[0001] This invention relates to purification processes and in particular to the removal
of halogen compounds, particularly chlorine compounds, from gaseous or liquid process
fluids.
[0002] Halogen compounds such as hydrogen chloride and organic chloride compounds may be
present as contaminants in various process fluids, but are a particular problem in
processing hydrogen- and hydrocarbon-containing gases and liquids, where they can
cause corrosive damage to equipment and poison catalysts used in hydrocarbon processing.
Typically it is desired to have a process fluid containing less than about 2 ppm,
and preferably less than about 0.1 ppm, by volume of such contaminants.
[0003] WO 99/39819 (A1) describes shaped absorbent units suitable for use as chloride absorbents comprising
a calcined intimate mixture of an alkali or alkaline earth, zinc and aluminium components
having an alkali or alkaline earth metal to zinc atomic ratio in the range 0.5x to
2.5x and an alkali or alkaline earth metal to aluminium atomic ratio in the range
0.5x to 1.5x, where x is the valency of the alkali or alkaline earth metal, and containing
from 5 to 20 % by weight of a binder. Preferred compositions are made from sodium
carbonate or bicarbonate, basic zinc carbonate or zinc oxide and alumina or hydrated
alumina. Such materials have some capacity for organic chloride compounds in addition
to their excellent hydrogen chloride sorption capacity, but processes offering improved
organic chloride removal are highly desirable.
[0004] US2011/0040136 describes a process for purification by elimination of chlorine in the form of hydrogen
chloride and organochlorine compounds by contacting in the presence of hydrogen of
at least a part of the effluent from a reforming, aromatics production, dehydrogenation,
isomerisation or hydrogenation zone, said part of the effluent comprising olefins,
hydrogen chloride and organochlorine compounds, on an elimination zone comprising
a chain arrangement of two masses, the first mass being a mass comprising at least
one metal from group VIII deposited on a mineral carrier and the second mass being
a hydrogen chloride adsorbent. In this process the Group VIII catalyst (Pt or Pd)
catalyses the hydrogenation of the organochlorine compounds, which are then captured
on the hydrogen chloride adsorbent.
[0005] US 6 060 033 A discloses removal of hydrogen halides from hydrocarbon streams by utilising alkalised
alumina. Formation of chlorinated hydrocarbons containing "green oil" is reduced by
pre-loading water on sodium doped alumina.
[0006] The present invention offers an alternative process without expensive Pt or Pd hydrogenation
catalysts in which a hydrogen halide sorbent is placed before an organic halide sorbent
such that the organic halide sorbent is not saturated by hydrogen halide. In this
way the combined removal of organic halide, which we have found may be formed on the
surface of certain hydrogen halide sorbents, is improved.
[0007] Accordingly the invention provides a process for removing halogen compounds from
a process fluid, comprising the steps of (i) passing a process fluid containing hydrogen
halide over a first sorbent to remove hydrogen halide and generate a hydrogen halide
depleted process fluid and then, (ii) passing the hydrogen halide depleted process
fluid over a second sorbent to remove organic halide compounds therefrom, wherein
the first sorbent comprises an alkalised alumina or an alkalised zinc-alumina, and
the second sorbent is different from the first sorbent and comprises an alumina selected
from a transition alumina or a hydrated alumina, a zeolite selected from zeolite Y
or zeolite 13X, or a transition metal oxide selected from iron oxide, manganese oxide,
copper oxide and nickel oxide.
[0008] The invention further provides a purification system suitable for removing halogen
compounds from process fluids comprising the first sorbent and, downstream of said
first sorbent the second sorbent wherein the first sorbent removes hydrogen halide
from said process fluid to generate a hydrogen halide depleted process fluid and the
second sorbent removes the organic halide compounds from the hydrogen halide depleted
process fluid, wherein the first sorbent comprises pellets, granules or extrudates
comprising an alkalised alumina or an alkalised zinc-alumina, and the second sorbent
is different from the first sorbent and comprises pellets, granules or extrudates
comprising an alumina selected from a transition alumina or a hydrated alumina, a
zeolite selected from zeolite Y or zeolite 13X, or a transition metal oxide selected
from iron oxide, manganese oxide, copper oxide and nickel oxide.
[0009] By "sorbent" we hereby include adsorbent and absorbent.
[0010] The process fluid may be a hydrogen gas stream comprising preferably ≥50% vol hydrogen,
more preferably ≥ 80% vol hydrogen, most preferably ≥90% vol hydrogen. The process
fluid may be a synthesis gas stream comprising hydrogen, carbon monoxide and carbon
dioxide. In some cases, the process fluid may be a gas stream comprising a hydrocarbon
such as a natural gas or a refinery off-gas, containing, for example, one or more
hydrocarbons such as methane, ethane, propanes, or butanes and especially one or more
alkenes such as ethane, propene and butenes. Alkynes may also be present. The hydrocarbon
content may be in the range 0.1-100% vol, but is preferably in the range 0.5-20% vol.
[0011] Alternatively the process fluid may be a liquid hydrocarbon stream. Such streams
include liquid natural gas, natural gas liquids, condensates , LPG, kerosene, cracked
naphtha and diesel fuels.
[0012] The halogen compounds are typically bromine compounds and/or chlorine compounds but
more commonly are chlorine compounds. Thus by "organic halide compounds" we include
in particular haloalkanes such as chloromethanes, chloroethanes, chloropropanes and
chlorobutanes, as well as other longer chain chloroalkanes
[0013] The amount of halogen compounds may vary depending upon the process fluid but the
present process is particularly effective where the hydrogen halide content of the
process fluid fed to the first sorbent is in the range 0.1-20 ppm.
[0014] The first sorbent comprises an alkalised alumina, for example as described in
EP1053053, and more preferably comprises an alkalised zinc-alumina composition as described
in the aforesaid
WO 99/39819 (A1). Hence the first sorbent preferably comprises shaped units formed from a calcined
intimate mixture of:
a) an alumina component selected from alumina and/or hydrated alumina,
b) optionally a zinc component, selected from a zinc oxide, hydroxide, carbonate,
bicarbonate and/or basic carbonate,
c) a basic metal component, selected from at least one compound of at least one alkali
or alkaline earth metal, and
c) 5 to 20% by weight of a binder.
[0015] Preferably the first sorbent comprises a zinc component with a basic metal to zinc
atomic ratio in the range 0.5x to 2.5x and a basic metal to aluminium atomic ratio
in the range 0.5x to 1.5x where x is the valency of the basic metal.
[0016] Preferably the first sorbent has a basic metal content such that, after ignition
of a sample of the units at 900°C, the sample has a basic metal oxide content of at
least 10%, particularly at least 15%, and more particularly at least 20%, by weight.
Basic metal compounds that may be employed include compounds of lithium, sodium, potassium,
beryllium, magnesium, calcium, strontium and barium. Preferred compounds are compounds
of sodium or calcium, particularly sodium. Particularly preferred alkali or alkaline
earth compounds are carbonates and/or bicarbonates. Where an alkali metal compound
is used "x"=1.
[0017] The zinc component is preferably zinc oxide, zinc carbonate or, particularly, basic
zinc carbonate. The basic metal and zinc components may be present at least partially
as a mixed salt, such as sodium zinc carbonate and/or basic sodium zinc carbonate.
[0018] The binder may be a suitable hydraulic cement, such as a calcium aluminate cement.
Alternatively, and preferably, the binder comprises a clay, for example an acicular
clay such as attapulgite or sepiolite clay.
[0019] Preferably the first sorbent is made from a mixture of hydrated alumina, sodium bicarbonate,
zinc oxide or basic zinc carbonate, and a clay binder in which the alkali metal to
zinc atomic ratio is above 0.8. It is especially preferred that the alkali metal to
zinc atomic ratio is in the range from about 0.8 to 2.2.
[0020] The first sorbent may be made by pelleting, granulating or extruding a mixture of
alumina or a hydrated alumina such as alumina trihydrate, basic metal component, optionally
the zinc component, and the binder in the requisite proportions, and calcining the
resultant mixture. By the term "granulating" we mean mixing the powdered ingredients,
including the binder, with a little wetting agent such as water, in an amount that
is insufficient to form a slurry, and forming the resultant mixture into aggregates,
generally of approximate spherical configuration. Such granulation techniques are
well known in the art. As an alternative to granulation, the composition may be formed
into extrudates, for example using a pellet mill, for example of the type used for
pelleting animal feedstuffs, wherein the mixture to be pelleted is charged to a rotating
perforate cylinder through the perforations of which the mixture is forced by a bar
or roller within the cylinder. The resulting extruded mixture is cut from the surface
of the rotating cylinder by a doctor knife positioned to give pellets of the desired
length. In order to make shaped units of adequate strength it is desirable to employ
the ingredients in a finely divided form. Typically the ingredients have an average
particle size in the range 1-20µm, preferably in the range 50-10µm. It is preferred
to employ alumina trihydrate, rather than alumina, since granulation or extrusion
of alumina-containing compositions tends to present processing difficulties. Where
hydrated alumina is used as the alumina component, the calcination results in a substantial
increase in the surface area of the absorbents. For these reasons the calcination
is preferably effected at temperatures in the range 200- 450°C, particularly above
240°C, and most preferably above 300°C. Preferably the calcination temperature is
below 500°C to minimise reaction of the basic metal compound and the alumina.
[0021] The first sorbent preferably has a BET surface area of at least 10 m
2/g, particularly above 50m
2/g, and most preferably above 90m
2/g.
[0022] Such materials are very effective hydrogen halide sorbents, but alumina-containing
sorbents may contain acidic alumina sites that under some conditions are able to generate
organic halide compounds in process fluids containing hydrogen halide and hydrocarbons
such as alkenes. We have found that the alkalised zinc-alumina compositions are superior
to alkalised alumina sorbents in that they produce lower levels of organic halide.
[0023] The second sorbent is different from the first sorbent and comprises one or more
of a transition alumina or a hydrated alumina, a zeolite Y or zeolite 13X, or a transition
metal oxide selected from iron oxide, manganese oxide, copper oxide and nickel oxide.
[0024] The second sorbent may be made by pelleting, granulating or extruding a sorbent powder.
Supported sorbent materials may be prepared by impregnating a granulated or extruded
product with a suitable solution of a coating compound, drying and calcining the sorbent
to convert the coating compound to the corresponding metal oxide. The coating compound
may be a transition metal coating compound. Suitable transition metal coating compounds
include the metal acetates and nitrates, for example iron nitrate. The solutions may
be applied using known impregnation techniques. The level of coated metal oxide on
the extruded or granulated support is preferably in the range 5-45% by weight.
[0025] In a particularly preferred embodiment, the second sorbent converts at least a portion
of the organic halide present in the process fluid fed to it into hydrogen halide.
The hydrogen halide may be captured on the second sorbent, and if desired, a third
sorbent may be provided downstream to capture any hydrogen halide not trapped on the
second sorbent.
[0026] In a particularly preferred embodiment, the second sorbent comprises a mixed transition
alumina, in the form of granulated or extruded shaped unit comprising 1-10% wt binder.
The transition alumina may be derived from gibbsite, boehmite or bayerite. The transition
alumina may be a gamma-alumina, delta-alumina, theta-alumina, eta-alumina or chi-alumina,
or a mixture of these phases. These materials may be formed by calcination of aluminium
hydroxides and generally have a BET surface area in the range 50 to 400 m
2/g. Where the catalyst precursor is prepared using a gamma alumina, it is possible
by the calcination and reduction procedure to convert at least a portion of this to
delta alumina. A suitable alumina from which the shaped unit may be prepared may have
a volume-median diameter D[v,0.5] in the range 1 to 500 µm.
[0027] Unlike the aforesaid
US2011/0040136, neither the first or second sorbent need contain a Group VIII metal hydrogenating
catalyst, in particular, neither need contain Pt or Pd and preferably the sorbents
are essentially free of Pt or Pd.
[0028] The first and second sorbents preferably have an average particle size in the range
1-10 mm, and preferably 1-5 mm, in order to obtain the optimum balance of surface
area versus pressure drop.
[0029] A preferred purification system comprises a first sorbent comprising an alkalised
alumina or alkalised zinc alumina sorbent in the form of granules according to the
aforesaid
WO 99/39819 and the second sorbent a transition alumina granule or extrudate, a zeolite granule
or extrudate, or a coated transition alumina extrudate, wherein the coating is selected
from iron oxide, manganese oxide, copper oxide, and nickel oxide.
[0030] According to one embodiment of the process, a process fluid containing hydrogen halide
and optionally one or more organic halide compounds is passed through a fixed bed
of a particulate first sorbent disposed in a vessel, producing a hydrogen halide depleted
process fluid preferably containing essentially no hydrogen halide. If the first sorbent
comprises acidic sites the hydrogen-halide-depleted process fluid may contain organic
halide compounds generated by reaction of hydrogen halide on the surface of the first
sorbent. The hydrogen halide depleted process fluid recovered from the first sorbent
is then passed through a second sorbent bed, which may be in the same vessel or a
different vessel, that adsorbs the organic halide compounds and/or converts the organic
halide compounds into hydrogen halide and captures them.
[0031] If the organic halide compounds are adsorbed, then no further treatment is required.
However if the organic halide compounds are converted into hydrogen halide on the
second sorbent, in order to reduce the release of halogen compounds to very low levels,
the process stream may require further treatment with a third sorbent. Thus the second
exit stream from the second sorbent may be passed over a third bed of sorbent for
removing hydrogen halide to produce a process stream essentially free of halogen compounds.
The third bed of sorbent may be in the same vessel as the first and/or second sorbent
beds or in a downstream vessel. The third sorbent may be a conventional hydrogen halide
sorbent material including for example sorbents comprising carbon, alumina, alkalised
metal oxides such as alkalised alumina, alkalised silica and alkalised aluminosilicate.
Preferably the third sorbent, where used, is the same as the first sorbent.
[0032] The purification system may be used at temperatures in the range 0 to 300°C, preferably
0-200°C more preferably 10-100°C and at pressures in the range 1 to 100 bar abs, preferably
1 to 40 bar abs.
[0033] The purification system is preferably used on dry process fluids, but may, in some
cases, be used to treat process fluid streams containing small quantities of water,
e.g. hydrocarbon streams with <0.2% water, preferably <0.1% water.
[0034] The invention will now be further described by reference to the following examples.
Example 1: Preparation of sorbents.
a) Sorbents used as received.
[0035] Sorbent (1) is PURASPEC™ 2250, a hydrogen chloride sorbent material comprising alkalised
zinc and alumina as described in
WO 99/39819 A1. It is commercially available from Johnson Matthey Catalysts.
[0036] Sorbent (2) is a mixed transitional phase alumina in the form of spheres (2.00 -
4.75 mm).
[0037] Sorbent (3) is an activated carbon product, RX3 extra (2x6 mm extrudates), supplied
by Norit.
[0038] Sorbent (4) is a zeolite Y product, CBV500 (1.6 mm extrudates), supplied by Zeolyst.
[0039] Sorbent (5) is a zeolite molecular sieve product, 13X (1.6 mm extrudates), supplied
by BDH.
b) Sorbents prepared by treatment.
[0040] Sorbent (6). Sorbent (2) was charged to a basket and soaked in caustic soda solution
(60 g NaOH/100 ml water) for a period of 45 minutes. The basket was drained, and the
saturated material calcined under air for two hours at 350 °C. The resultant material
comprised ca.10 wt.% Na
2O on alumina.
[0041] Sorbent (7). 123.8 g Sorbent (2) was charged to a basket and soaked in an aqueous
potassium hydroxide solution (2.1g KOH/199.4g water) for a period of 45 minutes. The
basket was drained, and the saturated material calcined under air for two hours at
350°C.
[0042] Sorbent (8) was prepared by impregnation of sorbent (2) with an aqueous iron nitrate
solution. 60 ml of sorbent (2) was dried at 110 °C for 1 hr. This material was impregnated
with a solution of 5.4 g of iron (III) nitrate nonahydrate dissolved in 20 ml of deionised
water. The sample was then dried at 150 °C for 1 hr.
Example 2: Orqanochloride formation over sorbents.
[0043] A series of tests was conducted to assess the level of organochloride produced as
a by-product of hydrogen chloride removal in the presence of unsaturated hydrocarbons.
Experiments were conducted using a stainless steel gas phase reactor and a sorbent
volume of 500 cm
3. A bed of 150 cm
3 of alpha alumina chips was positioned below and above the bed of sorbent material
for each test run. The identity of the sorbent was varied in different test runs (as
given in Table 1) to assess the relative level of organochloride that was produced
for each material. The reactor was operated at a pressure of 20 barg, temperature
of 35 °C and gas contact time with the catalyst of 47.9 seconds. The feed gas consisted
of hydrogen, with the addition of 50 ppm hydrogen chloride and 200 ppm isobutene.
Hydrogen chloride concentration at the inlet and exit of the reactor was measured
using hydrogen chloride gas detection tubes. Concentrations of organochloride (tertiary
butyl chloride) at the reactor exit were determined by gas chromatography. The concentration
of tertiary butyl chloride in the exit stream at the end of the test run for each
of the sorbents is shown in Table 1.
Table 1.
| Sorbent |
Time online (days) |
Tertiary butyl chloride in exit stream at end of run (ppm) |
Hydrogen chloride in exit stream at end of run (ppm) |
| (1). alkalised zinc-alumina |
56 |
7 |
<2 |
| (6). Na2O/alumina |
57 |
49 |
<2 |
[0044] These results show that, while effective for hydrogen chloride removal, the alkalised
alumina-containing sorbent released significant amounts of the organic chloride compound
as a by-product of hydrogen chloride removal. The alkalised zinc-alumina sorbent produced
significantly less organochloride.
Example 3: Organochloride removal from a gas stream.
[0045] A series of tests was conducted to see the effectiveness of different sorbents for
the removal of organochloride from a gas stream. In this case tertiary butyl chloride
was used as the organochloride.
[0046] Work was conducted in a glass reactor using a sorbent volume of 60 cm
3. The feed gas for the reactor was 100 ppm tertiary butyl chloride in a hydrogen carrier.
The feed gas was passed over the sorbent at a flow rate of 45 l hr
-1 at ambient temperature (about 20°C) and atmospheric pressure. Samples were taken
by syringe from the inlet and exit of the reactor, and levels of tertiary butyl chloride
measured by gas chromatography. Each individual test was terminated when the exit
tertiary butyl chloride level exceeded 5 ppm by volume. The time taken to achieve
this breakthrough of 5 ppm tertiary butyl chloride is given for each sorbent in Table
2.
Table 2.
| Sorbent |
Time for 5 ppm tertiary butyl chloride to breakthrough sorbent bed (minutes) |
| (2) alumina |
24485 |
| (3) carbon |
11530 |
| (4) zeolite Y |
32055 |
| (5) zeolite 13X |
58105 |
[0047] In comparison, Sorbent (1) had a breakthrough time of 8695 minutes. Thus alumina
sorbent (2) and Zeolite sorbents (4) and (5) are particularly effective as organochloride
sorbents under these conditions.
Example 4 Organochloride removal from a liquid stream.
[0048] A series of tests was performed to demonstrate the effectiveness of the sorbents
in removing chlorine compounds at very high levels from liquid. A glass reactor was
charged with a 60 cm
3 bed of the sorbent. The feed (500 ppmv tertiary butyl chloride in n-heptane) was
passed at ambient temperature (about 20°C) through the reactor at 4.8 cm
3/min in an upflow configuration. The test was terminated when the exit concentration
of tertiary butyl chloride had reached 5 ppmv, as measured by gas chromatography.
The results are given in Table 3.
Table 3.
| Sorbent |
Breakthrough time (mins) |
| (5) zeolite 13X |
2285 |
| (8) iron oxide/alumina |
890 |
[0049] The results demonstrate that the treated alumina or zeolite sorbents are effective
in the liquid phase.
Example 5: Removal of hydrogen chloride and by-product organochloride using a combination
of materials in different beds.
[0050] A series of tests was conducted to combine the effects demonstrated in Example 2
and Example 3, whereby a range of different sorbents were placed downstream of a hydrogen
chloride sorbent to demonstrate the effectiveness of the second sorbent bed for the
removal of by-product organochloride. The experiments were carried out using the same
reactor system as described in Example 3. A hydrogen feed gas containing 1 %v hydrogen
chloride and 1%v propene was used. The vessel was loaded with 60 cm
3 each of the first and second sorbents. The first sorbent in each case was the alkalised
zinc-alumina, sorbent (1), for hydrogen chloride removal. The second sorbents are
set out below in Table 4. The feed gas was fed to the vessel such that it passed through
the first sorbent bed and then the second sorbent bed. The feed gas was passed over
the sorbents at a rate of 45 lhr
-1. The reactor was operated at ambient temperature (about 20°C) and atmospheric pressure.
Gas samples were taken by syringe from the midpoint of the reactor between the first
and second sorbents and the exit of the bottom bed and analysed for organochloride
(by gas chromatography) and hydrogen chloride (using gas detection tubes). Breakthrough
times for hydrogen chloride and organochloride were recorded. The experiment was terminated
when hydrogen chloride exiting the first bed exceeded 10 ppmv, or the organochloride
exciting the second bed exceeded 0.5 ppmv, whichever occurred first. The results are
given in Table 4.
Table 4.
| Second Sorbent |
Time for hydrogen chloride at exit of first sorbent (sorbent A) to exceed 10 ppmv |
Time for organochloride chloride exiting second sorbent to exceed 0.5 ppmv |
| (2) alumina |
- |
165 mins |
| (3) carbon |
990 mins |
- |
| (7) K2O/alumina |
- |
300 mins |
| (5) zeolite 13X |
1055 mins |
- |
[0051] In comparison, using sorbent (1) as the second sorbent as well gave an organochloride
breakthrough time of 60 mins. The choice of material in the second bed influences
the ability of the purification system to prevent the passage of by-product organochloride.
1. A process for removing halogen compounds from a process fluid, comprising the steps
of (i) passing a process fluid containing hydrogen halide over a first sorbent to
remove hydrogen halide and generate a hydrogen halide depleted process fluid and then,
(ii) passing the hydrogen halide depleted process fluid over a second sorbent to remove
organic halide compounds therefrom, wherein the first sorbent comprises an alkalised
alumina or an alkalised zinc-alumina, and the second sorbent is different from the
first sorbent and comprises an alumina selected from a transition alumina or a hydrated
alumina, a zeolite selected from zeolite Y or zeolite 13X, or a transition metal oxide
selected from iron oxide, manganese oxide, copper oxide and nickel oxide.
2. A process according to claim 1 wherein the process fluid is a hydrogen gas stream
comprising ≥50% vol hydrogen.
3. A process according to claim 1 or claim 2 wherein the process fluid is a liquid hydrocarbon
stream or a gas stream comprising a hydrocarbon.
4. A process according to any one of claims 1 to 3 wherein the halogen compounds are
bromine compounds or chlorine compounds, preferably chlorine compounds.
5. A process according to any one of claims 1 to 4 wherein the hydrogen halide content
of the process fluid fed to the first sorbent is in the range 0.1-20 ppm.
6. A process according to claim 3 wherein the first sorbent comprises acidic sites that
form one or more organic halide compounds.
7. A process according to any one of claims 1 to 6 wherein the process fluid from which
organic halide compounds has been removed is passed over a third sorbent to remove
residual or formed hydrogen halide.
8. A process according to any one of claims 1 to 7 operated at a temperature in the range
0-300°C, preferably 0-200°C, more preferably 10-100°C.
9. A process according to any one of claims 1 to 8 operated at a pressure in the range
1 to 100 bar abs, preferably 1 to 40 bar abs.
10. A purification system suitable for removing halogen compounds from process fluids
comprising a first sorbent and, downstream of said first sorbent a second sorbent
wherein the first sorbent removes hydrogen halide from said process fluid to generate
a hydrogen halide depleted process fluid and the second sorbent removes the organic
halide compounds from the hydrogen halide depleted process fluid, wherein the first
sorbent comprises pellets, granules or extrudates comprising an alkalised alumina
or an alkalised zinc-alumina, and the second sorbent is different from the first sorbent
and comprises pellets, granules or extrudates comprising an alumina selected from
a transition alumina or a hydrated alumina, a zeolite selected from zeolite Y or zeolite
13X, or a transition metal oxide selected from iron oxide, manganese oxide, copper
oxide and nickel oxide.
11. A purification system according to claim 10 further comprising a third sorbent downstream
of the second sorbent, wherein the third sorbent removes hydrogen halide from the
process fluid.
1. Verfahren zur Entfernung von Halogenverbindungen aus einem Prozessfluid, umfassend
die Schritte des (i) Leitens eines Prozessfluids, das Halogenwasserstoff enthält,
über ein erstes Sorbens, um Halogenwasserstoff zu entfernen und ein an Halogenwasserstoff
abgereichertes Prozessfluid zu erzeugen, und dann des (ii) Leitens des an Halogenwasserstoff
abgereicherten Prozessfluids über ein zweites Sorbens, um organische Halogenidverbindungen
daraus zu entfernen, wobei das erste Sorbens ein alkalisiertes Aluminiumoxid oder
ein alkalisiertes Zink-Aluminiumoxid umfasst und das zweite Sorbens sich von dem ersten
Sorbens unterscheidet und ein Aluminiumoxid, das aus einem Übergangsaluminiumoxid
oder einem hydratierten Aluminiumoxid ausgewählt ist, einen Zeolithen, der aus Zeolith
Y oder Zeolith 13X ausgewählt ist, oder ein Übergangsmetalloxid, das aus Eisenoxid,
Manganoxid, Kupferoxid und Nickeloxid ausgewählt ist, umfasst.
2. Verfahren nach Anspruch 1, wobei das Prozessfluid ein Wasserstoffgasstrom ist, der
≥ 50 Vol.-% Wasserstoff umfasst.
3. Verfahren nach Anspruch 1 oder 2, wobei das Prozessfluid ein flüssiger Kohlenwasserstoffstrom
oder ein Gasstrom, der einen Kohlenwasserstoff umfasst, ist.
4. Verfahren nach einem der Ansprüche 1 bis 3, wobei die Halogenverbindungen Bromverbindungen
oder Chlorverbindungen, vorzugsweise Chlorverbindungen sind.
5. Verfahren nach einem der Ansprüche 1 bis 4, wobei der Halogenwasserstoffgehalt des
Prozessfluids, das dem ersten Sorbens zugeführt wird, im Bereich von 0,1-20 ppm liegt.
6. Verfahren nach Anspruch 3, wobei das erste Sorbens saure Stellen umfasst, die eine
oder mehrere organische Halogenidverbindungen bilden.
7. Verfahren nach einem der Ansprüche 1 bis 6, wobei das Prozessfluid, aus dem organische
Halogenidverbindungen entfernt wurden, über ein drittes Sorbens geleitet wird, um
restlichen oder gebildeten Halogenwasserstoff zu entfernen.
8. Verfahren nach einem der Ansprüche 1 bis 7, das bei einer Temperatur im Bereich von
0-300 °C, vorzugsweise 0-200 °C, mehr bevorzugt 10-100 °C betrieben wird.
9. Verfahren nach einem der Ansprüche 1 bis 8, das bei einem Druck im Bereich von 1 bis
100 bar abs., vorzugsweise 1 bis 40 bar abs. betrieben wird.
10. Reinigungssystem, das zur Entfernung von Halogenverbindungen aus Prozessfluiden geeignet
ist und das ein erstes Sorbens und stromabwärts des ersten Sorbens ein zweites Sorbens
umfasst, wobei das erste Sorbens Halogenwasserstoff aus dem Prozessfluid entfernt,
um ein an Halogenwasserstoff abgereichertes Prozessfluid zu erzeugen, und das zweite
Sorbens die organischen Halogenidverbindungen aus dem an Halogenwasserstoff abgereicherten
Prozessfluid entfernt, wobei das erste Sorbens Pellets, Granalien oder Extrudate umfasst,
die ein alkalisiertes Aluminiumoxid oder ein alkalisiertes Zink-Aluminiumoxid umfassen,
und das zweite Sorbens sich von dem ersten Sorbens unterscheidet und Pellets, Granalien
oder Extrudate umfasst, die ein Aluminiumoxid, das aus einem Übergangsaluminiumoxid
oder einem hydratierten Aluminiumoxid ausgewählt ist, einen Zeolithen, der aus Zeolith
Y oder Zeolith 13X ausgewählt ist, oder ein Übergangsmetalloxid, das aus Eisenoxid,
Manganoxid, Kupferoxid und Nickeloxid ausgewählt ist, umfasst.
11. Reinigungssystem nach Anspruch 10, das weiterhin ein drittes Sorbens stromabwärts
von dem zweiten Sorbens umfasst, wobei das dritte Sorbens Halogenwasserstoff aus dem
Prozessfluid entfernt.
1. Procédé d'élimination de composés halogénés à partir d'un fluide de traitement, comprenant
les étapes: (i) faire passer un fluide de traitement contenant un halogénure d'hydrogène
sur un premier sorbant pour éliminer l'halogénure d'hydrogène et générer un fluide
de traitement appauvri en halogénure d'hydrogène puis, (ii) faire passer le fluide
de traitement appauvri en halogénure d'hydrogène sur un deuxième sorbant pour éliminer
les composés halogénures organiques de celui-ci, dans lequel le premier sorbant comprend
une alumine alcalinisée ou une zinc-alumine alcalinisée, et le deuxième sorbant est
différent du premier sorbant et comprend une alumine choisie parmi une alumine de
transition ou une alumine hydratée, une zéolite choisie parmi la zéolite Y ou la zéolite
13X, ou un oxyde de métal de transition choisi parmi l'oxyde de fer, l'oxyde de manganèse,
l'oxyde de cuivre et l'oxyde de nickel.
2. Procédé selon la revendication 1, dans lequel le fluide de traitement est un courant
d'hydrogène gazeux comprenant ≥ 50 % en vol d'hydrogène.
3. Procédé selon la revendication 1 ou la revendication 2, dans lequel le fluide de traitement
est un courant d'hydrocarbure liquide ou un courant de gaz comprenant un hydrocarbure.
4. Procédé selon l'une quelconque des revendications 1 à 3, dans lequel les composés
halogénés sont des composés de brome ou des composés de chlore, de préférence des
composés de chlore.
5. Procédé selon l'une quelconque des revendications 1 à 4, dans lequel la teneur en
halogénure d'hydrogène du fluide de traitement alimenté au premier sorbant est comprise
entre 0,1 et 20 ppm.
6. Procédé selon la revendication 3, dans lequel le premier sorbant comprend des sites
acides qui forment un ou plusieurs composés halogénures organiques.
7. Procédé selon l'une quelconque des revendications 1 à 6, dans lequel le fluide de
traitement à partir duquel des composés halogénures organiques ont été éliminés est
passé sur un troisième sorbant pour éliminer l'halogénure d'hydrogène résiduel ou
formé.
8. Procédé selon l'une quelconque des revendications 1 à 7, mis en oeuvre à une température
dans la plage de 0 à 300 °C, de préférence de 0 à 200 °C, plus préférablement de 10
à 100 °C.
9. Procédé selon l'une quelconque des revendications 1 à 8, mis en oeuvre à une pression
dans la plage de 1 à 100 bar abs, de préférence de 1 à 40 bar abs.
10. Système de purification approprié pour éliminer des composés halogénés de fluides
de traitement comprenant un premier sorbant et, en aval dudit premier sorbant, un
deuxième sorbant dans lequel le premier sorbant élimine l'halogénure d'hydrogène dudit
fluide de traitement pour générer un fluide de traitement appauvri en halogénure d'hydrogène
et le deuxième sorbant élimine les composés halogénures organiques du fluide de traitement
appauvri en halogénure d'hydrogène, dans lequel le premier sorbant comprend des pastilles,
des granulés ou des extrudats comprenant une alumine alcalinisée ou une zinc-alumine
alcalinisée, et le deuxième sorbant est différent du premier sorbant et comprend des
pastilles, des granulés ou des extrudats comprenant une alumine choisie parmi une
alumine de transition ou une alumine hydratée, une zéolite choisie parmi la zéolite
Y ou la zéolite 13X, ou un oxyde de métal de transition choisi parmi l'oxyde de fer,
l'oxyde de manganèse, l'oxyde de cuivre et l'oxyde de nickel.
11. Système de purification selon la revendication 10, comprenant en outre un troisième
sorbant en aval du deuxième sorbant, dans lequel le troisième sorbant élimine l'halogénure
d'hydrogène du fluide de traitement.