TECHNICAL FIELD
[0001] Embodiments of the present disclosure relate to a tulip contact for a circuit breaker
configured for receiving a corresponding plug. Further, embodiments of the present
disclosure relate to a circuit breaker comprising a tulip contact described herein
and the corresponding plug. Additionally, embodiments of a method for producing a
tulip contact for a circuit breaker are disclosed.
TECHNICAL BACKGROUND
[0002] Generally, tulip contacts are used in medium and/or high voltage circuit breakers
which are typically used for interrupting a short circuit current when an electrical
fault occurs. Typically, a tulip contact comprises multiple contact fingers for establishing
and disconnecting an electrical contact with a mating contact, such as a corresponding
plug.
[0003] Normally, the operating sequence of a circuit breaker is such that in case a fault
is detected, 300 ms after an opening of the contact elements for clearing the short
circuit current, the circuit breaker contact elements (i.e. a tulip contact and a
corresponding mating plug) reclose in order to ensure system stability. Thereafter,
in case the fault has vanished the circuit-breaker remains closed (i.e. with its contacts
being closed). Otherwise, in cases in which the fault still exists, the contact elements
close against the short circuit and immediately open again to clear the short circuit
current. In such cases the circuit breaker closes against the full short circuit current.
During that operation the contact elements of the circuit breaker are subjected to
high dielectric stress, the load of which mainly depends on the voltage applied.
[0004] For ensuring the functionality of circuit breakers some of the key parameters among
others are in particular a sufficient opening and closing speed of the contact elements.
In detail, during opening of the contact elements of the circuit breaker and building
up a contact distance the opening speed has to be high enough to interrupt a short
circuit. Thereby, the contact distance has to be large enough to withstand a recovery
voltage rising between the contact elements after current interruption. Accordingly,
during closing of the contact elements a certain speed is required to limit the pre-arcing
time, which is the time from the breakdown instant of the current to the instant of
re-contact of the contact elements. Thereby a closure against a possibly still existing
short circuit can be ensured.
[0005] The closing speed of the contact elements is a parameter which shall be increased
for applications with increasing voltage ratings in order to ensure a controlled closing
of the circuit breaker. Conventional circuit breakers are limited with respect to
their performance due to the high loads occurring at high closing speeds and increased
voltage ratings which may cause the contact elements to fail.
[0006] In view of the above, it is an object of the present disclosure to provide a tulip
contact that overcomes at least some of the problems in the art. This object is achieved
at least to some extent by a tulip contact for a circuit breaker, a circuit breaker
comprising a tulip contact described herein and a method for producing a tulip contact
for a circuit breaker according to the independent claims. Further aspects, advantages,
and features of the present disclosure are apparent from the dependent claims and
their combinations, the description, and the accompanying drawings.
SUMMARY OF THE DISCLOSURE
[0007] According to the invention, a tulip contact for a circuit breaker configured for
receiving a corresponding plug is provided. The tulip contact comprises a tubular
base portion from which a plurality of contact fingers extends substantially in a
direction of a longitudinal axis of the tulip contact. A free-leading end portion
of the contact fingers is configured for establishing an arc with the corresponding
plug. Further, the tulip contact comprises a high-strength portion having a Young's
modulus of 90 GPa to 140 GPa and a yield stress of 500 MPa to 1350 MPa.
[0008] According to further aspects of the present disclosure, a circuit breaker comprising
a tulip contact described herein and the corresponding plug is provided.
[0009] According to another aspect of the present disclosure a method for producing a tulip
contact for a circuit breaker is provided, wherein the method comprises: providing
a tubular raw material piece having a longitudinal axis and comprising a base portion,
an end portion and a high-strength portion containing a material having a Young's
modulus of 90 GPa to 140 GPa and a Yield stress of 500 MPa to 1350 MPa; shaping the
tubular raw material piece, preferably by milling; and cutting the tubular raw material
piece from the side of the end portion in a direction of the longitudinal axis, thereby
forming contact fingers extending substantially in a direction of the longitudinal
axis of the tulip contact.
[0010] Further aspects, advantages, and features of the present disclosure are apparent
from the dependent claims, the description, and the accompanying drawings.
BRIEF DESCRIPTION OF THE FIGURES
[0011] For better understanding the above recited features of the present disclosure in
detail, a more particular description of the disclosure, as briefly summarized above,
is given by reference to the embodiments. The accompanying drawings relate to some
of the embodiments of the disclosure and are described in the following. In the drawings:
- Fig. 1
- shows a cross-sectional view of a tulip contact in contact with a corresponding plug,
according to embodiments described herein;
- Fig. 2
- shows a cross-sectional view of a tulip contact according to embodiments described
herein;
- Fig. 3
- shows a cross-sectional view of a tulip contact according to a further embodiment
described herein;
- Fig. 4
- shows a cross-sectional view of a tulip contact according to a another embodiment
described herein;
- Fig. 5
- shows an embodiment of a method for producing a tulip contact according to embodiments
described herein;
- Fig. 6
- shows a raw material piece for being used in the method for producing a tulip contact
according to embodiments described herein.
DETAILED DESCRIPTION OF EMBODIMENTS
[0012] Reference will now be made in detail to the various embodiments, one or more examples
of which are illustrated in each figure. Each example is provided by way of explanation
and is not meant as a limitation. For example, features illustrated or described as
part of one embodiment can be used on or in conjunction with any other embodiment
to yield yet a further embodiment. It is intended that the present disclosure includes
such modifications and variations.
[0013] Within the following description of the drawings, the same reference numbers refer
to the same or to similar components. Generally, only the differences with respect
to the individual embodiments are described. Unless specified otherwise, the description
of a part or aspect in one embodiment applies to a corresponding part or aspect in
another embodiment, as well.
[0014] In the present disclosure the term "finger root portion" is defined as a portion
which partially extends into a base portion of the tulip contact and partially extends
into the contact fingers extending from the tubular base portion. In case that the
fingers are produced by cutting a tubular raw material piece from one end, the finger
root portion is at the position at which the cut ends.
[0015] In the present disclosure the term "remaining portion" may be understood as all remaining
portions of a tulip contact or as a remaining portion not including a base portion
of a tulip contact.
[0016] Fig. 1 shows a cross-sectional view of a tulip contact 10 according to embodiments
described herein. The tulip contact 10 is employed for a circuit breaker 10 and configured
for receiving a corresponding plug. According to embodiments of the tulip contact
10 includes a tubular base portion 25 from which a plurality of contact fingers 20
extend substantially in a direction of a longitudinal axis 26 of the tulip contact
10. A free-leading end portion 23 of the contact fingers 20 is configured for establishing
an arc with the corresponding plug 11. Typically, the corresponding plug and/or the
tulip contact are movable relative to one another along a or the longitudinal axis
26 of the tulip contact to establish or interrupt an electrical (and mechanical) contact.
Typical functional principles of a circuit breaker in which embodiments of the tulip
contact described herein can be used are for example described in "
Schaltanlagen Handbuch", 11. Edition, issued by H. Gremmel and G. Kopatsch for ABB
AG Germany, Chapter 10.4.4, p. 454 ff. According to embodiments of the invention, the tulip contact 10 comprises a high-strength
portion 21 having a Young's modulus of 90 GPa to 140 GPa, particularly approximately
120 GPa, and a yield stress of 500 MPa to 1350 MPa.
[0017] According to embodiments, as exemplarily shown in Fig. 1, the high-strength portion
21 of the contact fingers 20 includes the base portion 25. Herein, the free-leading
end portion 23 is welded to the high-strength portion 21. Accordingly, as exemplarily
shown in Fig.1, a welded joint 33 is provided between the high strength portion 21
and the free-leading end portion 23. Furthermore, the contact fingers 20 merge into
the base portion at a particular position, such as shown by the exemplarily chosen
position represented by the dotted line 24 in Fig. 1.
[0018] The plurality of contact fingers 20 can be arranged radially around the longitudinal
axis 26 of the tulip contact 10. For establishing a contact with the corresponding
plug, contact surfaces of the tulip contact, in particular contact surfaces of the
contact fingers 20, preferably at the free-leading end portions 23 of the contact
fingers 20, are provided. According to embodiments, the contact fingers 20 are configured
such that in a closed state, i.e. when the tulip contact forms contact with the corresponding
plug, a contact pressure is applied by the corresponding plug to the contact surfaces
of the contact fingers.
[0019] According to embodiments the high-strength portion 21 has a Young's modulus between
a lower limiting value of 90 GPa, particularly 100 GPa, more particularly 110 GPa
to a upper limiting value of 140 GPa, particularly 130 GPa, more particularly 120
GPa and a yield stress between a lower limiting value of 500 MPa, particularly 600
MPa, more particularly 700 MPa to a upper limiting value of 1350 MPa, particularly
1200 MPa, more particularly 1000 MPa. Thereby, compared to conventional contact elements
of known circuit breakers a tulip contact having contact fingers which withstand high
loads occurring during high speed closing operation of a circuit breaker is provided.
In particular, providing a tulip contact including a high-strength portion 21 as described
herein the contact fingers 20 are configured such that they do not deform or break
upon high speed closing operations. Consequently, the tulip contact 10 is configured
for applications with increasing closing speeds and increasing voltage ratings, since
the tulip contact 10, in particular the contact fingers 20, can withstand increased
mechanical and dielectric stresses.
[0020] During high speed closing operation, e.g. of a circuit breaker for which a tulip
contact 10 as described herein can be employed, the kinetic energy is introduced into
the contact elements, e.g. the tulip contact 10 and/or the corresponding plug 11.
Hence, during closing contact fingers 20 of a tulip contact 10 are subjected to high
mechanical stress. According to embodiments, the contact fingers 20 are configured
such that they are forced to deflect when they form contact with the corresponding
mating plug 11. In particular, a deflection of the contact fingers 20 yields an increased
material stress particularly in the root portions of the contact fingers 10. Thus,
an impact of the contact fmgers 10 with the corresponding plug 11 at high closing
speeds can lead to critical material stress in the contact fingers 10, especially
in their root portions.
[0021] Hence, according to embodiments, the high-strength portion 21 includes a finger root
portion at which the contact fingers 20 extend from the base portion 25. Thereby,
a portion of the contact fingers, which is disadvantageously prone to high material
stress is improved with respect to its material strength. In particular, by providing
the contact fingers 20 with a high-strength portion 21 it can substantially be avoided
that a stress resulting from an impact of the contact elements 10, 11 during closing
exceeds the yield stress of the contact finger material. In particular, by providing
a high-strength portion 21 the contact fingers 20 are configured such that they do
not deform or break upon high speed closing operations. Hence, a deformation of the
contact fingers 20 such that they may even remain plasticized is substantially avoided.
By avoiding a permanent deformation of the contact fingers 20 due to the high-strength
portion 21 a constant contact pressure between the contact fingers 20 and the corresponding
plug 11 can be assured. Accordingly, a reduction of the electrical conductivity of
the arcing contacts 10, 11 can substantially be prevented. Hence, by providing a tulip
contact 10 having a high-strength portion 21 as described herein, an improved tulip
contact 10 with respect to its loading capacity, particularly regarding its toughness
of the finger root portions, is provided.
[0022] According to embodiments, the high-strength portion 21 contains less than 10 wt%
copper (Cu), preferably is copperless, and wherein a remaining portion of the tulip
contact 10 comprises copper, preferably more than 50 wt% copper. Thereby, a tulip
contact 10 combining the required electrical conductivity properties, mainly represented
by the copper containing portions, with high-strength material properties, mainly
represented by the high-strength portion 21, is provided.
[0023] According to embodiments, the Young's modulus of the high-strength portion 21 substantially
corresponds to the Young's modulus of the remaining portion of the tulip contact 10
which typically comprises copper, preferably more than 50 wt% copper. Furthermore,
the yield stress of the high-strength portion 21 shall substantially be twice the
yield stress of the remaining portion of the tulip contact which may comprise copper,
preferably more than 50 wt% copper. Thereby, the mechanical properties of the tulip
contact 10 can be improved while essentially achieving electrical conductivity properties
comparable to known contact elements for circuit breakers. Particularly, by providing
the tulip contact 10 with a high-strength portion 21 as described herein a tulip contact
10 with improved mechanical performance is provided without changing the dimensions
of the particular design of the tulip contact 10.
[0024] According to embodiments, the high-strength portion 21 comprises titanium. In embodiments,
the high-strength portion 21 comprises titanium alloy including at least one of an
alpha phase, near-alpha phase and alpha-beta phase. According to embodiments, the
titanium alloy comprises at least one of the components of A1 (Aluminum) from 4 wt%
to 10 wt%, Sn (Tin) from 1 wt% to 13 wt%, V (Vanadium) from 2 wt% to 15 wt%, Zr (Zirconium)
from 0 wt% to 6 wt%; Mo (Molybdenum) from 0 wt% to 13 wt%, Si (Silicium) from 0 wt%
to 3 wt%, Cr (Chromium) from 0 wt% to 13 wt%.
[0025] By using titanium alloy for the high-strength portion 21 the required tensile strength
can be provided. Further, since titanium alloys are light in weight their application
as a material for the tulip contact 10 as described herein, e.g. for the high-strength
portion 21, results in a reduction of the total weight of the tulip contact 10. Thereby
a reduction of the impact of the tulip contact 10 with the corresponding plug 11 during
high speed closing operation of the circuit breaker can be achieved. Additionally,
since titanium alloys have a high melting point temperature their application in the
tulip contact 10 according to the embodiments described herein leads to a prevention
of erosion, at least to some extent.
[0026] According to embodiments, the free-leading end portion 23 contains CuW (Copper-Tungsten).
By providing a CuW-comprising free-leading end portion 23, a leading end portion having
high heat resistance, high electrical and thermal conductivity, and low thermal expansion
is provided. Further, by providing a free-leading end portion 23 comprising CuW as
contact material, a contact finger leading end is provided which is substantially
resistant to erosion caused by an electric arc.
[0027] As exemplarily shown in Fig. 2, according to embodiments of the tulip contact 10,
a base side of the high-strength portion 21 is welded to the base portion 25, and
a tip side of the high-strength portion 21 is welded to a transition portion 22 which
is welded to the free-leading end portion 23. Hence, a first welded joint 31 can be
provided between the base side of the high-strength portion 21 and the base portion
25, a second welded joint 32 can be provided between the tip side of the high-strength
portion 21 and the transition portion 22, and a third welded joint 33 can be provided
between the transition portion 22 and the free-leading end portion 23. In embodiments,
a copper containing material, preferably pure copper, is used for the formation of
the first, second, and/or the third welded joint 31, 32, 33.
[0028] According to embodiments, as exemplarily shown in Fig. 1, the tip side of the high-strength
portion 21 is welded to the adjacent free-leading end portion 23. Thereby, a tulip
contact 10 having a high-strength portion 21 which extends from the base portion to
the free-leading end portion 23 is provided. In embodiments as previously described,
a titanium alloy is used for the high-strength portion 21. Hence, the material strength
of the tulip contact 10, in particular of the tulip contact fingers 20, can be increased
while also a reduction of weight can be achieved. In addition, a sufficient electrical
conductivity can be maintained. Thereby, the performance of the tulip contact 10 is
further improved.
[0029] According to embodiments, as exemplarily shown by a schematic cross-section of a
tulip contact 20 as depicted Fig. 3, the tulip contact 20 can further comprise a conductor
stripe 40. The tulip contact 10 can comprise at least one conductor stripe 40 connected
to the free-leading end portion 23 for conducting an arcing current to the base portion
25. In particular, the at least one conductor stripe 40 is configured being elastic
such that the conductor stripe 40 can assimilate deflections of the contact fingers
20 during opening and/or closing operations of the circuit breaker.
[0030] According to embodiments, the at least one conductor stripe 40 ccomprises a copper
alloy, the copper alloy having preferably a copper content of at least 70 wt%, particularly
at least 80 wt%, more particularly at least 90 wt%. In embodiments, the at least one
conductor stripe 40 is made of pure copper. Furthermore, the conductor stripe 40 is
can be configured for conducting a current having a current rating between a lower
limiting value of 1 kA, particularly 2 kA, more particularly 4 kA and an upper limiting
value of 10 kA, particularly 7 kA, more particularly 5 kA.
[0031] According to embodiments, the contact resistance between the conductor stripe 40
and the free-leading end portion 23 as well as the contact resistance between the
conductor stripe 40 and the base portion 25 is below 60 µΩ, particularly below 50
µΩ, more particularly below 40 µΩ. In embodiments, the at least one conductor stripe
40 is fixed to the contact fingers 20, e.g. the leading end portion 23 and the base
portion 25 by screws or clamps. Furthermore, the conductor stripe 40 can be fixed
to the contact fingers 20 via welding. According to embodiments, the electrical resistivity
of the conductor stripe 40 is below 60 µΩ·m, particularly below 50 µΩ·m, more particularly
below 40 µΩ·m.
[0032] According to embodiments, as exemplarily shown by a schematic cross-section of a
tulip contact 10 as depicted Fig. 4, the tulip contact 10 comprises a conductor stripe
40 which is attached on an outer radial surface of the contact fingers 20 along a
length ranging from the base portion 25 to the free-leading end portion 23. Such an
embodiments is beneficial with respect of the method of producing the tulip contact
10, since the conductor stripe 40 can be attached prior to cutting a tubular raw material
piece from which the tulip contact 10 is produced.
[0033] By providing a tulip contact 10 with a conductor stripe 40 an optimized tulip contact
10 is provided. In particular, the conductor stripe 40 guarantees the required electrical
conductivity whereas the high-strength portion 21 according to embodiments described
herein provides the required mechanical strength for high voltage applications.
[0034] According to a further aspect of the present disclosure, a circuit breaker (not shown)
comprising a tulip contact 10 described herein and the corresponding plug 11 is provided.
Typically, the circuit breaker is configured for voltage ratings from a lower limit
of 50 kV, particularly 100 kV, more particularly 200 kV to a upper limit of 700 kV,
particularly 500 kV, more particularly 300 kV.
[0035] According to another aspect of the present disclosure a method for producing a tulip
contact 10 is provided. Fig. 5 shows an embodiment of a method for producing a tulip
contact 10. In embodiments, the method for producing a tulip contact 10 includes:
providing 510 a tubular raw material piece 50 having a longitudinal axis 26 and comprising
a base portion 25, an end portion 23 and a high-strength portion 21 containing a material
having a Young's modulus of 90 GPa to 140 GPa, particularly approximately 120 GPa,
and a yield strength of 500 MPa to 1350 MPa; shaping 520 the tubular raw material
piece 50, preferably by milling; cutting 530 the tubular raw material piece 50 from
the side of the end portion 23 in a direction of the longitudinal axis 26, thereby
forming contact fingers 20 extending substantially in a direction of the longitudinal
axis 26 of the tulip contact 10. Typically, the base portion 25 is the portion which
follows behind the cut by which the fingers 20 are formed.
[0036] According to embodiments the high-strength portion 21 has a Young's modulus between
a lower limiting value of 90 GPa, particularly 100 GPa, more particularly 110 GPa
to an upper limiting value of 140 GPa, particularly 130 GPa, more particularly 120
GPa and a yield stress between a lower limiting value of 500 MPa, particularly 600
MPa, more particularly 700 MPa to a upper limiting value of 1350 MPa, particularly
1200 MPa, more particularly 1000 MPa.
[0037] According to embodiments, the high-strength portion 21 contains less than 10 wt%
copper, preferably is copperless, and wherein a remaining portion of the tulip contact
10 comprises copper, preferably more than 50 wt% copper. Thereby, a tulip contact
10 combining the required electrical conductivity properties, mainly represented by
the copper containing portions, with high-strength material properties, mainly represented
by the high-strength portion, is provided.
[0038] According to embodiments, the the high-strength portion 21 comprises titanium. In
embodiments, the high-strength portion 21 comprises titanium alloy including at least
one of an alpha phase, near-alpha phase and alpha-beta phase. According to other embodiments,
the titanium alloy comprises at least one of the components of Al from 4 wt% to 10
wt%, Sn from 1 wt% to 13 wt%, V from 2 wt% to 15 wt%, Zr from 0 wt% to 6 wt%; Mo from
0 wt% to 13 wt%, Si from 0 wt% to 3 wt%, Cr from 0 wt% to 13 wt%.
[0039] According to embodiments, the end portion 23 contains CuW. By providing a CuW-comprising
end portion 23, a leading end portion having high heat resistance, high electrical
and thermal conductivity, and low thermal expansion is provided. Further, by providing
an end portion comprising CuW as contact material, a contact finger leading end is
provided which is substantially resistant to erosion caused by an electric arc.
[0040] According to embodiments, the Young's modulus of the high-strength portion 21 substantially
corresponds to the Young's modulus of the remaining portion of the tulip contact 10
which can comprise copper, preferably more than 50 wt% copper. Further, the yield
stress of the high-strength portion 21 can be chosen to be substantially twice the
yield stress of the remaining portion of the tulip contact which can comprise copper,
preferably more than 50 wt% copper.
[0041] According to embodiments the raw material piece used for the method for producing
the tulip contact 10 is a tubular raw material piece 50, comprising a base portion
25, a high strength portion 21, and an end portion 23 (see Fig. 6). In embodiments,
the tubular raw material piece 50 further comprises a transition portion 22 provided
between the high strength portion 21 and the end portion 23, as exemplarily shown
in Fig. 6.
[0042] According to embodiments a base side of the high-strength portion 21 of the raw material
piece is welded to the base portion 25, and a tip side of the high-strength portion
21 is welded to the transition portion 22 which is welded to the end portion 23 (see
Fig. 6). Hence, typically the raw material piece is provided with a first welded joint
31 between the base side of the high-strength portion 21 and the base portion 25,
a second welded joint 32 between the tip side of the high-strength portion 21 and
the transition portion 22, and a third welded joint 33 between the transition portion
22 and the end portion 23. Typically, a copper containing material, preferably pure
copper, is employed for the formation of the first, second, and a third welded joint
31, 32, 33.
[0043] According to the embodiments of the method for producing a tulip contact 10 providing
510 the tubular raw material piece 50 includes welding the high-strength portion 21
to a base portion 25 and to a transition portion 22, as well as welding the transition
portion 22 to the end portion 23.
[0044] Furthermore, according to embodiments of the method for producing a tulip contact
10 includes attaching a conductor stripe 40 to at least the end portion 23 of the
shaped tubular raw material piece 50 prior to the cutting the contact fingers 20.
[0045] According to embodiments, the at least one conductor stripe 40 comprises a copper
alloy, the copper alloy having preferably a copper content of at least 70 wt%, particularly
at least 80 wt%, more particularly at least 90 wt%. In embodiments, the at least one
conductor stripe 40 is made of pure copper. Further, the conductor stripe 40 is typically
configured for conducting a current having a current rating between a lower limiting
value of 1 kA, particularly 2 kA, more particularly 4 kA and a upper limiting value
of 10 kA, particularly 7 kA, more particularly 5 kA.
[0046] According to embodiments, the contact resistance between the conductor stripe 40
and the end portion 23 as well as the contact resistance between the conductor stripe
40 and the base portion 25 is below 60 µΩ, particularly below 50 µΩ, more particularly
below 40 µΩ. In embodiments, the at least one conductor stripe 40 is fixed to the
contact fingers 20, e.g. the leading 23 end portion and/or the base portion 25, by
screws or clamps. Additionally or alternatively, the conductor stripe 40 can be fixed
to the contact fingers 20 via welding. According to embodiments, the electrical resistivity
of the conductor stripe 40 is below 60 µΩ·m, particularly below 50 µΩ·m, more particularly
below 40 µΩ·m.
[0047] According to embodiments of the method for producing a tulip contact attaching the
conductor stripe 40 includes at least one of welding, screwing and clamping. Typically,
attaching the conductor stripe 40 is perfonned prior to cutting 530 the tubular raw
material piece 50. Thereby, the method for producing a tulip contact 10 can be simplified
and carried out more cost-efficiently.
1. A tulip contact (10) for a circuit breaker configured for receiving a corresponding
plug (11), wherein the tulip contact (10) comprises a tubular base portion (25) from
which a plurality of contact fingers (20) extend substantially in a direction of a
longitudinal axis (26) of the tulip contact (10), wherein a free-leading end portion
(23) of the contact fingers (20) is configured for establishing an arc with the corresponding
plug (11), and wherein the tulip contact (10) comprises a high-strength portion (21)
having a Young's modulus of 90 GPa to 140 GPa and a yield stress of 500 MPa to 1350
MPa.
2. The tulip contact (10) according to claim 1, wherein the high-strength portion (21)
includes a finger root portion (21), at which the contact fingers (20) extend from
the base portion (25).
3. The tulip contact (10) according to claim 1 or 2, wherein the high-strength portion
(21) contains less than 10 wt% copper, preferably is copperless, and wherein a remaining
portion of the tulip contact (10) comprises copper, preferably more than 50 wt% copper.
4. The tulip contact (10) according to any of claims 1 to 3, wherein the high-strength
portion (21) comprises titanium.
5. The tulip contact (10) according to claim 4, wherein the high-strength portion (21)
comprises a titanium alloy including at least one of a alpha phase, near-alpha phase
and alpha-beta phase, and wherein the titanium alloy comprises at least one of the
components of Al from 4 wt% to 10 wt%, Sn from 1 wt% to 13 wt%, V from 2 wt% to 15
wt%, Zr from 0 wt% to 6 wt%; Mo from 0 wt% to 13 wt%, Si from 0 wt% to 3 wt%, Cr from
0 wt% to 13 wt%.
6. The tulip contact (10) according to any of claims 1 to 5, wherein the free-leading
end portion (23) contains CuW.
7. The tulip contact (10) according to any of claims 1 to 6, wherein a base side of
the high-strength portion (21) is welded to the base portion (25), and wherein a tip
side of the high-strength portion (21) is welded to one of (i) a transition portion
(22) welded to the free-leading end portion (23), or (ii) the adjacent free-leading
end portion (23).
8. The tulip contact (10) according to any of claims 1 to 7, wherein the tulip contact
(10) comprises at least one conductor stripe (40) connected to the free-leading end
portion (23) and the base portion (25) for conducting an arcing current to the leading
end portion.
9. The tulip contact (10) according to claim 8, wherein the at least one conductor stripe
(40) comprises one of pure copper and a copper alloy, the copper alloy having preferably
a copper content of at least 80 wt%.
11. A circuit breaker comprising a tulip contact (10) according to any of claims 1 to
10 and the corresponding plug (11).
12. Method for producing a tulip contact (10) for a circuit breaker, wherein the method
comprises:
a) providing (510) a tubular raw material piece (50) having a longitudinal axis (26)
and comprising a base portion (25), an end portion (23) and a high-strength portion
(21) containing a material having a Young's modulus of 90 GPa to 140 GPa and a yield
stress of 500 MPa to 1350 MPa;
b) shaping (520) the tubular raw material piece (50), preferably by milling;
c) cutting (530) into the tubular raw material piece (50) from the side of the end
portion (23) in a direction of the longitudinal axis (26), thereby forming contact
fingers (20) extending substantially in a direction of the longitudinal axis (26)
of the tulip contact (10).
13. Method for producing a tulip contact (10) according to claim 12, wherein providing
(510) the tubular raw material piece (50) includes welding the high-strength portion
(21) to the base portion (25) and to a transition portion (22), as well as welding
the transition portion (22) to the end portion (23).
14. Method for producing a tulip contact (10) according to claims 12 or 13, wherein the
method includes attaching a conductor stripe (40) to at least the end portion (23)
prior to the cutting of the contact fingers (20).
15. Method for producing a tulip contact (10) according to claim 14, wherein attaching
the conductor stripe (40) includes at least one of welding, screwing and clamping.