FIELD OF THE INVENTION
[0001] The present invention relates to a container.
[0002] In particular, such a container, of the type comprising a laminate provided with
at least one paper layer and one aluminium layer, is used for containing high density
food products, such as puddings, homogenized fruit or the like, etc, to be consumed,
preferably, directly from the container.
KNOWN PREVIOUS ART
[0003] Such high density food products, usually, are packaged in glass or plastic containers,
generally having the shape of pot, or tub, provided with an upper opening relatively
large in size to allow a spoon or tea spoon to be introduced within the container,
and with a screwed plastic lid or a tab welded to the edges of the opening of the
container itself.
[0004] Next, for emptying the container, once the lid, or the tab, has been removed, a spoon,
or tea spoon, is used, which because of the size of the opening, can deeply enter
to collect the food product lying on the bottom of the container. All along the manufacturers
of containers comprising a laminated layer provided with at least one paper layer
and an aluminium layer advised against using such a kind of containers for containing
highly dense food products since it is known that is very difficult to realize such
a container which is provided with an upper perforated portion, i.e. located on the
upper base, dimensioned so to receive a spoon to empty the container itself and in
the meanwhile ensuring the sterility of the product and a suitable structural strength
of the container. In fact, concerning this last aspect, when the perforated portion
increases, which is made of the paper, or cardboard, layer, the stiffness offered
by the container decreases significantly. Also by lowering the container such that
the base and the bottom are wider, to obtain a larger opening portion, and consequently
by reducing the height, the closing of the container itself would present problems
because the triangle folding would be difficult to realize with enormous and unaffordable
costs. Moreover, a further drawback in the use of laminates for such containers is
that the opening of the container is not easy at all because the layers composing
the laminate are rather tenacious and resistant and they are prone to delamination
problems, that is the detachment between two or more adjoining layers forming the
container.
[0005] EP - A1-1939 094 discloses a method for making a container in a multilayer material 1 for pourable
products having at least one breakable portion suitable for being removed before pouring
said pourable product out of said container.
[0006] Therefore, object of the present invention is to realize a container for food products,
in particular of the type comprising at least one laminate, allowing a user to consume
the product directly from the container.
[0007] Further object of the present invention is to realize a container which is simple
to produce and is not provided with only a suitable structural stiffness, but also
it guarantees significantly to preserve the sterility of the food product contained
thereon.
[0008] These objects are reached by the present container for pourable products, comprising
a laminate of the type provided with at least one layer made of paper or cardboard,
having at least one perforated portion, and with at least one aluminium layer directly
or indirectly applied to the inside of said at least one paper or cardboard layer,
and means for opening said container at least at said at least one perforated portion,
characterized in that said at least one paper or cardboard layer has at least two
discrete pre-weakening lines extending from said at least one perforated portion of
said at least one paper or cardboard layer, and in that said means for opening the
container comprises at least one tab provided with at least one grip graspable from
outside, and with at least one constraining portion comprising at least one first
region which is directly or indirectly constrained to at least part of said at least
one aluminium layer at said at least one perforated portion, said at least one grip
portion being adapted for lifting said at least one aluminium layer at said at least
one first region and said at least one paper or cardboard layer between said at least
two pre-weakening lines under the action of an external force.
[0009] In practice, such a solution allows the user to take advantage of a large opening
that therefore allows the introduction of a spoon, or similar tools, to collect the
food product contained in the container. In fact, the tab, when pulled, drags with
it both part of the aluminium layer on which the first region is constrained, also
only indirectly, and part of the paper, or cardboard, layer between said two pre-weakening
lines, this allows to use the container as if it was a jar and allows the user to
consume the food product directly from the container since it provides a large opening,
made in part of the perforated portion, obtained by rising the above said layers,
through which a spoon or tea spoon for collecting the food product contained in the
container is to be introduced. This is also aided by the food product contained in
the container being dense and, therefore, during the dragging of said tab, also when
such action is made forcefully, the container does not collapses due to the side pressure
exerted by the hand of the user on the container itself. Therefore, the food product
does not spatter outwardly during the opening of the container, but it remains well
fixed therein.
[0010] Still according to the invention, said at least one first region substantially delimits
the edge of said perforated portion comprised between said at least two pre-weakening
lines. Thereby, when a force is exerted on the grip portion, this is discharged on
the two end sides of the first region and, therefore, at the two pre-weakening lines,
significantly facilitating the rising of the paper, or cardboard, layer comprised
between said two pre-weakening lines.
[0011] Again, according to a preferred embodiment of the invention, said at least one constraining
portion comprises, as well, at least one second region directly or indirectly constrained
to at least part of said at least one paper or cardboard layer between said at least
two pre-weakening lines, wherein said at least one first region and said at least
one second region are continuously connected to each other. Thereby, the force exerted
by the user on the grip portion is transmitted and distributed both on the first region
and the second region and therefrom to the surfaces wherein said first and said region
are constrained. This significantly aids and facilitates the opening of the container.
[0012] Further, said at least one first region and/or said at least one second region, as
well as preferably said at least one perforated portion, extend widthwise substantially
between said at least two pre-weakening lines.
[0013] Further, said opening means comprise, as well, at least one cutter to sever at least
partially, outside of said at least one first region, said at least one aluminium
layer arranged at said perforated portion of said at least one paper, or cardboard,
layer, on the opposite side of the above said edge of said perforated portion comprised
between said at least two pre-weakening lines. In practice, to facilitate the opening
of the container, in a step preceding the step of exerting a force on the grip portion
of the tab, the user severs the aluminium layer located at the perforated portion
by the use of a cutter which, preferably, comprises a spoon - shaped portion. Therefore
the cutter is also employed to collect the food product contained in the container.
[0014] In accordance with an alternative embodiment of the invention, said at least one
tab and said at least one cutter are made in a single piece and that said at least
one cutter and said at least one grip portion are rotatable with respect to said at
least one constraining portion such that said at least one cutter at least partially
severs, outwardly from said at least one first region, said at least one aluminium
layer arranged at said perforated portion of said at least one paper, or cardboard,
layer.
[0015] Still according to said embodiment, said at least one cutter and said at least one
tab are made of plastic material, and preferably, by molding. Note that, in this case,
the cutter, preferably provided with a plurality of teeth, has a curved shape and
it extends for most of the length comprised between said two pre-weakening lines.
Moreover, said at least one cutter and said at least one grip portion rotate with
respect to said constraining portion, integral with the container, around a plastically
deformable hinge.
[0016] Still more in detail said at least two pre-weakening lines are straight and, preferably,
one parallel to another. Also, each of said at least two pre-weakening lines has one
or more "T"-, "L"- or "I"- or "C" -shaped orthogonal branches. In this way the lifting
of the paper or cardboard layer is significantly simplified and the integrity of the
cardboard is preserved, particularly of the aluminium layer, during all the production,
packaging and delivering steps, up to the final user.
[0017] According to a further embodiment of the invention, each pre-weakening line is provided
with at least one first plurality of herringbone branches and at least one second
plurality of herringbone branches, tilted one with respect to another in an opposing
way such that said at least one second plurality of herringbone branches aids to facilitate
the rupture of said at least one first plurality of herringbone branches. In practice,
the said at least one second plurality of herringbone branches is made so that the
branches follow a weakening line intersecting the branches of said at least one first
plurality of herringbone branches, to facilitate the rupture of the latter. In this
way, as the paper layer lifts, the pre-weakening and branching lines are followed
the user being unable to deviate from them. This allows avoiding the container to
be severed along not pre-established lines and, thus, generating unwanted delamination
of the material.
[0018] Still more in detail, said at least one perforated portion, preferably having a rectangular
shape, is arranged on the front, or back side face, of said container so that it has
even more surface for obtaining the opening through which the food product contained
in the container is collected. Such a solution avoids the need of realizing containers
ad hoc obtained by a wider upper and lower portion, but with a reduced height.
[0019] The above mentioned objects are also reached by a method for the realization of a
container according to the claims from 1 to 17, comprising the steps of: a) forming
at least one perforated portion on said at least one paper or cardboard layer; b)
applying, either directly or indirectly, said at least one aluminium layer onto the
inside of said at least one paper or cardboard layer; c) applying said at least one
tab onto said at least one laminate at said at least one perforated portion; characterized
in that said step a) includes the step of d) forming at least two discrete pre-weakening
lines extending from said at least one perforated portion of said at least one paper
or cardboard layer, and that said step c) includes the step of e) constraining, either
directly or indirectly, said at least one first region of said at least one tab onto
at least part of said at least one aluminium layer. Further, said step e) of the method
includes the step of constraining, either directly or indirectly, said at least one
second region of said at least one tab onto at least part of said at least one paper
or cardboard layer between said at least two pre-weakening lines.
[0020] Lastly, the invention comprises a further method for opening of a container according
to one of the claims from 1 to 17, comprising the steps of: at least partially severing
said at least one aluminium layer from the side opposite said edge of said perforated
portion and outwardly from said at least one first region, by means of said at least
one cutter; dragging said at least one tab in the direction of said at least first
region; lifting both said at least one aluminium layer constrained to said at least
one first region and said at least one paper or cardboard layer comprised between
said at least two discrete pre-weakening lines.
[0021] Again, said severing step by said cutter is preceded by the step of rotating said
tab around said plastically deformable hinge.
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] For purposes of illustrations and not limitative, more particular preferred embodiments
of the present invention will be now provided with reference to the accompanying figures,
in which:
figures 1a, 1b, 1c are three perspective views of a container according to the invention
in three different steps during the opening of the container;
figure 2 is a partial longitudinal sectional view of the container of figure 1a;
figures 3a, 3b and 3c are three perspective views of a container in accordance with
a further embodiment of the invention in three different steps during the opening
of the containers;
figure 4 is a partial longitudinal sectional view of the container of figure 3a;
figure 5 is a perspective view of an alternative embodiment of the opening means;
figure 6 is a sectional view of the opening means of figure 5;
figure 7 is a perspective view from bottom of the opening means of figure 5;
figure 8 is a top view of the container according to a particular shape of the pre-weakening
lines;
figure 9 is a top view of the container according to a further embodiment of the pre-weakening
lines;
figure 10 is a top view of the container according to a third embodiment of the pre-weakening
lines.
DETAILED DESCRIPTION OF SOME EMBODIMENTS OF THE PRESENT INVENTION
[0023] Referring particularly to such figures, with numeral 1 is shown a container according
to the invention.
[0024] Figure 1 shows a container 1 for high density pourable products 100 such as, for
example, a pudding, comprising a laminate 2 provided with a paper layer 3, having
a perforated portion 4, and with aluminium layer 5 indirectly internally applied to
said paper layer 3. Further, said laminate 1 comprises an outer layer 20 made of thermoplastic
material applied outside of said paper layer 3 and an intermediate layer 21 made of
thermoplastic material applied between said paper layer 3 and said aluminium layer
5. Therefore, in practice, such an intermediate layer 21 is directly welded to said
outside layer 20 at said perforated portion 4. Note that, although not described herein,
a container comprising a laminate 2, further provided with a plurality of layers made
of thermoplastic material or the like applied on the inner face of the aluminium layer,
still falls within the scope of protection of the present invention.
[0025] Further, said container comprises means 6 for opening said container 1 at least at
said perforated portion 4.
[0026] According to the invention, said paper layer 3 has two discrete pre-weakening lines
7, 8 extending from said perforated portion 4 of said paper layer 3. Further, said
opening means 6 of the container 1 comprise a tab 9, totally in aluminium, provided
with a grip portion 10, graspable by the user, and with a constraining portion 11
comprising a first region 12 indirectly constrained, at said perforated portion 4,
on at least part of said aluminium layer 5. In practice, the tab 9 is welded, by heat
- welding, on the outer layer 20, but at the end of the welding it remains substantially
constrained both to the intermediate layer 21 and the aluminium layer 5, thus remaining
firmly constrained to the latter.
[0027] According to the invention, therefore, said grip portion 10 is adapted to lift said
paper layer 3 under the action of an external force exerted by the user, at said first
region 12, said aluminium layer 5 and, between said at least two pre-weakening lines
7 and 8. In fact, once the aluminium layer 5 starts lifting, the cuts produced in
said aluminium layer 5 propagate towards said paper layer 3 comprised between said
two pre-weakening lines 7 and 8, thus causing it to lift said paper layer 3 comprised
between said two pre-weakening lines too. In the meanwhile, the aluminium layer 5
arranged under the paper layer 3 keeps being cut along the direction of the two pre-weakening
lines 7 and 8 such that an opening 200, much wider than the perforated portion 4 initially
present in the container 1, before the opening step, can be obtained. According to
the invention, as it will be more evident in the following description, the opening
of the container 1 can be facilitated by severing at least part of said aluminium
layer 5 by at least one cutter 75, at the available region 70 of said perforated portion
4 and from side opposite to said paper layer 3 comprised between said two pre-weakening
lines 7 and 8. Still according to the invention, and as shown in figure 1, said first
region 12 substantially delimits the edge 4a of said perforated portion 4 comprised
between said at least two pre-weakening lines 7 and 8. Said first region 12 also extends
in width L between said two pre-weakening lines 7 and 8. Said perforated portion 4
also extends in width L between said two pre-weakening lines 7 and 8. In view of what
said, therefore, the above mentioned available region 70 is on the opposite side of
the edge 4a of said perforated portion 4. In accordance with a further embodiment
of the invention visible in figures 3 and 4, said constraining portion 11 comprises,
as well, a second region 13 constrained between said two pre-weakening lines 7 and
8, indirectly on part of said paper layer 3. In practice said second region 13 of
the tab 9 is welded on the outer layer 20, but at the end of the welding it remains
substantially constrained to the paper layer 3 to the intermediate layer 21 made of
thermoplastic material and to the underlying aluminium layer 5.
[0028] Said first region 12 and said second region 13 are continuously connected one to
another forming a single body. Also, both said first region 12 and said second region
13 extend widthwise L substantially between said two pre-weakening lines 7 and 8.
[0029] In practice, in this way, when a force is exerted on the grip portion 10, this is
released on the two end sides of the first region 12, and therefore, at the two pre-weakening
lines 7 and 8, significantly facilitating the lifting of the paper layer 3 comprised
between said two pre-weakening lines 7 and 8. In fact, the force exerted by the user
on the grip portion 10 is transmitted and shared both on the first region 12 and on
the second region 13 and from here to the surfaces to which said first 12 and said
second 13 region are constrained. The Applicant tested that such a solution facilitates
significantly the opening of the container 1 without creating delamination problems
of the laminate and without the user having to use an excessive force to open the
container. Both the embodiments herein shown provide the two pre-weakening lines 7
and 8 to be straight and parallel one to another, however an alternative embodiment,
wherein said two pre-weakening lines are not parallel and not straight, still falls
within the scope of protection of the present invention.
[0030] In accordance with an embodiment not shown here, both said pre-weakening lines 7
and 8 show a plurality of branches orthogonal with respect to the main direction,
"T-shaped", or "L-shaped" or "I-shaped", or "C-shaped".
[0031] In accordance with an embodiment shown in figure 8, both pre-weakening lines 7, 8
are provided with a first plurality of herringbone branches 7a, 8a and with a second
plurality of herringbone branches 7b, 8b, one opposing to another and such that said
branches of said second plurality of herringbone branches 7b, 8b aid in facilitating
the rupture of the branches of said first plurality of herringbone branches 7a, 8a.
In practice, as can be also observed in figure 8, the branches of said second plurality
of herringbone branches 7b, 8b are made so that to follow a weakening line which at
a certain point intersects the branches of said first plurality of herringbone branches
7a, 8a. In this way, as the paper layer 3 lifts, the pre-weakening 7, 8 and branching
7a, 7b, 8a, 8b lines are followed, the user being unable to deviate from them. This
allows avoiding the container to be severed along a not pre-established pattern and,
thus, giving rise to unwanted delamination of the material. Further, as can be seen
in figure 9, at the end 7c and 8c of said pre-weakening lines 7, 8, in a position
opposite to the perforated portion 4 of said container 1, a further pre-weakening
300 line, or creasing, is comprised which connect said two pre-weakening lines 7,
8 and allows to completely remove the paper layer 3 lifted during the opening of the
container 1. In accordance with an embodiment shown in figure 10 also said further
pre-weakening lines 300 can have a shape similar to the shape of the pre-weakening
lines 7, 8. In order to realize an opening of the paper layer 3 occurring along one
tear direction only, said further pre-weakening line 300 has a "V" shape it and shows
a further series of herringbone branches 300a. Further, as can be seen from the figures
1 and 3, said perforated portion 4 is arranged on the front side face 1 a of said
container 1. In this way two advantages can be obtained. For one thing a greater area
can be exploited, with respect to the area offered by the upper side 1 b of the container
1, and for another the depth of the container 1, when used by the user, is smaller
than the area that would be available in case of opening obtained on the upper face
1 b. Also, still according to the invention, said perforated portion 4 has a substantially
rectangular shape. In this way the dimensions of the perforated portion 4 larger than
the classical circular dimensions are exploited.
[0032] Again, still according to both the embodiments shown here, said opening means 6 comprise,
as well, a cutter 75 (see figures 1b and 3b) to sever, outside of said first region
12, from a side opposite to the edge 4a of said perforated portion 4, both said aluminium
5 layer and said outer layer 20 and said intermediate layer 21, each of these latter
layers made of thermoplastic material such as, for example, LDPE, being arranged at
said perforated portion 4 of said paper layer 3. In practice the severing occurs at
the available region 70 of said perforated portion 4 (also denoted with solid line
in figures 1b and 3b).
[0033] According to an embodiment herein not shown, said cutter 75 is integral with the
grip portion of said tab 9. Further, said cutter 75 comprises a spoon - shaped portion
such that this cutter 75 can be used as a collecting means also to collect the contents
of the container.
[0034] In accordance with an alternative embodiment shown in figures 5, 6 and 7, said opening
means 6, comprising a tab 9 and a cutter 75 integral one with another, are made of
plastic material and made in a single piece, preferably, by molding. In practice,
therefore, each of the grip portion 10 and the constraining portion 11 and the cutter
75 are obtained in a single piece.
[0035] Said cutter 75 and said grip portion 10 of the tab 9 are further rotatable with respect
to the above mentioned constraining portion 11 of the tab 9 such that the cutter 75,
provided with a plurality of teeth 76, severs at least partly, outside of said first
region 12, therefore at the above mentioned available region 70, each of said aluminium
layer 5 and said outer layer 20 and said intermediate layer 21, arranged at said perforated
portion 4 of said paper layer 3. Further it has to be noted that the cutter 75, provided
- as mentioned - with a plurality of teeth 76, has a curved shape and extends for
most of the length comprised between said two pre-weakening lines 7 and 8. Further,
said cutter 75 and said grip portion 10, integral one to another, rotate with respect
to said constraining portion 11 around a plastically deformable hinge 77. Practically,
by rotating the grip portion 10 the cutter 75 is rotated too, which, in turn, contacts
at least the aluminium layer 5, severing it.
[0036] Always according to the invention, a method is described for realizing a container
1 according to one or more of the claims from 1 to 17. Specifically, such a method
comprises the steps of: a) forming one perforated portion 4 on said paper or layer
3; b) applying, either directly or indirectly as in the case of the described embodiment,
said aluminium layer 5 onto the inside of said paper layer 3; c) applying said tab
9 onto said laminate 2 at said perforated portion 4. Said step a) includes advantageously
the step of d) forming at least two discrete pre-weakening lines 7, 8 extending from
said perforated portion 4 of said paper layer 3 and said step c) includes the step
of e) constraining, either directly or indirectly, said first region 12 of said tab
9 onto at least part of said aluminium layer 5, as in the case of the described embodiment.
Such a solution allows obtaining a container 1 able to allow reaching the objects
put forward by the invention.
[0037] Further, said step e) includes the step of constraining, either directly or indirectly
(see figures 2 and 4), said second region 13 of said at tab 9 onto at least part of
said paper layer 3, between said at least two pre-weakening lines 7 and 8. Again,
said step b) is preceded by the step of f) applying an outer layer 20 made of a thermoplastic
material to the outside of said at least one paper layer 3, and the step of g) applying
an intermediate layer 21 made of a thermoplastic material to the inside of said paper
layer 3 so as to weld said intermediate layer 3 directly to said outer layer 20 at
said perforated portion 4.
[0038] Further, the invention allows obtaining a method for opening the container 1 according
to one or more of the claims from 1 to 17. Such a method for opening the container
1 comprises the steps of:
- at least partially severing said aluminium layer 5 from the side opposite said edge
4a of said perforated portion 4 and outwardly from said first region 12 (see figures
1b and 3b), i.e. at the available region 70 of said perforated portion 4, by means
of said cutter 75;
- dragging said tab 9, by grasping it at said grip portion 10, towards said first region
12, that is to say towards the edge 4a of said perforated portion comprised between
said two pre-weakening lines 7 and 8: and ultimately
- lifting both said aluminium layer 5 constrained to said first region 12 and said paper
layer 3 comprised between said two discrete pre-weakening lines 7, 8.
[0039] Lastly, said severing step by said cutter 75 is preceded by the step of rotating
said tab 9 around said plastically deformable hinge 76.
1. Container (1) for pourable products (100), comprising a laminate (2) provided with
at least one layer (3) made of paper or cardboard having at least one perforated portion
(4) and with at least one aluminium layer (5) directly or indirectly applied to the
inside of said paper or cardboard layer, and means (6) for opening said container
at least at said perforated portion (4) comprising at least one tab (9) provided with
at least one grip portion (10) graspable from outside and with at least one constraining
portion (11) comprising at least one first region (12) which is directly or indirectly
constrained to at least part of said aluminium layer at said perforated portion, said
grip portion being adapted for lifting said aluminium layer at said first region,
characterized in that said paper or cardboard layer has at least two discrete pre-weakening lines (7, 8)
extending from said perforated portion, said grip portion being adapted for lifting
said paper or cardboard layer between said pre-weakening lines under the action of
an external force.
2. Container according to claim 1, characterized in that said first region (12) substantially delimits the edge (4a) of said perforated portion
(4) between said pre-weakening lines.
3. Container according to claim 1 or 2, characterized in that said constraining portion (11) comprises, as well, a second region (13) directly
or indirectly constrained to at least part of said paper or cardboard layer (3) between
said pre-weakening lines (7, 8), said first region (12) and said second region (13)
being continuously connected to each other.
4. Container according to claim 1 or 2 or 3, characterized in that said first region (12) and/or said second region (13) extend widthwise (L) substantially
between said at least two pre-weakening lines (7, 8).
5. Container according to one of claims 1 to 4, characterized in that said opening means (6) comprises, as well, at least one cutter (75) for at least
partially severing said aluminium layer (5) arranged at said perforated portion (4)
of said paper or cardboard layer (3) outwardly from said first region (12).
6. Container according to claim 5, characterized in that said cutter (75) is integral with said grip portion (10) of said tab (9).
7. Container according to one of the claims 1 to 6, characterized in that said tab (9) is made of aluminium.
8. Container according to claim 5 or 6 or 7, characterized in that said cutter (75) comprises a spoon shaped portion.
9. Container according to claim 6, characterized in that said tab (9) and said cutter (75) are made in a single piece and that said cutter
(75) and said grip portion (10) are rotatable with respect to said constraining portion
(11) such that said cutter at least partially severs, outwardly from said first region
(12), said aluminium layer (5) arranged at said perforated portion (4) of said paper,
or cardboard, layer (3).
10. Container according to claim 9, characterized in that said cutter (75) and said tab (9) are made of plastic.
11. Container according to one of the preceding claims, characterized in that said pre-weakening lines (7, 8) are straight.
12. Container according to one of the preceding claims, characterized in that said pre-weakening lines are parallel to each other.
13. Container according to claim 11 or 12, characterized in that each of said two pre-weakening lines has one or more "T"-, "L"- or "I"- or "C" -shaped
orthogonal branches.
14. Container according to claim 11 or 12, characterized in that each of said pre-weakening lines (7; 8) is provided with at least one first plurality
of herringbone branches (7a; 8a) and at least a second plurality of herringbone branches
(7b, 8b), one opposite to another and such that said second plurality of herringbone
branches (7b, 8b) follows a weakening line intersecting said first plurality of herringbone
branches (7a; 8a), to facilitate the rupture of said first plurality of herringbone
branches.
15. Container according to one of the preceding claims, characterized in that said perforated portion (4) is arranged on the front (1a) or rear side face of said
container.
16. Container according to one of the preceding claims, characterized in that said laminate (2) further comprises at least one external layer (20) made of a thermoplastic
material, applied to the outside of said paper or cardboard layer, and at least one
intermediate layer (21) made of a thermoplastic material, applied between said paper
or cardboard layer and said aluminium layer and welded directly to said external layer
at said perforated portion (4), said tab (9) being welded directly to said external
layer (20) made of a thermoplastic material.
17. Method for producing a container (1) according to one of the preceding claims, comprising
the steps of:
a) forming at least one perforated portion (4) on said paper or cardboard layer (3);
b) applying, either directly or indirectly, said aluminium layer (5) onto the inside
of said paper or cardboard layer (3);
c) applying said tab (9) onto said laminate (2) at said perforated portion;
characterized in that said step a) includes the step of d) forming at least two discrete pre-weakening
lines (7, 8) extending from said perforated portion of said paper or cardboard layer
(3), and said step c) includes the step of e) welding, either directly or indirectly,
said first region (12) of said tab (9) onto at least part of said aluminium layer
(5).
18. Method according to claim 17, characterized in that said step e) further includes the step of welding, either directly or indirectly,
said second region (13) of said tab (9) onto at least part of said paper or cardboard
layer (3) between said pre-weakening lines (7, 8).
19. Method according to claim 17 or 18, characterized in that said step b) is preceded by the step of f) applying at least one outer layer made
of a thermoplastic material to the outside of said paper or cardboard layer, and the
step of g) applying at least one intermediate layer made of a thermoplastic material
to the inside of said paper or cardboard layer so as to weld said intermediate layer
directly to said outer layer at said perforated portion.
1. Behälter (1) für schüttfähige Produkte (100), umfassend ein Laminat (2) des Typs,
der mit mindestens einer Schicht (3) aus Papier oder Karton mit mindestens einem perforierten
Abschnitt (4) und mit mindestens einer Aluminiumschicht (5) versehen ist, die direkt
oder indirekt auf die Innenseite der Papier- oder Kartonschicht aufgebracht ist, und
Mittel (6) zum Öffnen des Behälters zumindest an dem perforierten Abschnitt (4), enthaltend
mindestens eine Lasche (9), die mit mindestens einem von außen erfassbaren Griffteil
(10) und mit mindestens einem Befestigungsteil (11) versehen ist, das mindestens einen
ersten Bereich (12) aufweist, der direkt oder indirekt an mindestens einem Teil der
Aluminiumschicht an dem perforierten Abschnitt befestigt ist, wobei das Griffteil
angepasst ist, um die Aluminiumschicht an dem ersten Bereich anzuheben, dadurch gekennzeichnet, dass die Papier- oder Kartonschicht mindestens zwei diskrete Vorschwächungslinien (7,
8) aufweist, die sich von dem perforierten Abschnitt erstrecken, wobei der mindestens
eine Griffabschnitt angepasst ist, die Papier- oder Kartonschicht zwischen den Vorschwächungslinien
unter der Wirkung einer externen Kraft anzuheben.
2. Behälter gemäß Anspruch 1, dadurch gekennzeichnet, dass der erste Bereich (12) die Kante (4a) des perforierten Abschnitts (4) zwischen den
Vorschwächungslinien im Wesentlichen begrenzt.
3. Behälter gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Befestigungsteil (11) auch einen zweiten Bereich (13) aufweist, der direkt oder
indirekt an mindestens einem Teil der Papier- oder Kartonschicht (3) zwischen den
Vorschwächungslinien (7, 8) befestigt ist, wobei der erste Bereich (12) und der zweite
Bereich (13) kontinuierlich miteinander verbunden sind.
4. Behälter gemäß Anspruch 1 oder 2 oder 3, dadurch gekennzeichnet, dass der erste Bereich (12) und/oder der zweite Bereich (13) sich der Breite nach (L)
im Wesentlichen zwischen den mindestens zwei Vorschwächungslinien (7, 8) erstrecken.
5. Behälter gemäß einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass die Öffnungseinrichtung (6) auch mindestens eine Schneideinrichtung (75) zum zumindest
teilweisen Trennen der Aluminiumschicht (5) aufweist, die an dem perforierten Abschnitt
(4) der Papier- oder Kartonschicht (3) von dem ersten Bereich (12) nach außen gerichtet
angeordnet ist.
6. Behälter gemäß Anspruch 5, dadurch gekennzeichnet, dass die Schneideinrichtung (75) einstückig mit dem Griffabschnitt (10) der Lasche (9)
ausgebildet ist.
7. Behälter gemäß einem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass die Lasche (9) aus Aluminium gefertigt ist.
8. Behälter gemäß Anspruch 5 oder 6 oder 7, dadurch gekennzeichnet, dass die Schneideinrichtung (75) einen löffelförmigen Abschnitt aufweist.
9. Behälter gemäß Anspruch 6, dadurch gekennzeichnet, dass die Lasche (9) und die Schneideinrichtung (75) einstückig ausgebildet sind und dass
die Schneideinrichtung (75) und der Griffabschnitt (10) in Bezug auf das Befestigungsteil
(11) derart drehbar sind, dass die Schneideinrichtung die Aluminiumschicht (5), die
an dem perforierten Abschnitt (4) der Papier- oder Kartonschicht (3) angeordnet ist,
in Bezug auf den ersten Bereich (12) nach außen gerichtet zumindest teilweise abtrennt.
10. Behälter gemäß Anspruch 9, dadurch gekennzeichnet, dass die Schneideinrichtung (75) und die Lasche (9) aus Kunststoff gefertigt sind.
11. Behälter gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorschwächungslinien (7, 8) gerade sind.
12. Behälter gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Vorschwächungslinien parallel zueinander sind.
13. Behälter gemäß Anspruch 11 oder 12, dadurch gekennzeichnet, dass jede der beiden Vorschwächungslinien einen oder mehrere "T"-, "L"- oder "I"- oder
"C"-förmige orthogonale Verzweigungen aufweist.
14. Behälter gemäß Anspruch 11 oder 12, dadurch gekennzeichnet, dass jede der Vorschwächungslinien (7; 8) mit mindestens einer ersten Vielzahl von Aufreißlinien
(7a; 8a) und mindestens einer zweiten Vielzahl von Aufreißlinien versehen ist (7b,
8b), die einander gegenüberliegen, und so, dass die zweite Vielzahl von Aufreißlinien
(7b, 8b) einer Schwächungslinie folgt, die die erste Vielzahl von Aufreißlinien (7a;
8a) schneidet, um das Aufreißen der ersten Vielzahl von Aufreißlinien zu erleichtern.
15. Behälter gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass der perforierte Abschnitt (4) auf der Vorderseite (1 a) oder der rückseitigen Fläche
des Behälters angeordnet ist.
16. Behälter gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass das Laminat (2) weiterhin mindestens eine äußere Schicht (20) aus einem thermoplastischen
Material aufweist, die auf die Außenseite der Papier- oder Kartonschicht aufgebracht
ist, und mindestens eine Zwischenschicht (21) aus einem thermoplastischen Material,
die zwischen der Papier- oder Kartonschicht und der Aluminiumschicht aufgebracht ist
und direkt an die äußere Schicht an dem perforierten Abschnitt (4) geschweißt ist,
wobei die Lasche (9) direkt an die äußere Schicht (20) aus einem thermoplastischen
Material geschweißt ist.
17. Verfahren zur Herstellung eines Behälters (1) gemäß einem der vorhergehenden Ansprüche,
umfassend die Schritte:
a) Bilden mindestens eines perforierten Abschnitts (4) auf der Papier- oder Kartonschicht
(3);
b) direktes oder indirektes Aufbringen der Aluminiumschicht (5) auf die Innenseite
der Papier- oder Kartonschicht (3);
c) Aufbringen der Lasche (9) auf das Laminat (2) an dem perforierten Abschnitt; dadurch gekennzeichnet, dass der Schritt a) den Schritt d) umfasst, wonach zwei diskrete Vorschwächungslinien
(7, 8) ausgebildet werden, die sich von dem perforierten Abschnitt der Papier- oder
Kartonschicht (3) erstrecken, und der Schritt c) den Schritt e) umfasst, wonach der
erste Bereich (12) der Lasche (9) direkt oder indirekt auf mindestens einen Teil der
Aluminiumschicht (5) geschweißt wird.
18. Verfahren gemäß Anspruch 17, dadurch gekennzeichnet, dass der Schritt e) weiterhin den Schritt des direkten oder indirekten Verschweißens des
zweiten Bereichs (13) der Lasche (9) auf mindestens einen Teil der Papier- oder Kartonschicht
(3) zwischen den Vorschwächungslinien (7, 8) umfasst.
19. Verfahren gemäß Anspruch 17 oder 18, dadurch gekennzeichnet, dass dem Schritt b) der Schritt f) vorausgeht, wonach mindestens eine äußere Schicht aus
einem thermoplastischen Material auf die Außenseite der Papier- oder Kartonschicht
aufgebracht wird, und Schritt g), wonach mindestens eine Zwischenschicht aus einem
thermoplastischen Material auf die Innenseite der Papier- oder Kartonschicht aufgebracht
wird, um die Zwischenschicht direkt an die äußere Schicht des perforierten Abschnitts
zu schweißen.
1. Contenant (1) pour produits versables (100), comprenant un stratifié (2) pourvu d'au
moins une couche (3) faite de papier ou de carton ayant au moins une portion perforée
(4) et d'au moins une couche d'aluminium (5) appliquée directement ou indirectement
à l'intérieur de ladite couche de papier ou de carton, et un moyen (6) d'ouverture
dudit contenant au moins au niveau de ladite portion perforée (4) comprenant au moins
une patte (9) pourvue d'au moins une portion poignée (10) pouvant être saisie de l'extérieur
et d'au moins une portion de restriction (11) comprenant au moins une première région
(12) qui est directement ou indirectement restreinte à au moins une partie de ladite
couche d'aluminium au niveau de ladite portion perforée, ladite portion poignée étant
adaptée pour soulever ladite couche d'aluminium au niveau de ladite première région,
caractérisé en ce que ladite couche de papier ou de carton comporte au moins deux lignes de pré-affaiblissement
distinctes (7, 8) s'étendant depuis ladite portion perforée, ladite portion poignée
étant adaptée pour soulever ladite couche de papier ou de carton entre lesdites lignes
de pré-affaiblissement sous l'action d'une force externe.
2. Contenant selon la revendication 1, caractérisé en ce que ladite première région (12) délimite sensiblement le bord (4a) de ladite portion
perforée (4) entre lesdites lignes de pré-affaiblissement.
3. Contenant selon la revendication 1 ou 2, caractérisé en ce que ladite portion de restriction (11) comprend aussi une seconde région (13) directement
ou indirectement restreinte à au moins une partie de ladite couche de papier ou de
carton (3) entre lesdites lignes de pré-affaiblissement (7, 8), ladite première région
(12) et ladite seconde région (13) étant raccordées en continu l'une à l'autre.
4. Contenant selon la revendication 1 ou 2 ou 3, caractérisé en ce que ladite première région (12) et/ou ladite seconde région (13) s'étendent dans le sens
de la largeur (L) sensiblement entre lesdites au moins deux lignes de pré-affaiblissement
(7, 8).
5. Contenant selon l'une des revendications 1 à 4, caractérisé en ce que ledit moyen d'ouverture (6) comprend aussi au moins un organe de coupe (75) pour
au moins partiellement trancher ladite couche d'aluminium (5) agencée au niveau de
ladite portion perforée (4) de ladite couche de papier ou de carton (3) vers l'extérieur
depuis ladite première région (12).
6. Contenant selon la revendication 5, caractérisé en ce que ledit organe de coupe (75) est solidaire de ladite portion poignée (10) de ladite
patte (9).
7. Contenant selon l'une des revendications 1 à 6, caractérisé en ce que ladite patte (9) est faite d'aluminium.
8. Contenant selon la revendication 5 ou 6 ou 7, caractérisé en ce que ledit organe de coupe (75) comprend une portion en forme de cuillère.
9. Contenant selon la revendication 6, caractérisé en ce que ladite patte (9) et ledit organe de coupe (75) sont faits d'un seul tenant et en ce que ledit organe de coupe (75) et ladite portion poignée (10) sont rotatifs par rapport
à ladite portion de restriction (11) de telle sorte que ledit organe de coupe tranche
au moins partiellement, vers l'extérieur de la première région (12), ladite couche
d'aluminium (5) agencée au niveau de ladite portion perforée (4) de ladite couche
de papier ou de carton (3) .
10. Contenant selon la revendication 9, caractérisé en ce que ledit organe de coupe (75) et ladite patte (9) sont faits de plastique.
11. Contenant selon l'une des revendications précédentes, caractérisé en ce que lesdites lignes de pré-affaiblissement (7, 8) sont droites.
12. Contenant selon l'une des revendications précédentes, caractérisé en ce que lesdites lignes de pré-affaiblissement sont parallèles les unes aux autres.
13. Contenant selon la revendication 11 ou 12, caractérisé en ce que chacune desdites deux lignes de pré-affaiblissement comporte une ou plusieurs branches
orthogonales en forme de « T », « L » ou « I » ou « C ».
14. Contenant selon la revendication 11 ou 12, caractérisé en ce que chacune desdites lignes de pré-affaiblissement (7 ; 8) est pourvue d'au moins une
première pluralité de branches à chevrons (7a ; 8a) et au moins une seconde pluralité
de branches à chevrons (7b, 8b), les unes opposées aux autres et de telle sorte que
ladite seconde pluralité de branches à chevrons (7b, 8b) suit une ligne d'affaiblissement
coupant ladite première pluralité de branches à chevrons (7a ; 8a), pour faciliter
la rupture de ladite première pluralité de branches à chevrons.
15. Contenant selon l'une des revendications précédentes, caractérisé en ce que ladite portion perforée (4) est agencée sur la face côté avant (1a) ou arrière dudit
contenant.
16. Contenant selon l'une des revendications précédentes, caractérisé en ce que ledit stratifié (2) comprend en outre au moins une couche externe (20) faite d'un
matériau thermoplastique, appliqué à l'extérieur de ladite couche de papier ou de
carton, et au moins une couche intermédiaire (21) faite d'un matériau thermoplastique,
appliquée entre ladite couche de papier ou de carton et ladite couche d'aluminium
est soudée directement sur ladite couche externe au niveau de ladite portion perforée
(4), ladite patte (9) étant soudée directement sur ladite couche externe (20) faite
d'un matériau thermoplastique.
17. Procédé de production d'un contenant (1) selon l'une des revendications précédentes,
comprenant les étapes de :
a) formation d'au moins une portion perforée (4) sur ladite couche de papier ou de
carton (3) ;
b) application, soit directe soit indirecte, de ladite couche d'aluminium (5) sur
l'intérieur de ladite couche de papier ou de carton (3) ;
c) application de ladite patte (9) sur ledit stratifié (2) au niveau de ladite portion
perforée ;
caractérisé en ce que ladite étape a) inclut l'étape de d) formation d'au moins deux lignes de pré-affaiblissement
distinctes (7, 8) prolongeant ladite portion perforée de ladite couche de papier ou
de carton (3), et ladite étape c) inclut l'étape e) de soudage, soit directement soit
indirectement, de ladite première région (12) de ladite patte (9) sur au moins une
partie de ladite couche d'aluminium (5).
18. Procédé selon la revendication 17, caractérisé en ce que ladite étape e) inclut en outre l'étape de soudage, soit directement soit indirectement,
de ladite seconde région (13) de ladite patte (9) sur au moins une partie de ladite
couche de papier ou de carton (3) entre lesdites lignes de pré-affaiblissement (7,
8).
19. Procédé selon la revendication 17 ou 18, caractérisé en ce que ladite étape b) est précédée par l'étape f) d'application d'au moins une couche externe
faite d'un matériau thermoplastique à l'extérieur de ladite couche de papier ou de
carton, et l'étape g) d'application d'au moins une couche intermédiaire faite d'un
matériau thermoplastique à l'intérieur de ladite couche de papier ou de carton de
manière à souder ladite couche intermédiaire directement sur ladite couche externe
au niveau de ladite portion perforée.