[0001] This invention relates to an angle-adjustable hinge.
[0002] In a sofa S as shown in figure 13 and figure 14, an angle-adjustable hinge Z is used
to recline a rest portion 50 such as a headrest 48 and an armrest 49. The sofa S has
a construction in which its posture is kept with a desired inclination angle by restriction
of oscillation of the rest portion 50 in a direction B by the angle-adjustable hinge
Z, and the rest portion 50 oscillates in another direction A with click sound.
[0003] The inventor of the present invention has proposed many angle-adjustable hinges to
keep the inclination angle of the rest portion 50 with multi stage (refer to Japanese
patent No.
4418519, for example).
[0004] In the angle-adjustable hinge disclosed by Japanese patent No.
4418519, a first member and a second member are pivoted to relatively oscillate, and oscillation
(in one direction) of the first member and the second member is restricted by wedge
function of a floating wedge member. The wedge function of the floating wedge member
is nullified by setting the first member and the second member to a predetermined
lock-releasing position, and free oscillation (in one direction) of the first member
and the second member is made possible. When the wedge function of the floating wedge
member is once nullified, the wedge function (locked state) can't be recovered until
the first member and the second member are set to a predetermined lock recovery position.
That is to say, there is a disadvantage that the posture of the first member and the
second member can't be kept with the locked state on a middle position on way of the
oscillation from the lock-releasing position to the lock recovery position.
[0005] Conventionally, the sofa S shown in figure 13 and figure 14 is constructed as that
free oscillation is made possible when the headrest 48 or the armrest 49 is raised
to a vertical posture (lock-releasing position), then, the lock is recovered when
the headrest 48 or the armrest 49 is inclined in an arrow B direction to a horizontal
posture (lock recovery position). With the recovery of the locked state, the inclined
posture can be held with a desired inclination angle when the headrest 48 or the armrest
49 is gradually raised to an arrow A direction.
[0006] However, when excessive load (in the arrow B direction to restrict the oscillation)
is on the headrest 48 or the armrest 49, loosening is generated on an attached portion
of the angle-adjustable hinge Z and a fixation member of the sofa S, or, the angle-adjustable
hinge Z itself is plastically deformed, the lock may not be recovered because the
armrest 49 may interfere (contact) with a base portion 45 before reaching for the
lock recovery position. Similarly, the lock may not be recovered because the headrest
48 may interfere (contact) with an upper end face of a back portion 46. And, it is
also a problem that the locked state of the armrest 49 (the headrest 48) may not be
recovered in case that obstacles are put on the base portion 45 (the upper end face
of the back portion 46).
[0007] Therefore, it is an object of the present invention to provide an angle-adjustable
hinge with which the locked state is easily recovered on a random position on way
of free oscillation of the first member and the second member from the lock-releasing
position, and angle adjustment is conducted on a desired middle position to keep the
posture of the angle-adjustable hinge.
[0008] This object is solved according to the present invention by angle-adjustable hinge
including features of claim 1. Furthermore detailed embodiment is described in a dependent
claim 2.
[0009] The present invention will be described with reference to the accompanying drawings,
in which:
Figure 1 is an exploded perspective view showing an embodiment of the present invention;
Figure 2 is a perspective view of a half product before assembly is completed;
Figure 3 is a cross-sectional view of figure 2;
Figure 4 is a perspective view of an assembled and used state;
Figure 5 is a cross-sectional view of figure 4;
Figure 6A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 6B is an enlarged cross-sectional view of a principal portion of the angle-adjustable
hinge of the present invention;
Figure 7A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 7B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 8A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 8B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 9A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 9B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 10A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 10B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 11A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 11B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 12A is a whole cross-sectional view of the angle-adjustable hinge of the present
invention;
Figure 12B is an enlarged cross-sectional view of the principal portion of the angle-adjustable
hinge of the present invention;
Figure 13 is a perspective view of a sofa;
Figure 14 is a perspective view of the sofa;
Figure 15A is a front view showing an elastic portion;
Figure 15B is a cross-sectional side view showing the elastic portion under non-compressed
state; and
Figure 15C is a cross-sectional side view showing the elastic portion under compressed
state.
[0010] Preferred embodiments of the present invention will now be described with reference
to the accompanying drawings.
[0011] An angle-adjustable hinge of the present invention is used as a joint hinge (connecting
hinge) of a sofa S having a headrest 48 and an armrest 49 as shown in perspective
view of figure 13 and figure 14. In the sofa S shown in figure 13 and figure 14, plural
angle-adjustable hinges Z are disposed on a connecting portion of the headrest 48
and a back portion 46, and on a connecting portion of an armrest portion 49 and a
base portion 45 to adjust inclination angles of the headrest 48 and the armrest 49
(rest portions 50). The angle-adjustable hinge Z, not restricted to a sofa, can be
used for a reclining bed.
[0012] As shown in figure 1 through figure 5, the angle-adjustable hinge of the present
invention is provided with a first member 1 in which a disc body 16 having a non-circular
through hole 23 is held as to freely rotate around an oscillation axis C and a second
member 2 from which a non-circular shaft portion 20, may be inserted to the through
hole 23 on any of both sides in the axis direction. The first member 1 and the second
member 2 are connected to be relatively oscillatable by insertion of the shaft portion
20 to the through hole 23. In the present invention, "non-circular" and "non-circularity"
of the through hole 23 and the shaft portion 20 include configurations having concavo-convex
gear teeth and serrations. And, (although not shown in figures) it is also preferable
to fix (as not to rotate) the non-circular shaft portion 20 and the second member
2 made as separate parts. And, it is also preferable to (detachably) fix the second
member 2 to any of both ends of the non-circular shaft portion 20. A gear portion
4 is formed on a peripheral edge of the disc body 16, and a floating wedge member
6, of which one side is toothed face 7 engaging with the gear portion 4 and another
side is a contact face 9 which contacts a wedge face 8 formed on the first member
1 side, is provided.
[0013] The first member 1 is provided with a pair of facing plate portions 13 to hold the
disc body 16 and an attachment portion 17 to be fixed to the armrest portion 49 or
the headrest portion 48. A circular supporting hole 21 and a (wedge-shaped) window
portion 5 for forming a wedge-shaped space to hold the floating wedge member 6 are
formed through each of the facing plate portions 13. Further, a hitching small protrusion
33 and a pivot shaft portion 27 of small diameter are protruding from an outer side
of the facing plate portion 13. The (wedge-shaped) window portion 5 has the wedge
face 8 of arc shape to form a retreat space 25 to store the floating wedge member
6 as to part from the gear portion 4.
[0014] Circular low protrusions 24, insertable to the circular supporting holes 21, are
protruding from left and right sides of the disc body 16. The gear portion 4 is formed
for a range of 1/3 to 1/4 of the peripheral edge of the disc body 16 (a range of center
angle of 90° to 120° ), and a protruding portion (timing protrusion) 28 is formed
on 2 points, namely, a beginning portion and an end portion of the gear portion 4.
The disc body 16 is held as to freely rotate by the pair of facing plate portions
13 with the circular low protrusions 24 inserted to the circular supporting holes
21, and the facing plate portions 13 are disposed mutually parallel and fixed (riveted)
to the attachment portion 17 with rivets 42..
[0015] The second member 2 has an attachment portion 18 to be fixed to the sofa fixation
portion 45 or the back portion 46, and the non-circular shaft portion 20 is protruding
from one end of the attachment portion 18. The shaft portion 20 has a female screw
hole 44. Plural small holes 29 for bolts and screws are formed on the attachment portions
17 and 18.
[0016] The floating wedge member 6 is held within the wedge-shaped space formed with the
pair of facing plate portions 13 (the window portions 5) and the gear portion 4, and
both side end portions are protruding (left and right) from the window portions 5.
Preferably, 13 to 20 gear teeth are formed on the toothed face 7, and, 40 or more
(of small pitch) gear teeth, further preferably 45 to 65 gear teeth, are formed on
the gear portion 4 of the disc body 16. Therefore, the number of stages of angle adjustment
can be more than 40. A spring (elastic) member 26 to elastically push the floating
wedge member 6 to the gear portion 4 is provided on the contact face 9 side (the attachment
portion 17 side) of the floating wedge member 6.
[0017] As shown in figures 6A and 6B, and figures 12A and 12B, in an engaged state in which
the contact face 9 of the floating wedge member 6 and the toothed face 7 and the gear
portion 4 engage, the relative oscillation of the first member 1 and the second member
2 in a direction B is restricted (stopped). And, as shown in figures 9A and 9B, the
first member 1 and the second member 2 are relatively oscillated in another direction
A to set a lock-releasing position P
0, and the floating wedge member 6 is moved and parted from the gear portion 4 to make
a retreat state in which the engagement of the gear portion 4 and the toothed face
7 is released thereby. Under the retreat state shown in figures 10A and 10B, the first
member 1 and the second member 2 can be relatively oscillated in the direction B.
In the present invention, it is called "free oscillation (M
1)" that the lock (restriction on oscillation) of the first member 1 and the second
member 2 is released and the first member 1 and the second member 2 (relatively) oscillate
in the direction B.
[0018] The angle-adjustable hinge of the present invention is provided with a recovery means
10 which recovers the floating wedge member 6 in the retreat state to the engaged
state with the gear portion 4 by the return action M
2 of the predetermined small angle
θ in the direction A during the free oscillation M
1 in which the first member 1 and the second member 2 in the lock-releasing position
P
0 are relatively oscillated in the direction B as shown in figures 11A and 11B.
[0019] The recovery means 10 is provided with a ring member 12 which rotates against the
facing plate portion 13 within a range of the predetermined small angle
θ, an oscillating member 11, of which one end 11a is interlockingly connected to the
ring member 12 and freely oscillating within a predetermined angle range with a middle
portion as a fulcrum and another end 11b is disposed as to be pressed to the floating
wedge member 6 in the retreat state, and a press-fit frictional member 15, having
a non-circular fitting hole 19 fit to the shaft portion 20 to rotate unitedly with
the shaft portion 20, and having an elastic portion 14 elastically pushing the ring
member 12 in an axial inner direction and sliding on the ring member 12.
[0020] Under the retreat state shown in figures 10A and 10B, the floating wedge member 6
keeps the retreat state (kept on a first position V
1 on which the end 11b of the oscillating member 11 does not press the floating wedge
member 6) during the free oscillation M
1 of the first member 1 and the second member 2 in the direction B. By the return action
M
2 in the direction A as shown in figures 11A and 11B, the ring member 12 is rotated
by frictional force with the elastic portion 14 for the predetermined small angle
θ, and the oscillating member 11 (moving to a second position V
2 on which the end 11b presses the floating wedge member 6) moves the floating wedge
member 6 (as to push out of the retreat space 25) to make the gear portion 4 and the
toothed face 7 engaged.
[0021] As shown in figure 1, the ring member 12 is formed as a ring having a circular hole
portion 22 to which the shaft portion 20 is inserted, and, a hitching concave portion
34 corresponding to the small protrusion 33 and an arc-shaped notched portion 32 are
formed on the peripheral edge portion. The ring member 12 is hitching the small protrusion
33 to the hitching concave portion 34 movably (with backlash), and rotatable within
the range of the predetermined small angle
θ around the oscillation axis C as the center.
[0022] The oscillating member 11 is composed of metal (or resin) of high rigidity formed
approximately V-shape, and the end 11a (formed into a short cylindrical column) is
fit to the arc-shaped notched portion 32 and interlockingly connected to the ring
member 12. A pivot hole portion 31 is formed on a middle portion of the oscillating
member 11 to insert the pivot shaft portion 27. For example, the oscillating member
11 is pivoted to (the outer face side of) the facing plate portion 13 as the end 11a
of the oscillating member 11 is moved up and down, and the corresponding other end
11b oppositely moves down and up like a seesaw with the pivot shaft portion 27 as
a fulcrum.
[0023] As shown in figure 15A, the elastic portion 14 is formed as a ring, and plural small
convex portions 37 are protruding from one end face. The elastic portion 14 is composed
of elastically deformable resin (or metal), and another end face of the elastic portion
14 is a sliding face 39 to slide (elastically push in the axial inner direction in
an assembled and used state described later) on the ring member 12.
[0024] In figure 1, a press-fit frictional member 15 is formed as a ring, and plural small
concave portions 38 are formed corresponding to the small convex portions 37 of the
elastic portion 14. The elastic portion 14 is attached with the plural small convex
portions 37 inserted to the small concave portions 38 as to rotate (co-rotate) unitedly
with the press-fit frictional member 15. It is also preferable to form the elastic
portion 14 unitedly with the press-fit frictional member 15.
[0025] In a half product state shown in figures 2 and 3, the press-fit frictional member
15 is disposed on an outer side of each ring member 12, and the elastic portion 14
contacts the outer face of the ring member 12. As shown in figure 15B, the sliding
face 39 of the elastic portion 14 is arc-shaped under non-compressed state. The press-fit
frictional member 15 is held by a cover member 40. The cover member 40 is composed
of a pair of (two-piece) cover half bodies 41 of resin. An insertion pin and an insertion
hole are formed on the cover half body 41 on assembly corresponding positions (refer
to figure 1). The cover member 40 covers and very compactly stores the press-fit frictional
members 15, the ring members 12, the oscillating member 11, the facing plate portions
13, the disc body 16, and the floating wedge member 6.
[0026] In the assembled and used state shown in figures 4 and 5, the shaft portion 20 of
the second member 2 is inserted to the through hole 23 and the fitting hole 19, a
bolt 43 is screwed into the female screw hole 44 to insert the first member 1 to the
second member 2. The bolt 43 is inserted to a washer 51. In the press-fit frictional
members 15, the elastic portions 14 are elastically deformed by compression of fastening
force of the bolt 43. As shown in figure 15C, the sliding face 39 of the elastic portion
14 is made flat face under compressed state and press-fit to the ring member 12. That
is to say, the press-fit frictional members 15 are elastically pushing the ring members
12 with the elastic portions 14 in the axial inner direction.
[0027] Next, method of use (function) of the above-described angle-adjustable hinge of the
present invention is described.
[0028] In the engaged state shown in figures 6A and 6B, the toothed face 7 of the floating
wedge member 6 is engaged to the gear portion 4, and the contact face 9 contacts the
wedge face 8 to restrict (stop) the relative oscillation of the first member 1 and
the second member 2 in the direction B. The explanation below is under a condition
that the second member 2 is attached to the fixation portion of the sofa, the first
member 1 is attached to the armrest portion 49 or the headrest portion 48, and the
first member 1 is oscillated against the (fixed) second member 2.
[0029] Next, as shown in figures 7A and 7B, when the first member 1 is oscillated in the
direction A, the floating wedge member 6 slightly moves within the window portion
5, and the contact face 9 is parted from the wedge face 8 to form a slight gap d.
When the first member 1 is oscillated in the direction A further, the guiding sloped
face 35 of the floating wedge member 6 mounts the staged portion 36 of the window
portion 5, the toothed face 7 of the floating wedge member 6 is parted from the gear
portion 4 by the gap d, and the toothed face 7 goes over the gear portion 4 with click
sound. Even if the first member 1 is made oscillate in the direction B against the
second member 2, the oscillation is restricted (stopped) by wedge function of the
floating wedge member 6, and the posture of the first member 1 is kept (held fixed).
Although rotational force works on the ring member 12 in an arrow N direction (anticlockwise
direction in figures) against the facing plate portion 13 by frictional force with
the elastic portion 14 (the press-fit frictional member 15) in the oscillation in
the direction A, the ring member 12 is hitched (against the facing plate portion 13)
by the small protrusion 33 which contacts the (hitching) concave portion 34.
[0030] As shown in figures 8A and 8B, when the first member 1 is oscillated in the direction
A further, the toothed face 7 repeatedly goes over the gear portion 4, and a protruding
portion 28 disposed on an end portion of the gear portion 4 contacts the floating
wedge member 6.
[0031] As shown in figures 9A and 9B, when the first member 1 is oscillated in the direction
A further to a standing lock-releasing position P
0 under the state in which the protruding portion 28 contacts the floating wedge member
6, the floating wedge member 6 is pushed by the protruding portion 28 and moved to
the retreat space 25 to be stored, and the toothed face 7 is parted from the gear
portion 4 (retreat state is made). In this case, the other end 11b of the oscillating
member 11 is pushed by the floating wedge member 6 and oscillated. This position is
the first position V
1. The oscillating member 11 oscillates to the first position V
1, the end 11a pushes the ring member 12, and the ring member 12 rotates in an arrow
R direction (clockwise direction in figures) only for the small angle
θ.
[0032] Under the retreat state, the floating wedge member 6 is stored within the retreat
space 25, and the engagement of the toothed face 7 and the gear portion 4 is released.
Therefore, the lock (restriction on oscillation) in the direction B is released, and
the free oscillation of the first member 1 in the direction B is made possible.
[0033] Next, as shown in figures 10A and 10B, when the first member 1 is in the free oscillation
M
1 in the direction B, the ring member 12, although receiving rotational force in the
arrow R direction by frictional force of the elastic portion 14, is stopped by the
small protrusion 33 which contacts the (hitching) concave portion 34. That is to say,
during the free oscillation M
1 of the first member 1 in the direction B, the oscillating member 11 is held on the
first position V
1 and keeping the posture without oscillation, and the floating wedge member 6 is kept
under the retreat state.
[0034] In figures 11A and 11B, when the return action M
2 in the direction A for the predetermined small angle
θ is conducted during the free oscillation M
1 of the first member 1 in the direction B, the ring member 12, receiving rotational
force in the arrow N direction (anticlockwise direction in figures) by frictional
force of the elastic portion 14, is rotated. The oscillating member 11, of which end
11a is pushed by the rotating ring member 12, is oscillated. This position is the
second position V
2. The oscillating member 11 pushes out the floating wedge member 6 with the other
end 11b to move out of the retreat space 25. The floating wedge member 6 pushed out
of the retreat space 25 is pressed to the gear portion 4 by the spring member 26,
and the engaged state, in which the toothed face 7 is engaged to the gear portion
4, is made (returning to the locked state).
[0035] In figures 12A and 12B, the engaged state, in which the toothed face 7 of the floating
wedge member 6 is engaged to the gear portion 4 and the contact face 9 contacts the
wedge face 8, is made, the wedge function of the floating wedge member 6 is recovered
to stop the oscillation of the first member 1 in the direction B. As described above,
the locked state is easily recovered on random positions during the free oscillation
of the first member 1 from the lock-releasing position P
0 to the direction B, the oscillation of the first member 1 is restricted on a desired
middle inclining position to hold the posture, and angle adjustment is started by
oscillation from the middle inclining position to the direction A.
[0036] The present invention can be modified. For example, not having the (wedge-shaped)
window portion 5, a plate piece member, etc. may be used instead to press the contact
face 9 of the floating wedge member 6. And, design and dimensions of the cover member
40 may be changed.
[0037] And, the number of the gear teeth of the toothed face 7 and the gear portion 4 may
be more than or less than the above-described numbers depending on cases. And, forming
method of the gear teeth may be freely selected from various plastic (press) works,
die casting, roulette work, etc.
[0038] Especially, the oscillating member 11 may be freely modified as far as the member
11 is interlocking to move the floating wedge member 6 in opposite direction (clockwise
direction) to push out (take out or draw out) of the retreat state along with the
rotation of the ring member 12 (in anticlockwise direction) for the small angle
θ from figures 10A and 10B to figures 11A and 11B.
[0039] And, the shaft portion 20 is formed as a regular hexagonal column, and the through
hole 23 is also regular hexagonal as to correspond to the shaft portion 20 in figures.
The shaft portion 20 and the through hole 23 may be various polygonal or other configurations
as far as non-circular and mutually fitting.
[0040] As described above, the angle-adjustable hinge relating to the present invention
can make the floating wedge member 6 certainly engaged to the gear portion 4 to lock
the first member 1 and the second member 2 by a simple operation of slight return
movement in the direction A on a random position on way of free oscillation in the
direction B from the lock-releasing position P
0 because the first member 1 holding the disc body 16 having the non-circular through
hole 23 as to freely rotate around the oscillation axis C, the non-circular shaft
portion 20 to be inserted to the through hole 23, and the second member 2 fixed to
an end of the non-circular shaft portion 20, are provided; the first member 1 and
the second member 2 are pivoted as to relatively oscillate by insertion of the shaft
portion 20 to the through hole 23, the gear portion 4 is formed on the peripheral
edge portion of the disc body 16; the floating wedge member 6, of which one side is
the toothed face 7 engaged to the gear portion 4 and another face is the contact face
9 to contact the wedge face 8 formed on the first member 1 side, is provided; relative
oscillation of the first member 1 and the second member 2 in the direction B is restricted
under an engaged state in which the contact face 9 contacts the wedge face 8 and the
toothed face 7 and the gear portion 4 are engaged, the retreat state, in which the
floating wedge member 6 is moved to be part from the gear portion 4 by oscillating
the first member 1 and the second member 2 relatively in another direction A to the
lock-releasing position P
0 to release the engagement of the gear portion 4 and the toothed face 7, is made,
and the first member 1 and the second member 2 are relatively oscillated in the direction
B under the retreat state; and the recovery means 10, which recovers the floating
wedge member 6 from the retreat state to the engaged state with the gear portion 4
by a return action M
2 of a predetermined small angle
θ in the direction A on way of free oscillation M
1 in which the first member 1 and the second member 2 are relatively oscillated in
the direction B from the lock-releasing position P
0, is provided. That is to say, after the engagement of the floating wedge member 6
and the gear portion 4 is released, the engagement of the floating wedge member 6
and the gear portion 4 is recovered by the recovery means 10 to restrict the oscillation
of the first member 1 and the second member 2 and angle adjustment can be started
from the posture before the first member 1 and the second member 2 form the predetermined
lock recovery position. Therefore, the rest portion 50 can be certainly held with
a middle inclination posture of a desired inclination angle with a simple operation
on a middle position between the final standing posture (lock-releasing position)
and the final raid posture (lock recovery position) of the rest portion 50 of the
sofa S. That is to say, the disadvantage that the locked state of the rest portion
50 of the sofa S can't be recovered is solved, and angle adjustment of the rest portion
50 can be easily conducted.
[0041] And, the hinge is compact with the parts stored within the cover member 40, the floating
wedge member 6 can keep the retreat state during the free oscillation M
1 in the direction B without functional error, and the gear portion 4 and the toothed
face 7 can be engaged by certain movement of the floating wedge member 6 by the return
action M
2 in the direction A because the first member 1 is provided with a pair of facing plate
portions 13 to hold the disc body 16; the recovery means 10 is provided with the ring
member 12 which rotates to the facing plate portion 13 within a range of the predetermined
small angle
θ, the oscillating member 11, of which end 11a is interlockingly connected to the ring
member 12 and oscillatable with a middle portion as a fulcrum within a predetermined
angular range and another end 11b is disposed as to be pressed to the floating wedge
member 6 in the retreat state, and the press-fit frictional member 15, having the
non-circular fitting hole 19 to which the shaft portion 20 is fit and the elastic
portion 14 unitedly rotating with the shaft portion 20 and elastically pushing in
an axial inner direction and sliding on the ring member 12; and under the retreat
state, the floating wedge member 6 keeps the retreat state during the free oscillation
M
1 of the first member 1 and the second member 2 in the direction B, the ring member
12 rotates for the predetermined small angle
θ by the frictional force with the elastic portion 14 by the return action M
2 in the direction A, and the oscillating member 11 moves the floating wedge member
6 to make the gear portion 4 and the toothed face 7 engaged.