[FIELD OF THE DISCLOSURE]
[0001] The present invention relates to an operational stability enhancing device for construction
machinery.
[BACKGROUND OF THE DISCLOSURE]
[0002] In general, construction machinery, such as an excavator, is constructed such that
a lower travelling body and an upper turning body are capable of freely turning. As
described above, a case where the upper turning body turns with respect to the lower
travelling body or the lower travelling body is reversed is generated while the construction
machinery is operated, and in this case, there exists a blind spot which an operator
operating the construction machinery in a driver's seat cannot visually see.
[0003] Accordingly, since the operator needs to operate the construction machinery while
looking into a mirror provided in the upper turning body and the like of the construction
machinery, or directly visually seeing a corresponding movement path, there is a problem
in deterioration of working efficiency.
[0004] Accordingly, in order to solve the aforementioned problem, disclosed is an operational
stability enhancing device which allows an obstacle located at a blind spot to be
checked through an image captured by a camera by installing the camera at left and
right sides or a rear side of an upper turning body.
[0005] That is, an around view monitoring (AVM) system, in which each camera is installed
at a front side, left and right sides, and a rear side of a driver's cabin of construction
machinery, and images of corresponding directions captured by the respective cameras
are displayed on a screen, or synthesized into one image to be displayed, is applied
to the operational stability enhancing device.
[0006] However, according to an image display device for construction machinery to which
the AVM system in the related art is applied, a camera is installed only at a front
side of a driver's cabin of the construction machinery, that is, a left-front side
of the construction machinery, so that it is impossible to accurately recognize position
information on an obstacle, such as electric wires and a telephone pole, present at
an upper side of a right-front side, which is a blind spot hidden by a boom, a bucket,
and the like, of the construction machinery, thereby causing a problem in that a negligence
accident is generated when a boom is up or a turning body is turned to a right side.
[0007] Further, in the operational stability enhancing device for construction machinery
in the related art, since only an image according to a movement route of construction
machinery is simply displayed, there is a problem in that an operator needs to cumbersomely
check each monitor, and further, since an operator needs to depend on a feeling about
a distance from an obstacle checked through the monitor, there is a problem in that
a negligence accident is generated in a case where the operator fails to accurately
recognize information about a distance from the obstacle.
[SUMMARY]
[0008] Accordingly, a first exemplary embodiment of the present invention is suggested to
solve the aforementioned problems, and an object thereof is to provide an image display
device for construction machinery, which may further capture an image for a right-front-upper
side of a turning body, and then selectively display the image for the right-front-upper
side together with an AVM screen region when a boom is up or the turning body turns
to a right side, in construction machinery to which an AVM system is applied.
[0009] Another object thereof is to provide an operational stability enhancing device for
construction machinery, which is capable of enhancing stability according to an operation
state of the construction machinery by making the construction machinery be automatically
controlled or moved in order to prevent the construction machinery from approaching
a detected object during an operation in a case of an avoidance processing target.
[0010] However, an object of the present invention is not limited to the aforementioned
objects, and those skilled in the art will clearly understand unmentioned other objects
through the following description.
[0011] In order to achieve the above objects, according to the present invention, an operational
stability enhancing device for construction machinery is provided. The operational
stability enhancing device for construction machinery may include: a plurality of
cameras configured to capture surrounding images of construction machinery; a plurality
of sensors configured to detect an obstacle located in a surrounding area of the construction
machinery; a monitor configured to display the surrounding images of the construction
machinery captured by the plurality of cameras; an electronic hydraulic pressure control
valve configured to output an output flow rate of a corresponding hydraulic system
driving unit so as to correspond to a manipulation signal of a user manipulation unit
of the construction machinery; and a control unit configured to, in a case where a
detected object is detected in the surrounding area of a moving path by the sensor,
and the detected object is an avoidance processing target, delay or stop an operation
command for the manipulation signal by automatically controlling the electronic hydraulic
pressure control valve when the construction machinery approaches the detected object.
[0012] Further, in order to achieve the above objects, according to the present invention,
an operational stability enhancing device for construction machinery is provided.
The device for enhancing operational stability for construction machinery may include:
a plurality of cameras configured to capture surrounding images of construction machinery;
a plurality of sensors configured to detect an obstacle located in a surrounding area
of the construction machinery; a monitor configured to display the surrounding images
of the construction machinery captured by the plurality of cameras; an electronic
hydraulic pressure control valve configured to control an output flow rate of a corresponding
hydraulic system driving unit so as to correspond to a manipulation signal of a user
manipulation unit of the construction machinery; and a control unit configured to,
in a case where a detected object is detected in the surrounding area of a moving
path by the sensor, and the detected object is an avoidance processing target, display
an image of the captured detected object on a monitor 60 through screen conversion
or change the image of the captured detected object so as to be easily recognized
by an operator when the construction machines approaches the detected object.
[0013] A method of changing the image of the captured detected object includes a method
of making a corresponding image flicker, a method of displaying a screen image with
a different color, and a method of displaying the corresponding image on the entire
monitor or displaying the corresponding image at a center portion of the monitor in
a pop-up form in a case where the corresponding image is displayed on one screen among
the plurality of screens, which are methods capable of attracting an attention of
an operator.
[0014] The device for enhancing operational stability for the construction machinery may
further include a scanner configured to scan surrounding information of the construction
machinery. The scanner may be installed at an upper portion of the construction machinery
to 3D scan obstructions scattered in an irregular ground and a field environment.
[0015] The control unit may include: an image processor configured to process images captured
by the scanner and the cameras; a graphic processor configured to process the processed
images on a monitor as at least one of the respective images, a single image, or a
selected image and display the processed image; a manipulation signal determiner configured
to determine a current operation state of the construction machinery by receiving
the manipulation signal of the construction machinery; an obstacle determiner configured
to read from the camera the surrounding image of the moving path of the construction
machinery when the manipulation signal determiner determines the operation state,
compare the read image with the surrounding information obtained by the scanner, check
whether the surrounding information is changed, and determine an existence of an obstacle;
and a control signal generator configured to receive from the operator an input signal
for determining whether the detected object is the operation target or the avoidance
processing target when the obstacle is detected as a result of the determination of
the obstacle determiner, and filter a current value of the manipulation signal, which
disables the operation of the obstacle determiner when a signal for corresponding
to the operation target is generated, and which makes the corresponding operation
command be automatically delayed or stopped when the construction machinery approaches
the detected object when a signal corresponding to the avoidance processing object
is generated.
[0016] The plurality of cameras may include a camera capturing a right-front-upper area
of the construction machinery.
[0017] The control unit may make an image captured by the camera capturing the right-front-upper
area be output on an entire region or at least a predetermined region of the monitor
when a boom is up or a turning body turns.
[0018] The camera capturing the right-front-upper area may capture images for a right-front
side of a turning body of the construction machinery, a right side having a predetermined
angle with respect to the right-front side, and a 3D space at a right-upper side vertical
to the right-front side and the right side.
[0019] According to the first exemplary embodiment of the present invention, in the construction
machinery to which the AVM system is applied, the AVM screen region is displayed during
a general operation, and a screen region of an upper end of the boom including a captured
right-front-upper side of the turning body is selectively displayed when the boom
is up or the turning body turns, thereby achieving a safety operation when the boom
is up or the turning body turns to the right side in a state where the boom is up.
[0020] Further, according to the second exemplary embodiment of the present invention, in
a case where the construction machinery moves to a place at which a surrounding geographical
feature is changed in a state where the surrounding geographical feature of the construction
machinery is scanned and monitored in a form of a top view based on the construction
machinery, the present invention recognizes whether the detected object is the operation
target or the avoidance processing target by sensing the detected object of the corresponding
path, and stops the sensing operation when the detected object is the operation target,
and makes the construction machinery be automatically controlled or move in order
to prevent the construction machinery from approaching the detected object during
the operation when the detected object is the avoidance processing target, thereby
enhancing stability according to the operation state of the construction machinery.
[0021] However, an object of the present invention is not limited to the aforementioned
matters, and those skilled in the art will clearly understand non-mentioned other
objects through the following description.
[DISCRIPTION OF THE DRAWINGS]
[0022]
FIG. 1 is a configuration diagram schematically illustrating a configuration of an
image display device for construction machinery according to a first exemplary embodiment
of the present invention.
FIG. 2 is a diagram illustrating the construction machinery to which the image display
device of FIG. 1 is applied.
FIG. 3 is a diagram illustrating a scope of an image captured by a right-front camera
in the image display device for the construction machinery of FIG. 1.
FIG. 4 is a configuration diagram schematically illustrating a configuration of an
operational stability enhancing device for construction machinery according to a second
exemplary embodiment of the present invention.
FIG. 5 is a control flowchart illustrating a control method of construction machinery
according to the operational stability enhancing device of FIG. 4.
[DETAILED DESCRIPTION]
[0023] Hereinafter, an exemplary embodiment of the present invention will be described in
detail with reference to the accompanying drawings.
First exemplary embodiment
[0024] FIG. 1 is a configuration diagram schematically illustrating a configuration of an
image display device for construction machinery according to a first exemplary embodiment
of the present invention, FIG. 2 is a diagram illustrating the construction machinery
to which the image display device of FIG. 1 is applied, and FIG. 3 is a diagram illustrating
a scope of an image captured by a right-front camera side in the image display device
for the construction machinery of FIG. 1.
[0025] As illustrated in FIGS. 1 to 3, the image display device for construction machinery
according to the first exemplary embodiment of the present invention includes a front
camera 10 positioned at a front side of a driver's cabin of the construction machinery,
that is, a front side of the construction machinery, left and right cameras 20 and
30 positioned at left and right sides of the construction machinery, a front-front-upper
camera 50 positioned at a right-front side of a turning body of the construction machinery
to capture a right-front-upper area in a state where an AVM system, which displays
an image for surrounding areas of the construction machinery in an AVM screen region
through a rear camera 40 positioned at a rear side of the construction machinery is
applied, a monitor 60 on which the image captured by each camera 10 to 50 is displayed
in the AVM screen region and a screen region at a right-front-upper side, and a control
unit 70 for processing the images captured by the cameras 10 to 50 to display the
AVM screen region on the monitor 60 during a general operation, and display the right-front-upper
side screen region on the monitor 60 when a boom is up or the turning body turns.
[0026] That is, in the image display device for the construction machinery according to
the first exemplary embodiment of the present invention, the right-front-upper camera
50 is positioned at a right-front side of the turning body, to capture a predetermined
space corresponding to the right-front-upper area of the turning body, so that it
is possible to display the right-front-upper area hidden by the boom on a screen when
the turning body turns to the right side or the boom is up.
[0027] Here, the front camera 10 of the AVM system may be positioned at a front side of
the construction machinery to capture an image for a front area of the turning body.
Further, the left and right cameras 20 and 30 may be positioned at a left side and
a right side of the turning body of the construction machinery, respectively, to capture
images for left/right-front sides based on left and right center areas of the turning
body, and images for left/right-rear sides having predetermined angles with respect
to the left/right-front sides. Further, the rear camera 40 may be positioned at a
rear side of the turning body of the construction machinery to capture an image for
a rear-left side based on a rear-center area of the turning body, and an image for
a rear-right side having a predetermined angle with respect to the rear-left side.
[0028] Accordingly, in the image display device for the construction machinery, the front
camera 10, the left and right cameras 20 and 30, and the rear camera 40 of the AVM
system captures only an image for a three-dimensional space (lower space) from the
turning body, in which the camera is positioned, to the ground, but the right-front-upper
camera 50 may be positioned at the right-front area of the turning body, that is,
a right side mirror of the turning body, and the like, and captures an image for a
space corresponding to the right-front-upper area of the turning body.
[0029] Accordingly, according to the right-front-upper camera 50, in a state where the boom
of the construction machinery is up to a high position, or in a case where the construction
machinery turns to the right side, when a user cannot check the surroundings of a
right-upper area of the boom due to the boom or a bucket, the right-front-upper camera
50 captures the image for the right-upper area of the boom to enable the user to check
whether an obstacle, such as electric wires or a telephone pole, is positioned at
the right-front-upper area of the turning body through the image when the boom is
up or the turning body turns to the right side, thereby enabling the user to safely
perform the turning of the turning body to the right side.
[0030] In the meantime, in the first exemplary embodiment of the present invention, a separate
right-front-upper camera is further provided to capture an upper-front-upper side
area, but when the boom is up or the turning body turns, a corresponding area may
be captured by rotating some of the cameras of the AVM system.
[0031] The monitor 60 is provided inside the driver's cabin to display the images captured
by the respective cameras 10 to 50 in the existing AVM screen region and the right-front-upper
side screen region, and divides and displays the images according to the control of
the control unit 70, or displays a combined screen region on the monitor 60 so that
the right-front upper screen is positioned on a right region of the AVM screen region,
or displays a corresponding image corresponding to a manipulation signal to a driver
when the manipulation signal is generated from a joystick, which generates the manipulation
signal for controlling an operation, such as forward travelling, backward travelling,
the moving-up of the boom, and the turning, of the construction machinery.
[0032] Further, the monitor 60 may three-dimensionally display the images captured by the
cameras or a surrounding image of the construction machinery from the outside according
to the control of the control unit 70, and when an operation state of a constituent
element of the construction machinery is changed, that is, the boom is up, an arm
is dumped, or the turning body turns to the right side, the monitor 60 may automatically
display the image captured by the right-front-upper camera 50 or continuously display
the image captured by the right-front-upper camera 50 when the user manually selects
the image.
[0033] The control unit 70 processes the images captured by the cameras 10 to 50 to display
the AVM screen region on the monitor 60 during the general operation, and displays
the right-front-upper side screen region on the monitor 60 when the boom is up or
the turning body turns, and displays the corresponding image corresponding to the
manipulation signal to the driver when the manipulation signal is generated from the
joystick, which generates the manipulation signal for controlling the operation, such
as forward travelling, backward travelling, the moving-up of the boom, and the turning,
of the construction machinery, and includes an image processor for processing the
images captured by the respective cameras to process the captured images to be displayed
in to the AVM screen region, the right-front-upper side screen region, and the combined
screen region in which the right-front-upper side screen is positioned in the right
region of the AVM screen region, a distance calculator calculating an actual distance
for the image processed by the image processor, or an actual area for the image, an
information synthesizer for overlapping distance information and the image based on
the information of the image processor and the distance calculator, a display unit
for processing image information generated by the information synthesizer according
to a predetermined image display algorithm to process and display the processed image
information to the respective screen region on the monitor 60, and a manipulation
signal determiner for determining a current operation state of the construction machinery
by receiving the manipulation signals of the constituent elements of the construction
machinery.
[0034] Here, the distance calculator calculates an actual distance to a corresponding obstacle
in the captured image in a top view state by using capturing angle information, such
as a focus distance, a mounting height, a vertical wide angle, and a pitch angle,
and displays the calculated actual distance with dots at a predetermined interval
or a number, thereby enabling the user to recognize a distance to the obstacle. That
is, it is possible to calculate a distance of a corresponding image even without using
a separate sensing member using ultrasonic waves, infrared rays, or laser, which detects
an obstacle and calculates the distance to the obstacle.
[0035] Further, the image display algorithm may make each of the images captured by the
cameras to be processed be displayed on the monitor 60, or make only an image corresponding
to a corresponding operation be displayed on the monitor 60 by determining a current
operation of the construction machinery by the manipulation signal determiner.
[0036] That is, for example, in a case where the image captured by each of the cameras is
processed on the monitor 60 by the aforementioned processing method, and the manipulation
signal determiner determines that the boom of the construction machinery is currently
in an up state or the turning body is to turn to the right side in a state where the
AVM screen region is displayed during the general operation, the right-front-upper
side screen region captured by the right-front-upper camera 50 is separately displayed,
or the combined screen region, in which the right-front-upper side screen is positioned
in the right region of the AVM screen region, is displayed on the monitor 60, so that
it is possible to enable the user to recognize whether an obstacle located at a corresponding
space exists through the captured image for the right-front-upper area, and further,
enable the user to further recognize information about an available range within which
the boom is up, a distance to the obstacle, and the like.
[0037] Hereinafter, an operation and an effect of the image display device for the construction
machinery according to the first exemplary embodiment of the present invention will
be described.
[0038] In the image display device for the construction machinery according to the first
exemplary embodiment of the present invention, the images, which are captured by the
front camera 10 positioned in the driver's cabin of the construction machinery, the
left and right cameras 20 and 30 positioned at the left and right sides of the construction
machinery, the rear camera 40 positioned at the rear side of the construction machinery,
and the right-front-upper camera 50 positioned at the right-front side of the turning
body of the construction machinery, are processed by the control unit 70.
[0039] In this state, the control unit 70 determines a current operation state of the construction
machinery through the manipulation signals of the constituent elements of the construction
machinery, and may make the AVM screen region be displayed during the general operation
of the construction machinery, and for example, in a case where the construction machinery
travels, the captured image of the front camera 10 is displayed on the monitor 60
through screen conversion while the construction machinery travels forward, and the
captured image of the left camera 20 is displayed on the monitor 60 through screen
conversion while the construction machinery swings to the left direction.
[0040] In the meantime, in a case where it is determined that the construction machinery
is in a state where the boom is currently up or the turning body plans to turn to
the right side as a determination result through the manipulation signals of the constituent
elements of the construction machinery, the control unit 70 makes the image captured
by the right-front-upper camera 50 be displayed on the monitor 60, and in this case,
information about the image captured by the right-front-upper camera 50 and displayed
on the monitor 60 through screen conversion may be displayed in the combined screen
region in which the right-front-upper side screen region is separately displayed from
the AVM screen region, or the right-front-upper side screen region is positioned at
a right portion of the AVM screen region.
[0041] In this case, the distance information within the image is also displayed in the
image of the corresponding screen region, so that the user may further recognize the
information, such as the available range within which the boom is up, and the distance
to the obstacle, together with the existence of the obstacle located at the corresponding
space of the right-front-upper area, thereby preventing a negligence accident.
[0042] Accordingly, according to the image display device for the construction machinery
to which the AVM system is applied, the AVM screen region is displayed during the
general operation, and the image for the right-front-upper side is selectively displayed
together with the AVM screen region when the boom is up or the turning body turns
to the right side, thereby enabling the user to recognize the blind spot, which is
hidden by the boom, through the screen when the boom is up or the turning body turns
to the right side to perform a safe operation.
Second exemplary embodiment
[0043] FIG. 4 is a configuration diagram schematically illustrating a configuration of an
operational stability enhancing device for construction machinery according to a second
exemplary embodiment of the present invention, and FIG. 5 is a control flowchart illustrating
a control method of construction machinery according to the operational stability
enhancing device of FIG. 4.
[0044] As illustrated in FIGS. 4 and 5, the operational stability enhancing device for construction
machinery according to the exemplary embodiment of the present invention includes
a scanner 210 installed at an upper side of the construction machinery and configured
to three-dimensionally scan obstructions scattered in an irregular ground and a field
environment, a plurality of cameras 220 provided at a front side, left and right side,
a rear side, and the like of the construction machinery and configured to capture
the surrounding area of the construction machinery, a plurality of sensors 230 provided
at the front side, the left and right side, the rear side, and the like of the construction
machinery and configured to detect an obstacle located in the surrounding area of
the construction machinery, a monitor 240 configured to display surrounding information
of the construction machinery scanned by the scanner 210 in a form of a top view,
and displaying surrounding images of the construction machinery captured by the plurality
of cameras 220, a joystick 250 and a pedal 260 configured to generate manipulation
signals of a lower travelling body and an upper travelling body, and a working device
performing excavation or other operation of the construction machinery, an electronic
hydraulic pressure control valve 270 configured to control an output flow rate of
a hydraulic system driving unit, such as a corresponding hydraulic pump and cylinder,
so as to correspond to the manipulation signal of the joystick 250 and the pedal 260,
and a control unit 280 electrically connected to each of the constituent elements
to, when the manipulation signals of the joystick 250 and the pedal 260 are generated
in a state where surrounding information obtained by the scanner 210 and surrounding
information obtained by the cameras 220 are displayed on the monitor 240, that is,
a travelling or turning command of the construction machinery is generated, in a case
where an image for surrounding areas of a moving path corresponding to a corresponding
operation command is changed or a detected object is detected in the surrounding area
of the moving path by the corresponding sensor 230, recognize an operator the change
in the surrounding image of the moving path or the detection of the detected object,
and then stop an operation of the sensor 230 in a case where the detected object is
an operation target by receiving a selection signal for determining whether the detected
object is the operation target or an avoidance processing target from a separate input
device, and delay or stop the corresponding operation command by automatically controlling
the electronic hydraulic pressure control valve 270 when the construction machinery
approaches the detected object in a case where the detected object is the avoidance
processing target.
[0045] The scanner 210 is installed at the upper side of the construction machinery to 3D
scan obstructions scattered in the irregular ground and the field environment, and
may be formed of a laser scanning device.
[0046] Here, since the a 3D modeling system of reading the obstructions scattered in the
irregular ground and the field environment through the aforementioned laser scanning
device is an already publicly known technology, a detailed description will be omitted.
[0047] The plurality of cameras 220 may be formed of a left-front camera positioned at a
front side of a driver's cabin of the construction machinery, that is, the left-front
side of the construction machinery, left and right cameras positioned at left and
right sides of the construction machinery, a rear camera positioned at a rear side
of the construction machinery, and a right-front camera positioned at a right-front
side of the turning body, not the driver's cabin, of the construction machinery, and
the respective cameras may capture an image for a three-dimensional space from the
turning body at which the camera is positioned to the ground and an upper side of
the turning body.
[0048] Accordingly, the camera 220 captures a blind spot corresponding to the moving path
of the construction machinery, thereby enabling the operator to check whether the
obstacle exists while observing the monitor 240 in a state where the construction
machinery travels or turns, or the boom is up.
[0049] The plurality of sensors 230 is provided at the front side, the left and right sides,
the rear side, and the like of the construction machinery to detect the obstacle located
in the surrounding area of the construction machinery, and may be a sensing member
using infrared rays, ultrasonic waves, and the like, and in a case where the obstacle
is located within a predetermined range of the moving path of the construction machinery,
the plurality of sensors 230 enables the operator to recognize whether the obstacle
exists through a buzzer, and the like.
[0050] The monitor 240 is provided inside the driver's cabin to display information about
the surroundings of the construction machinery scanned by the scanner 210 in the form
of a top view, and display the surrounding images of the construction machinery captured
by the plurality of cameras 220, and may divide and display the respective images
or display one synthesized image according to the control of the control unit 280.
[0051] The joystick 250 and the pedal 260 generate the manipulation signals of the lower
travelling body and the upper travelling body, or the working device performing excavation
or other operation of the construction machinery, and the electronic hydraulic pressure
control valve 270 enables the construction machinery to perform a corresponding operation
by controlling an output flow rate of the hydraulic pump and the cylinder according
to the manipulation signal. Here, the control by the electronic hydraulic pressure
control valve 270 according to the manipulation signal of the joystick 250 and the
pedal 260 may be performed by an electronic control method, which is a publicly known
technology, and thus a detailed description thereof will be omitted.
[0052] The control unit 280 is electrically connected to the constituent elements to perform
the control of the construction machinery having stability when the manipulation signal
is generated, and includes an image processor for processing the images captured by
the scanner 210 and the cameras 220, a display unit for processing an image processed
by the image processor according to a predetermined image display algorithm and processing
and displaying the processed images on the monitor 240 as at least one of the respective
images, a single image, or a selected image, a manipulation signal determiner for
determining a current operation state of the construction machinery by receiving the
manipulation signals of the constituent elements of the construction machinery, an
obstacle determiner for reading from the camera 220 the surrounding image of the moving
path of the construction machinery when the manipulation signal determiner determines
the operation state, comparing the read image with the surrounding information obtained
by the scanner 210, and determining that the obstacle exists in a case where the surrounding
information is changed or the obstacle is detected in the surrounding area of the
moving path based on a signal indicating whether the obstacle is detected, which is
generated from the plurality of sensors 230, and a control signal generator for making
the operator recognize the detection of the obstacle when the obstacle is detected
as a result of the determination of the obstacle determiner, and receiving a signal
input through an input device, that is, an input signal for determining whether the
detected object (or the obstacle) is the operation target or the avoidance processing
target, from the operator, and filtering a current value of the manipulation signal,
which stops the operation of the sensor 230 when the signal for the operation target
is generated, and which delays or stops the corresponding operation command by automatically
controlling the electronic hydraulic pressure control valve 270 when the construction
machines approaches the detected object when a signal for the avoidance processing
object is generated.
[0053] Hereinafter, an operation and an effect of the operational stability enhancing device
for the construction machinery according to the exemplary embodiment of the present
invention will be described.
[0054] In the operational stability enhancing device for the construction machinery according
to the exemplary embodiment of the present invention, first, when a selection signal
corresponding to a sensing operation for surrounding information of the construction
machinery using the scanner 210 is generated through a separate switch provided in
the driver's cabin of the construction machinery or an input button on the monitor
240 (S100), the control unit 280 controls the operation of the scanner 210 to 3D scan
obstructions scattered in an irregular ground and a field environment of the surrounding
area of the construction machinery and then displays the 3D-scanned obstructions in
a top view on the monitor (S110).
[0055] Here, the control unit 280 displays on the monitor 240 the respective surrounding
images of the construction machinery captured by the plurality of cameras 220 after
driving the construction machinery.
[0056] Then, the control unit 280 determines whether the manipulation signal for travelling
or turning of the construction machinery is generated from the joystick 250, the pedal
260, and the like (S120).
[0057] When the manipulation signal is generated from the joystick 250, the pedal 260, and
the like as a result of the determination of step S120, particularly, when the manipulation
signal corresponding to the travelling backward or the turning of the construction
machinery is generated, the control unit 280 compares the surrounding information
scanned by the scanner 210 and an image for surrounding areas captured by a corresponding
camera capturing a blind spot corresponding to the moving path of the construction
machinery according to the manipulation signal so as to check whether data is changed
(S130).
[0058] Then, when it is checked in step S130 that the image of the blind spot corresponding
to the moving path of the construction machinery and the surrounding information scanned
by the scanner 210 are changed (S140), the control unit 280 displays the surrounding
image of the corresponding blind spot on the monitor 240, and make the operator recognize
the change (S150).
[0059] That is, in a case where the obstacle and the like, which has not been initially
scanned, exists in a direction in which the construction machinery plans to move,
the control unit 280 makes the operator recognize the existence of the obstacle through
the monitor, a buzzer, and the like, thereby preventing an occurrence of a negligence
accident in a case where the operator does not determine whether the obstacle exists
and performs the control of the construction machinery.
[0060] Then, the control unit 280 receives an input signal for determining whether the obstacle
is the operation target or the avoidance processing target through a separate input
device from the operator, and when the obstacle is the operation target (S160), the
control unit 280 disables the obstacle sensing operation (S170), and then normally
processes the manipulation signal to normally perform the operation on the obstacle
(S180).
[0061] When the obstacle is the avoidance processing target in step S160, the control unit
280 continuously determines whether the construction machinery approaches the obstacle,
and when it is expected that the construction machinery collides with the obstacle,
the control unit 280 filters an output value corresponding to the manipulation signal
and outputs the filtered output value to the electronic hydraulic pressure control
valve 270, thereby preventing the obstacle and the construction machinery from colliding
with each other (S190).
[0062] According to the above description, in a case where the construction machinery moves
to a place at which a surrounding geographical feature is changed in a state where
the surrounding geographical feature of the construction machinery is scanned and
monitored in a form of a top view based on the construction machinery, the present
invention recognizes whether the detected object is the operation target or the avoidance
processing target by sensing the detected object of the corresponding path, and stops
the sensing operation when the detected object is the operation target, and makes
the construction machinery be automatically controlled or moved in order to prevent
the construction machinery from approaching the detected object during the operation
when the detected object is the avoidance processing target, thereby enhancing stability
according to the operation state of the construction machinery.
[0063] The aforementioned first exemplary embodiment and second exemplary embodiment may
be combined with each other. In the combination thereof, the constituent elements
of the first exemplary embodiment and the constituent elements of the second exemplary
embodiment are not all essentially required, and some of the constituent elements
may be omitted.
[0064] Although the exemplary embodiments of the present invention have been described with
reference to accompanying drawings, those skilled in the art will appreciate that
various modifications, additions and substitutions are possible, without departing
from the scope of the technical spirit or the essential feature of the invention,
so that the exemplary embodiments may be implemented to other particular forms. Therefore,
the aforementioned exemplary embodiments are all illustrative and are not restricted
to a limited form.
1. An operational stability enhancing device for construction machinery, comprising:
a plurality of cameras configured to capture surrounding images of construction machinery;
a plurality of sensors configured to detect an obstacle located in a surrounding area
of the construction machinery;
a monitor configured to display the surrounding images of the construction machinery
captured by the plurality of cameras;
an electronic hydraulic pressure control valve configured to control an output flow
rate of a corresponding hydraulic system driving unit so as to correspond to a manipulation
signal of a user manipulation unit of the construction machinery; and
a control unit configured to, in a case where a detected object is detected in a surrounding
area of a moving path by the sensor, and the detected object is an avoidance processing
target, display an image of the captured detected object on a monitor through screen
conversion or change the image of the captured detected object when the construction
machines approaches the detected object.
2. The operational stability enhancing device of claim 1, wherein in a case where the
detected object is an avoidance processing target, the control unit delays or stops
an operation command for the manipulation signal by automatically controlling the
electronic hydraulic pressure control valve when the construction machinery approaches
the detected object.
3. The operational stability enhancing device of claim 1, further comprising:
a scanner configured to scan surrounding information of the construction machinery.
4. The operational stability enhancing device of claim 3, wherein the scanner is installed
at an upper side of the construction machinery to 3D scan obstructions scattered in
an irregular ground and a field environment.
5. The operational stability enhancing device of claim 3, wherein the control unit includes:
an image processor configured to process images captured by the scanner and the cameras;
a graphic processor configured to process the processed images on a monitor as at
least one of the respective images, a single image, or a selected image and display
the processed image;
a manipulation signal determiner configured to determine a current operation state
of the construction machinery by receiving the manipulation signal of the construction
machinery;
an obstacle determiner configured to read from the camera the surrounding image of
the moving path of the construction machinery when the manipulation signal determiner
determines the operation state, compare the read image with the surrounding information
obtained by the scanner, check whether the surrounding information is changed, and
determine an existence of the obstacle; and
a control signal generator configured to receive from the operator an input signal
for determining whether the detected object is the operation target or the avoidance
processing target when the obstacle is detected as a result of the determination of
the obstacle determiner, and filter a current value of the manipulation signal, which
disables the operation of the obstacle determiner when a signal corresponding to the
operation target is generated, and which makes the corresponding operation command
be automatically delayed or stopped when the construction machines approaches the
detected object when a signal corresponding to the avoidance processing object is
generated.
6. The operational stability enhancing device of claim 1, wherein the plurality of cameras
includes a camera capturing a right-front-upper area of the construction machinery.
7. The operational stability enhancing device of claim 6, wherein the control unit makes
an image captured by the camera capturing the right-front-upper area be output on
an entire region or at least a predetermined region of the monitor when a boom is
up or a turning body turns.
8. The operational stability enhancing device of claim 6, wherein the camera capturing
the right-front-upper area captures images for a right-front side of the turning body
of the construction machinery, a right side having a predetermined angle with respect
to the right-front side, and a 3D space at a right-upper side vertical to the right-front
side and the right side.
9. The operational stability enhancing device of claim 1, wherein the image of the captured
detected object is changed by selecting at least one of a method of making the corresponding
image flicker, a method of displaying a screen image with a different color, and a
method of displaying the corresponding image on the entire monitor or displaying the
corresponding image at a center portion of the monitor in a pop-up form in a case
where the corresponding image is displayed on one screen among the plurality of screens.