Technical Field
[0001] The present invention relates to a kind of film sealing apparatus for containers,
and more specifically relates to a kind of continuous sealing and cutting machine
which allows continuous transmission of template during heat sealing and cutting.
Background Art
[0002] A heat sealing machine used nowadays according to existing prior arts generally comprises
a drive device, a filling device, a film covering device and a heat sealing and cutting
device etc. In general, these devices are components independent from one another.
In other words, they are independent in terms of their operation during processing.
During processing, the drive device stops after it has transported a container to
a position below the filling device; after the container is filled, the drive device
starts again to transport the container to a position under the heating sealing and
cutting device and then stops again for film covering onto the container by the film
covering device and for heat sealing and cutting by the heat sealing and cutting device.
Since the filling device, the film covering device and the heat sealing and cutting
device are not associated with one another, frequent stops occur during the entire
processing procedures and thereby lowering the processing efficiency. Therefore, this
kind of heat sealing machine is not suitable for voluminous production. Also, material
wastage is somewhat caused by failure of the film covering device to accurately control
feeding of the film according synchronously to the actual length of film required
by practical situation. Further, since the mould of the heat sealing and cutting device
according to existing prior arts is in general fixedly provided, it is difficult to
change the mould and also the cutting tool during processing in order to process objects
of different shapes; the lack of adaptability increases processing costs when objects
of different shapes and specifications are to be processed.
Disclosure of the Invention
[0003] In view of the problems existing in the prior arts, the present invention provides
a continuous sealing and cutting machine which allows continuous transmission during
filling, film covering, sealing and cutting. According to the present invention, continuous
transmission can be maintained during filling, film covering, sealing and cutting;
film can be accurately prepared for feeding; and mould and cutting tool for heat sealing
and cutting can be replaced anytime as desired. The present invention significantly
increases the working efficiency of the production line, and it also saves time and
lowers production costs.
[0004] The present invention comprises a machine frame, a synchronous filling device, a
film covering device, a synchronous sealing and cutting device and a film collecting
device, wherein:
The machine frame is provided with guiding rails, a drive device and a template rack.
The drive device comprises an active drive chain wheel, a drive chain and a passive
drive chain wheel. The drive chain is mounted on the active drive chain wheel and
the passive drive chain wheel. The active drive chain wheel is connected with an output
end of a motor for motion transmission. The drive chain and the template rack are
fixedly connected. The template rack is used for placing templates of different specifications.
A template is fixed on the template rack. The film collecting device is provided on
the machine frame. The active drive chain wheel drives the drive chain connected therewith
to move the template forward. The active drive chain wheel is connected with the motor
via a drive axis.
[0005] Preferably, in order to replace the template conveniently, the template is provided
with a fixing slot. The fixing slot has a larger opening at one end and a smaller
opening on another end. Correspondingly, the template rack is provided with a T shaped
bolt. The T shaped bolt enters the fixing slot through the larger opening and moves
the template so the bolt is positioned at the end with the smaller opening. The bolt
fixes the template via its cap.
[0006] The synchronous filling device comprises a material storage unit and a material feeding
unit. The material storage unit is fixedly provided on the machine frame. The material
feeding unit is mounted to the material storage unit via sliding rods and is fixedly
connected to the synchronous sealing and cutting device via a connecting rod. The
material storage unit communicates with the material feeding unit via soft tubes.
[0007] Preferably, the material storage unit is provided with a material feeding valve for
material replenishment.
[0008] The material feeding unit comprises material inlets and material outlets. The material
inlets communicate with the material storage unit via soft tubes. The material feeding
unit is provided with cylinders. The cylinders control the opening and closing of
the material outlets via pistons.
[0009] The film covering device is fixedly provided on the machine frame. The film covering
device comprises a film supply unit and a film feeding unit. The film supply unit
comprises a film supply motor and a film supply shaft connected to the film supply
motor for motion transmission. The film feeding unit comprises a transmission mechanism
and a control mechanism. The transmission mechanism comprises an active transmission
axis, a passive transmission axis, a light probe and a second servo motor. The active
transmission axis and the second servo motor are connected together for motion transmission.
The passive transmission axis is in surface contact and coordinates with the active
transmission axis. The control mechanism comprises a movable shaft, a movable shaft
groove and a proximity switch. The movable shaft can slide along the movable shaft
groove.
[0010] When the second servo motor rotates, the active transmission axis rotates and drives
the passive transmission axis to rotate. Friction created at the contact surface between
the surfaces of the two axes drives the packaging film to move forward.
[0011] The second servo motor controls the film feeding unit to achieve accurate film feeding.
[0012] It should be noted that, in order that the length of the film being fed is more accurate
so as to save material, the film feeding unit is provided with the light probe for
identifying identifiers on the packaging film to further control the length of the
film being fed accurately.
[0013] Preferably, the light probe can move back and forth along a transmission direction
of the template.
[0014] Preferably, the light probe is translatable along a direction perpendicular to the
transmission direction of the template in order to adapt to templates of different
widths.
[0015] Preferably, the proximity switch comprises an activation switch and a deactivation
switch. The activation switch is positioned at an upper end of the movable shaft groove.
The deactivation switch is positioned at a lower end of the movable shaft groove.
[0016] Preferably, the control mechanism is also provided with a film guiding axis. The
film guiding axis is positioned higher than the deactivation switch in terms of vertical
height, and is positioned between the movable shaft groove and the transmission mechanism.
[0017] It should be noted that, when the film supply unit is positioned lower than the activation
switch in terms of vertical height, a second film guiding axis is also provided between
the movable shaft groove and the film supply unit. The second film guiding axis is
positioned higher than the activation switch in terms of vertical height. The packaging
film runs over an upper end surface of the second film guiding axis, down through
a sectional surface thereof, past below a lower end surface of the movable shaft and
finally out from an upper end surface of the film guiding axis. The packaging film
forms an included angle at the movable shaft. When the transmission mechanism transmits
the packaging film, the packaging film is tightened. Due to tensional force of the
packaging film, the movable shaft moves upwardly along the movable shaft groove until
it reaches the same position as the activation switch. After the activation switch
has detected the presence of the movable shaft, the film supply motor is energized
and the film supply unit starts to supply film. Since film supply by the film supply
unit is faster than film feeding by the film feeding unit, the packaging film goes
slack and tensional force disappears. The movable shaft therefore slides downwardly
along the movable shaft groove because of its own weight. When the movable shaft slides
down to the deactivation switch, the film supply motor stops rotating and the film
feeding unit continues to feed the film, thereby tightening the packaging film again.
The above processes of supplying film will be repeated.
[0018] Preferably, the transmission mechanism also comprises a flat platform. The flat platform
is used for flat and smooth covering of the packaging film on the template to prevent
crinkle.
[0019] The film collecting device comprises a tightening mechanism, a film collecting reel
and a motor. The motor is provided with a clutching mechanism. The tightening mechanism
is connected with the motor for motion transmission and is also connected with the
film collecting reel via a transmission belt for motion transmission.
[0020] The motor drives the film collecting reel to rotate to collect remaining packaging
film after sealing and cutting.
[0021] The material feeding unit is driven by the connecting rod to follow the synchronous
sealing and cutting device to slide reciprocally along the sliding rods. The cylinders
control the opening and closing of the material outlets. When the material feeding
unit moves in the same direction as the template, the material outlets open and the
material feeding unit fills material to the template; on the contrary, after filling
material to the template, the material feeding unit slides along the guiding rails
in a direction opposite to the moving direction of the template, and the material
outlets also closes.
[0022] It should be noted that, the sliding speed of the material feeding unit along the
sliding rods is the same as the moving speed of the template; during the entire process
of material filling, the material feeding unit and the template are maintained in
a constant relative position.
[0023] The synchronous sealing and cutting device comprises a first servo motor and a heat
sealing and cutting mechanism. The heat sealing and cutting mechanism comprises a
heat sealing and cutting unit and a heat sealing unit. The heat sealing and cutting
unit and the heat sealing unit are mounted on a sliding board. The sliding board is
slidably connected to the machine frame via the guiding rails. The sliding board is
fixedly provided with a transmission gear rack. The first servo motor is fixedly provided
on the machine frame and is engagingly connected with the transmission gear racks.
When the first servo motor rotates, the transmission gear racks engaged thereto drives
the sliding board to move along the guiding rails so that the heat sealing and cutting
unit, the heat sealing unit and the material feeding unit are driven to move synchronously
under the driving force of the first servo motor.
[0024] The heat sealing and cutting unit comprises a support, a cylinder and a heat sealing
and cutting module. The support is mounted on the sliding board and is slidable along
the guiding rail of the machine frame. The cylinder is mounted on the sliding board.
The heat sealing and cutting module is connected with a piston rod of the cylinder.
A sustainer plate is provided at a position corresponding to the heat sealing and
cutting module at a lower end of the support. The heat sealing and cutting module
and the sustainer plate are positioned above and below the template rack respectively.
[0025] Further, the heat sealing and cutting module comprises a heat sealing and cutting
mechanism and cutting blades.
[0026] It should be noted that, the heat sealing unit is structurally the same as the heat
sealing and cutting unit except that the heat sealing unit is not provided with the
cutting blades.
[0027] The support comprises an upper cover plate, a lower cover plate and support columns.
The support columns are each divided into an upper section and a lower section and
secured with the sliding board on the machine frame.
[0028] Preferably, a through hole which the cylinder's piston can pass through is provided
at the sliding board.
[0029] The cylinder comprises a first cylinder and a second cylinder. Cylinder body of the
first cylinder is connected with cylinder body of the second cylinder. A piston rod
of the first cylinder is connected to the upper cover plate. A piston rod of the second
cylinder is connected with a first pressing plate.
[0030] It should be noted that, in order to further fix and secure the heat sealing and
cutting module, multiple support rods are used for connecting the heat sealing and
cutting module and the sliding board.
[0031] The piston rod of the second cylinder is connected with the first pressing plate.
The first pressing plate is provided with protruding blocks in the shape of an inverted
T. A second pressing plate is disposed corresponding to the first pressing plate.
The second pressing plate is provided with grooves in the shape of an inverted T corresponding
to the first pressing plate. The first pressing plate and the second pressing plate
can slide with respect to each other along the grooves.
[0032] It should be noted that, the first pressing plate and the second pressing plate are
fixed and secured by screw caps. Handles are also provided so that when it is required
to replace components of the heat sealing and cutting module, the second pressing
plate can be pulled out by using the handles in a direction perpendicular to the sectional
surfaces of the grooves. The components of the heat sealing and cutting module can
be adjusted and replaced based on the type of the template on the template rack.
[0033] Preferably, the heat sealing and cutting module is provided with a positioning hole.
The template is correspondingly provided with a positioning column. The positioning
column is inserted into the positioning hole during sealing and cutting of the template
by the heat sealing and cutting module so as to prevent misoperation when there is
a deviation of the corresponding position between the heat sealing and cutting mechanism
and the template.
[0034] The first servo motor drives the heat sealing and cutting mechanism and the material
feeding unit to move reciprocally. When the sliding direction of the heat sealing
and cutting mechanism is the same as the transmission direction of the template, the
piston rod punches downwardly. The heat sealing and cutting mechanism performs the
process of heat sealing and adhering and also cutting of the packaging film. During
this process, the operating speed of the heat sealing and cutting mechanism and the
transmission speed of the template are the same, thereby maintaining a constant relative
position between the heat sealing and cutting mechanism and the template.
[0035] The film supply unit also comprises a film adjustment device. The film adjustment
device comprises springs and a position limiting rod for adapting templates of different
specifications.
[0036] The present invention uses servo motors to realize the process of material filling
and sealing. The synchronous filling device and the synchronous sealing and cutting
device operate in the same speed as the template and therefore maintain a constant
relative position with the template during the process of material filling and sealing.
Accordingly, the template can be continuously transmitted without pausing, thereby
enhancing working efficiency. Furthermore, devices for replacing components of the
heat sealing and cutting module and the film adjustment device are provided for adaptation
of templates of different specifications, thereby increasing the adaptability of the
present invention and saving production input.
Brief Description of Drawings
[0037]
FIG. 1 is a schematic structural view of the continuous sealing and cutting machine
according to the present invention.
FIG. 2 is a front view of the continuous sealing and cutting machine according to
the present invention.
FIG. 3 is a perspective view of the machine frame of the continuous sealing and cutting
machine according to the present invention.
FIG. 4 is a schematic view showing the connection between the drive chain and the
template rack according to the present invention.
FIG. 5 is a schematic structural view of the guiding rails of the machine frame and
the sliding board according to the present invention.
FIG. 6 is a schematic view showing the structure of the synchronous filling device
according to the present invention.
FIG. 7 is a schematic structural view of the material feeding unit according to the
present invention.
FIG. 8 is a schematic structural view of the film supply unit according to the present
invention.
FIG. 9 is a schematic structural view of the film feeding unit according to the present
invention.
FIG. 10 is a schematic structural view of the synchronous sealing and cutting device
according to the present invention.
FIG. 11 is a front view of the synchronous sealing and cutting device according to
the present invention.
FIG. 12 is a schematic structural view of the partially enlarged area A shown in FIG.
10.
Best Mode for Carrying out the Invention
[0038] The present invention will be further described in detail below with reference to
the accompanying drawings for clearer understanding of the objectives, technical features
and advantages of the present invention.
[0039] As shown in figures 1 and 2, the continuous sealing and cutting machine of the present
invention comprises a machine frame 1, a synchronous filling device 2, a film covering
device 3, a synchronous sealing and cutting device 4 and a film collecting device
5.
[0040] As shown in figures 1, 3 and 4, the machine frame 1 is provided with a drive device
13; the drive device 13 comprises an active drive chain wheel 131, a passive drive
chain wheel 132, a drive chain 133 and a motor 134; the active drive chain wheel 131
is connected with the motor 134 through a rotation axis 135 for motion transmission;
the drive chain 133 is mounted on the active drive chain wheel 131 and the passive
drive chain wheel 132; the motor 134 supplies power to realize transmission of the
drive chain 133.
[0041] The drive chain 133 is connected to a template rack via a door-shaped connector 136,
thereby driving the template rack to move.
[0042] A template 137 is provided with a positioning column 1371 for positioning during
sealing and cutting by a heat sealing and cutting mechanism.
[0043] As shown in figures 2 and 5, the machine frame 1 is provided with guiding rails 11;
a sliding board 12 is disposed on the guiding rails 11; length of the sliding board
12 is smaller than length of the guiding rail 11; the sliding board 12 can move laterally
along the guiding rails 11.
[0044] The sliding board 12 is provided with a screw hole 121 for fixing a heat sealing
and cutting unit support and a heat sealing unit support, and a through hole 122 which
a cylinder piston can pass through.
[0045] Preferably, the sliding board 12 is also provided with another screw hole 123 for
further securing a heat sealing and cutting module.
[0046] As shown in figures 1 and 6, the synchronous filling device 2 comprises a material
storage unit 21 and a material feeding unit 22. The material storage unit 21 is fixedly
provided on the machine frame 1. The material feeding unit 22 is mounted to the material
storage unit 21 via sliding rods 211 and is fixedly connected to the synchronous sealing
and cutting device 4 via a connecting rod 212. The material storage unit 21 communicates
with the material feeding unit 22 via soft tubes.
[0047] One end of each sliding rod 211 is fixedly connected to the material storage unit
21; another end of which is connected to the material feeding unit 22. The material
feeding unit 22 can slide along the sliding rods 211.
[0048] When a first servo motor drives the sliding board to move laterally on the machine
frame 1, the synchronous sealing and cutting device 4 connected on the machine frame
1 are therefore driven to move laterally; the material storage unit 21 fixedly connected
to the synchronous sealing and cutting device 4 via the connecting rod 212 is also
driven to move along the sliding rods 211; and the material feeding unit 22 connected
to the material storage unit 21 is also driven to slide laterally along the guiding
rails of the machine frame via the connecting rod 212.
[0049] Preferably, the material storage unit 21 is provided with a material feeding valve
213 for material replenishment.
[0050] As shown in figure 7, the material feeding unit 22 comprises material inlets 221
and material outlets 222. The material inlets 221 communicate with the material storage
unit 21 via soft tubes. The material feeding unit 22 is provided with cylinders 223.
The cylinders 223 control the opening and closing of the material outlets 222 via
pistons.
[0051] The material feeding unit 22 is driven by the connecting rod 212 to follow the synchronous
sealing and cutting device 4 to slide reciprocally along the sliding rods 211. The
cylinders 223 control the opening and closing of the material outlets 222. When the
material feeding unit 22 moves in the same direction as the template, the material
outlets 222 open and the material feeding unit 22 fills material to the template;
on the contrary, after filling material to the template, the material feeding unit
22 slides along the guiding rails in a direction opposite to the moving direction
of the template, and the material outlets 222 also closes.
[0052] It should be noted that, the sliding speed of the material feeding unit 22 along
the sliding rods 211 is the same as the moving speed of the template; during the entire
process of material filling, the material feeding unit and the template are maintained
in a constant relative position.
[0053] Figure 8 shows a schematic structural view of a film supply unit of the present invention.
The film covering device 3 comprises the film supply unit and a film feeding unit.
The film supply unit comprises a film supply motor 311 and a film supply shaft 312
connected to the film supply motor 311 for motion transmission.
[0054] The film supply unit also comprises a film adjustment device 313. The film adjustment
device 313 comprises springs 3131 and a position limiting rod 3132 for adapting templates
of different specifications.
[0055] During replacement of another template, the film supply unit has to be adjusted in
terms of its position so that packaging film can fully cover the template. The film
adjustment device 313 adjusts the position of the film supply shaft 312 by using the
springs 3131 at two ends of the film adjustment device 313, and also uses the position
limiting rod 3132 to fix the position thereof.
[0056] Figure 9 is a schematic structural view of the film feeding unit of the present invention.
The film feeding unit comprises a transmission mechanism 321 and a control mechanism
322. The transmission mechanism 321 comprises an active transmission axis 3211, a
passive transmission axis 3212, a light probe 3213 and a second servo motor 3214.
The active transmission axis 3211 and the second servo motor 3214 are connected together
for motion transmission. The passive transmission axis 3212 is in surface contact
and coordinates with the active transmission axis 3211. The control mechanism 322
comprises a movable shaft 3221, a movable shaft groove 3222 and a proximity switch
3223. The movable shaft 3221 can slide along the movable shaft groove 3222.
[0057] When the second servo motor 3214 rotates, the active transmission axis 3211 rotates
and drives the passive transmission axis 3212 to rotate. Friction created at the contact
surface between the surfaces of the two axes drives the packaging film to move forward.
[0058] The second servo motor 3214 controls the film feeding unit to achieve accurate film
feeding.
[0059] Preferably, the proximity switch 3223 comprises an activation switch 32231 and a
deactivation switch 32232. The activation switch 32231 is positioned near to an upper
end of the movable shaft groove 3222. The deactivation switch 32232 is positioned
near to a lower end of the movable shaft groove 3222.
[0060] Preferably, the control mechanism 322 is also provided with a film guiding axis 3224.
The film guiding axis 3224 is positioned higher than the deactivation switch 32232
in terms of vertical height, and is positioned between the movable shaft groove 3222
and the transmission mechanism 321.
[0061] Preferably, when the film supply unit is positioned lower than the activation switch
32231 in terms of vertical height, a second film guiding axis 3225 is also provided
between the movable shaft groove 3222 and the film supply unit. The second film guiding
axis 3225 is positioned higher than the activation switch 32231 in terms of vertical
height. The packaging film runs over an upper end surface of the second film guiding
axis 3225, down through a sectional surface thereof, past below a lower end surface
of the movable shaft 3221 and finally out from an upper end surface of the film guiding
axis 3224. The packaging film forms an included angle at the movable shaft 3221. When
the transmission mechanism 321 transmits the packaging film, the packaging film is
tightened. Due to tensional force of the packaging film, the movable shaft 3221 moves
upwardly along the movable shaft groove 3222 until it reaches the same position as
the activation switch 32231. After the activation switch 32231 has detected the presence
of the movable shaft 3221, the film supply motor is energized and the film supply
unit starts to supply film. Since film supply by the film supply unit is faster than
film feeding by the film feeding unit, the packaging film goes slack and tensional
force disappears. The movable shaft 3221 therefore slides downwardly along the movable
shaft groove 3222 because of its own weight. When the movable shaft 3221 slides down
to the deactivation switch 32232, the film supply motor stops rotating and the film
feeding unit continues to feed the film, thereby tightening the packaging film again.
The above processes of supplying film will be repeated.
[0062] Preferably, in order that the length of the film being fed is more accurate so as
to save material, the film feeding unit is provided with the light probe 3213 for
identifying the identifiers on the packaging film to further control the length of
the film being fed accurately. The light probe is provided near to the film guiding
axis 3224. When the film feeding unit stops feeding film and the light probe 3213
can meanwhile detect the preset color identifier of the packaging film, there is no
error regarding the length of film being fed by the film feeding unit. However when
the film feeding unit stops feeding film and the light probe 3213 cannot meanwhile
detect the preset color identifier of the packaging film, there is an error regarding
the length of film being fed by the film feeding unit. In case of an error, the apparatus
stops and an alert is triggered.
[0063] Preferably, the light probe 3213 is also provided with a sliding rod 32131. The light
probe 3213 can move along the sliding rod 32131 and it can move back and forth along
a transmission direction of the template and is translatable along a direction perpendicular
to the transmission direction of the template in order to adapt to templates of different
widths.
[0064] Preferably, the transmission mechanism also comprises a flat platform 3215. The flat
platform 3215 is used for flat and smooth covering of the packaging film on the template
to prevent crinkle.
[0065] As shown in figures 2, 5, 10 and 11, the synchronous sealing and cutting device 4
comprises the first servo motor 41 and the heat sealing and cutting mechanism. The
first servo motor 41 is fixedly provided on the machine frame. The first servo motor
41 and the heat sealing and cutting mechanism are connected for motion transmission.
The heat sealing and cutting mechanism is mounted on the sliding board 12. The heat
sealing and cutting mechanism can follow the sliding board 12 to slide along the guiding
rail 11 of the machine frame when driven by the first servo motor 41.
[0066] The heat sealing and cutting mechanism comprises a heat sealing and cutting unit
421 and a heat sealing unit 422. The heat sealing and cutting unit 421 and the heat
sealing unit 422 are mounted on the sliding board 12. The sliding board 12 is slidably
connected to the machine frame 1 via the guiding rails 11. The sliding board 12 is
fixedly provided with a transmission gear rack 121. The first servo motor 41 is fixedly
provided on the machine frame 1 and is engagingly connected with the transmission
gear racks 121. When the first servo motor 41 rotates, the transmission gear racks
121 engaged thereto drives the sliding board 12 to move along the guiding rails so
that the heat sealing and cutting unit 421, the heat sealing unit 422 and the material
feeding unit are driven to move synchronously under the driving force of the first
servo motor 41.
[0067] The heat sealing and cutting unit 421 comprises a support 4211, a cylinder 4212 and
a heat sealing and cutting module 4213. The support 4211 is mounted on the sliding
board 12 and is slidable along the guiding rail 11 of the machine frame. The cylinder
4212 is mounted on the sliding board 12. The heat sealing and cutting module 4213
is connected with a piston rod 421221 of the cylinder 4212. A sustainer plate 4214
is provided at a position corresponding to the heat sealing and cutting module 4213
at a lower end of the support 4211. The heat sealing and cutting module 4213 and the
sustainer plate 4214 are positioned above and below the template rack respectively.
[0068] The support 4211 comprises an upper cover plate 42111, a lower cover plate 42112
and support columns 42113. The support columns are each divided into an upper section
and a lower section and secured with the sliding board 12 on the machine frame.
[0069] Preferably, in order to further fix and secure the heat sealing and cutting module
4213, multiple support rods 42131 are used for connecting the heat sealing and cutting
module and the sliding board 12.
[0070] The cylinder comprises a first cylinder 42121 and a second cylinder 42122. Cylinder
body of the first cylinder 42121 is connected with cylinder body of the second cylinder.
A piston rod of the first cylinder is connected to the upper cover plate. A piston
rod 421221 of the second cylinder is connected with a first pressing plate 4215.
[0071] The piston rod 421221 of the second cylinder is connected with the first pressing
plate 4215. The first pressing plate 4215 is provided with protruding blocks 42151
in the shape of an inverted T. A second pressing plate 4216 is disposed corresponding
to the first pressing plate 4215. The second pressing plate is provided with grooves
in the shape of an inverted T corresponding to the first pressing plate 4215. The
first pressing plate 4215 and the second pressing plate 4216 can slide with respect
to each other along the grooves 42161.
[0072] Preferably, the first pressing plate 4215 and the second pressing plate 4216 are
fixed and secured by screw caps. Handles 4217 are also provided so that when it is
required to replace the components of the heat sealing and cutting module 4213, the
second pressing plate 4216 can be pulled out by using the handles 4217 in a direction
perpendicular to the sectional surfaces of the grooves 42161. Components of the heat
sealing and cutting module 4213 can be adjusted and replaced based on the type of
the template on the template rack.
[0073] As shown in figure 12, the heat sealing and cutting module 4213 comprises a heat
sealing and cutting mechanism 42132 and cutting blades 42133.
[0074] The heat sealing unit 422 is structurally the same as the heat sealing and cutting
unit 421 except that the heat sealing unit 422 is not provided with the cutting blades.
[0075] The first servo motor drives the heat sealing and cutting mechanism 42132 and the
material feeding unit to move reciprocally. When the sliding direction of the heat
sealing and cutting mechanism 42132 is the same as the transmission direction of the
template, the piston rod 421221 punches downwardly. The heat sealing and cutting mechanism
42132 performs the process of heat sealing and adhering and also cutting of the packaging
film. During this process, the operating speed of the heat sealing and cutting mechanism
42132 and the transmission speed of the template are the same, thereby maintaining
a constant relative position between the heat sealing and cutting mechanism and the
template.
[0076] The above disclosure is only a preferred embodiment of the present invention and
therefore is not intended to limit the scope of the claims of the invention. All equivalent
changes made on the basis of the claims of the present invention should also fall
within the scope of the present invention.
1. A continuous sealing and cutting machine comprising a machine frame (1), a drive device
(13), a synchronous filling device (2), a film covering device (3), a synchronous
sealing and cutting device (4) and a film collecting device (5); the drive device
(13) drives a template rack to move forward; the template rack is used for placing
templates (137) of different specifications; the synchronous filling device (2), the
film covering device (3) and the film collecting device (5) are provided on the machine
frame (1); the continuous sealing and cutting machine is
characterized in that:
the synchronous filling device (2) comprises a material storage unit (21) and a material
feeding unit (22); the material storage unit (21) is fixedly provided on the machine
frame (1); the material feeding unit (22) is mounted to the material storage unit
(21) via sliding rods (211) and is fixedly connected to the synchronous sealing and
cutting device (4) via a connecting rod (212); the material storage unit (21) communicates
with the material feeding unit (22) via soft tubes;
the synchronous sealing and cutting device (4) comprises a first servo motor (41)
and a heat sealing and cutting mechanism; the heat sealing and cutting mechanism comprises
a heat sealing and cutting unit (421) and a heat sealing unit (422); the heat sealing
and cutting unit (421) and the heat sealing unit (422) are respectively mounted on
a sliding board (12); the sliding board (12) is slidably connected to the machine
frame (1) via guiding rails (11); the sliding board (12) is fixedly provided with
a transmission gear rack (121); the first servo motor (41) is fixedly provided on
the machine frame (1) and is engagingly connected with the transmission gear racks
(121); the heat sealing and cutting unit (421), the heat sealing unit (422) and the
material feeding unit (22) are driven to move synchronously under driving force of
the first servo motor (41).
2. The continuous sealing and cutting machine as in Claim 1, characterized in that: the heat sealing and cutting unit (421) comprises a support (4211), a cylinder (4212)
and a heat sealing and cutting module (4213); the support (4211) is mounted on the
sliding board (12); the cylinder (4212) is mounted on the sliding board (12); the
heat sealing and cutting module (4213) is connected with a piston rod (421221) of
the cylinder (4212); a sustainer plate (4214) is provided at a position corresponding
to the heat sealing and cutting module (4213) at a lower end of the support (4211);
the heat sealing and cutting module (4213) and the sustainer plate (4214) are positioned
above and below the template rack respectively.
3. The continuous sealing and cutting machine as in Claim 2, characterized in that: the piston rod (421221) of a second cylinder (42122) is connected with a first pressing
plate (4215); the first pressing plate (4215) is provided with protruding blocks (42151)
in the shape of an inverted T; a second pressing plate (4216) is disposed corresponding
to the first pressing plate (4215); the second pressing plate (4216) is provided with
grooves (42161) in the shape of an inverted T corresponding to the first pressing
plate (4215); the first pressing plate (4215) and the second pressing plate (4216)
are slidable with respect to each other along the grooves (42161).
4. The continuous sealing and cutting machine as in Claim 1, characterized in that: the material feeding unit (22) comprises material inlets (221) and material outlets
(222); the material inlets (221) communicate with the material storage unit (21) via
soft tubes; the material feeding unit (22) is provided with cylinders (223); the cylinders
(223) control opening and closing of the material outlets (222) via pistons.
5. The continuous sealing and cutting machine as in Claim 1, characterized in that: the film covering device (3) comprises a film supply unit and a film feeding unit;
the film supply unit comprises a film supply motor (311) and a film supply shaft (312)
connected to the film supply motor (311) for motion transmission; the film feeding
unit comprises a transmission mechanism (321) and a control mechanism (322); the transmission
mechanism (321) comprises an active transmission axis (3211), a passive transmission
axis (3212), a light probe (3213) and a second servo motor (3214); the active transmission
axis (3211) and the second servo motor (3214) are connected together for motion transmission;
the passive transmission axis (3212) is in surface contact and coordinates with the
active transmission axis (3211); the control mechanism (322) comprises a movable shaft
(3221), a movable shaft groove (3222) and a proximity switch (3223); the movable shaft
(3221) is slidable along the movable shaft groove (3222).
6. The continuous sealing and cutting machine as in Claim 5, characterized in that: the proximity switch (3223) comprises an activation switch (32231) and a deactivation
switch (32232); the activation switch (32231) is positioned at an upper end of the
movable shaft groove (3222); the deactivation switch (32232) is positioned at a lower
end of the movable shaft groove (3222); the activation switch (32231) and the deactivation
switch (32232) control activation and deactivation of the film supply motor (311).
7. The continuous sealing and cutting machine as in Claim 1, characterized in that: the drive device (13) comprises an active drive chain wheel (131), a drive chain
(133) and a passive drive chain wheel (132); the drive chain (133) is mounted on the
active drive chain wheel (131) and the passive drive chain wheel (132); the active
drive chain wheel (131) is connected with an output end of a motor (134) for motion
transmission; the drive chain (133) and the template rack are fixedly connected; the
template (137) is fixed on the template rack.
8. The continuous sealing and cutting machine as in Claim 1, characterized in that: the film collecting device (5) comprises a tightening mechanism, a film collecting
reel and a motor; the motor is provided with a clutching mechanism; the tightening
mechanism is connected with the motor for motion transmission and is also connected
with the film collecting reel via a transmission belt for motion transmission.
9. The continuous sealing and cutting machine as in any one of Claims 1-8, characterized in that: the film supply unit also comprises a film adjustment device (313); the film adjustment
device (313) comprises springs (3131) and a position limiting rod (3132); a corresponding
position between the film supply unit and the template (137) is adjusted by using
the springs (3131) in association with the position limiting rod (3132).
10. The continuous sealing and cutting machine as in any one of Claims 1-8, characterized in that: the machine frame (1) is also provided with a cup pressing device; the cup pressing
device comprises pressing boards and cylinders; the pressing boards are connected
with piston rods of the cylinders.