[0001] The current invention relates to a fresh air valve of the kind which comprises an
elongated housing with an elongated slot shaped through flow opening for building
into elongated slot shaped openings in walls or frames, for example window frames,
the through flow opening comprising two end walls, one end wall arranged at either
end of the through flow opening, and said fresh air valve further comprising an elongated
cover plate which is displaceably arranged in the elongated housing to be displaceable
between two positions, a closed position in which the through flow opening is closed
and an open position in which the through flow opening is at least partially open.
Description of related art
[0003] These prior art documents all disclose fresh air valves having various disadvantages.
For example, some of the valves disclose a complicated and fragile locking mechanism.
Others disclose a locking mechanism which is difficult to assemble. Others disclose
a locking mechanism which is prone to getting jammed with dirt over time. Others disclose
an expensive construction of the cover plate. Others disclose a complicated seal arrangement
between the housing and the cover plate. Others are prone to condensation problems
due to the poor insulating abilities of the cover plate. Others are complicated to
use.
Summary of the invention
[0004] The current invention seeks to provide a fresh air valve of the kind as mentioned
in the opening paragraph but which is better than the ones known from the prior art.
[0005] This is provided in that the the elongated cover plate comprises two engagement elements,
one arranged at either end of the elongated cover plate and both arranged inside the
through flow opening, in that the elongated housing comprises two locking mechanisms,
one arranged at each end of the elongated housing and both arranged outside the through
flow opening and in that the locking mechanisms engage with the engagement elements
of the elongated cover plate through two small openings, one small opening placed
in each end wall of the through flow opening. In this way a simple arrangement is
provided where the moving parts of the locking mechanisms are arranged away from the
through flow opening and the cover plate and its associated engagement elements are
arranged in the through flow opening. In this way, the cover plate and the locking
mechanisms can be more easily separated to provide a more simple locking mechanism.
This also allows for a more simple design of the cover plate and its associated seal.
[0006] Other innovative features are described in the dependent claims.
[0007] It should be emphasized that the term "comprises/comprising/comprised of" when used
in this specification is taken to specify the presence of stated features, integers,
steps or components but does not preclude the presence or addition of one or more
other features, integers, steps, components or groups thereof. For example, in the
claims it is stated that the cover plate has two positions, a closed position and
an open position. However, this should be understood in the context of the current
specification as "at least" two positions. It should be understood that the scope
of the claims includes fresh air valves having cover plates which can assume more
than two positions.
Brief description of the drawing
[0008] In the following, the invention will be described in greater detail with reference
to embodiments shown by the enclosed figures. It should be emphasized that the embodiments
shown are used for example purposes only and should not be used to limit the scope
of the invention.
Figure 1 shows a top perspective view of a first embodiment of a fresh air valve according
to the invention, where the cover plate is in its open position.
Figure 2 shows a top perspective view of the fresh air valve of figure 1 with the
cover plate in its closed position.
Figure 3 shows a cross section view of the fresh air valve of figure 1 according to
the line III-III defined in figure 1.
Figure 4 shows a top perspective exploded view of the fresh air valve of figure 1.
Figure 5 shows a top perspective detail exploded view of one end of the fresh air
valve of figure 1.
Figure 6 shows a close-up perspective view of the push button of the locking mechanism
of the fresh air valve of figure 1.
Figure 7 shows a bottom perspective view of the fresh air valve of figure 1.
Figure 8 shows a top view of the fresh air valve of figure 1.
Figures 9-11 schematically show the function of the locking mechanism of the fresh
air valve of figure 1.
Figure 12 shows a bottom perspective view of the cover plate of the fresh air valve
of figure 1.
Figure 13 shows a cross section view of the cover plate of figure 12 according to
the line XIII-XIII defined in figure 12.
Figure 14 shows a top perspective view of the cover plate of figure 12.
Figure 15 shows a cross section view of the cover plate of figure 12 according to
the line XV-XV defined in figure 12.
Figure 16 schematically shows the function of a second embodiment of a locking mechanism.
Figure 17 schematically shows the function of a third embodiment of a locking mechanism.
Figure 18 schematically shows the function of a fourth embodiment of a locking mechanism.
Detailed description of the embodiments
[0009] Figures 1-15 are all related to the same embodiment of a fresh air valve, and as
such the reference numerals used will be the same. Figures 16-18 relate to separate
embodiments of a locking mechanism suitable for use with a fresh air valve.
[0010] The first embodiment 1 of a fresh air valve according to the invention comprises
an elongated housing 2, a cover plate 3, two push buttons 4,5, two springs 6,7 and
two fastening clips 8,9. The fastening clips and the springs are of the kind which
are known to the person skilled in the art and as such these will not be described
in more detail in this specification.
[0011] The fresh air valve is of the kind which can be mounted in an elongated slot in wall
or frame. One typical example of the use of such a valve is in a window frame. Typically,
a slot is machined in a window frame and the fresh air valve is inserted in the slot
by pressing it into the slot. It can be see that the ends of the housing are semi-circular.
This fits well with the fact that when machining a slot in a frame, it is typical
to use a router with a circular cutter. Therefore, the start and end of the slot will
be rounded. The rounded ends of the housing therefore match the rounded ends of the
machined slot. A small overhang 20 on the top of the housing ensures that small manufacturing
tolerances in the machining of the slot are covered by the fresh air valve. The clips
8,9 are arranged to grip onto the bottom and/or the sides of the housing and when
the housing is pressed into the machined slot, the edges of the clips will dig into
the sides of the slot, thereby holding the housing fixed in the machined slot.
[0012] Furthermore, the width and length of the machined slot in the window frame are chosen
to match the width and length of the housing. In this way, the fresh air valve fills
the slot completely and a tight fit can be formed between the outer sides of the housing
and the inner sides of the machined slot. This prevents unwanted air flow between
the sides of the slot and the outer sides of the housing. In certain cases, it might
be desired to apply a seal between the outer side of the housing and the inner sides
of the slot.
[0013] The housing further comprises an elongated slot shaped through flow opening 21. The
through flow opening in this embodiment is rectangular with a length which is greater
than its width. The through flow opening has two end walls 22,23, one end wall arranged
at each end of the through flow opening and two side walls 24,25, one side wall arranged
along each longitudinal side of the through flow opening. The through flow opening
allows air to flow through the housing when the through flow opening is not blocked.
The through flow opening is arranged as an elongated channel having a length, a width
and a depth, the length axis being parallel with the longitudinal axis of the elongated
housing. When built into a wall or frame, the area defined by the length and the width
is the through flow area and the depth would be arranged perpendicular to the outer
surface of the wall or frame. The housing further comprises two wells 26,27, one arranged
at either end of the housing. The wells are arranged on the "outside" of the end walls
of the through flow opening. By "outside" is meant further from the center of the
housing. The push buttons 4,5 are arranged in these wells as will be described later
on in this specification. In order to strengthen the housing and the through flow
opening, a number of strengthening ribs 28 are provided in the through flow opening.
The strengthening ribs 28 are connected to opposing side walls and are arranged perpendicular
to the side walls. The ribs therefore span the through flow opening.
[0014] In order to prevent airflow through the through flow opening when desired, a cover
plate 3 is provided. The cover plate 3 is in the current embodiment arranged as a
rectangular plate having dimensions so that it can block the through flow opening
and block air flow through it. The cover plate is arranged such that it can assume
at least two positions. In a first position, an open position, the cover plate is
arranged so that air can flow through the through flow opening and in a second position,
a closed position, the cover plate is arranged so that air cannot flow through the
through flow opening.
[0015] In one embodiment, the cover plate could be arranged to fit inside the through flow
opening like a plug and thereby block the air flow through it. In another embodiment,
the cover plate could be arranged slightly larger than the through flow opening like
a cover over the through flow opening. In the current embodiment, the through flow
opening is provided with a shoulder 30 onto which the cover plate can be fitted in
the closed position of the cover plate. The dimension of the shoulder is arranged
such that the cover plate can be pushed into the through flow opening, thereby allowing
the top surface of the cover plate to be flush with the top surface of the housing.
[0016] As can best be seen in figure 3, the cover plate is provided with a co-injected seal
31. More details of the seal 31 are provided later on in this specification. The seal
31 is arranged on the bottom surface of the cover plate and is arranged to press against
the shoulder 30 in the through flow opening when the cover plate is in its closed
position, thereby ensuring that an essentially air tight seal is provided between
the housing and the cover plate. Furthermore, as can best be seen in figure 3, the
cover plate is provided with an internal stringer 32 to provide extra stiffness. More
details of the construction of the cover plate will be provided later on in this specification.
[0017] Springs 6,7 arranged between the cover plate and the housing at each end of the cover
plate ensure that the cover plate is biased away from the housing, thereby biasing
the cover plate into its open position. When it is desired to close the housing, the
cover plate is pressed in towards the housing thereby counteracting the bias of the
springs.
[0018] In order to hold the cover plate in its closed position, locking mechanisms 40,50
are provided at each end of the housing which are engageable with engagement elements
41,51 arranged at either end of the cover plate. In the current embodiment the engagement
elements are provided on the bottom of the cover plate, whereby they are hidden from
view when the cover plate is in its closed position. When the cover plate is pressed
into its closed position, the engagement elements on the cover plate, engage the locking
mechanisms thereby holding the cover plate in place. When it is desired to open the
cover plate, the locking mechanisms are unlocked thereby releasing the engagement
elements of the cover plate and allowing the cover plate to displace into its open
position due to the bias of the springs.
[0019] In the current embodiment, the locking mechanisms are independent of each other.
As such one of the locking mechanisms could be unlocked while the other one was locked.
This allows the cover plate to assume a position where it is partially closed and
arranged diagonally in the opening. This also means that in order to close the cover
plate, one could either press both ends of the cover plate to simultaneously engage
both sides of the cover plate with the locking mechanisms at both ends of the housing
which requires two hands or one could first press one end of the cover plate thereby
engaging that end of the cover plate with the locking mechanism at one end of the
housing then one could press the cover plate at the other end, thereby engaging that
end of the cover plate with the locking mechanism at the other end of the housing.
[0020] In the current embodiment, it can also be noted that each side of the cover plate
can assume one of two stable positions. The first position is completely open, the
other is completely closed. In another embodiment (not shown) the locking mechanism
could be arranged to allow the ends of the cover plate to assume a number of different
positions, for example, by providing the locking mechanism or the engagement elements
with a ratchet type mechanism. This would provide a fresh air valve where the air
flow through the valve could be controlled more precisely.
[0021] The locking mechanism and the engagement element will now be described in more detail.
The function of the locking mechanism can best be explained with reference to figures
9-11. For the sake of simplicity, only the locking mechanism and engagement element
at the left side of the fresh air valve as shown in the figures will be discussed.
However, the locking mechanism and the engagement element at the right side of the
fresh air valve are identical.
[0022] The engagement element 41 is in the form of a "hook" projecting from the bottom of
the cover plate element. The hook comprises a first elongated flexible portion protruding
from the bottom of the cover plate. At the end of this flexible portion, a protrusion
is formed. The hook could also be described as a leg or an L shaped member. The locking
mechanism is in the current embodiment in the form of a plastic injection moulded
push button 4, or activation element, arranged displaceably in the well 26 of the
housing 2. The push button is arranged to be displaceable along an axis which is essentially
parallel to the air flow through the through flow opening. It could also be said that
the push button is arranged to be displaceable along an axis which is perpendicular
to the cross sectional area of the through flow opening.
[0023] In figures 9-11, it can be seen that the push button comprises two "legs" 42, 43
extending from the bottom of the push button. Each leg is formed as an elongated flexible
protrusion protruding from the bottom of the push button. One leg 42 is arranged with
a protrusion 44 which extends out through a small opening 45 in the end wall 22 of
the through flow opening. The leg 42 is however arranged to be flexible and by bending
the leg 42, the protrusion 44 can be retracted from the small opening 45. As can be
seen in figures 9-11, the bottom surface of the protrusion is formed with a sloped
surface 46 which is in contact with an edge of the small opening 45 in the end wall
22. Due to the sloped surface of the protrusion, when the push button is pressed down
into the well, the protrusion is forced to retract from the small opening, thereby
causing the leg 42 to bend. When the push button is released, the stiffness of the
leg 42 causes the leg to want to return to its normal position, thereby causing the
protrusion to again extend out through the small opening and thereby the push button
moves up again due to the sloped surface.
[0024] As can also be seen from figures 9-11 the bottom surface 47 of the engagement element
is also formed with a sloped bottom. In this way, when the engagement element is pushed
downwards and the bottom surface of the engagement element meets an edge, the edge
is either forced to the left (according to the orientation in the figures) or the
engagement element is forced to the right. This situation is shown in figure 9.
[0025] Figures 9-11 also show the second leg 43. The second leg is also formed as a hook
element. The hook element of the second leg, allows the push button to be inserted
into the well and then the hook element of the second leg engages with a slot 48.
When the push button moves up and down in the well, the hook element of the second
leg slides up and down in the slot 48, but the hook element prevents the push button
from moving too far up and falling out of the well. The push button is also formed
with two guiding legs 49 (not shown in figures 9-11, but shown in figures 4 and 5).
The two guiding legs are arranged perpendicular to the upper surface of the push button
and are arranged in slots 50 in the well. The slots and the guiding legs ensure that
the push button moves up and down in the well.
[0026] In general, the figures show one specific embodiment of a locking mechanism. However,
it should be clear to the person skilled in the art that the locking mechanism could
perform the same function but have a different form. For example, in the current embodiment,
the guiding legs have the function of ensuring that the push button slides up and
down along a well defined path. The second leg 43 can be said to have the function
to ensure that the push button does not fall out of the well and has a well defined
top position. The first leg 42 has the function of guiding the protrusion in and out
of the small opening. Therefore, the locking mechanism can be said to have three main
functions, a guiding function, a top position defining function and a protrusion moving
function. These three functions could be arranged with other physical means than the
ones used in the shown embodiment.
[0027] Figure 9 shows what happens when the cover element is moved from its open position
to its closed position. As the cover element is pushed down into the housing, the
bottom surface 47 of the engagement element comes into contact with the top edge of
the protrusion 44. As the cover element is pushed further down, the protrusion 44
is pushed further into the small opening 45. The engagement element 41 may also be
pushed to the right, an amount depending on the strength difference between the first
leg 42 of the push button and engagement element 41. Once the protrusion has been
pushed all the way into the small opening, the engagement element can pass the protrusion.
As soon as the engagement element has passed the protrusion, the protrusion snaps
out again (as shown in figure 10) due to the elasticity of the first leg 42. The engagement
element is then held in place by the protrusion and the cover plate kept in place
in its closed position.
[0028] Figure 11 shows what happens when the push button is pushed into the well when the
cover plate is in its closed position. In this case, the sloped surface 46 of the
protrusion 44 is pushed against the edge of the small opening 45. This forces the
protrusion to retract into the well. Once the protrusion is retracted enough, the
engagement element will release the protrusion, and the cover plate will be forced
outwards into its open position due to the bias of the springs.
[0029] In order to ensure that the cover plate does not fall out of the housing, two stabilizing
elements 60 are arranged at each end of the cover plate. These stabilizing elements
are also in the form of a hook and hook onto the bottom surface 61 of the shoulder
30 of the through flow opening in the open position of the cover plate. The bottom
surface 61 can be seen in figures 9-11. Since there are two stabilizing elements at
each end of the cover plate, one at each corner, the stabilizing elements help to
prevent the cover plate from twisting in the opening.
[0030] It should be noted that the engagement elements arranged on the bottom surface of
the cover plate are arranged inside the through flow opening, while the locking mechanisms
are arranged on the outside of the through flow opening. In this way, the locking
mechanisms are kept separate from the through flow opening. The interaction between
the locking mechanisms and the engagement elements occurs via the small openings in
the end walls.
[0031] Figures 12-15 show more details of the cover plate 3 of the fresh air valve shown
in figures 1-11. As mentioned earlier in this specification, the cover plate is manufactured
via an injection moulding process out of a plastic material. In order to give strength
and stiffness to the cover plate, an aluminium stringer 32 is provided inside the
cover plate 3. It could be said that the cover plate comprises an outer shell 33 and
a stringer element 32 enveloped inside the outer shell 33. In particular, it can be
said that the material of the outer shell 33 is arranged to physically lock the stringer
element to the outer shell, thereby ensuring that the cover plate feels like a single
integrated element which does not need to be manually assembled and which cannot fall
apart. In the current embodiment the outer shell almost completely surrounds the stringer
element so that only a very small percentage of the outer surface of the stringer
element is exposed.
[0032] During manufacturing, the aluminium stringer 32 is arranged inside the empty mould
and held in place in the correct position. Plastic material is then injected into
the mould, thereby surrounding or enveloping the aluminium stringer with plastic.
During the injection moulding process, the aluminium stringer is held in place by
support elements in the mould. These support elements occupy space in the mould, and
the plastic cannot fill the space occupied by the support elements. This can be seen
by the grooves 34 in the cover plate. In this way, a small amount of the outer surface
area of the stringer element is exposed after the injection moulding process is completed.
[0033] Furthermore, as mentioned previously, the cover plate also comprises a seal 31 arranged
around the periphery of the cover plate. This seal could be arranged in different
ways, but is in the current embodiment formed during the injection moulding of the
cover plate in the same mould. The mould is a two position mould, where in a first
position, the outer shell of the cover plate itself is moulded by injecting a hard
plastic into the mould cavity. Once the plastic material of the cover plate is sufficiently
cooled, the mould is put into its second position whereby a new cavity is formed into
which a second plastic material is injected. This second plastic material could be
softer than the first plastic material and is suitable for forming a seal. Since the
seal is formed during the injection moulding of the cover plate, no assembly is required
for the cover plate. The cover plate comes out of the mould completely assembled.
Also the engagement elements 41 and the stabilizing elements 60 are injection moulded
in the current embodiment, again in the same mould as the outer shell of the cover
plate. In this way, a cover plate is provided which is a very simple and robust part.
[0034] In the current embodiment, the cover plate is manufactured with a single aluminium
stringer 32 having a T shaped cross section. However, within the scope of the current
invention, the cover plate could be arranged with different forms of stringers. For
example, in one embodiment, not shown, the stringer could be manufactured from a fibre
reinforced composite material, for example pultruded polyurethane with a high composition
of glass fibres. In another embodiment, not shown, instead of a single T shaped stringer,
two separate L shaped stringers could be arranged in the cover plate. Many other forms
of stringers could be imagined which increase the stiffness of the cover plate.
[0035] Furthermore, in the current embodiment, the cover plate is formed as a plastic injection
moulded component with integrated engagement elements and stabilizing elements. However,
in another embodiment (not shown), the cover plate could be formed via an extrusion
or pultrusion process, where the body of the cover plate is formed via the extrusion
or pultrusion process and the engagement elements and/or stabilizing elements are
fastened to the cover plate after the extrusion/pultrusion process. Furthermore, the
seal could be formed as a co-extruded component along the sides of the cover plate.
A seal for the ends of the cover plate could be fastened to the cover plate when the
fastening and/or stabilizing elements are fastened to the cover plate.
[0036] Figure 16 shows a second embodiment of a locking mechanism 100 suitable for a fresh
air valve according to the current invention. In this embodiment, a protrusion on
the engagement element 101 is arranged to snap into the small opening 102 in the end
wall 103 of the through flow opening. The inner surface 104 of the end wall 103 is
formed slightly sloping in towards the centre of the through flow opening. In this
way, as the engagement element is displaced downwards, it is forced towards the centre
of the through flow opening. When the engagement element reaches the small opening
102, the engagement element snaps into the opening and holds the cover plate in place.
[0037] The push button 110 is again formed with two legs 111, 112. The second leg 112 has
the same function as in the first embodiment, however, the first leg is slightly different.
In this embodiment, the first leg also has a protrusion, but it does not protrude
into the small opening in its rest position. The bottom of the well is formed with
a sloped protrusion 113 which lies up against the first leg 111. As the push button
is pushed downwards, the sloped protrusion 113, causes the protrusion on the first
leg to be pushed into the small opening. The protrusion on the first leg then pushes
against the engagement element, thereby pushing it out of the small opening, thereby
allowing the cover plate to again displace towards its open position.
[0038] The embodiment 120 of figure 17 is very similar to the embodiment of figure 16, so
only a short description of this embodiment will be provided. The main difference
is that the protrusion 121 which pushes the engagement element out of the small opening
is separated from the push button. In this way, the protrusion 121 can be formed to
make an air tight seal with the small opening. This allows the fresh air valve of
this embodiment to be even more sealed in the closed position than the previous embodiments.
[0039] The embodiment 130 of figure 18 is of a slightly different form. Instead of a push
button, it has a slider 131. As the slider 131 is displaced to the left, the protrusion
132 is withdrawn from the small opening 133, thereby releasing the engagement element
134. Another embodiment (not shown) similar to a combination of figure 18 and figure
17 could also be imagined, where a slider button like the one in figure 18 is used
to push an engagement element out of the housing like in figure 17.
[0040] It is to be noted that some of the figures and the above description have shown the
example embodiments in a simple and schematic manner. Certain mechanical details might
have been removed since the person skilled in the art should be familiar with these
details and they would just unnecessarily complicate this description and/or the figures.
For example, in many of the figures, the springs 6,7 were removed to simplify the
drawings.
1. A fresh air valve (1) of the kind which comprises
- an elongated housing (2) with an elongated slot shaped through flow opening (21)
for building into elongated slot shaped openings in walls or frames, for example window
frames, the through flow opening comprising two end walls(22,23), one end wall arranged
at either end of the through flow opening, and
- an elongated cover plate (3) which is displaceably arranged in the elongated housing
to be displaceable between two positions, a closed position in which the through flow
opening is closed and an open position in which the through flow opening is at least
partially open,
characterized
- in that said elongated cover plate comprises two engagement elements (41), one arranged at
either end of the elongated cover plate and both arranged inside the through flow
opening,
- in that the elongated housing comprises two locking mechanisms (40), one arranged at each
end of the elongated housing and both arranged outside the through flow opening and
- in that the locking mechanisms engage with the engagement elements of the elongated cover
plate through two small openings (45), one small opening placed in each end wall of
the through flow opening.
2. A fresh air valve (1) according to claim 1,
characterized in that said locking mechanisms (40) each comprise a displaceable protrusion (44) which is
arranged to be displaceable between:
a) a locking position in which the protrusion protrudes through the small opening
(45) in the end wall (22,23) of the through flow opening (21) in which position said
protrusion is engageable with the engagement element (41) of the cover plate (3) in
the closed position of the cover element to lock the cover element in its closed position
and
b) a non-locking position in which the protrusion is retracted such that it protrudes
less through said opening and such that it is not engageable with the engagement element
of the cover plate.
3. A fresh air valve (1) according to claim 1 or 2, characterized in that the engagement elements (41) of the cover plate (3) are arranged below the top surface
of the cover plate.
4. A fresh air valve (1) according to any one of claims 1-3, characterized in that the elongated slot shaped through flow opening (21) is rectangular.
5. A fresh air valve (1) according to any one of claims 1-4, characterized in that the cover plate (3) is rectangular.
6. A fresh air valve (1) according to any one of claims 2-5, characterized in that each locking mechanism (40) comprises an activation element (4,5), which when activated,
causes the protrusion (44) of the locking mechanism (40) to displace from its first
position to its second position.
7. A fresh air valve (1) according to claim 6, characterized in that the activation element (4,5) is arranged to be displaceable in a direction having
a component which is perpendicular to the cross sectional area of the through flow
opening (21).
8. A fresh air valve (1) according to claim 7,
characterized in that the activation element (4,5) comprises an elongated flexible member (42) extending
in a direction which is essentially parallel to the displacement direction of the
activation element, and where the protrusion (44) of the locking mechanism (40) is
fastened to the end of the elongated flexible member,
a) said elongated flexible member further comprising a sloped surface (46), which
is arranged to contact an edge or surface of the housing, such that when the activation
element is displaced, the sloped surface slides along the contact edge or surface
of the housing (2) and displaces the protrusion in a direction which is essentially
perpendicular to the direction of displacement of the activation element, or
b) said housing comprising a sloped surface, which is arranged to contact an edge
or surface of the elongated flexible member, such that when the activation element
is displaced, the contact edge or surface of the elongated flexible member slides
along the sloped surface and displaces the protrusion in a direction which is essentially
perpendicular to the direction of displacement of the activation element.
9. A fresh air valve (1) according to claim 8, characterized in that the activation element (4,5), the elongated flexible element (42) and the protrusion
(44) are all formed as a single plastic injection moulded part.
10. A fresh air valve (1) according to any one of claims 2-9, characterized in that the engagement element (41) and the protrusion (44) are arranged such that when the
cover plate (3) is displaced from its open position to its closed position, the protrusion
is displaced from its first position to its second position, to allow the engagement
element to pass the protrusion, and once the engagement element has passed the protrusion,
allow the protrusion to move from its second position to its first position, thereby
locking the cover plate in its closed position.