OBJECT OF THE INVENTION
[0001] The invention, as stated in the wording of the present descriptive memory, relates
to a detergent dosing device for dishwashers, which provides several novel advantages
and characteristics to the function it is designed for, which will be described in
detail below and represent a remarkable improvement compared to what is already known
in the market within its field of application.
[0002] More specifically, the object of the invention relates to a device designed for achieving
optimal dosing of the cleaning products used in dishwashers, particularly for industrial
applications, such that the detergent, rinse aid and bleaching agent will be more
concentrated and will dissolve by themselves slowly and gradually over many washes,
about two hundred washes, avoiding the need to manually dose for every wash and further
saving on storage space.
FIELD OF APPLICATION
[0003] The field of application of the present invention falls within the industry engaged
in the manufacture of detergent dosing devices, focusing primarily on dishwashers,
and more specifically, to professional or industrial dishwashers.
BACKGROUND OF THE INVENTION
[0004] As a reference to the state of the art, it should be noted that while the existence
of some detergent dosing devices are currently known, these will normally be limited
to being containers with holes or grids in which a detergent tablet is housed which
dissolves on contact with water.
[0005] However, such dosing devices have the drawback that, if the holes are too large,
the detergent tablet dissolves quickly when the water penetrates inside, and therefore,
there can be no prolonged use thereof as the detergent will have been completely used
up in only a few washes. If the holes in the dosing device are very small, they may
become clogged and then the detergent does not dissolve properly, therefore washing
is not optimal.
[0006] The aim of the present invention, therefore, is to provide the market with a new
dosing device which avoids the drawbacks described above, which is achieved by fitting
a retaining lid with sponge thereto which, allowing the passage of water, makes it
possible to prevent the detergent from dissolving too quickly.
[0007] On the other hand, with the standard device, in addition to the dosing no longer
being manual, dosing pumps do not have to be fitted, which is another advantage, since
fitting these types of pumps involves handling the dishwasher, which would also be
avoided.
[0008] Most known detergent dosing devices are limited to containers comprising holes or
grids in which a detergent tablet is housed which dissolves upon contact with water,
most of them intended for use in domestic washing machines or dishwashers, such as
that described in document
WO 2006134338 A1, regarded as closest to the state of the prior art and which consists of a device
for constantly providing a dissolution of a solid product which has openings for water
to pass through which are sealed by a water permeable element.
[0009] The standard device, however, is specially designed for professional dishwashers,
which have a very specific washing system and which differs from the that of conventional
washing machines or dishwashers.
[0010] In particular, said types of professional dishwashers have a tub on the lower part
thereof. When the dishwasher is turned on, said tub that contains the wash water is
filled with water which is heated by means of a resistance provided for this purpose.
The wash water should be drained manually, therefore, during a washing cycle (when
the water in the tub is not changed), the water that is used to wash is always the
same, as it is recirculated through an inner circuit and exits through the sprinklers.
[0011] If liquid detergent is used, a peristaltic pump that dispenses detergent during the
initial load of water and during rinsing (for the next wash) must be installed.
[0012] The professional dishwasher also has a smaller tub called a cylinder where the rinse
aid mixed with water at high temperature is contained. If a liquid rinse aid is used,
it is dosed via a peristaltic pump to the cylinder during the rinsing process and
the rinse aid required for the next washing process is dosed each time.
[0013] The water level in the tub is controlled by a stopper in the tub, which consists
of a tubular plastic part that is hollow in the middle. The lower part of said tubular
part is inside the dishwasher structure, at the bottom of the tub. The height of the
tubular body is the height of the water that will be in the tub, and the excess water
is removed through a number of holes provided for this in the upper part of the tubular
body. When the tub is filled, the water occupies the central part of the tube, but
during rinsing, as more water is filled part of the water from the tub is removed
through the upper holes of this tube-shaped plug, together with the fats and oils
that float. This is why liquid detergent is dosed during the rinse cycle of each washing
process, to recover what is lost.
[0014] Therefore, using the standard device means it is not necessary to use detergent or
liquid rinse aid, nor peristaltic pumps for dosing, since it uses the movement of
water within the dishwasher to dose the detergent and rinse aid at the same time.
[0015] The operating system is based on a slow dosing which, as the washing is carried out,
detergent and rinse aid are dosed. The wash water that falls through the sprinklers
saturates the foam from the device, which is embedded within the dosing lid which
is arranged at the top of the device, causing the plastic container, which is under
said dosing lid, to be filled with water thereby dissolving the solidified detergent
paste, and as water continues to fall on the foam, this is mixed with soapy water
and rinse aid inside the container (yellow arrows). This process continues for each
wash and until the detergent has been used up. The detergent and rinse aid is thus
dosed in a controlled manner during each wash process.
[0016] It is also important to note that the proposed device is designed to always be positioned
vertically, a dosing lid being provided that is specially designed to facilitate the
exchange of water and detergent during the washing process, avoiding detergent spills
if the device is handled, as said detergent may be a corrosive product.
[0017] It should be noted, therefore, that the applicant is not aware of any other detergent
dosing device for dishwashers, or any other invention for a similar application, having
technical, structural and constitutive characteristics similar to those presented
by the device advocated herein and whose characteristic details are conveniently contained
in the final claims that accompany the present descriptive memory thereof.
DISCLOSURE OF THE INVENTION
[0018] Therefore, the detergent dosing device for dishwashers which the invention proposes,
designed for professional and industrial use, is configured from a plastic container
containing the solidified detergent, consisting of either a solidified detergent paste,
two rinse aid tablets and a bleaching tablet or a paste that includes detergent, rinse
aid and bleaching agent, with the characteristic that said container is covered with
a plastic dosing lid with a sponge and a protective plastic lid that covers the dosing
lid.
[0019] In a preferred embodiment of the invention, the dosing lid comprises two pierced
bases joined together forming a space in which a sponge made from foam or similar
material is housed. Each base has holes to let the water pass through and in turn
retain the sponge.
[0020] It is worth noting that in said embodiment said sponge fills the space between the
two bases of the dosing lid, to prevent water from penetrating into the container
without passing through it.
[0021] In an alternative embodiment, the dosing lid described is divided into two detachable
parts, namely one upper part and one lower part, that are coupled together, each one
of said parts matching the said pierced bases of the lid.
[0022] For coupling, the upper part has several side legs which fit into a number of vertical
holes provided in matching positions in the lower part, being important to point out
that said legs determine the existence of side holes in the upper part of the dosing
lid, while the lower part does not have sides holes, as it has a perimeter partition
wherein the aforementioned vertical holes where the legs of the upper part fit in.
[0023] On the other hand, the sponge provided inside the dosing lid, instead of consisting
of a solid body, is configured in a ring shape that fits the inner diameter of the
dosing lid, and whose height is slightly smaller than the space between the bases
on both sides of the lid; a fibre disc having been fitted thereon which occupies the
remaining space on the lower part of the dosing lid.
[0024] This particular arrangement of the ring-shaped sponge and the fibre disc thereon,
provides a covering for the holes of the dosing lid which allows the water to pass
through inside the container in which the detergent is housed, prevents spills of
dissolved liquid detergent when the device is handled.
[0025] Therefore, the foam ring is impregnated with liquid but does not overflow, while
the upper fibre disc allows the water to flow more easily in and out of the device,
facilitating cleaning when the dishwasher is operating, but which in turn, if handled,
provided it remains in a more or less vertical position, prevents spillage of liquid
from the top of the dosing lid.
[0026] It should also be noted that to facilitate the side sealing of the dosing lid even
more, provision has been additionally made for fitting a silicone seal between the
container and the bottom of the dosing lid.
[0027] In turn, the protective lid is a conventional plastic lid that is removed when using
the device and until such time that the dosing lid completely covers the dosing lid
protecting the contents of the dosing device against moisture, impacts or other effects.
[0028] The instructions for using the dosing device is as follows: place the dosing device
(without the upper protective lid) in the dishwasher basket, arranged with the dosing
lid facing upwards, do a first activation wash (so there is some detergent in the
water) and continue with normal daily washes.
[0029] It should be remembered that, generally, in professional or industrial dishwashers,
at the start of a service (breakfast, lunch, etc.) the tank is filled with water,
and the same water is used for the washes in the entire service, but in each wash
the supernatant or surface portion is discarded, where the fats and oils usually are,
being filled with clean water.
[0030] The operating system of the dosing device of the invention is based on slow dosing
with which, as the washes are put on, the detergent is gradually dosed, therefore
the detergent that is discarded with the waste water is recovered in the next wash.
[0031] The wash water that flows through the sprinklers soaks the sponge of the dosing lid
and causes the container to fill with water; the solidified detergent paste and the
rinse aid and bleaching tablets dissolve and, as water keeps falling on the sponge,
this mixes with the soapy water inside the container. This process continues for each
wash and until the detergent has been used up.
[0032] Optionally, the detergent contained in the container, instead of consisting of a
solidified detergent paste and rinse aid and bleaching tablets, it is a specific formulation
paste which comprises a detergent, rinse aid and bleaching agent in one single product.
[0033] In any case, the device enables slow dosage of detergent, thereby avoiding having
to manually dose at the beginning of each service. It further has high durability,
being able to perform more than 200 washes with the same unit.
[0034] As the detergent is a concentrated product with high durability, and small in size,
it requires much less space for storage. Another advantage in respect of its storage
is that as it is a solid product, there is no question of spills or leaks occurring,
that may happen with conventional liquid products.
[0035] Also, the device of the invention, in addition to the detergent, further includes
rinse aid and bleaching agent, therefore there are three products in one that are
dosed during many washes.
[0036] The detergent of the device, as already said, is a very concentrated product, therefore
it is corrosive. By using the sponge splashing and spilling is avoided when handling
the trays, since the soapy water is "held" by said sponge.
[0037] Finally, it should be noted that the dosage levels may be changed using sponges of
different densities, and, if desired, holes may even be put into the sponge to make
it easier for water to pass through.
[0038] The described detergent dosing device for dishwashers therefore represents an innovative
structure, having components and structural characteristics hitherto unknown for this
purpose, reasons which linked to its practical usefulness, provide it with a sufficient
basis for obtaining the privilege of exclusivity being applied for.
DESCRIPTION OF THE DRAWINGS
[0039] As a complement of the description being made and for a better understanding of the
characteristics of the invention, attached to the present descriptive memory and as
an integral part of it, is a set of drawings where, for purposes of illustration and
in a non-limiting manner, the following is shown:
Figure 1 shows a sectional elevation view of an example of an embodiment of the detergent
dosing device for dishwashers of the invention, wherein the main parts and elements
comprised therein can been seen, as well as the configuration and arrangement thereof.
Figures 2 and 3, respectively, show an elevation and plan view of the dosing lid of
the device according to the invention shown in Figure 1, wherein the pierced configuration
thereof and the sponge fitted therein can be seen.
Figure 4 shows an elevation and exploded view of another example of an alternative
embodiment of the detergent dosing device for dishwashers, the dosing lid of which
is comprised of two parts and which is fitted with the ring-shaped sponge and a fibre
disc.
Figure 5 shows an elevation view of the dosing lid of the example of the device of
the invention shown in Figure 4, which is shown with the two parts assembled and with
the ring-shaped sponge and fibre disc fitted inside.
Figures 6, 7, 8, 9 and 10, respectively, show a plan view of the upper and lower part
of the dosing lid, the sponge, the disc and silicone gasket which incorporates the
example of the device of the invention shown in Figure 4.
PREFERRED EMBODIMENT OF THE INVENTION
[0040] In view of the aforementioned figures and according to the numbering used, two separate
embodiments of the detergent dosing device for dishwashers can be seen therein, which
comprises the parts shown and described in detail below.
[0041] Therefore, as shown in said figures, the device (1) in question is formed from a
plastic container (2) that contains solid detergent, consisting of either a solidified
detergent paste (3) one or more rinse aid tablets (4) and a bleaching tablet (5),
or a paste having a specific formulation that includes a detergent, rinse aid and
bleaching agent in one single product, said container (2) superiorly having a pierced
dosing lid (6) which is also made from plastic and which houses a sponge (7) therein.
[0042] In a preferred embodiment of the invention shown in Figures 1 to 3, said dosing lid
(6) is formed by two pierced or slatted bases (8) and several walls (9) that join
same, forming a space between both bases (8) in which the aforementioned sponge (7)
is tightly housed which, preferably made from foam or a similar material, completely
covers the mouth (10) of the container (2). Furthermore, the dosing lid includes several
pins inferiorly (11) which keep it secured to the body of the container (2) by inserting
the thickened ends thereof into a peripheral groove provided for that purpose.
[0043] Alternatively, as shown in Figures 4 to 10, the dosing lid (6) is divided into two
detachable parts, namely an upper part (6a) and a lower part (6b) which are coupled
together.
[0044] For said coupling of said two parts of the dosing lid, provision has been made for
a number of side legs (13) in the upper part (6a) which fit into a number of holes
(14) in a number of vertical thickenings (15) provided in matching positions in the
lower part (6b), such that said side legs (13) determine the existence of side holes
(16) in the upper part (6a) of the dosing lid (6), while the lower part (6b) comprises
a perimeter partition (17) wherein there are vertical thickenings (15) with holes
(14) where the legs (13) of the upper part (6a) fit in.
[0045] Within said dosing lid (6) the sponge (7) is tightly housed (7) which, as seen in
Figure 8, is configured in a ring shape that fits the inner diameter of the dosing
lid (6), its height being slightly less than the space between the bases (8) on both
sides of the dosing lid (6), as on top of it, also inside the dosing lid (6), provision
has been made for a fibre disc (71) that occupies the remaining space.
[0046] Furthermore, in this embodiment, provision has been made for a silicone gasket (18)
to be fitted in the mouth of the container (2), between the latter and the bottom
(6b) of the dosing lid (6).
[0047] Finally, the device has, in both cases, a protective lid (12) made from plastic which
completely covers the dosing lid (6), namely on its top and side, protecting the contents
of the dosing device until such time that it is used, and may consist of a snap or
screw-close lid.
[0048] Having sufficiently described the nature of this invention and how to implement it,
there is no need to provide further explanation for a person skilled in the art to
understand its scope and advantages derived therefrom, being noted that, within its
essential nature, the standard device may be applied in other embodiments that differ
in detail from that shown, by way of example, and which will also be protected, provided
its fundamental principle is not altered, changed or modified.
1. A DETERGENT DOSING DEVICE FOR DISHWASHERS, of the type consisting of a plastic container
(2) that contains solid detergent, consisting of either a solidified detergent paste
(3), one or more rinse aid tablets (4) and a bleaching tablet (5) or a paste having
a specific formulation that includes a detergent, rinse aid and bleaching agent in
one single product, characterised in that said container (2) has a pierced dosing lid (6) which is also made from plastic and
which houses a sponge (7) therein that completely covers the mouth (10) of said container
and a protective lid (12) made from plastic which completely covers, namely on its
top and sides, the dosing lid (6) protecting the contents of the dosing device until
such time that it is used.
2. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to claim 1, characterised in that the dosing lid (6) is formed by two pierced or slatted bases (8) and several walls
(9) that join same, forming a space in which the sponge (7) is tightly housed.
3. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to claim 1 or 2, characterised in that the dosing lid (6) inferiorly includes several pins (11) which keep it secured to
the body of the container (2) by inserting the thickened ends thereof into a peripheral
groove provided for that purpose.
4. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to any of claims 1-3, characterised in that the sponge is made from plastic foam.
5. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according claim 1, characterised in that the dosing lid (6) is divided into two detachable parts, namely an upper part (6a)
and a lower part (6b) which are coupled together; because the sponge is tightly housed
(7) inside, with a ring-shaped configuration, its height being slightly smaller than
the space between the bases (8) on both sides of the dosing lid (6); and because a
fibre disc (71) is fitted on said ring-shaped sponge (7) which occupies the remaining
space between the bases (8) of the dosing lid (6).
6. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to claim 5, characterised in that the coupling of the two parts of the dosing lid (6), in the upper portion (6a) have
been provided with side legs (13) which fit into a number of holes (14) in a number
of vertical thickenings (15) provided in matching positions in the lower part (6b).
7. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to claim 6, characterised in that the side legs (13) of the upper part (6a) of the dosing lid (6) determine the existence
of side gaps (16) in said upper part (6a), while the lower part (6b) comprises a perimeter
partition (17) wherein there are vertical thickenings (15) with holes (14) where the
legs (13) of the upper part (6a) fit in.
8. A DETERGENT DOSING DEVICE FOR DISHWASHERS, according to any of claims 5-7, characterised in that provision has been made for fitting a silicone seal (18) that fits into the mouth
of the container (2), between the latter and the bottom (6b) of the dosing lid (6).