BACKGROUND OF INVENTION
1. FIELD OF INVENTION
[0001] The present invention relates to a tie-down device and, more particularly, to a tie-down
device equipped with a speed-increasing gearbox.
2. RELATED PRIOR ART
[0002] As disclosed in
US Patent Nos. 5611520,
7100902 and
8172203, a tie-down device includes a frame, two axles and a knob. The frame includes two
separate walls extending from a base. The axles are supported on the walls. The knob
is connected to an end of one of the axles that extends beyond one of the walls. The
knob is operable to wind a strap onto the axle that is connected thereto. However,
the winding of the strap onto the axle is troublesome and slow.
[0003] As disclosed in
US Patent No. 6609275, a tie-down device includes a frame, an axle, a reel and a coil spring. The axle
is non-rotationally supported on the frame. The reel is rotationally provided around
the axle. The coil spring includes an end connected to the axle and another end connected
to the reel. The coil spring is loaded as a strap is unwound from the reel. The strap
can be wound onto the reel by the coil spring. The wind of the strap onto the reel
is automatic. However, the diameter of the coil spring is large as the strap is long.
That is, a large coil spring requires a lot of steel which is heavy and expensive.
[0004] Therefore, the present invention is intended to obviate or at least alleviate the
problems encountered in prior art.
SUMMARY OF INVENTION
[0005] It is the primary objective of the present invention to provide a light tie-down
device that winds a strap fast.
[0006] To achieve the foregoing objective, the tie-down device includes a frame, a strap,
a reeling unit, a driving unit and a gear box. The frame includes two walls extending
from a base. The reeling unit includes a reel rotationally supported on the walls
for reeling the strap. The driving unit is supported on the first wall. The gearbox
connects the driving unit to the reeling unit.
[0007] Other objectives, advantages and features of the present invention will be apparent
from the following description referring to the attached drawings.
BRIEF DESCRIPTION OF DRAWINGS
[0008] The present invention will be described via detailed illustration of three embodiments
referring to the drawings wherein:
FIG. 1 is a perspective view of a tie-down device according to the first embodiment
of the present invention;
FIG. 2 is an exploded view of the tie-down device shown in FIG. 1;
FIG. 3 is a side view of the tie-down device shown in FIG. 1;
FIG. 4 is a cross-sectional view of the tie-down device taken along a line A-A in
FIG. 3;
FIG. 5 is another cross-sectional view of the tie-down device shown in FIG. 1;
FIG. 6 is a cross-sectional view of a tie-down device according to the second embodiment
of the present invention;
FIG. 7 is another cross-sectional view of the tie-down device shown in FIG. 6;
FIG. 8 is a cross-sectional view of a tie-down device according to the third embodiment
of the present invention; and
FIG. 9 is another cross-sectional view of the tie-down device shown in FIG. 8.
DETAILED DESCRIPTION OF EMBODIMENTS
[0009] Referring to FIGS. 1 through 5, there is shown a tie-down device 10 according to
a first embodiment of the present invention. The tie-down device 10 includes a frame
20, an axle 14, a handle 12, a reeling unit 40, a driving unit and a speed-increasing
gearbox 60. The frame 20 includes a base 22, two separate walls 24 and a bar 26. The
walls 24 are formed on the base 22. One of the walls 24 is formed with an outwardly
protrusive portion 28. The bar 26 is connected to both of the walls 24 for reinforcing
the frame 20. A short strap 30 includes an end connected to the bar 26 and another
end connected to a hook 32.
[0010] The handle 12 is connected to the axle 14. The axle 14 is supported on the walls
24 rotationally. A long strap 34 includes a first end tied to the reeling unit 40
and a second end connected to a hook 32. The long strap 34 is inserted via a slot
defined in the axle 14. The long strap 34 can be wound onto the axle 14 by operating
the handle 12.
[0011] The reeling unit 40 includes an axle 42 for rotationally supporting a reel 44 on
the walls 24. The reel 44 includes a tube 46 placed between and connected to two wheels
48 by welding or soldering. The tube 46 includes a slit 47 longitudinally made therein.
Each of the wheels 48 includes an aperture 49 centrally made therein. The axle 42
is axially inserted in the tube 46 through the apertures 49 of the wheels 48.
[0012] The first end of the long trap 34 is tied to the axle 42 after it is inserted in
the tube 46 through the slit 47. The long strap 34 can be wound on the tube 46. The
wheels 48 position and prevent the long strap 34 from rubbing against the walls 24.
[0013] The speed-increasing gearbox 60 includes a shell 62, a large gear 70, a small gear
72 and an axle 80. The axle 80 is rotationally supported on the walls 24. The axle
80 includes a butt (not shown) formed at an end and a slit 86 defined in an opposite
end. A clip 84 is placed in a groove defined in the axle 80 near the butt. The butt
is placed against an internal side of the outwardly protrusive portion 28 of the wall
24 while a clip 84 is placed against an external side of the same to keep the axle
80 on the outwardly protrusive portion 28 of the wall 24.
[0014] The large gear 70 is secured to the axle 80 so that they are rotatable together.
The small gear 72 is secured to the axle 42 so that they are rotatable together. The
small gear 72 is meshed with the large gear 70. Preferably, the large gear 70 includes
teeth three times as many as the small gear 72 so that the small gear 72 rotates for
three rounds as the large gear 70 rotates for one round.
[0015] The large gear 70 and the small gear 72 are protectively covered by the shell 62.
Screws 64 are used to connect the shell 62 to the wall 24 that is formed with the
outwardly protrusive portion 28.
[0016] The driving unit includes a coil spring 50 and a cover 52. The coil spring 50 includes
an external end 54 hooking a tab extending from an internal side of the cover 52 and
an internal end 56 extending through a slit 86 defined in the axle 80. The cover 52
is connected to the wall 24 that is formed with the outwardly protrusive portion 28.
[0017] The coil spring 50 is loaded as the long strap 34 is unwound from the reel 44. The
long strap 34 can be wound onto the reel 44 by the coil spring 50 via the speed-increasing
gearbox 60. The coil spring 50 does not have to be long to wind a long strap 34 onto
the reel 44 due to the use of the speed-increasing gearbox 60. The coil spring 50
can be small and light. The coil spring 50 requires only a small amount of steel and
is hence inexpensive.
[0018] Referring to FIGS. 6 and 7, there is shown a tie-down device according to a second
embodiment of the present invention. The second embodiment is like the first embodiment
except several things. At first, there is used a motor 51 instead of the coil spring
50. The motor 51 is connected to the cover 52. The large gear 70 is connected to a
mandrel 53 of the motor 51. Secondly, there is used a medium gear 76 between the large
gear 70 and the small gear 72. Preferably, the large gear70 includes twenty-four teeth,
the medium gear 76 includes sixteen teeth, and the small gear 72 includes eight teeth
so that the small gear 72 rotates for three rounds as the large gear 70 rotates for
one round. Thirdly, the axle 80 is omitted. Fourthly, the cover 52 is omitted.
[0019] Referring to FIGS. 8 and 9, there is shown a tie-down device according to a third
embodiment of the present invention. The third embodiment is like the first embodiment
except that speed-increasing gearbox 60 includes a planetary gear train instead of
the large gear 70 and the small gear 72. The planetary gear train inherently includes
an internal gear 90, several planetary gears 92, a sun gear 94 and a carrier 96. Preferably,
there are three planetary gears 92. The planetary gears 92 and the sun gear 94 are
rotationally supported on the carrier 96. Each of the planetary gears 92 is meshed
with the internal gear 90 and the sun gear 94.
[0020] The internal gear 90 is non-rotationally placed in the shell 62. The carrier 96 is
connected to the axle 80 so that they are rotatable together. The sun gear 94 is connected
to the axle 42 so that they are rotatable together.
[0021] The coil spring 50 rotates the axle 80 as well as the carrier 96. The carrier 96
rotates the sun gear 94 as well as the axle 42 via the planetary gears 92. The axles
80 and 42 rotate in a same direction.
[0022] Preferably, the internal gear 90 includes forty-eight teeth, each of the planetary
gears 92 includes twelve gears, and the sun gear 94 includes twenty-four teeth. Thus,
the sun gear 94 rotates for four rounds as the carrier 96 rotates one round.
[0023] The present invention has been described via the detailed illustration of the embodiments.
Those skilled in the art can derive variations from the embodiments without departing
from the scope of the present invention. Therefore, the embodiments shall not limit
the scope of the present invention defined in the claims.
1. A tie-down device including:
a frame (20) including a base (22) and first and second walls (24) extending from
the base (22);
a strap (30);
a reeling unit (40) including a reel (44) and an axle (42) for rotationally supporting
the reel (44) on the first and second walls (24) for reeling the strap (30);
a driving unit supported on the first wall (24); and
a gearbox (60) for connecting the driving unit to the reeling unit (40).
2. The tie-down device according to claim 1, wherein the driving unit includes a coil
spring (50) connected to the first wall (24) at an end and connected to the axle (42)
at another end.
3. The tie-down device according to claim 2, wherein the driving unit further includes
a cover (52) attached to the first wall (24) for covering the coil spring (50).
4. The tie-down device according to claim 1, wherein the driving unit includes a motor
(51) supported on the first wall (24) and operatively connected to the speed-increasing
unit (60).
5. The tie-down device according to claim 1, wherein the gearbox (60) is a speed-increasing
gearbox (60).
6. The tie-down device according to claim 5, wherein the gearbox (60) includes:
a small gear (72) connected to the axle (42) so that they are rotatable together;
and
a large gear (70) engaged with the small gear (72) and connected to the driving unit.
7. The tie-down device according to claim 6, wherein the gearbox (60) includes an axle
(80) rotationally supported on the first wall (24) and connected to the large gear
(70) so that they are rotatable together.
8. The tie-down device according to claim 7, wherein the gearbox (60) further includes
a clip (84) fit on the axle (80) and placed against an opposite side of the first
wall (24).
9. The tie-down device according to claim 6, wherein the gearbox (60) includes a shell
(62) attached to the first wall (24) for shielding the small and large gears (72,
70).
10. The tie-down device according to claim 6, wherein the gearbox (60) further includes
a medium gear (76) provided between the small and large gears (72, 70).
11. The tie-down device according to claim 5, wherein the gearbox (60) includes:
an internal gear (90) non-rotationally supported on the first wall (24);
a carrier (96) rotationally placed in the internal gear (90) and connected to the
driving unit;
planetary gears (92) rotationally supported on the carrier (96) and meshed with the
internal gear (90); and
a sun gear (94) connected to the axle (42) so that they are rotatable together and
meshed with the planetary gears (92).
12. The tie-down device according to claim 11, wherein the gearbox (60) further includes
an axle (80) connected to the carrier (96) so that they are rotatable together and
connected to the driving unit.
13. The tie-down device according to claim 4, wherein the gearbox (60) is a speed-increasing
gearbox (60).
14. The tie-down device according to claim 13, wherein the gear box (60) includes:
a small gear (72) connected to the axle (42) so that they are rotatable together;
and
a large gear (70) operatively connected to the motor (51).
15. The tie-down device according to claim 13, wherein the motor (51) includes a mandrel
(53) connected to the large gear (70).