Technical Field
[0001] Embodiments of the present invention relate to a refrigerator.
Background Art
[0002] An insulated cabinet serving as a body of a refrigerator includes an outer box, an
inner box and an insulating material provided between the outer and inner boxes and
is constructed into a generally box shape as a whole. The outer box constitutes an
outer surface which is an outside of the insulated cabinet. The inner box constitutes
an inner surface which is an inside of the insulated cabinet.
[0003] When an inner atmosphere is cooled in the refrigerator, the inside of the insulated
cabinet or a part of the inner surface side contracts. In this case, when walls of
the insulated cabinet are thin, the difference in the shrinkage factor between the
inside and the outside of the insulated cabinet sometimes curves the walls of the
insulated cabinet so as to swell outward. FIGS. 27 and 28 illustrate a manner of curvature.
In this case, the insulated cabinet 111 curves outward as shown by the two-dot chain
line in FIGS. 27 and 28. Note that the degree of curvature is shown as larger than
actual for the sake of easy understanding.
Prior Art Document
Patent Document
[0004]
Patent Document 1: Japanese Patent Application Publication No. JP-A-2006-153443
Patent Document 2: Japanese Patent Application Publication No. JP-A-2011-995661
Summary of the Invention
Problem to be overcome by the Invention
[0005] An object is to provide a refrigerator which can reduce outward swell of the walls
of the insulated cabinet.
Means for Overcoming the Problem
[0006] One embodiment of the present invention provides a refrigerator including an insulated
cabinet constructed into a box shape and having an insulating material between outer
plates constituting an outer surface and inner plates constituting an inner surface,
a pair of reinforcing member mounting portions provided on a pair of the inner plates
opposed to each other in an interior, and a bridge-shaped reinforcing member having
one of two ends connected to one of the paired reinforcing member mounting portions
and the other end connected to the other paired reinforcing member mounting portion.
Brief Description of the Drawings
[0007]
FIG. 1 is a perspective of a refrigerator in accordance with a first embodiment;
FIG. 2 is a perspective view of an insulated cabinet as viewed from above;
FIG. 3 is a perspective view of the insulated cabinet as viewed from below;
FIG. 4 is an exploded perspective view of the insulated cabinet;
FIG. 5 is an exploded perspective view of a left wall heat insulation panel;
FIG. 6 is a transversely sectional plan view of the insulated cabinet;
FIG. 7 is a longitudinally sectional front view of a corner between the left wall
heat insulation panel and a ceiling heat insulation panel;
FIG. 8 is a perspective view of the insulated cabinet, showing a longitudinal reinforcing
member and an upper reinforcing member;
FIG. 9 is a perspective view of the insulated cabinet before the mounting of a front
partition member with the upper reinforcing member being set apart;
FIG. 10 is a transversely sectional plan view of a front part of the left wall heat
insulation panel;
FIG. 11 is a transversely sectional plan view of another front part of the left wall
heat insulation panel;
FIG. 12 is a front view of a hinge member;
FIG. 13 is a transversely sectional plan view taken along line X13-X13 in FIG. 12;
FIG. 14 is a transversely sectional plan view taken along line X14-X14 in FIG. 2;
FIG. 15 is a longitudinally sectional side view taken along line X15-X15 in FIG. 14;
FIG. 16 is a longitudinally sectional side view taken along line X16-X16 in FIG. 2;
FIG. 17 is a perspective view of a shelf support member;
FIG. 18 is a longitudinally sectional side view of a mounting member for a refrigerating
compartment bottom plate of the left wall heat insulation panel;
FIG. 19 is a perspective view of the mounting member for the refrigerating compartment
bottom plate of the left wall heat insulation panel with a bridge shape reinforcing
member being set apart;
FIG. 20 is a longitudinally sectional side view of a first rail mounting part of the
left sidewall heat insulation panel;
FIG. 21 is a longitudinally sectional side view of the first rail mounting part on
which a rail is mounted;
FIG. 22 is a perspective view of a partition wall mounting member;
FIG. 23 is a longitudinally sectional side view of the partition wall mounting member
of the left sidewall heat insulation panel;
FIG. 24 is a view similar to FIG. 18, showing a second embodiment;
FIG. 25 is a view similar to FIG. 18, showing a third embodiment;
FIG. 26 is a longitudinally sectional front view of the left sidewall heat insulation
panel, the bottom wall heat insulation panel and the right sidewall heat insulation
panel in a fourth embodiment;
FIG. 27 is a transversely sectional plan view of the heat insulation panel, showing
a reference example; and
FIG. 28 is a longitudinally sectional front view of the insulated cabinet.
Best Mode for Carrying Out the Invention
[0008] A first embodiment will be described with reference to FIGS. 1 to 23. A refrigerator
1 is mainly constructed of an insulated cabinet 2 as shown in FIG. 1. The insulated
cabinet 2 has in an interior thereof a refrigerating compartment 3, a vegetable compartment
4, an ice-making compartment 5, a small freezing compartment 6 and a main freezing
compartment 7. The refrigerating compartment 3 is provided at an uppermost interior.
The vegetable compartment 4 is provided below the refrigerating compartment 3. The
ice-making compartment 5 and the small freezing compartment 6 are provided below the
vegetable compartment 4 in juxtaposition. The main freezing compartment 7 is provided
below the ice-making compartment 5 and the small freezing compartment 6 or at a lowermost
interior.
[0009] A storage compartment is constituted by the refrigerating compartment 3, the vegetable
compartment 4, the ice-making compartment 5, the small freezing compartment 6 and
the main freezing compartment 7. The refrigerating compartment 3 and the vegetable
compartment 4 are storage compartments of a refrigeration temperature zone and an
interior temperature of each compartment is controlled to be ranged from 0°C to 10°C,
for example. Accordingly, some degree of heat insulation is required to be ensured
between the refrigerating compartment 3 and the vegetable compartment 4. For example,
a refrigerating compartment bottom plate 8 which is a plate member and is made of
a synthetic resin is provided for separating the refrigerating compartment 3 and the
vegetable compartment 4 from each other. The ice-making compartment 5, the small freezing
compartment 6 and the main freezing compartment 7 are storage compartments of a freezing
temperature zone and an interior temperature of each compartment is controlled to
be at or below -18 °C, for example. Accordingly, an insulation partition wall 9 made
of a high-performance heat insulating material is provided for separating the vegetable
compartment 4 of the refrigeration temperature zone from the ice-making compartment
5 and the small freezing compartment 6 of the freezing temperature zone. The insulation
partition wall 9 reduces heat leak between the vegetable compartment 4 and the ice-making
compartment 5 and the small freezing compartment 6. The bottom plate 8 constitutes
a bottom plate of the refrigerating compartment 3, so that stored articles are placed
on the bottom plate 8.
[0010] Front partition members 10, 11, 12 and 13 are provided on the front of the insulated
cabinet 2 as shown in FIGS. 2 and 3. The partition member 10 is located in front of
the bottom plate 8, extending in the right-left direction or the lateral direction.
The partition member 11 is located in front of the partition wall 9, extending in
the right-left direction or the lateral direction. Furthermore, the partition member
12 is located between the ice-making compartment 5 and the small freezing compartment
6, extending in the up-down direction. The partition member 13 is located between
the ice-making compartment 5 and the small freezing compartment 6, and the main freezing
compartment 7, extending in the right-left direction or the lateral direction.
[0011] The refrigerating compartment 3 has two, right and left pivoted doors 16 and 15 as
shown in FIG. 1. The pivoted doors 15 and 16 open and close a front of the refrigerating
compartment 3. The insulated cabinet 2 has hinge members 17a, 17b, 18a and 18b mounted
on upper and middle portions of right and left ends as shown in FIGS. 2 and 3. The
pivoted doors 15 and 16 constitute a clamshell door caused to pivot about the hinge
members 17a, 17b, 18a and 18b.
[0012] The vegetable compartment 4 has a front opened and closed by a pullout door 19. A
vegetable container (not shown) is mounted on the back side or inside of the door
19. The ice-making compartment 5 has a front opened and closed by a pullout door 20.
An ice-making device (not shown) is provided in the ice-making compartment 5. An ice
storage container (not shown) is mounted on the back side or inside of the door 20.
The small freezing compartment 6 has a front opened and closed by a pullout door 21.
A storage container (not shown) is mounted on the back side or inside of the door
21. The main freezing compartment 7 has a front opened and closed by a pullout door
22. A storage container (not shown) is mounted on the back side or inside of the door
22.
[0013] The insulated cabinet as the insulation box is formed into the shape of a vertically
long rectangular box with a front opening, by combining a plurality of insulated walls,
namely, a rear wall insulation panel 25, a left sidewall insulation panel 26, a right
sidewall insulation panel 27, a ceiling wall insulation panel 28 and a bottom wall
insulation panel 29, as shown in FIG. 4. In this case, the rear wall insulation panel
25 constitutes a rear wall of the insulated cabinet 2. The left sidewall insulation
panel 26 constitutes a left sidewall of the insulated cabinet 2. The right sidewall
insulation panel 27 forms a right sidewall of the insulated cabinet 2. The ceiling
wall insulation panel 28 forms a ceiling wall of the insulated cabinet 2. The bottom
wall insulation panel 29 constitutes a bottom wall of the insulated cabinet 2.
[0014] Each one of the insulation panels 25 to 29 has a vacuum insulation panel. Since the
insulation panels 25, 26 and 27 have the same basic construction, only the insulation
panel 26 will be described in the following. The left sidewall insulation panel 26
includes an outer plate 30B, an inner plate 31B and a vacuum insulation panel 32.
The vacuum insulation panel 32 is constructed into a plate shape and provided between
the outer and inner plates 30B and 31B thereby to function as an insulating material.
More specifically, the left sidewall insulation panel 26 has a construction that the
vacuum insulation panel 32 is interposed between the outer and inner plates 30B and
31B. The outer plate 30B is a metal plate and constitutes an outer box of the insulated
cabinet 2. The inner plate 31B is a sheet-shaped member made of synthetic resin, for
example and constitutes an inner box of the insulated cabinet 2. In the following
description, a surface of the inner plate 31B will refer to an interior side face
of the refrigerator, and a rear surface of the inner plate 31B will refer to a face
opposed to the interior side of the refrigerator, namely, a face at the vacuum insulation
panel 32 side.
[0015] To the inner plate 31B of the insulation panel 26 are mounted shelf supports 40,
a refrigerating compartment bottom plate mounting member 41, first rail mounting members
42, a partition wall mounting member 43, second rail mounting members 44 and a support
65, as shown in FIG. 5. The inner plate 31B is bonded to the vacuum insulation panel
32 while mounted with the members 40 to 44 and the support 65.
[0016] The vacuum insulation panel 32 has two sides, one of which is bonded to the rear
surface of the inner plate 31B by an adhesive agent (not shown), as shown in FIGS.
7, 16 and 18. The other side of the vacuum insulation panel 32 is opposed to the one
side thereof and bonded to an inner surface of the outer plate 30B by an adhesive
agent (not shown). As a result, the vacuum insulation panel 32 is fixed in position
while being interposed between the inner and outer plates 31B and 30B.
[0017] The vacuum insulation panel 32 is made up of a core material 35 such as glass wool
and a packaging material 38 having gas barrier properties. The core material 35 is
put into the packaging material 38, which is then evacuated, whereby the vacuum insulation
panel 32 is formed into a plate shape.
[0018] The right sidewall insulation panel 27 also has an inner plate 31C which is located
opposite the inner plate 31B of the left sidewall insulation panel 26 and provided
with shelf supports 40, a refrigerating compartment bottom plate mounting member 41,
first rail mounting members 42, a partition wall mounting member 43, second rail mounting
members 44 and a support 65. The shelf supports 40 of the insulation panel 27 are
opposed to the shelf supports 40 of the insulation pane 26. The mounting member 41
of the insulation panel 27 is opposed to the mounting member 41 of the insulation
panel 26. The mounting members 42 of the insulation panel 27 are opposed to the mounting
members 42 of the insulation panel 26. The mounting member 43 of the insulation panel
27 is opposed to the mounting member 43 of the insulation panel 26. The mounting members
44 of the insulation panel 27 are opposed to the mounting members 44 of the insulation
panel 26. The support 65 of the insulation panel 27 is opposed to the support 65 of
the insulation panel 26. The insulation panel 25 also has a vacuum insulation panel
32 between an outer plate 30A and an inner plate 31A in the same manner as the insulation
panel 26, as shown in FIG. 6.
[0019] The ceiling wall insulation panel 28 has an outer plate 30D, an inner plate 31D,
a vacuum insulation panel 32 and urethane foam 33 serving as an insulating material.
The outer plate 30D is formed of a metal plate. The inner plate 31D is formed of a
synthetic-resin integral molded product. The vacuum insulation panel 32 is fixed to
a back side of the inner plate 31D by an adhesive or the like. The urethane foam 33
fills a gap between the vacuum insulation panel 32 and the outer plate 30D. The vacuum
insulation panel 32 has a lower heat conductivity and a higher insulation performance
than the urethane foam 33. The insulation panel 28 has an equipment compartment 28k
which is defined at a rear upper interior so as to be recessed into an L-shape. A
compressor 36 of a refrigeration cycle is housed in the equipment compartment 28k.
[0020] The bottom wall insulation panel 29 also has a vacuum insulation panel and urethane
foam between the outer plate 30E and the inner plate 31E in the same manner as the
insulation panel 28 although the insulation panel 29 has a shape differing from that
of the insulation panel 28. The outer plates 30A to 30E constitute an outer surface
of the insulated cabinet 2, namely, a cabinet outer surface. The inner plates 31A
and 31B constitute an inner surface of the interior.
[0021] The rear wall insulation panel 25 and the left sidewall insulation panel 26 are connected
to each other by a fixture 23A and screws (not shown) and the like at the left rear
corner as shown in FIG. 6. The insulation panel 25 and the insulation panel 27 are
also connected to each other by a fixture 23B similar to the fixture 23A and screws
and the like at the right rear corner. Each of these corners is provided with insulating
materials 34a to 34c such as urethane foam, soft tape or sponge rubber foam tape.
The insulation panel 28 and the insulation panel 29 are also connected to the insulation
panels 25 and 27 appropriately. Further, fronts of the insulation panels 26 and 27
are connected to each other by font partition members 10 to 13.
[0022] The insulated cabinet 2 has a front opening edge including right and left front edges,
namely, front edges of the insulation panels 26 and 27, as shown in FIGS. 8 and 9.
The front edges of the insulation panels 26 and 27 are reinforced by longitudinal
reinforcing members 51. Further, an upper front edge and right and left front edges
are reinforced by an upper reinforcing member 52. Note that the members 40 to 44 and
65 are eliminated in FIGS. 8 and 9 for the sake of avoiding drawing complications.
[0023] Since the right and left longitudinal reinforcing members 51 are disposed bilaterally
symmetrically, only the left longitudinal reinforcing member 51 will be described.
The longitudinal reinforcing member 51 has a vertical dimension that is set to be
substantially equal to a vertical dimension of the left sidewall insulation panel
26. The longitudinal reinforcing member 51 includes an outer plate 51a, a middle plate
51b and an inner plate 51c and has an open rear thereby to be formed into the shape
of a groove, as shown in FIG. 11. However, the longitudinal reinforcing member 51
has portions, that is, connections to the front partition members 10, 11 and 13. The
inner plates 51c are cut off at the connections, whereby these portions are formed
into an L-shape, as shown in FIGS. 13 and 14.
[0024] The longitudinal reinforcing member 51 is inserted into the front edge of the left
sidewall insulation panel 26 from above or from below as shown in FIG. 10. A front
30b of the outer plate 30B departs from a front end of the vacuum insulation panel
32 at the front end of the insulation panel 26, coming around to front. More specifically,
the front 30b of the outer plate 30B includes an outer protuberance 30b1, a middle
portion 30b2 and an inner extending portion 30b3. The outer protuberance 30b1 protrudes
slightly outward relative to front 30b thereby to be spaced from the vacuum insulation
panel 32. The middle portion 30b2 is bent inward at the front end of the outer protuberance
30b1. The inner extending portion 30b3 is formed into an L-shape that is bent rearward
relative to the inner end of the middle portion 30b2. As a result, the front 30b of
the outer plate 30B is constructed into a groove shape with an open rear.
[0025] The longitudinal reinforcing member 51 is inserted so as to be fitted with a groove-shaped
inside of the front 30b, being connected to the outer plate 30B by adhesive agent
or screwing. Further, the longitudinal reinforcing member 51 is spaced from the inner
plate 31B. More specifically, the longitudinal reinforcing member 51 is unconnected
with the inner plate 51B. A radiation pipe 53 of the refrigeration cycle is provided
between the vacuum insulation panel 32 and the outer protuberance 30b1 in FIG. 10.
[0026] A synthetic resin sealing member 54 is provided between the inner plate 31B and the
front 30b of the outer plate 30B to seal a gap therebetween. The sealing member 54
has a pipe holder 54a which fixes a dew-proofing pipe 55 preventing dew condensation
on the front of the insulated cabinet 2. The dew-proofing pipe 55 is constituted by
a part of the radiation pipe of the refrigeration cycle. Other radiation pipes 53
are also provided in the rears of the right and left sidewall insulation panels 27
and 26 respectively, as shown in FIG. 6. Insulating materials 37 comprising soft tape
are provided in the front 30a of the outer plate 30B.
[0027] The upper reinforcing member 52 includes a middle plate 52a, a left plate 52b and
a right plate 52c as shown in FIGS. 8 and 9. The right and left plates 52c and 52b
are constructed to droop perpendicular to both ends of the middle plate 52a respectively.
The right and left plates 52c and 52b are inserted into the fronts of the right and
left sidewall insulation panels 27 and 26 from above respectively. As a result, the
right and left plates 52c and 52b are fixed to the front edge of the insulation panel
28 while being in contact with an inner surface of the longitudinal reinforcing member
51, as shown in FIG. 11. The middle plate 52a is thus fixed to the front edge of the
insulation panel 28.
[0028] In this case, the compressor 36, which relatively has a larger weight, is provided
in the rear of the insulated cabinet 2. On the other hand, the longitudinal reinforcing
member 51 and the upper reinforcing member 52 are provided near the front of the insulated
cabinet 2, that is, in front of the compressor 36. Accordingly, the longitudinal reinforcing
member 51 and the upper reinforcing member 52 contribute to equalization of weight
in the front-back direction in the insulated cabinet 2.
[0029] The hinge member 17b is provided on a connection between the left sidewall insulation
panel 26 of the insulated cabinet 2 and the front partition member 10, as shown in
FIGS. 12 and 13. The hinge member 18b is provided on a connection between the insulation
panel 27 and the front partition member 10 as shown in FIG. 2. Since the hinge members
17b and 18b are mounted in the relationship of bilateral symmetry, only the hinge
member 17b will be described. The inner plate 51c of the longitudinal reinforcing
member 51 is cut in the connection to the front partition member 10 thereby to be
formed into an L-shape as shown in FIG. 10. The inner extending portion 30b3 as shown
in FIG. 10 is also cut in the same manner.
[0030] A reinforcement connecting member 56 is provided so as to extend over a rear of the
left longitudinal reinforcing member 51 and a rear of the front partition member 10
as shown in FIG. 13. Further, the hinge member 17b extends over a front of the left
sidewall insulation panel 26 and a front of the front partition member 10. More specifically,
the hinge member 17b is formed with, for example, three screw passing holes 17b1,
17b2 and 17b3. Further, the middle portion 30b2 of the outer plate 30B is formed with
a screw passing hole 30m. The middle plate 51b of the longitudinal reinforcing member
51 is formed with a screw passing hole 51b1.
[0031] Further, the reinforcement connecting member 56 is formed with three screwing holes
56a, 56b and 56c, which include respective female threads and respective tapping holes.
The reinforcement connecting member 56 is further formed with a generally dish-shaped
recess 56d having a bottom through which a screw passing hole 56e is formed. The front
partition member 10 is formed with screw passing holes 10a and 10b.
[0032] The mounting of the reinforcement connecting member 56 and the hinge member 17b will
now be described. Firstly, the reinforcement connecting member 56 is placed on the
back of the longitudinal reinforcing member 51 and the front partition member 10.
The hinge member 17b is then disposed on the front of the middle portion 30b2 of the
outer plate 30b and the front of the front partition member 10. Subsequently, a screw
57a is passed through the screw passing holes 17b1, 30m and 51b1 of the hinge member
17b, the outer plate 30B and the longitudinal reinforcing member 51. The screw 57a
is further screwed into the screw hole 56a of the reinforcement connecting member
56. Further, the screw 57b is passed through the screw passing holes 17b and 10a of
the hinge member 17b2 and the front partition member 10. The screw 57b is further
screwed into the screw hole 56b of the reinforcement connecting member 56. The screw
57c is passed through the screw passing holes 17b3 and 10b of the hinge member 17b
and the front partition member 10. The screw 57c is then screwed into the screw hole
56c of the reinforcement connecting member 56.
[0033] The hinge member 17b is thus fixed to the connection between the front partition
member 10 and the left sidewall insulation panel 26. In this case, a part of the hinge
member 17b is fixed to the longitudinal reinforcing member 51. More specifically,
the part of the hinge member 17b is connected via a reinforcement connecting member
56 to the longitudinal reinforcing member 51. Further, the upper hinge members 17a
and 18a are fixed by screws to right and left corners of the upper reinforcing member
52, that is, the vicinity of the connection between the middle plate 52a and the right
and left plates 52c and 52b at the upper surface side of the ceiling wall insulation
panel 28.
[0034] A partition rear cover 58 made of a synthetic resin is provided on the back of the
front partition member 10. The partition rear cover 58 is mounted to the reinforcement
connecting member 56 before the front partition member 10 is mounted to the reinforcement
connecting member 56. In this case, the reinforcement connecting member 56 is formed
with the screw passing hole 56e, through which a countersunk screw 59 is passed. The
countersunk screw 59 passed through the screw passing hole 56e is screwed into the
partition rear cover 58 disposed on the back of the reinforcement connecting member
56. The front partition member 10 is subsequently mounted to the reinforcement connecting
member 56. As a result, the partition rear cover 58 is fixed via the reinforcement
connecting member 56 to the front partition member 10.
[0035] Next, a connection between the front partition member 11 and the left sidewall insulation
panel 26 will be described with reference to FIGS. 14 and 15. Note that the connections
between the front partition member 11 and the right and left sidewall insulation panels
27 and 26 are bilaterally symmetric.
[0036] The longitudinal reinforcing member 51 is formed in a connection thereof with the
front partition member 11 into an L-shape by cutting a part of the inner plate 51c
as shown in FIG. 10. The outer plate 30B has a connection thereof with the front partition
member 11. The inner extending portion 30b3 in the connection is also cut as shown
in FIG. 10. A reinforcement backing member 61 is provided so as to extend over the
rears of the longitudinal reinforcing member 51 and the front partition member 11.
The front partition member 11 is connected via the reinforcement backing member 61
to the longitudinal reinforcing member 51.
[0037] More specifically, the middle portion 30b2 of the outer plate 30B is formed with
a screw passing hole 30n. The middle plate 51b of the longitudinal reinforcing member
51 is formed with a screw passing hole 51b2 . The reinforcement backing member 61
is further formed with three screw holes 61a, 61b and 61c and a generally dish-shaped
recess 61d, which has a bottom through which a screw passing hole 61e is formed. The
front partition member 11 is formed with screw passing holes 11a and 11b.
[0038] In this case, the reinforcement backing member 61 is firstly disposed behind the
longitudinal reinforcing member 51 and the front partition member 11. A screw 62a
is passed through the screw passing holes 30n and 51b2 of the outer plate 30B and
the longitudinal reinforcing member 51 in turn. The screw 62a is then screwed into
the screw hole 61a of the reinforcement backing member 61. A screw 62b is passed through
the screw passing hole 11a of the front partition member 11, and a screw 62c is passed
through the screw passing hole 11b of the front partition member 11, in the same manner.
The screw 62b is then screwed into the screw hole 61b of the reinforcement backing
member 61, and the screw 62c is then screwed into the screw hole 61c of the reinforcement
backing member 61. As a result, the front partition member 11 and the longitudinal
reinforcing member 51 are fixed to each other by the reinforcement backing member
61.
[0039] A partition rear cover 63 made of a synthetic resin is provided behind the front
partition member 11. The partition rear cover 63 is disposed on the reinforcement
backing member 61 before the front partition member 11 is mounted to the left sidewall
insulation panel 26. In this case, the reinforcement backing member 61 is formed with
the screw passing hole 61e through which a countersunk screw 64 is passed. The countersunk
screw 64 passed through the screw passing hole 61e is screwed into the partition rear
cover 63 disposed behind the reinforcement backing member 61. Subsequently, the front
partition member 11 is mounted to the reinforcement backing member 61. As a result,
the partition rear cover 63 is fixed via the reinforcement backing member 61 to the
front partition member 11.
[0040] Further, the partition rear cover 63 is supported by a support 65 provided on the
left sidewall insulation panel 26. The support 65 is formed of a synthetic resin,
for example and has a protruding portion 65a and extending portions 65b and 65c integrally
formed therewith, as shown in FIG. 15. The protruding portion 65a is formed into a
rectangular block shape and has a screw passing hole 65d and a counterbore 65e. The
screw passing hole 65d is formed so as to vertically extend through the protruding
portion 65a into a circular shape. The screw passing hole 65d is formed into the shape
of an elongated hole which is long in the right-left direction. The counter bore 65e
has an inner diameter larger than an inner diameter of the screw passing hole 65d
and is formed so as to be recessed upwardly from the underside of the protruding portion
65a to a middle part of the thickness of the protruding portion 65a.
[0041] The extending portions 65b and 65c are each formed into the shape of a rectangular
plate extending vertically from a horizontal end of the protruding portion 65a, in
this case, the end at the inner plate 31B side. Each one of the extending portions
65b and 65c has a horizontal thickness that is smaller than a vertical thickness of
the protruding portion 65a. Further, the inner plate 31B is formed with a hole 31k,
which is formed so as to extend through the inner plate 31B into a rectangular shape
slightly larger than the protruding portion 65a and smaller than outlines of the extending
portions 65b and 65c.
[0042] The support 65 is provided on the inner plate 31B when the left sidewall insulation
panel 26 is assembled. In this case, the protruding portion 65a of the support 65
is passed through the hole 31k of the inner plate 31B outward from inside the left
sidewall insulation panel 26, that is, to the interior side from the vacuum insulation
panel 32 side. Adhesive is provided between the extending portions 65b and 65c and
the inner plate 31B and between the extending portions 65b and 65c and the vacuum
insulation panel 26. As a result, the support 65 is bonded to the vacuum insulation
panel 32 thereby to be fixed while the extending portions 65b and 65c are held between
the inner plate 31B and the vacuum insulation panel 32.
[0043] The partition rear cover 63 has a supported portion 63a. The supported portion 63a
is formed by recessing a lower part of the cover 63 corresponding to the support 65
upwardly from below. The supported portion 63a has a screw hole 63b formed to extend
upward from the lower side. The protruding portion 65a of the support 65 is inserted
into the supported portion 63a. The screw 66 having passed through the screw passing
hole 65d is screwed into the screw hole 63b. As a result, the partition rear cover
63 is fixed to the support 65 by the screw 66 while the supported portion 63a provided
on the lower part thereof is supported by the support 65.
[0044] The partition rear cover 63 has right and left side dimensions which are set so that
a gap G is defined between the right and left insulation panels 27 and 26. More specifically,
the right and left insulation panels 27 and 26 are assembled with reference to an
outer width Hs of the insulated cabinet 2 shown in FIG. 6. In this case, variations
in the thicknesses of the right and left sidewall insulation panels 27 and 26 are
absorbed by changing an inner width Hu of the insulated cabinet 2. As a result, the
variations in the thicknesses of the panels 27 and 26 caused during the manufacturing
process are tolerated to some degree.
[0045] In this case, the inner width Hu of the insulated cabinet 2 becomes minimum when
the thicknesses of the right and left sidewall insulation panels 27 and 26 are increased
to respective maximum values in tolerable ranges. The right and left side dimensions
of the partition rear cover 63 are set so that the gap G is defined even when the
inner width Hu of the insulated cabinet 2 is minimum. However, the gap G is small.
The gap G may be filled with an insulating material such as soft tape.
[0046] The following will describe shelf supports 40 provided on the left sidewall insulation
panel 26, a mounting member 41 for a refrigerating compartment bottom plate, first
rail mounting members 42, partition wall mounting members 43 and second rail mounting
members 44.
[0047] Each shelf support 40 has a plurality of protrusions 40a and 40b and an extending
portion 40c as shown in FIGS. 16 and 17. The extending portion 40c is formed into
a vertically long rectangular plate shape. The protrusions 40a and 40b are each formed
into a hook shape directed upward and protrude to the interior side from right and
left ends of the extending portion 40c. The right and left protrusions 40a are paired,
and the right and left protrusions 40b are also paired. The protrusions 40b are located
below the protrusions 40a. In this case, the shelf supports 40 are formed by punching
the protrusions 40a and 40b and the extending portion 40c from a metal plate and thereafter
bending the protrusions 40a and 40b. A shelf (not shown) is placed on the hook-shaped
protrusions 40a and 40b of the shelf support 40.
[0048] Holes 31a and 31b are formed through the inner plate 31B so as to be spaced away
from each other in the up-down direction. The holes 31a and 31b are formed into a
rectangular shape such that the protrusions 40a and 40b are insertable into the holes
31a and 31b respectively. The protrusions 40a and 40b are inserted into the holes
31a and 31b from the rear side of the inner plate 31B, protruding to the front side
of the inner plate 31B. The extending portion 40c is bonded to peripheral portions
of the holes 31a and 31b in the rear of the inner plate 31B. The inner plate 31B provided
with the extending portion 40c has the rear surface bonded to the vacuum insulation
panel 32 as shown in FIG. 5. The shelf support 40 is thus fixed while being held between
the inner plate 31B and the vacuum insulation panel 32 as shown in FIG. 16.
[0049] The refrigerating compartment bottom plate mounting member 41 also serves as reinforcing
member mounting portions and are provided below the refrigerating compartment bottom
plate 8 as shown in FIG. 3. The mounting member 41 is formed into an elongated shape,
extending in the front-back direction as a whole. The mounting member 41 has a protrusion
41a, an extending portion 41b and an engagement portion 41c all of which are formed
integrally therewith. The protrusion 41a, the extending portion 41b and the engagement
portion 41c are formed together by bending a metal plate. The extending portion 41b
is formed into the shape of a rectangular plate long in the front-back direction and
is parallel to the inner plate 31B, that is, substantially vertical. The protrusion
41a is formed by bending an upper edge of the extending portion 41b to the interior
side into a substantially horizontal state. The engagement portion 41c is formed by
bending a lower edge of the extending portion 41b to the interior side into a substantially
horizontal state and further by bending an interior side end thereof downward into
a substantially vertical state. The mounting member 41 includes a part extending from
the protrusion 41a to the extending portion 41b, and the part has an L-shaped longitudinal
section. More specifically, the protrusion 41a and the extending portion 41b are continuous
such that the longitudinal section is L-shaped. Furthermore, the mounting member 41
has a longitudinal section which is groove-shaped with its interior side being open.
[0050] The protrusion 41a is formed with a plurality of arrangement holes 41d and a plurality
of screw passing holes 41e as shown in FIG. 19. The arrangement holes 41d are slit-like
connecting holes extending lengthwise with respect to the protrusion 41a, that is,
in the front-back direction. The screw passing holes 41e are connecting holes comprising
holes elongated in the right-left direction. Further, the inner plate 31B is formed
with holes 31d and 31e as shown in FIG. 18. Each of the holes 31d and 31e is formed
into the shape of a slit. The protrusion 41a is inserted into the hole 31d from the
rear of the inner plate 31B. The engagement portion 41c is inserted into the hole
31e from the rear of the inner plate 31B. The extending portion 41b is bonded to the
rear surface of the inner plate 31B and the vacuum insulation panel 32 while being
held between the rear surface of the inner plate 31B and the vacuum insulation panel
32. In this case, the mounting strength of the mounting member 41 to the left sidewall
insulation panel 26 is improved by engaging the engagement portion 41c with the hole
31e.
[0051] The mounting members 41 are provided so as to be opposed to the right and left inner
plates 31C and 31B thereby to be paired with the inner plates 31C and 31B respectively.
A bridge-shaped reinforcing member 71 has one end and the other end both connected
to the mounting members 41 respectively. The reinforcing member 71 is formed by upwardly
bending both ends of a rectangular metal plate long in the right-left direction. The
ends of the reinforcing member 71 are provided on front-back central portions of the
mounting members 41 respectively. Screws 72 are passed, from below, through the screw
passing holes 41e in the front-back central portions of the mounting members 41 respectively.
The screws 72 are screwed into the reinforcing members 71 respectively, whereby both
ends of the reinforcing members 71 are fixed to the right and left mounting members
41. The right and left mounting members 41 are conned to each other by the reinforcing
members 71.
[0052] In this case, each screw passing hole 41e is formed into a hole elongated in the
right-left direction. As a result, connecting positions of the reinforcing members
71 to the mounting members 41 are adjustable. Accordingly, the reinforcing members
71 can be mounted to the mounting members 41 desirably respectively even when thicknesses
of the right and left sidewall insulation panels 26 and 27 vary.
[0053] More specifically, the right and left sidewall insulation panels 26 and 27 are assembled
on the basis of the outer widths Hu of the insulated cabinet 2 shown in FIG. 6. In
this case, the variation in the thicknesses of the insulation panels 26 and 27 are
absorbed by changing the inner width of the insulated cabinet 2. Since the screw passing
hole 41e responds to the changes in the width Hu of the insulated cabinet 2, the screw
passing hole 41e is formed into the shape of a hole larger than a diameter of the
screw 72. As a result, the mounting position of the reinforcing member 71 relative
to the mounting member 41 is adjustable according to the changes in the inner width
Hu of the insulated cabinet 2. The reinforcing member 71 is then connected to the
mounting members 41 strongly after the mounting positions thereof to the right and
left mounting members 41 have been adjusted. This can effectively reduce deformation
of the insulation panels 26 and 27 in the curvature direction.
[0054] The refrigerating compartment bottom plate 8 has engagement protrusions (not shown)
protruding downward from the underside. The bottom plate 8 is disposed by fitting
the engagement protrusions into the arrangement holes 41d from above the mounting
members 41. In this case, the compressor 36 which is relatively heavier is provided
near the rear of the insulated cabinet 2. On the other hand, the reinforcing member
71 is provided near the front of the insulated cabinet 2. Accordingly, the reinforcing
member 71 contributes to equalization in the weight of the insulated cabinet 2 in
the front-back direction.
[0055] Two first rail mounting members 42 are provided on the right and left sides of the
vegetable compartment 4 so as to be juxtaposed in the front-back direction, as shown
in FIG. 5. The first rail mounting members 42 will be described with reference to
FIGS. 20 and 21. Each of the mounting members 42 is made of a metal plate and has
a protrusion 42a, an extending portion 42b, an upper engagement portion and a lower
engagement portion 42d, all of which are formed integrally with each mounter member
42, for example. The protrusion 42a protrudes to the interior side from the inner
plate 31B and is formed into a substantially circular shape with the interior side
bottom being closed. In this case, the protrusion 42a is formed into a cylindrical
shape approximate to a cup-shape.
[0056] The extending portion 42b is formed into the shape of a plate extending in the up-down
direction from a hem of the protrusion 42a. The upper engagement portion 42c is provided
on a central portion of the extending portion 22b in the front-back direction. The
upper engagement portion 42c protrudes upward into an L-shape. More specifically,
the upper engagement portion 42c is bent so as to protrude to the interior side from
an upper end of the extending portion 42b, and the protruding distal end of the upper
engagement portion 42c is bent upward. Two lower engagement portions 42d are provided
on a lower part of the extending portion so as to be juxtaposed in the front-back
direction. The lower engagement portion 42d is bent so as to protrude to the interior
side from a lower end of the extending portion 42b. The protrusion 42a is formed with
a screw hole 42e.
[0057] The inner plate 31B is formed with a circular through hole 31f. The protrusion 42a
of the first rail mounting member 42 is inserted into the hole 31f from the rear side
of the inner plate 31B, protruding to the interior side from the hole 31f. Further,
the inner plate 31B is formed with an upper engagement hole 31g and a lower engagement
hole 31h. Each of the upper and lower engagement holes 31g and 31h is formed through
the inner plate 31B into the shape of a slit which is long in the front-back direction.
A single upper engagement hole 31g is formed above the hole 31f. Two lower engagement
holes 31h are formed below the hole 31f so as to be juxtaposed in the front-back direction.
[0058] In this case, the first rail mounting member 42 will be mounted to the inner plate
31B as follows. Firstly, the upper engagement portion 42c of the first rail mounting
member 42 is inserted into the upper engagement hole 31g from the rear side of the
inner plate 31B. The protrusion 42a is inserted into the hole 31f and the lower engagement
portion 42d is inserted into the lower engagement hole 31h while the first rail mounting
member 42 is rotated about the upper engagement portion 42c to the inner plate 31B
side. In this case, an adhesive agent is applied between the extending portion 42b
and the rear surface of the inner plate 31B, so that the extending portion 42b is
bonded to the rear surface of the inner plate 31B. Further, the extending portion
42b is also bonded to the vacuum insulation panel 32 by an adhesive agent or the like.
The extending portion 42b is thus fixed to the inner plate 31B and the vacuum insulation
panel 32 by the adhesive agent while being held between the inner plate 31B and the
vacuum insulation panel 32.
[0059] A rail 45 is mounted to the first rail mounting member 42 as shown in FIG. 21. The
rail 45 extends in the front-rear direction to guide the front-rear movement of a
support frame (not shown) which is to be mounted on the rear of the door 19 of the
vegetable compartment 4. The rail 45 is fixed by screwing a screw into the screw hole
42e formed in the protrusion 42a of the first rail mounting member 42.
[0060] The partition wall mounting member 43 also serves as a reinforcing member mounting
portion and is provided near the insulation partition wall 9, in this case, under
the insulation partition wall 9 so as to extend in the front-back direction. The partition
wall mounting member 43 will be described with reference to FIGS. 22 and 23. The partition
wall mounting member 43 is constructed in the same manner as the refrigerating compartment
bottom plate mounting member 41. More specifically, the partition wall mounting member
43 is formed of, for example, a metal plate into an elongated shape extending in the
front-back direction as a whole. The partition wall mounting member 43 has a protrusion
43a, an extending portion 43b and an engagement portion 43c. The protrusion 43a, the
extending portion 43b and the engagement portion 43c are formed integrally with the
mounting member 43 by bending the metal plate, for example.
[0061] The extending portion 43b is formed into the shape of a rectangular plate which is
parallel to the inner plate 31B, that is, substantially vertical and is long in the
front-back direction. The protrusion 43a is formed by bending an upper edge of the
extending portion 43b substantially horizontally to the interior side. The engagement
portion 43c is formed by downwardly bending a lower edge of the extending portion
43b substantially horizontally. In this case, a part of the mounting member 43 from
the protrusion 43a to the extending portion 43b has an L-shaped longitudinal section.
More specifically, the protrusion 43a and the extending portion 43b are continuous
such that the longitudinal sections are L-shaped. Further, the mounting member 43
has a longitudinal section that is groove-shaped and has an open interior side as
a whole.
[0062] The protrusion 43a is formed with a plurality of arrangement holes 43d. The arrangement
holes 43d are slit-like connecting holes extending lengthwise with respect to the
protrusion 43a, that is, in the front-back direction. The inner plate 31B is formed
with holes 31i and 31j both of which are also formed into a slit-shape. The protrusion
43a is inserted into the hole 31i from the rear side of the inner plate 31B. The engagement
portion 43c is inserted into the hole 31j from the rear side of the inner plate 31B.
The extending portion 43b of the mounting member 43 is bonded to the rear surface
of the inner plate 31B and the vacuum insulation panel 32 while being held therebetween.
In this case, the engagement portion 43c of the mounting member 43 is in engagement
with the hole 31j. This improves the mounting strength of the mounting member 43 to
the insulation panel 26.
[0063] The partition wall 9 has an insulating material 9b, such as urethane foam, provided
in the inside of the outer casing 9a as shown in FIG. 23. The outer casing 9a has
protrusions 9c formed integrally therewith. The protrusions 9c are formed into a columnar
shape and protrude downward from the undersides of right and left ends of the outer
casing 9a. FIG. 23 shows only the protrusion 9c of the left end. The protrusions 9c
are inserted into the arrangement holes 43d of the mounting members 43 mounted on
the insulation panels 26 and 27 to be engaged with the arrangement holes 43d, respectively.
As a result, the partition wall 9 is provided in the insulated cabinet 2 so as to
partition the interior thereof vertically. In this case, the partition wall 9 also
serves as a bridge-shaped reinforcing member.
[0064] The partition wall 9 has a horizontal dimension which is set so as to cause a gap
G in view of the variations in the thickness of the right and left insulation panels
26 and 27, in the same manner as the partition rear cover 63. Also, for the same reason,
each arrangement hole 43d has an inner diameter which is set to be slightly larger
than an outer diameter of each protrusion 9c of the partition wall 9. As a result,
the connecting position of the partition wall 9 to the mounting member 43 is adjustable.
[0065] Two second rail mounting members 44 are provided on each of right and left walls
of the main freezing compartment 7 so as to be disposed in the front-back direction,
as shown in FIG. 3. Each second rail mounting member 44 has the same construction
as each first rail mounting member 42 and is mounted on the inner plate 31B in the
same manner as each first rail mounting member 42. It is desirable to pack an insulating
material such as a soft tape in the gap G.
[0066] According to this, the insulated cabinet 2 has a pair of refrigerating compartment
bottom plate mounting members 41 serving as the reinforcing member mounting portions.
The mounting members 41 are mounted on the opposed inner surfaces of the inner plates
31B and 31C opposed to each other in the interior of the insulated cabinet 2. The
mounting members 41 are connected to each other by the bridge-shaped reinforcing member
71. More specifically, one end of the bridge-shaped reinforcing member 71 is connected
to the left mounting member 41 in this case, and the other end of the bridge-shaped
reinforcing member 71 is connected to the right mounting member 41. As a result, the
right and left insulation panels 27 and 26 serving as the insulation walls draw each
other by the bridge-shaped reinforcing member 71. More specifically, force acts on
each of the insulation panels 26 and 27 so as to draw each panel in a direction opposed
to deformation causing each panel to deform outward, that is, to the interior side.
This reduces outward deformation of each of the insulation panels 26 and 27.
[0067] Thus, the deformation of the insulation panels 26 and 27 in the curvature direction
is reduced by the mounting members 41 and the bridge-shaped reinforcing member 71.
The deformation reduction is effective particularly in the case where the thicknesses
of the insulation panels 26 and 27 is not more than 35 mm. In the embodiment, the
vacuum insulation panel 32 has a thickness set to 20 mm, and the thicknesses of the
outer and inner panels 30B and 31B total 1.5 mm. Accordingly, a total thickness of
the insulation panels 26 and 27 is 21.5 mm and is accordingly a further effective
value not more than 25 mm.
[0068] Further, each of the insulation panels 25 to 29 is rendered thinner by the provision
of the vacuum insulation panel 32. Since the insulation panels 26 and 27 form the
front opening of the insulated cabinet 2, the front edges of the insulation panels
26 and 27 are not connected to another or other members. Hence, when simply rendered
thinner, the insulation panels 26 and 27 tend to be easily deformed, for example,
curved. In the embodiment, however, the insulation panels 26 and 27 are connected
to each other by the bridge-shaped reinforcing member 71. This can effectively reduce
the deformation of the insulation panels 26 and 27 in the curvature direction and
is accordingly effective for reduction in the thicknesses of the insulation panels
26 and 27.
[0069] The gap between an outer plate or the outer box and an inner plate or the inner box
composing the insulated cabinet may be filled with urethane foam. The aforementioned
connection of the insulation panels 26 and 27 by the reinforcing member 71 is greatly
effective in the thickness reduction of insulation walls even when the insulated cabinet
is thus constructed.
[0070] In the insulated cabinet 2 are provided the refrigerating compartment bottom plate
8, the paired refrigerating compartment bottom plate mounting members 41 serving as
the reinforcing member mounting portions, as shown in FIGS. 3, 18 and 19. The bottom
plate 8, which is independent of the insulated cabinet 2, partitions the interior
of the insulated cabinet 2 vertically. Articles to be stored are placed on the bottom
plate 8. The refrigerating compartment bottom plate mounting members 41 are provided
on the opposed inner surfaces of the inner plates 31B and 31C near the right and left
ends of the bottom plate 8 and under the bottom plate 8. Both ends of the reinforcing
member 71 are connected to the mounting members 41 respectively. According to this
construction, a storage space for articles can be prevented from being compressed
by the reinforcing member 71.
[0071] Deformation of the insulation panels 26 and 27 is reduced. The deformation includes
outward curvature in portions of the insulation panels 26 and 27 adjacent to the bottom
plate 8. Accordingly, formation of a gap due to curvature of the insulation panels
26 and 27 is reduced between the bottom plate 8 and the insulation panels 26 and 27.
[0072] The bridge-shaped reinforcing member 71 is formed into the shape of an elongated
bar. The reinforcing member 71 is located substantially in the middle in the front-back
direction between the opposed inner plates 31B and 31C of the insulation panels 26
and 27. According to this, deformation in the curvature direction is predicted in
the middle portions of the inner plates 31B and 31C in the front-back direction. However,
the inner plates 31B and 31C can be fixed in the middle portions in the front-back
direction with the result that deformation of the inner plates 31B and 31C in the
curvature direction can be reduced more effectively.
[0073] The insulation panels 26 and 27 include the respective rears connected to each other
by the rear wall insulation panel 25 and the respective fronts connected to each other
by the front partition member 10, in addition to the connection of middle portions
by the reinforcing member 71. This can reduce deformation of the insulation panels
26 and 27 in the curvature direction more effectively.
[0074] The reinforcing member 71 should not be limited to the elongated bar shape but may
be broader in the front-back direction.
[0075] Further, in the insulated cabinet 2 are provided the insulation partition wall 9
and the paired partition wall mounting members 43 serving as the reinforcing member
mounting portions, as shown in FIGS. 3, 22 and 23. The partition wall 9, which is
independent of the insulated cabinet 2, partitions the interior of the insulated cabinet
2 vertically. The mounting members 43 are provided near the right and left ends of
the partition wall 9 on the opposed inner surfaces of the inner plates 31C and 31B
respectively. According to this, the partition wall 9 is connected to the paired mounting
members 43, the partition wall 9 can be used as the bridge-shaped reinforcing member.
Accordingly, the partition wall 9 can also reduce the deformation of the insulation
panels 26 and 27 with the result of curvature of the insulation panels 26 and 27.
[0076] The partition wall 9 reduces the deformation of the insulation panels 26 and 27 such
that the insulation panels 26 and 27 are outwardly curved. This reduces formation
of the gap between the partition wall 9 and the insulation panels 26 and 27 resulting
from curvature of the insulation panels 26 and 27.
[0077] Since the insulation panels 26 and 27 are connected to each other by two members,
that is, the reinforcing member 71 and the partition wall 9, the deformation in the
curvature direction can be reduced further effectively. At least one of the reinforcing
member 71 and the partition wall 9 suffices for reduction of deformation of the insulation
panels 26 and 27 in the curvature direction.
[0078] The mounting members 41 and the mounting members 43 both serving as the reinforcing
member mounting portions are constructed of members independent of the inner plates
31B and 31C. Each mounting member 41 has the protrusion 41a and the extending portion
41b extending so as to droop from the protrusion 41a, both of which are formed integrally
with each mounting member 41. The protrusion 41a and the extending portion 41b are
continuous so that the longitudinal section is L-shaped. The inner plates 31B and
31C are formed with the respective holes 31d. The extending portions 41b of the mounting
members 41 are bonded to the peripheries of the holes 31d in the back sides of the
inner plates 31B and 31C and the vacuum insulation panels 32 respectively. Further,
the protrusions 41a protrude to the interior side from the holes 31d respectively.
According to this, the mounting members 41 independent of the inner plates 31B and
31C can be rigidly mounted to the insulation panels 26 and 27 respectively.
[0079] The mounting members 41 include the engagement portions 41c projecting substantially
horizontally from the lower ends of the extending portions 41b as well as the protrusions
41a respectively. The engagement portions 41c are also inserted into the holes 31e
formed in the inner plates 31B and 31C from the rear side of the inner plates 31B
and 31C thereby to be engaged with the holes 31e respectively. As a result, the mounting
strength of the mounting members 41 against the insulation panels 26 and 27 can be
further improved. Since the mounting members 43 have the same construction as the
mounting members 41, the mounting members 43 can achieve the same effect as the mounting
members 41.
[0080] The protrusions 43a of the mounting members 43 serving as the reinforcing member
mounting portions are formed with the arrangement holes 43d serving as the connecting
holes respectively, as shown in FIG. 23. The partition wall 9 serving as the bridge-shaped
reinforcing member has both ends formed with the respective protrusions 9c. The protrusions
9c are inserted into the arrangement holes 43d thereby to be engaged with the arrangement
holes 43d respectively. Accordingly, the partition wall 9 can be connected to the
mounting members 43 without use of screws or the like.
[0081] The compressor 36 is provided in the upper rear interior of the insulated cabinet
2. The reinforcing member 71 is provided in front of the compressor 36. More specifically,
the compressor 36 which is relatively heavier is provided in the rear interior of
the insulated cabinet 2, whereas the reinforcing member 71 is in the front interior
of the insulated cabinet 2. Accordingly, the reinforcing member 71 contributes to
equalization in the weight of the insulated cabinet 2 in the front-back direction.
[0082] The screw passing holes 41e of the mounting members 41 are formed into the holes
which are elongated in the right-left direction, as shown in FIG. 18. According to
this, the connecting position of the reinforcing member 71 in the right-left direction
is adjustable relative to each mounting member 41. As a result, the reinforcing member
71 can be desirably mounted to the mounting members 41 even when the thicknesses of
the insulation panels 26 and 27 vary.
[0083] Each arrangement hole 43d of the mounting members 43 has an inner diameter which
is set to be slightly larger than an outer diameter of each protrusion 9c of the partition
wall 9. As a result, the partition wall 9 can be desirably mounted to the mounting
members 43 even when the thicknesses of the insulation panels 26 and 27 vary.
[0084] The reinforcing member is constituted by the partition wall 9 which is independent
of the insulated cabinet 2 and partitions the interior of the insulated cabinet 2
vertically. Accordingly, the insulation panels 26 and 27 are connected to each other
by the partition wall 9 thereby to be drawn to each other with the result that the
deformation of the insulation panels 26 and 27, such as outward curvature, is reduced.
Second Embodiment
[0085] A second embodiment will next be described with reference to FIG. 24. The refrigerator
1 according to the second embodiment is provided with a refrigerating compartment
bottom plate mounting member 81. The mounting member 81 corresponds to the mounting
member 41 in the first embodiment. The mounting member 81 is made of a metal, for
example and includes a protrusion 81a and extending portions 81b and 81c, all of which
are formed integrally therewith. The protrusion 81a is formed into a rectangular plate
shape and extends substantially horizontally and is long in the front-back direction.
Each of the extending portions 81b and 81c is formed into a rectangular shape and
is long in the front-back direction. The extending portions 81b and 81c extend in
the up-down direction continuously from a proximal end of the protrusion 81a perpendicular
to the protrusion 81a. The mounting member 81 includes a part from the protrusion
81a to the extending portions 81b and 81c, and the part has a T-shaped longitudinal
section. The protrusion 81a is formed with a screw passing hole 81d, which corresponds
to the screw passing hole 41e in the first embodiment.
[0086] According to the second embodiment, the mounting member 81 can improve the mounting
strength to the insulation panels 26 and 27 as compared with the construction that
the protrusion 81a and the extending portion 81b or the protrusion 81a and the extending
portion 81c are formed into the L-shape.
Third Embodiment
[0087] A third embodiment will be described with reference to FIG. 25. In the third embodiment,
the inner plates 31B and 31C have refrigerating compartment bottom plate mounting
members 83 which serve as reinforcing member mounting portions and are formed integrally
with the inner plates 31B and 31C, respectively. In this case, the inner plates 31B
and 31C are not sheet members but integrally molded articles by vacuum forming, namely,
die-formed articles. The mounting members 83 are formed with screw holes 83a respectively.
Further, the bridge-shaped reinforcing members 84 are formed with screw passing holes
84a respectively. Each screw passing hole 84a is formed into a hole elongated in the
right-left direction. Screws 72 are passed through the screw passing holes 84a from
upper sides of the reinforcing members 84 respectively. The screws 72 are then screwed
into the screw holes 83a respectively. As a result, the bridge-shaped reinforcing
members 84 are fixed to the mounting members 83 respectively. According to the third
embodiment, the number of parts can be reduced.
Fourth Embodiment
[0088] A fourth embodiment will be described with reference to FIG. 26. The fourth embodiment
differs from the first embodiment with respect to the following. More specifically,
the outer box of the insulated cabinet 2 is constructed by combining a plurality of
divided outer plates, in this case, the outer plate 30A of the rear wall insulation
panel 25, the outer plate 30B of the left sidewall insulation panel 26, the outer
plate 30C of the right sidewall insulation panel 27, the outer plate 30D of the ceiling
wall insulation panel 28 and the outer plate 30E of the bottom wall insulation panel
29. On the other hand, the outer box of the insulated cabinet 2 in the fourth embodiment
includes a single outer plate 85 which is a part of the outer plate constituting the
outer box of the insulated cabinet and corresponds to the outer plates of the left
sidewall insulation panel 26, the right sidewall insulation panel 27 and the bottom
wall insulation panel 29.
[0089] The refrigerating compartment bottom plate 8 may be constructed to also serve as
the bridge-shaped reinforcing member. According to this, the refrigerating compartment
bottom plate 8 can reduce deformation of the left sidewall insulation panel 26 and
the right sidewall insulation panel 27 in the direction of curvature. Further, the
shelf supports 40 may be constructed to also serve as the reinforcing member mounting
portions. In this case, shelf plates supported by the shelf supports 40 may serve
as the bridge-shaped reinforcing members.
[0090] In the first embodiment, the insulated cabinet 2 is divided into the rear, right
and left, and upper and lower walls, namely, the rear wall insulation panel 25, the
left sidewall insulation panel 26, the right sidewall insulation panel 27, the ceiling
wall insulation panel 28 and the bottom wall insulation panel 29. However, for example,
the rear wall and the upper wall may be combined into a single wall, and the right
and left sidewalls may be connected to the single wall. Thus, an appropriate dividing
manner may be selected. In this case, the vacuum insulation panels may be formed into
the shapes of flat plates Corresponding to the respective walls or may be folded so
as to cover a plurality of walls.
[0091] The vacuum insulation panels, urethane foam or the like may be appropriately disposed
between the outer and inner plates of the respective walls of the insulated cabinet.
Further, urethane foam may be used as the insulating material of the insulated cabinet,
instead of the vacuum insulation panels.
[0092] The refrigerator of each above-described embodiment includes the insulated cabinet
constructed into the box shape and having the insulating material between the outer
plates constituting the outer surface and the inner plates constituting the inner
surface, a pair of reinforcing member mounting portions provided on a pair of the
inner plates opposed to each other in the interior, the bridge-shaped reinforcing
member having one end connected to one of the paired reinforcing member mounting portions
and the other end connected to the other reinforcing member mounting portion. This
can reduce an outward expansion of the walls of the insulated cabinet.
[0093] While certain embodiments have been described, these embodiments have been presented
by way of example only, and are not intended to limit the scope of the invention.
Indeed, the novel embodiments described herein may be embodied in a variety of other
forms; furthermore, various omissions, substitutions and changes in the form of the
embodiments described herein may be made without departing from the spirit of the
invention. The accompanying claims and their equivalents are intended to cover such
forms or modifications as would fall within the scope and spirit of the invention.