(19)
(11) EP 2 796 438 B1

(12) EUROPEAN PATENT SPECIFICATION

(45) Mention of the grant of the patent:
18.10.2017 Bulletin 2017/42

(21) Application number: 12859855.4

(22) Date of filing: 10.05.2012
(51) International Patent Classification (IPC): 
C05F 11/08(2006.01)
C05G 1/00(2006.01)
(86) International application number:
PCT/JP2012/062013
(87) International publication number:
WO 2013/094235 (27.06.2013 Gazette 2013/26)

(54)

REDUCIBLE FERTILIZER

REDUZIERBARE DÜNGEMITTEL

ENGRAIS RÉDUCTIBLE


(84) Designated Contracting States:
AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

(30) Priority: 21.12.2011 JP 2011279565

(43) Date of publication of application:
29.10.2014 Bulletin 2014/44

(73) Proprietor: Asahi Group Holdings, Ltd.
Tokyo 130-8602 (JP)

(72) Inventors:
  • KITAGAWA, Takanori
    Moriya-shi Ibaraki 302-0106 (JP)
  • MAEKAWA, Yoshio
    Miki-shi Hyogo 673-0553 (JP)

(74) Representative: Eisenführ Speiser 
Patentanwälte Rechtsanwälte PartGmbB Postfach 10 60 78
28060 Bremen
28060 Bremen (DE)


(56) References cited: : 
EP-A2- 0 234 863
WO-A1-2010/104197
JP-A- 2002 254 051
JP-A- 2005 333 980
WO-A1-2006/059683
JP-A- 2002 102 897
JP-A- 2005 185 187
JP-A- 2007 131 562
   
       
    Note: Within nine months from the publication of the mention of the grant of the European patent, any person may give notice to the European Patent Office of opposition to the European patent granted. Notice of opposition shall be filed in a written reasoned statement. It shall not be deemed to have been filed until the opposition fee has been paid. (Art. 99(1) European Patent Convention).


    Description

    Technical Field



    [0001] The present invention relates to a reducing fertilizer obtained by subjecting a mixture containing a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and potassium component to a hydrothermal reaction treatment.

    Background Art



    [0002] Waste yeast discharged from food production plants such as breweries is subjected to waste treatments by incineration or the like, except for part of the waste yeast being used as raw materials for yeast extracts and yeast preparations, feeds for livestock, fertilizers, and the like. Meanwhile, some of yeast cell walls remaining after extraction of yeast extracts are used for health foods, feeds for livestock, and the like while the rest of the yeast cell walls is mainly discarded.

    [0003] However, the waste treatments of these microorganism-derived materials entail costs of transport to disposal sites and disposal costs. In addition, in the cases of the above-described conventionally known foods, animal feeds, fertilizers, and the like derived from yeast, some limitations exist in terms of the amount of the waste yeast used relative to the amount of the waste yeast generated, and the like. Hence, there is a need for a new application of waste yeast by which the waste yeast can be provided as a high-value added product.

    [0004] As a new application of the use of the waste yeast, for example, Patent Literature 1 discloses a method for producing a microorganism-derived reducing mixture having an oxidation-reduction potential of 0 mV or less, the method comprising subjecting a microorganism or a component of a microorganism to a hydrothermal reaction treatment in the absence of oxygen.

    [0005] Fruit trees, especially, Mikan (Citrus unshiu), kaki persimmon (Diospyros kaki), and the like often bear poorly because of shortage of nutrients in the year after they bear heavily, so that almost no fruits can be harvested in the year (biennial bearing). The propensity to the biennial bearing is higher especially in cultivars, such as Citrus unshiu, which mature late. Disbudding, fruit thinning, pruning, and the like are conducted to prevent the biennial bearing. However, these entail labor and labor costs, but cannot prevent the biennial bearing radically.

    [0006] The biennial bearing phenomenon occurs frequently in outdoor growing. Hence, recently, annual bearing in which fruits are borne every year has been made possible to some degree by carefully controlling fertilization and growing in greenhouse growing. However, the greenhouse growing entails enormous costs for constructing the greenhouse and for controlling the temperature and water in the greenhouse. Hence, the prevention of the biennial bearing by greenhouse growing is not widely spread under the current situation.

    [0007] Moreover, citrus fruits such as Dekopon have strong sour taste, and hence cannot be shipped until the acidity decreases. In this respect, conventional citrus fruits, especially outdoor-grown citrus fruits cannot be shipped early, and are shipped generally two to three months later than those grown in facilities. The early shipment of outdoor-grown citrus fruits enables the fruits grown outdoor at low costs to be sold at high prices, and hence a great increase in profit can be expected.

    [0008] EP 0 234 863 A2 discloses a process for rupturing cells where an aqueous slurry of cells is treated with a fluid at a temperature between 120°C and 220°C and pressure between 0.9 MPa and 1.9 MPa to cause structural damage to the cells.

    [0009] JP2002 102897 A discloses a treatment method for organic food waste where the food waste containing yeast is submitted under hydrothermal reaction treatment for liquefying the food waste under a subcritical or supercritical water conditions.

    Citation List


    Patent Literature



    [0010] Patent Literature 1: International Publication No. WO2010/104197

    Summary of Invention


    Technical Problem



    [0011] Accordingly, an object of the present invention is to provide a high-value added fertilizer using a yeast, an extract of a yeast, or a cell wall of a yeast and especially a fertilizer capable of promoting the bearing of fruit trees and fruit vegetables.

    Solution to Problem



    [0012] In view of the above-described problem, the inventors of the present invention have conducted earnest study. As a result, the inventors have found that fruit trees which undergo the biennial bearing or fruit trees whose decrease in acidity is poor are generally poor in growth of the roots and formation of the root hairs, and that the biennial bearing and the poor decrease in acidity of fruit trees are attributable to the poor growth state of the roots of the fruit trees.

    [0013] Then, the inventors have found that a fertilizer obtained by subjecting a mixture containing a yeast, an extract of a yeast, or a cell wall of a yeast to a hydrothermal reaction treatment promotes growth of the roots of fruit trees and enlargement of their fruits. These finding have led to the completion of the present invention.

    [0014] Specifically, the present invention provides a reducing fertilizer obtained by subjecting a mixture of a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and/or potassium component to a hydrothermal reaction treatment, wherein the hydrothermal reaction treatment is carried out at 0.9 MPa or higher and 1.9 MPa or lower, and at 150°C or higher and 210°C or lower.

    Advantageous Effects of Invention



    [0015] The reducing fertilizer of the present invention is obtained by subjecting a mixture of a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and/or potassium component to a hydrothermal reaction treatment. Hence, the reducing fertilizer of the present invention is capable of promoting the growth the roots, especially, the root hairs of fruit trees and also promoting the enlargement of their fruits. In particular, because of the reducing characteristic, the reducing fertilizer of the present invention has an excellent affinity for plant cells, and enables phosphoric acid component and potassium component, which are useful fertilizer components, to be effectively absorbed through the roots and leaf surfaces.

    [0016] In addition, in the present invention, the hydrothermal reaction treatment on the mixture of a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and/or potassium component makes it possible to obtain a fertilizer having a lower oxidation-reduction potential than the hydrothermal reaction treatment on each of a microorganism or a component of a microorganism, phosphoric acid component and/or potassium component alone.

    Description of Embodiments



    [0017] Hereinafter, the present invention will be described in detail.

    <Reducing Fertilizer>



    [0018] A reducing fertilizer of the present invention is obtained by subjecting a mixture of a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and/or potassium component to a hydrothermal reaction treatment, wherein the hydrothermal reaction treatment is carried out at 0.9 MPa or higher and 1.9 MPa or lower, and at 150°C or higher and 210°C and lower. Yeast, yeast extract or cell wall of yeast a yeast is used in applications such as fertilizers, animal feeds, foods, beverages, supplements, and drugs, therefore it can be expected that these products are readily accepted by consumers because the yeast is very safe. As the yeast, a yeast cultured only for the purpose of the production of the reducing fertilizer of the present invention may be used. However, it is preferable to use a yeast obtained as a surplus waste material discharged from the brewing industries of beer, sake, soybean paste, soy sauce, or the like, from the viewpoint of waste material recycling and reduction of disposal costs of waste materials.

    [0019] A yeast as a whole maybe used, or a yeast extract or yeast cell walls produced when a yeast extract is produced may be used. The yeast and yeast component may be any form such as a slurry, one whose water content is reduced by pressing, one whose water content is further reduced by drying, a powder, a suspension liquid, and the like. Specific preferable yeasts and yeast components include brewer's yeast slurrys, pressed brewer's yeasts, dry brewer's yeasts, brewer's yeast suspensions, dry yeast cell walls, yeast cell wall suspensions, brewer's yeast-containing inorganic materials, and the like.

    [Phosphoric acid component and Potassium component]



    [0020] The reducing fertilizer of the present invention contains phosphoric acid component and potassium component.

    (Phosphoric acid component)



    [0021] As the phosphoric acid component used in the reducing fertilizer of the present invention, a phosphoric acid component conventionally known as a component for a fertilizer can be used. Specifically, various soluble or citric acid-soluble fertilizers may be used, which include superphosphate of lime obtained by treating phosphate ore with sulfuric acid to obtain a soluble phosphoric acid component; triple superphosphate; a fused phosphate fertilizer and a calcined phosphate fertilizer, which are mixtures; and the like. One of these phosphoric acid components can be used alone, or two or more thereof may be used as a mixture.

    (Potassium component)



    [0022] As the potassium component contained in the reducing fertilizer of the present invention, a potassium component conventionally known as a fertilizer may be used, and the potassium component specifically includes potassium chloride, potassium sulfate, potassium hydroxide, potassium nitrate, and the like. One of these potassium components may be used alone, or two or more thereof may be used as a mixture.

    [Other Components]



    [0023] The reducing fertilizer of the present invention may further contain nitrogen such as ammonium sulfate or ammonium chloride; calcium such as calcium oxide, calcium hydroxide, or calcium carbonate; magnesium; diatomaceous earth; and the like. When any one of these components is added, the component may be added to the mixture before the hydrothermal reaction treatment, or to the reducing fertilizer after the hydrothermal reaction treatment. However, it is not preferable to add the component before the hydrothermal reaction treatment, if the component is denatured under a condition of a high temperature or the like.

    [Hydrothermal Reaction Treatment]



    [0024] In the present invention, the hydrothermal reaction treatment for providing the reducing fertilizer refers to a treatment carried out at 150°C or higher and 210°C or lower. Meanwhile, the pressure is 0.9 MPa or higher and 1.9 MPa or lower, and more preferably 1.2 MPa or higher and 1.8 MPa or lower. A hydrothermal reaction treatment is carried out at 0.9 MPa or higher and 1.9 MPa or lower and at 150°C or higher and 210°C or lower and a hydrothermal reaction treatment carried out at 1.2 MPa or higher and 1.8 MPa or lower and 150°C or higher and 210°C or lower is further preferable.

    [Characteristics of Reducing Fertilizer]



    [0025] Next, characteristics of the yeast-derived reducing mixture of the present invention are described below.

    [0026] In general, the oxidation-reduction potentials of eukaryotes that conduct respiration are around -180 mV. The reducing fertilizer of the present invention contains a large amount of components with low oxidation-reduction potentials. Hence, the reducing fertilizer has an excellent affinity for cells constituting plant or the like, and can cause the components such as phosphoric acid component and potassium component and yeast-derived components, which are confirmed to be effective as of now, to effectively act on the plant or the like. In addition, the reducing fertilizer of the present invention has a lower oxidation-reduction potential than a simple mixture of a microorganism or a component of a microorganism subjected to the hydrothermal reaction treatment with phosphoric acid component and/or potassium component. Hence, the efficacies of these components can be further improved.

    [0027] Moreover, since brewer's yeasts and the like are preferable as the raw material of the microorganism-derived reducing mixture of the present invention, the quality stability of the raw material can be secured, and conversion of waste material derived from brewer's yeasts into a high-value added product can be expected.

    [0028] In particular, since phosphoric acid component and potassium component promotes the bearing of fruits, the biennial bearing of fruit trees can be prevented when these components are caused to effectively act by using the reducing fertilizer of the present invention. In addition, the reducing fertilizer of the present invention promotes the growth of the roots, and hence promotes the decrease in acidity of citrus fruits and the like. This enables early harvest, and makes it possible to bring a great increase in profits to farmers.

    [0029] Note that agricultural plants to which the reducing fertilizer of the present invention is applicable are not particularly limited, and include Mikan (Citrus unshiu), Dekopon (Siranuhi, (Citrus unshiu × C. sinensis) × C. reticulata), Iyokan (Citrus iyo), apple (Malus domestica), kaki persimmon (Diospyros kaki), tomato (Solanum lycopersicum), cucumber (Cucumis sativus L.), eggplant (Solanum melongena), strawberry (Fragaria × ananassa), and the like.

    [Examples]



    [0030] Hereinafter, the present invention will be described in detail based on Examples. Note that the present invention is not limited to Examples shown below at all.

    <Production Example 1: Hydrothermal Reaction Treatment Product of Yeast Cell Walls>



    [0031] Into a magnetic stirring type hydrothermal reactor, 170 g of distilled water was introduced, and then 30 g of yeast cell walls were introduced. The reactor was closed with a lid, and the mixture was stirred. Then, the gas phase portion was replaced with nitrogen gas, and the temperature elevation was started. A treatment was conducted for 10 minutes under conditions of a pressure of 1.6 MPa or higher and a temperature of 180°C. Thus, Fertilizer 1 was obtained.

    <Production Example 2: Hydrothermal Reaction Treatment Product of Mixture of Yeast Cell Walls with Phosphoric Acid Component>



    [0032] Reducing Fertilizer 2 was obtained in the same manner as in Production Example 1, except that a mixture of 27.6 g of yeast cell walls with 156.2 g of distilled water and 16.2 g of 85% phosphoric acid as the phosphoric acid component was used as the material on which the hydrothermal reaction treatment was conducted.

    <Production Example 3: Hydrothermal Reaction Treatment Product of Mixture of Yeast Cell Walls with Potassium Component>



    [0033] Reducing Fertilizer 3 was obtained in the same manner as in Production Example 1, except that a mixture of 27.8 g of yeast cell walls with 157.4 g of distilled water and 14.8 g of potassium sulfate as the potassium component was used as the material on which the hydrothermal reaction treatment was conducted.

    <Production Example 4: Hydrothermal Reaction Treatment Product of Mixture of Yeast Cell Walls with Phosphoric acid Component and Potassium Component>



    [0034] Reducing Fertilizer 4 was obtained in the same manner as in Production Example 1, except that a mixture of 25.4 g of yeast cell walls with 143.6 g of distilled water, 16.2 g of 85% phosphoric acid as the phosphoric acid component, and 14.8 g of potassium sulfate as the potassium component was used as the material on which the hydrothermal reaction treatment was conducted.

    «Test Example 1»



    [0035] The oxidation-reduction potentials of the following samples of the fertilizers were measured:

    Sample 1: Fertilizer 1,

    Sample 2 : Aqueous solution of 8.1 parts by mass of 85% phosphoric acid and 91.9 parts by mass of distilled water,

    Sample 3: Mixture of 8.1 parts by mass of 85% phosphoric acid and 91.9 parts by mass of Fertilizer 1,

    Sample 4: Reducing Fertilizer 2,

    Sample 5: Aqueous solution of 7.4 parts by mass of potassium sulfate and 92.6 parts by mass of distilled water,

    Sample 6: Mixture of 7.4 parts by mass of potassium sulfate and 92.6 parts by mass of Fertilizer 1,

    Sample 7: Reducing Fertilizer 3,

    Sample 8 : Aqueous solution of 8.1 parts by mass of 85% phosphoric acid, 7.4 parts by mass of potassium sulfate, and 84.5 parts by mass of distilled water,

    Sample 9: Mixture of 8.1 parts by mass of 85% phosphoric acid, 7.4 parts by mass of potassium sulfate, and 84.5 parts by mass of Fertilizer 1, and

    Sample 10: Reducing Fertilizer 4.



    [0036] Table 1 shows the results.
    Table 1
      Oxidation-reduction potential (mV)
    Sample 1 -226
    Sample 2 +556
    Sample 3 +336
    Sample 4 +182
    Sample 5 +490
    Sample 6 +47
    Sample 7 -235
    Sample 8 +79
    Sample 9 -95
    Sample 10 -256


    [0037] As is apparent from Table 1, lower oxidation-reduction potentials were obtained in the cases where the mixtures of phosphoric acid component and/or potassium component with a microorganism or a component of a microorganism were subjected to the super heated vapor treatment than in the cases of phosphoric acid component and/or potassium component alone and the cases where phosphoric acid component and/or potassium component were mixed with Fertilizer 1 obtained by subjecting a microorganism or a component of a microorganism to the hydrothermal reaction treatment.

    «Test Example 2»



    [0038] Samples 1, 8, and 10 used in Test Example 1 were applied to Mikan from May 6, 2008 (Heisei 20) in a Mikan grove in Shikokuchuo City, Ehime Prefecture, and the total yield per 10 Mikan trees was investigated from the first to third year.

    [0039] Table 2 shows the results.
    Table 2
      First year Second year Third year
    Untreated group 582 93 682
    Sample 1 705 380 698
    Sample 8 596 85 680
    Sample 10 720 630 698


    [0040] As is apparent from Table 2, the application of the reducing fertilizer of the present invention to Mikan resulted in active growth of the roots, which increased the nutrient uptake ability, and at the same time promotion of enlargement of the fruits. Thus, the yield was increased, and the decrease in yield due to the biennial bearing was successfully suppressed.

    «Test Example 3»



    [0041] Fertilizers 1, 8, and 10 were applied from May 6, 2008 (Heisei 20) in the same manner as in Test Example 2, except that appropriate additional fertilizer application was further conducted after the harvest every year, and the total yield per 10 Mikan trees was investigated from the first to third year.

    [0042] Table 3 shows the results.
    Table 3
      First year Second year Third year
    Untreated group 695 88 645
    Sample 8 698 82 646
    Sample 10 (with additional fertilizer application) 752 495 650
    Sample 10 (without additional fertilizer application) 763 625 700


    [0043] As is apparent from Table 3, the application of the reducing fertilizer of the present invention to Mikan and the appropriate additional fertilizer application after the harvest resulted in active growth of the roots, which increased the nutrient uptake ability, and at the same time promotion of enlargement of fruits. Thus, the yield was increased, and the decrease in yield due to the biennial bearing was successfully suppressed.

    «Test Example 4»



    [0044] Sample 10 used in Test Example 1 was applied to Dekopon in a Dekopon grove for outdoor growing in Saijo City, Ehime Prefecture in fiscal year 2009 (Heisei 21) and fiscal year 2010 (Heisei 22), and the acidity of the Dekopon was measured from the end of August to the middle of March. Table 4 shows the results in fiscal year 2009 (Heisei 21), and Table 5 shows the results in fiscal year 2010 (Heisei 22).
    Table 4
      8/29 10/3 10/30 12/3 1/5 1/11 1/21
    Untreated group 3.96 2.81 2.30 1.61 1.44 1.68 2.00
    Untreated group 4.36 2.75 2.37 1.92 1.96 1.39 1.51
    Sample 10 2.61 1.97 1.21 0.91 0.97    
    (Table 4 Continued)
      2/1 2/11 2/21 3/1 3/11
    Untreated group 1.31 1.22 1.19 1.10 1.00
    Untreated group 1.31 1.20 1.13 1.00  
    Sample 10          
    Table 5
      8/31 10/2 10/29 11/30 1/4 1/21 2/1 2/11 2/21
    Untreated group 3.57 2.55 2.42 1.76 1.92 1.40 1.31 1.00  
    Untreated group 3.00 2.48 1.79 1.27 1.97 1.49 1.15 1.05 0.96
    Sample 10 2.2 1.9 1.3 1.0 0.9        


    [0045] As is apparent from Tables 4 and 5, the application of the reducing fertilizer of the present invention promoted the decrease in acidity of Dekopon, which made it possible to ship the Dekopon early.


    Claims

    1. A reducing fertilizer obtained by subjecting a mixture of a yeast, an extract of a yeast, or a cell wall of a yeast with phosphoric acid component and potassium component to a hydrothermal reaction treatment, wherein the hydrothermal reaction treatment is carried out at 0.9 MPa or higher and 1.9 MPa or lower, and at 150°C or higher and 210°C or lower.
     
    2. The reducing fertilizer according to claim 1, further comprising diatomaceous earth.
     
    3. The reducing fertilizer according to any one of claims 1 to 2, wherein the yeast, the extract of the yeast, or the cell wall of the yeast is derived from at least one selected from the group consisting of brewer's yeast slurrys, pressed brewer's yeasts, dry brewer's yeasts, brewer's yeast suspensions, dry yeast cell walls, yeast cell wall suspensions, and brewer's yeast-containing inorganic materials.
     


    Ansprüche

    1. Ein reduzierender Dünger hergestellt durch Unterwerfen einer Mischung aus Hefe, einem Hefeextrakt oder Zellwänden von Hefe mit einer Phosphorsäurekomponente und einer Kaliumkomponente in einer hydrothermischen Reaktionsbehandlung, wobei die hydrothermische Reaktionsbehandlung bei 0,9 MPa oder höher und 1,9 MPa oder weniger und bei 150°C oder höher und 210°C oder weniger durchgeführt wurde.
     
    2. Der reduzierende Dünger nach Anspruch 1, zusätzlich umfassend Diatomeenerde.
     
    3. Der reduzierende Dünger nach einem der Ansprüche 1 bis 2, wobei die Hefe, der Hefeextrakt, oder die Zellwände der Hefe von mindestens einem ausgewählt aus der Gruppe bestehend aus Bierhefeaufschlämmungen, gepresster Bierhefe, trockene Bierhefe, suspendierter Bierhefe, getrocknete Hefezellwände, suspendierten Hefezellwänden und hefeenthaltenden anorganischen Materialien stammen.
     


    Revendications

    1. Engrais réducteur obtenu en soumettant un mélange d'une levure, d'un extrait d'une levure, ou d'une paroi cellulaire d'une levure avec un composant d'acide phosphorique et un composant de potassium à un traitement par réaction hydrothermale, dans lequel le traitement par réaction hydrothermale est réalisé à 0,9 MPa ou plus et à 1,9 MPa ou moins, et à 150 °C ou plus et 210 °C ou moins.
     
    2. Engrais réducteur selon la revendication 1, comprenant en outre une terre de diatomées.
     
    3. Engrais réducteur selon 1"une quelconque des revendications 1 ou 2, dans lequel la levure, l'extrait de la levure, ou la paroi cellulaire de la levure est dérivé d'au moins l'un sélectionné parmi le groupe constitué de bouillies de levure de bière, de levures de bière pressées, de levures de bière sèches, de suspensions de levure de bière, de parois cellulaires de levure sèches, de suspensions de parois cellulaires de levure et de matières inorganiques contenant de la levure de bière.
     






    Cited references

    REFERENCES CITED IN THE DESCRIPTION



    This list of references cited by the applicant is for the reader's convenience only. It does not form part of the European patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be excluded and the EPO disclaims all liability in this regard.

    Patent documents cited in the description