TECHNICAL FIELD
[0001] The present invention relates to a synthetic resin cap for closing a container mouth,
a synthetic resin cap liner, a closing device using the synthetic resin cap, and a
beverage-contained closing device.
[0002] This application claims priority from Japanese Patent Application No.
2011-285164 filed on December 27, 2011, the contents of which are incorporated herein by reference in their entirety.
BACKGROUND ART
[0003] A synthetic resin cap (hereinbelow, simply referred to as a cap) is known which has:
a cap body that is constituted of a top plate and a cylinder that is vertically lowered
from the peripheral edge thereof; a liner that is provided on a lower surface of a
top plate and made of a soft resin; and a thread that is formed on the inner surface
of the cylinder and fits into a male screw of a container mouth (for example, refer
to Patent Document 1).
[0004] FIG. 5 shows an example of a cap, and this cap 31 is provided with a cap body 4 that
includes a disk-shaped top plate 2 and a cylinder 3 that is vertically lowered from
the peripheral edge thereof, and a substantially disk-shaped liner 35 provided on
the lower surface of the top plate 2.
[0005] An inter-seal projection 42, that contacts an inner edge of an opening end 21A of
a mouth 21 of a container 20, is formed on a lower surface of the liner 35.
[0006] FIG. 6 shows another example of a cap, and this cap 51 is provided with a cap body
4 that includes a disk-shaped top plate 2 and a cylinder 3 that is vertically lowered
from the peripheral edge thereof, and a substantially disk-shaped liner 55 provided
on the lower surface of the top plate 2.
[0007] On a lower surface of the liner 55, an inter-seal projection 62 that contacts an
inner edge of an opening end 21A of a mouth 21 of a container 20 and an outer-seal
projection 63 that contacts an outer edge of the opening end 21A.
[0008] The outer-seal projection 63 is formed to reach the cylinder 3.
[0009] When a container is filled with a content fluid, generally, attachment of a cap thereto
is carried out in a state where a container is filled with a content fluid having
a high temperature such as 80°C or more, that is, a so-called hot packaging is used.
[0010] Additionally, in order to enhance a sterilization effect, after the cap attachment
is carried out, heating up of the container and the cap by use of a high-temperature
water is also carried out.
[0011] When such operation is performed, it is necessary to prevent a sealing performance
from being degraded which is due to that, the container is subjected to a high temperature,
the mouth is deformed by heat shrinkage or the like (for example, inward or outward
bending deformation of the opening end), and the adhesiveness between the container
mouth and the cap thereby becomes insufficient.
[0012] In addition, even in cases where filling is not carried out at a high temperature,
it is necessary to prevent the sealing performance from being affected which is due
to variation in adhesiveness between the cap and the mouth due to variations in sizes
of the mouth (internal diameter, outer diameter, or the like).
PRIOR ART DOCUMENTS
PATENT DOCUMENTS
[0013] [Patent Document 1] Japanese Unexamined Patent Application, First Publication No.
2009-113833
SUMMARY OF INVENTION
PROBLEMS TO BE SOLVED BY THE INVENTION
[0014] The invention was conceived in view of the above-described circumstances and has
an object thereof to provide a cap capable of preventing a sealing performance from
being degraded, a liner used for a cap, a closing device, and a beverage-contained
closing device.
MEANS FOR SOLVING THE PROBLEMS
[0015] The invention provides a synthetic resin cap to be attached to a mouth of a container,
including: a cap body having a top plate and a cylinder that is vertically lowered
from a peripheral edge thereof; and a liner provided on a lower surface of the top
plate, the liner having: a flat plate; an inter-seal projection that is formed on
a lower surface of the flat plate and contacts an inner-edge side of an opening end
of the mouth; and an outer-seal projection that is formed on the lower surface of
the flat plate and contacts an outer-edge side of an opening end of the mouth, the
liner having an outer edge that is separated from the cylinder in an internal side
and is formed to ensure a space between the outer edge and the cylinder, the outer-seal
projection having an outer diameter smaller than an outer diameter of the opening
end.
[0016] In the invention, it is preferable that an outer edge of the outer-seal projection
be formed to reach an outer edge of the flat plate.
[0017] It is preferable that an outer face of the outer-seal projection be formed on the
same plane as an edge surface of an outer edge of the flat plate.
[0018] It is preferable that the outer-seal projection have an inner surface to be in contact
with the opening end and the inner surface be an inclined surface that lowers according
to a direction in which a diameter gradually increases.
[0019] It is preferable that an intermediate contact portion that is located along the lower
surface of the top plate be formed on the liner and between the inter-seal projection
and the outer-seal projection and the intermediate contact portion be capable of contacting
an opening edge surface of the opening end.
[0020] It is preferable that a cleaning-water introduction hole for introducing a cleaning
water into the cap body be formed at the cylinder.
[0021] The invention provides a liner provided on a lower surface of a top plate of a synthetic
resin cap, the synthetic resin cap comprising a cap body having the top plate and
a cylinder that is vertically lowered from a peripheral edge thereof, the synthetic
resin cap being attached to a mouth of a container. The liner has: a flat plate; an
inter-seal projection that is formed on a lower surface of the flat plate and contacts
an inner-edge side of an opening end of the mouth; and an outer-seal projection that
is formed on the lower surface of the flat plate and contacts an outer-edge side of
an opening end of the mouth, the liner having an outer edge that is separated from
the cylinder in an internal side and is formed to ensure a space between the outer
edge and the cylinder, the outer-seal projection having an outer diameter smaller
than an outer diameter of the opening end.
[0022] The invention provides a closing device including: a container capable of containing
a beverage; and the above-described synthetic resin cap that is to be attached to
a mouth thereof.
[0023] The invention provides a beverage-contained closing device including: a container
which is filled with a beverage; and the above-described synthetic resin cap that
is attached to a mouth thereof.
Effects of the Invention
[0024] According to the invention, since the outer edge of the liner is formed and spaced
apart from the cylinder in the internal side, the outer-seal projection is formed
at the position separated from the cylinder in an internal direction, and a space
is ensured at the outside of the outer-seal projection.
[0025] Because of this, when a force is applied to the outer-seal projection in radial-outer
direction, the space is utilized, and the outer-seal projection can be easily deformed
outward.
[0026] Therefore, when the cap is attached to the mouth, the outer-seal projection deforms
outward and covers at least part of the outer edge of the opening end.
[0027] Since the outer diameter of the outer-seal projection is smaller than the outer diameter
of the opening end, the outer-seal projection comes into contact with the outer edge
of the opening end in a state of being pressed by the opening end and being deformed
outward, an elastic repulsion force acts, and the outer-seal projection is always
in contact with the outer edge by an adequate push pressure.
[0028] Accordingly, reliable tight sealing is possible.
[0029] Furthermore, since the outer-seal projection can be deformed outward, even in a case
where the outer diameter of the mouth varies (particularly, in the case where the
outer diameter is larger than the designed value), the outer-seal projection is shaped
depending on the opening end and reliably comes into contact with the opening end
by an adequate push pressure.
[0030] Consequently, even in a case where the outer diameter of the mouth varies, reliable
tight sealing is possible.
[0031] Additionally, not only the outer-seal projection of the liner but also the inter-seal
projection thereof comes into contact with the opening end, reliable tight sealing
is possible, it is possible to increase pressure resistance.
[0032] Moreover, in addition to that the liner comes into contact with the opening end by
an adequate pressing force which is due to deformation of the outer-seal projection,
since the liner is in contact with the opening end at a plurality of points thereof,
it is possible to make each of push pressures of the points lower.
[0033] Since an excessive force is not locally applied to the opening end, it is possible
to prevent the mouth from being deformed even under a condition of a high temperature.
[0034] Furthermore, since an excessive force is not locally applied to the opening end in
the cap, it is possible to reduce a disconnecting torque, and therefore, it is advantageous
in terms of ease of disconnecting.
[0035] Moreover, since a pressing force does not locally increase, it is possible to prevent
the generation of broken shards which is due to a crushed part of the liner.
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
FIG. 1 is a cross-sectional view showing part of a synthetic resin cap according to
one embodiment of the invention.
FIG. 2 is a cross-sectional view showing part of a liner of the synthetic resin cap
shown in FIG. 1.
FIG. 3 is a cross-sectional view showing the entire synthetic resin cap shown in FIG.
1.
FIG. 4 is a cross-sectional view illustrating a state where the synthetic resin cap
shown in FIG. 1 is attached to a container mouth.
FIG. 5 is a cross-sectional view showing part of a synthetic resin cap as an example.
FIG. 6 is a cross-sectional view showing part of a synthetic resin cap as another
example.
EMBODIMENTS FOR CARRYING OUT THE INVENTION
[0037] FIGS. 1 to 3 shows a synthetic resin cap according to one embodiment of the invention
and a closing device using this, and the closing device shown here is configured by
a container 20 and a synthetic resin cap 1 (hereinbelow, simply referred to as a cap
1) that is attached to a mouth 21 thereof.
[0038] In FIG. 3, reference numeral C1 represents the central axis of the cap 1.
[0039] In the explanation described below, a vertical direction and a height direction mean
downward and upward direction shown in FIGS. 1 to 3 and mean the direction along the
central axis C1.
[0040] As shown in FIGS. 1 and 2, the container 20 is made of, for example, a synthetic
resin material such as polyethylene terephthalate (PET), and includes a container
body capable of being filled with a beverage (not shown in the figure) and a cylindrical
mouth 21 that is formed at the upper portion thereof.
[0041] A male screw 22 is formed on an outer face 21c of the mouth 21.
[0042] An engagement step portion (not shown in the figure) serving as a ring-shaped protrusion
protruding in a radial-outer direction is formed on the outer face 21c.
[0043] The inner surface 21a and the outer face 21c of the mouth 21 are surfaces along the
axial direction of the container 20.
[0044] An opening edge surface 21b of the opening end 21A is a surface vertical to the axial
direction of the container 20.
[0045] The portion that is from an inner edge of the opening edge surface 21b to an upper
edge of the inner surface 21a is an inner-edge curved portion 21d (inner edge) having
a substantially circular arc cross-section, and the portion that is from an outer
edge of the opening edge surface 21b to an upper edge of the outer face 21c is an
outer-edge curved portion 21e (outer edge) having a substantially circular arc cross-section.
[0046] The opening end 21A includes the inner-edge curved portion 21d, the opening edge
surface 21b, and the outer-edge curved portion 21e.
[0047] In order to ensure transparency, it is preferable that the mouth 21 be amorphous.
[0048] It is preferable that the mouth 21 have a light transmittance of, for example, 50%
or more of visible light in the wall thickness direction.
[0049] In other cases, the mouth 21 may be crystallized by heating or the like.
[0050] As shown in FIG. 3, the cap 1 is provided with: the cap body 4 having a disk-shaped
top plate 2 and a cylinder 3 that is vertically lowered from the peripheral edge thereof;
and a substantially disk-shaped liner 5 (synthetic resin cap liner) provided on the
lower surface 2a of the top plate 2.
[0051] As shown in FIG. 1, the top plate 2 has a plate-shaped main portion 2b and an outer-edge
curved portion 2c that is formed at a peripheral edge thereof and has a substantially
circular arc cross-section.
[0052] The outer-edge curved portion 2c is a curve portion that is formed to extend from
the outer edge of the main portion 2b to the upper edge of the cylinder 3.
[0053] The outer-edge curved portion 2c is formed in a curved shape that gradually lowers
according to the direction in which the diameter thereof increases.
[0054] As shown in FIG. 3, the cylinder 3 is partitioned into a main portion 8 and a tamper
evidence ring portion (TE ring portion) 9 by a score 6 (weakened portion), and the
tamper evidence ring portion is coupled to the main portion 8 via a bridge 7.
[0055] A thread 10 that is to be threadably fitted into the male screw 22 of the container
20 is formed on the inner surface of the main portion 8.
[0056] The thread 10 is one or a plurality of spiral-shaped protuberances.
[0057] A cleaning-water introduction hole 16 for introducing a cleaning water into the inside
of the cap 1 (the cap body 4) is formed at the upper portion of the cylinder 3.
[0058] The cleaning-water introduction hole 16 introduces a cleaning water to the inside
of the cap 1 and is communicated with a space (outer space 15) between the outer edges
5c and 13d and the cylinder 3.
[0059] That is, the opening of the cleaning-water introduction hole 16 at the inner surface
of the cylinder 3 is located at the position to which the space (space between the
cap 1 and the mouth 21) in communication with the outer space 15 is exposed.
[0060] The cleaning-water introduction hole 16 preferably has a slit shape extending in
the circumferential direction of the cap 1.
[0061] The length of the cleaning-water introduction hole 16 in the circumferential direction
may be, for example, 0.5 to 5 mm.
[0062] The maximum width of the cleaning-water introduction hole 16 (the length in the vertical
direction thereof) may be, for example, 0.01 to 0.1 mm.
[0063] It is preferable that the cleaning-water introduction hole 16 be formed at the position
higher than the upper end of the thread 10.
[0064] The cleaning-water introduction hole 16 shown as an example in the drawing is located
lower than the opening edge surface 21b.
[0065] The outer diameter of the cap body 4 is not particularly limited and may be 30 mm
or more (for example, greater than or equal to 35 mm).
[0066] As shown in FIGS. 1 and 2, the liner 5 includes: a disk-shaped flat plate 5a provided
on the lower surface 2a of the top plate 2; a ring-shaped inter-seal projection 12
that protrudes downward from the lower surface 5b of the flat plate 5a; a ring-shaped
outer-seal projection 13 that protrudes downward from the lower surface 5b of the
flat plate 5a; and an intermediate contact portion 14 that is located between such
two seal projections 12 and 13 and is configured to contact the opening edge surface
21b.
[0067] The flat plate 5a is formed in a plate shape, the edge surface 5d of the outer edge
5c is formed vertical to the lower surface 2a (in the direction along the central
axis C1 of the cap 1).
[0068] The inter-seal projection 12 is a protrusion that contacts the inner-edge side of
the opening end 21A and has a portion of the outer face 12c which contacts at least
the opening end 21A, and the portion is formed in a shape of an inclined surface that
is inclined so as to rise up according to the direction in which the diameter thereof
gradually increases.
[0069] The inter-seal projection 12 shown as an example in the drawing has a substantially
trapezoidal cross-sectional shape in which the width thereof is gradually less in
the protruding direction.
[0070] The inter-seal projection 12 includes: a linearly-inclined inner surface 12a that
lowers according to the direction in which the diameter thereof gradually increases;
a lower surface 12b that is from the outer edge of the inner surface 12a and is formed
parallel to the lower surface 2a; and the outer face 12c that is linearly inclined
so as to rise up according to the direction in which the diameter thereof gradually
increases.
[0071] It is preferable that the internal diameter of the lower surface 12b be smaller than
the internal diameter of the mouth 21 (the internal diameter of the upper edge of
the inner surface 21a) and that the outer diameter of the lower surface 12b be larger
than the internal diameter of the mouth 21.
[0072] Particularly, the inner surface 12a is an inclined surface in the inter-seal projection
12 shown as an example in the drawing; however, the inner surface 12a may be a surface
perpendicular to the lower surface 2a (the surface in the direction along the central
axis C1 of the cap 1).
[0073] As shown in FIG. 2, the inclination angle α1 of the outer face 12c (inclination angle
with respect to the lower surface 2a of the top plate 2) may be, for example, 10 to
45°.
[0074] If the inclination angle of the outer face 12c is excessively small, degrees of the
effect of preventing the mouth 21 from being deformed and the sealing performance
become low. If the inclination angle is excessively large, ease in the tightening
of the cap 1 is affected. However, as a result of setting the inclination angle α1
in the above range, it is possible to obtain the effect of preventing the mouth 21
from being deformed and realize a reliable sealing performance of the cap 1 without
degradation in the ease of tightening.
[0075] The width W1 of the outer face 12c in the radial direction thereof is preferably
0.5 to 2 mm.
[0076] If the width of the outer face 12c is excessively small, the ease of tightening is
affected. If the width is excessively large, degrees of the effect of preventing the
mouth 21 from being deformed and the sealing performance become low. However, as a
result of setting the width W1 in the above range, it is possible to obtain the effect
of preventing the mouth 21 from being deformed and realize a reliable sealing performance
of the cap 1 without degradation in the ease of tightening.
[0077] The height H1 of the inter-seal projection 12 (height from the intermediate contact
portion 14) is preferably 0.2 to 2 mm.
[0078] If the inter-seal projection 12 is excessively low, degrees of the effect of preventing
the mouth 21 from being deformed and the sealing performance become low. If the inter-seal
projection is excessively high, ease in the tightening of the cap 1 is affected. However,
as a result of setting the height H1 in the above range, it is possible to obtain
the effect of preventing the mouth 21 from being deformed and realize a reliable sealing
performance of the cap 1 without degradation in the ease of tightening.
[0079] FIG. 4 is a view showing the cap 1 in a state of being attached to the mouth 21.
[0080] As shown in FIGS. 1 and 4, the outer face 12c of the inter-seal projection 12 is
mainly in contact with the inner-edge curved portion 21d of the opening end 21A.
[0081] Particularly, in a state where the inter-seal projection 12 is compressively deformed
in the thickness direction thereof, the outer face 12c is in contact with the inner-edge
curved portion 21d and a region of part of the opening edge surface 21b.
[0082] The outer face 12c comes into contact with the inner-edge curved portion 21d and
a region of part of the opening edge surface 21b in a state of being pressed by an
elastic repulsion force.
[0083] The pressing force generated from the outer face 12c includes a direction component
in which the diameter gradually increases in the downward direction (diagonally downward
right direction in FIG. 1).
[0084] As shown in FIG. 3, it is preferable that the outer-seal projection 13 be formed
at the position that is located separately from the inter-seal projection 12 in the
radial-outer direction.
[0085] The outer-seal projection 13 shown as an example in the drawing is formed at a distance
from the inter-seal projection 12 with the intermediate contact portion 14 interposed
therebetween.
[0086] The intermediate contact portion 14 is a circular ring-shaped region that is formed
so as to have a predetermined width and is formed thicker than the flat plate 5a.
[0087] The intermediate contact portion 14 can be formed along the lower surface 2a.
[0088] It is preferable that the intermediate contact portion 14 be formed in contact with
the region including a center position 21b1 of the opening edge surface 21b.
[0089] The width W2 of the intermediate contact portion 14 is preferably 0.1 to 1 mm.
[0090] If the width of the intermediate contact portion 14 is excessively small, the sealing
performance becomes low. If the width is excessively large, there is a possibility
that the effect of preventing the mouth 21 from being deformed is affected. However,
as a result of setting the width W2 in the above range, a pressing force from the
intermediate contact portion 14 to the opening edge surface 21b becomes sufficient
to provide an excellent sealing performance to the cap 1, and it is possible to increase
a degree of the effect of preventing the mouth 21 from being deformed.
[0091] The thickness T1 of the intermediate contact portion 14 is preferably 0.2 to 2 mm.
[0092] If the thickness of the intermediate contact portion 14 is excessively thin, there
is a concern that the sealing performance becomes low or the deformation of the mouth
21 is likely to occur. If the thickness is excessively thick, there is a possibility
that the effect of preventing the mouth 21 from being deformed is affected. However,
as a result of setting the thickness T1 in the above range, a pressing force from
the intermediate contact portion 14 to the opening edge surface 21b becomes sufficient
to provide an excellent sealing performance to the cap 1, and it is possible to increase
a degree of the effect of preventing the mouth 21 from being deformed.
[0093] As shown in FIGS. 1 and 4, the intermediate contact portion 14 mainly comes into
contact with the opening edge surface 21b of the mouth 21, particularly, is in contact
with a region of part of the opening edge surface 21b in a state of being compressively
deformed in the thickness direction.
[0094] The intermediate contact portion 14 is in contact with the opening edge surface 21b
in a state of being pressed by an elastic repulsion force in the downward direction.
[0095] In other cases, the liner 5 may have a configuration in which the intermediate contact
portion 14 is not provided, that is, a configuration in which the outer-seal projection
13 is formed close to the outside of the inter-seal projection 12.
[0096] The outer-seal projection 13 is a protrusion that contacts the outer-edge side of
the opening end 21A and has a portion of the inner surface 13a which contacts at least
the opening end 21A, the portion is formed in a shape of an inclined surface that
lowers according to the direction in which the diameter thereof gradually increases.
[0097] The outer-seal projection 13 shown as an example in the drawing has a substantially
trapezoidal cross-sectional shape in which the width thereof is gradually less in
the protruding direction.
[0098] The outer-seal projection 13 includes: a linearly-inclined inner surface 13a that
lowers according to the direction in which the diameter thereof gradually increases;
a lower surface 13b that is from the outer edge of the inner surface 13a and is formed
parallel to the lower surface 2a; and an outer face 13c that is vertical to the lower
surface 2a.
[0099] As shown in FIG. 3, the inclination angle α2 of the inner surface 13a (inclination
angle with respect to the lower surface 2a of the top plate 2) may be, for example,
10 to 45°.
[0100] If the inclination angle of the inner surface 13a is excessively small, degrees of
the effect of preventing the mouth 21 from being deformed and the sealing performance
become low. If the inclination angle is excessively large, ease in the tightening
of the cap 1 is affected. However, as a result of setting the inclination angle α2
in the above range, it is possible to obtain the effect of preventing the mouth 21
from being deformed and realize a reliable sealing performance of the cap 1 without
degradation in the ease of tightening.
[0101] The width W3 of the inner surface 13a in the radial direction is preferably 0.5 to
2 mm.
[0102] If the width of the inner surface 13a is excessively small, the ease of tightening
is affected. If the width is excessively large, degrees of the effect of preventing
the mouth 21 from being deformed and the sealing performance become low. However,
as a result of setting the width W2 in the above range, it is possible to obtain the
effect of preventing the mouth 21 from being deformed and realize a reliable sealing
performance of the cap 1 without degradation in the ease of tightening.
[0103] As shown in FIGS. 1 and 4, the inner surface 13a of the outer-seal projection 13
is mainly in contact with the outer-edge curved portion 21e of the opening end 21A.
[0104] Particularly, in a state where the outer-seal projection 13 is compressively deformed
in the thickness direction thereof, the inner surface 13a is in contact with the outer-edge
curved portion 21e and a region of part of the opening edge surface 21b.
[0105] The inner surface 13a comes into contact with the outer-edge curved portion 21e and
a region of part of the opening edge surface 21b in a state of being pressed by an
elastic repulsion force.
[0106] The pressing force generated from the inner surface 13a includes a direction component
in which the diameter gradually decreases in the downward direction (diagonally downward
left direction in FIG. 1).
[0107] The width W4 of the lower surface 13b in the radial direction thereof is preferably
0.1 to 0.5 mm.
[0108] If the width of the lower surface 13b is excessively small or excessively large,
the effect of preventing the mouth 21 from being deformed and the sealing performance
are affected; however, as a result of setting the width W3 in the above range, it
is possible to obtain the effect of preventing the mouth 21 from being deformed and
realize a reliable sealing performance of the cap 1.
[0109] In an example in the drawing, the outer face 13c of the outer-seal projection 13
is formed vertical to the lower surface 2a (in the direction along the central axis
C1 of the cap 1).
[0110] It is preferable that the outer face 13c be formed on the same plane as the edge
surface 5d of the outer edge 5c of the flat plate 5a.
[0111] In other cases, the outer face 13c may be an inclined surface that is inclined so
as to rise up or lower according to the direction in which the diameter thereof gradually
increases.
[0112] The height H2 of the outer-seal projection 13 (height from the intermediate contact
portion 14) is preferably 0.2 to 2 mm.
[0113] If the outer-seal projection 13 is excessively low, degrees of the effect of preventing
the mouth 21 from being deformed and the sealing performance become low. If the outer-seal
projection is excessively high, ease in the tightening of the cap 1 is affected. However,
as a result of setting the height H2 in the above range, it is possible to obtain
the effect of preventing the mouth 21 from being deformed and realize a reliable sealing
performance of the cap 1 without degradation in the ease of tightening.
[0114] The outer-seal projection 13 shown as an example in the drawing is formed lower than
the inter-seal projection 12.
[0115] In other cases, the outer-seal projection 13 may have the same height as that of
the inter-seal projection 12 or may be formed higher than the inter-seal projection
12.
[0116] The outer edge 13d of the outer-seal projection 13 shown as an example in the drawing
reaches the outer edge 5c of the flat plate 5a.
[0117] That is, the outer-seal projection 13 is formed at the outermost position of the
liner 5, and the outer diameter of the outer-seal projection 13 is equal to the outer
diameter of the flat plate 5a.
[0118] As a result of forming the outer-seal projection 13 at the outermost position of
the liner 5, the outer-seal projection 13 is easily deformed outward.
[0119] In other cases, the outer-seal projection 13 may be formed closer to the inside than
the outer edge 5c of the flat plate 5a.
[0120] The outer diameter of the liner 5 (the outer diameter of the flat plate 5a and the
outer diameter of the outer-seal projection 13, the outer diameter D1 in FIG. 1) is
smaller than the internal diameter of the cylinder 3 (the internal diameter D2 in
FIG. 1).
[0121] Consequently, the outer edges 5c and 13d of the liner 5 does not reach the cylinder
3.
[0122] In particular, the outer edges 5c and 13d of the flat plate 5a and the outer-seal
projection 13 are formed to be spaced apart from the cylinder 3 in the internal side
and are formed to ensure a space between the cylinder 3 and the outer edges.
[0123] The space between the outer edges 5c and 13d of the liner and the cylinder 3 is referred
to as the outer space 15.
[0124] The distance between the outer edges 5c and 13d to the cylinder 3 may be, for example,
0.1 to 2 mm.
[0125] The outer diameter D1 of the liner 5 is preferably smaller than the internal diameter
(internal diameter D3) of the main portion 2b of the top plate 2.
[0126] The outer diameter D1 of the outer-seal projection 13 is smaller than the outer diameter
(the outer diameter at the upper edge of the outer face 21c, the outer diameter D4
in FIG. 1) of the opening end 21A.
[0127] The liner 5 is made of a resin softer than the cap body 4, and for example, a resin
composition containing polypropylene resins or polyethylene resins and thermoplastic
elastomer can be used.
[0128] The surface hardness (durometer D, in conformity to JIS K 7215) of the liner 5 is
preferably 20 to 65.
[0129] Locking protuberances 11 are formed on an inner peripheral face of the TE ring portion
9 and serve as locking protrusions that are to be engaged with an engagement step
portion 23 of the container 20 and prevent movement of the TE ring portion 9 during
disconnecting.
[0130] The locking protuberances 11 are formed to protrude inward from the inner peripheral
face of the TE ring portion 9.
[0131] The cap 1 can be made of a synthetic resin material such as polypropylene or high
density polyethylene.
[0132] Particularly, in the case of using polypropylene, a high degree of transparency can
be imparted to the cap body 4 and is, therefore, preferable.
[0133] When the cap 1 attached to the mouth 21 rotates in a disconnecting direction, the
cap 1 moves upward in accordance with rotation.
[0134] In a state where the locking protuberances 11 reaches a lower end of an engagement
step portion (not shown in the figure) of the container 20, when the cap 1 further
rotates in the disconnecting direction, the main portion 8 moves upward in accordance
with rotation; in contrast to this, since the locking protuberances 11 is engaged
with the engagement step portion, upward movement of the TE ring portion 9 is prevented.
[0135] As a result, a tension acts on the bridge 7 that couples the main portion 8 to the
TE ring portion 9, the bridge 7 is fractured, and the TE ring portion 9 is separated
off from the main portion 8.
[0136] For this reason, the cap 1 is clearly disconnected.
[0137] For rinsing the outer face of the mouth 21 attached to the cap 1, a cleaning water
is provided on the outer face of the cap 1.
[0138] The cleaning water is introduced into the inside of the cap 1 through the cleaning-water
introduction hole 16, flows downward through the outer face 21c, and flows out from
the cap 1.
〈〈0138In this way, the mouth 21 is cleaned.
[0139] As described above, since the outer edges 5c and 13d of the liner 5 do not reach
the cylinder 3, the cleaning water also flows into a space (outer space 15) between
the outer edges 5c and 13d and the cylinder 3.
[0140] Accordingly, the outer face 21c of the opening end 21A and the position close to
the opening edge surface 21b can be cleaned.
[0141] In the cap 1, since the outer edge 5c of the liner 5 is formed separated from the
cylinder 3 in the internal side, the outer-seal projection 13 is formed at the position
apart from the cylinder 3 in the internal direction, and the space (the outer space
15) is ensured in the outside of the outer-seal projection 13.
[0142] For this reason, when a force in the radial-outer direction is applied to the outer-seal
projection 13, the outer-seal projection can be easily deformed outward while utilizing
the outer space 15.
[0143] For example, outward deformation indicated by the dashed-two dotted line shown in
FIG. 1 is possible.
[0144] Accordingly, when the cap 1 is attached to the mouth 21, the outer-seal projection
13 is deformed outward and covers at least part of the outer-edge curved portion 21e.
[0145] Since the outer diameter of the outer-seal projection 13 is smaller than the outer
diameter of the opening end 21A, the outer-seal projection 13 comes into contact with
the outer-edge curved portion 21e of the opening end 21A in a state of being pressed
by the opening end 21A and thereby being elastically deformed outward, therefore,
an elastic repulsion force acts, and the outer-seal projection is always in contact
with the outer-edge curved portion 21e by an adequate pressing force.
[0146] Accordingly, reliable tight sealing is possible.
[0147] Since this elastic repulsion force is an elastic force in the restoring direction
to original state from the state where the outer-seal projection 13 is deformed outward,
it is difficult for this force to be excessively large as compared with the repulsion
force generated from a simple compression state.
[0148] Additionally, since the outer-seal projection 13 can be deformed outward, even in
a case where the outer diameter of the mouth 21 varies (particularly, in the case
where the outer diameter is larger than the designed value), the outer-seal projection
13 is shaped depending on the opening end 21A and comes into contact with the outer-edge
curved portion 21e by an adequate push pressure.
[0149] Consequently, even in a case where the outer diameter of the mouth 21 varies, reliable
tight sealing is possible.
[0150] In the deformed state indicated by the dashed-two dotted line shown in FIG. 1, not
only the outer-seal projection 13 of the liner 5 (the portion located lower than the
intermediate contact portion 14) but also the potion (the flat plate 5a) located higher
than the intermediate contact portion 14 are deformed outward.
[0151] Since the inter-seal projection 12 and the intermediate contact portion 14 of the
liner 5 comes into contact with the opening end 21A, a plurality of portions of the
liner 5, specifically, three portions of the inter-seal projection 12, the intermediate
contact portion 14 and the outer-seal projection 13 mainly press the inner-edge curved
portion 21d, the opening edge surface 21b, and the outer-edge curved portion 21e of
the opening end 21A in the cap 1, respectively, and therefore reliable tight sealing
is possible.
[0152] Accordingly, it is possible to increase pressure resistance.
[0153] Pressure resistance can be evaluated by, for example, secure seal test (SST).
[0154] In the cap 1, since the liner 5 comes into contact with the opening end 21A at a
plurality of portions (the three points) in addition to that the outer-seal projection
13 comes into contact with the opening end 21A by an appropriate pressing force due
to the deformation thereof, it is possible to make the pressing force at each of the
portions lower.
[0155] Since an excessive force is not locally applied to the opening end 21A, it is possible
to prevent the mouth 21 from being deformed even under a condition of a high temperature
in which the mechanical strength of the mouth 21 is degraded.
[0156] Since the mouth 21 is less easily deformed, the cap 1 is preferable in the case of
using a container 20 that is provided with the mouth 21 made of amorphous having a
relatively low strength.
[0157] Since an excessive force is not locally applied to the opening end 21A in the cap
1, it is possible to reduce a disconnecting torque, and therefore, it is advantageous
in terms of ease of disconnecting.
[0158] Moreover, since the pressing force of the liner 5 does not locally increase, it is
possible to prevent the generation of broken shards which is due to a crushed part
of the liner 5.
[0159] Furthermore, since the liner 5 in the cap 1 tightly seals the opening end 21A at
a plurality of portions, particularly, three portions of the inter-seal projection
12, the intermediate contact portion 14, and the outer-seal projection 13, the rotation
angle of the cap 1 from the closed position to the release of sealing (seal release
angle; S.R.A.) can be increased, and an excellent tamper evidence property is provided.
[0160] The closing device shown in FIG. 1 or the like can realize a beverage-contained closing
device as a result of filling the container 20 with a beverage and attaching the cap
1 to the mouth 21.
[0161] In the cap 1 shown in FIG. 1, the inter-seal projection 12 has a substantially trapezoidal
cross-sectional shape in which the width thereof is gradually less in the protruding
direction, however, a triangle cross-sectional shape may be adopted.
[0162] As an example, the inter-seal projection 12 may have a triangle cross-sectional shape
such that the inner surface 12a and the outer face 12c extend toward the protruding
end shown in FIG. 1, that is, a triangle cross-sectional shape having: the inner surface
12a serving as an inclined surface that gradually lowers according to the direction
in which the diameter thereof increases; and the outer face 12c serving as an inclined
surface that is adjacent thereto and gradually rises up according to the direction
in which the diameter thereof increases.
[0163] Moreover, the configuration of the outer-seal projection 13 is not limited to a substantially
trapezoidal cross-sectional shape in which the width thereof is gradually less in
the protruding direction, a triangle cross-sectional shape may be adopted.
[0164] As an example, the outer-seal projection 13 may have a triangle cross-sectional shape
such that the inner surface 13a and the outer face 13c extend toward the protruding
end shown in FIG. 1, that is, a triangle cross-sectional shape having: the inner surface
13a serving as an inclined surface that gradually lowers according to the direction
in which the diameter thereof increases; and the outer face 13c that is adjacent thereto
and located along the central axis C1.
[0165] The liner 5 may has a structure tightly sealing the opening end 21A at two portions
of the inter-seal projection 12 and the outer-seal projection 13.
DESCRIPTION OF REFERENCE NUMERAL
[0166]
- 1
- cap (synthetic resin cap)
- 2
- top plate
- 2a
- lower surface of top plate
- 3
- cylinder
- 5
- liner
- 5a
- flat plate
- 5b
- lower surface
- 5c
- outer edge
- 5d
- edge surface
- 10
- thread
- 12
- inter-seal projection
- 13
- outer-seal projection
- 13a
- inner surface of outer-seal projection
- 13d
- outer edge
- 14
- intermediate contact portion
- 15
- outer space (space)
- 16
- cleaning-water introduction hole
- 20
- container
- 21
- mouth
- 21A
- opening end
- 21a
- inner surface
- 21b
- opening edge surface
- 21c
- outer face
- 21d
- inner-edge curved portion (inner edge)
- 21e
- outer-edge curved portion (outer edge)
- D1
- outer diameter of outer-seal projection
- D4
- outer diameter of opening end