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(11) |
EP 2 767 367 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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07.12.2016 Bulletin 2016/49 |
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Date of filing: 17.10.2013 |
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International Patent Classification (IPC):
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International application number: |
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PCT/CN2013/085366 |
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International publication number: |
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WO 2014/090041 (19.06.2014 Gazette 2014/25) |
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TRANSMISSION SWITCHING DEVICE OF ELECTRIC HAMMER
ÜBERTRAGUNGSUMSCHALTVORRICHTUNG EINES ELEKTRISCHEN HAMMERS
DISPOSITIF DE COMMUTATION DE TRANSMISSION DE MARTEAU ÉLECTRIQUE
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
| (30) |
Priority: |
11.12.2012 CN 201210531228
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Date of publication of application: |
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20.08.2014 Bulletin 2014/34 |
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Proprietor: Zhejiang Benyu Tools Co. Ltd. |
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Zhejiang 318000 (CN) |
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Inventor: |
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- SHANG, Cai-rong
Jiaojiang District
Taizhou (CN)
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Representative: Conroy, John et al |
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Fish & Richardson P.C.
Highlight Business Towers
Mies-van-der-Rohe-Straße 8 80807 München 80807 München (DE) |
| (56) |
References cited: :
EP-A1- 0 050 192 CN-A- 1 621 205 CN-A- 102 794 751 CN-U- 202 129 475 CN-U- 203 045 678 GB-A- 2 414 956
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WO-A1-89/11955 CN-A- 101 312 807 CN-A- 102 975 174 CN-U- 202 318 260 CN-Y- 2 707 439 JP-A- H07 328 954
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
Technical Field of the Invention
[0001] The present invention relates to a transmission switching device according to the
preamble of claim 1. Such a transmission switching device is known from Chinese Utility
Model Patent No.
201120173533.1.
Background of the invention
[0002] Chinese Utility Model Patent No.
201120173533.1 disclosed a transmission mechanism for electric tools, comprising: a shaft driven
by a driving mechanism of the electric tools, the shaft comprising a first shaft portion,
a second shaft portion and a driving portion disposed between the first shaft portion
and the second shaft portion; a gear disposed on the first shaft portion, the gear
sliding along the extension direction of the shaft with respect to the first shaft
portion, driving members fitted with each other being provided between the gear and
the driving portion of the shaft; and a pendulum bar bearing disposed on the second
shaft portion, the pendulum bar bearing comprising an inner ring and an outer ring,
a raceway between the inner ring and the outer ring being incline disposed with respect
to the second shaft portion, driving members fitted with each other being provided
between the inner ring and the driving portion, a pendulum bar extending in the inclined
plane of the slideway being provided on the outer ring.
[0003] In the structure of such transmission mechanism for electric tools, the intermediate
shaft is of a split structure. That is, the intermediate shaft is formed by arranging
the first shaft portion and the second shaft portion coaxially. A concave-convex fitting
structure is provided between two close end parts of the two shaft portions so that
the two shaft portions are fitted with each other by the concave-convex fitting structure
to achieve power transmission between the first shaft portion and the second shaft
portion. The first shaft portion is circumferentially and fixedly sleeved with a gear
and a gear toggle mechanism in the transmission mechanism is directly contact-coupled
to the gear, so that the gear toggle mechanism toggles the gear to slide axially on
the first shaft portion. During the drilling operation of electric tools with such
a transmission mechanism, the gear, as the main transmission part, is always rotating,
while the gear toggle mechanism contact-coupled to the gear is relatively still. A
large amount of heat will be produced because of friction between the gear toggle
mechanism and the gear to lead to the increase of the temperature of the lubricant
inside the electric tools, while the flowing of the lubricant will lead to the increase
of the overall temperature of the electric tools. On one hand, this may deform the
plastic shell; on the other hand, this may also affect the overall sealing effect
of the electric tools so that the leakage of lubricant is likely to occur, and as
a result, the electric hammers may get dirty after used for a period of time. In addition,
due to the direct contact between the gearshift and the gear, they will be severely
worn over long time operation, thus wearing parts need to be frequently replaced and
this will influence the operating sensibility of the gear toggle mechanism.
Summary of the Invention
[0004] To overcome the above drawbacks, a technical problem to be solved in the present
invention is to provide a transmission switching device for electric hammer according
to claim 1, the use of which may effectively improve the operating reliability of
the electric hammers.
[0005] To solve the technical problem, the present invention provides the following technical
solutions: a transmission switching device for electric hammers is provided, comprising
a transmission mechanism, a gearshift and a knob connected with the gearshift, the
transmission mechanism comprising an intermediate shaft provided thereon with an intermediate
shaft gear, the intermediate shaft being provided with a transmission gear at one
end and a pendulum bar bearing between the transmission gear and the intermediate
shaft gear; the intermediate shaft is sleeved with a clearance therebetween with an
intermediate shaft sleeve between the transmission gear and the intermediate shaft
gear; a side face of the transmission gear, close to the intermediate shaft gear,
extends outward to form connection portion sleeved with a clearance therebetween on
the outer peripheral side of one end of the intermediate shaft sleeve far away from
the intermediate shaft gear; an end of the pendulum bar gear, close to the transmission
gear, is sleeved with a clearance therebetween on the outer peripheral side of the
connection portion, while the other end of the pendulum bar bearing is sleeved with
a clearance therebetween on the intermediate shaft sleeve; keyway fitting structures
that fit each other are provided between the inner peripheral surface of the other
end of the intermediate shaft sleeve and the intermediate shaft, between the outer
peripheral surface of one end of the intermediate shaft sleeve and the inner peripheral
surface of the connection portion, and between the inner peripheral surface of the
other end of the pendulum bar bearing and the intermediate shaft sleeve; on the peripheral
side of the other end of the intermediate shaft sleeve, provided is a displacement
bearing, the inner ring of which is the intermediate shaft sleeve while the outer
ring of which is provided with a groove inside which the gearshift is connected. The
large gear in the electric hammers is connected with the intermediate shaft gear and
the drill bit shaft, respectively, and the large gear may drive the drill bit shaft
to rotate so that the electric hammers achieve drilling. The pendulum bar on the pendulum
bar bearing is axially and obliquely disposed with respect to the pendulum bar bearing
and connected to a cylinder rod that is connected with the drill bit shaft of the
electric hammers. The rotation of the pendulum bar bearing drives the cylinder to
act so as to realize impacting of the electric hammers. The displacement action resulted
from the rotation of the knob causes the intermediate shaft sleeve to move back and
forth along the intermediate shaft via the gearshift to change the connection way
in the transmission mechanism, so that the electrical hammers are allowed to switch
among three operating modes, i.e., impacting, drilling and synchronization of impacting
and drilling. The gearshift is contact-coupled to the displacement bearing, regardless
of whether the intermediate shaft sleeve rotates, the gearshift and the outer ring
of the shifting bearing are always relatively still, so there is no friction or wear
and thus no heat. The problems in the prior art are fundamentally overcome.
[0006] Preferably, the outer ring of the displacement bearing axially extends outward along
the intermediate shaft; the clearance between the inner peripheral surface of the
extended portion on the outer ring and the outer peripheral surface of the intermediate
shaft sleeve is far less than the diameter of a roll ball; and the groove is located
on the outer peripheral surface of the extended portion. As a result, the outer ring
of the displacement bearing is relatively large, facilitating the disposition of a
structure for coupling to the gear toggle mechanism on the outer ring. The displacement
bearing has good stability on the intermediate shaft sleeve, so that the outer ring
in the displacement bearing may maintain good position stability during the rotation
of the intermediate shaft sleeve.
[0007] Preferably, the inner diameter of the other end of the intermediate shaft sleeve
is less than the outer diameter of the intermediate shaft gear and the outer diameter
of the displacement bearings is greater than the inner diameter of the other end of
the pendulum bar bearing. This facilitates the limit of the intermediate shaft sleeve
when it axially moves back and forth on the intermediate shaft.
[0008] The keyway fitting structure may be a single-keyway fitting structure, a double-keyway
fitting structure or a cotterway fitting structure, preferably, a spline fitting structure.
The spline fitting structure facilitates the switch of connection ways between the
key and the slot and it is also advantageous to the stationarity of transmission.
[0009] Preferably, the distance from the end face of an inner end of a spline structure
on the inner peripheral surface of the connection portion to the outer end face of
a spline structure on the inner peripheral surface of the other end of the pendulum
bar bearing is less than the maximum distance from the end face of inner end of the
spline structure on the inner peripheral surface of the connection portion to the
end face close to one end of the connection portion of a spline structure by which
the intermediate shaft sleeve is fitted with the pendulum bar bearing, and the space
between two opposite end faces of two spline structures on the outer peripheral surface
of the intermediate shift sleeve is greater than the length of a spline structure
on the pendulum bar bearing. In this way, when the intermediate shaft sleeve moves
to be resisted against the intermediate shaft gear, the spline connection between
the pendulum bar bearing and the intermediate shaft sleeve may be released to realize
simply the drilling mode of the electric hammer.
[0010] Preferably, the minimum distance from the end face of the inner end of the spline
structure on the inner peripheral surface of the connection portion to the end face
of the other end of the intermediate shaft sleeve is less than the distance from the
end face of the inner end of the spline structure on the inner peripheral surface
of the connection portion to the end face of one end of the spline structure on the
intermediate shaft close to the connection portion. In this way, when the intermediate
shaft sleeve moves to be resisted against the pendulum bar bearing, the spline connection
between the intermediate shaft sleeve and the intermediate shaft may be released to
realize simply the impacting mode of the electric hammer.
[0011] Preferably, the pendulum bar bearing is provided with a positioning bearing on one
side close to the transmission gear, the inner ring of the pendulum bar bearing being
integrated with the inner ring of the positioning bearing, the outer ring of the positioning
bearing extending outward to form a positioning plate that is in fixed connection
with a positioning seat of an electric hammer. Then, the outside of the pendulum bar
bearing is provided with a positioning bearing sharing the inner ring with the pendulum
bar bearing, so that the pendulum bar bearing may rotate circumferentially and meanwhile
be effectively positioned axially.
[0012] Preferably, the gearshift comprises a first toggle member, a second toggle member,
a clamping member, a pin shaft and a spring; the pin shaft is arranged to be parallel
to the intermediate shaft; two ends of both the first toggle member and the second
toggle member extend along one side respectively to form side walls, so that both
the first toggle member and the second toggle member are U-shaped as a whole; the
pin shaft passes through the two side walls of the first toggle member and the second
toggle member, respectively, with a clearance therebetween, one side wall of the first
toggle member being located between the two side walls of the second toggle member
while the other side wall of the first toggle member being located on the outside
of one side wall of the second toggle member; the spring is sleeved on the pin shaft
with a clearance therebetween, one end of the spring being resisted against one side
wall of the first toggle member while the other end of the spring being resisted against
one side wall of the second toggle member; one end of the clamping member is sleeved
on the pin shaft with a clearance therebetween while the other end of the clamping
member is provided with a forked foot fitted with the groove, the forked foot being
clamped into the groove, the clamping member being located between the other side
wall of the first toggle member and one side wall of the second toggle member; and,
the first toggle member extends towards the outside of the other side wall to form
a first L-shaped toggle foot and the second toggle member extends towards the outside
of one side wall to form a second N-shaped toggle foot, a toggle rod offset by the
knob being connected between the first toggle foot and the second toggle foot. The
offset toggle rod generates a displacement due to the rotation of the knob. The displacement
of the toggle rod is transferred to the clamping member via the spring to push the
intermediate shaft sleeve to axially move back and forth along the intermediate shaft
and thus to change the connection relation between the spline structure on the intermediate
shaft sleeve and the spline structures on the intermediate shaft, the pendulum bar
bearing and the connection portion, further to realize functions of drilling, hammering,
and synchronization of drilling and hammering. As the spring has good elasticity controllability
and fast response speed so that it may push the intermediate shaft sleeve to act instantaneously,
there is no tooth breakage when the spline fitting structures restore to be engaged
with each other. Consequently, the service life of various fitting members can be
prolonged and no manual adjustment of the operating personnel is required during the
gear shifting, so that the working efficiency is improved and the personal safety
of the operating personnel is ensured.
[0013] Preferably, between one side wall of the first toggle member and the other side wall
of the second toggle member, the pin shaft is also provided with a positioning member,
one end of which is sleeved on the pin shaft with a clearance therebetween while the
other end of which is provided with a tooth groove fitted with the profile of teeth
of the intermediate shaft gear. In the hammering state of the electric hammer, the
tooth groove of the positioning member is engaged with the intermediate shaft gear
so as to ensure that the intermediate shaft gear will not rotate and thus to improve
the quality of work.
[0014] Therefore, the present invention has the following advantages. First, as the intermediate
gear has no friction with the gear toggle mechanism during the transmission, the first
bearing generates a small amount of friction heat during the rotation so that a large
amount of heat will not be generated inside the electric hammer when the electric
hammer operates in the drilling mode. This will help maintain the shape of the plastic
shell of the electric hammer and the whole electric hammer is not likely to get hot.
As the temperature of lubricant will not increase a lot during the operating of the
electric hammer, the sealing performance of the liquid sealing structure inside the
electric hammer will not be greatly influenced and the electric hammer is no likely
to surrfer oil leakage. Therefore, the service life of the electric hammer can be
prolonged effectively and thus frequent maintenance to the electric hammer is not
required. The gear toggle mechanism will not have friction with the intermediate gear
during the operating of the electric hammer, thus the gear toggle mechanism has low
wear and the operating sensibility of the gear toggle mechanism can be effectively
ensured.
[0015] Second, the present invention has simple structure, rational design and convenient
manufacturing, and may complete gear shifting even the electric hammer does not shut
down. This may not only avoid tooth breakage, but also ensure the personal safety
of the operating personnel. Thus both the productivity and the quality of work are
improved.
Brief Description of the Drawings
[0016]
Fig. 1 is a sectional view of an electric hammer with the transmission switching device
according to the present invention;
Fig. 2 is a three-dimensional view of the transmission switching device according
to the present invention; and,
Fig. 3 is a sectional view of the transmission mechanism according to the present
invention.
[0017] In the drawings: 1-Transmission mechanism; 2-Gearshift; 3-Positioning seat; 4-Intermediate
shaft; 5-Intermediate shaft gear; 6-Displacement bearing; 7-Intermediate shaft sleeve;
8-Pendulm bearing; 9-Positioning bearing; 10-Transmission gear; 11-Pin shaft; 12-First
toggle foot; 13-Forked foot; 14-Seceond toggle foot; 15-Clamping member; 16-First
toggle member; 17-Spring; 18-Second toggle member; 19-Positioning member; 20-Tooth
groove; 21-Groove; 22-Connection portion; 23-Positioning plate; 24-Extended portion.
Detailed Description of the Invention
[0018] The technical solutions of the present invention will be further described in details
as below by preferred embodiments with reference to the accompanying drawings.
Embodiment
[0019] As shown in Fig.1, the transmission switching device for electric hammers of the
present invention is disposed in an electric hammer, comprising a transmission mechanism
1, gearshift 2 and a knob connected with the gearshift 2 (not shown).
[0020] As shown in Fig. 2 and Fig. 3, the transmission mechanism 1 includes an intermediate
shaft 4 on which an intermediate shaft gear 5 integrated with the intermediate shaft
4 is provided. The intermediate shaft 4 is provided with a transmission gear 10 at
one end and a pendulum bar bearing 8 between the transmission gear 10 and the intermediate
shaft gear 5. The intermediate shaft 4 is sleeved with a clearance therebetween with
an intermediate shaft sleeve 7 between the transmission gear 10 and the intermediate
shaft gear 5; one side face of the transmission gear 10, close to the intermediate
shaft gear 5, extends outward to form connection portion 22 sleeved with a clearance
therebetween on the outer peripheral side of one end of the intermediate shaft sleeve
7 far away from the intermediate shaft gear 5; an end of the pendulum bar gear 8,
close to the transmission gear 10, is sleeved with a clearance therebetween on the
outer peripheral side of the connection portion 22, while the other end of the pendulum
bar bearing 8 is sleeved with a clearance therebetween on the intermediate shaft sleeve
7; keyway fitting structures that fit each other are provided between the inner peripheral
surface of the other end of the intermediate shaft sleeve 7 and the intermediate shaft
4, between the outer peripheral surface of one end of the intermediate shaft sleeve
7 and the inner peripheral surface of the connection portion 22, and between the inner
peripheral surface of the other end of the pendulum bar bearing 8 and the intermediate
shaft sleeve 7. The distance from the end face of an inner end of a spline structure
on the inner peripheral surface of the connection portion 22 to the outer end face
of a spline structure on the inner peripheral surface of the other end of the pendulum
bar bearing 8 is less than the maximum distance from the end face of the inner end
of the spline structure on the inner peripheral surface of the connection portion
22 to the end face close to one end of the connection portion 22 of a spline structure
by which the intermediate shaft sleeve 7 is fitted with the pendulum bar bearing 8,
and the space between two opposite end faces of two spline structures on the outer
peripheral surface of the intermediate shift sleeve 7 is greater than the length of
a spline structure on the pendulum bar bearing 8; and the minimum distance from the
end face of the inner end of the spline structure on the inner peripheral surface
of the connection portion 22 and the end face of the other end of the intermediate
shaft sleeve 7 is less than the distance from the end face of the inner end of the
spline structure on the inner peripheral surface of the connection portion 22 to the
end face of one end of the spline structure on the intermediate shaft 4 close to the
connection portion 22. The inner diameter of the other end of the intermediate shaft
sleeve 7 is less than the outer diameter of the intermediate shaft gear 5. On the
peripheral side of the other end of the intermediate shaft sleeve 7, provided is a
displacement bearing 6, the inner ring of which is the intermediate shaft sleeve 7.
The outer ring of the displacement bearing 6 axially extends outward towards one side
of the pendulum bar bearing 8 along the intermediate shaft 4; the clearance between
the inner peripheral surface of the extended portion 24 on the outer ring and the
outer peripheral surface of the intermediate shaft sleeve 7 is far less than the diameter
of a roll ball; the outer diameter of the displacement bearing 6 is greater than the
inner diameter of the other end of the pendulum bar bearing 8; and the groove 21 is
located on the outer peripheral surface of the extended portion 24.
[0021] As shown in Fig.2, the gearshift comprises a first toggle member 16, a second toggle
member 18, a clamping member 15, a pin shaft 11 and a spring 17; the pin shaft 11
is arranged to be parallel to the intermediate shaft 4; two ends of both the first
toggle member 16 and the second toggle member 18 extend along one side respectively
to form side walls, so that both the first toggle member 16 and the second toggle
member 18 are U-shaped as a whole; the pin shaft 11 passes through the two side walls
of the first toggle member 16 and the second toggle member 18, respectively, with
a clearance therebetween, one side wall of the first toggle member 16 being located
between the two side walls of the second toggle member 18, while the other side wall
of the first toggle member 16 being located on the outside of one side wall of the
second toggle member18; the spring 17 is sleeved on the pin shaft 11 with a clearance
therebetween, one end of the spring 17 being resisted against one side wall of the
first toggle member 16 while the other end of the spring 17 being resisted against
one side wall of the second toggle member 18; one end of the clamping member 15 is
sleeved on the pin shaft 11 with a clearance therebetween while the other end of the
clamping member 15 is provided with a forked foot 13 fitted with the groove 21, the
forked foot 13 being clamped into the groove 21; the clamping member 15 is located
between the other side wall of the first toggle member 16 and one side wall of the
second toggle member 18; and, the first toggle member 16 extends towards the outside
of the other side wall to form a first L-shaped toggle foot 12 and the second toggle
member 18 extends towards the outside of one side wall to form a second N-shaped toggle
foot 14, a toggle rod offset by the knob being connected between the first toggle
foot 12 and the second toggle foot 14. Between one side wall of the first toggle member
16 and the other side wall of the second toggle member 18, the pin shaft 11 is also
provided with a positioning member 19, one end of which is sleeved on the pin shaft
11 with a clearance therebetween while the other end of which is provided with a tooth
groove 20 fitted with the profile of teeth of the intermediate shaft gear 5.
[0022] As shown in Fig. 1, Fig. 2 or Fig. 3, one side of the pendulum bar bearing 8, close
to the transmission gear 10, is provided with a positioning bearing 9, and the inner
ring of the pendulum bar bearing 8 is integrated with the inner ring of the positioning
bearing 9 while the outer ring of the positioning bearing 9 extends outward to form
a positioning plate 23 that is in fixed connection with a positioning seat 3 for the
electric hammer.
[0023] In the electric hammer, the intermediate shaft gear 5 is engaged with a large gear
that is in fixed connection with the drill bit shaft of the electric hammer, and the
pendulum bar on the pendulum bar bearing 8 is connected with a cylinder connected
to the drill bit shaft of the electric hammer.
[0024] The operating principles of the transmission switching device for electric hammers
are as follows: the offset toggle rod generates a displacement due to the rotation
of the knob; the displacement of the toggle rod is transferred to the first toggle
member 16 via the first toggle foot 12, then transferred from the first toggle member
16 to the second toggle member 18 via the spring 17, and then transferred from the
second toggle member 18 to a forked foot 13 via the clamping member 15; and, as the
forked foot 13 is clamped into the groove 21 of the displacement bearing 6, the intermediate
shaft sleeve 7 is pushed to move towards one side of the pendulum bar bearing 8, and
simultaneously, the positioning member 19 moves in a the same direction as the intermediate
shaft sleeve 7 under the driving of the second toggle member 18. Alternatively, the
displacement of the toggle rod is transferred to the second toggle member 18 via the
second toggle foot 14, then transferred from the second toggle member 18 to the first
toggle member 16 via the spring 17, and then transferred from the first toggle member
16 to the forked foot 13 via the clamping member 15; and, as the forked foot 13 is
clamped into the groove 21 of the displacement bearing 6, the intermediate shaft sleeve
7 is pushed to move towards one side of the intermediate shaft gear 5, and simultaneously
the positioning member 19 moves in the same direction as the intermediate shaft sleeve
7 under the driving of the first toggle member 16. When the intermediate shaft sleeve
7 moves to be resisted against the pendulum bar bearing 8, the spline connection between
the intermediate shaft sleeve 7 and the intermediate shaft 4 is released, the tooth
groove 20 on the positioning member 19 is engaged with the intermediate shaft gear
5, and the intermediate shaft sleeve 7 is engaged with the pendulum bar bearing 8
and the transmission gear 10 only. In this way, the power of the transmission gear
10 is transferred to the pendulum bar 8 only, and the pendulum bar on the pendulum
bar bearing 8 thus pushes the drill bit shaft of the electric hammer to realize simply
the impacting mode. When the intermediate shaft sleeve 7 moves to be resisted against
the intermediate shaft gear 5, the spline connection between the pendulum bar bearing
8 and the intermediate shaft sleeve 7 is released, the tooth groove 20 on the positioning
member 19 is disengaged from the intermediate shaft gear 5, and the intermediate shaft
sleeve 7 is engaged with the intermediated shaft 4 and the transmission gear 10 only.
In this way, the power of the transmission gear 10 is transferred to the intermediate
shaft 4 only, and then transferred from the intermediate shaft 4 to the large gear
engaged with the intermediate shaft gear 5 via the intermediate shaft gear 5. The
rotation of the large gear pushes the drill bit shaft of the electric hammer to realize
simply the drilling mode. When the intermediate shaft sleeve 7 is in the intermediate
state, the intermediate shaft sleeve 7 is engaged with the intermediate shaft 4, the
pendulum bar bearing 8 and the transmission gear 10, respectively, and the tooth groove
20 on the positioning member 19 is disengaged from the intermediate shaft gear 5.
In this way, the drill bit shaft of the electric hammer may realize both the hammering
mode and the drilling mode. In addition, during the rotation of the intermediate shaft
sleeve 7, the outer ring of the displacement bearing 6 and the forked foot 13 are
relatively still.
[0025] The embodiments described above are just preferred solutions of the present invention,
and shall not be understood to form any limit in any form to the present invention.
1. A transmission switching device for electric hammers, comprising a transmission mechanism
(1), a gearshift (2) and a knob connected with the gearshift (2), the transmission
mechanism comprising an intermediate shaft (4) provided thereon with an intermediate
shaft gear (5), the intermediate shaft (4) being provided with a transmission gear
(10) at one end and a pendulum bar bearing (8) between the transmission gear (10)
and the intermediate shaft gear (5), characterized in that the intermediate shaft (4) is sleeved with an intermediate shaft sleeve (7) between
the transmission gear (10) and the intermediate shaft gear (5) with a clearance therebetween;
a side face of the transmission gear (10), close to the intermediate shaft gear (5),
extends outward to form a connection portion (22) sleeved with a clearance therebetween
on the outer peripheral side of one end of the intermediate shaft sleeve (7) far away
from the intermediate shaft gear (5); an end of the pendulum bar bearing (8), close
to the transmission gear, is sleeved with a clearance therebetween on the outer peripheral
side of the connection portion (22), while the other end of the pendulum bar bearing
(8) is sleeved with a clearance therebetween on the intermediate shaft sleeve (7);
keyway fitting structures that fit each other are provided between the inner peripheral
surface of the other end of the intermediate shaft sleeve (7) and the intermediate
shaft (4), between the outer peripheral surface of one end of the intermediate shaft
sleeve (7) and the inner peripheral surface of the connection portion (22), and between
the inner peripheral surface of the other end of the pendulum bar bearing (8) and
the intermediate shaft sleeve (7); on the peripheral side of the other end of the
intermediate shaft sleeve (7), provided is a displacement bearing (6), the inner ring
of which is the intermediate shaft sleeve (7) while the outer ring of which is provided
with a groove inside which the gearshift (2) is connected.
2. The transmission switching device for electric hammers according to claim 1, is characterized in that the outer ring of the displacement bearing (6) axially extends outward along the
intermediate shaft (4); the clearance between the inner peripheral surface of the
extended portion (24) on the outer ring and the outer peripheral surface of the intermediate
shaft sleeve (7) is far less than the diameter of a roll ball; and the groove (21)
is positioned on the outer peripheral surface of the extended portion (24).
3. The transmission switching device for electric hammers according to claim 2, is characterized in that the inner diameter of the other end of the intermediate shaft sleeve (7) is less
than the outer diameter of the intermediate shaft gear (5) and the outer diameter
of the displacement bearing (6) is greater than the inner diameter of the other end
of the pendulum bar bearing (8).
4. The transmission switching device for electric hammers according to claims 1 or 2
or 3, is characterized in that the keyway fitting structures are spline fitting structures.
5. The transmission switching device for electric hammers according to claim 4, is characterized in that the distance from the end face of an inner end of a spline structure on the inner
peripheral surface of the connection portion (22) to the outer end face of a spline
structure on the inner peripheral surface of the other end of the pendulum bar bearing
(8) is less than the maximum distance from the end face of inner end of the spline
structure on the inner peripheral surface of the connection portion (22) to the end
face close to one end of the connection portion of a spline structure by which the
intermediate shaft sleeve (7) is fitted with the pendulum bar bearing (8), and the
space between two opposite end faces of two spline structures on the outer peripheral
surface of the intermediate shaft sleeve (7) is greater than the length of a spline
structure on the pendulum bar bearing (8).
6. The transmission switching device for electric hammers according to claim 4, is characterized in that the minimum distance from the end face of the inner end of the spline structure on
the inner peripheral surface of the connection portion (22) to the end face of the
other end of the intermediate shaft sleeve (7) is less than the distance from the
end face of the inner end of the spline structure on the inner peripheral surface
of the connection portion (22) to the end face of one end of the spline structure
on the intermediate shaft (4) close to the connection portion (22).
7. The transmission switching device for electric hammers according to claim 1, is characterized in that the pendulum bar bearing (8) is provided with a positioning bearing on one side close
to the transmission gear (10), the inner ring of the pendulum bar bearing (8) being
integrated with the inner ring of the positioning bearing, the outer ring of the positioning
bearing extending outward to form a positioning plate that is in fixed connection
with a positioning seat of an electric hammer.
8. The transmission switching device for electric hammers according to claims 1, 2, 3,
or 7, is characterized in that the gearshift (2) comprises a first toggle member (16), a second toggle member (18),
a clamping member (15), a pin shaft (11) and a spring (17); the pin shaft (11) is
arranged to be parallel to the intermediate shaft (4); two ends of both the first
toggle member (16) and the second toggle member (18) extend along one side respectively
to form side walls, so that both the first toggle member (16) and the second toggle
member (18) are U-shaped as a whole; the pin shaft (11) passes through the two side
walls of the first toggle member (16) and the second toggle member (18), respectively,
with a clearance therebetween; one side wall of the first toggle member (16) being
located between the two side walls of the second toggle member (18) while the other
side wall of the first toggle member (16) being located on the outside of one side
wall of the second toggle member (18); the spring (17) is sleeved on the pin shaft
(11) with a clearance therebetween, one end of the spring (17) being resisted against
one side wall of the first toggle member (16), while the other end of the spring (17)
being resisted against one side wall of the second toggle member (18); one end of
the clamping member (15) is sleeved on the pin shaft (11) with a clearance therebetween
while the other end of the clamping member (15) is provided with a forked foot (13)
fitted with the groove (21), the forked foot (13) being clamped into the groove (21),
the clamping member (15) being located between the other side wall of the first toggle
member (16) and one side wall of the second toggle member (18); and, the first toggle
member (16) extends towards the outside of the other side wall to form a first L-shaped
toggle foot (12) and the second toggle member (18) extends towards the outside of
one side wall to form a second N-shaped toggle foot (14), a toggle rod offset by the
knob being connected between the first toggle foot (12) and the second toggle foot
(18).
9. The transmission switching device for electric hammers according to claim 8, is characterized in that, between one side wall of the first toggle member (16) and the other side wall of
the second toggle member (18), the pin shaft (11) is also provided with a positioning
member (19), one end of which is sleeved on the pin shaft (11) with a clearance therebetween
while the other end of which is provided with a tooth groove (20) fitted with the
profile of teeth of the intermediate shaft gear (5).
1. Übertragungsumschaltvorrichtung für elektrische Hämmer, umfassend einen Übertragungsmechanismus
(1), einen Schalthebel (2) und einen Drehknopf, der mit dem Schalthebel (2) verbunden
ist, wobei der Übertragungsmechanismus umfasst: eine Zwischenwelle (4), die daran
mit einem Zwischenwellengetriebe (5) bereitgestellt ist, wobei die Zwischenwelle (4)
mit einem Übersetzungsgetriebe (10) an einem Ende und einem Pendelstangenlager (8)
zwischen dem Übersetzungsgetriebe (10) und dem Zwischenwellengetriebe (5) bereitgestellt
ist, dadurch gekennzeichnet, dass die Zwischenwelle (4) mit einer Zwischenwellenhülse (7) zwischen dem Übersetzungsgetriebe
(10) und dem Zwischenwellengetriebe (5) mit einem Abstand dazwischen umhüllt ist;
sich eine Seitenfläche des Übersetzungsgetriebes (10) in Nähe des Zwischenwellengetriebes
(5) nach außen erstreckt, um einen Verbindungsabschnitt (22) zu bilden, der mit einem
Abstand dazwischen auf der äußeren Umfangsseite eines Endes der Zwischenwellenhülse
(7) entfernt von dem Zwischenwellengetriebe (5) umhüllt ist; ein Ende des Pendelstangenlagers
(8) in Nähe des Übersetzungsgetriebes mit einem Abstand dazwischen auf der äußeren
Umfangsseite des Verbindungsabschnitts (22) umhüllt ist, während das andere Ende des
Pendelstangenlagers (8) mit einem Abstand dazwischen an der Zwischenwellenhülse (7)
umhüllt ist; Keilnutbefestigungsstrukturen, die zueinander passen, zwischen der inneren
Umfangsoberfläche des anderen Endes der Zwischenwellenhülse (7) und der Zwischenwelle
(4), zwischen der äußeren Umfangsoberfläche eines Endes der Zwischenwellenhülse (7)
und der inneren Umfangsoberfläche des Verbindungsabschnitts (22) und zwischen der
inneren Umfangsoberfläche des anderen Endes des Pendelstangenlagers (8) und der Zwischenwellenhülse
(7) bereitgestellt sind; auf der Umfangsseite des anderen Endes der Zwischenwellenhülse
(7) ein Verstelllager (6) bereitgestellt ist, dessen innerer Ring die Zwischenwellenhülse
(7) ist, während der äußere Ring mit einer Nut darin bereitgestellt ist, mit welcher
der Schalthebel (2) verbunden ist.
2. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 1, dadurch gekennzeichnet, dass sich der äußere Ring des Verstelllagers (6) entlang der Zwischenwelle (4) axial nach
außen erstreckt; dass der Abstand zwischen der inneren Umfangsoberfläche des erweiterten
Abschnitts (24) am äußeren Ring und der äußeren Umfangsoberfläche der Zwischenwellenhülse
(7) viel geringer als der Durchmesser eines Rollballs ist; und dadurch, dass die Nut
(21) auf der äußeren Umfangsoberfläche des erweiterten Abschnitts (24) angeordnet
ist.
3. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 2, dadurch gekennzeichnet, dass der Innendurchmesser des anderen Endes der Zwischenwellenhülse (7) kleiner als der
Außendurchmesser des Zwischenwellengetriebes (5) ist, und der Außendurchmesser des
Verstelllagers (6) größer als der Innendurchmesser des anderen Endes des Pendelstangenlagers
(8) ist.
4. Übertragungsumschaltvorrichtung für elektrische Hämmer nach einem der Ansprüche 1
oder 2 oder 3, dadurch gekennzeichnet, dass die Keilnutbefestigungsstrukturen Splineanpassungsstrukturen sind.
5. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 4, dadurch gekennzeichnet, dass der Abstand von der Endfläche eines inneren Endes einer Splinestruktur auf der inneren
Umfangsoberfläche des Verbindungsabschnitts (22) zur äußeren Endfläche der Splinestruktur
auf der inneren Umfangsoberfläche des äußeren Endes des Pendelstangenlagers (8) kleiner
als der maximale Abstand von der Endfläche des inneren Endes der Splinestruktur auf
der inneren Umfangsoberfläche des Verbindungsabschnitts (22) zur Endfläche nahe des
einen Endes des Verbindungsabschnitts einer Splinestruktur ist, über welche die Zwischenwellenhülse
(7) in das Pendelstangenlager (8) eingepasst ist, und wobei der Raum zwischen zwei
gegenüberliegenden Endflächen der zwei Splinestrukturen auf der äußeren Umfangsoberfläche
der Zwischenwellenhülse (7) größer als die Länge einer Splinestruktur am Pendelstangenlager
(8) ist.
6. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 4, dadurch gekennzeichnet, dass der minimale Abstand von der Endfläche des inneren Endes der Splinestruktur auf der
inneren Umfangsoberfläche des Verbindungsabschnitts (22) zur Endfläche des äußeren
Endes der Zwischenwellenhülse (7) kleiner als der Abstand von der Endfläche des inneren
Endes der Splinestruktur auf der inneren Umfangsoberfläche des Verbindungsabschnitts
(22) zur Endfläche des einen Endes der Splinestruktur auf der Zwischenwelle (4) nahe
des Verbingungsabschnitts (22) ist.
7. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 1, dadurch gekennzeichnet, dass das Pendelstangenlager (8) mit einem Positionierlager auf einer Seite in Nähe des
Übersetzungsgetriebes (10) bereitgestellt ist, wobei der innere Ring des Pendelstangenlagers
(8) im inneren Ring des Positionierlagers integriert ist, wobei sich der äußere Ring
des Positionierlagers nach außen zum Bilden einer Positionierungsplatte erstreckt,
die in fester Verbindung mit einem Positionierungssitz eines elektrischen Hammer steht.
8. Übertragungsumschaltvorrichtung für elektrischen Hämmer nach einem der Ansprüche 1,
2, 3 oder 7, dadurch gekennzeichnet, dass der Schalthebel (2) ein erstes Kippschaltelement (16), ein zweites Kippschaltelement
(18), ein Klemmelement (15), eine Stiftachse (11) und eine Feder (17) umfasst; die
Stiftachse (11) parallel zur Zwischenwelle (4) angeordnet ist; sich zwei Enden des
ersten Kippschaltelements (16) und des zweiten Kippschaltelements (18) entlang jeweils
einer Seite erstrecken, um Seitenwände zu bilden, sodass das erste Kippschaltelement
(16) und das zweite Kippschaltelement (18) insgesamt U-förmig sind; die Stiftachse
(11) die zwei Seitenwände des ersten Kippschaltelements (16) bzw. zweiten Kippschaltelements
(18) mit einem Abstand dazwischen durchläuft; eine Seitenwand des ersten Kippschaltelements
(16) zwischen den zwei Seitenwänden des zweiten Kippschaltelements (18) angeordnet
ist, während die andere Seitenwand des ersten Kippschaltelements (16) auf der Außenseite
einer Seitenwand des zweiten Kippschaltelements (18) angeordnet ist; die Feder (17)
an der Stiftachse (11) mit einem Abstand dazwischen umhüllt ist, wobei ein Ende der
Feder (17) gegen eine Seitenwand des ersten Kippschaltelements (16) drückt, während
das andere Ende der Feder (17) gegen eine Seitenwand des zweiten Kippschaltelements
(18) drückt; ein Ende des Klemmelements (15) an der Stiftachse (11) mit einem Abstand
dazwischen umhüllt ist, während das andere Ende des Klemmelements (15) mit einem gegabelten
Fuß (13) bereitgestellt ist, der in die Nut (21) eingepasst ist, wobei der gegabelte
Fuß (13) in die Nut (21) geklemmt ist, wobei das Klemmelement (15) zwischen der anderen
Seitenwand des ersten Kippschaltelements (16) und einer Seitenwand des zweiten Kippschaltelements
(18) angeordnet ist; und dadurch, dass sich das erste Kippschaltelement (16) zur Außenseite
der anderen Seitenwand zum Bilden eines L-förmigen Kippschalterfußes (12) erstreckt
und sich das zweite Kippschaltelement (18) zur Außenseite einer Seitenwand zum Bilden
eines zweiten N-förmigen Kippschalterfußes (14) erstreckt, wobei eine Kippschaltstange,
die von dem Knopf versetzt ist, zwischen dem ersten Kippschalterfuß (12) und dem zweiten
Kippschalterfuß (18) verbunden ist.
9. Übertragungsumschaltvorrichtung für elektrische Hämmer nach Anspruch 8, dadurch gekennzeichnet, dass zwischen einer Seitenwand des ersten Kippschaltelements (16) und der anderen Seitenwand
des zweiten Kippschaltelements (18) die Stiftachse (11) auch mit einem Positionierungselement
(19) bereitgestellt ist, dessen eines Ende an der Stiftachse (11) mit einem Abstand
dazwischen umhüllt ist, während das andere Ende davon mit einer Zahnnut (20) bereitgestellt
ist, die in das Profil von Zähnen des Zwischenwellengetriebes (5) eingepasst ist.
1. Dispositif de commutation de transmission pour marteaux électriques, comprenant un
mécanisme de transmission (1), un levier de changement de vitesses (2) et un bouton
connecté au levier de changement de vitesses (2), le mécanisme de transmission comprenant
un arbre intermédiaire (4) prévu sur celui-ci avec un engrenage d'arbre intermédiaire
(5), l'arbre intermédiaire (4) étant pourvu d'un engrenage de transmission (10) à
une extrémité et d'un palier de barre de pendule (8) entre l'engrenage de transmission
(10) et l'engrenage d'arbre intermédiaire (5), caractérisé en ce que l'arbre intermédiaire (4) est manchonné avec un manchon d'arbre intermédiaire (7)
entre l'engrenage de transmission (10) et l'engrenage d'arbre intermédiaire (5) avec
un dégagement entre eux ; une face latérale de l'engrenage de transmission (10), proche
de l'engrenage d'arbre intermédiaire (5), s'étend vers l'extérieur pour former une
portion de connexion (22) manchonnée avec un dégagement entre eux sur le côté périphérique
externe d'une extrémité du manchon d'arbre intermédiaire (7) à distance de l'engrenage
d'arbre intermédiaire (5) ; une extrémité du palier de barre de pendule (8), proche
de l'engrenage de transmission, est manchonnée avec un dégagement entre eux, sur le
côté périphérique externe de la portion de connexion (22), tandis que l'autre extrémité
du palier de barre de pendule (8) est manchonnée avec un dégagement entre eux sur
le manchon d'arbre intermédiaire (7) ; des structures d'ajustement à rainure de clavette
qui s'ajustent les unes aux autres sont prévues entre la surface périphérique interne
de l'autre extrémité du manchon d'arbre intermédiaire (7) et l'arbre intermédiaire
(4), entre la surface périphérique externe d'une extrémité du manchon d'arbre intermédiaire
(7) et la surface périphérique interne de la portion de connexion (22) et entre la
surface périphérique interne de l'autre extrémité du palier de barre de pendule (8)
et le manchon d'arbre intermédiaire (7) ; sur le côté périphérique de l'autre extrémité
du manchon d'arbre intermédiaire (7), est prévu un palier de déplacement (6), dont
la bague interne est le manchon d'arbre intermédiaire (7) tandis que sa bague externe
est pourvue d'une gorge à l'intérieur de laquelle est connecté le levier de changement
de vitesses (2).
2. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
1, caractérisé en ce que la bague externe du palier de déplacement (6) s'étend axialement vers l'extérieur
le long de l'arbre intermédiaire (4) ; le dégagement entre la surface périphérique
interne de la portion prolongée (24) sur la bague externe et la surface périphérique
externe du manchon d'arbre intermédiaire (7) est nettement inférieur au diamètre d'une
bille de roulement ; et la gorge (21) est positionnée sur la surface périphérique
externe de la portion prolongée (24).
3. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
2, caractérisé en ce que le diamètre intérieur de l'autre extrémité du manchon d'arbre intermédiaire (7) est
inférieur au diamètre extérieur de l'engrenage d'arbre intermédiaire (5) et le diamètre
extérieur du palier de déplacement (6) est supérieur au diamètre intérieur de l'autre
extrémité du palier de barre de pendule (8).
4. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
1 ou 2 ou 3, caractérisé en ce que les structures d'ajustement à rainure de clavette sont des structures d'ajustement
à cannelure.
5. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
4, caractérisé en ce que la distance de la face d'extrémité d'une extrémité interne d'une structure de cannelure
sur la surface périphérique interne de la portion de connexion (22) à la face d'extrémité
externe d'une structure de cannelure sur la surface périphérique interne de l'autre
extrémité du palier de barre de pendule (8) est inférieure à la distance maximale
de la face d'extrémité de l'extrémité interne de la structure de cannelure sur la
surface périphérique interne de la portion de connexion (22) à la face d'extrémité
proche d'une extrémité de la portion de connexion d'une structure de cannelure par
laquelle le manchon d'arbre intermédiaire (7) est ajusté avec le palier de barre de
pendule (8), et l'espace entre deux faces d'extrémité opposées de deux structures
de cannelure sur l'autre surface périphérique du manchon d'arbre intermédiaire (7)
est supérieur à la longueur d'une structure de cannelure sur le palier de barre de
pendule (8).
6. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
4, caractérisé en ce que la distance minimale de la face d'extrémité de l'extrémité interne de la structure
de cannelure sur la surface périphérique interne de la portion de connexion (22) à
la face d'extrémité de l'autre extrémité du manchon d'arbre intermédiaire (7) est
inférieure à la distance de la face d'extrémité de l'extrémité interne de la structure
de cannelure sur la surface périphérique interne de la portion de connexion (22) à
la face d'extrémité d'une extrémité de la structure de cannelure sur l'arbre intermédiaire
(4) à proximité de la portion de connexion (22).
7. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
1, caractérisé en ce que le palier de barre de pendule (8) est pourvu d'un palier de positionnement sur un
côté proche de l'engrenage de transmission (10), la bague interne du palier de barre
de pendule (8) étant intégrée à la bague interne du palier de positionnement, la bague
externe du palier de positionnement s'étendant vers l'extérieur pour former une plaque
de positionnement qui est connectée de manière fixe à un siège de positionnement d'un
marteau électrique.
8. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
1, 2, 3 ou 7, caractérisé en ce que le levier de changement de vitesses (2) comprend un premier organe de basculement
(16), un deuxième organe de basculement (18), un organe de serrage (15), un arbre
de broche (11) et un ressort (17), l'arbre de broche (11) étant prévu pour être parallèle
à l'arbre intermédiaire (4) ; deux extrémités du premier organe de basculement (16)
et du deuxième organe de basculement (18) s'étendant le long d'un côté respectif pour
former des parois latérales, de telle sorte que le premier organe de basculement (16)
et le deuxième organe de basculement (18) soient ensemble en forme de U ; l'arbre
de broche (11) passe à travers les deux parois latérales du premier organe de basculement
(16) et du deuxième organe de basculement (18), respectivement, avec un dégagement
entre eux ; une paroi latérale du premier organe de basculement (16) étant située
entre les deux parois latérales du deuxième organe de basculement (18) tandis que
l'autre paroi latérale du premier organe de basculement (16) est située sur l'extérieur
d'une paroi latérale du deuxième organe de basculement (18) ; le ressort (17) est
manchonné sur l'arbre de broche (11) avec un dégagement entre eux, une extrémité du
ressort (17) étant pressée contre une paroi latérale du premier organe de basculement
(16), tandis que l'autre extrémité du ressort (17) est pressée contre une paroi latérale
du deuxième organe de basculement (18) ; une extrémité de l'organe de serrage (15)
est manchonnée sur l'arbre de broche (11) avec un dégagement entre eux tandis que
l'autre extrémité de l'organe de serrage (15) est pourvue d'un pied fourchu (13) ajusté
avec la gorge (21), le pied fourchu (13) étant serré dans la gorge (21), l'organe
de serrage (15) étant situé entre l'a paroi latérale du premier organe de basculement
(16) et une paroi latérale du deuxième organe de basculement (18) ; et le premier
organe de basculement (16) s'étend vers l'extérieur de l'autre paroi latérale pour
former un premier pied de basculement en forme de L (12) et le deuxième organe de
basculement (18) s'étend vers l'extérieur d'une paroi latérale pour former un deuxième
pied de basculement en forme de N (14), une tige de basculement décalée par le bouton
étant connectée entre le premier pied de basculement (12) et le deuxième pied de basculement
(18).
9. Dispositif de commutation de transmission pour marteaux électriques selon la revendication
8, caractérisé en ce qu'entre une paroi latérale du premier organe de basculement (16) et l'autre paroi latérale
du deuxième organe de basculement (18), l'arbre de broche (11) est également pourvu
d'un organe de positionnement (19), dont une extrémité est manchonnée sur l'arbre
de broche (11) avec un dégagement entre eux tandis que son autre extrémité est pourvue
d'une gorge dentée (20) adaptée au profil de dent de l'engrenage d'arbre intermédiaire
(5).


REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description