, fully-retracted) when the system 100 is configured
in the storage configuration so as not to occlude the opening 102. Conversely, the
flexible element 106 is fully-unwound from the winding shaft 108 when the system 100
is configured in the fully-deployed configuration so that the flexible protection
member 106 fully occludes the opening 102. Thus, the flexible protection member 106
is selectively configurable to occlude or not occlude the opening 102.
[0023] The flexible protection member 106 generally includes a sheet-like member that is
relatively thin in thickness as compared the lateral and longitudinal dimensions thereof.
For reference, the term "longitudinal" is used herein to refer to the direction in
which the flexible protection member 106 is deployed or retracted, and frequently
has its longest dimension. The term "lateral" is used herein to refer to the direction
perpendicular to the longitudinal direction and in which the flexible protection member
106 often has its shortest dimension other than thickness.
[0024] The fire and smoke protection system 100 may be additionally configured in a plurality
of intermediate configurations as illustrated in Fig. 1. As seen in the intermediate
configuration of Fig. 1, the flexible protection member 106 is substantially unwound
from the winding shaft 108 and extended to significantly, although not entirely, occlude
the opening 102. In other intermediate configurations, the flexible protection member
106 is partially unwound from the winding shaft 108 and occludes the opening 102 to
a lesser or greater extent. It should be understood and appreciated that although
the flexible protection member 106 of the fire and smoke protection system 100 is
oriented to deploy and retract in the vertical direction according to the first example
embodiment and other example embodiments described herein, the flexible protection
member 106 may be oriented to deploy and retract in the horizontal direction (or,
for that matter, in other directions) in other example embodiments. For this reason,
the terms "horizontal" and "vertical" are sparingly used herein.
[0025] The system 100 also comprises a winding shaft motor 109 mounted within the winding
shaft 108 that is operable to rotate the winding shaft 108 in order to retract and
wind the flexible protection member 106 onto the winding shaft 108 or to extend and
unwind the flexible protection member 106 from the winding shaft 108. A first guide
110A and an opposed second guide 110B of the system 100 are secured to the wall 104
at respectively opposed locations relative to the opening 102 and define recesses
therein for at least partially and respectively receiving opposed first and second
lateral edges 112A, 112B of the flexible protection member 106. During winding or
unwinding of the flexible protection member 106 onto/from the winding shaft 108 as
the system 100 is reconfigured between the storage configuration and fully-deployed
configuration, the first and second lateral edges 112A, 112B of the flexible protection
member 106 ride and move respectively within and relative to the recesses of the first
and second guides 110A, 110B. The guides 110, according to the first example embodiment,
may comprise channel, angle, plate, and/or other similar members appropriately sized
and mounted relative to the wall 104 and opening 102 for receiving the lateral edges
112 of the flexible protection member 106. The guides 110 are generally manufactured
from an appropriately selected material capable of withstanding the high temperatures
produced by fires absent yielding, deflection, or deformation.
[0026] Additionally, the flexible protection member 106 has a first longitudinal edge 114A
and an opposed second longitudinal edge 114B that extend between the element's first
and second lateral edges 112A, 112B. The first longitudinal edge 114A is generally
secured to the winding shaft 108 to facilitate winding and unwinding of the flexible
protection member 106 to or from the winding shaft 108. The fire and smoke protection
system 100 further comprises a rail 116 that is mounted to a foot 118 of the flexible
protection member 106. The foot 118 is connected to and extends along the second longitudinal
edge 114B of the flexible protection member 106 and at least between the lateral edges
112 thereof. When the system 100 is configured in the storage configuration, the rail
116 resides in a position flush with a first longitudinal edge of the opening 102
to permit ingress and egress through the opening 102. When the system 100 is configured
in the protection configuration, the rail 116 resides in position in contact with
and substantially parallel to an opposed, second longitudinal edge 120 of the opening
102.
[0027] The flexilble protection member 106 further comprises a metal foil element 164 that
extends between the first and second lateral edges 112A, 112B of the flexible protection
member 106. As used herein, the term "metal foil" refers generally to a foil made
from steel, titanium, or copper (since copper does not rust), but may include other
metal materials or alloys in various example embodiments. However, according to this
and other example embodiments described herein, the metal foil element 164 is manufactured
from high grade, stainless steel such as, for example and not limitation, V4A steel
(also known as 1.4404 steel) or a stainless steel having eighteen percent (18%) chrome
and ten percent (10%) nickel that demonstrates low strain hardening, as the flexible
protection member 106 may be rolled and unrolled many times to test Operation of the
fire and smoke protection system 100. Alternatively, the metal foil element 164 may
be manufactured from a steel whose yield strength increases with heating (such as,
for example, a dual phase steel) in order to provide the flexible protection member
106 with increased strength during and alter a fire. Generally, the metal foil has
a thickness between twenty micrometers (20 µm) and two hundred micrometers (200 µm)
when the metal foil is not used alone in a flexible protection member 106. When the
metal foil is used alone, the metal foil typically has a thickness of more than one
hundred micrometers (100µm).
[0028] It should be understood and appreciated that the metal foil element 164 of this example
embodiment (and, for that matter, the other example embodiments described herein)
is self-supporting, meaning that it is sufficiently strong and stable enough to carry
its own weight absent support from other elements or components. By virtue of the
metal foil elements 164 being self-supporting, the flexible protection members 106
described herein having metal foil elements 164 as a single element of a multi-layer
structure are possible, but would not be possible if the metal foil elements 164 comprised
metal foil merely mounted an a fire resistant material.
[0029] In the paragraphs that follow, a number of different elongate clamping members 232
are described in further detail.
[0030] Fig. 2 displays a schematic, partial, front elevational view of a flexible protection
member 106 having elongate clamping members 232 in accordance with a first example
embodiment. As seen in Fig. 2, the flexible protection member 106 has a first lateral
edge 112A, an opposed second lateral edge 112B, a first longitudinal edge 114A, and
an opposed second longitudinal edge 114B. The flexible protection member 106 comprises
a plurality of elongate segments 230 with each elongate segment 230 extending between
lateral edges 112A, 112B. Each elongate segment 230 is formed from a single layer
of metal foil. The flexible protection member 106 further comprises a plurality of
elongate clamping members 232 with each elongate clamping member 232 extending between
and coupling adjacent elongate segments 230 and extending between lateral edges 112A,
112B.
[0031] Fig. 3 displays a schematic, cross-sectional view of an elongate clamping member
232 of the flexible protection member 106 of Fig. 2 taken along lines 18-18 and showing
portions of the adjacent elongate segments 230A, 230B. As illustrated in Fig. 3, elongate
segment 230A is folded along fold line 234A to define first and second portions 236A,
236B of elongate segment 230A in a substantially "U-shape" configuration. Similarly,
elongate segment 230B is folded along fold line 234B to define first and second portions
238A, 238B in a substantially "U-shape" configuration. Elongate segment 230A and elongate
segment 230B are arranged such that the first portion 236A of elongate segment 230A
resides between the first portion 238A of elongate segment 230B and the second portion
238B of elongate segment 230B. Similarly, the first portion of 238A of elongate segment
230B resides between the first portion 236A of elongate segment 230A and the second
portion 236B of elongate segment 230A.
[0032] Frictional forces between portions 236A, 236B of elongate segment 230A and portions
238A, 238B of elongate segment 230B aid in holding the elongate segments 230A, 230B
together and resisting forces that tend to cause separation. To enhance the frictional
forces, a strip made of non-flammable material and having rough surfaces may be positioned
between portions 236A, 236B of elongate segment 230A and portions 238A, 238B of elongate
segment 230B.
[0033] The elongate clamping member 232 comprises a first elongate clamping rod 240A and
an opposed second elongate clamping rod 240B. The first elongate clamping rod 240A
resides adjacent the second portion 236B of elongate segment 230A and defines a plurality
of bores 242A that are lateraily offset relative to one another at a respective plurality
of discrete locations between the lateral edges 112A, 112B of the flexible protection
member 106. Similarly, the second elongate clamping rod 240B resides adjacent the
second portion 238B of elongate segment 230B and defines a plurality of bores 242B
that are lateraily offset relative to one another at a respective plurality of discrete
locations between lateral edges 112A, 112B axially-aligned with bores 242A of the
first elongate clamping rod 240A. Elongate segments 230A, 230B similarly define a
plurality of bores 244 extending through portions 236A, 238A and parts of portions
236B, 238B at a respective plurality of discrete locations between lateral edges 112A,
112B and that are, respectively, cooperative and coaxially-aligned with respective
bores 242A, 242B. The elongate clamping member 232 further comprises a plurality of
pre-tensioning members 246 such that a respective pre-tensioning member 246 is present
within coaxially aligned bores 242A, 242B, 244. The pre-tensioning members 246 apply
a pre-tensioning force, "F", to the first and second elongate clamping rods 240 pre-tensioning
the elongate clamping rods 240 relative to one another and causing the elongate clamping
rods 240A, 240B to securely hold portions 236A, 238A and parts of portions 236B, 238B
of adjacent elongate segments 230A, 230B together. Pre-tensioning members 246 acceptable
in accordance with this example embodiment include, for example and not limitation,
fasteners, rivets, tie rods, screws, and tension springs. Generally, the pre-tensioning
force, F, is selected to hold adjacent elongate segments 230A, 230B together when
a load force, "G", corresponding to twice the weight of the components of the flexible
protection member 106 present below the elongate clamping member 232 is applied.
[0034] It should be understood and appreciated that clamping of adjacent elongate members
230A, 230B together constitutes an improvement over coupling of the elongate members
230A, 230B with seams. Thus, although adjacent elongate segments 230A, 230B are punctured
in connection with use of the elongate clamping members 232 and, hence, the elongate
segments 230A, 230B are weakened, the mechanical weakening of the flexible protection
member 106 due to seaming is substantially greater.
[0035] Fig. 4 displays a schematic, partial, front elevational view of a flexible protection
member 106 having elongate clamping members 232 in accordance with a second example
embodiment. As seen in Fig. 4, the flexible protection member 106 has a first lateral
edge 112A, an opposed second lateral edge 112B, a first longitudinal edge 114A, and
an opposed second longitudinal edge 114B. The flexible protection member 106 comprises
a plurality of elongate segments 230 with each elongate segment 230 extending between
lateral edges 112A, 112B. Each elongate segment 230 is formed from a single layer
of metal foil. The flexible protection member 106 further comprises a plurality of
elongate clamping members 232 with each elongate clamping member 232 extending between
and coupling adjacent elongate segments 230 and extending between lateral edges 112A,
112B.
[0036] Fig. 5 displays a schematic, cross-sectional view of an elongate clamping member
232 of the flexible protection member 106 of Fig. 4 taken along lines 22-22 and showing
portions of the adjacent elongate segments 230A, 230B. As illustrated in Fig. 5, elongate
clamping member 232 comprises a first elongate piping/welt member 250A and an opposed
second elongate piping/welt member 250B that each extend between the lateral edges
112A, 112B of the flexible protection member 106. A portion of elongate segment 230A
wraps around the first elongate piping/welt member 250A to form a first elongate piping/welt
252A and first elongate loop 253A extending between the lateral edges 112A, 112B of
the flexible protection member 106. Similarly, a portion of elongate segment 230B
wraps around the second elongate piping/welt member 250B to form a second elongate
piping/welt 252B and second elongate loop 253B extending between the lateral edges
112A, 112B of the flexible protection member 106.
[0037] The elongate clamping member 232 further comprises a first elongate clamping rod
240A and an opposed second elongate clamping rod 240B. The first and second elongate
clamping rods 240A, 240B define respective elongate recesses 254A, 254B for receiving
respective portions 256A, 256B of an elongate retaining member 258 therein. The elongate
retaining member 258 locks the first elongate clamping rod 240A to the second elongate
clamping rod 240B. When locked together, the first and second elongate clamping rods
240A, 240B define elongate piping/welt cavities 259A, 259B extending between the lateral
edges 112A, 112B of the flexible protection member 106 in which the first and second
elongate piping/welts 252A, 252B respectively reside, thereby coupling elongate segments
230A, 230B.
[0038] It should be understood and appreciated that while each elongate segment 230 has
been described with reference to Figs. 21 and 22 as being formed by a single layer
of fire resistant material, each elongate segment 230 may also be formed using any
of the materials and according to any of the structures (including, without limitation,
the multi-layer structures) for flexible protection members 106 described herein.
It should also be understood and appreciated that the elongate clamping member of
Figs. 21 and 22 may be employed with elongate segments 230 employing single layers
of fire resistant materials or employing multi-layer structures having one or more
fire resistant materials. Additionally, it should be understood and appreciated that
as the elongate segments 230 are formed of metal foil elements 164, the elongate segments
230A, 230B may be wrapped respectively around the first and second elongate piping/welt
members 250A, 250B and welded respectively to themselves to form very stable elongate
piping/welts 252A, 252B. Further, if such elongate piping/welts 252A, 252B are formed,
a clasp may be employed in lieu of elongate clamping member 232 resulting in a particularly
secure connection between the elongate segments 230A, 230B.
[0039] Fig. 6 displays a schematic, partial, front elevational view of a flexible protection
member 106 having elongate clamping members 232 in accordance with a third example
embodiment. As seen in Fig. 6, the flexible protection member 106 has a first lateral
edge 112A, an opposed second lateral edge 112B, a first longitudinal edge 114A, and
an opposed second longitudinal edge 114B. The flexible protection member 106 comprises
a plurality of elongate segments 230 with each elongate segment 230 extending between
lateral edges 112A, 112B. Each elongate segment 230 is formed from a single layer
of metal foil. The flexible protection member 106 further comprises a plurality of
elongate clamping members 232 with each elongate clamping member 232 extending between
and coupling adjacent elongate segments 230 and extending between lateral edges 112A,
112B.
[0040] Fig. 7 displays a schematic, cross-sectional view of an elongate clamping member
232 of the flexible protection member 106 of Fig. 6 taken along lines 24-24 and showing
portions of the adjacent elongate segments 230A, 230B. As illustrated in Fig. 7, elongate
clamping member 232 comprises a first elongate piping/welt member 250A and an opposed
second elongate piping/welt member 250B that each extend between the lateral edges
112A, 112B of the flexible protection member 106. A portion of elongate segment 230A
wraps around the first elongate piping/welt member 250A to form a first elongate piping/welt
252A and first elongate loop 253A extending between the lateral edges 112A, 112B of
the flexible protection member 106. Similarly, a portion of elongate segment 230B
wraps around the second elongate piping/welt member 250B to form a second elongate
piping/welt 252B and second elongate loop 253B extending between the lateral edges
112A, 112B of the flexible protection member 106.
[0041] The elongate clamping member 232 further comprises a first elongate clamping rod
240A and an opposed second elongate clamping rod 240B. The first and second elongate
clamping rods 240A, 240B define respective coaxially-aligned bores 260A, 260B for
receiving fasteners 262A, 262B therein. The fasteners 262A, 262B lock the first elongate
clamping rod 240A to the second elongate clamping rod 240B. When locked together,
the first and second elongate clamping rods 240A, 240B define elongate piping/welt
cavities 259A, 259B extending between the lateral edges 112A, 112B of the flexible
protection member 106 in which the first and second elongate piping/welts 252A, 252B
respectively reside, thereby coupling elongate segments 230A, 230B.
[0042] Additionally, it should be understood and appreciated that as the elongate segments
230 are formed of metal foil elements 164, the elongate segments 230A, 230B may be
wrapped respectively around the first and second elongate piping/welt members 250A,
250B and welded respectively to themselves to form very stable elongate piping/welts
252A, 252B.
[0043] Fig. 8 displays a schematic, partial, front elevational view of a flexible protection
member 106 having elongate clamping members 232 in accordance with a fourth example
embodiment. As seen in Fig. 8, the flexible protection member 106 has a first lateral
edge 112A, an opposed second lateral edge 112B, a first longitudinal edge 114A, and
an opposed second longitudinal edge 114B. The flexible protection member 106 comprises
a plurality of elongate segments 230 with each elongate segment 230 extending between
lateral edges 112A, 112B. Each elongate segment 230 is formed from a single layer
of metal foil. The flexible protection member 106 further comprises a plurality of
elongate clamping members 232 with each elongate clamping member 232 extending between
and coupling adjacent elongate segments 230 and extending between lateral edges 112A,
112B.
[0044] Fig. 9 displays a schematic, cross-sectional view of an elongate clamping member
232 of the flexible protection member 106 of Fig. 8 taken along lines 26-26 and showing
portions of the adjacent elongate segments 230A, 230B. As illustrated in Fig. 9, elongate
clamping member 232 comprises a first elongate piping/welt member 250A and an opposed
second elongate piping/welt member 250B that each extend between the lateral edges
112A, 112B of the flexible protection member 106. A portion of elongate segment 230A
wraps around the first elongate piping/welt member 250A to form a first elongate piping/welt
252A extending between the lateral edges 112A, 112B of the flexible protection member
106. Similarly, a portion of elongate segment 230B wraps around the second elongate
piping/welt member 250B to form a second elongate piping/welt 252B extending between
the lateral edges 112A, 112B of the flexible protection member 106.
[0045] The elongate clamping member 232 further comprises an elongate clamping clip 264
extending slightly beyond the lateral edges 112A, 112B of the flexible protection
member 106. The elongate clamping clip 264 has an elongate central portion 266 and
an elongate first leg 268A that extends away from the elongate central portion 266
and then loops back toward the elongate central portion 266 to define a first elongate
channel 270A. The elongate clamping clip 264 also has an elongate second leg 268B
that, similar to the elongate first leg 268A but in the opposite direction, extends
away from the elongate central portion 266 and then loops back toward the elongate
central portion 266 to define a second elongate channel 270B. Collectively, the elongate
central portion 266, elongate first leg 268A, and elongate second leg 268B form a
cross-sectional shape corresponding to a tilted letter "S". The first and second elongate
channels 270A, 270B respectively receive the first and second elongate piping/welts
252A, 25213.
[0046] The elongate clamping clip 264 is manufactured, according to the example embodiment,
from a fire resistant, spring steel material that permits the ends of the elongate
first and second legs 268A, 268B to be respectively spread apart from the elongate
central portion 266 for the insertion of the first and second elongate piping/welts
252A, 252B into the first and second elongate channels 270A, 270B. Once the elongated
piping/welts 252 are inserted, the elongate first and second legs 268A, 268B spring
back toward the elongate central portion 266 securing the elongated piping/welts 252
and trapping respective portions of the elongate segments 230A, 230B therebetween.
Also, the elongate piping/welts 252A, 252B are positioned at respective locations
offset forward and aft from the plane of the elongate segments 230A, 230B.
[0047] It should be understood and appreciated that the elongate clamping member of Figs.
25 and 26 may be employed with elongate segments 230 employing single layers of fire
resistant materials or employing multi-layer structures having one fire resistant
material. Additionally, it should be understood and appreciated that as the elongate
segments 230 are formed of metal foil elements 164, the elongate segments 230A, 230B
may be wrapped respectively around the first and second elongate piping/welt members
250A, 250B and welded respectively to themselves to form very stable elongate piping/welts
252A, 252B.
[0048] Fig. 10 displays a schematic, partial, front elevational view of a flexible protection
member 106 having elongate clamping members 232 in accordance with a fifth example
embodiment. As seen in Fig. 10, the flexible protection member 106 has a first lateral
edge 112A, an opposed second lateral edge 112B, a first longitudinal edge 114A, and
an opposed second longitudinal edge 114B. The flexible protection member 106 comprises
a plurality of elongate segments 230 with each elongate segment 230 extending between
lateral edges 112A, 112B. Each elongate segment 230 is formed from a single layer
of metal foil. The flexible protection member 106 further comprises a plurality of
elongate clamping members 232 with each elongate clamping member 232 extending between
and coupling adjacent elongate segments 230 and extending between lateral edges 112A,
112B.
[0049] Fig. 11 displays a schematic, cross-sectional view of an elongate clamping member
232 of the flexible protection member 106 of Fig. 10 taken along lines 28-28 and showing
portions of the adjacent elongate segments 230A, 230B. The elongate clamping member
232 is configurable in first, closed configuration (see Fig. 11) in which adjacent
elongate segments 230A, 230B are clamped and coupled together, and a second, open
configuration (see Fig. 12) in which adjacent elongate segments 230A, 230B are not
clamped or coupled together. As illustrated in Fig. 11, elongate clamping member 232
comprises a first elongate piping/welt member 250A and an opposed second elongate
piping/welt member 250B that each extend between the lateral edges 112A, 112B of the
flexible protection member 106. A portion of elongate segment 230A wraps around the
first elongate piping/welt member 250A to form a first elongate piping/welt 252A and
elongate loop 253A extending between the lateral edges 112A, 112B of the flexible
protection member 106. Similarly, a portion of elongate segment 230B wraps around
the second elongate piping/welt member 250B to form a second elongate piping/welt
252B and elongate loop 253B extending between the lateral edges 112A, 112B of the
flexible protection member 106.
[0050] The elongate clamping member 232 also comprises a first elongate clamping rod 240A
and a second elongate clamping rod 240B pivotally, or hingedly, attached to the first
elongate clamping rod 240A in a scissor or criss-cross arrangement via an elongate
pivot pin 272. The first elongate clamping rod 240A has an elongate first part 274A
and an elongate second part 274B. Similarly, the second elongate clamping rod 240B
has an elongate first part 276A and an elongate second part 276B.
[0051] Additionally, the elongate clamping member 232 defines first and second elongate
piping/welt cavities 259A, 259B extending between the lateral edges 112A, 112B of
the flexible protection member 106 for respectively receiving first and second elongate
piping/welts 252A, 252B. More specifically, the elongate first part 274A of first
elongate clamping rod 240A and the elongate first part 276A of second elongate clamping
rod 240B form the first elongate piping/welt cavity 259A. Similarly, the elongate
second part 274B of first elongate clamping rod 240A and the elongate second part
276B of second elongate clamping rod 240B form the second elongate piping/welt cavity
259B.
[0052] In use, the first elongate clamping rod 240A and second elongate clamping rod 240B
are pivoted relative to one another about pivot pin 272 to configure the elongate
clamping member 232 in the open configuration. The first and second elongate piping/welts
252A, 252B are then respectively inserted into and received by the first and second
elongate piping/welt cavities 258A, 258B. Subsequently, the first elongate clamping
rod 240A and second elongate clamping rod 240B are again pivoted relative to one another
about pivot pin 272, but to configure the elongate clamping member 232 in the closed
configuration. Once configured and secured in the closed configuration, for example
and not limitation, by a biasing member or locking mechanism, the first and second
elongate clamping rods 240A, 240B contact, or engage, elongate segments 230A, 230B
and hold the first and second elongate piping/welts 252A, 252B within the first and
second elongate piping/welt cavities 258A, 258B to securely couple elongate segments
230A, 230B.
[0053] The elongated clamping member 232 of this example embodiment is particularly well-suited
for use with elongate segments 230 including one or more metal foil element(s) 164
that comprise at least one layer of metal foil material. If the elongate segments
230 are formed of metal foil elements 164, the elongate segments 230A, 230B may be
wrapped respectively around the first and second elongate piping/welt members 250A,
250B and welded respectively to themselves to form very stable elongate piping/welts
252A, 252B.
[0054] It should be understood and appreciated that while each elongate segment 230 has
been described with reference to Figs. 10, 11 and 12 as being formed by a single layer
of fire resistant material, each elongate segment 230 may also be formed using any
of the materials and according to any of the structures (including, without limitation,
the multi-layer structures) for flexible protection members 106 described herein.
It should also be understood and appreciated that the elongate clamping member of
Figs. 10, 11 and 12 may be employed with elongate segments 230 employing single layers
of fire resistant materials or employing multi-layer structures having one or more
fire resistant materials.
[0055] In the previously described example embodiments of a fire and smoke protection system
100 and/or various components thereof, the flexible protection members 106 have been
manufactured with substantially smooth front and back surfaces. However, if the flexible
protection members 106 are made with front and/or back surfaces having a pattern imprinted
or embossed therein, the flexible protection members 106 deform and bulge in a malleable
way locally in the areas of the imprinted or embossed pattern elements so that the
imprint or embossed pattern elements yield, thereby increasing the resistance to forces
applied normal to the surfaces.
[0056] Fig. 13 displays a schematic, front elevational view of a flexible protection member
106 of a fire and smoke protection system 100 in accordance with a sixth example embodiment.
The flexible protection member 106, as seen in Fig. 13, has a first lateral edge 112A
and an opposed second lateral edge 112B that each extend in a substantially longitudinal
direction. The flexible protection member 106 also has a first longitudinal edge 114A
and an opposed second longitudinal edge 114B that each extend in a substantially lateral
direction between lateral edges 112A, 112B. Generally, the flexible protection member
106 comprises a sheet-like member that is minimal in thickness (as measured between
front and back surfaces thereof) relative to the element' s lateral and longitudinal
dimensions.
[0057] The flexible protection member 106 includes a metal foil element 164 and has a front
surface 290 (or face 290) that is imprinted or embossed with a pattern 292. As illustrated
in Fig. 13, the pattern 292 comprises a honeycomb structure having a plurality of
cells 294 (or pattern elements 294). Each cell 294 has a depth that corresponds to
the thickness of the metal foil element 164 and, hence, the flexible protection member
106. Thus, according to this example embodiment, an acceptable depth for each cell
294 is 0.2 millimeters for a metal foil element 164 having a thickness of 0.2 millimeters.
Also, the pattern 292 and cells 294 are sized and arranged to repeat the pattern 292
within a distance referred to as a mesh width. In accordance with this example embodiment,
the mesh width comprises 10 millimeters, meaning that the pattern 292 and cells 294
repeat themselves every 10 millimeters.
[0058] While this example embodiment has been described with reference to a flexible protection
member 106 having a honeycomb pattern 292, it should be understood and appreciated
that the flexible protection member 106 may, in other example embodiments, have other
types of patterns 292 that are formed with linear, non-linear, specifically-shaped,
and arbitrarily-shaped elements, alone or in combination, and be formed with different
mesh widths. For example and not limitation, the flexible protection member 106 of
another example embodiment may have patterns 292 including lines, arcs, ellipses,
polygons, or other geometric and non-geometric elements. It should also be understood
and appreciated that the flexible protection member 106 of other example embodiments
may have patterns 292 made by methods other than imprinting or embossing such as,
for example but not limitation, molding, stamping, surface printing, or surface etching.
[0059] Additionally, it should be understood and appreciated that the flexible protection
member 106 of other example embodiments may have patterns 292 formed by texturing
of the element's front and/or back surfaces including, absent limitation, by the addition
and/or removal of a material(s) to the front and/or back surfaces of the flexible
protection member 106, or by the addition and/or removal, partially or entirely, of
a coating, film, or other material(s) applied to the front and/or back surfaces of
the flexible protection member 106. In addition, it should be understood and appreciated
that while the flexible protection member 106 has been described with reference to
Fig. 13 as being formed by a single layer of fire resistant material, the flexible
protection member 106 may also be formed in other example embodiments using any of
the materials and according to any of the structures (including, without limitation,
the multi-layer structures) for flexible protection members 106 described herein.
[0060] Fig. 14 displays a schematic, partial, front elevational view of a fire and smoke
protection system 100 in accordance with a seventh example embodiment. The fire and
smoke protection system 100 is substantially similar to the fire and smoke protection
system 100 of the first example embodiment, but includes a flexible protection member
106 having a multilayer structure in which a metal foil element 164 is interposed,
or sandwiched, between a first layer 296 formed of a first wire mesh element 298A
and a second layer 300 formed of a second wire mesh element 298B. In Fig. 14, the
first layer 296 and metal foil element 164 near the corner of the flexible protection
member 106 formed between longitudinal edge 114A and lateral edge 112B are peeled
away to expose the multi-layer structure and for clarity. While not required, one
or more of the metal foil element 164, first wire mesh element 298A, or second wire
mesh element 298B may be connected together such as by contact welding. According
to this and other example embodiments herein, the wire mesh elements 298 are manufactured
from the same, or a similar, material as that of the metal foil element 164 including,
but not limited to, an austenitic steel like, or similar to, the steels described
above.
[0061] The flexible protection member 106 comprises a plurality of elongate strips 302 that
extend in a lateral direction beyond lateral edges 112A, 112B and into respective
first and second guides 110A, 110B to aid in guiding the flexible protection member
106 during reconfiguring of the system 100 between a storage configuration and protection
configuration. The elongate strips 302 are secured to the flexible protection member
106 by clamping using elongate clamping members 232 (not shown) and methods similar
to those described above with reference to Figs. 18 and 20. Each elongate strip 302
is positioned at a distance, "D", relative to the immediately preceding and succeeding
elongate strips 302 in the longitudinal direction. A distance, D, acceptable in accordance
with this example embodiment, includes fifty (50) centimeters. Alternatively, since
the multi-layer structure of the flexible protection member 106 comprises a metal
foil element 164 and wire mesh elements 298A, 298B, the elongate strips 302 may be
welded, in other example embodiments, to the flexible protection member 106 in lieu
of being clamped to the flexible protection member 106 using elongate clamping members
232. In still other example embodiments, the flexible protection member 106 comprises
elongate strips 302 that are present in addition to elongate clamping members 232.
[0062] Advantageously, the first and second wire mesh elements 298A, 298B generally have
a higher tear resistance than the metal foil element 164. Typically, if the metal
foil element 164 is hit by a water jet at a particular location, the metal foil element
164 will yield, bulge and possibly tear at the location. However, when reinforced
and supported with an adjacent wire mesh element 298 as in this and other example
embodiments, the notch stress at the base of the tear is small and the tear in the
metal foil element 298 does not spread.
[0063] It should be understood and appreciated that while the flexible protection member
106 has been described with reference to Fig. 14 as being formed with wire mesh elements
298A, 298B, the flexible protection member 106 may alternatively be formed by substituting
elements made from fire resistant materials, described or not described herein, for
one or both of the wire mesh elements 298A, 298B. Also, it should be understood and
appreciated that while the flexible protection member 106 has been described as comprising
a particular multi-layer structure, the flexible protection member 106 may alternatively
be formed using any of the materials and according to any of the structures (including,
without limitation, the single and multi-layer structures) for flexible protection
members 106 described herein.
Reference numerals
[0064]
100 |
smoke protection system |
246 |
pre-tensioning member |
102 |
opening |
250 |
piping/welt member |
104 |
wall |
252 |
piping/welt |
106 |
protection member |
253 |
loop |
108 |
winding shaft |
254 |
recess |
109 |
winding shaft motor |
258 |
retaining member |
110 |
guide |
264 |
clamping clip |
112 |
lateral edge |
268 |
central position |
114 |
longitudinal edge |
270 |
channel |
116 |
rail |
272 |
pivot pin |
118 |
foot |
274 |
part |
164 |
metal foil element |
276 |
part |
230 |
elongate segment |
290 |
front surface |
232 |
clamping member |
292 |
pattern |
234 |
fold line |
294 |
cell |
236 |
portion |
296 |
first layer |
238 |
portion |
298 |
mesh element |
240 |
clamping rod |
300 |
second layer |
242 |
bore |
302 |
strip |