[0001] The present patent application relates to a control circuit for a gas valve.
[0002] Automatic control for a gas valve needs to be fail safe. If an automatic control
is based on a microprocessor, an additional fail-safe watchdog makes the total control
fail safe. In case of any failure the gas valve shall stop in a safe status, meaning
that the gas valve shall not open and shall not be ignited.
[0003] EP 1 730 760 B1 discloses a control circuit for a gas valve. The control circuit according to
EP 1 730 760 B1 comprises an input contact by which the control circuit is connectable to a microprocessor,
output contacts by which the control circuit is connectable to the gas valve to be
operated, a drive circuit and a fail-safe circuit. The microprocessor is connectable
to an input contact of the control signal, namely to an input contact of the fail-safe
circuit, whereby the fail-safe circuit can only open the gas valve when an input signal
having at least two different frequency signals succeeding each other in time is provided
at the input contact of the fail-safe circuit. The drive circuit of the control circuit
known from
EP 1 730 760 B1 comprises two Darlington transistor circuits.
[0004] Another control circuit for a gas valve comprises an input contact by which the control
circuit is connectable to a microprocessor, output contacts by which the control circuit
is connectable to the gas valve to be operated, a drive circuit and a fail-safe circuit
is known from
EP 1 730 432 A1. The fail-safe circuit of the control circuit of
EP 1 730 432 A1 is almost identical to the fail-safe circuit of the control circuit of
EP 1 730 760 B1. The drive circuit of the control circuit known from
EP 1 730 432 A1 comprises a comparator and a transistor.
[0005] Against this background, a novel control circuit for a gas valve is provided. The
control circuit is defined in the claim 1.
[0006] The drive circuit of the control circuit comprises at least two transistors.
[0007] A first parallel connection of a resistor, a capacitor and a first and a second diode
being serially connected is connected between the gate and the source of a first transistor.
[0008] A second parallel connection of a resistor, a capacitor (and a first and a second
diode being serially connected is connected between the gate and the source of a second
transistor.
[0009] A first series connection having a resistor and a capacitor is connected with a first
contact point between the first diode and the second diode assigned to the first transistor
and with a second contact point to a first output contact of the fail-safe circuit.
[0010] A second series connection having a resistor and a capacitor is connected with a
first contact point between the first diode and the second diode assigned to the second
transistor and with a second contact point to the first output contact of the fail-safe
circuit.
[0011] A series connection of the first transistor and the second transistor is connected
between a power supply contact and a second output contact of the fail-safe circuit.
[0012] The control circuit of the present application is able to withstand failures and
guarantees the safety of a gas valve to be operated. Any failure at the microprocessor
will stop both transistors driven by the fail-safe circuit.
[0013] Preferably, the source of the first transistor is connected to a first output contact
of the control circuit, the drain of the second transistor is connected to a second
output contact of the control circuit, and the source of the first transistor and
the drain of the second transistor are connected to each other through a third diode.
The drain of the first transistor is connected directly or indirectly through a third
transistor to the power supply contact. The source of the second transistor is connected
directly or indirectly through a resistor to the second output contact of fail-safe
circuit.
[0014] According to an improved development, the drive circuit of the control circuit comprises
a third transistor being operated on basis of a second signal provided by the microprocessor,
wherein the second signal is different from the first signal. The second signal is
provided by the microprocessor at a second input contact of the control circuit, namely
at an input contact of the drive circuit. A parallel connection of third and fourth
series connections each having a resistor, a fourth diode and a fifth diode is connected
between the third transistor and the first out-put contact of the fail-safe circuit.
This provides a valve current control.
[0015] Preferably, the first series connection and the second series connection are both
connected with the respective second contact point indirectly to the first output
contact of the fail-safe circuit, namely in such a way that the second contact point
of the first series connection is connected between the fourth diode and the fifth
diode of the third series connection being connected between the third transistor
and a first output contact of the fail-safe circuit, and that the second contact point
of the second series is connected between the fourth diode and the fifth diode of
the fourth series connection being connected between the third transistor and a first
output contact of the fail-safe circuit.
[0016] Preferred developments of the invention are provided by the dependent claims and
the description which follows. Exemplary embodiments are explained in more detail
on the basis of the drawing, in which:
- Figure 1
- shows a control circuit for operating a gas valve;
- Figure 2
- shows another control circuit for operating a gas valve;
- Figure 3
- shows another control circuit for operating a gas valve; and
- Figure 4
- shows details of a preferred fail-safe circuit for the control circuits of figures
1, 2 and 3.
[0017] The present patent application relates to control circuit 10 for a gas valve.
[0018] The control circuit 10 comprises input contacts by which the control circuit 10 is
connectable to a microprocessor, output contacts by which the control circuit 10 is
connectable to the gas valve to be operated, a drive circuit 11 and a fail-safe circuit
12. The fail-safe circuit is also often called watchdog circuit.
[0019] The drive circuit 11 of the control circuit 10 comprises a first transistor 19 and
a second transistor 20. The first transistor 19 and the second transistor 20 are both
operated through the fail-safe circuit 12 on basis of a first signal provided by the
microprocessor.
[0020] The first signal contains two signal components, namely a high-frequency signal component
having a first duty cycle and a low-frequency signal component having a second duty
cycle. The first duty cycle and the second duty cycle are preferably the same.
[0021] The first signal is provided by the microprocessor at a first input contact 21 of
the control circuit 10, namely at an input contact 21 of the fail-safe circuit 12.
[0022] The first transistor 19 and a second transistor 20 are both provided by MOSFET transistors.
[0023] A first parallel connection having a resistor 33, a capacitor 34 and a first and
a second diode 35, 36 being serially connected is connected between the gate and the
source of the first transistor 19.
[0024] The first and the second diode 35, 36 of the first parallel connection are serially
connected in such a way that the cathode of the first diode 35 is connected to gate
of the first transistor 19, that the anode of the first diode 35 is connected to the
cathode of the second diode 36, and that the anode of the second diode 36 is connected
to the source of the first transistor 19.
[0025] A second parallel connection also having a resistor 33, a capacitor 34 and a first
and a second diode 35, 36 being serially connected is connected between the gate and
the source of the second transistor 20.
[0026] The first and the second diode 35, 36 of the second parallel connection are serially
connected in such a way that the cathode of the first diode 35 is connected to gate
of the second transistor 20, that the anode of the first diode 35 is connected to
the cathode of the second diode 36, and that the anode of the second diode 36 is connected
to the source of the second transistor 20.
[0027] A first series connection 37 having a resistor 38 and a capacitor 39 is connected
with a first contact point between the first diode 35 and the second diode 36 assigned
to the first transistor 19 and with a second contact point to a first out-put contact
27 of the fail-safe circuit 12. A further capacitor 41 is connected in parallel to
one of the diodes of the first parallel connection, namely in parallel to the second
diode 36.
[0028] A second series connection 40 also having a resistor 38 and a capacitor 39 is connected
with a first contact point between the first diode 35 and the second diode 36 assigned
to the second transistor 20 and with a second contact point to the first output contact
27 of the fail-safe circuit 12. Another further capacitor 41 is connected in parallel
to the fifth diode 36 of the second parallel connection.
[0029] The drain of the first transistor 19 is according to the embodiment of Figure 1 directly
connected to a power supply contact 18.
[0030] The source of the of the second transistor 20 is according to the embodiment of Figure
1 directly connected to a second output contact 28 of the fail-safe circuit 12, wherein
the second output contact 28 of the fail-safe circuit 12 is connected to ground.
[0031] The source of the first transistor 19 is connected to the drain of the second transistor
20 through a third diode 30, wherein the anode of the third diode 30 is connected
to the drain of the of the second transistor 20 and wherein the cathode of the third
diode 30 is connected to the source of the first transistor 19.
[0032] The source of the first transistor 19 is connected to a first output contact 31 of
the control circuit and the drain of the second transistor 20 is connected to a second
output contact 32. The gas valve to be operated is connectable to these output contacts
31 and 32.
[0033] According to the embodiment of Figure 1, a resistor 24 is connected between the first
output contact 27 of the fail-safe circuit 12 and power supply contact 18.
[0034] As mentioned above, the microprocessor provides the first signal at the input contact
21. The signal provided at the input contact 21 comprises the high-frequency (e.g.
1 MHz) signal component and the low-frequency (e.g. 4 kHz) signal component. The high-frequency
signal component has the first duty cycle and the low-frequency signal component having
the second duty cycle. The first duty cycle and the second duty cycle of the two signal
components of the first signal provided at the input contact 21 are non-variable.
The first duty cycle and the second duty cycle of the two signal components of the
first signal are preferably each 50%, meaning that the high-frequency signal component
and the low-frequency signal component of the first signal are responsively present
for a defined time period and responsively disappear for the same time period.
[0035] E.g. the first signal provided by the microprocessor at the input contact 21 comprises
for a 11 msec the high-frequency signal component with a frequency of e.g.1 MHz, thereafter
the for 11 msec the low-frequency signal component with a frequency of e.g. 4 kHz,
thereafter for 11 msec the high-frequency signal component with the frequency of e.g.
1 MHz, and so on. The high-frequency signal component and the low-frequency signal
component succeed each other in time.
[0036] An improved further development of the drive circuit 11 of Figure 1 is shown in Figure
2. The drive circuit 11 of Figure 1 comprises a third transistor 13. According to
the embodiment of Figure 2, the drain of the first transistor 19 is indirectly connected
to the power supply contact 18 through said third transistor 13. The drive circuit
11 of Figure 2 comprises a series connection of three transistors, namely of the transistors
13, 19 and 20.
[0037] The third transistor 13 of the drive circuit 11 according to Figure 2 is operated
on basis of a second signal provided by the microprocessor, wherein the second signal
is provided by the microprocessor at a second input contact 14 of the control circuit
10, namely at an input contact 14 of the drive circuit 11.
[0038] The second signal provided by the microprocessor at the second input contact 14 is
different from the first signal provided by the microprocessor at the first input
contact 21. The second signal provided by the microprocessor at the second input contact
14 has a third frequency and a third duty cycle.
[0039] The third frequency (e.g. 32 kHz) of the second signal provided at the second input
contact 14 is independent from the two frequencies of the two signal components of
the first signal provided at the first input contact 21. Preferably, the third frequency
of the second signal is between the two frequencies of the two signal components of
the first signal. This ensures that the switching of transistor 13 is in an inaudible
area.
[0040] However, it is also possible that the third frequency of the second signal is not
between the two frequencies of the two signal components of the first signal.
[0041] The third duty cycle of the second signal provided at the second input contact 14
is variable. The second signal is shifted from the second input contact 14 to the
third transistor 13 by a fourth transistor 15 of the drive circuit 11.
[0042] As shown in Figure 2, the fourth transistor 15 is provided by a NPN transistor and
the third transistor 13 is provided by a P-MOSFET transistor.
[0043] The second input contact 14 is connected to the basis of the fourth transistor 15.
The collector of the fourth transistor 15 is connected to the gate of the third transistor
13. The emitter of the fourth transistor 15 is connected to ground through a resistor
16.
[0044] The collector of the fourth transistor 15 and the source of the third transistor
13 are both connected to the power supply contact 18, namely the source of the third
transistor 13 directly and the collector of the fourth transistor 15 through a resistor
17. The drain of the third transistor 13 is connected to the drain of the first transistor
19.
[0045] A series connection of the first transistor 19 and the second transistor 20 is connected
between the third transistor 13 and the second output contact 28 of the fail-safe
circuit 12.
[0046] A parallel connection of third series connection 22 and fourth series connection
23 each having a resistor 24, a fourth diode 25 and a fifth diode 26 is connected
between the third transistor 13 and a first output contact 27 of the fail-safe circuit
12.
[0047] Each resistor 24 of both series connections 22 and 23 is connected to the drain of
the third transistor 13 being a P-MOSFET transistor. The diodes 25, 26 of each series
connection 22, 23 are connected in such a way between the resistor 24 of the respective
series connection 22, 23 and the first output contact 27 of the fail-safe circuit
12, that the anode of a fourth diode 25 is connected to the resistor 24, that the
cathode of the fourth diode 25 is connected to the anode of a fifth diode 26, and
that the cathode of the fifth diode 26 is connected to the first output contact 27
of the fail-safe circuit 12.
[0048] The second contact point of the first series connection comprising the resistor 38
and the capacitor 39 is connected between the fourth diode 25 and the fifth diode
26 of the third series connection 22 being connected between the first transistor
13 and a first output contact 27 of the fail-safe circuit 12.
[0049] The second contact point of the second series comprising the resistor 38 and the
capacitor 39 is connected between the fourth diode 25 and the fifth diode 26 of the
fourth series connection 23 being connected between the first transistor 13 and a
first output contact 27 of the fail-safe circuit 12.
[0050] According to Figure 2, a resistor 29 is preferably connected between ground and the
source of the second transistor 20. Between the resistor 29 and the source of the
second transistor 20 there is an output contact 52 by which the drive circuit 11 is
connectable to the microprocessor which provides the signals at the input contacts
14 and 21. It is thereby possible to provide a feedback signal to the microprocessor.
[0051] The microprocessor being connectable to the input contacts 14, 21 generates two independent
control signals.
[0052] The first control signal provided at the first input contact 21 drives the transistors
19 and 20 via the fail safe circuit 12. The second control signal provided at the
second input contact 14 drives the third transistor 13.
[0053] A failure will drive one transistor of the transistors 13, 19 and 20 in conduction
or short. The gas valve to be operated cannot be energized.
[0054] The third transistor 13 is driven like a switching device at a defined frequency
and variable duty cycle. The duty cycle is defined to provide the output current needed
to operate the gas valve. The fail-safe circuit 12 is provided with the first input
signal.
[0055] The diode arrays provided by the diodes 35 and 36 force to charge and to discharge
of the capacitors 39. The charge of the capacitors 39 is initiated by the third transistor
19. The discharge of the capacitors 39 is initiated by the fail-safe circuit 12. The
capacitors 41, in combination with resistors 38, limit the bandwidth of the charging/discharging
signal.
[0056] The capacitors 34, in combination with resistors 33, assure that the transistors
19, 20 are switched on for a defined time. The resistor 29 changes the current of
the output into a voltage feedback.
[0057] The duty cycle of the signal provided by the microprocessor at the input contact
14 controls the electrical current at the output contacts 31 and 32. The resistor
29 provides a feedback signal at the output 52 for the microprocessor.
[0058] This feedback signal is used by the microprocessor to adapt the variable duty cycle
of the signal provided at the first input contact 14 and thereby to adapt the electrical
current at the output contacts 31 and 32. This feedback signal can also used to detect
a failure in the circuit that drives the third transistor 13.
[0059] A further improved development of the drive circuit 11 of Figure 1 and 2 is shown
in Figure 3. The additional details shown in Figure 3 allow a safety check of the
transistors 13, 19 and 20.
[0060] As shown in Figure 3, the further improved drive circuit 11 comprises a further contact
53 for performing the safety check of the transistors 13, 19 and 20 in a standby mode
in which no electrical current is provided to the gas valve being connected to the
output contacts 31 and 32.
[0061] A series connection of two resistors 54 and 55 is connected between the two output
contacts 31 and 32, whereby another resistor 56 is connected with a first contact
point to the contact 53 and with a second contact point between the two resistors
54 and 55.
[0062] A parallel connection of another resister 57 and a capacitor 59 is connected between
the contact 53 and ground, whereby the resistor 56 and the parallel connection of
the resister 57 and the capacitor 59 is connected in series with reference to ground.
The output contact 32 being connected to the drain of the second transistor 20 is
connected to the power supply contact 18 through another resistor 58. The embodiment
of Figure 3 comprises the additional resistors and an additional capacitor.
[0063] The safety check of the transistors 13, 19 and 20 can be done as follows:
[0064] First, in the standby mode the power supply provided at power supply contact 18 is
measured at the contact 53 using the resistors 58, 54, 55, 56 and 59. The voltage
at contact 53 must have a defined value. The second transistor 20 can then be checked
because if the same is shorted the output voltage is zero. The power signal provided
at power supply contact 18 can then also be checked.
[0065] Second, in the standby mode the third transistor 13 is periodically switched on by
the second input signal provided at the second input contact 14. The first transistor
19 can then be checked because if it is shorted the voltage at contact 53 becomes
almost 2 times the voltage being present at contact 53 the when second transistor
is shorted.
[0066] Third, in the standby mode the transistor 42 of the fail-safe circuit 12 (see Figure
4) is periodically switched on by the first signal provided at the first input contact
21 with a duty of 0%. The first and second transistors 19 and 20 are decoupled by
capacitor 39 and they are still not conducting. Due to partial conduction of first
transistor 19, by the parallel diode in the bulk of transistor 19, drains the current
to the collector of the transistor 42 of the fail-safe circuit 12, the voltage at
the drain of the transistor 13 drops, and the voltage at contact 53 has have a defined
value. Then, the third transistor 13 can be checked. A non-compliant safety check
will lead to lock-out.
[0067] So, in the embodiment of Figure 3 the transistors 13, 19 and 20 can be checked by
means of a single signal in a standby mode and by means of a current controlled mechanism
in the operational mode. In a reverse conduction by a resistor, an intrinsic or external
diode, power for the safety check is provided at the first transistor 19 being in
the middle of the series connection of three transistors 13, 19 and 20.
[0068] Figure 4 shows an exemplary embodiment for the fail-safe circuit 12. The fail-safe
circuit 12 shown in Figure 2 is known from
EP 1 730 760 B1. The same comprises two transistors 42 and 43, two diodes 44 and 45, a capacitor
46 connected in parallel to the two diodes 44 and 45, a series connection 47 of further
capacitors 48 and resistors 49, 50 and 51. The two resistors 49, 50 and connected
between the input contact 21 of the fail-safe circuit 12 and the base of the input
transistor 43. The collector of the input transistor 43 is connected to the base of
the output transistor 42.
[0069] The emitter of the input transistor 43 and the emitter of the output transistor 42
are both connected to ground providing the second output 28 of the fail-safe circuit
12.
[0070] The collector of the output transistor 42 provides the first output 27 of the fail-safe
circuit 12. Other fail-safe circuits 12 can be used in connection with the above described
drive circuit 11 for providing the control circuit 10.
List of reference signs
[0071]
| 10 |
control circuit |
| 11 |
drive circuit |
| 12 |
fail-safe circuit |
| 13 |
transistor |
| 14 |
input contact |
| 15 |
transistor |
| 16 |
resistor |
| 17 |
resistor |
| 18 |
power supply contact |
| 19 |
transistor |
| 20 |
transistor |
| 21 |
input contact |
| 22 |
series connection |
| 23 |
series connection |
| 24 |
resistor |
| 25 |
diode |
| 26 |
diode |
| 27 |
output contact of fail-safe circuit |
| 28 |
output contact of fail-safe circuit |
| 29 |
resistor |
| 30 |
diode |
| 31 |
output contact |
| 32 |
output contact |
| 33 |
resistor |
| 34 |
capacitor |
| 35 |
diode |
| 36 |
diode |
| 37 |
series connection |
| 38 |
resistor |
| 39 |
capacitor |
| 40 |
series connection |
| 41 |
capacitor |
| 42 |
transistor |
| 43 |
transistor |
| 44 |
diode |
| 45 |
diode |
| 46 |
capacitor |
| 47 |
series connection |
| 48 |
capacitors |
| 49 |
resistor |
| 50 |
resistor |
| 51 |
resistor |
| 52 |
output contact |
| 53 |
contact |
| 54 |
resistor |
| 55 |
resistor |
| 56 |
resistor |
| 57 |
resistor |
| 58 |
resistor |
| 59 |
capacitor |
1. Control circuit (10) for a gas valve, the control circuit (10) comprising an input
contact (14, 21) by which the control circuit is connectable to a microprocessor,
an output contact (31, 32) by which the control circuit is connectable to the gas
valve to be operated, a drive circuit (11) and a fail-safe circuit (12), wherein the
drive circuit (11) comprises a first transistor (19) and a second transistor (20)
both being operated through the fail-safe circuit (12) on basis of a first signal
provided by the microprocessor, and wherein the first signal is provided by the microprocessor
at a first input contact (21) of the control circuit, namely at an input contact (21)
of the fail-safe circuit (12), characterized in that
a first parallel connection of a resistor (33), a capacitor (34) and a first and a
second diode (35, 36) being serially connected is connected between the gate and the
source of the first transistor (19),
a second parallel connection of a resistor (33), a capacitor (34) and a first and
a second diode (35, 36) being serially connected is connected between the gate and
the source of the second transistor (20),
a first series connection (37) having a resistor (38) and a capacitor (39) is connected
with a first contact point between the first diode (35) and the second diode (36)
assigned to the first transistor (19) and with a second contact point to a first output
contact (27) of the fail-safe circuit (12),
a second series connection (40) having a resistor (38) and a capacitor (39) is connected
with a first contact point between the first diode (35) and the second diode (36)
assigned to the second transistor (20) and with a second contact point to the first
output contact (27) of the fail-safe circuit (12),
a series connection of the first transistor (19) and the second transistor (20) is
connected between a power supply contact (18) and a second output contact (28) of
the fail-safe circuit (12).
2. Control circuit of claim 1 characterized in that the first signal provided by the microprocessor comprises a high-frequency signal
component having a first duty cycle and a low-frequency signal component having a
second duty cycle.
3. Control circuit of claim 1 or 2, characterized in that a capacitor (41) is connected in parallel to one of the diodes of the first parallel
connection, and that another capacitor (41) is connected in parallel to one of the
diodes of the second parallel connection.
4. Control circuit of one of claims 1 to 3, characterized in that
the source of the first transistor (19) is connected to a first output contact (31)
of the control circuit,
the drain of the second transistor (20) is connected to a second output contact (32)
of the control circuit,
the source of the first transistor (19) and the drain of the second transistor (20)
are connected to each other through a third diode (30).
5. Control circuit of one of claims 1 to 4, characterized in that
the drain of the first transistor (19) is connected directly or indirectly through
a third transistor (13) to the power supply contact (18),
the source of the second transistor (20) is connected directly or indirectly through
a resistor (29) to the second output contact (28) of fail-safe circuit (12).
6. Control circuit of one of claims 1 to 5, characterized in that the first series connection (37) and the second series connection (40) are both connected
with the respective second contact point directly to the first output contact (27)
of the fail-safe circuit.
7. Control circuit of one of claims 1 to 5, characterized by a third transistor (13) of the drive circuit (11) being operated on basis of a second
signal provided by the microprocessor,
wherein the second signal is different from the first signal,
wherein the second signal is provided by the microprocessor at a second input contact
(14) of the control circuit (10), namely at an input contact (14) of the drive circuit
(11),
wherein a parallel connection of third and fourth series connections (22, 23) each
having a resistor (24), a fourth diode (25) and a fifth diode (26) is connected between
the third transistor (13) and the first output contact (27) of the fail-safe circuit
(12).
8. Control circuit of claim 7, characterized in that the first series connection (37) and the second series connection (40) are both connected
with the respective second contact point indirectly to the first output contact (27)
of the fail-safe circuit, namely in such a way that
the second contact point of the first series connection is connected between the fourth
diode (25) and the fifth diode (26) of the third series connection (22) being connected
between the third transistor (13) and a first output contact (27) of the fail-safe
circuit,
the second contact point of the second series is connected between the fourth diode
(25) and the fifth diode (26) of the fourth series connection (23) being connected
between the third transistor (13) and a first output contact (27) of the fail-safe
circuit.
9. Control circuit of claim 7 or 8, characterized in that the second signal has a third frequency and a third duty cycle, wherein the third
frequency of the second signal is independent from the frequency of high-frequency
signal component of the first signal and independent from the frequency of low-frequency
signal component of the first signal.
10. Control circuit of one of claims 7 to 9, characterized in that third duty cycle is variable while the first duty cycle and the second duty cycle
are both non-variable.
11. Control circuit of one of claims 7 to 10, characterized in that the second signal is shifted from the second input contact (14) to the third transistor
(13) by a fourth transistor (15) of the drive circuit (11).
12. Control circuit of one of claims 7 to 11, characterized by another contact (53) for performing a safety check of the first, second and third
transistors (13, 19, 20).
13. Control circuit of claim 12, characterized in that a series connection of two resistors (54, 55) is connected between the output contacts
(31, 32) whereby another resistor (56) is connected with a first contact point to
the contact (53) and with a second contact point between the resistors (54, 55) being
in series connection between the output contacts, wherein a parallel connection of
another resister (57) and a capacitor (59) is connected between the contact (53) and
ground, and whereby one of the output contacts (32) is connected to the power supply
contact (18) through another resistor (58).
14. Control circuit of one of claims 1 to 13, characterized in that the output contacts (27, 28) of the fail-safe circuit (12) are provided by an output
transistor (42) of the fail-safe circuit (12).