TECHNICAL FIELD OF INVENTION
[0001] The present invention refers to a device for dosing liquid washing agents for washing
machines such as dishwashers or clothes washers, particularly, but not exclusively,
of professional type.
STATE OF THE ART
[0002] Clothes washers or dishwashers of known type are normally provided with a container,
generally consisting of a drawer accessible to the user and provided with one or more
holding compartments suitable to contain washing agents such as detergents, softeners,
rinse aids, and various similar additives. In general, said washing agents are in
a liquid/viscous or a granular/powdery form.
[0003] The wash tub in the washing machine, in which the items to be washed are placed,
is hydraulically connected to such a container to receive a quantity of washing agent.
The washing agents, measured out by the user and placed in the holding compartments,
are generally introduced into the washing tub with water from the mains flowing through
them, with which they are mixed before they enter the tub.
[0004] However, one disadvantage of this type of dispenser that makes it unsuitable for
use in professional machines is the fact that the washing agent is measured out roughly
by the user, and the operation of feeding the washing agent into the drawer is carried
out manually by the user before each washing cycle.
[0005] In the professional washing machines, that generally operate in a continuous cycle,
the type and amount of the detergent are determined automatically on the basis of
a set of parameters such as, for example, the type and quantity of items to wash,
the quality of the water and the washing temperature.
[0006] Such professional machines are thus generally provided with a device that with every
washing cycle draws in automatically a predetermined amount of washing agent from
a relative holding container and feeds it into the washing tub through flexible tubes.
[0007] In general, said device includes a peristaltic pump that makes it possible to apply
a discharge head to a fluid washing agent through a throttling of a section along
a flexible tube. Such "throttling" is generally obtained through the combined action
of two rollers that, as they rotate, compress the flexible tube, which is preferably
made of rubber or silicone, PVC or other polymers, generating a vacuum that draws
the liquid washing agent from the container. The movement of the rollers thus causes
the washing agent to flow through the tube and to be released inside the washing tub.
[0008] An essential component of the pump is therefore the flexible conduit, which must
have suitable mechanical and chemical characteristics to stand up to the continuous
squeezing of the rollers and to the long contact with the washing agents. The conduit
must also be able to deform elastically, returning after every passage of the roller
to the original dimensions even after many cycles.
[0009] The conduit is also subject to a buildup of scale formed from the continuous flow
of the washing agents, and thus requires a periodic maintenance, in which it must
be cleaned or if necessary replaced. In practice, due to the formation of scale and
the loss of elasticity of the material of the conduit, there is, starting from the
first months of operation of the device, a constant decrease in the flow rate of the
washing agent, which considerably affects the washing quality.
[0010] A further drawback lies in the fact that the operations of disassembling the flexible
conduits for their removal or replacement are rather complicated, as they are performed
inside the body of the machine, in areas of difficult access.
[0011] The European patent application
EP2405052 illustrates a clothes washing machine provided with a device of piston type for dispensing/metering
washing agents. In particular, the device includes a cylinder of predetermined capacity
connected, at one end, to an intake conduit communicating with the washing agent container,
and an outflow conduit communicating with the washing tub, both provided with a respective
non-return valve.
[0012] An adjusting unit, fed by a motor, is operatively connected to a piston that moves
inside the cylinder. The movement of the piston in a first direction creates a vacuum
in the cylinder that draws in the washing agent from the container, forcing it to
flow through the intake conduit. Afterward, the reversal of the direction of movement
of the piston generates a pressure that forces the washing agent previously sucked
into the cylinder to flow toward the washing tub through the outflow conduit.
[0013] Through said device, it is possible to automatically charge a washing agent, the
flow of which can be adjusted on the basis of the rpm of the motor.
[0014] However, it is necessary to produce and hold in stock as many models of the piston-type
devices described above as there are desired flow rates, which depends on the number
of sizes of existing washing machines, so as to be able to fit each one with the most
suitable device, with a consequent increase of the parts in stock and of funds tied
up.
[0015] Furthermore, obviously each dosing device can be connected to a single washing agent
container. Thus, it is necessary to arrange a number of dosing devices equal to the
number of washing agents that are to be used on the machine, for example detergent
and rinse aid for a dishwasher and detergent and softener for a clothes washer, resulting
in an evident increase in dimensions.
SUMMARY OF THE INVENTION
[0016] The main purpose of the subject matter of the present invention is to overcome the
drawbacks of the prior art by developing an extremely versatile dosing device for
washing agents, which makes it possible to produce and hold in stock a single dosing
device model that is easily and rapidly adaptable, both in the manufacturing phase
and during its operation, so as to suit the requirements of the user.
[0017] In the scope of the above purpose, an important objective is to provide a dosing
device that makes it possible to precisely meter, without waste, at least one washing
agent.
[0018] Another purpose of the invention is to provide a device that guarantees maximum metering
precision even after a large number of washing cycles.
[0019] A further purpose of the invention is to provide a dosing device that is scarcely
subject to wearing down or to suffer damage.
[0020] One not least important purpose is to develop a dosing device that achieves the above
objectives and purposes by using the usual and well-known systems, machines and equipment.
[0021] The above purpose and objectives, and others that will become more evident below,
are achieved thanks to a device for measuring out washing agents in liquid or viscous
form as defined in claim 1. Further characteristics of the system are defined in the
subsequent dependent claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Advantages and characteristics of the invention will become more evident from the
description which follows, given by way of non-limitative example, with reference
to the enclosed figures, wherein:
- figure 1 is a cross-sectional view of a first embodiment of a dosing device according
to the present invention;
- figure 2 is a perspective view of two elements of the device of figure 1;
- figures 3A and 3B illustrate, in cross sections, two phases of a first operating mode
of the dosing device shown in figure 1;
- figures 4A and 4B illustrate, in cross sections, two phases of a second operating
mode of the dosing device of figure 1;
- figures 5A and 5B illustrate the operation of selecting means for switching from a
first operating mode to a second operating mode in a device according to a first embodiment
of the invention;
- figure 6 illustrates a detail of an embodiment of the selecting means of the previous
figure;
- figures 7A, 7B, 7C illustrate a succession of phases for switching from the first
operating mode of the device to the second operating mode of the same device achieved
through a linear actuating device;
- figures 8A and 8B illustrate the arrangement of the moving means and of the displacement
adjusting means for a device according to a first embodiment of the invention;
- figure 9 is a cross-sectional view of a second embodiment of a dosing device according
to the present invention;
- figures 10A and 10B illustrate, in a perspective view and a front view, the moving
means of the device of figure 9;
- figures 11A, 11B, 11C and 11D illustrate a succession of operating phases of the device
of figure 9;
- figure 12 is a perspective view of a second embodiment of a dosing device according
to the invention, provided with displacement adjusting means.
DETAILED DESCRIPTION OF THE INVENTION
[0023] With reference to the previously mentioned figures, herein will be described two
embodiments of a dosing device 1, 1' for measuring out washing agents according to
the present invention, preferably for washing machines such as, for example, dishwashers
and clothes washers, provided with a washing tub for containing the items to be washed.
[0024] In particular, said device 1, 1' is suitable to be used for metering and dispensing
washing agents in liquid form, or at least agents having a viscosity that allows them
to be sucked up, such as for example detergents/cleansers, softeners, rinse aids,
various additives and like products.
[0025] In the following description, terms may be used such as "above", "below", "higher",
"lower", "top", "bottom" and the like; a person skilled in the field will have no
difficulty understanding that these terms refer to the orientation of the device in
its normal operating position, as shown in the enclosed figures.
[0026] A first embodiment of a dosing device 1 according to the present invention is shown
in figure 1: the device includes a first cylinder 3, preferably formed by a hollow
cylindrical body open at the ends, defining a first internal cavity 3A within which
slides a first piston 2, coaxial to said first cylinder 3 and preferably also formed
by a cylindrical body (figure 2).
[0027] A suction conduit 4 is suitable to put into fluid communication a washing agent container
with the dosing device 1: said suction conduit 4 is in fact connected with a first
end to said first cavity 3A, while the opposite end can be connected to said container.
In addition, said suction conduit 4 is connected to first flow control means 5, comprising
for example a unidirectional valve arranged so as to allow the passage of the washing
agent flowing from the container toward the internal cavity 3A, preventing its passage
in the opposite direction.
[0028] An expulsion conduit 6 puts the dosing device 1 into fluid communication with the
wash tub of said washing machine: said expulsion conduit 6 is in fact connected with
a first end to the first internal cavity 3A, while the opposite end can be connected
to said tub. Moreover, said expulsion conduit 6 is connected to second flow control
means 7, comprising for example a unidirectional valve arranged so as to allow the
passage of the washing agent from the internal cavity 3A toward the tub, preventing
its passage in the opposite direction.
[0029] The device 1 also comprises actuating means 100, such as an electric motor, whose
operation is controlled by known conventional command and control means (not shown).
Moving means 20 are also provided to transfer the movement of the motor 100 to said
first piston 2, to which they are operatively connected.
[0030] In particular, said moving means 20 include a drive shaft 10 on which is formed at
least one cam 10A suitable to rotatably and reciprocally cooperate with a first abutment
wall 21 and a second abutment wall 22, both integral with said first piston 2. Preferably,
said first abutment wall 21 forms the top closing wall of a first moving chamber 25
within which said at least one cam 10A operates, and said second abutment wall 22
forms the bottom wall of said moving chamber 25.
[0031] Said first moving chamber 25 also includes a hollow cylindrical body 24 that connects
said first and said second abutment walls 21, 22, said second abutment wall 22 being
advantageously integral with said first piston 2. In this manner, the first piston
2, the second abutment wall 22, the hollow cylindrical body 24 and the first abutment
wall 21 form a single, solidly assembled unit.
[0032] Said at least one cam 10A, driven by said actuating means 100, rotates within said
first moving chamber 25. Said first and said second abutment walls 21, 22 are arranged
so as to interfere with the trajectory defined by said cam 10A; in particular, when
said cam 10A comes into contact with one of said first and second abutment walls 21,
22, it forces a displacement of the same, which results in a corresponding stroke
of the whole unit comprising said first piston 2.
[0033] In this manner, said first piston 2 performs a reciprocal movement within said first
cavity 3A in a first intake direction, in which the washing agent is drawn in from
said container to fill at least one portion of said first cavity 3A, and in a second
outflow direction in which the previously sucked in washing agent is introduced into
the washing tub.
[0034] According to a particularly advantageous characteristic of the invention, said first
cylinder 3 is in turn slidingly housed within a corresponding second cavity 30A, coaxial
with said first cavity 3A. Said second cavity 30A is preferably formed by a seat having
a substantially U-shaped cross section defined by the walls forming the external shell
40 of the device 1; essentially, said seat forms a second cylinder 30, concentric
with said first cylinder 2. In particular, said second cavity 30A comprises, at the
bottom wall 31, a first and a second through hole, to which are connectable said suction
conduit and said expulsion conduit 4, 6, respectively.
[0035] The device described above is the basic unit that can be modified to obtain in a
simple and quick manner dosing devices suitable to solve different problems based
on user requirements.
[0036] In fact, in a first embodiment according to the present invention, the device can
be adapted to face the problem of variable flow rates of washing agent required in
washing machines of different sizes.
[0037] Advantageously, the device 1 includes selecting means 50 through which the device
can switch from a first operating mode, in which it is possible to dispense doses
of washing agent comprised within an established first range of flow rates, to a second
operating mode, in which it is possible to dispense doses of washing agent included
within a second range with flow rates greater than said first range. In practice,
on the whole the dosing device 1 is capable of delivering doses of washing agent included
in a range of flow rates equal to the sum between said first and said second range.
Advantageously, for example, thanks to a device 1 it is possible to measure out and
dispense washing agents with flow rates varying between 0.6 g/litre/hour to 12,000
g/litre/hour.
[0038] Said selecting means 50 are operatively connected to engaging means 60 that actuate
the change in the operating mode of the device 1. In the example shown in figure 6,
said selecting means include a pin 51 protruding radially from the external surface
of said first cylinder 3 with which it forms an integral part, and passing through
a guide opening 52, advantageously of L shape, formed on said second cylinder 30.
[0039] Said engaging means 60 are preferably formed by a shaped portion 61, protruding radially
from the external surface of said first piston 2, and a corresponding engaging groove
62 provided on the internal surface of said first cylinder 3.
[0040] In particular, said cylinder 3 is provided to be rotatable around said first piston
2 from a first position, in which said engaging means 60 are disengaged and the device
1 operates according to a first operating mode, and a second position, in which said
engaging means 60 are engaged and the device 1 operates according to a second operating
mode.
[0041] To achieve the engagement/disengagement of said engaging means 60 it is necessary
to operate on said pin 51, which, actuated externally to the second cylinder 30 and
guided by said L-shaped opening 52, draws into rotation the cylinder 3 and displaces
it from said first to said second position and vice versa.
[0042] When said first cylinder 3 is in said first position, the shaped portion 61 and the
engaging groove 62 are disengaged and thus the first piston 2 is idle with respect
to the first cylinder 3 (figure 5A). In this condition, as explained later, the device
1 operates according to a first operating mode.
[0043] By operating on said pin 51, the first cylinder 3 is caused to rotate from the first
position to a second position, and said shaped portion 61 engages with the corresponding
engaging groove 62 (figure 5B), thereby making said first piston 2 and said first
cylinder 3 integral with each other to form a second cylinder 23.
[0044] In this condition, the device 1 operates in a second operating mode, as the movement
of the motor 100 is transmitted through said moving means 20 to the piston 2, which,
being integral with the first cylinder 3, forms substantially a second piston 23 moving
inside the second cavity 30A defined by the second cylinder 30.
[0045] Obviously, since the diameter of said second cavity 30A is larger than the diameter
of said first cavity 3A, the quantity of washing agent that can be sucked in and introduced
into the washing machine is greater in this second operating mode than the quantity
in the first operating mode.
[0046] The switch from the first operating mode to the second operating mode is possible
by moving the pin 51 from the first to the second position: this operation can be
carried out manually or automatically, thanks to a linear actuator device 53 connected
to a ratiomotor 54, as shown in figures 7A, 7B. In particular, in this last case,
the head of said pin 51 cooperates with a grooved portion 53A integral with the linear
actuator device 53 which guides its movement between the two positions, preventing
its inadvertent movement during the operation (figure 7C).
[0047] As mentioned above, the operation of the device 1 according to the present invention
includes two operating modes. In the first operating mode, the pin 51 is arranged
in the first position, and therefore the engaging means 60 are reciprocally disconnected.
Thus, when the motor 100 is operated, the movement is transferred from said moving
means 20 to said piston 2, which thus moves with a reciprocating motion in the first
cavity 3A.
[0048] As shown in figure 3A, the movement of the first piston 2 in the first cylinder 3
in a first intake direction, which corresponds to the interference of the cam 10A
with said first abutment wall 21, creates a vacuum in the cavity 3A that sucks up
the washing agent from the container. This takes place, in particular, thanks to said
first control valve 5, which is arranged so as to allow the flow of the washing agent
through the suction conduit 4, which also works as a non-return valve to prevent the
flow in the opposite direction. Vice versa, said second control valve 7, which controls
access to the expulsion conduit 6, is arranged so as to close its access, preventing
the vacuum from extending into the tub.
[0049] The washing agent sucked up fills the portion of cavity 3A left free by the first
piston 2, which determines the pre-set dose that must be introduced into the tub.
The subsequent reversal of the sliding direction of the piston 2 to a second outflow
direction, which corresponds to the interference of the cam 10A with said second abutment
wall 22, creates a pressure in the portion of cavity 3A previously filled with washing
agent that forces the latter toward the wash tub, as shown in figure 3B. This comes
about thanks to the second control valve 7, arranged so as to allow the flow of washing
agent through the expulsion conduit 6, acting also as a non-return valve.
[0050] Vice versa, the first valve 5 is arranged so as to prevent the access to the suction
conduit 4, thus also precluding the washing agent from returning to the container.
[0051] In this first operating mode, the dosing device 1 is particularly adapted for metering
a washing agent such as a rinse aid; in fact, thanks to the small size of the first
cavity 3A, it is possible to have a fairly precise metering adjustment, allowing the
washing agent to be dispensed in small but perfectly calibrated quantities.
[0052] If the flow rate of washing agent obtained in said first operating mode is not sufficient,
it is possible to switch to the second operating mode of the device to increase the
quantity that can be dispensed. By actuating said selecting means 50 as explained
above, the engagement means 60 become reciprocally engaged, making the first piston
2 integral with the first cylinder 3, and forming said second piston 23, mobile inside
the second cavity 30A (figures 4A and 4B). The operation of the device in the second
operating mode is substantially identical to the one in the first operating mode;
the difference lies in the fact that the washing agent drawn up by the movement of
the second piston 23 fills the portion left free by the latter in the portion of the
second cavity 30A, which has a larger volume than the volume of the first cavity 3A.
Thus, the dose of washing agent that can be drawn up and subsequently introduced into
the tub is greater than the one in the first operating mode.
[0053] Hydraulic sealing means, such as a plurality of O-rings, are duly arranged on the
external surfaces of said first piston 2 and of said first cylinder 3 to guarantee
the proper operation of the device 1. Preferably, since said O-rings are made of rubber,
they are arranged so that they never come into contact with the washing agent in order
to prevent them from being chemically damaged by the latter.
[0054] According to a further advantageous characteristic of the invention, said device
1 includes first displacement adjusting means 80, thanks to which it is possible to
adjust the stroke of said first piston 2, and consequently that of said second piston
23 in the second operating mode of the device 1, thus determining with extreme precision
the quantity of washing agent to introduce into the tub.
[0055] In particular, as can be seen in figure 8A, said first adjusting means 80 comprise
a closing element 81, connected with said first abutment wall 21. Thanks to said closing
element 81, the position of said first abutment wall 21 is adjustable with respect
to the position of said cam 10A.
[0056] For example, said closing element 81 can be provided with a screw thread suitable
to cooperate with a counter-thread formed at a top edge portion of said cylindrical
body 24: by rotating said closing element 81 it is thus possible to adjust the depth
of screw engagement of the same on the cylindrical body, thereby determining the position
of said first abutment wall 21 and the volume of the first moving chamber 25. The
more the closing element 81 is threaded down on the cylindrical body 24, the greater
is the stroke of the piston 2.
[0057] If necessary, said closing element 81 can be connected to an adjusting means 82,
comprising a stem 82A and a head 82B forming an adjusting knob. Said adjusting head
82B is rotatably connected to the external shell of the device 1, while said threaded
stem 82A is joined to said closing element 81. In this manner, since said head 82B
is connected to the shell 40 of the device 1, the rotations of the head produced manually
by the user or through automatic operating means cause the screwing/unscrewing of
the closing device 81 on the cylindrical body to adjust the stroke of the piston 2.
[0058] In the case in which said selecting means 50 are arranged in the second position,
and therefore the device 1 operates in the second operating mode, the movement of
the cam 10A will be transferred to said second piston 23, formed by the union of said
first piston 2 and said first cylinder 3, inside the second cavity 30A.
[0059] Advantageously, a second graduated scale 83 can be provided to make it possible to
easily adjust the position of the first abutment wall 21 and thus to determine the
stroke of the first piston 2 or of the second piston 23.
[0060] Advantageously, said device 1 can be provided with a timer, comprising a printed
circuit board and a trimmer, which makes it possible to set the instant of introduction
and the time of release of the dose of washing agent. Alternatively, the device can
be connected directly to the solenoid valve or to the washing pump of the washing
machine, so that it can operate on a direct command from the pump.
[0061] Figure 9 illustrates a dosing device 1' in accordance with a second embodiment of
the invention. As will be explained in greater detail, the device 1' makes it possible
to measure out two different washing liquids, for example detergent and rinse aid,
or detergent and softener.
[0062] As in the previous embodiment, the device 1' includes a first piston 2, slidingly
inserted inside a first cylinder 3 defining a first cavity 3A. Said first cylinder
3 is in turn slidingly inserted inside a second cavity 30A defined by a second cylinder
30, coaxial to said first cylinder 3.
[0063] A first suction conduit 4 puts into communication a container of a first washing
agent with the dosing device 1: said first suction conduit 4 has in fact a first end
connected to said first cavity 3A, while the opposite end is connectable to said container.
In addition, said first suction conduit 4 is connected to first flow control means
5, comprising for example a unidirectional valve arranged so as to allow the passage
of the washing agent flowing from the container toward the internal cavity 3A, preventing
it to flow in the opposite direction.
[0064] A first expulsion conduit 6 puts the dosing device 1 in communication with the wash
tub of said washing machine: said first expulsion conduit 6 is in fact connected at
a first end to the first internal cavity 3A, while the opposite end is connectable
to said tub. In addition, said first expulsion conduit 6 is connected to second flow
control means 5, comprising for example a unidirectional valve arranged so as to allow
the passage of the washing agent from the internal cavity 3A toward the tub, preventing
it to flow in the opposite direction.
[0065] The device 1' also includes an actuating means 100, such as an electric motor, the
operation of which is managed by well-known conventional command and control means
(not shown). Moving means 20' connected to said first piston 2 and to said first cylinder
3 are provided. As with the previous embodiment, said moving means 20' include a drive
shaft 10 on which are rotatably mounted a plurality of cams.
[0066] According to an advantageous characteristic of the invention, said device 1' includes
a partition baffle 70, preferably annular, arranged between the external surface of
said first piston 2 and the internal surface of said first cylinder 3, so as to separate
said first cavity 3A, within which slides said first piston 2, from said second cavity
30A, in which is slidably housed said first cylinder 3. Further, in this second embodiment,
said first piston 2 and said first cylinder 3 are independently movable within said
first cavity 3A and said second cavity 30A, respectively.
[0067] Also provided are a second suction conduit 4', suitable to put into fluid communication
a second container for a second washing agent and said second cavity 30A, and a second
expulsion conduit 6', suitable to put into fluid communication said second cavity
30A and said washing tub.
[0068] Said second suction conduit 4' and said second expulsion conduit 6' are respectively
connected to a third and a fourth flow adjusting means 5', 7'.
[0069] In this second embodiment, said moving means 20' include a first cam 10A, operatively
connected to said first piston 2, and a pair of second cams 10B, operatively connected
to said first cylinder 3. Advantageously, said first cam 10A is mounted on the drive
shaft 10 between the pair of cams 10B; further, said cam 10A is offset with respect
to said pair of second cams 10B by an angle α, preferably substantially equal to 90°,
as can be seen in figures 10A and 10B.
[0070] As with the previous embodiment, said first cam 10A operates rotatably inside a first
moving chamber 25, defined at the top by a first abutment wall 21 and at the bottom
by a second abutment wall 22, both integral with said first piston 2, with which it
cooperates to move said first piston 2 inside said first cavity 3A.
[0071] On the other hand, the pair of second cams 10B is housed in a second moving chamber
25' (not shown), concentric and external with respect to said first moving chamber
25, defined at the top by a third abutment wall 21' and at the bottom by a fourth
abutment wall 22', both integral with said first cylinder and preferably connected
to a second hollow cylindrical body, coaxial to said first hollow cylindrical body
24.
[0072] Figures 11A, 11B, 11C and 11D illustrate a sequence of phases of operation of said
device 1'.
[0073] Figure 11A shows a first phase of operation of the device 1': in this first phase,
the actuation of the motor 100 involves a first rotation of the drive shaft 10. Thanks
to the particular offset arrangement of said first cam 10A with respect to said pair
of second cams 10B, the movement will initially be transmitted only to the first piston
2; in fact, the rotation trajectory of said first cam 10A interferes with said first
abutment wall 21 before the trajectories of said pair of second cams 10B interfere
with said third abutment wall 21'.
[0074] Said first piston 2, translating vertically in the intake direction, produces a vacuum
inside the first cavity 3A that draws in a first washing agent from a first container.
Said first washing agent flows then through the first suction conduit 4, controlled
by said unidirectional valve 5, and fills with the desired quantity said first cavity
3A, defined by said partition baffle 70, which separates it from said second cavity
30A.
[0075] As shown in figure 11B, a subsequent rotation of the drive shaft 10 involves the
interference of said pair of second cams 10B with said third abutment wall 21'. This
results, consequently, in a movement, in the direction, of said first cylinder 3,
which therefore acts as a second piston, of annular cross section.
[0076] The movement of the second piston 3 creates a vacuum inside the second cavity 30A,
which sucks therein a predetermined dose of second washing agent from a second container.
The second washing agent flows through said second suction conduit 4'.
[0077] Figure 11C illustrates the third operating phase of the device 1'. A further rotation
of the drive shaft 10 powered by the motor 100 causes said first cam 10A to interfere
with said second abutment wall 22, urging it downward and thus forcing a translation
of the first piston 2 in the outflow direction. This causes an overpressure inside
the first cavity 3A that has the effect of forcing the dose of first washing agent
contained in it into the first expulsion conduit 6, which introduces it inside the
tub.
[0078] Finally, as shown in figure 11D, the final rotation of the drive shaft 10 causes
the interference of said pair of second cams 10B with said fourth abutment wall 22',
which also causes a movement of said first cylinder 3 in the outflow direction. This
creates an overpressure in the second cavity 30A which has the effect of forcing the
dose of washing agent contained therein into the second expulsion conduit 6', which
introduces it into the tub.
[0079] According to an advantageous characteristic of the invention, for this second embodiment,
too, can be provided first and second displacement adjusting means 80, 80', that is,
means that make it possible to adjust the stroke of said first piston 2 and of said
second piston 3.
[0080] In particular, said first displacement adjusting means 80 are independent of said
second displacement adjusting means 80' because in this second embodiment the first
piston 2 is completely independent of said second piston 3.
[0081] For what concerns the adjustment of the stroke of the first piston 2, said first
adjusting means 80 include a first closing element 81 associated with said first abutment
wall 21, thanks to which it is possible to adjust the position of the latter with
respect to said first cam 10A. The adjustment takes place in a manner substantially
identical to that explained for the device 1 of the first embodiment.
[0082] On the other hand, for the adjustment of the stroke of said first cylinder 3, which
as already mentioned acts as a second piston, the second adjusting means 80' include
a second closing element 81' associated to said third abutment wall 21', thanks to
which it is possible to adjust the position of the latter with respect to said pair
of second cams 10B. Preferably, as shown in figure 9, said second closing element
81' is coaxial with said first closing element 81.
[0083] First and second adjusting means 82, 82' can be respectively associable to said first
and second closing element 81, 81' to adjust the position of said first and third
abutment wall 21, 21' if the closing elements 81, 81' are not directly accessible
because, for example, they are protected by the shell 40 of the device 1'.
[0084] Said first and second adjusting means 82, 82' include respectively a first and a
second threaded stem 82A, 82A' that can be coupled to the corresponding closing element,
and a first and a second head 82B, 82B' forming corresponding adjusting knobs. As
shown in figure 12, said adjusting heads 82B, 82B' are rotatably connected to the
external shell 40 of the device 1'; the manual rotations of the same heads by the
user or provided by automatic actuation means cause the screwing/unscrewing of the
corresponding closing element 81, 81' on the relative cylindrical body 24, 24', adjusting
respectively, as a consequence, the stroke of said first piston 2 and of said first
cylinder 3 forming the second piston.
[0085] Hydraulic sealing means, such as a plurality of O-rings, are duly arranged on the
external surfaces of said first piston 2 and said first cylinder 3 to guarantee the
proper operation of the device 1'. Preferably, since said O-rings are made of rubber,
they are arranged so that they never come into contact with the washing agent in order
to prevent them from being chemically damaged by the latter.
[0086] Moreover, for this second embodiment can also be provided a timer, comprising a printed
circuit board and a trimmer, which makes it possible to set the instant of introduction
and the time of release of the doses of washing agent. Alternatively, the device can
be connected directly to the solenoid valve or to the washing pump of the washing
machine, so that it can be directly controlled by it.
[0087] In conclusion, from the above, it is evident that the present invention achieves
the initially foreseen purposes and advantages. In fact, the result obtained is a
dosing device for washing agents that is extremely versatile, that is, easily and
readily adaptable, both during its construction and in operation, based on the requirements
of the user. In this manner, by keeping a single model of the device in stock, along
with a limited quantity of additional components to install as required, it is possible
to meet even the most diverse requirements.
[0088] In fact, by adapting the device according to a first embodiment, it is possible to
obtain a dosing device 1 that makes it possible to measure out a washing agent in
a vast range of possible quantities; alternatively, by adapting it according to a
second embodiment, a dosing device 1' is obtained that is capable of measuring out
two different washing agents.
[0089] A device 1, 1' according to the invention is also very precise, even after a large
number of washing cycles, as it does not include components that are subject to deterioration
of wear.
[0090] Naturally, the present invention is amenable to many applications, modifications
or variants without thereby departing from the scope of patent protection, as defined
by the enclosed claims.
[0091] Moreover, the materials and equipment used in the present invention, as well as the
shapes and dimensions of the individual components, can be the most suitable to meet
the specific requirements.
1. A dosing device (1, 1') for metering washing agents in liquid or viscous form, in
particular for washing machines comprising a washing tub, said device (1, 1') comprising:
- a first cylinder (3) defining a first internal cavity (3A) wherein a first piston
(2) is slidingly insertable,
- actuating means (100) associated at least with said first piston (2) through moving
means (20, 20'),
- a first suction conduit (4) associated with first flow control means (5), connectable
at one end to said first internal cavity (3A) and at the opposite end to a container
for a washing agent,
- a first expulsion conduit (6), associated with second flow control means (7), connectable
at one end to said first internal cavity (3A) and at the opposite end to the tub of
a washing machine,
said first piston (2) being adapted to reciprocate in said first cavity (3A) between
a intake direction, wherein the washing agent is sucked from said container to fill
at least a portion of said first cavity (3A), and an outflow direction, wherein the
washing agent previously sucked is introduced inside the tub,
characterized in that
said first cylinder (3) is housed inside a second internal cavity (30A) defined by
a second cylinder (30) coaxial with said first cylinder (3), said first cylinder (3)
being slidingly insertable within said second cavity (30A).
2. Device (1, 1') according to claim 1, wherein said moving means (20, 20') comprise
at least a first cam (10A) adapted to rotatably and reciprocally cooperate with a
first abutment wall (21) and a second abutment wall (22), both integral with said
first piston (2) and forming respectively a closing upper wall and a bottom wall of
a first moving chamber (25), to confer the reciprocating movement to said first piston
(2).
3. Device (1, 1') according to claim 2, said device (1, 1') being further provided with
first displacement adjusting means (80) comprising a first closure element (81) associable
with said first abutment wall (21) for adjusting the position of said first abutment
wall (21) with respect to said at least one first cam (10A) and determining the stroke
of said first piston (2).
4. Device (1) according to any of the preceding claims, comprising selecting means (50)
operatively connected to engaging means (60) provided on said first piston (2) and
on said first cylinder (3), said selecting means (50) being movable between a first
position, wherein said engaging means (60) are disengaged and said piston (2) reciprocates
in said first cavity (3A), and a second position, wherein said engaging means (60)
are mutually engaged and said first piston (2) is integral with said first cylinder
(3) to form a second cylinder (23) reciprocating in said second cavity (30A).
5. Device (1) according to claim 4, wherein said engaging means (60) comprise a shaped
portion (61) radially projecting from the outer surface of said first piston (2) and
a corresponding engaging groove (62) provided on the internal surface of said first
cylinder (3), said selecting means (50) comprising a pin (51) integral with said first
cylinder (3), said pin (51) being movable between said first and said second position
within a guiding opening (52) formed on said second cylinder (30) to cause rotation
of said first cylinder (3) for engaging/disengaging said shaped portion (61) with
said engaging groove (62).
6. Device (1) according to claim 5, wherein said pin (51) is automatically movable within
said guiding opening (52) by means of a linear actuator device (53).
7. Device (1') according to any of claims 1 to 3, wherein a partition baffle (70) is
disposed between the outer surface of said first piston (2) and the internal surface
of said first cylinder (3) so as to separate said first cavity (3A) from said second
cavity (30A).
8. Device (1') according to claim 7, comprising a second suction conduit (4') associated
to third flow control means (5'), connectable at one end to said second cavity (30A)
and at the opposite end to a second container for a second washing agent, and a second
expulsion conduit (6'), associated with fourth flow control means (7'), connectable
at a first end to said second cavity (30A) and at the opposite end to a tub of a washing
machine.
9. Device (1') according to claim 7 or 8, wherein said moving means (20, 20') further
comprise a pair of second cams (10B), adapted to rotatably and reciprocally cooperate
with a third abutment wall (21') and a fourth abutment wall (22'), both integral with
said first cylinder (3) and forming respectively an upper closing wall and a bottom
closing wall of a second moving chamber (25') concentric with and external to said
first moving chamber (25), to confer the reciprocating movement to said first cylinder
(3) within said second cavity (30A).
10. Device (1') according to claim 9, said device (1') being provided with second displacement
adjusting means (80') comprising a second closing element (81') associable to said
third abutment wall (21') for adjusting the position of said third abutment wall (21')
with respect to said pair of second cams (10B) and determining the stroke of said
first cylinder (3).