Field of the Invention
[0001] The invention relates generally to signs and wedges. The invention has particular
applications in the field of self-standing signs.
Background to the Invention
[0002] The closest prior art known to the applicant are the applicant's own signs which
may be assembled without the need for tools.
Figure 1 shows the prior art as a disassembled sign 2 with display panel 4 and base
6. The base has an elongate aperture 8 in the form of an undulating trench. When assembled,
the display panel 4 slots into the elongate aperture 8 of the base 6 and is fixed
using a threaded fixing and wing-nut mechanism through hole 10.
Figure 2 also shows the prior art. The fixing mechanism for this sign is a threaded
fixing 12 and wing-nut 14 to fix the display panel 4 into the sign base 6. The wing-nut
14 provides a mechanism that can be operated by hand without the need for tools. However,
the use of a rotational fixing, and the necessary hand clearance that is needed for
actuating that fixing means that the sign base 6 needs to have a large depth to provide
appropriate hand clearance for the fixing to be used. Such depth is counter-productive
to compact and volume efficient distribution.
Summary of the Invention
[0003] In a first broad independent aspect, the invention provides a sign comprising a base,
a display panel and a wedge; whereby said base, said display panel and said wedge
are initially disparate units adapted to be assembled into said sign; said display
panel incorporating a lower portion with a hole; said base incorporating at least
one elongate aperture for receiving said lower portion; whereby when said wedge is
placed in said hole, said wedge secures said display panel to said base.
[0004] This configuration provides an intuitive and quick approach to assembling a sign
without the need for tools. The use of a wedge allows the depth of the sign base to
be reduced as less hand clearance is needed to actuate the fixing. As a result, more
compact and volume efficient distribution of the sign can be achieved. This would
have further advantages for large volume transportation of disassembled signs.
[0005] Preferably, said base and wedge consist of a non-corrosive material. This prevents
potential corrosion due to rain water, humidity or the like which are frequently present
in the base of signs.
[0006] Preferably, said elongate aperture is in the form of an undulating trench. This configuration
facilitates the use of moulding techniques which are ideally suited for consistent
mass production. It also provides an advantageous lower portion support structure.
[0007] Preferably, said hole is rectangular. This configuration provides the advantage of
enabling reduced pivot motion between the panel and the base.
[0008] Preferably, said wedge comprises a number of skids on its base abutting edge to facilitate
movement into and out of its fixing position. This configuration provides the assembler
with the advantage of easily engaging or disengaging the wedge from the sign as the
skids provide the wedge with less friction against the surface on which it is being
engaged or disengaged. Preferably, said wedge comprises a barbed region which, under
pressure from a user, may facilitate disengagement of said wedge from said hole and
base. The barbed region of the wedge provides the advantage of an effective fixing
position as an assembler pushes the wedge into the panel hole. This configuration
also provides the advantage of effectively disengaging the wedge from the display
panel and base for quick and efficient disassembly of the sign.
[0009] Preferably, said wedge comprises a rear protruding lip. This configuration provides
the advantage of intuitive engagement and disengagement of the wedge.
[0010] Preferably, said base comprises a flat surface located on its underside on either
side of said lower portion of said display panel in order to facilitate the engagement
and disengagement of said wedge. This configuration provides the advantage of an intuitive
and effective way to fix the wedge into said display panel hole and base.
[0011] In a second broad independent aspect, the invention provides a wedge incorporating
an engagement tapered surface with a cantilevered abutment arm. This configuration
is particularly advantageous in allowing the wedge to be released from an engagement
mode of use. The releasable properties of the wedge are also particularly intuitive
and straightforward to actuate. Any improvement to a long-established device such
as a wedge is particularly non-obvious since had it been obvious it would have been
already proposed.
[0012] In a subsidiary aspect, said abutment arm incorporates a barbed or serrated region.
This improves the level of secure holding of the wedge in position.
[0013] In a further subsidiary aspect, said cantilevered abutment arm is flanked by barbed
or serrated portions of the engagement surface. This further improves the level of
secure holding of the wedge in position.
[0014] Preferably, said arm incorporates a protruding lip at its distal extremity. This
allows the arm to be more straightforwardly released from its position of engagement
with an object.
[0015] In a further subsidiary aspect, the slope of said arm is steeper than the slope of
said tapered surface. This allows the arm to be the primary point of engagement whilst
the tapered surface may also serve as an engagement surface albeit a secondary engagement
surface.
[0016] Preferably, the wedge further comprises a recess into which said arm may retract
under pressure. This provides a particularly efficient and compact structure.
[0017] Preferably, the wedge incorporates a rear most portion with an upwardly projecting
lip. This provides an extended finger/thumb engagement surface and potential a shield
for other parts of the wedge.
[0018] Preferably, the wedge incorporates a rear most portion with a rearwardly projecting
lip. This provides an increased surface for the lodging of an operator's finger or
thumb.
[0019] Preferably, the underside of the wedge incorporates two rails or sliders. This configuration
facilitates an improved push-fit and release function.
Brief Description of the Figures
[0020]
Figure 1 is a perspective view showing the prior art.
Figure 2 is a view from beneath the prior art showing the wing-nut fixing mechanism.
Figure 3 is a view showing insertion of the display panel into the base.
Figure 4 is a view from beneath a sign embodying the current invention.
Figure 5 is a view from beneath of the current invention highlighting the wedge and
hole of the lower portion of the display panel.
Figure 6 is a view from beneath the current invention. The wedge is engaged with the
hole of the lower portion of the display panel.
Figure 7a is a cross section of the base and display panel.
Figure 7b is a close-up cross section of the panel mounting.
Figure 8 is a perspective view of the wedge with a barbed region and rear protruding
lip.
Figure 9a is a side view of the wedge when engaging.
Figure 9b is a side view of the wedge when disengaging.
Detailed Description of Figures 3 to 9
[0021] Figure 3 shows an embodiment of the invention, a sign 20 comprising a display panel
22, preferably of aluminium, with a lower portion 24 incorporating a hole 26, and
a base 28 preferrably of recycled plastics material such as PVC, for receiving the
lower portion of the display panel. The display panel 22 may be of a substantially
rectangular shape. The display panel incorporates a hole 26 for the wedge, located
at the centre of the lower portion, as well as additional holes 30 and 32, at the
periphery of the lower portion. Hole 26 is preferably of rectangular shape in order
to provide a close contact push-fit surface for a similarly shaped wedge (when viewed
in cross section). The lower portion is defined by a narrowing of the display panel
at each edge. In other words, both bottom corners of the panel incorporate substantially
rectangular portions or cut-out portions. It can be seen how the lower portion 24
of the display panel is received by the elongate aperture 34 of the base; the aperture
of the base being in the form of an undulating trench. Preferably, the undulating
trench incorporates an upper rounded edge to facilitate the ready insertion of the
bottom portion of the paneL As the lower portion of the display panel slots into the
elongate aperture of the base, the wedge may be inserted through the hole 26 of the
lower portion 24 to secure it to the base. The base forms a relatively shallow structure,
providing the sign with a low centre of gravity in order to increase its stability.
The base may preferably be rounded at its perimeter.
[0022] Figure 4 illustrates the insertion of the wedge 36 into the hole 26 of the lower
portion of the display panel 22 once the display panel has been inserted into the
base. The base 28 incorporates a peripheral rim 38. A number of protruding circular
bodies, such as 40, are situated along the peripheral rim, which contact the ground.
A first 42 and second 44 arm extend from the peripheral rim into the centre of the
base, separated by an opening which allows the hole of the lower portion of the display
panel to be accessed. A wall 46, which may preferably be oval in plan view, is located
and recessed at the centre of the base. Inside wall 46 is an oval portion 48 further
recessed into the base body. Located between the oval portion 48 and the oval wall
46 are a number of triangular fins, such as 50, arranged to strengthen the base. Extending
between the peripheral rim 38 and wall 46 are a number of radial fins, such as fin
52. Between each radial fin extends an additional fin, such as fin 54. Each fin is
arranged to strengthen the base. Apertures, such as 56, between the fins reduce the
amount of material used to make the base and therefore reduce its overall weight which
due to the thickness of the base will already be substantial. Portion 48 of the base
incorporates a flat surface 58 located on its underside on either side of the lower
portion 24 of the display unit in order to facilitate the engagement and disengagement
of the wedge. Additionally, the flat surface incorporates rails 60, 62, 64 and 66
which guide the wedge into the hole of the lower portion 24 of the display panel.
The rails also prevent the wedge from displacing laterally. As the wedge is inserted,
a number of skids 68 on the surface abutting edge of the wedge may facilitate its
insertion by reducing the amount of friction against this surface. A rear protruding
lip 70 is also present to facilitate the handling and engagement of the wedge by a
user.
[0023] Figure 5 shows the hole 26 of the lower portion of the display panel in which the
wedge 36 is inserted. The base incorporates a flat surface 58 located on its underside
on either side of the lower portion of the display unit in order to facilitate the
engagement and disengagement of the wedge. The wedge is inserted between rails 60,
62, 64 and 66 with its barbed region 72 facing away from the base. The hole of the
lower portion of the display panel is rectangular in order to match the wedge shape
and thus restrict pivoting of the display panel around the base. The wedge 36 incorporates
a sloped angled region 74 at its rear for placement of a users' thumb or finger in
order to push the wedge into its fixed position. As the wedge is inserted into the
hole of the lower portion 24 of the display panel, the barbed region 72 of the wedge
contacts the edge of the hole 26. As the wedge is further inserted, the barbed region
retracts as the cross section of the wedge increases. Due to this cross section, insertion
of the wedge pulls the display panel down into the base until secure.
[0024] Figure 6 shows the wedge 36 when securely inserted into the hole 26 of the lower
portion of the display panel between rails 60, 62, 64 and 66. When engaged the wedge
fits into the hole of the lower portion of the display panel so that the display panel
is secured to the base of the sign. The barbed region 72 of the wedge prevents the
wedge from moving backwards unless it is being disengaged in the proper manner by
a user. As little hand clearance is required for use of the wedge fixing, the base
of the sign may have a low depth and low centre of gravity reducing the possibility
of the sign falling due to wind or other forces.
[0025] Figure 7a shows a cross sectional view of the sign when assembled. Pressure is applied
to the sloped angled region of the wedge 74 in order to insert it into the hole of
the display panel. The skids 68 on the surface abutting edge of the wedge facilitate
its movement against the base into the hole. The insertion of the wedge into the hole
of the lower portion of the display panel draws the display panel in a downwards direction,
further into the elongate aperture 34 of the base, in order to secure the display
panel 22 to the base 28. Little to no pivot of the display panel around the base is
achieved due to the flat abutting edge of the wedge, rather than the rounded edge
of screws incorporated in the prior art. Protruding circular bodies, such as 40 located
on the peripheral rim 38 of the base contact the ground.
[0026] Figure 7b shows the wedge 36 securing the display panel 22 to the base 28 of the
sign. The barbed region 72 or serrated region of the wedge prevents any undesirable
disassembly of the sign, as the wedge cannot be withdrawn unless the rear protruding
lip 70 is utilised by a user. If a user applies pressure to the rear protruding lip
of the wedge, the barbed region disengages from the edge of the hole of the display
panel. The wedge can then be withdrawn from the hole and the sign may be disassembled.
[0027] Figure 8 shows a wedge 36 incorporating two opposite side walls, 76 and 78, with
increasing cross section. The bottom surface incorporates two skids 68 extending along
the length of the wedge. The rear end of the wedge incorporates a sloped angled region
74 for a user to place his thumb or finger when inserting the wedge into the hole
of the display panel. The top surface of the wedge incorporates undulating support
regions, 80 and 82, on either side of the top surface, and a central barbed or serrated
region 72 which contacts the edge of the hole of the display panel. The central barbed
region 72 is flexibly attached to the front of the wedge 84 in order for it to recess
into the wedge when it makes contact with the edge of the hole of the display panel
and the cross section of the wedge increases. The cross section of the wedge increases
so that as it is inserted into the hole of the lower portion of the display panel
the display panel is drawn further downwards into the aperture of the base. Each barb
of the barbed region incorporates a sloping face, such as 86, which engages the edge
of the hole of the lower portion of the display panel when the wedge is inserted,
and a vertically flat face, such as 88, which prevents movement of the wedge against
the edge of the hole if the wedge is moved backwards. The barbed region of the wedge
prevents the wedge from disengaging without the intention to do so. When a user intends
to dismantle the sign, pressure is put on the rear protruding lip 70 of the wedge.
The barbed region 72 of the wedge subsequently retracts into the body of the wedge
so that there is no friction against the hole of the lower portion 24 of the display
panel. The wedge may then be withdrawn from the hole of the lower portion of the display
panel and the sign may be disassembled.
[0028] Figure 9a shows the wedge 36 when engaging with the hole of the lower portion of
the display panel. The barbed region 72 of the wedge engages with the edge of the
hole of the lower portion of the display panel in order to prevent it from improperly
disengaging. Skids 68 on the surface abutting edge of the wedge facilitate its movement
against the base when engaging the hole of the lower portion 24 of the display panel.
A user may apply pressure to the sloped angled region 74 at the rear of the wedge
in order to secure it in its fixed position. Support regions, such as 82, on each
side of the top surface of the wedge are undulated or serrated in shape to match the
shape of the barbed region so that the entire width of the wedge may make contact
with the edge of the hole of the display panel when the wedge is in its fixed position.
[0029] Figure 9b shows the wedge 36 when disengaging from the hole of the lower portion
of the display panel. Pressure from the user on the rear protruding lip 70 of the
wedge retracts the central barbed region 72 into the body of the wedge so that the
wedge can be removed from the hole of the lower portion of the display panel. The
sign can then be disassembled. Skids 68 on the surface abutting edge of the wedge
facilitate its movement against the base when disengaging from the hole of the lower
portion 24 of the display panel. A user may put his thumb in the sloped angled region
74 at the rear of the wedge and a finger on the rear protruding lip 70 to facilitate
pulling of the wedge from the hole of the display panel.
[0030] The description also envisages that the wedge described in combination with a display
panel may be used on other signs or for other fastening mechanisms when inserted in
an appropriate hole or space of a structure.
1. A sign comprising a base, a display panel and a wedge; whereby said base, said display
panel and said wedge are initially disparate units adapted to be assembled into said
sign; said display panel incorporating a lower portion with a hole; said base incorporating
at least one elongate aperture for receiving said lower portion; whereby when said
wedge is placed in said hole, said wedge secures said display panel to said base.
2. A sign according to claim 1, wherein said base and wedge consist of a non-corrosive
materiaL
3. A sign according to either claim 1 or claim 2, wherein said elongate aperture is in
the form of an undulating trench.
4. A sign according to any of the preceding claims, wherein said hole is rectangular.
5. A sign according to any of the preceding claims, wherein said wedge comprises a number
of skids on its base abutting edge to facilitate movement into and out of its fixing
position.
6. A sign according to any of the preceding claims, wherein said wedge comprises a barbed
region which, under pressure from a user, may facilitate disengagement of said wedge
from said hole and base.
7. A sign according to any of the preceding claims, wherein said wedge comprises a rear
protruding lip.
8. A sign according to any of the preceding claims, wherein said base comprises a flat
surface located on its underside on either side of said lower portion of said display
unit in order to facilitate the engagement and disengagement of said wedge.
9. A wedge incorporating an engagement tapered surface with a cantilevered abutment arm.
10. A wedge according to claim 9, wherein said abutment arm incorporates a barbed or serrated
region.
11. A wedge according to claim 9 or claim 10, wherein said cantilevered abutment arm is
flanked by barbed or serrated portions of the engagement surface.
12. A wedge according to any of claims 9 to 11, wherein said arm incorporates protruding
lip at its distal extremity.
13. A wedge according to any of claims 9 to 12, further comprising a recess into which
said arm may retract under pressure.
14. A wedge according to any of claims 9 to 13, incorporating a rear most portion with
an upwardly or a rearwardly projecting lip.
15. A wedge according to any of claims 10 to 14, wherein the underside of the wedge incorporates
two rails or sliders.