BACKGROUND OF THE INVENTION
Incorporation by Reference
[0001] Priority is claimed to Japanese Patent Application No.
2013-103763, filed May 16, 2013, the entire content of each of which is incorporated herein by reference.
Field of the Invention
[0002] The present invention relates to a method of manufacturing a pressed part such as
a motor core or a transformer core with a silicon steel sheet, and a steel sheet for
press working used in the manufacturing of the pressed part.
Description of Related Art
[0003] A core such as a motor core or a transformer core requires a low core loss and a
high magnetic flux density as characteristics thereof. In particular, a silicon steel
sheet having the Si content of 4.0% by weight or greater is widely used as a material
that satisfies a low core loss. There are a siliconizing treatment, direct casting
and the like as a method of acquiring the silicon steel sheet (refer to Japanese Unexamined
Patent Application Publication No.
2000-178699).
[0004] The silicon steel sheet has excellent low core loss characteristics, and the steel
sheet becomes hardened to the extent that the Si content increases, and press formability
sharply deteriorates. Since the steel sheet becomes hardened, a metallic mold such
as a punch and a die used for press working is likely to wear or be damaged, and a
frequency of maintenance of the metallic mold increases.
SUMMARY OF THE INVENTION
[0005] The present invention is made in light of the problems, and an object of the present
invention is to provide a method of manufacturing a pressed part, which imparts excellent
formability on a steel sheet, and a steel sheet for press working used in the manufacturing
of the pressed part when the pressed part is manufactured with a silicon steel sheet.
[0006] An aspect of the present invention relates to a method of manufacturing a pressed
part. The method of manufacturing a pressed part includes a process of pressing a
to-be-pressed portion of a silicon steel sheet as a workpiece in which the to-be-pressed
portion is softer than other portions.
[0007] According to the aspect, since the silicon steel sheet in which the to-be-pressed
portion is softer than the other portions is pressed, the steel sheet is excellent
in formability during the press working.
[0008] A method of manufacturing a pressed part according to another aspect of the present
invention includes a process of pressing a low-silicon steel sheet which becomes a
material of a high-silicon steel sheet; and a process of siliconizing the low-silicon
steel sheet to obtain the high-silicon steel sheet.
[0009] According to the aspect, since the low-silicon steel sheet, which is softer and is
better in formability than the high-silicon steel sheet, is pressed and then undergoes
the siliconizing treatment, the steel sheet is excellent in formability during the
press working.
[0010] Still another aspect of the present invention relates to a steel sheet for press
working. In the steel sheet for press working, a to-be-pressed portion of a silicon
steel sheet is softer than other portions thereof.
[0011] According to the aspect, since the to-be-pressed portion is softer than the other
portions, the steel sheet is excellent in formability during the press working.
[0012] The method of manufacturing a pressed part according to the aspect of the present
invention imparts excellent formability on the steel sheet during the press working.
[0013] The steel sheet for press working according to the aspect of the present invention
is excellent in formability during the press working.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014]
Fig. 1 is a plan view illustrating a high-silicon steel sheet used as a workpiece
to obtain a pressed part according to a first embodiment.
Fig. 2 is a cross-sectional side view illustrating a state where a low-silicon steel
sheet undergoes a siliconizing treatment as an intermediate process of the manufacturing
method according to the first embodiment.
Fig. 3 is a cross-sectional side view illustrating a state where the high-silicon
steel sheet undergoes press working as an intermediate process of the manufacturing
method according to the first embodiment.
Fig. 4 is a cross-sectional side view illustrating a state where the high-silicon
steel sheet undergoes etching as an intermediate process of a manufacturing method
according to a second embodiment.
Fig. 5 is a cross-sectional side view illustrating a state where the high-silicon
steel sheet undergoes press working as an intermediate process of the manufacturing
method according to the second embodiment.
Fig. 6 is a cross-sectional side view illustrating a state where the high-silicon
steel sheet undergoes a heat treatment using a de-siliconizing steel product as an
intermediate process of a manufacturing method according to a third embodiment.
Fig. 7 is a view illustrating an intermediate process of a manufacturing method according
to a fourth embodiment.
DETAILED DESCRIPTION OF THE INVENTION
(First Embodiment)
[0015] A pressed part which can be obtained by a manufacturing method according to a first
embodiment is made of a high-silicon steel sheet. The high-silicon steel sheet contains
Si of 4.0% by weight or greater. Si is an element which is effective for improving
core loss characteristics, and when the Si content is equal to or greater than 4.0%
by weight, excellent low core loss characteristics are obtained. In contrast, when
the Si content is equal to or greater than 4.0% by weight, there is a problem in that
the steel sheet becomes hardened to the extent that the Si content increases, and
press formability deteriorates. The high-silicon steel sheet can be obtained by a
siliconizing treatment or direct casting. An upper limit value of the Si content is
not particularly limited. However, when the upper limit value exceeds 7.0% by weight,
a saturation magnetic flux density remarkably decreases, and thus the upper limit
value is preferably equal to or less than 7.0% by weight. When a lower limit value
of the Si content is equal to or greater than 6.0% by weight, more excellent low core
loss characteristics are obtained, and thus the lower limit value is preferably equal
to or greater than 6.0% by weight.
[0016] In components of the high-silicon steel sheet, components other than Si and ranges
of the other components' contents are not particularly limited. However, the high-silicon
steel sheet may contain components and ranges of components' content which can be
obtained in a widely known steel manufacturing process. The following is an example
of the components other than Si and the ranges of the other components' content: the
high-silicon steel sheet may contain the C content of 0.01% by weight or less, the
Mn content of 0.5% by weight or less, the P content of 0.01% by weight or less, the
S content of 0.01% by weight or less, and the remainder may be formed of Fe and unavoidable
impurities. In addition, the high-silicon steel sheet may contain alloy elements such
as Al, Cr, Mo, W, V, Ti and Sb, each of which is contained so as not to degrade the
core loss characteristics and the formability.
[0017] Fig. 1 illustrates a high-silicon steel sheet 18 as a workpiece 10 used for obtaining
a pressed part according to the first embodiment. It is possible to obtain the pressed
part by forming the workpiece 10 into a predetermined shape by means of press working
such as punching. Hereinafter, a case where a stator core of a motor is obtained as
the pressed part will be described. Fig. 1 illustrates a portion 12 by a two-dot chain
line, which becomes an exterior shape of the stator core seen from the top.
[0018] In the manufacturing method according to the first embodiment, first, the high-silicon
steel sheet 18 is obtained by siliconizing a low-silicon steel sheet whichbecomes
a material of the high-silicon steel sheet 18. The low-silicon steel sheet contains
Si of less than 4.0% by weight. In components of the low-silicon steel sheet, components
other than Si and ranges of the other components' contents are not particularly limited.
However, the low-silicon steel sheet may contain components and ranges of components'
content that can be obtained in a widely known steel manufacturing process. In the
low-silicon steel sheet, when an upper limit value of the Si content is equal to or
less than 3.5% by weight, formability becomes good, and thus the Si content is preferably
equal to or less than 3.5% by weight.
[0019] The siliconizing treatment is performed using a chemical vapor deposition method
(a CVD method). The siliconizing treatment is performed by disposing a steel sheet
in a non-oxidizing atmosphere that contains source gas such as SiCl
4 or SiH
4 which is a source of Si, by heating the steel sheet to a predetermined temperature,
and by retaining the steel sheet at the heated temperature. Accordingly, Si penetrates
into a surface layer of the steel sheet, and Si in the surface layer of the steel
sheet diffuses in a steel-sheet thickness direction. When SiCl
4 is used as a source of Si, the heated temperature of the steel sheet is, for example,
1023°C to 1230°C.
[0020] Fig. 2 illustrates a state where the low-silicon steel sheet 14 undergoes the siliconizing
treatment. An example in Fig. 2 illustrates a state where the low-silicon steel sheet
14 is disposed on a stage 20 provided in a chamber, and the low-silicon steel sheet
14 undergoes the siliconizing treatment via a single surface in a steel-sheet thickness
direction thereof.
[0021] A surface of a to-be-pressed portion 16 (hereinafter, referred to as a to-be-worked
portion 16) of the low-silicon steel sheet 14 is coated with a mask 30, and the siliconizing
treatment is performed on the low-silicon steel sheet 14. Herein, the to-be-worked
portion 16 indicates a portion which undergoes a plastic deformation during press
working. If the press working is punching, the to-be-worked portion 16 is a portion
which is sheared by a cutting edge of a punch and a cutting edge of a die. In the
example of Fig. 2, the to-be-worked portion 16 is illustratively surrounded by a two-dot
chain line to simplify a description.
[0022] A mechanical mask such as a metallic foil formed in a predetermined pattern is used
as the mask 30. The pattern is formed in such a manner that the surface of the to-be-worked
portion 16 of the low-silicon steel sheet 14 is coated with the pattern, and that
surfaces of other portions of the low-silicon steel sheet 14 are exposed. A metallic
material such as pure iron or silicon steel, or a ceramic material such a glass is
used as a material of the mechanical mask so as to resist heating during the siliconizing
treatment.
[0023] In the siliconizing treatment using the mask 30, Si progressively penetrates into
portions other than the to-be-worked portion 16, which are not coated with the mask
30, and Si is prevented frompenetrating into the to-be-workedportion 16 that is coated
with the mask 30. That is, the to-be-worked portion 16 is not siliconized, and the
portions other than the to-be-worked portion 16 are siliconized. Accordingly, it is
possible to obtain the high-silicon steel sheet 18 in which the to-be-worked portion
16 has the Si content less than that of the other portions. The steel sheet becomes
hardened to the extent that the Si content increases, and thus it is possible to obtain
the high-silicon steel sheet 18 in which the to-be-worked portion 16 is softer than
the other portions.
[0024] In the high-silicon steel sheet 18, siliconizing treatment conditions are adjusted
in such a manner that the Si content of the to-be-worked portion 16 becomes less than
4.0% by weight and the Si contents of the other portions become equal to or greater
than 4.0% by weight. More preferably, the siliconizing treatment conditions are adjusted
in such a manner that the Si content of the to-be-worked portion 16 becomes equal
to or less than 3.5% by weight and the Si contents of the other portions become equal
to or greater than 6.0% by weight. The adjusted siliconizing treatment conditions
are a concentration of the source gas in the non-oxidizing atmosphere in which the
steel sheet is disposed, a heated temperature of the steel sheet, and a time period
of retaining the heated steel sheet.
[0025] The to-be-worked portion 16 of the low-silicon steel sheet 14 is provided to extend
along an in-plane direction of the low-silicon steel sheet 14. When a direction A
is defined as a direction that is perpendicular to the direction in which the to-be-worked
portion 16 extends, and is the in-plane direction of the low-silicon steel sheet 14,
the low-silicon steel sheet 14 is preferably coated with the mask 30 in a range in
the direction A greater than the to-be-worked portion 16. The coating range of the
mask 30 indicates a range in the direction A, within which the to-be-worked portion
16 is interposed, and the to-be-worked portion 16 is disposed at a substantially center
position in the direction A. Accordingly, when Si penetrates into the surface layer
of the steel sheet to diffuse in the steel-sheet thickness direction, Si is prevented
from diffusing to the to-be-worked portion 16, and thus it is possible to stablyperformpress
working without requiring high accuracy of locating positions of the workpiece and
the metallic mold during the press working. For example, when the coating range of
the mask 30 is set to be equal to or greater than 3.0 mm, Si is reliably prevented
from diffusing to the to-be-worked portion 16.
[0026] Subsequently, in the high-silicon steel sheet 18 which can be obtained as the workpiece
10 by the siliconizing treatment, the to-be-worked portion 16 is pressed so as to
form the shape of the stator core. That is, the to-be-worked portion 16 is pressed
so as to form the predetermined shape of the pressed part.
[0027] Fig. 3 illustrates a state where the to-be-worked portion 16 of the workpiece 10
is pressed. In an example illustrated in Fig. 3, the to-be-worked portion 16 of the
workpiece 10 is disposed between a cutting edge 31a of a punch 31 and a cutting edge
33a of a die 33. When the punch 31 moves in a vertical direction, it is possible to
obtain a press formed part with the shape of the stator core by shearing and punching
the workpiece 10 along the to-be-worked portion 16 by the cutting edge 31a of the
punch 31 and the cutting edge 33a of the die 33.
[0028] In the manufacturing method according to the first embodiment, since the high-silicon
steel sheet 18 in which the to-be-pressed portion 16 is softer than the other portions
is pressed, the steel sheet is excellent in formability during the press working.
Since the to-be-pressed portion 16 is softer than the other portions, the metallic
mold such as the punch and the die used for the press working is unlikely to wear
or be damaged, and a frequency of maintenance of the metallic mold decreases.
(Second Embodiment)
[0029] In the following embodiment, the same symbols are assigned to the same elements as
those described in the first embodiment, and duplicated descriptions thereof will
be omitted.
[0030] In a manufacturing method according to a second embodiment, first, the high-silicon
steel sheet 18 is obtained by siliconizing the low-silicon steel sheet 14 which is
a material of the high-silicon steel sheet 18. The siliconizing treatment is performed
in a state where the surface of the low-silicon steel sheet 14 is not coated with
a mask, and descriptions on other points are the same as those in the first embodiment.
[0031] Subsequently, as illustrated in Fig. 4, the high-silicon steel sheet 18 which can
obtained by the siliconizing treatment is coated with the mask 30 in such a manner
that the surface of the to-be-worked portion 16 is exposed, and the high-silicon steel
sheet 18 is etched. A mechanical mask formed in a predetermined pattern is used as
the mask 30. The pattern is formed in such a manner that the surface of the to-be-worked
portion 16 of the high-silicon steel sheet 18 is exposed, and that surfaces of other
portions of the high-silicon steel sheet 18 are coated with the mask 30.
[0032] The etching is performed by painting or spraying an etching solution such as FeCl
3. In the etching as illustrated in Fig. 5, etching conditions are adjusted in such
a manner that a concave portion 16a is formed in the to-be-worked portion 16 of the
high-silicon steel sheet 18, and that the to-be-worked portion 16 is not penetrated.
The adjusted etching conditions are a time period of exposure to the etching solution,
the type of the etching solution or the like.
[0033] According to the etching using the mask 30, the etching makes progress in the to-be-worked
portion 16 that is not coated with the mask 30. In contrast, the etching is prevented
in the portions other than the to-be-worked portion 16, which is coated with the mask
30. Accordingly, it is possible to obtain the high-silicon steel sheet 18 in which
the to-be-worked portion 16 has a thickness thinner than that of the other portions.
Since a portion becomes softened to the extent that a thickness of the portion is
thin, it is possible to obtain the high-silicon steel sheet 18 in which the to-be-worked
portion 16 is softer than the other portions. That is, according to the etching using
the mask 30, the to-be-worked portion 16 of the high-silicon steel sheet 18 becomes
softened.
[0034] The range of the etching of the high-silicon steel sheet 18 is preferably in the
direction A wider than the to-be-worked portion 16 of the high-silicon steel sheet
18. The etching range indicates a range in the direction A, within which the to-be-worked
portion 16 is interposed, and the to-be-worked portion 16 is disposed at a substantially
center position in the direction A. It is possible to stably perform press working
without requiring high accuracy of locating positions of the workpiece and the metallic
mold during the press working.
[0035] For example, when a thickness of the etched portion of the high-silicon steel sheet
18 is t x 1/4 or greater and t x 3/4 or less with respect to a thickness t of the
other portions of the high-silicon steel sheet 18, it is possible to limit a time
period of the etching and to obtain effects by which the to-be-worked portion 16 is
sufficiently softened.
[0036] Subsequently, similarly to in the first embodiment, the to-be-worked portion 16 of
the high-silicon steel sheet 18 as the workpiece 10 is pressed so as to form a shape
of a pressed part.
[0037] Similarly to in the first embodiment, the manufacturing method according to the second
embodiment imparts excellent in formability on the steel sheet during the press working,
and a frequency of maintenance of the metallic mold decreases. Since the concave portion
16a is formed in the to-be-pressed portion 16 of the high-silicon steel sheet 18 by
the etching, it is possible to easily recognize the position of the to-be-pressed
portion 16 by visual observation, and it becomes an easy task to locate the positions
of the workpiece and the metallic mold during the press working.
(Third Embodiment)
[0038] In a manufacturing method according to a third embodiment, first, the high-silicon
steel sheet 18 is obtained by siliconizing the low-silicon steel sheet 14 which is
a material of the high-silicon steel sheet 18. The siliconizing treatment is performed
in a state where the surface of the low-silicon steel sheet 14 is not coated with
the mask 30, and descriptions on other points are the same as those in the first embodiment.
[0039] Subsequently, as illustrated in Fig. 6, in the high-silicon steel sheet 18 that can
be obtained by the siliconizing treatment, a steel product 40 for de-siliconizing
is brought into contact with the surface of the to-be-worked portion 16, and a heat
treatment is performed in such a manner that Si diffuses from the high-silicon steel
sheet 18 to the steel product 40 for de-siliconizing.
[0040] The steel product 40 for de-siliconizing is a steel product that has the Si content
less than that of the high-silicon steel sheet 18, and for example, is made of the
low-silicon steel sheet 14 that contains the Si content of less than 4.0% by weight.
The steel product 40 for de-siliconizing is formed to coat the surface of the to-be-worked
portion 16 of the high-silicon steel sheet 18 with the steel product 40 for de-siliconizing.
That is, the steel product 40 for de-siliconizing is formed to be shaped along the
to-be-worked portion 16 of the high-silicon steel sheet 18.
[0041] The heat treatment is performed by disposing the steel product 40 for de-siliconizing
and the high-silicon steel sheet 18 in a non-oxidizing atmosphere, by heating the
steel product 40 for de-siliconizing and the high-silicon steel sheet 18 to a predetermined
temperature, and by retaining the steel product 40 for de-siliconizing and the high-silicon
steel sheet 18 which are heated at the temperature. The heated temperature is set
to a temperature, for example, 1000°C to 1200°C, at which Si can diffuse from the
high-silicon steel sheet 18 to the steel product 40 for de-siliconizing.
[0042] According to the heat treatment described above, it is possible to obtain the high-silicon
steel sheet 18 in which the to-be-worked portion 16 in contact with the steel product
40 for de-siliconizing has the Si content less than those of the other portions. That
is, according to the heat treatment using the steel product 40 for de-siliconizing,
the to-be-worked portion 16 of the high-silicon steel sheet 18 becomes softened.
[0043] In the high-silicon steel sheet 18, heat treatment conditions or components and a
size of the steel product 40 for de-siliconizing are adjusted in such a manner that
the Si content of the to-be-worked portion 16 becomes less than 4.0% by weight and
the Si contents of the other portions become equal to or greater than 4 . 0% by weight
. More preferably, the heat treatment conditions and the like are adjusted in such
a manner that the Si content of the to-be-worked portion 16 becomes equal to or less
than 3.5% by weight and the Si contents of the other portions become equal to or greater
than 6.0% by weight. The adjusted heat treatment conditions are a heated temperature
of the steel sheet, and a time period of retaining the heated steel sheet. The adjusted
components of the steel product 40 for de-siliconizing are the Si content of the steel
product 40 for de-siliconizing and the like, and Si is likely to diffuse from the
high-silicon steel sheet 18 to the steel product 40 for de-siliconizing to the extent
that the Si content is small. The adjusted sizes of the steel product 40 for de-siliconizing
are a thickness of the steel product 40 for de-siliconizing and the like relative
to the thickness of the high-silicon steel sheet 18. The Si content, which can diffuse
from the high-silicon steel sheet 18 to the steel product 40 for de-siliconizing,
increases, and Si is likely to diffuse to the extent that the thickness of the steel
product 40 for de-siliconizing is great.
[0044] Subsequently, similarly to in the first embodiment, the to-be-worked portion 16 of
the high-silicon steel sheet 18 as the workpiece 10 is pressed so as to form a shape
of a pressed part.
[0045] Similarly to in the first embodiment, the manufacturing method according to the third
embodiment imparts excellent formability on the steel sheet during the press working,
and a frequency of maintenance of the metallic mold decreases.
(Fourth Embodiment)
[0046] In a manufacturing method according to a fourth embodiment, first, as illustrated
in Fig. 7, the low-silicon steel sheet 14, which is a material of the high-silicon
steel sheet 18, is pressed as the workpiece 10 into a predetermined shape of a pressed
part 19.
[0047] Subsequently, the high-silicon steel sheet 18 is obtained by siliconizing the low-silicon
steel sheet 14 which is formed in the shape of the pressed part as a material. The
siliconizing treatment is performed in a state where the surface of the low-silicon
steel sheet 14 is not coated with a mask. In other points, the siliconizing treatment
is the same as that described in the first embodiment.
[0048] In the manufacturing method according to the fourth embodiment, the low-silicon steel
sheet 14, which is softer and is better in formability than the high-silicon steel
sheet 18, is pressed as the workpiece 10 and then undergoes the siliconizing treatment,
and thus the steel sheet is excellent in formability during the press working. Since
the low-silicon steel sheet 14 softer than the high-silicon steel sheet 18 is pressed,
the metallic mold such the punch and the die used for the press working is unlikely
to wear and be damaged, and a frequency of maintenance of the metallic mold decreases.
[0049] As such, the present invention is described based on the embodiments, but the embodiments
are intended only to illustrate a principle and applications of the present invention.
Various modifications or changes of the disposition can be made to the embodiments
insofar as the modifications or the changes do not depart from the scope of the present
invention which is specified in the claims.
[0050] In each embodiment described above, the stator core of the motor is exemplified as
the pressed part manufactured by the manufacturing method according to the present
invention. However, the present invention is not limited to the embodiment, and the
pressed part may be a core or other part of electrical equipment such as a generator
or a transformer.
[0051] In each embodiment described above, the siliconizing treatment method using the CVD
method is described, but the siliconizing treatment is not limited to the CVD method.
For example, as disclosed in Publication No.
WO2004/044251, the siliconizing treatment using another method may be performed by painting a coating
composite which contains Si as a main component on the low-silicon steel sheet, and
by annealing the low-silicon steel sheet in a non-oxidizing atmosphere.
[0052] In each of the embodiments described above, the punching is exemplified as the press
working, but the press working may be bending, drawing or the like in addition to
the punching.
[0053] In the first and the second embodiments described above, the mechanical mask is exemplified
as the mask 30. However, a part of the surface of the steel sheet can be preferably
coated with the mask 30, and for example, the mask 30 may be photoresist or the like.
When the photoresist is used as the mask 30, the steel sheet is coated with the photoresist,
the pattern of which is formed by a photolithography method.
[0054] In the second embodiment described above, the siliconizing treatment is performed
in a state where the surface of the low-silicon steel sheet 14 is not coated with
the mask 30. However, as in the first embodiment, the surface of the low-silicon steel
sheet 14 is coated with the mask 30, the siliconizing treatment is performed, and
then the etching may be performed. In this case, it is possible to obtain the high-silicon
steel sheet 18 in which the to-be-worked portion 16 has the Si content less than that
of the other portions, and the thickness thinner than that of the other portions.
[0055] In the second embodiment described above, the siliconizing treatment is performed,
and then the etching is performed. However, the siliconizing treatment may be performed
while the etching is being performed. That is, if the steel sheet used as the workpiece
10 for press working is coated with the mask 30 in such a manner that the surface
of the to-be-worked portion 16 is exposed, and the etching process is performed, the
siliconizing treatment may be performed either before or after the etching process.
[0056] In the second and the third embodiments described above, the method of siliconizing
the low-silicon steel sheet 14 is exemplified as the method of obtaining the high-silicon
steel sheet 18. However, the method of obtaining the high-silicon steel sheet 18 is
not limited to the siliconizing treatment, and widely known methods may be used. For
example, there is direct casting in which the high-silicon steel sheet is obtained
by cooling molten steel which contains the same components as those of the high-silicon
steel sheet 18, and by forming the molten sheet into a sheet shape by a plurality
of rolls or the like.
[0057] In the first embodiment described above, the to-be-worked portion 16 is not siliconized
by using the mask 30 and the other portions are siliconized. However, means for preventing
the to-be-worked portion 16 from being siliconized is not limited to the mask 30.
In the second and the third embodiments described above, the to-be-worked portion
16 is softened by using the etching or the steel product 40 for de-siliconizing, but
means for softening the to-be-worked portion 16 is not limited to the etching or the
steel product 40 for de-siliconizing.
[0058] The manufacturing method according to the present invention may be realized by a
batch process in which each process is sequentially performed on a steel sheet with
predetermined unit dimensions, or may be realized by a continuous process in which
each process is performed on a steel strip that is continuously transported.
1. A method of manufacturing a pressed part, the method comprising:
a process of pressing a to-be-pressed portion of a silicon steel sheet as a workpiece
in which the to-be-pressed portion is softer than other portions.
2. The method of manufacturing a pressed part according to claim 1, further comprising:
a process of siliconizing a low-silicon steel sheet which becomes a material of a
high-silicon steel sheet used as the workpiece,
wherein in the siliconizing process, the to-be-pressed portion is not siliconized,
and the other portions are siliconized.
3. The method of manufacturing a pressed part according to claim 2,
wherein in the siliconizing process, a surface of the to-be-pressed portion of the
low-silicon steel sheet is coated with a mask, and the low-silicon steel sheet undergoes
the siliconizing treatment.
4. The method of manufacturing a pressed part according to any one of claims 1 to 3,
further comprising:
a process of softening the to-be-pressed portion of the steel sheet used as the workpiece.
5. The method of manufacturing a pressed part according to claim 4,
wherein in the softening process, the steel sheet used as the workpiece is coated
with a mask in such a manner that a surface of the to-be-pressedportion is exposed,
and etching is performed.
6. The method of manufacturing a pressed part according to claim 4,
wherein in the softening process, a steel product for de-siliconizing is brought into
contact with a surface of the to-be-pressed portion, and a heat treatment is performed
on the steel sheet used as the workpiece in such a manner that Si diffuses from the
steel sheet to the steel product for de-siliconizing.
7. The method of manufacturing a pressed part according to any one of claims 1 to 6,
wherein the to-be-pressedportion of the silicon steel sheet has a Si content less
than that of the other portions thereof.
8. The method of manufacturing a pressed part according to any one of claims 1 to 7,
wherein the to-be-pressedportion of the silicon steel sheet has a sheet thickness
thinner than that of the other portions thereof.
9. A method of manufacturing a pressed part, comprising:
a process of pressing a low-silicon steel sheet which becomes a material of a high-silicon
steel sheet; and
a process of siliconizing the low-silicon steel sheet to obtain the high-silicon steel
sheet.
10. A steel sheet for press working,
wherein a to-be-pressed portion of a silicon steel sheet is softer than other portions
thereof.
11. The steel sheet for press working according to claim 10,
wherein the to-be-pressed portion of the silicon steel sheet has a Si content less
than that of the other portions thereof.
12. The steel sheet for press working according to claim 10 or 11,
wherein the to-be-pressed portion of the silicon steel sheet has a thickness thinner
than that of the other portions thereof.