[0001] The present invention concerns a work method in which water flowing into a well is
normally pressed through an outlet by means of a pump mounted in the well on guides
via a pump-specific coupling and footing coupling fastened to it. When removing the
pump, the pump-specific coupling is disconnected from the footing coupling and removed
together with the pump.
[0002] The present invention also relates to a pressure sewer system in which such a work
method is applied.
[0003] Especially when replacing a pump usually placed underwater, a component of such a
pump or a leaking connection or pipe in an often out-dated pressure sewer system a
lot of time and manpower is lost when resolving problems, and a substantial amount
of equipment is necessary. If the well as used in a pressure sewer is pumped empty,
sometimes manually, and is cleaned somewhat and the pump is accessible in the well
to be removed, something occasionally breaks off due to its age, especially if work
needs to be done quickly under certain circumstances. Due to the wide variety the
types and dimensions in the field of the footing couplings present and pumps installed,
the technician sometimes needs to return to the workshop to obtain replacement parts
of the correct type, to make modifications if necessary, or to order parts. In the
meantime, the well flows full of water, making it necessary to pump it empty and clean
it again upon returning.
[0004] The purpose of this invention is to provide a work method that can be implemented
quickly on site that is not limited to pumps or fittings of a certain type of certain
dimensions, and that even makes it possible to use temporary emergency measures with
which the system remains sufficiently operational while waiting for the arrival of
replacement parts.
[0005] To that end, the work method according to the invention has the features of claim
1 and the pressure sewer system corresponding with the invention has the features
of claim 8.
[0006] The advantage of the work method and the pressure sewer system corresponding with
the invention is that the pump and its associated specific coupling are removed and
both can be replaced by one bypass that is universal because this can be connected
to any normal footing coupling present in the well. Such a connection is liquid tight
and is secured by guides that are normally only intended for the pump present in the
well, but that are now provided with the clamping units supported on the guides that
not only hold the bypass, but also hold it against the footing coupling liquid tight.
This makes it possible to repair malfunctions quickly and effectively, especially
with the variety of types of pumps present in the wells. With this, a possibly necessary
temporary active emergency measure can even be taken, with which the functionality,
operational safety and reliability of a normally-operating well with compressor pump
is achieved. Maintenance and repairs can then even be done by one person and in a
shorter time.
[0007] Further detailed possible configurations that are laid out in the other claims are
listed together with the corresponding advantages in the following description.
[0008] Now, the work method and the pressure sewer system will be explained further as used
with this invention on the basis of the figures below, in which the corresponding
elements are given the same reference numbers. In this:
- Figure 1 shows a diagram of a conventional well with fittings in the field; and
- Figure 2 shows a possible configuration of a pressure sewer system corresponding with
the invention, outside the well for the sake of clarity, with which the same work
method can be applied.
[0009] Figure 1 schematically shows a pressure sewer system 1 that is used in those places
in a sewer system from the Netherlands in particular in which waste water, surface
water or sewer water is to be moved by pumping. This water is collected in a well
2, in which the pipes (not shown) connected to it go via an intake 3 that opens to
the well. The system shown in figure 1 further contains a pump 4, in this case placed
in the well 2, as is normally present there. As circumstances require, this pump 4
must be removed from this for a repair or by means of a correction procedure to be
done. Such a pump 4 is mounted with the discharge side and a pump-specific coupling
on a footing coupling 5 shown that is in fluid communication with an outlet 6 installed
in the well 2 from which the water collected in the well 2 may be transported via
a ball check valve and a Plasson coupling to a further water treatment station.
[0010] It is now proposed that when removing the pump 4, the pump-specific coupling is also
disconnected from the footing coupling 5 and therefore to remove pump 4 together with
its pump-specific coupling. In its place, a temporary bypass 7 is connected to the
footing coupling 5 in the well 2.
[0011] The connection of the bypass that is shown in figure 2 is made liquid tight and held
by engaging to the clamping units 9 supported on the guides 8 previously installed
in the well 2 for the pump 4.
[0012] In practice, this is usually done by mounting the underside of the bypass 7 to a
flat connection 10 present of the footing coupling 5, to which the pump-specific coupling
was previously connected, in a removable way. The other side of the bypass 7 is then
in fluid communication with the discharge side of an external temporary or auxiliary
pump (not shown), of which the suction side is connected to a usually separate hose
that opens to the well 2 to draw in water collected in the well 2 and to push it to
the outlet 6 via the bypass 7 and the footing coupling 5. Upon later installation
of a replacement pump 4 in the well 2, the removable underside and the clamp units
9 are disconnected from the guides 8, after which the bypass 7 is removed. On the
flat connection 10, a replacement pump-specific coupling and a new pump are installed
which can be mounted quickly, again using the same guides 8 in the well 2.
[0013] In order to obtain good liquid-tightness, including temporarily for as long as the
repair or recovery period with an emergency solution lasts, for the water pushed out
under pressure by the pump 4, the system 1 is provided with a flexible sealing ring
11 installed between the bypass 7 and the flat connection 10 of the footing coupling
5. The clamp units 9 are preferably sprung so that they are for example provided with
spring-loaded arms 12, which press the bypass 7 to the flat connection 10, and if
present the ring 11 is compressed by the spring force exerted in this way, producing
the good seal that is desired. In terms of the structure, the spring-loaded arms 12,
grip, especially on opposite sides, on, in or around the guides 8 that are fastened
for this with guide rails or guide rods in the well 2.
[0014] In a special preferred embodiment that is also shown in figure 2, the clamp units
9 have two supporting sets of devices 9-1, 9-2 spaced from each other on the aforementioned
guides 8 that exert spring pressure on the footing coupling 5. Using the two spaced
sets of units 9-1, 9-2 a direct normal force almost perpendicularly oriented to the
surface of the flat connection 10 can be applied to the underside of the bypass 7.
This is done specifically by adjusting the correct longitudinal and lateral position
of the two sets. In this way, even if that surface and that underside in practice
do not naturally fit with each other, they can still be placed straight onto each
other, creating a leak-free fluid contact between the two.
[0015] With the temporary or semi-permanent application of the work method with the system
1, the system often has an electronic controller that is connected to a water level
sensor installed in the well 2 and that is temporarily connected to the external auxiliary
pump. If the level of the water collected in the well 2 is too high, the sensor responds
to this by switching on the auxiliary pump 4, causing the water to be pumped away
via the outlet 6 as explained above.
1. Work method:
- where water collected in a well is normally pushed through an outlet by means of
a pump mounted on guides in the well via a pump-specific coupling and a footing coupling
secured upon it, and
- when removing the pump, the pump-specific coupling is removed from the footing coupling
and removed, and
- a bypass is connected to the footing coupling that is held against it liquid-tight
by clamp units supported against the guides.
2. Work method according to claim 1, characterised in that the clamp units are supported on the guides with springs.
3. Work method according to claim 1 or 2, characterised in that the clamp units grip on opposite sides around the guides.
4. Work method according to any one of the claims 1-3, characterised in that the clamp units are two spaced sets supported on the guides, which exert pressure
on the footing coupling via the bypass.
5. Work method according to any one of the claims 1-4, characterised in that the footing coupling is provided with a flat connection that is coupled to the bypass
via a flexible O-ring.
6. Work method according to any one of the claims 1-5, characterised in that an auxiliary pump placed outside the well and connected to the bypass pumps the water
collected out of the well via a pipe or hose that opens to the well and pushes it
through the outlet via the bypass.
7. Work method according to any one of the claims 1-6, characterised in that the water is sewage, waste or surface water.
8. Pressure sewer system comprising:
- a well,
- an intake opening in the well,
- a pump with a suction side and a discharge side,
- an outlet installed in the well that is connected via a footing coupling in the
well to the discharge side of the pump from which the suction side can draw in water
collected in the well via the intake,
- a bypass removable installed on a flat connection of the footing coupling, which
bypass is connected to the discharge side of the pump, and
- guides mounted in the well against which clamp units are supported that hold the
bypass and that press it against the flat connection of the footing coupling in a
liquid tight manner.
9. System according to claim 8, characterised in that the system contains a flexible sealing ring installed between the bypass and the
flat connection of the footing coupling.
10. System according to claim 8 or 9, characterised in that the clamp units with spring-loaded arms grip around and are supported on guides provided
with guide rails or guide rods.
11. System according to any one of the claims 8-10, characterised in that the system includes a controller that is connected to a water level sensor installed
in the well, and is connected to the pump serving as an auxiliary pump that is placed
inside or outside the well. The pump may or may not be a submersible impeller pump.