TECHNICAL FIELD
[0001] The present invention relates to a woven three-dimensional fabric, and more particularly
to a woven three-dimensional interval grid fabric with a crossed warp structure obtained
by weaving through a plain weaving-twist weaving-leno combination process.
BACKGROUND
[0002] A woven grid fabric is a woven fabric in a mesh appearance in which not only the
warp yarns, are relatively bundled in the width direction of the fabric but also the
weft yarns are relatively bundled in the length direction of the fabric.
[0003] An ideal woven grid fabric should have stable meshes formed in the fabric structure
in which warp and weft yarns are hard to slide relative to each other, and the size
of the meshes can be designed and produced depending on the use.
[0004] Currently, an eyelet-like grid fabric of the well-known woven fabric is such that
the warp yarns, according to the structure of the texture, are classified into body
warp and crossed warp, and the crossed warp and the body warp are arranged in certain
proportion, during the weaving, crossed warp are twisted left and right by a doup
device around one body warp so as to interweave with the weft yarns to form mesh structures.
These weft yarns are tied by means of the crossed warp yarns under a tension lower
than that for the body warp yarns, wherein the weft yarns and the body warp yarns
are arranged substantially without gaps. From the above, it can be seen that it is
hard to form larger eyelets no matter which way is adopted.
[0005] The reason why a woven fabric is hard to form a grid fabric with larger eyelets is
that the structure of the woven fabric is formed by crossing warp and weft yarns ups
and downs, which makes the connection of warp and weft yarns in a loose state in which
the warp and weft yarns are very likely to slide relative to each other, resulting
in an unstable conformation of the fabric, especially when warp and weft yarns are
arranged sparsely to form a grid fabric with larger eyelets. So far, no effective
method aiming to solve this problem in fabric structure is known.
SUMMARY
[0006] The present invention aims to provide a woven three-dimensional interval grid fabric
with a crossed warp structure in which warp yarns, weft yarns and amphi-positioning
warp yarns do not slide relative to weft yarns, thereby ensuring stable mesh structure
in the fabric and having an eyelet-array arrangement in the same plane so as to facilitate
the filling of a filler.
[0007] According to the woven three-dimensional interval grid fabric with a crossed warp
structure designed by the present invention, a weaving machine which crosses warp
and weft yarns ups and downs to form a fabric comprises, in addition to crossing warp
and weft yarns from top to bottom and up and down, but also amphi-positioning warp
yarns which go not only from top to bottom and up and down but also moves transversely
and reciprocately across many warp positions in the width direction of the fabric;
while the amphi-positioning warp yarns and the weft yarns are crossing, every two
amphi-positioning warp yarns limit the postion of ordinary warp yarns therebetween
left and right in the lateral direction of the fabric. In this way, for the whole
fabric, a fabric structure is formed in a state that the ordinary warp yarns are relavtively
gathered into a bundle. Each gathering and twisting of the amphi-positioning warp
yarns in the width direction of the fabric can be an amphi-positioning that moves
transversely right and left relative to warp yarns. When each gathering and twisting
of the amphi-positioning wrap yarn in the width direction of the fabric is relative
to two warp yarns or more, the warp yarns between the amphi-positions can be of up
and down rule of any texture structure such as plain weave, twill weave, satin weave
and so on.
[0008] A woven three-dimensional interval grid fabric with a crossed warp structure according
to the present invention comprises an upper layer fabric texture, a lower layer fabric
texture and a supporting fabric texture.
[0009] The upper layer fabric texture is such structured that the first weft yarn of the
upper layer, the second weft yarn of the upper layer, the third weft yarn of the upper
layer, the fourth weft yarn of the upper layer, the fifth weft yarn of the upper layer,
the sixth weft yarn of the upper layer, the seventh weft yarn of the upper layer,
the eighth weft yarn of the upper layer, the ninth weft yarn of the upper layer, the
tenth weft yarn of the upper layer, the eleventh weft yarn of the upper layer, the
twelfth weft yarn of the upper layer and the thirteenth weft yarn of the upper layer
are arranged in array in the length direction at an upper layer equidistance D
upper.
[0010] An end of the first warp yarn of the upper layer goes under the first weft yarn of
the upper layer, and the other end of the first warp yarn of the upper layer along
the length direction goes over the second weft yarn of the upper layer, goes under
the third weft yarn of the upper layer, goes over the fourth weft yarn of the upper
layer, goes under the fifth weft yarn of the upper layer, goes over the sixth weft
yarn of the upper layer, goes under the seventh weft yarn of the upper layer, goes
over the eighth weft yarn of the upper layer, goes under the ninth weft yarn of the
upper layer, goes over the tenth weft yarn of the upper layer, goes under the eleventh
weft yarn of the upper layer, goes over the twelfth weft yarn of the upper layer,
and goes under the thirteenth weft yarn of the upper layer.
[0011] An end of the second warp yarn of the upper layer goes over the first weft yarn of
the upper layer, and the other end of the second warp yarn of the upper layer along
the length direction goes under the second weft yarn of the upper layer, goes over
the third weft yarn of the upper layer, goes under the fourth weft yarn of the upper
layer, goes over the fifth weft yarn of the upper layer, goes under the sixth weft
yarn of the upper layer, goes over the seventh weft yarn of the upper layer, goes
under the eighth weft yarn of the upper layer, goes over the ninth weft yarn of the
upper layer, goes under the tenth weft yarn of the upper layer, goes over the eleventh
weft yarn of the upper layer, goes under the twelfth weft yarn of the upper layer,
and goes over the thirteenth weft yarn of the upper layer.
[0012] An end of the third warp yarn of the upper layer goes under the first weft yarn of
the upper layer, and the other end of the third warp yarn of the upper layer along
the length direction goes over the second weft yarn of the upper layer, goes under
the third weft yarn of the upper layer, goes over the fourth weft yarn of the upper
layer, goes under the fifth weft yarn of the upper layer, goes over the sixth weft
yarn of the upper layer, goes under the seventh weft yarn of the upper layer, goes
over the eighth weft yarn of the upper layer, goes under the ninth weft yarn of the
upper layer, goes over the tenth weft yarn of the upper layer, goes under the eleventh
weft yarn of the upper layer, goes over the twelfth weft yarn of the upper layer,
and goes under the thirteenth weft yarn of the upper layer.
[0013] An end of the fourth warp yarn of the upper layer goes over the first weft yarn of
the upper layer, and the other end of the fourth warp yarn of the upper layer along
the length direction goes under the second weft yarn of the upper layer, goes over
the third weft yarn of the upper layer, goes under the fourth weft yarn of the upper
layer, goes over the fifth weft yarn of the upper layer, goes under the sixth weft
yarn of the upper layer, goes over the seventh weft yarn of the upper layer, goes
under the eighth weft yarn of the upper layer, goes over the ninth weft yarn of the
upper layer, goes under the tenth weft yarn of the upper layer, goes over the eleventh
weft yarn of the upper layer, goes under the twelfth weft yarn of the upper layer,
and goes over the thirteenth weft yarn of the upper layer.
[0014] An end of the fifth warp yarn of the upper layer goes under the first weft yarn of
the upper layer, and the other end of the fifth warp yarn of the upper layer along
the length direction goes over the second weft yarn of the upper layer, goes under
the third weft yarn of the upper layer, goes over the fourth weft yarn of the upper
layer, goes under the fifth weft yarn of the upper layer, goes over the sixth weft
yarn of the upper layer, goes under the seventh weft yarn of the upper layer, goes
over the eighth weft yarn of the upper layer, goes under the ninth weft yarn of the
upper layer, goes over the tenth weft yarn of the upper layer, goes under the eleventh
weft yarn of the upper layer, goes over the twelfth weft yarn of the upper layer,
and goes under the thirteenth weft yarn of the upper layer,
[0015] An end of the sixth warp yarn of the upper layer goes over the first weft yarn of
the upper layer, and the other end of the sixth warp yarn of the upper layer along
the length direction goes under the second weft yarn of the upper layer, goes over
the third weft yarn of the upper layer, goes under the fourth weft yarn of the upper
layer, goes over the fifth weft yarn of the upper layer, goes under the sixth weft
yarn of the upper layer, goes over the seventh weft yarn of the upper layer, goes
under the eighth weft yarn of the upper layer, goes over the ninth weft yarn of the
upper layer, goes under the tenth weft yarn of the upper layer, goes over the eleventh
weft yarn of the upper layer, goes under the twelfth weft yarn of the upper layer,
and goes over the thirteenth weft yarn of the upper layer.
[0016] An end of the seventh warp yarn of the upper layer goes under the first weft yarn
of the upper layer, and the other end of the seventh warp yarn of the upper layer
along the length direction goes over the second weft yarn of the upper layer, goes
under the third weft yarn of the upper layer, goes over the fourth weft yarn of the
upper layer, goes under the fifth weft yarn of the upper layer, goes over the sixth
weft yarn of the upper layer, goes under the seventh weft yarn of the upper layer,
goes over the eighth weft yarn of the upper layer, goes under the ninth weft yarn
of the upper layer, goes over the tenth weft yarn of the upper layer, goes under the
eleventh weft yarn of the upper layer, goes over the twelfth weft yarn of the upper
layer, and goes under the thirteenth weft yarn of the upper layer.
[0017] An end of the eighth warp yarn of the upper layer goes over the first weft yarn of
the upper layer, and the other end of the eighth warp yarn of the upper layer along
the length direction goes under the second weft yarn of the upper layer, goes over
the third weft yarn of the upper layer, goes under the fourth weft yarn of the upper
layer, goes over the fifth weft yarn of the upper layer, goes under the sixth weft
yarn of the upper layer, goes over the seventh weft yarn of the upper layer, goes
under the eighth weft yarn of the upper layer, goes over the ninth weft yarn of the
upper layer, goes under the tenth weft yarn of the upper layer, goes over the eleventh
weft yarn of the upper layer, goes under the twelfth weft yarn of the upper layer,
and goes over the thirteenth weft yarn of the upper layer.
[0018] An end of a first amphi-positioning warp yarn is placed outside of the first warp
yarn of the upper layer and goes under the first weft yarn of the upper layer, while
the other end of the first amphi-positioning warp yarn moves transversely to the outside
of the fourth warp yarn of the upper layer and goes under the second weft yarn of
the upper layer; the first amphi-positioning warp yarn moves transversely in the length
direction in such a cycle manner that moves transversely to the outside of the first
warp yarn of the upper layer and goes under the third weft yarn of the upper layer;
moves transversely to the outside of the fourth warp yarn of the upper layer and goes
under the fourth weft yarn of the upper layer; moves transversely to the outside of
the first warp yarn of the upper layer and goes under the fifth weft yarn of the upper
layer; moves transversely to the outside of the fourth warp yarn of the upper layer
and goes under the sixth weft yarn of the upper layer; moves transversely to the outside
of the first warp yarn of the upper layer and goes under the seventh weft yarn of
the upper layer; moves transversely to the outside of the fourth warp yarn of the
upper layer and goes under the eighth weft yarn of the upper layer; moves transversely
to the outside of the first warp yarn of the upper layer and goes under the ninth
weft yarn of the upper layer; moves transversely to the outside of the fourth warp
yarn of the upper layer and goes under the tenth weft yarn of the upper layer; moves
transversely to the outside of the first warp yarn of the upper layer and goes under
the eleventh weft yarn of the upper layer; moves transversely to the outside of the
fourth warp yarn of the upper layer and goes under the twelfth weft yarn of the upper
layer; and moves transversely to the outside of the first warp yarn of the upper layer
and goes under the thirteenth weft yarn of the upper layer.
[0019] An end of a second amphi-positioning warp yarn is placed outside of the fourth warp
yarn of the upper layer and goes under the first weft yarn of the upper layer, and
the other end of the second amphi-positioning warp yarn moves transversely to the
outside of the first warp yarn of the upper layer and goes under the second weft yarn
of the upper layer; the second amphi-positioning warp yarn moves transversely in the
length direction in such a cycle manner that moves transversely to the outside of
the fourth warp yarn of the upper layer and goes under the third weft yarn of the
upper layer; moves transversely to the outside of the first warp yarn of the upper
layer and goes under the fourth weft yarn of the upper layer; moves transversely to
the outside of the fourth warp yarn of the upper layer and goes under the fifth weft
yarn of the upper layer; moves transversely to the outside of the first warp yarn
of the upper layer and goes under the sixth weft yarn of the upper layer; moves transversely
to the outside of the fourth warp yarn of the upper layer and goes under the seventh
weft yarn of the upper layer; moves transversely to the outside of the first warp
yarn of the upper layer and goes under the eighth weft yarn of the upper layer; moves
transversely to the outside of the fourth warp yarn of the upper layer and goes under
the ninth weft yarn of the upper layer; moves transversely to the outside of the first
warp yarn of the upper layer and goes under the tenth weft yarn of the upper layer;
moves transversely to the outside of the fourth warp yarn of the upper layer and goes
under the eleventh weft yarn of the upper layer; moves transversely to the outside
of the first warp yarn of the upper layer and goes under the twelfth weft yarn of
the upper layer; and moves transversely to the outside of the fourth warp yarn of
the upper layer and goes under the thirteenth weft yarn of the upper layer.
[0020] An end of a third amphi-positioning warp yarn is placed outside of the fifth warp
yarn of the upper layer and goes under the first weft yarn of the upper layer, and
the other end of the third amphi-positioning warp yarn moves transversely to the outside
of the eighth warp yarn of the upper layer and goes under the second weft yarn of
the upper layer; the third amphi-positioning warp yarn moves transversely in the length
direction in such a cycle manner that moves transversely to the outside of the fifth
warp yarn of the upper layer and goes under the third weft yarn of the upper layer;
moves transversely to the outside of the eighth warp yarn of the upper layer and goes
under the fourth weft yarn of the upper layer; moves transversely to the outside of
the fifth warp yarn of the upper layer and goes under the fifth weft yarn of the upper
layer; moves transversely to the outside of the eighth warp yarn of the upper layer
and goes under the sixth weft yarn of the upper layer; moves transversely to the outside
of the fifth warp yarn of the upper layer and goes under the seventh weft yarn of
the upper layer; moves transversely to the outside of the eighth warp yarn of the
upper layer and goes under the eighth weft yarn of the upper layer; moves transversely
to the outside of the fifth warp yarn of the upper layer and goes under the ninth
weft yarn of the upper layer; moves transversely to the outside of the eighth warp
yarn of the upper layer and goes under the tenth weft yarn of the upper layer; moves
transversely to the outside of the fifth warp yarn of the upper layer and goes under
the eleventh weft yarn of the upper layer; moves transversely to the outside of the
eighth warp yarn of the upper layer and goes under the twelfth weft yarn of the upper
layer; and moves transversely to the outside of the fifth warp yarn of the upper layer
and goes under the thirteenth weft yarn of the upper layer.
[0021] An end of a fourth amphi-positioning warp yarn is placed outside of the eighth warp
yarn of the upper layer and goes under the first weft yarn of the upper layer, and
the other end of the fourth amphi-positioning warp yarn moves transversely to the
outside of the fifth warp yarn of the upper layer and goes under the second weft yarn
of the upper layer; the fourth amphi-positioning warp yarn moves transversely in the
length direction in such a cycle manner that moves transversely to the outside of
the eighth warp yarn of the upper layer and goes under the third weft yarn of the
upper layer; moves transversely to the outside of the fifth warp yarn of the upper
layer and goes under the fourth weft yarn of the upper layer; moves transversely to
the outside of the eighth warp yarn of the upper layer and goes under the fifth weft
yarn of the upper layer; moves transversely to the outside of the fifth warp yarn
of the upper layer and goes under the sixth weft yarn of the upper layer; moves transversely
to the outside of the eighth warp yarn of the upper layer and goes under the seventh
weft yarn of the upper layer; moves transversely to the outside of the fifth warp
yarn of the upper layer and goes under the eighth weft yarn of the upper layer; moves
transversely to the outside of the eighth warp yarn of the upper layer and goes under
the ninth weft yarn of the upper layer; moves transversely to the outside of the fifth
warp yarn of the upper layer and goes under the tenth weft yarn of the upper layer;
moves transversely to the outside of the eighth warp yarn of the upper layer and goes
under the eleventh weft yarn of the upper layer; moves transversely to the outside
of the fifth warp yarn of the upper layer and goes under the twelfth weft yarn of
the upper layer; and moves transversely to the outside of the eighth warp yarn of
the upper layer and goes under the thirteenth weft yarn of the upper layer.
[0022] The lower layer fabric texture is such structured that the first weft yarn of the
lower layer, the second weft yarn of the lower layer, the third weft yarn of the lower
layer, the fourth weft yarn of the lower layer, the fifth weft yarn of the lower layer,
the sixth weft yarn of the lower layer, the seventh weft yarn of the lower layer,
the eighth weft yarn of the lower layer, the ninth weft yarn of the lower layer, the
tenth weft yarn of the lower layer, the eleventh weft yarn of the lower layer, the
twelfth weft yarn of the lower layer, the thirteenth weft yarn of the lower layer,
the fourteenth weft yarn of the lower layer, the fifteenth weft yarn of the lower
layer, the sixteenth weft yarn of the lower layer, the seventeenth weft yarn of the
lower layer, the eighteenth weft yarn of the lower layer, the nineteenth weft yarn
of the lower layer, the twentieth weft yarn of the lower layer, the twenty-first weft
yarn of the lower layer, the twenty-second weft yarn of the lower layer, the twenty-third
weft yarn of the lower layer, the twenty-fourth weft yarn of the lower layer and the
twenty-fifth weft yarn of the lower layer are arranged in array in the length direction
at a lower layer equidistance D
lower.
[0023] An end of the first warp yarn of the lower layer goes over the first weft yarn of
the lower layer, and the other end of the first warp yarn of the lower layer along
the length direction goes under the second weft yarn of the lower layer, goes over
the third weft yarn of the lower layer, goes under the fourth weft yarn of the lower
layer, goes over the fifth weft yarn of the lower layer, goes under the sixth weft
yarn of the lower layer, goes over the seventh weft yarn of the lower layer, goes
under the eighth weft yarn of the lower layer, goes over the ninth weft yarn of the
lower layer, goes under the tenth weft yarn of the lower layer, goes over the eleventh
weft yarn of the lower layer, goes under the twelfth weft yarn of the lower layer,
goes over the thirteenth weft yarn of the lower layer, goes under the fourteenth weft
yarn of the lower layer, goes over the fifteenth weft yarn of the lower layer, goes
under the sixteenth weft yarn of the lower layer, goes over the seventeenth weft yarn
of the lower layer, goes under the eighteenth weft yarn of the lower layer, goes over
the nineteenth weft yarn of the lower layer, goes under the twentieth weft yarn of
the lower layer, goes over the twenty-first weft yarn of the lower layer, goes under
the twenty-second weft yarn of the lower layer, goes over the twenty-third weft yarn
of the lower layer, goes under the twenty-fourth weft yarn of the lower layer, and
goes over the twenty-fifth weft yarn of the lower layer.
[0024] An end of the second warp yarn of the lower layer goes under the first weft yarn
of the lower layer, and the other end of the second warp yarn of the lower layer along
the length direction goes over the second weft yarn of the lower layer, goes under
the third weft yarn of the lower layer, goes over the fourth weft yarn of the lower
layer, goes under the fifth weft yarn of the lower layer, goes over the sixth weft
yarn of the lower layer, goes under the seventh weft yarn of the lower layer, goes
over the eighth weft yarn of the lower layer, goes under the ninth weft yarn of the
lower layer, goes over the tenth weft yarn of the lower layer, goes under the eleventh
weft yarn of the lower layer, goes over the twelfth weft yarn of the lower layer,
goes under the thirteenth weft yarn of the lower layer, goes over the fourteenth weft
yarn of the lower layer, goes under the fifteenth weft yarn of the lower layer, goes
over the sixteenth weft yarn of the lower layer, goes under the seventeenth weft yarn
of the lower layer, goes over the eighteenth weft yarn of the lower layer, goes under
the nineteenth weft yarn of the lower layer, goes over the twentieth weft yarn of
the lower layer, goes under the twenty-first weft yarn of the lower layer, goes over
the twenty-second weft yarn of the lower layer, goes under the twenty-third weft yarn
of the lower layer, goes over the twenty-fourth weft yarn of the lower layer, and
goes under the twenty-fifth weft yarn of the lower layer.
[0025] An end of the third warp yarn of the lower layer goes over the first weft yarn of
the lower layer, and the other end of the third warp yarn of the lower layer along
the length direction goes under the second weft yarn of the lower layer, goes over
the third weft yarn of the lower layer, goes under the fourth weft yarn of the lower
layer, goes over the fifth weft yarn of the lower layer, goes under the sixth weft
yarn of the lower layer, goes over the seventh weft yarn of the lower layer, goes
under the eighth weft yarn of the lower layer, goes over the ninth weft yarn of the
lower layer, goes under the tenth weft yarn of the lower layer, goes over the eleventh
weft yarn of the lower layer, goes under the twelfth weft yarn of the lower layer,
goes over the thirteenth weft yarn of the lower layer, goes under the fourteenth weft
yarn of the lower layer, goes over the fifteenth weft yarn of the lower layer, goes
under the sixteenth weft yarn of the lower layer, goes over the seventeenth weft yarn
of the lower layer, goes under the eighteenth weft yarn of the lower layer, goes over
the nineteenth weft yarn of the lower layer, goes under the twentieth weft yarn of
the lower layer, goes over the twenty-first weft yarn of the lower layer, goes under
the twenty-second weft yarn of the lower layer, goes over the twenty-third weft yarn
of the lower layer, goes under the twenty-fourth weft yarn of the lower layer, and
goes over the twenty-fifth weft yarn of the lower layer.
[0026] An end of the fourth warp yarn of the lower layer goes under the first weft yarn
of the lower layer, and the other end of the fourth warp yarn of the lower layer along
the length direction goes over the second weft yarn of the lower layer, goes under
the third weft yarn of the lower layer, goes over the fourth weft yarn of the lower
layer, goes under the fifth weft yarn of the lower layer, goes over the sixth weft
yarn of the lower layer, goes under the seventh weft yarn of the lower layer, goes
over the eighth weft yarn of the lower layer, goes under the ninth weft yarn of the
lower layer, goes over the tenth weft yarn of the lower layer, goes under the eleventh
weft yarn of the lower layer, goes over the twelfth weft yarn of the lower layer,
goes under the thirteenth weft yarn of the lower layer, goes over the fourteenth weft
yarn of the lower layer, goes under the fifteenth weft yarn of the lower layer, goes
over the sixteenth weft yarn of the lower layer, goes under the seventeenth weft yarn
of the lower layer, goes over the eighteenth weft yarn of the lower layer, goes under
the nineteenth weft yarn of the lower layer, goes over the twentieth weft yarn of
the lower layer, goes under the twenty-first weft yarn of the lower layer, goes over
the twenty-second weft yarn of the lower layer, goes under the twenty-third weft yarn
of the lower layer, goes over the twenty-fourth weft yarn of the lower layer, and
goes under the twenty-fifth weft yarn of the lower layer.
[0027] An end of the fifth warp yarn of the lower layer goes under the first weft yarn of
the lower layer, and the other end of the fifth warp yarn of the lower layer along
the length direction goes over the second weft yarn of the lower layer, goes under
the third weft yarn of the lower layer, goes over the fourth weft yarn of the lower
layer, goes under the firth weft yarn of the lower layer, goes over the sixth weft
yarn of the lower layer, goes under the seventh weft yarn of the lower layer, goes
over the eighth weft yarn of the lower layer, goes under the ninth weft yarn of the
lower layer, goes over the tenth weft yarn of the lower layer, goes under the eleventh
weft yarn of the lower layer, goes over the twelfth weft yarn of the lower layer,
goes under the thirteenth weft yarn of the lower layer, goes over the fourteenth weft
yarn of the lower layer, goes under the fifteenth weft yarn of the lower layer, goes
over the sixteenth weft yarn of the lower layer, goes under the seventeenth weft yarn
of the lower layer, goes over the eighteenth weft yarn of the lower layer, goes under
the nineteenth weft yarn of the lower layer, goes over the twentieth weft yarn of
the lower layer, goes under the twenty-first weft yarn of the lower layer, goes over
the twenty-second weft yarn of the lower layer, goes under the twenty-third weft yarn
of the lower layer, goes over the twenty-fourth weft yarn of the lower layer, and
goes under the twenty-fifth weft yarn of the lower layer.
[0028] An end of the sixth warp yarn of the lower layer goes over the first weft yarn of
the lower layer, the other end of the sixth warp yarn of the lower layer along the
length direction goes under the second weft yarn of the lower layer, goes over the
third weft yarn of the lower layer, goes under the fourth weft yarn of the lower layer,
goes over the fifth weft yarn of the lower layer, goes under the sixth weft yarn of
the lower layer, goes over the seventh weft yarn of the lower layer, goes under the
eighth weft yarn of the lower layer, goes over the ninth weft yarn of the lower layer,
goes under the tenth weft yarn of the lower layer, goes over the eleventh weft yarn
of the lower layer, goes under the twelfth weft yarn of the lower layer, goes over
the thirteenth weft yarn of the lower layer, goes under the fourteenth weft yarn of
the lower layer, goes over the fifteenth weft yarn of the lower layer, goes under
the sixteenth weft yarn of the lower layer, goes over the seventeenth weft yarn of
the lower layer, goes under the eighteenth weft yarn of the lower layer, goes over
the nineteenth weft yarn of the lower layer, goes under the twentieth weft yarn of
the lower layer, goes over the twenty-first weft yarn of the lower layer, goes under
the twenty-second weft yarn of the lower layer, goes over the twenty-third weft yarn
of the lower layer, goes under the twenty-fourth weft yarn of the lower layer, and
goes over the twenty-fifth weft yarn of the lower layer.
[0029] An end of the seventh warp yarn of the lower layer goes under the first weft yarn
of the lower layer, and the other end of the seventh warp yarn of the lower layer
along the length direction goes over the second weft yarn of the lower layer, goes
under the third weft yarn of the lower layer, goes over the fourth weft yarn of the
lower layer, goes under the fifth weft yarn of the lower layer, goes over the sixth
weft yarn of the lower layer, goes under the seventh weft yarn of the lower layer,
goes over the eighth weft yarn of the lower layer, goes under the ninth weft yarn
of the lower layer, goes over the tenth weft yarn of the lower layer, goes under the
eleventh weft yarn of the lower layer, goes over the twelfth weft yarn of the lower
layer, goes under the thirteenth weft yarn of the lower layer, goes over the fourteenth
weft yarn of the lower layer, goes under the fifteenth weft yarn of the lower layer,
goes over the sixteenth weft yarn of the lower layer, goes under the seventeenth weft
yarn of the lower layer, goes over the eighteenth weft yarn of the lower layer, goes
under the nineteenth weft yarn of the lower layer, goes over the twentieth weft yarn
of the lower layer, goes under the twenty-first weft yarn of the lower layer, goes
over the twenty-second weft yarn of the lower layer, goes under the twenty-third weft
yarn of the lower layer, goes over the twenty-fourth weft yarn of the lower layer,
and goes under the twenty-fifth weft yarn of the lower layer,
[0030] An end of the eighth warp yarn of the lower layer goes over the first weft yarn of
the lower layer, and the other end of the eighth warp yarn of the lower layer along
the length direction goes under the second weft yarn of the lower layer, goes over
the third weft yarn of the lower layer, goes under the fourth weft yarn of the lower
layer, goes over the fifth weft yarn of the lower layer, goes under the sixth weft
yarn of the lower layer, goes over the seventh weft yarn of the lower layer, goes
under the eighth weft yarn of the lower layer, goes over the ninth weft yarn of the
lower layer, goes under the tenth weft yarn of the lower layer, goes over the eleventh
weft yarn of the lower layer, goes under the twelfth weft yarn of the lower layer,
goes over the thirteenth weft yarn of the lower layer, goes under the fourteenth weft
yarn of the lower layer, goes over the fifteenth weft yarn of the lower layer, goes
under the sixteenth weft yarn of the lower layer, goes over the seventeenth weft yarn
of the lower layer, goes under the eighteenth weft yarn of the lower layer, goes over
the nineteenth weft yarn of the lower layer, goes under the twentieth weft yarn of
the lower layer, goes over the twenty-first weft yarn of the lower layer, goes under
the twenty-second weft yarn of the lower layer, goes over the twenty-third weft yarn
of the lower layer, goes under the twenty-fourth weft yarn of the lower layer, and
goes over the twenty-fifth weft yarn of the lower layer.
[0031] The supporting fabric texture is such structured that an end of the first connecting
yarn goes under the first weft yarn of the lower layer, and the other end of the first
connecting yarn along the length direction goes over the second weft yarn of the lower
layer, goes under the third weft yarn of the lower layer, goes over the fourth weft
yarn of the lower layer, goes under the fifth weft yarn of the lower layer, goes over
the fourth weft yarn of the upper layer, goes under the fifth weft yarn of the upper
layer, goes over the sixth weft yarn of the upper layer, goes under the thirteenth
weft yarn of the lower layer, goes over the fourteenth weft yarn of the lower layer,
goes under the fifteenth weft yarn of the lower layer, goes over the sixteenth weft
yarn of the lower layer, goes under the seventeenth weft yarn of the lower layer,
goes over the tenth weft yarn of the upper layer, goes under the eleventh weft yarn
of the upper layer, goes over the twelfth weft yarn of the upper layer, and goes under
the twenty-fifth weft yarn of the lower layer; and when the first connecting yarn
is guided from the lower layer fabric texture to the upper layer fabric texture, the
first connecting yarn is placed between the second warp yarn of the upper layer and
the third warp yarn of the upper layer.
[0032] An end of the second connecting yarn goes under the first weft yarn of the lower
layer, and the other end of the second connecting yarn along the length direction
goes over the second weft yarn of the lower layer, goes under the third weft yarn
of the lower layer, goes over the fourth weft yarn of the lower layer, goes under
the fifth weft yarn of the lower layer, goes over the fourth weft yarn of the upper
layer, goes under the fifth weft yarn of the upper layer, goes over the sixth weft
yarn of the upper layer, goes under the thirteenth weft yarn of the lower layer, goes
over the fourteenth weft yarn of the lower layer, goes under the fifteenth weft yarn
of the lower layer, goes over the sixteenth weft yarn of the lower layer, goes under
the seventeenth weft yarn of the lower layer, goes over the tenth weft yarn of the
upper layer, goes under the eleventh weft yarn of the upper layer, goes over the twelfth
weft yarn of the upper layer, and goes under the twenty-fifth weft yarn of the lower
layer; and when the second connecting yarn is guided from the lower layer fabric texture
to the upper layer fabric texture, the second connecting yarn is placed between the
second warp yarn of the upper layer and the third warp yarn of the upper layer.
[0033] An end of the third connecting yarn goes under the first weft yarn of the upper layer,
and the other end of the third connecting yarn along the length direction goes over
the second weft yarn of the upper layer, goes under the fifth weft yarn of the lower
layer, goes over the sixth weft yarn of the lower layer, goes under the seventh weft
yarn of the lower layer, goes over the eighth weft yarn of the lower layer, goes under
the ninth weft yarn of the lower layer, goes over the sixth weft yarn of the upper
layer, goes under the seventh weft yarn of the upper layer, goes over the eighth weft
yarn of the upper layer, goes under the seventeenth weft yarn of the lower layer,
goes over the eighteenth weft yarn of the lower layer, goes under the nineteenth weft
yarn of the lower layer, goes over the twentieth weft yarn of the lower layer, goes
under the twenty-first weft yarn of the lower layer, goes over the twelfth weft yarn
of the upper layer, and goes under the thirteenth weft yarn of the upper layer; and
when the third connecting yarn is guided from the lower layer fabric texture to the
upper layer fabric texture, the third connecting yarn is placed between the sixth
warp yarn of the upper layer and the seventh warp yarn of the upper layer.
[0034] An end of the fourth connecting yarn goes under the first weft yarn of the upper
layer, and the other end of the fourth connecting yarn along the length direction
goes over the second weft yarn of the upper layer, goes under the fifth weft yarn
of the lower layer, goes over the sixth weft yarn of the lower layer, goes under the
seventh weft yarn of the lower layer, goes over the eighth weft yarn of the lower
layer, goes under the ninth weft yarn of the lower layer, goes over the sixth weft
yarn of the upper layer, goes under the seventh weft yarn of the upper layer, goes
over the eighth weft yarn of the upper layer, goes under the seventeenth weft yarn
of the lower layer, goes over the eighteenth weft yarn of the lower layer, goes under
the nineteenth weft yarn of the lower layer, goes over the twentieth weft yarn of
the lower layer, goes under the twenty-first weft yarn of the lower layer, goes over
the twelfth weft yarn of the upper layer, and goes under the thirteenth weft yarn
of the upper layer; and when the fourth connecting yarn is guided from the lower layer
fabric texture to the upper layer fabric texture, the fourth connecting yarn is placed
between the sixth warp yarn of the upper layer and the seventh warp yarn of the upper
layer.
[0035] Advantages of the woven three-dimensional interval grid fabric with a crossed warp
structure in the present invention are as follows:
[0036] ① The upper layer of the fabric in the present invention is a grid fabric, the Δ
(triangular shape) and Ω (omega shape) configuration in the intermediate layer form
a stable support, and the lower layer is a grid fabric and/or plain fabric, thereby
forming a fabric as a three-dimensional interval fabric. The intermediate support
of the three-dimensional interval fabric in the length direction (warp yarn direction)
is in an Ω configuration, while the intermediate support thereof in the width direction
(weft yarn direction) is in a Δ configuration.
[0037] ② The upper layer of the fabric in the present invention is a grid fabric in which
the warp yarns, the weft yarns and the crossed warp yarns do not slide relative to
the weft yarns, thereby ensuring stable mesh structure in the fabric and having an
eyelet-array arrangement in the same plane so as to facilitate the filling of a filler.
Two amphi-positioning warp yarns move transversely, and go over and under the weft
yarns, thereby the warp yarns twisting and spanning to form stable longitudinal strips
of the grid.
[0038] ③ With regard to the mesh (also referred as rectangular frame) in the upper layer
fabric texture, the number of eyelets per unit area is 1500∼3000 (eyelets/per square
meter). To tie with the amphi-positioning warp yarn can form eyelets of larger size,
and can make warp yarns and connecting yarns not slide left or right relative to the
weft yarns.
[0039] ④ The fabric of the present invention may be used as reinforcement for a lightweight,
high-strength composite material as well as a skeleton material for a foam material.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040]
Figure 1 is a structural view of a woven three-dimensional interval grid fabric with
a crossed warp structure according to the present invention.
Figure 1A is a structural view of the woven three-dimensional interval grid fabric
in which the crossed warp structure is not shown
Figure 2 is a structural front view of the woven three-dimensional interval grid fabric
with a crossed warp structure according to the present invention
Figure 3 is a structural left view of the woven three-dimensional interval grid fabric
with a crossed warp structure according to the present invention.
| upper layer fabric texture |
11 first amphi-positioning warp yarn |
12 second amphi-positioning warp yarn |
13. third amphi-positioning warp yarn |
| 14 fourth amphi-positioning warp yarn |
101 first weft yarn of the upper layer |
102 second weft yarn of the upper layer |
103. third weft yarn of the upper layer |
| 104 fourth weft yarn of the upper layer |
105 fifth weft yarn of the upper layer |
106 sixth weft yarn of the upper layer |
107 seventh weft yarn of the upper layer |
| 108 eighth weft yarn of the upper layer |
109 ninth weft yarn of the upper layer |
110 tenth weft yarn of the upper layer |
111 eleventh weft yarn of the upper layer |
| 112 twelfth weft yarn of the upper layer |
113 thirteenth weft yarn of the upper layer |
151 first warp yarn of the upper layer |
152 second warp yarn of the upperlayer |
| 153 third warp yarn of the upper layer |
154 fourth warp yarn of the upper layer |
155 fifth warp yarn of the upper layer |
156 sixth warp yarn of the upper layer |
| 157 seventh warp yarn of the upper layer |
158 eighth warp yarn of the upper layer |
2 lower layer fabric texture |
201 first weft yarn of the lower layer |
| 202 second weft yarn of the lower layer |
203 third weft yarn of the lower layer |
204 fourth weft yarn of the lower layer |
205 fifth weft yarn of the lower layer |
| 206 sixth weft yarn of the lower layer |
207 seventh weft yarn of the lower layer |
208 eighth weft yarn of the lower layer |
209 ninth weft yarn of the lower layer |
| 210 tenth weft yarn of the lower layer |
211 eleventh weft yarn of the lower layer |
212 twelfth weft yarn of the lower layer |
213 thirteenth weft yarn of the lower layer |
| 214 fourteenth weft yarn of the lower layer |
215 fifteenth weft yarn of the lower layer |
216 sixteenth weft yarn of the lower layer |
217 seventeenth weft yarn of the lower layer |
| 218 eighteenth weft yarn of the lower layer |
219 nineteenth weft yarn of the lower layer |
220 twentieth weft yarn of the lower layer |
221 twenty-first weft yarn of the lower layer |
| 222. twenty-second weft yarn of the lower layer |
223. twenty-third weft yarn of the lower layer |
224. twenty-fourth weft yarn of the lower layer |
225. twenty-fifth weft yarn of the lower layer |
| 251. first warp yarn of the lower layer |
252. second warp yarn of the lower layer |
253. third warp yarn of the lower layer |
254. fourth warp yarn of the lower layer |
| 255. fifth warp yarn of the lower layer |
256. sixth warp yarn of the lower layer |
257. seventh warp yarn of the lower layer |
258. eighth warp yarn of the lower layer |
| 3. supporting fabric texture |
31. first connecting yarn |
32. second connecting yarn |
33. third connecting yarn |
| 34. fourth connecting yarn |
|
|
|
Detailed description of the present invention
[0041] Further detailed explanations are made to the present invention as below with reference
to the accompany drawings.
[0042] Referring to Fig.1 and Fig.1A, a woven three-dimensional interval grid fabric with
a crossed warp structure according to the present invention comprises an upper layer
fabric texture 1, a lower layer fabric texture 2 and a supporting fabric texture 3.
The woven fabric is a cyclic fabric texture, and in order to clearly show the fabric
structure designed by the present invention, in the present invention the woven three-dimensional
interval grid fabric with a crossed warp structure is described in a cycle unit. The
length direction is the arrangement direction of the warp yarns and the width direction
is the arrangement direction of the weft yarns. In the art, the length and the width
of the fabric are not limited. The thickness direction of the woven three-dimensional
interval grid fabric is defined as the height H
height in the longitudinal direction.
1. UPPER LAYER FABRIC TEXTURE 1
[0043] Referring to Fig.1 and Fig.1A, the upper layer fabric texture 1 in the present invention
comprises a first amphi-positioning warp yarn 11, a second amphi-positioning warp
yarn 12, a third amphi-positioning warp yarn 13, a fourth amphi-positioning warp yarn
14, the first warp yarn of the upper layer 151, the second warp yarn of the upper
layer 152, the third warp yarn of the upper layer 153, the fourth warp yarn of the
upper layer 154, the fifth warp yarn of the upper layer 155, the sixth warp yarn of
the upper layer 156, the seventh warp yarn of the upper layer 157, the eighth warp
yarn of the upper layer 158, the first weft yarn of the upper layer 101, the second
weft yarn of the upper layer 102, the third weft yarn of the upper layer 103, the
fourth weft yarn of the upper layer 104, the fifth weft yarn of the upper layer 105,
the sixth weft yarn of the upper layer 106, the seventh weft yarn of the upper layer
107, the eighth weft yarn of the upper layer 108, the ninth weft yarn of the upper
layer 109, the tenth weft yarn of the upper layer 110, the eleventh weft yarn of the
upper layer 111, the twelfth weft yarn of the upper layer 112, and the thirteenth
weft yarn of the upper layer 113.
[0044] The first weft yarn of the upper layer 101, the second weft yarn of the upper layer
102, the third weft yarn of the upper layer 103, the fourth weft yarn of the upper
layer 104, the fifth weft yarn of the upper layer 105, the sixth weft yarn of the
upper layer 106, the seventh weft yarn of the upper layer 107, the eighth weft yarn
of the upper layer 108, the ninth weft yarn of the upper layer 109, the tenth weft
yarn of the upper layer 110, the eleventh weft yarn of the upper layer 111, the twelfth
weft yarn of the upper layer 112 and the thirteenth weft yarn of the upper layer 113
are arranged in the length direction at an upper layer equidistance D
upper;D
upper = 2mm∼200mm.
[0045] The first warp yarn of the upper layer 151, the second warp yarn of the upper layer
152, the third warp yarn of the upper layer 153 and the fourth warp yarn of the upper
layer 154 are gathered, twisted and bound in the length direction by the first amphi-positioning
warp yarn 11 and the second amphi-positioning warp yarn 12; the fifth warp yarn of
the upper layer 155, the sixth warp yarn of the upper layer 156, the seventh warp
yarn of the upper layer 157 and the eighth warp yarn of the upper layer 158 are gathered,
twisted and bound in the length direction by the third amphi-positioning warp yarn
13 and the fourth amphi-positioning warp yarn 14.
[0046] The upper layer fabric texture 1 is such structured that the first weft yarn of the
upper layer 101, the second weft yarn of the upper layer 102, the third weft yarn
of the upper layer 103, the fourth weft yarn of the upper layer 104, the fifth weft
yarn of the upper layer 105, the sixth weft yarn of the upper layer 106, the seventh
weft yarn of the upper layer 107, the eighth weft yarn of the upper layer 108, the
ninth weft yarn of the upper layer 109, the tenth weft yarn of the upper layer 110,
the eleventh weft yarn of the upper layer 111, the twelfth weft yarn of the upper
layer 112 and the thirteenth weft yarn of the upper layer 113 are arranged in array
in the length direction at an upper layer equidistance D
upper.
[0047] An end of the first warp yarn of the upper layer 151 goes under the first weft yarn
of the upper layer 101, and the other end of the first warp yarn of the upper layer
151 along the length direction goes over the second weft yarn of the upper layer 102,
goes under the third weft yarn of the upper layer 103, goes over the fourth weft yarn
of the upper layer 104, goes under the fifth weft yarn of the upper layer 105, goes
over the sixth weft yarn of the upper layer 106, goes under the seventh weft yarn
of the upper layer 107, goes over the eighth weft yarn of the upper layer 108, goes
under the ninth weft yarn of the upper layer 109, goes over the tenth weft yarn of
the upper layer 110, goes under the eleventh weft yarn of the upper layer 111, goes
over the twelfth weft yarn of the upper layer 112, and goes under the thirteenth weft
yarn of the upper layer 113.
[0048] An end of the second warp yarn of the upper layer 152 goes over the first weft yarn
of the upper layer 101, and the other end of the second warp yarn of the upper layer
152 along the length direction goes under the second weft yarn of the upper layer
102, goes over the third weft yarn of the upper layer 103, goes under the fourth weft
yarn of the upper layer 104, goes over the fifth weft yarn of the upper layer 105,
goes under the sixth weft yarn of the upper layer 106, goes over the seventh weft
yarn of the upper layer 107, goes under the eighth weft yarn of the upper layer 108,
goes over the ninth weft yarn of the upper layer 109, goes under the tenth weft yarn
of the upper layer 110, goes over the eleventh weft yarn of the upper layer 111, goes
under the twelfth weft yarn of the upper layer 112, and goes over the thirteenth weft
yarn of the upper layer 113.
[0049] An end of the third warp yarn of the upper layer 153 goes under the first weft yarn
of the upper layer 101, and the other end of the third warp yarn of the upper layer
153 along the length direction goes over the second weft yarn of the upper layer 102,
goes under the third weft yarn of the upper layer 103, goes over the fourth weft yarn
of the upper layer 104, goes under the fifth weft yarn of the upper layer 105, goes
over the sixth weft yarn of the upper layer 106, goes under the seventh weft yarn
of the upper layer 107, goes over the eighth weft yarn of the upper layer 108, goes
under the ninth weft yarn of the upper layer 109, goes over the tenth weft yarn of
the upper layer 110, goes under the eleventh weft yarn of the upper layer 111, goes
over the twelfth weft yarn of the upper layer 112, and goes under the thirteenth weft
yarn of the upper layer 113.
[0050] An end of the fourth warp yarn of the upper layer 154 goes over the first weft yarn
of the upper layer 101, and the other end of the fourth warp yarn of the upper layer
154 along the length direction goes under the second weft yarn of the upper layer
102, goes over the third weft yarn of the upper layer 103, goes under the fourth weft
yarn of the upper layer 104, goes over the fifth weft yarn of the upper layer 105,
goes under the sixth weft yarn of the upper layer 106, goes over the seventh weft
yarn of the upper layer 107, goes under the eighth weft yarn of the upper layer 108,
goes over the ninth weft yarn of the upper layer 109, goes under the tenth weft yarn
of the upper layer 110, goes over the eleventh weft yarn of the upper layer 111, goes
under the twelfth weft yarn of the upper layer 112, and goes over the thirteenth weft
yarn of the upper layer 113.
[0051] An end of the fifth warp yarn of the upper layer 155 goes under the first weft yarn
of the upper layer 101, and the other end of the fifth warp yarn of the upper layer
155 along the length direction goes over the second weft yarn of the upper layer 102,
goes under the third weft yarn of the upper layer 103, goes over the fourth weft yarn
of the upper layer 104, goes under the fifth weft yarn of the upper layer 105, goes
over the sixth weft yarn of the upper layer 106, goes under the seventh weft yarn
of the upper layer 107, goes over the eighth weft yarn of the upper layer 108, goes
under the ninth weft yarn of the upper layer 109, goes over the tenth weft yarn of
the upper layer 110, goes under the eleventh weft yarn of the upper layer 111, goes
over the twelfth weft yarn of the upper layer 112, and goes under the thirteenth weft
yarn of the upper layer 113.
[0052] An end of the sixth warp yarn of the upper layer 156 goes over the first weft yarn
of the upper layer 101, and the other end of the sixth warp yarn of the upper layer
156 along the length direction goes under the second weft yarn of the upper layer
102, goes over the third weft yarn of the upper layer 103, goes under the fourth weft
yarn of the upper layer 104, goes over the fifth weft yarn of the upper layer 105,
goes under the sixth weft yarn of the upper layer 106, goes over the seventh weft
yarn of the upper layer 107, goes under the eighth weft yarn of the upper layer 108,
goes over the ninth weft yarn of the upper layer 109, goes under the tenth weft yarn
of the upper layer 110, goes over the eleventh weft yarn of the upper layer 111, goes
under the twelfth weft yarn of the upper layer 112, and goes over the thirteenth weft
yarn of the upper layer 113.
[0053] An end of the seventh warp yarn of the upper layer 157 goes under the first weft
yarn of the upper layer 101, and the other end of the seventh warp yarn of the upper
layer 157 along the length direction goes over the second weft yarn of the upper layer
102, goes under the third weft yarn of the upper layer 103, goes over the fourth weft
yarn of the upper layer 104, goes under the fifth weft yarn of the upper layer 105,
goes over the sixth weft yarn of the upper layer 106, goes under the seventh weft
yarn of the upper layer 107, goes over the eighth weft yarn of the upper layer 108,
goes under the ninth weft yarn of the upper layer 109, goes over the tenth weft yarn
of the upper layer 110, goes under the eleventh weft yarn of the upper layer 111,
goes over the twelfth weft yarn of the upper layer 112, and goes under the thirteenth
weft yarn of the upper layer 113.
[0054] An end of the eighth warp yarn of the upper layer 158 goes over the first weft yarn
of the upper layer 101, and the other end of the eighth warp yarn of the upper layer
158 along the length direction goes under the second weft yarn of the upper layer
102, goes over the third weft yarn of the upper layer 103, goes under the fourth weft
yarn of the upper layer 104, goes over the fifth weft yarn of the upper layer 105,
goes under the sixth weft yarn of the upper layer 106, goes over the seventh weft
yarn of the upper layer 107, goes under the eighth weft yarn of the upper layer 108,
goes over the ninth weft yarn of the upper layer 109, goes under the tenth weft yarn
of the upper layer 110, goes over the eleventh weft yarn of the upper layer 111, goes
under the twelfth weft yarn of the upper layer 112, and goes over the thirteenth weft
yarn of the upper layer 113.
[0055] An end of a first amphi-positioning warp yarn 11 is placed outside of the first warp
yarn of the upper layer 151 and goes under the first weft yarn of the upper layer
101, and the other end of the first amphi-positioning warp yarn 11 moves transversely
to the outside of the fourth warp yarn of the upper layer 154 and goes under the second
weft yarn of the upper layer 102; the first amphi-positioning warp yarn 11 moves transversely
in the length direction in such a cycle manner that moves transversely to the outside
of the first warp yarn of the upper layer 151 and goes under the third weft yarn of
the upper layer 103; moves transversely to the outside of the fourth warp yarn of
the upper layer 154 and goes under the fourth weft yarn of the upper layer 104; moves
transversely to the outside of the first warp yarn of the upper layer 151 and goes
under the fifth weft yarn of the upper layer 105; moves transversely to the outside
of the fourth warp yarn of the upper layer 154 and goes under the sixth weft yarn
of the upper layer 106; moves transversely to the outside of the first warp yarn of
the upper layer 151 and goes under the seventh weft yarn of the upper layer 107; moves
transversely to the outside of the fourth warp yarn of the upper layer 154 and goes
under the eighth weft yarn of the upper layer 108; moves transversely to the outside
of the first warp yarn of the upper layer 151 and goes under the ninth weft yarn of
the upper layer 109; moves transversely to the outside of the fourth warp yarn of
the upper layer 154 and goes under the tenth weft yarn of the upper layer 110; moves
transversely to the outside of the first warp yarn of the upper layer 151 and goes
under the eleventh weft yarn of the upper layer 111; moves transversely to the outside
of the fourth warp yarn of the upper layer 154 and goes under the twelfth weft yarn
of the upper layer 112; and moves transversely to the outside of the first warp yarn
of the upper layer 151 and goes under the thirteenth weft yarn of the upper layer
113.
[0056] An end of a second amphi-positioning warp yarn 12 is placed outside of the fourth
warp yarn of the upper layer 154 and goes under the first weft yarn of the upper layer
101, and the other end of the second amphi-positioning warp yarn 12 moves transversely
to the outside of the first warp yarn of the upper layer 151 and goes under the second
weft yarn of the upper layer 102; the second amphi-positioning warp yarn 12 moves
transversely in the length direction in such a cycle manner that moves transversely
to the outside of the fourth warp yarn of the upper layer 154 and goes under the third
weft yarn of the upper layer 103; moves transversely to the outside of the first warp
yarn of the upper layer 151 and goes under the fourth weft yarn of the upper layer
104; moves transversely to the outside of the fourth warp yarn of the upper layer
154 and goes under the fifth weft yarn of the upper layer 105; moves transversely
to the outside of the first warp yarn of the upper layer 151 and goes under the sixth
weft yarn of the upper layer 106; moves transversely to the outside of the fourth
warp yarn of the upper layer 154 and goes under the seventh weft yarn of the upper
layer 107; moves transversely to the outside of the first warp yarn of the upper layer
151 and goes under the eighth weft yarn of the upper layer 108; moves transversely
to the outside of the fourth warp yarn of the upper layer 154 and goes under the ninth
weft yarn of the upper layer 109; moves transversely to the outside of the first warp
yarn of the upper layer 151 and goes under the tenth weft yarn of the upper layer
110; moves transversely to the outside of the fourth warp yarn of the upper layer
154 and goes under the eleventh weft yarn of the upper layer 111; moves transversely
to the outside of the first warp yarn of the upper layer 151 and goes under the twelfth
weft yarn of the upper layer 112; and moves transversely to the outside of the fourth
warp yarn of the upper layer 154 and goes under the thirteenth weft yarn of the upper
layer 113.
[0057] In the present invention, since a three-dimensional mapping software cannot achieve
a mapping of twisting, twisting is replaced by "bind" which is a common knowledge
in the art of the skein process of the woven science. The first amphi-positioning
warp yarn 11 and the second amphi-positioning warp yarn 12 gather, twist and bind
the first warp yarn of the upper layer 151, the second warp yarn of the upper layer
152, the first connecting yarn 31, the second connecting yarn 32, the third warp yarn
of the upper layer 153 and the fourth warp yarn of the upper layer 154 at the amphi-position
joints.
[0058] An end of a third amphi-positioning warp yarn 13 is placed outside of the fifth warp
yarn of the upper layer 155 and goes under the first weft yarn of the upper layer
101, and the other end of the third amphi-positioning warp yarn 13 moves transversely
to the outside of the eighth warp yarn of the upper layer 158 and goes under the second
weft yarn of the upper layer 102; the third amphi-positioning warp yarn 13 moves transversely
in the length direction in such a cycle manner that moves transversely to the outside
of the fifth warp yarn of the upper layer 155 and goes under the third weft yarn of
the upper layer 103; moves transversely to the outside of the eighth warp yarn of
the upper layer 158 and goes under the fourth weft yarn of the upper layer 104; moves
transversely to the outside of the fifth warp yarn of the upper layer 155 and goes
under the fifth weft yarn of the upper layer 105; moves transversely to the outside
of the eighth warp yarn of the upper layer 158 and goes under the sixth weft yarn
of the upper layer 106; moves transversely to the outside of the fifth warp yarn of
the upper layer 155 and goes under the seventh weft yarn of the upper layer 107; moves
transversely to the outside of the eighth warp yarn of the upper layer 158 and goes
under the eighth weft yarn of the upper layer 108; moves transversely to the outside
of the fifth warp yarn of the upper layer 155 and goes under the ninth weft yarn of
the upper layer 109; moves transversely to the outside of the eighth warp yarn of
the upper layer 158 and goes under the tenth weft yarn of the upper layer 110; moves
transversely to the outside of the fifth warp yarn of the upper layer 155 and goes
under the eleventh weft yarn of the upper layer 111; moves transversely to the outside
of the eighth warp yarn of the upper layer 158 and goes under the twelfth weft yarn
of the upper layer 112; and moves transversely to the outside of the fifth warp yarn
of the upper layer 155 and goes under the thirteenth weft yarn of the upper layer
113.
[0059] An end of a fourth amphi-positioning warp yarn 14 is placed outside of the eighth
warp yarn of the upper layer 158 and goes under the first weft yarn of the upper layer
101, and the other end of the fourth amphi-positioning warp yarn 14 moves transversely
to the outside of the fifth warp yarn of the upper layer 155 and goes under the second
weft yarn of the upper layer 102; the fourth amphi-positioning warp yarn 14 moves
transversely in the length direction in such a cycle manner that moves transversely
to the outside of the eighth warp yarn of the upper layer 158 and goes under the third
weft yarn of the upper layer 103; moves transversely to the outside of the fifth warp
yarn of the upper layer 155 and goes under the fourth weft yarn of the upper layer
104; moves transversely to the outside of the eighth warp yarn of the upper layer
158 and goes under the fifth weft yarn of the upper layer 105; moves transversely
to the outside of the fifth warp yarn of the upper layer 155 and goes under the sixth
weft yarn of the upper layer 106; moves transversely to the outside of the eighth
warp yarn of the upper layer 158 and goes under the seventh weft yarn of the upper
layer 107; moves transversely to the outside of the fifth warp yarn of the upper layer
155 and goes under the eighth weft yarn of the upper layer 108; moves transversely
to the outside of the eighth warp yarn of the upper layer 158 and goes under the ninth
weft yarn of the upper layer 109; moves transversely to the outside of the fifth warp
yarn of the upper layer 155 and goes under the tenth weft yarn of the upper layer
110; moves transversely to the outside of the eighth warp yarn of the upper layer
158 and goes under the eleventh weft yarn of the upper layer 111; moves transversely
to the outside of the fifth warp yarn of the upper layer 155 and goes under the twelfth
weft yarn of the upper layer 112; and moves transversely to the outside of the eighth
warp yarn of the upper layer 158 and goes under the thirteenth weft yarn of the upper
layer 113.
[0060] In the present invention, since a three-dimensional mapping software cannot achieve
a mapping of twisting, twisting is replaced by "bind" which is a common knowledge
in the art of the skein process of the woven science. The third amphi-positioning
warp yarn 13 and fourth amphi-positioning warp yarn 14 gather, twist and tie the fifth
warp yarn of the upper layer 155, the sixth warp yarn of the upper layer 156, the
third connecting yarn 33, the fourth connecting yarn 34, the seventh warp yarn of
the upper layer 157 and the eighth warp yarn of the upper layer 158 at the amphi-position
joints.
[0061] In the upper layer fabric texture 1 of the present invention, the gathering and twisting
of the first warp yarn of the upper layer 151, the second warp yarn of the upper layer
152, the third warp yarn of the upper layer 153 and the fourth warp yarn of the upper
layer 154 by the first amphi-positioning warp yarn 11 and the second amphi-positioning
warp yarn 12 at the amphi-position joints achieves the binding of the first warp yarn
of the upper layer 151, the second warp yarn of the upper layer 152, the third warp
yarn of the upper layer 153 and the fourth warp yarn of the upper layer 154, thereby
many warp yarns being gathered in the length direction into larger grid. In the upper
layer, by the use of the binding by the amphi-positioning warp yarn, it makes that
warp yarns not slide relative to weft yarns, thereby ensuring stable mesh structure
in the upper layer fabric texture. An eyelet-array arrangement is formed in the same
plane, i.e. the upper layer fabric texture, so as to facilitate the filling of a filler.
The first amphi-positioning warp yarn 11 and the second amphi-positioning warp yarn
12 move transversely in the width direction and go under the weft yarns, thereby the
amphi-positioning warp yarns twisting and spanning to form stable longitudinal strips
of the grid.
[0062] In the upper layer fabric texture of the present invention, the gathering and twisting
of the fifth warp yarn of the upper layer 155, the sixth warp yarn of the upper layer
156, the seventh warp yarn of the upper layer 157 and the eighth warp yarn of the
upper layer 158 by the third amphi-positioning warp yarn 13 and fourth amphi-positioning
warp yarn 14 at the amphi-position joints achieves the binding of the first warp yarn
of the upper layer 151, second warp yarn of the upper layer 152, third warp yarn of
the upper layer 153 and the fourth warp yarn of the upper layer 154, thereby many
warp yarns being gathered in the length direction into larger grid. In the upper layer,
by the use of the binding by the amphi-positioning warp yarn, it makes the warp yarns
not slide relative to weft yarns, thereby ensuring stable mesh structure in the upper
layer fabric texture. An eyelet-array arrangement is formed in the same plane, i.e.
the upper layer fabric texture, so as to facilitate the filling of a filler. The third
amphi-positioning warp yarn 13 and fourth amphi-positioning warp yarn 14 move transversely
in the width direction and go under the weft yarns, thereby the amphi-positioning
warp yarns twisting and spanning to form stable longitudinal strips of the grid.
[0063] In the present invention, lateral and longitudinal grid configurations make the upper
layer fabric texture 1 as a rectangular frame fabric. The length of the rectangular
frame fabric is donted by
a, and the width thereof is donted by
b. Generally,
a = 2mm ∼ 200mm, and
b = 2mm ∼ 200mm. With regard to the mesh (also referred as rectangular frame) in the
upper layer fabric texture, the number of the eyelets (i.e. the number of the rectangular
frames) per unit area is 1500∼3000 (eyelets/per square meter). To bind with the amphi-positioning
warp yarn can form eyelets with larger size, and can make warp yarns and connecting
yarns not slide left or right relative to the weft yarns.
2. LOWER LAYER FABRIC TEXTURE 2
[0064] Referring to Fig.1 and Fig.1A, the lower layer fabric texture 2 in the present invention
comprises the first warp yarn of the lower layer 251, the second warp yarn of the
lower layer 252, the third warp yarn of the lower layer 253, the fourth warp yarn
of the lower layer 254, the fifth warp yarn of the lower layer 255, the sixth warp
yarn of the lower layer 256, the seventh warp yarn of the lower layer 257, the eighth
warp yarn of the lower layer 258, the first weft yarn of the lower layer 201, the
second weft yarn of the lower layer 202, the third weft yarn of the lower layer 203,
the fourth weft yarn of the lower layer 204, the fifth weft yarn of the lower layer
205, the sixth weft yarn of the lower layer 206, the seventh weft yarn of the lower
layer 207, the eighth weft yarn of the lower layer 208, the ninth weft yarn of the
lower layer 209, the tenth weft yarn of the lower layer 210, the eleventh weft yarn
of the lower layer 211, the twelfth weft yarn of the lower layer 212, the thirteenth
weft yarn of the lower layer 213, the fourteenth weft yarn of the lower layer 214,
the fifteenth weft yarn of the lower layer 215, the sixteenth weft yarn of the lower
layer 216, the seventeenth weft yarn of the lower layer 217, the eighteenth weft yarn
of the lower layer 218, the nineteenth weft yarn of the lower layer 219, the twentieth
weft yarn of the lower layer 220, the twenty-first weft yarn of the lower layer 221,
the twenty-second weft yarn of the lower layer 222, the twenty-third weft yarn of
the lower layer 223, the twenty-fourth weft yarn of the lower layer 224 and the twenty-fifth
weft yarn of the lower layer 225.
[0065] The first warp yarn of the lower layer 251, the second warp yarn of the lower layer
252, the third warp yarn of the lower layer 253, the fourth warp yarn of the lower
layer 254, the fifth warp yarn of the lower layer 255, the sixth warp yarn of the
lower layer 256, the seventh warp yarn of the lower layer 257 and the eighth warp
yarn of the lower layer 258 are arranged in the width direction at a lower layer equidistance
H
lower; H
lower =1 D
lower∼5 D
lower.
[0066] The first weft yarn of the lower layer 201, the second weft yarn of the lower layer
202, the third weft yarn of the lower layer 203, the fourth weft yarn of the lower
layer 204, the fifth weft yarn of the lower layer 205, the sixth weft yarn of the
lower layer 206, the seventh weft yarn of the lower layer 207, the eighth weft yarn
of the lower layer 208, the ninth weft yarn of the lower layer 209, the tenth weft
yarn of the lower layer 210, the eleventh weft yarn of the lower layer 211, the twelfth
weft yarn of the lower layer 212, the thirteenth weft yarn of the lower layer 213,
the fourteenth weft yarn of the lower layer 214, the fifteenth weft yarn of the lower
layer 215, the sixteenth weft yarn of the lower layer 216, the seventeenth weft yarn
of the lower layer 217, the eighteenth weft yarn of the lower layer 218, the nineteenth
weft yarn of the lower layer 219, the twentieth weft yarn of the lower layer 220,
the twenty-first weft yarn of the lower layer 221, the twenty-second weft yarn of
the lower layer 222, the twenty-third weft yarn of the lower layer 223, the twenty-fourth
weft yarn of the lower layer 224 and the twenty-fifth weft yarn of the lower layer
225 are arranged in the length direction at a lower layer equidistance D
lower; D
lower= 0.5mm~200mm.
[0067] The lower layer fabric texture 2 is such structured that the first weft yarn of the
lower layer 201, the second weft yarn of the lower layer 202, the third weft yarn
of the lower layer 203, the fourth weft yarn of the lower layer 204, the fifth weft
yarn of the lower layer 205, the sixth weft yarn of the lower layer 206, the seventh
weft yarn of the lower layer 207, the eighth weft yarn of the lower layer 208, the
ninth weft yarn of the lower layer 209, the tenth weft yarn of the lower layer 210,
the eleventh weft yarn of the lower layer 211, the twelfth weft yarn of the lower
layer 212, the thirteenth weft yarn of the lower layer 213, the fourteenth weft yarn
of the lower layer 214, the fifteenth weft yarn of the lower layer 215, the sixteenth
weft yarn of the lower layer 216, the seventeenth weft yarn of the lower layer 217,
the eighteenth weft yarn of the lower layer 218, the nineteenth weft yarn of the lower
layer 219, the twentieth weft yarn of the lower layer 220, the twenty-first weft yarn
of the lower layer 221, the twenty-second weft yarn of the lower layer 222, the twenty-third
weft yarn of the lower layer 223, the twenty-fourth weft yarn of the lower layer 224
and the twenty-fifth weft yarn of the lower layer 225 are arranged in array in the
length direction at a lower layer equidistance D
lower.
[0068] An end of the first warp yarn of the lower layer 251 goes over the first weft yarn
of the lower layer 201, and the other end of the first warp yarn of the lower layer
251 along the length direction goes under the second weft yarn of the lower layer
202, goes over the third weft yarn of the lower layer 203, goes under the fourth weft
yarn of the lower layer 204, goes over the fifth weft yarn of the lower layer 205,
goes under the sixth weft yarn of the lower layer 206, goes over the seventh weft
yarn of the lower layer 207, goes under the eighth weft yarn of the lower layer 208,
goes over the ninth weft yarn of the lower layer 209, goes under the tenth weft yarn
of the lower layer 210, goes over the eleventh weft yarn of the lower layer 211, goes
under the twelfth weft yarn of the lower layer 212, goes over the thirteenth weft
yarn of the lower layer 213, goes under the fourteenth weft yarn of the lower layer
214, goes over the fifteenth weft yarn of the lower layer 215, goes under the sixteenth
weft yarn of the lower layer 216, goes over the seventeenth weft yarn of the lower
layer 217, goes under the eighteenth weft yarn of the lower layer 218, goes over the
nineteenth weft yarn of the lower layer 219, goes under the twentieth weft yarn of
the lower layer 220, goes over the twenty-first weft yarn of the lower layer 221,
goes under the twenty-second weft yarn of the lower layer 222, goes over the twenty-third
weft yarn of the lower layer 223, goes under the twenty-fourth weft yarn of the lower
layer 224, and goes over the twenty-fifth weft yarn of the lower layer 225.
[0069] An end of the second warp yarn of the lower layer 252 goes under the first weft yarn
of the lower layer 201, and the other end of the second warp yarn of the lower layer
252 along the length direction goes over the second weft yarn of the lower layer 202,
goes under the third weft yarn of the lower layer 203, goes over the fourth weft yarn
of the lower layer 204, goes under the fifth weft yarn of the lower layer 205, goes
over the sixth weft yarn of the lower layer 206, goes under the seventh weft yarn
of the lower layer 207, goes over the eighth weft yarn of the lower layer 208, goes
under the ninth weft yarn of the lower layer 209, goes over the tenth weft yarn of
the lower layer 210, goes under the eleventh weft yarn of the lower layer 211, goes
over the twelfth weft yarn of the lower layer 212, goes under the thirteenth weft
yarn of the lower layer 213, goes over the fourteenth weft yarn of the lower layer
214, goes under the fifteenth weft yarn of the lower layer 215, goes over the sixteenth
weft yarn of the lower layer 216, goes under the seventeenth weft yarn of the lower
layer 217, goes over the eighteenth weft yarn of the lower layer 218, goes under the
nineteenth weft yarn of the lower layer 219, goes over the twentieth weft yarn of
the lower layer 220, goes under the twenty-first weft yarn of the lower layer 221,
goes over the twenty-second weft yarn of the lower layer 222, goes under the twenty-third
weft yarn of the lower layer 223, goes over the twenty-fourth weft yarn of the lower
layer 224, and goes under the twenty-fifth weft yarn of the lower layer 225.
[0070] An end of the third warp yarn of the lower layer 253 goes over the first weft yarn
of the lower layer 201, and the other end of the third warp yarn of the lower layer
253 along the length direction goes under the second weft yarn of the lower layer
202, goes over the third weft yarn of the lower layer 203, goes under the fourth weft
yarn of the lower layer 204, goes over the fifth weft yarn of the lower layer 205,
goes under the sixth weft yarn of the lower layer 206, goes over the seventh weft
yarn of the lower layer 207, goes under the eighth weft yarn of the lower layer 208,
goes over the ninth weft yarn of the lower layer 209, goes under the tenth weft yarn
of the lower layer 210, goes over the eleventh weft yarn of the lower layer 211, goes
under the twelfth weft yarn of the lower layer 212, goes over the thirteenth weft
yarn of the lower layer 213, goes under the fourteenth weft yarn of the lower layer
214, goes over the fifteenth weft yarn of the lower layer 215, goes under the sixteenth
weft yarn of the lower layer 216, goes over the seventeenth weft yarn of the lower
layer 217, goes under the eighteenth weft yarn of the lower layer 218, goes over the
nineteenth weft yarn of the lower layer 219, goes under the twentieth weft yarn of
the lower layer 220, goes over the twenty-first weft yarn of the lower layer 221,
goes under the twenty-second weft yarn of the lower layer 222, goes over the twenty-third
weft yarn of the lower layer 223, goes under the twenty-fourth weft yarn of the lower
layer 224, and goes over the twenty-fifth weft yarn of the lower layer 225.
[0071] An end of the fourth warp yarn of the lower layer 254 goes under the first weft yarn
of the lower layer 201, and the other end of the fourth warp yarn of the lower layer
254 along the length direction goes over the second weft yarn of the lower layer 202,
goes under the third weft yarn of the lower layer 203, goes over the fourth weft yarn
of the lower layer 204, goes under the fifth weft yarn of the lower layer 205, goes
over the sixth weft yarn of the lower layer 206, goes under the seventh weft yarn
of the lower layer 207, goes over the eighth weft yarn of the lower layer 208, goes
under the ninth weft yarn of the lower layer 209, goes over the tenth weft yarn of
the lower layer 210, goes under the eleventh weft yarn of the lower layer 211, goes
over the twelfth weft yarn of the lower layer 212, goes under the thirteenth weft
yarn of the lower layer 213, goes over the fourteenth weft yarn of the lower layer
214, goes under the fifteenth weft yarn of the lower layer 215, goes over the sixteenth
weft yarn of the lower layer 216, goes under the seventeenth weft yarn of the lower
layer 217, goes over the eighteenth weft yarn of the lower layer 218, goes under the
nineteenth weft yarn of the lower layer 219, goes over the twentieth weft yarn of
the lower layer 220, goes under the twenty-first weft yarn of the lower layer 221,
goes over the twenty-second weft yarn of the lower layer 222, goes under the twenty-third
weft yarn of the lower layer 223, goes over the twenty-fourth weft yarn of the lower
layer 224, and goes under the twenty-fifth weft yarn of the lower layer 225.
[0072] An end of the fifth warp yarn of the lower layer 255 goes under the first weft yarn
of the lower layer 201, and the other end of the fifth warp yarn of the lower layer
255 along the length direction goes over the second weft yarn of the lower layer 202,
goes under the third weft yarn of the lower layer 203, goes over the fourth weft yarn
of the lower layer 204, goes under the fifth weft yarn of the lower layer 205, goes
over the sixth weft yarn of the lower layer 206, goes under the seventh weft yarn
of the lower layer 207, goes over the eighth weft yarn of the lower layer 208, goes
under the ninth weft yarn of the lower layer 209, goes over the tenth weft yarn of
the lower layer 210, goes under the eleventh weft yarn of the lower layer 211, goes
over the twelfth weft yarn of the lower layer 212, goes under the thirteenth weft
yarn of the lower layer 213, goes over the fourteenth weft yarn of the lower layer
214, goes under the fifteenth weft yarn of the lower layer 215, goes over the sixteenth
weft yarn of the lower layer 216, goes under the seventeenth weft yarn of the lower
layer 217, goes over the eighteenth weft yarn of the lower layer 218, goes under the
nineteenth weft yarn of the lower layer 219, goes over the twentieth weft yarn of
the lower layer 220, goes under the twenty-first weft yarn of the lower layer 221,
goes over the twenty-second weft yarn of the lower layer 222, goes under the twenty-third
weft yarn of the lower layer 223, goes over the twenty-fourth weft yarn of the lower
layer 224, and goes under the twenty-fifth weft yarn of the lower layer 225.
[0073] An end of the sixth warp yarn of the lower layer 256 goes over the first weft yarn
of the lower layer 201, the other end of the sixth warp yarn of the lower layer 256
along the length direction goes under the second weft yarn of the lower layer 202,
goes over the third weft yarn of the lower layer 203, goes under the fourth weft yarn
of the lower layer 204, goes over the fifth weft yarn of the lower layer 205, goes
under the sixth weft yarn of the lower layer 206, goes over the seventh weft yarn
of the lower layer 207, goes under the eighth weft yarn of the lower layer 208, goes
over the ninth weft yarn of the lower layer 209, goes under the tenth weft yarn of
the lower layer 210, goes over the eleventh weft yarn of the lower layer 211, goes
under the twelfth weft yarn of the lower layer 212, goes over the thirteenth weft
yarn of the lower layer 213, goes under the fourteenth weft yarn of the lower layer
214, goes over the fifteenth weft yarn of the lower layer 215, goes under the sixteenth
weft yarn of the lower layer 216, goes over the seventeenth weft yarn of the lower
layer 217, goes under the eighteenth weft yarn of the lower layer 218, goes over the
nineteenth weft yarn of the lower layer 219, goes under the twentieth weft yarn of
the lower layer 220, goes over the twenty-first weft yarn of the lower layer 221,
goes under the twenty-second weft yarn of the lower layer 222, goes over the twenty-third
weft yarn of the lower layer 223, goes under the twenty-fourth weft yarn of the lower
layer 224, and goes over the twenty-fifth weft yarn of the lower layer 225.
[0074] An end of the seventh warp yarn of the lower layer 257 goes under the first weft
yarn of the lower layer 201, and the other end of the seventh warp yarn of the lower
layer 257 along the length direction goes over the second weft yarn of the lower layer
202, goes under the third weft yarn of the lower layer 203, goes over the fourth weft
yarn of the lower layer 204, goes under the fifth weft yarn of the lower layer 205,
goes over the sixth weft yarn of the lower layer 206, goes under the seventh weft
yarn of the lower layer 207, goes over the eighth weft yarn of the lower layer 208,
goes under the ninth weft yarn of the lower layer 209, goes over the tenth weft yarn
of the lower layer 210, goes under the eleventh weft yarn of the lower layer 211,
goes over the twelfth weft yarn of the lower layer 212, goes under the thirteenth
weft yarn of the lower layer 213, goes over the fourteenth weft yarn of the lower
layer 214, goes under the fifteenth weft yarn of the lower layer 215, goes over the
sixteenth weft yarn of the lower layer 216, goes under the seventeenth weft yarn of
the lower layer 217, goes over the eighteenth weft yarn of the lower layer 218, goes
under the nineteenth weft yarn of the lower layer 219, goes over the twentieth weft
yarn of the lower layer 220, goes under the twenty-first weft yarn of the lower layer
221, goes over the twenty-second weft yarn of the lower layer 222, goes under the
twenty-third weft yarn of the lower layer 223, goes over the twenty-fourth weft yarn
of the lower layer 224, and goes under the twenty-fifth weft yarn of the lower layer
225.
[0075] An end of the eighth warp yarn of the lower layer 258 goes over the first weft yarn
of the lower layer 201, and the other end of the eighth warp yarn of the lower layer
258 along the length direction goes under the second weft yarn of the lower layer
202, goes over the third weft yarn of the lower layer 203, goes under the fourth weft
yarn of the lower layer 204, goes over the fifth weft yarn of the lower layer 205,
goes under the sixth weft yarn of the lower layer 206, goes over the seventh weft
yarn of the lower layer 207, goes under the eighth weft yarn of the lower layer 208,
goes over the ninth weft yarn of the lower layer 209, goes under the tenth weft yarn
of the lower layer 210, goes over the eleventh weft yarn of the lower layer 211, goes
under the twelfth weft yarn of the lower layer 212, goes over the thirteenth weft
yarn of the lower layer 213, goes under the fourteenth weft yarn of the lower layer
214, goes over the fifteenth weft yarn of the lower layer 215, goes under the sixteenth
weft yarn of the lower layer 216, goes over the seventeenth weft yarn of the lower
layer 217, goes under the eighteenth weft yarn of the lower layer 218, goes over the
nineteenth weft yarn of the lower layer 219, goes under the twentieth weft yarn of
the lower layer 220, goes over the twenty-first weft yarn of the lower layer 221,
goes under the twenty-second weft yarn of the lower layer 222, goes over the twenty-third
weft yarn of the lower layer 223, goes under the twenty-fourth weft yarn of the lower
layer 224, and goes over the twenty-fifth weft yarn of the lower layer 225.
[0076] In the present invention, the ratio of the number of the weft yarns of the upper
layer in the upper layer fabric texture 1 to the number of the weft yarns of the lower
layer in the lower layer fabric texture 2 can be 1:1, 1:2, 1:3, 1:4 or larger proportion.
[0077] In the present invention, up and down of the warp and weft yarns in the lower layer
fabric texture 2 forms a plain weave fabric.
3. SUPPORTING FABRIC TEXTURE 3
[0078] Referring to Fig.1 and Fig.1A, the supporting fabric texture 3 in the present invention
comprises a first connecting yarn 31, a second connecting yarn 32, a third connecting
yarn 33 and a fourth connecting yarn 34; the first connecting yarn 31 is placed outside
of the first warp yarn of the lower layer 251, the second connecting yarn 32 is placed
outside of the fourth warp yarn of the lower layer 254, the third connecting yarn
33 is placed outside of the fifth warp yarn of the lower layer 255, and the fourth
connecting yarn 34 is placed outside of the eighth warp yarn of the lower layer 258;
the second connecting yarn 32 and the third connecting yarn 33 are disposed to be
adjacent.
[0079] The supporting fabric texture 3 is such structured that an end of the first connecting
yarn 31 goes under the first weft yarn of the lower layer 201, and the other end of
the first connecting yarn 31 along the length direction goes over the second weft
yarn of the lower layer 202, goes under the third weft yarn of the lower layer 203,
goes over the fourth weft yarn of the lower layer 204, goes under the fifth weft yarn
of the lower layer 205, goes over the fourth weft yarn of the upper layer 104, goes
under the fifth weft yarn of the upper layer 105, goes over the sixth weft yarn of
the upper layer 106, goes under the thirteenth weft yarn of the lower layer 213, goes
over the fourteenth weft yarn of the lower layer 214, goes under the fifteenth weft
yarn of the lower layer 215, goes over the sixteenth weft yarn of the lower layer
216, goes under the seventeenth weft yarn of the lower layer 217, goes over the tenth
weft yarn of the upper layer 110, goes under the eleventh weft yarn of the upper layer
111, goes over the twelfth weft yarn of the upper layer 112, and goes under the twenty-fifth
weft yarn of the lower layer 225; and when the first connecting yarn 31 is guided
from the lower layer fabric texture 2 to the upper layer fabric texture 1, the first
connecting yarn 31 is placed between the second warp yarn of the upper layer 152 and
the third warp yarn of the upper layer 153.
[0080] An end of the second connecting yarn 32 goes under the first weft yarn of the lower
layer 201, and the other end of the second connecting yarn 32 along the length direction
goes over the second weft yarn of the lower layer 202, goes under the third weft yarn
of the lower layer 203, goes over the fourth weft yarn of the lower layer 204, goes
under the fifth weft yarn of the lower layer 205, goes over the fourth weft yarn of
the upper layer 104, goes under the fifth weft yarn of the upper layer 105, goes over
the sixth weft yarn of the upper layer 106, goes under the thirteenth weft yarn of
the lower layer 213, goes over the fourteenth weft yarn of the lower layer 214, goes
under the fifteenth weft yarn of the lower layer 215, goes over the sixteenth weft
yarn of the lower layer 216, goes under the seventeenth weft yarn of the lower layer
217, goes over the tenth weft yarn of the upper layer 110, goes under the eleventh
weft yarn of the upper layer 111, goes over the twelfth weft yarn of the upper layer
112, and goes under the twenty-fifth weft yarn of the lower layer 225; and when the
second connecting yarn 32 is guided from the lower layer fabric texture 2 to the upper
layer fabric texture 1, the second connecting yarn 32 is placed between the second
warp yarn of the upper layer 152 and the third warp yarn of the upper layer 153.
[0081] An end of the third connecting yarn 33 goes under the first weft yarn of the upper
layer 101, and the other end of the third connecting yarn 33 along the length direction
goes over the second weft yarn of the upper layer 102, goes under the fifth weft yarn
of the lower layer 205, goes over the sixth weft yarn of the lower layer 206, goes
under the seventh weft yarn of the lower layer 207, goes over the eighth weft yarn
of the lower layer 208, goes under the ninth weft yarn of the lower layer 209, goes
over the sixth weft yarn of the upper layer 106, goes under the seventh weft yarn
of the upper layer 107, goes over the eighth weft yarn of the upper layer 108, goes
under the seventeenth weft yarn of the lower layer 217, goes over the eighteenth weft
yarn of the lower layer 218, goes under the nineteenth weft yarn of the lower layer
219, goes over the twentieth weft yarn of the lower layer 220, goes under the twenty-first
weft yarn of the lower layer 221, goes over the twelfth weft yarn of the upper layer
112, and goes under the thirteenth weft yarn of the upper layer 113; and when the
third connecting yarn 33 is guided from the lower layer fabric texture 2 to the upper
layer fabric texture 1, the third connecting yarn 33 is placed between the sixth warp
yarn of the upper layer 156 and the seventh warp yarn of the upper layer 157.
[0082] An end of the fourth connecting yarn 34 goes under the first weft yarn of the upper
layer 101, and the other end of the fourth connecting yarn 34 along the length direction
goes over the second weft yarn of the upper layer 102, goes under the fifth weft yarn
of the lower layer 205, goes over the sixth weft yarn of the lower layer 206, goes
under the seventh weft yarn of the lower layer 207, goes over the eighth weft yarn
of the lower layer 208, goes under the ninth weft yarn of the lower layer 209, goes
over the sixth weft yarn of the upper layer 106, goes under the seventh weft yarn
of the upper layer 107, goes over the eighth weft yarn of the upper layer 108, goes
under the seventeenth weft yarn of the lower layer 217, goes over the eighteenth weft
yarn of the lower layer 218, goes under the nineteenth weft yarn of the lower layer
219, goes over the twentieth weft yarn of the lower layer 220, goes under the twenty-first
weft yarn of the lower layer 221, goes over the twelfth weft yarn of the upper layer
112, and goes under the thirteenth weft yarn of the upper layer 113; and when the
fourth connecting yarn 34 is guided from the lower layer fabric texture 2 to the upper
layer fabric texture 1, the fourth connecting yarn 34 is placed between the sixth
warp yarn of the upper layer 156 and the seventh warp yarn of the upper layer 157.
[0083] In the present invention, since the first connecting yarn 31 and the second connecting
yarn 32 are placed between the second warp yarn of the upper layer 152 and the third
warp yarn of the upper layer 153 in the upper layer fabric texture 1, when the first
amphi-positioning warp yarn 11 and the second amphi-positioning warp yarn 12 gather
and twist, the first connecting yarn 31 and the second connecting yarn 32 are also
gathered and twisted, so that the first connecting yarn 31 and the second connecting
yarn 32 in the upper layer fabric texture 1 cannot slide relative to weft yarns and
thus ensure a stable mesh structure of the upper layer fabric texture.
[0084] In the present invention, since the third connecting yarn 33 and the fourth connecting
yarn 34 are placed between the sixth warp yarn of the upper layer 156 and the seventh
warp yarn of the upper layer 157 in the upper layer fabric texture 1, when the third
amphi-positioning warp yarn 13 and the fourth amphi-positioning warp yarn 14 gather
and twist, the third connecting yarn 33 and the fourth connecting yarn 34 are also
gathered and twisted, so that the third connecting yarn 33 and the fourth connecting
yarn 34 in the upper layer fabric texture 1 cannot slide relative to weft yarns and
thus ensure a stable mesh structure of the upper layer fabric texture.
[0085] In the present invention, the connecting manner of the first connecting yarn 31 in
the upper layer fabric texture 1 and lower layer fabric texture 2 is the same as that
of the second connecting yarn 32, and the connecting manner of the third connecting
yarn 33 in the upper layer fabric texture 1 and lower layer fabric texture 2 is the
same as that of the fourth connecting yarn 34.
[0086] Referring to Fig.2, the first connecting yarn 31 and the second connecting yarn 32
overlap, and the third connecting yarn 33 and the fourth connecting yarn 34 overlap;
the connection of the first connecting yarn 31 and second connecting yarn 32 in the
upper layer fabric texture 1 and the lower layer fabric texture 2 constitutes a continuous
Ω shape (simply referred as a first front Ω shape), and the connection of the third
connecting yarn 33 and the fourth connecting yarn 34 in the upper layer fabric texture
1 and the lower layer fabric texture 2 constitutes a continuous Ω shape (simply referred
as a second front Ω shape). The first front Ω shape and the second front Ω shape offset
in the lower layer fabric texture 2 by three weft yarns; the first front Ω shape and
the second front Ω shape offset in the upper layer fabric texture 1 by one weft yarn.
[0087] In the present invention, height of the woven three-dimensional interval grid fabric
with a crossed warp structure is defined as H
height. The height H
height indicates the spacing between the weft yarn in the upper layer fabric texture 1 and
the weft yarn in the lower layer fabric texture 2. The height H
height is also the guiding height of the connecting yarn. H
height=20mm∼300mm.
[0088] Referring to Fig. 3, the first connecting yarn 31 and the second connecting yarn
32 are placed between the second warp yarn of the upper layer 152 and the third warp
yarn of the upper layer 153 in the upper layer fabric texture 1, with the first connecting
yarn 31 placed outside of the first warp yarn of the lower layer 251 in the lower
layer fabric texture 2 and the second connecting yarn 32 placed outside of the fourth
warp yarn of the lower layer 254 in the lower layer fabric texture 2; the connection
of the first connecting yarn 31 and second connecting yarn 32 in the upper layer fabric
texture 1 and the lower layer fabric texture 2 constitutes a continuous triangular
shape; the third connecting yarn 33 and fourth connecting yarn 34 are placed between
the sixth warp yarn of the upper layer 156 and the seventh warp yarn of the upper
layer 157 in the upper layer fabric texture 1, with the third connecting yarn 33 placed
outside of the fifth warp yarn of the lower layer 255 in the lower layer fabric texture
2 and the fourth connecting yarn 34 placed outside of the eighth warp yarn of the
lower layer 258 in the lower layer fabric texture 2; the connection of the third connecting
yarn 33 and the fourth connecting yarn 34 in the upper layer fabric texture 1 and
the lower layer fabric texture 2 constitutes a continuous triangular shape.
[0089] In the woven three-dimensional interval grid fabric with a crossed warp structure
designed by the present invention, four connecting yarns are in a triangular shape
in the width direction and in an Ω shape in the length direction. The combination
of the triangular shape and Ω shape in these two directions supports the upper layer
fabric texture 1 and the lower layer fabric texture 2. In a woven three-dimensional
interval grid fabric of this kind, the upper layer fabric texture 1 (rectangular frame
fabric) is also referred to as the upper layer, the lower layer fabric texture 2 (plain
wave fabric) is also referred to as the lower layer, the intermediate triangular shape
and Q shape are also referred to as the intermediate layer. In a broad sense for the
structure of the upper and lower layers, the lower layer (lower layer fabric texture
2) may be transformed into the structure of the upper layer (upper layer fabric texture
1); both of the upper and lower layers may be the structure of the upper layer (upper
layer fabric texture 1).
[0090] Referring to Fig.1, Fig.1A, Fig.2 and Fig.3, the first structure of the woven three-dimensional
interval grid fabric with a crossed warp structure designed by the present invention
is such that the upper layer fabric texture 1 is a rectangular frame fabric, the lower
layer fabric texture 2 is a plain wave fabric, the supporting fabric texture 3 is
in a triangular shape in the width direction, and four connecting yarns are in an
Ω shape in the length direction.
[0091] Referring to Fig.1, Fig.1A, Fig.2 and Fig.3, the second structure of the woven three-dimensional
interval grid fabric with a crossed warp structure designed by the present invention
is such that the upper layer fabric texture 1 is a rectangular frame fabric, the lower
layer fabric texture 2 is a rectangular frame fabric, the supporting fabric texture
3 is in a triangular shape in the width direction, and four connecting yarns are in
an Ω shape in the length direction.
[0092] In the woven three-dimensional interval grid fabric with a crossed warp structure
of the present invention, the fiber material adopted in the upper layer fabric texture
1, the lower layer fabric texture 2 and the supporting fabric texture 3 may be one
of metal fiber, inorganic fiber, synthetic fiber and plant fiber, or a combination
thereof.
[0093] Specifically, material of the fiber may be the combination of two or more of the
polyethylene fiber, polyarnide fiber, polyolefin fiber, ceramic fiber, carbon fiber,
aramid fiber, PBO fiber, M5 fiber, basalt fiber, glass fiber, polypropylene fiber,
polyester fiber, spandex fiber, dimensional acrylic fiber, nylon fiber, polyvinyl
alcohol fiber, polyvinyl chloride fiber, hemp, sisal fiber, flax fiber, bamboo fiber,
jute fiber, which are similar to the metal fiber, inorganic fiber, synthetic fiber
and plant fiber.
[0094] More specifically, material of the fiber may be E glass fiber roving having a linear
density of 68 tex-2400 tex (unit: tex), or be IK-12K carbon fiber in which K is refered
to as the number of the carbon fibers in one bundle of fiber yarn.
[0095] In the woven three-dimensional interval grid fabric with a crossed warp structure
of the present invention, material of the warp and weft yarns in the upper layer fabric
texture 1 and the lower layer fabric texture 2 is 600 tex high strength polyethylene,
material of the amphi-positioning warp yarns in the upper layer fabric texture 1 is
200 D(unit: denier) stretch nylon or 168 tex glass fiber, and the connecting yarns
in the supporting fabric texture 3 are made of 900tex E glass fiber roving.
1. A woven three-dimensional interval grid fabric with a crossed warp structure, characterized in that: the fabric comprises an upper layer fabric texture (1), a lower layer fabric texture
(2) and a supporting fabric texture (3);
the upper layer fabric texture (1) is such structured that the first weft yarn of
the upper layer (101), the second weft yarn of the upper layer (102), the third weft
yarn of the upper layer (103), the fourth weft yarn of the upper layer (104), the
fifth weft yarn of the upper layer (105), the sixth weft yarn of the upper layer (106),
the seventh weft yarn of the upper layer (107), the eighth weft yarn of the upper
layer (108), the ninth weft yarn of the upper layer (109), the tenth weft yarn of
the upper layer (110), the eleventh weft yarn of the upper layer (111), the twelfth
weft yarn of the upper layer (112) and the thirteenth weft yarn of the upper layer
(113) are arranged in array in the length direction at an upper layer equidistance
Dupper;
an end of the first warp yarn of the upper layer (151) goes under the first weft yarn
of the upper layer (101), and the other end of the first warp yarn of the upper layer
(151) along the length direction goes over the second weft yarn of the upper layer
(102), goes under the third weft yarn of the upper layer (103), goes over the fourth
weft yarn of the upper layer (104), goes under the fifth weft yarn of the upper layer
(105), goes over the sixth weft yarn of the upper layer (106), goes under the seventh
weft yarn of the upper layer (107), goes over the eighth weft yarn of the upper layer
(108), goes under the ninth weft yarn of the upper layer (109), goes over the tenth
weft yarn of the upper layer (110), goes under the eleventh weft yarn of the upper
layer (111), goes over the twelfth weft yarn of the upper layer (112), and goes under
the thirteenth weft yarn of the upper layer (113);
an end of the second warp yarn of the upper layer (152) goes over the first weft yarn
of the upper layer (101), and the other end of the second warp yarn of the upper layer
(152) along the length direction goes under the second weft yarn of the upper layer
(102), goes over the third weft yarn of the upper layer (103), goes under the fourth
weft yarn of the upper layer (104), goes over the fifth weft yarn of the upper layer
(105), goes under the sixth weft yarn of the upper layer (106), goes over the seventh
weft yarn of the upper layer (107), goes under the eighth weft yarn of the upper layer
(108), goes over the ninth weft yarn of the upper layer (109), goes under the tenth
weft yarn of the upper layer (110), goes over the eleventh weft yarn of the upper
layer (111), goes under the twelfth weft yarn of the upper layer (112), and goes over
the thirteenth weft yarn of the upper layer (113);
an end of the third warp yarn of the upper layer (153) goes under the first weft yarn
of the upper layer (101), and the other end of the third warp yarn of the upper layer
(153) along the length direction goes over the second weft yarn of the upper layer
(102), goes under the third weft yarn of the upper layer (103), goes over the fourth
weft yarn of the upper layer (104), goes under the fifth weft yarn of the upper layer
(105), goes over the sixth weft yarn of the upper layer (106), goes under the seventh
weft yarn of the upper layer (107), goes over the eighth weft yarn of the upper layer
(108), goes under the ninth weft yarn of the upper layer (109), goes over the tenth
weft yarn of the upper layer (110), goes under the eleventh weft yarn of the upper
layer (111), goes over the twelfth weft yarn of the upper layer (112), and goes under
the thirteenth weft yarn of the upper layer (113);
an end of the fourth warp yarn of the upper layer (154) goes over the first weft yarn
of the upper layer (101), and the other end of the fourth warp yarn of the upper layer
(154) along the length direction goes under the second weft yarn of the upper layer
(102), goes over the third weft yarn of the upper layer (103), goes under the fourth
weft yarn of the upper layer (104), goes over the fifth weft yarn of the upper layer
(105), goes under the sixth weft yarn of the upper layer (106), goes over the seventh
weft yarn of the upper layer (107), goes under the eighth weft yarn of the upper layer
(108), goes over the ninth weft yarn of the upper layer (109), goes under the tenth
weft yarn of the upper layer (110), goes over the eleventh weft yarn of the upper
layer (111), goes under the twelfth weft yarn of the upper layer (112), and goes over
the thirteenth weft yarn of the upper layer (113);
an end of the fifth warp yarn of the upper layer (155) goes under the first weft yarn
of the upper layer (101), and the other end of the fifth warp yarn of the upper layer
(155) along the length direction goes over the second weft yarn of the upper layer
(102), goes under the third weft yarn of the upper layer (103), goes over the fourth
weft yarn of the upper layer (104), goes under the fifth weft yarn of the upper layer
(105), goes over the sixth weft yarn of the upper layer (106), goes under the seventh
weft yarn of the upper layer (107), goes over the eighth weft yarn of the upper layer
(108), goes under the ninth weft yarn of the upper layer (109), goes over the tenth
weft yarn of the upper layer (110), goes under the eleventh weft yarn of the upper
layer (111), goes over the twelfth weft yarn of the upper layer (112), and goes under
the thirteenth weft yarn of the upper layer (113);
an end of the sixth warp yarn of the upper layer (156) goes over the first weft yarn
of the upper layer (101), and the other end of the sixth warp yarn of the upper layer
(156) along the length direction goes under the second weft yarn of the upper layer
(102), goes over the third weft yarn of the upper layer (103), goes under the fourth
weft yarn of the upper layer (104), goes over the fifth weft yarn of the upper layer
(105), goes under the sixth weft yarn of the upper layer (106), goes over the seventh
weft yarn of the upper layer (107), goes under the eighth weft yarn of the upper layer
(108), goes over the ninth weft yarn of the upper layer (109), goes under the tenth
weft yarn of the upper layer (110), goes over the eleventh weft yarn of the upper
layer (111), goes under the twelfth weft yarn of the upper layer (112), and goes over
the thirteenth weft yarn of the upper layer (113);
an end of the seventh warp yarn of the upper layer (157) goes under the first weft
yarn of the upper layer (101), and the other end of the seventh warp yarn of the upper
layer (157) along the length direction goes over the second weft yarn of the upper
layer (102), goes under the third weft yarn of the upper layer (103), goes over the
fourth weft yarn of the upper layer (104), goes under the fifth weft yarn of the upper
layer (105), goes over the sixth weft yarn of the upper layer (106), goes under the
seventh weft yarn of the upper layer (107), goes over the eighth weft yarn of the
upper layer (108), goes under the ninth weft yarn of the upper layer (109), goes over
the tenth weft yarn of the upper layer (110), goes under the eleventh weft yarn of
the upper layer (111), goes over the twelfth weft yarn of the upper layer (112), and
goes under the thirteenth weft yarn of the upper layer (113);
an end of the eighth warp yarn of the upper layer (158) goes over the first weft yarn
of the upper layer (101), and the other end of the eighth warp yarn of the upper layer
(158) along the length direction goes under the second weft yarn of the upper layer
(102), goes over the third weft yarn of the upper layer (103), goes under the fourth
weft yarn of the upper layer (104), goes over the fifth weft yarn of the upper layer
(105), goes under the sixth weft yarn of the upper layer (106), goes over the seventh
weft yarn of the upper layer (107), goes under the eighth weft yarn of the upper layer
(108), goes over the ninth weft yarn of the upper layer (109), goes under the tenth
weft yarn of the upper layer (110), goes over the eleventh weft yarn of the upper
layer (111), goes under the twelfth weft yarn of the upper layer (112), and goes over
the thirteenth weft yarn of the upper layer (113);
an end of a first amphi-positioning warp yarn (11) is placed outside of the first
warp yarn of the upper layer (151) and goes under the first weft yarn of the upper
layer (101), and the other end of the first amphi-positioning warp yarn (11) moves
transversely to the outside of the fourth warp yarn of the upper layer (154) and goes
under the second weft yarn of the upper layer (102); the first amphi-positioning warp
yarn (11) moves transversely in the length direction in such a cycle manner that moves
transversely to the outside of the first warp yarn of the upper layer (151) and goes
under the third weft yarn of the upper layer (103); moves transversely to the outside
of the fourth warp yarn of the upper layer (154) and goes under the fourth weft yarn
of the upper layer (104); moves transversely to the outside of the first warp yarn
of the upper layer (151) and goes under the fifth weft yarn of the upper layer (105);
moves transversely to the outside of the fourth warp yarn of the upper layer (154)
and goes under the sixth weft yarn of the upper layer (106); moves transversely to
the outside of the first warp yarn of the upper layer (151) and goes under the seventh
weft yarn of the upper layer (107); moves transversely to the outside of the fourth
warp yarn of the upper layer (154) and goes under the eighth weft yarn of the upper
layer (108); moves transversely to the outside of the first warp yarn of the upper
layer (151) and goes under the ninth weft yarn of the upper layer (109); moves transversely
to the outside of the fourth warp yarn of the upper layer (154) and goes under the
tenth weft yarn of the upper layer (110), moves transversely to the outside of the
first warp yarn of the upper layer (151) and goes under the eleventh weft yarn of
the upper layer (111); moves transversely to the outside of the fourth warp yarn of
the upper layer (154) and goes under the twelfth weft yarn of the upper layer (112);
and moves transversely to the outside of the first warp yarn of the upper layer (151)
and goes under the thirteenth weft yarn of the upper layer (113);
an end of a second amphi-positioning warp yarn (12) is placed outside of the fourth
warp yarn of the upper layer (154) and goes under the first weft yarn of the upper
layer (101), and the other end of the second amphi-positioning warp yarn (12) moves
transversely to the outside of the first warp yarn of the upper layer (151) and goes
under the second weft yarn of the upper layer (102); the second amphi-positioning
warp yarn (12) moves transversely in the length direction in such a cycle manner that
moves transversely to the outside of the fourth warp yarn of the upper layer (154)
and goes under the third weft yarn of the upper layer (103); moves transversely to
the outside of the first warp yarn of the upper layer (151) and goes under the fourth
weft yarn of the upper layer (104); moves transversely to the outside of the fourth
warp yarn of the upper layer (154) and goes under the fifth weft yarn of the upper
layer (105); moves transversely to the outside of the first warp yarn of the upper
layer (151) and goes under the sixth weft yarn of the upper layer (106); moves transversely
to the outside of the fourth warp yarn of the upper layer (154) and goes under the
seventh weft yarn of the upper layer (107); moves transversely to the outside of the
first warp yarn of the upper layer (151) and goes under the eighth weft yarn of the
upper layer (108); moves transversely to the outside of the fourth warp yarn of the
upper layer (154) and goes under the ninth weft yarn of the upper layer (109); moves
transversely to the outside of the first warp yarn of the upper layer (151) and goes
under the tenth weft yarn of the upper layer (110); moves transversely to the outside
of the fourth warp yarn of the upper layer (154) and goes under the eleventh weft
yarn of the upper layer (111); moves transversely to the outside of the first warp
yarn of the upper layer (151) and goes under the twelfth weft yarn of the upper layer
(112); and moves transversely to the outside of the fourth warp yarn of the upper
layer (154) and goes under the thirteenth weft yarn of the upper layer (113);
an end of a third amphi-positioning warp yarn (13) is placed outside of the fifth
warp yarn of the upper layer (155) and goes under the first weft yarn of the upper
layer (101), and the other end of the third amphi-positioning warp yarn (13) moves
transversely to the outside of the eighth warp yarn of the upper layer (158) and goes
under the second weft yarn of the upper layer (102); the third amphi-positioning warp
yarn (13) moves transversely in the length direction in such a cycle manner that moves
transversely to the outside of the fifth warp yarn of the upper layer (155) and goes
under the third weft yarn of the upper layer (103); moves transversely to the outside
of the eighth warp yarn of the upper layer (158) and goes under the fourth weft yarn
of the upper layer (104); moves transversely to the outside of the fifth warp yarn
of the upper layer (155) and goes under the fifth weft yarn of the upper layer (105);
moves transversely to the outside of the eighth warp yarn of the upper layer (158)
and goes under the sixth weft yarn of the upper layer (106); moves transversely to
the outside of the fifth warp yarn of the upper layer (155) and goes under the seventh
weft yarn of the upper layer (107); moves transversely to the outside of the eighth
warp yarn of the upper layer (158) and goes under the eighth weft yarn of the upper
layer (108); moves transversely to the outside of the fifth warp yarn of the upper
layer (155) and goes under the ninth weft yarn of the upper layer (109); moves transversely
to the outside of the eighth warp yarn of the upper layer (158) and goes under the
tenth weft yarn of the upper layer (110); moves transversely to the outside of the
fifth warp yarn of the upper layer (155) and goes under the eleventh weft yarn of
the upper layer (111); moves transversely to the outside of the eighth warp yarn of
the upper layer (158) and goes under the twelfth weft yarn of the upper layer (112);
and moves transversely to the outside of the fifth warp yarn of the upper layer (155)
and goes under the thirteenth weft yarn of the upper layer (113);
an end of a fourth amphi-positioning warp yarn (14) is placed outside of the eighth
warp yarn of the upper layer (158) and goes under the first weft yarn of the upper
layer (101), and the other end of the fourth amphi-positioning warp yarn (14) moves
transversely to the outside of the fifth warp yarn of the upper layer (155) and goes
under the second weft yarn of the upper layer (102); the fourth amphi-positioning
warp yarn (14) moves transversely in the length directioni in such a cycle manner
that moves transversely to the outside of the eighth warp yarn of the upper layer
(158) and goes under the third weft yarn of the upper layer (103); moves transversely
to the outside of the fifth warp yarn of the upper layer (155) and goes under the
fourth weft yarn of the upper layer (104); moves transversely to the outside of the
eighth warp yarn of the upper layer (158) and goes under the fifth weft yarn of the
upper layer (105); moves transversely to the outside of the fifth warp yarn of the
upper layer (155) and goes under the sixth weft yarn of the upper layer (106); moves
transversely to the outside of the eighth warp yarn of the upper layer (158) and goes
under the seventh weft yarn of the upper layer (107); moves transversely to the outside
of the fifth warp yarn of the upper layer (155) and goes under the eighth weft yarn
of the upper layer (108); moves transversely to the outside of the eighth warp yarn
of the upper layer (158) and goes under the ninth weft yarn of the upper layer (109);
moves transversely to the outside of the fifth warp yarn of the upper layer (155)
and goes under the tenth weft yarn of the upper layer (110); moves transversely to
the outside of the eighth warp yarn of the upper layer (158) and goes under the eleventh
weft yarn of the upper layer (111); moves transversely to the outside of the fifth
warp yarn of the upper layer (155) and goes under the twelfth weft yarn of the upper
layer (112); and moves transversely to the outside of the eighth warp yarn of the
upper layer (158) and goes under the thirteenth weft yarn of the upper layer (113);
the lower layer fabric texture (2) is such structured that the first weft yarn of
the lower layer (201), the second weft yarn of the lower layer (202), the third weft
yarn of the lower layer (203), the fourth weft yarn of the lower layer (204), the
fifth weft yarn of the lower layer (205), the sixth weft yarn of the lower layer (206),
the seventh weft yarn of the lower layer (207), the eighth weft yarn of the lower
layer (208), the ninth weft yarn of the lower layer (209), the tenth weft yarn of
the lower layer (210), the eleventh weft yarn of the lower layer (211), the twelfth
weft yarn of the lower layer (212), the thirteenth weft yarn of the lower layer (213),
the fourteenth weft yarn of the lower layer (214), the fifteenth weft yarn of the
lower layer (215), the sixteenth weft yarn of the lower layer (216), the seventeenth
weft yarn of the lower layer (217), the eighteenth weft yarn of the lower layer (218),
the nineteenth weft yarn of the lower layer (219), the twentieth weft yarn of the
lower layer (220), the twenty-first weft yarn of the lower layer (221), the twenty-second
weft yarn of the lower layer (222), the twenty-third weft yarn of the lower layer
(223), the twenty-fourth weft yarn of the lower layer (224) and the twenty-fifth weft
yarn of the lower layer (225) are arranged in array in the length direction at a lower
layer equidistance Dlower;
an end of the first warp yarn of the lower layer (251) goes over the first weft yarn
of the lower layer (201), and the other end of the first warp yarn of the lower layer
(251) along the length direction goes under the second weft yarn of the lower layer
(202), goes over the third weft yarn of the lower layer (203), goes under the fourth
weft yarn of the lower layer (204), goes over the fifth weft yarn of the lower layer
(205), goes under the sixth weft yarn of the lower layer (206), goes over the seventh
weft yarn of the lower layer (207), goes under the eighth weft yarn of the lower layer
(208), goes over the ninth weft yarn of the lower layer (209), goes under the tenth
weft yarn of the lower layer (210), goes over the eleventh weft yarn of the lower
layer (211), goes under the twelfth weft yarn of the lower layer (212), goes over
the thirteenth weft yarn of the lower layer (213), goes under the fourteenth weft
yarn of the lower layer (214), goes over the fifteenth weft yarn of the lower layer
(215), goes under the sixteenth weft yarn of the lower layer (216), goes over the
seventeenth weft yarn of the lower layer (217), goes under the eighteenth weft yarn
of the lower layer (218), goes over the nineteenth weft yarn of the lower layer (219),
goes under the twentieth weft yarn of the lower layer (220), goes over the twenty-first
weft yarn of the lower layer (221), goes under the twenty-second weft yarn of the
lower layer (222), goes over the twenty-third weft yarn of the lower layer (223),
goes under the twenty-fourth weft yarn of the lower layer (224), and goes over the
twenty-fifth weft yarn of the lower layer (225);
an end of the second warp yarn of the lower layer (252) goes under the first weft
yarn of the lower layer (201), and the other end of the second warp yarn of the lower
layer (252) along the length direction goes over the second weft yarn of the lower
layer (202), goes under the third weft yarn of the lower layer (203), goes over the
fourth weft yarn of the lower layer (204), goes under the fifth weft yarn of the lower
layer (205), goes over the sixth weft yarn of the lower layer (206), goes under the
seventh weft yarn of the lower layer (207), goes over the eighth weft yarn of the
lower layer (208), goes under the ninth weft yarn of the lower layer (209), goes over
the tenth weft yarn of the lower layer (210), goes under the eleventh weft yarn of
the lower layer (211), goes over the twelfth weft yarn of the lower layer (212), goes
under the thirteenth weft yarn of the lower layer (213), goes over the fourteenth
weft yarn of the lower layer (214), goes under the fifteenth weft yarn of the lower
layer (215), goes over the sixteenth weft yarn of the lower layer (216), goes under
the seventeenth weft yarn of the lower layer (217), goes over the eighteenth weft
yarn of the lower layer (218), goes under the nineteenth weft yarn of the lower layer
(219), goes over the twentieth weft yarn of the lower layer (220), goes under the
twenty-first weft yarn of the lower layer (221), goes over the twenty-second weft
yarn of the lower layer (222), goes under the twenty-third weft yarn of the lower
layer (223), goes over the twenty-fourth weft yarn of the lower layer (224), and goes
under the twenty-fifth weft yarn of the lower layer (225);
an end of the third warp yarn of the lower layer (253) goes over the first weft yarn
of the lower layer (201), and the other end of the third warp yarn of the lower layer
(253) along the length direction goes under the second weft yarn of the lower layer
(202), goes over the third weft yarn of the lower layer (203), goes under the fourth
weft yarn of the lower layer (204), goes over the fifth weft yarn of the lower layer
(205), goes under the sixth weft yarn of the lower layer (206), goes over the seventh
weft yarn of the lower layer (207), goes under the eighth weft yarn of the lower layer
(208), goes over the ninth weft yarn of the lower layer (209), goes under the tenth
weft yarn of the lower layer (210), goes over the eleventh weft yarn of the lower
layer (211), goes under the twelfth weft yarn of the lower layer (212), goes over
the thirteenth weft yarn of the lower layer (213), goes under the fourteenth weft
yarn of the lower layer (214), goes over the fifteenth weft yarn of the lower layer
(215), goes under the sixteenth weft yarn of the lower layer (216), goes over the
seventeenth weft yarn of the lower layer (217), goes under the eighteenth weft yarn
of the lower layer (218), goes over the nineteenth weft yarn of the lower layer (219),
goes under the twentieth weft yarn of the lower layer (220), goes over the twenty-first
weft yarn of the lower layer (221), goes under the twenty-second weft yarn of the
lower layer (222), goes over the twenty-third weft yarn of the lower layer (223),
goes under the twenty-fourth weft yarn of the lower layer (224), and goes over the
twenty-fifth weft yarn of the lower layer (225);
an end of the fourth warp yarn of the lower layer (254) goes under the first weft
yarn of the lower layer (201), and the other end of the fourth warp yarn of the lower
layer (254) along the length direction goes over the second weft yarn of the lower
layer (202), goes under the third weft yarn of the lower layer (203), goes over the
fourth weft yarn of the lower layer (204), goes under the fifth weft yarn of the lower
layer (205), goes over the sixth weft yarn of the lower layer (206), goes under the
seventh weft yarn of the lower layer (207), goes over the eighth weft yarn of the
lower layer (208), goes under the ninth weft yarn of the lower layer (209), goes over
the tenth weft yarn of the lower layer (210), goes under the eleventh weft yarn of
the lower layer (211), goes over the twelfth weft yarn of the lower layer (212), goes
under the thirteenth weft yarn of the lower layer (213), goes over the fourteenth
weft yarn of the lower layer (214), goes under the fifteenth weft yarn of the lower
layer (215), goes over the sixteenth weft yarn of the lower layer (216), goes under
the seventeenth weft yarn of the lower layer (217), goes over the eighteenth weft
yarn of the lower layer (218), goes under the nineteenth weft yarn of the lower layer
(219), goes over the twentieth weft yarn of the lower layer (220), goes under the
twenty-first weft yarn of the lower layer (221), goes over the twenty-second weft
yarn of the lower layer (222), goes under the twenty-third weft yarn of the lower
layer (223), goes over the twenty-fourth weft yarn of the lower layer (224), and goes
under the twenty-fifth weft yarn of the lower layer (225);
an end of the fifth warp yarn of the lower layer (255) goes under the first weft yarn
of the lower layer (201), and the other end of the fifth warp yarn of the lower layer
(255) along the length direction goes over the second weft yarn of the lower layer
(202), goes under the third weft yarn of the lower layer (203), goes over the fourth
weft yarn of the lower layer (204), goes under the fifth weft yarn of the lower layer
(205), goes over the sixth weft yarn of the lower layer (206), goes under the seventh
weft yarn of the lower layer (207), goes over the eighth weft yarn of the lower layer
(208), goes under the ninth weft yarn of the lower layer (209), goes over the tenth
weft yarn of the lower layer (210), goes under the eleventh weft yarn of the lower
layer (211), goes over the twelfth weft yarn of the lower layer (212), goes under
the thirteenth weft yarn of the lower layer (213), goes over the fourteenth weft yarn
of the lower layer (214), goes under the fifteenth weft yarn of the lower layer (215),
goes over the sixteenth weft yarn of the lower layer (216), goes under the seventeenth
weft yarn of the lower layer (217), goes over the eighteenth weft yarn of the lower
layer (218), goes under the nineteenth weft yarn of the lower layer (219), goes over
the twentieth weft yarn of the lower layer (220), goes under the twenty-first weft
yarn of the lower layer (221), goes over the twenty-second weft yarn of the lower
layer (222), goes under the twenty-third weft yarn of the lower layer (223), goes
over the twenty-fourth weft yarn of the lower layer (224), and goes under the twenty-fifth
weft yarn of the lower layer (225);
an end of the sixth warp yarn of the lower layer (256) goes over the first weft yarn
of the lower layer (201), the other end of the sixth warp yarn of the lower layer
(256) along the length direction goes under the second weft yarn of the lower layer
(202), goes over the third weft yarn of the lower layer (203), goes under the fourth
weft yarn of the lower layer (204), goes over the fifth weft yarn of the lower layer
(205), goes under the sixth weft yarn of the lower layer (206), goes over the seventh
weft yarn of the lower layer (207), goes under the eighth weft yarn of the lower layer
(208), goes over the ninth weft yarn of the lower layer (209), goes under the tenth
weft yarn of the lower layer (210), goes over the eleventh weft yarn of the lower
layer (211), goes under the twelfth weft yarn of the lower layer (212), goes over
the thirteenth weft yarn of the lower layer (213), goes under the fourteenth weft
yarn of the lower layer (214), goes over the fifteenth weft yarn of the lower layer
(215), goes under the sixteenth weft yarn of the lower layer (216), goes over the
seventeenth weft yarn of the lower layer (217), goes under the eighteenth weft yarn
of the lower layer (218), goes over the nineteenth weft yarn of the lower layer (219),
goes under the twentieth weft yarn of the lower layer (220), goes over the twenty-first
weft yarn of the lower layer (221), goes under the twenty-second weft yarn of the
lower layer (222), goes over the twenty-third weft yarn of the lower layer (223),
goes under the twenty-fourth weft yarn of the lower layer (224), and goes over the
twenty-fifth weft yarn of the lower layer (225);
an end of the seventh warp yarn of the lower layer (257) goes under the first weft
yarn of the lower layer (201), and the other end of the seventh warp yarn of the lower
layer (257) along the length direction goes over the second weft yarn of the lower
layer (202), goes under the third weft yarn of the lower layer (203), goes over the
fourth weft yarn of the lower layer (204), goes under the fifth weft yarn of the lower
layer (205), goes over the sixth weft yarn of the lower layer (206), goes under the
seventh weft yarn of the lower layer (207), goes over the eighth weft yarn of the
lower layer (208), goes under the ninth weft yarn of the lower layer (209), goes over
the tenth weft yarn of the lower layer (210), goes under the eleventh weft yarn of
the lower layer (211), goes over the twelfth weft yarn of the lower layer (212), goes
under the thirteenth weft yarn of the lower layer (213), goes over the fourteenth
weft yarn of the lower layer (214), goes under the fifteenth weft yarn of the lower
layer (215), goes over the sixteenth weft yarn of the lower layer (216), goes under
the seventeenth weft yarn of the lower layer (217), goes over the eighteenth weft
yarn of the lower layer (218), goes under the nineteenth weft yarn of the lower layer
(219), goes over the twentieth weft yarn of the lower layer (220), goes under the
twenty-first weft yarn of the lower layer (221), goes over the twenty-second weft
yarn of the lower layer (222), goes under the twenty-third weft yarn of the lower
layer (223), goes over the twenty-fourth weft yarn of the lower layer (224), and goes
under the twenty-fifth weft yarn of the lower layer (225);
an end of the eighth warp yarn of the lower layer (258) goes over the first weft yarn
of the lower layer (201), and the other end of the eighth warp yarn of the lower layer
(258) along the length direction goes under the second weft yarn of the lower layer
(202), goes over the third weft yarn of the lower layer (203), goes under the fourth
weft yarn of the lower layer (204), goes over the fifth weft yarn of the lower layer
(205), goes under the sixth weft yarn of the lower layer (206), goes over the seventh
weft yarn of the lower layer (207), goes under the eighth weft yarn of the lower layer
(208), goes over the ninth weft yarn of the lower layer (209), goes under the tenth
weft yarn of the lower layer (210), goes over the eleventh weft yarn of the lower
layer (211), goes under the twelfth weft yarn of the lower layer (212), goes over
the thirteenth weft yarn of the lower layer (213), goes under the fourteenth weft
yarn of the lower layer (214), goes over the fifteenth weft yarn of the lower layer
(215), goes under the sixteenth weft yarn of the lower layer (216), goes over the
seventeenth weft yarn of the lower layer (217), goes under the eighteenth weft yarn
of the lower layer (218), goes over the nineteenth weft yarn of the lower layer (219),
goes under the twentieth weft yarn of the lower layer (220), goes over the twenty-first
weft yarn of the lower layer (221), goes under the twenty-second weft yarn of the
lower layer (222), goes over the twenty-third weft yarn of the lower layer (223),
goes under the twenty-fourth weft yarn of the lower layer (224), and goes over the
twenty-fifth weft yarn of the lower layer (225);
the supporting fabric texture (3) is such structured that an end of the first connecting
yarn (31) goes under the first weft yarn of the lower layer (201), and the other end
of the first connecting yarn (31) along the length direction goes over the second
weft yarn of the lower layer (202), goes under the third weft yarn of the lower layer
(203), goes over the fourth weft yarn of the lower layer (204), goes under the fifth
weft yarn of the lower layer (205), goes over the fourth weft yarn of the upper layer
(104), goes under the fifth weft yarn of the upper layer (105), goes over the sixth
weft yarn of the upper layer (106), goes under the thirteenth weft yarn of the lower
layer (213), goes over the fourteenth weft yarn of the lower layer (214), goes under
the fifteenth weft yarn of the lower layer (215), goes over the sixteenth weft yarn
of the lower layer (216), goes under the seventeenth weft yarn of the lower layer
(217), goes over the tenth weft yarn of the upper layer (110), goes under the eleventh
weft yarn of the upper layer (111), goes over the twelfth weft yarn of the upper layer
(112), and goes under the twenty-fifth weft yarn of the lower layer (225); and when
the first connecting yarn (31) is guided from the lower layer fabric texture (2) to
the upper layer fabric texture (1), the first connecting yarn (31) is placed between
the second warp yarn of the upper layer (152) and the third warp yarn of the upper
layer (153);
an end of the second connecting yarn (32) goes under the first weft yarn of the lower
layer (201), and the other end of the second connecting yarn (32) along the length
direction goes over the second weft yarn of the lower layer (202), goes under the
third weft yarn of the lower layer (203), goes over the fourth weft yarn of the lower
layer (204), goes under the fifth weft yarn of the lower layer (205), goes over the
fourth weft yarn of the upper layer (104), goes under the fifth weft yarn of the upper
layer (105), goes over the sixth weft yarn of the upper layer (106), goes under the
thirteenth weft yarn of the lower layer (213), goes over the fourteenth weft yarn
of the lower layer (214), goes under the fifteenth weft yarn of the lower layer (215),
goes over the sixteenth weft yarn of the lower layer (216), goes under the seventeenth
weft yarn of the lower layer (217), goes over the tenth weft yarn of the upper layer
(110), goes under the eleventh weft yarn of the upper layer (111), goes over the twelfth
weft yarn of the upper layer (112), and goes under the twenty-fifty weft yarn of the
lower layer (225); and when the second connecting yarn (32) is guided from the lower
layer fabric texture (2) to the upper layer fabric texture (1), the second connecting
yarn (32) is placed between the second warp yarn of the upper layer (152) and the
third warp yarn of the upper layer (153);
an end of the third connecting yarn (33) goes under the first weft yarn of the upper
layer (101), and the other end of the third connecting yarn (33) along the length
direction goes over the second weft yarn of the upper layer (102), goes under the
fifth weft yarn of the lower layer (205), goes over the sixth weft yarn of the lower
layer (206), goes under the seventh weft yarn of the lower layer (207), goes over
the eighth weft yarn of the lower layer (208), goes under the ninth weft yarn of the
lower layer (209), goes over the sixth weft yarn of the upper layer (106), goes under
the seventh weft yarn of the upper layer (107), goes over the eighth weft yarn of
the upper layer (108), goes under the seventeenth weft yarn of the lower layer (217),
goes over the eighteenth weft yarn of the lower layer (218), goes under the nineteenth
weft yarn of the lower layer (219), goes over the twentieth weft yarn of the lower
layer (220), goes under the twenty-first weft yarn of the lower layer (221), goes
over the twelfth weft yarn of the upper layer (112), and goes under the thirteenth
weft yarn of the upper layer (113); and when the third connecting yarn (33) is guided
from the lower layer fabric texture (2) to the upper layer fabric texture (1), the
third connecting yarn (33) is placed between the sixth warp yarn of the upper layer
(156) and the seventh warp yarn of the upper layer (157);
an end of the fourth connecting yarn (34) goes under the first weft yarn of the upper
layer (101), and the other end of the fourth connecting yarn (34) along the length
direction goes over the second weft yarn of the upper layer (102), goes under the
fifth weft yarn of the lower layer (205), goes over the sixth weft yarn of the lower
layer (206), goes under the seventh weft yarn of the lower layer (207), goes over
the eighth weft yarn of the lower layer (208), goes under the ninth weft yarn of the
lower layer (209), goes over the sixth weft yarn of the upper layer (106), goes under
the seventh weft yarn of the upper layer (107), goes over the eighth weft yarn of
the upper layer (108), goes under the seventeenth weft yarn of the lower layer (217),
goes over the eighteenth weft yarn of the lower layer (218), goes under the nineteenth
weft yarn of the lower layer (219), goes over the twentieth weft yarn of the lower
layer (210), goes under the twenty-first weft yarn of the lower layer (221), goes
over the twelfth weft yarn of the upper layer (112), and goes under the thirteenth
weft yarn of the upper layer (113); and when the fourth connecting yarn (34) is guided
from the lower layer fabric texture (2) to the upper layer fabric texture (1), the
fourth connecting yarn (34) is placed between the sixth warp yarn of the upper layer
(156) and the seventh warp yarn of the upper layer (157); the connecting manner of
the first connecting yarn (31) in the upper layer fabric texture (1) and the lower
layer fabric texture (2) is the same as that of the second connecting yarn (32), and
the connecting manner of the third connecting yarn (33) in the upper layer fabric
texture (1) and the lower layer fabric texture (2) is the same as that of the fourth
connecting yarn (34).
2. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the first weft yarn of the upper layer (101), the second weft yarn of the upper layer
(102), the third weft yarn of the upper layer (103), the fourth weft yarn of the upper
layer (104), the fifth weft yarn of the upper layer (105), the sixth weft yarn of
the upper layer (106), the seventh weft yarn of the upper layer (107), the eighth
weft yarn of the upper layer (108), the ninth weft yarn of the upper layer (109),
the tenth weft yarn of the upper layer (110), the eleventh weft yarn of the upper
layer (111), the twelfth weft yarn of the upper layer (112 and the thirteenth weft
yarn of the upper layer (113) in the upper layer fabric texture (1) are arranged in
array in the length direction at an upper layer equidistance Dupper; Dupper =2mm∼200mm.
3. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the upper layer fabric texture (1) is the longituial strips of the grid.
4. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the upper layer fabric texture (1) is a rectangular frame fabric having a length
donted by a and a width donated by b, wherein a = 2mm∼200mm, b = 2mm∼200mm, and the number of the rectangular frames in the upper layer fabric texture
(1) per unit area is 1500∼3000 /per square meter.
5. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the first warp yarn of the lower layer(251), the second warp yarn of the lower layer
(252), the third warp yarn of the lower layer (253), the fourth warp yarn of the lower
layer (254), the fifth warp yarn of the lower layer (255), the sixth warp yarn of
the lower layer (256), the seventh warp yarn of the lower layer (257) and the eighth
warp yarn of the lower layer (258) in the lower layer fabric texture (2) are arranged
in the width direction at a lower layer equidistance Hlower; Hlower = 1 Dlower ∼5 Dlower; the first weft yarn of the lower layer (201), the second weft yarn of the lower
layer (202), the third weft yarn of the lower layer (203), the fourth weft yarn of
the lower layer (204), the fifth weft yarn of the lower layer (205), the sixth weft
yarn of the lower layer (206), the seventh weft yarn of the lower layer (207), the
eighth weft yarn of the lower layer (208), the ninth weft yarn of the lower layer
(209), the tenth weft yarn of the lower layer (210), the eleventh weft yarn of the
lower layer (211), the twelfth weft yarn of the lower layer (212), the thirteenth
weft yarn of the lower layer (213), the fourteenth weft yarn of the lower layer (214),
the fifteenth weft yarn of the lower layer (215), the sixteenth weft yarn of the lower
layer (216), the seventeenth weft yarn of the lower layer (217), the eighteenth weft
yarn of the lower layer (218), the nineteenth weft yarn of the lower layer (219),
the twentieth weft yarn of the lower layer (220), the twenty-first weft yarn of the
lower layer (221), the twenty-second weft yarn of the lower layer (222), the twenty-third
weft yarn of the lower layer (223), the twenty-fourth weft yarn of the lower layer
(224) and the twenty-fifth weft yarn of the lower layer (225) in the lower layer fabric
texture (2) are arranged in the length direction at a lower layer equidistance Dlower; Dlower= 0.5mm∼ 200mm.
6. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the ratio of the number of the upper weft yarns in the upper layer fabric texture
(1) to the number of the lower weft yarns in the lower layer fabric texture (2) is
1:1, or 1:2, or 1:3 or 1:4.
7. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the height of the woven three-dimensional interval grid fabric with a crossed warp
structure is defined as Hheigh ; Hheight = 20mm∼ 300mm.
8. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the first connecting yarn (31) and the second connecting yarn (32) in the supporting
fabric texture (3) are placed between the second warp yarn of the upper layer (152)
and the third warp yarn of the upper layer (153) in the upper layer fabric texture
(1), with the first connecting yarn (31) placed outside of the first warp yarn of
the lower layer (251) in the lower layer fabric texture (2) and the second connecting
yarn (32) placed outside of the fourth warp yarn of the lower layer (254) in the lower
layer fabric texture (2); the connection of the first connecting yarn (31) and the
second connecting yarn (32) in the upper layer fabric texture (1) and the lower layer
fabric texture (2) constitutes a continuous triangular shape; the third connecting
yarn (33) and the fourth connecting yarn (34) is placed between the sixth warp yarn
of the upper layer (156) and the seventh warp yarn of the upper layer (157) in the
upper layer fabric texture (1), with the third connecting yarn (33) placed outside
of the fifth warp yarn of the lower layer (255) in the lower layer fabric texture
(2) and the fourth connecting yarn (34) placed outside of the eighth warp yarn of
the lower layer (258) in the lower layer fabric texture (2); the connection of the
third connecting yarn (33) and the fourth connecting yarn (34) in the upper layer
fabric texture (1) and the lower layer fabric texture (2) constitutes a continuous
triangular shape;
the first connecting yarn (31) and the second connecting yarn (32) in the supporting
fabric texture (3) overlap, and the third connecting yarn (33) and the fourth connecting
yarn (34) in the supporting fabric texture (3) overlap; the connection of the first
connecting yarn (31) and second connecting yarn (32) in the upper layer fabric texture
(1) and in the lower layer fabric texture (2) constitutes a continuous first front
Ω shape, and the connection of the third connecting yarn (33) and the fourth connecting
yarn (34) in the upper layer fabric texture (1) and in the lower layer fabric texture
(2) constitutes a continuous second front Ω shape; the first front Ω shape and the
second front Ω shape offset in the lower layer fabric texture (2) by three weft yarns;
the first front Ω shape and the second front Ω shape offset in the upper layer fabric
texture (1) by one weft yarn.
9. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that in the woven three-dimensional interval grid fabric with a crossed warp structure,
the four connecting yarns are in a triangular shape in the width direction and in
an Ω shape in the length direction; the combination of the triangular shape and the
Ω shape in these two directions supports the upper layer fabric texture (1) and the
lower layer fabric texture (2); the lower layer fabric texture (2) in the woven three-dimensional
interval grid fabric with a crossed warp structure is transformed into the structure
of the upper layer fabric texture (1); the upper layer fabric texture (1) and the
lower layer fabric texture (2) in the woven three-dimensional interval grid fabric
with a crossed warp structure is a rectangular frame fabric structure respectively.
10. The woven three-dimensional interval grid fabric with a crossed warp structure according
to Claim 1, characterized in that the fiber material adopted in the upper layer fabric texture (1), the lower layer
fabric texture (2) and the supporting fabric texture (3) is one or more of the metal
fiber, inorganic fiber, synthetic fiber and plant fiber, or a combination thereof;
the fiber material is the combination of two or more of the polyethylene fiber, polyarnide
fiber, polyolefin fiber, ceramic fiber, carbon fiber, aramid fiber, PBO fiber, M5
fiber, basalt fiber, glass fiber, polypropylene fiber, polyester fiber, spandex fiber,
dimensional acrylic fiber, nylon fiber, polyvinyl alcohol fiber, polyvinyl chloride
fiber, hemp, sisal fiber, flax fiber, bamboo fiber, jute fiber, inorganic fiber, synthetic
fiber and plant fiber; the fiber material is E glass fiber roving having a linear
density of 68 tex-2400 tex or 1 K-12 K carbon fiber; and more specifically, material
of the warp and weft yarns in the upper layer fabric texture (1) and the lower layer
fabric texture (2) its 600 tex high strength polyethylene, material of the amphi-positioning
warp yarn in the upper layer fabric texture (1) is 200 D stretch nylon or 168 tex
glass fiber, and the connecting yarn in the supporting fabric texture (3) is 900tex
E glass fiber roving.