Technical Field
[0001] The present invention relates to a hole-shape measuring apparatus and a hole-shape
measuring method.
Background Art
[0002] A flush bolt is used sometimes when fastening a member. In a case of using the flush
bolt, a hole corresponding to the flush bolt (hereinafter, referred to as a flush
bolt hole) is provided in the member to be fastened. The flush bolt is inserted into
the flush bolt hole, whereby the member is fastened. Fig. 1 is a cross-sectional view
showing an example of a flush bolt hole 6. In Fig. 1, the flush bolt hole 6 provided
in a target member 3 is shown. The target member 3 has a first member 1 and a second
member 2, and the first member 1 and the second member 2 are laminated. The first
member 1 is a composite material. The second member 2 is a composite material or a
metal material (Ti, Al, and the like). The flush bolt hole 6 extends toward a back
surface 5 of the target member 3 from a principal surface 4 of the target member and
has a countersunk head portion 7 and a constant portion 8. The countersunk head portion
7 is connected to an opening provided in the principal surface 4 and configured such
that a diameter decreases as it becomes deeper. The constant portion 8 connects a
bottom portion of the countersunk head portion 7 and an opening provided in a back
surface 5. The diameter of the constant portion 8 is constant in a depth direction.
A flush bolt (not shown) is inserted into the flush bolt hole 6, whereby the first
member 1 and the second member 2 are fastened to each other.
[0003] The flush bolt hole 6 is formed by a drill or the like. In order to properly fasten
the members, it is important that the shape of the flush bolt hole 6 is accurately
formed with the desired shape. For this reason, after the formation of the flush bolt
hole 6, the shape of the flush bolt hole 6 is measured. Specifically, the countersunk
head depth and the hole diameter of the flush bolt hole 6 are measured. The countersunk
head depth is a depth h of a portion in which a diameter becomes the reference diameter
determined in advance in the countersunk head portion 7, and the hole diameter is
a diameter in the constant portion 8.
[0004] Fig. 2A is a cross-sectional view showing a method of measuring the countersunk head
depth. As shown in Fig. 2A, at the time of the measurement of the countersunk head
depth, a step gauge 9 is used. The step gauge 9 is provided with a rod, and the countersunk
head depth is measured by inserting a tip portion of the rod into the flush bolt hole
6 which is a measurement target. Further, Fig. 2B is a cross-sectional view showing
a method of measuring the hole diameter. At the time of the measurement of the hole
diameter, a plunger gauge 10 is used, and similar to the time of the measurement of
the countersunk head depth, the hole diameter is measured by inserting the tip of
a rod provided at the plunger gauge 10 into the flush bolt hole 6.
[0005] In connection with the above, a cylindrical hole shape measuring machine is disclosed
in
JP 4-138301A. The cylindrical hole shape measuring machine uses a pair of contacts and a pair
of differential transformers which converts the amount of displacement of each contact
into an electric signal.
Summary of Invention
[0006] Incidentally, the flush bolt is used in a main wing member or the like of an aircraft.
In recent years, as a material of the main wing member, instead of a metal member,
a member which includes a composite material has been used. In a case where the member
which includes a composite material is used as the main wing member, a greater number
of flush bolts are used compared to a case the metal member is used, when fastening
a plurality of members. That is, a great number of holes for flush bolts 6 are provided
in a target member. Since a great number of holes for flush bolts 6 are provided,
it is required to measure the shape of the flush bolt hole 6 in a short time. However,
in the methods shown in Figs. 2A and 2B, it is necessary to measure the hole diameters
with respect to the entire area in a thickness direction and in directions of 0° and
90° by the plunger gauge 10 after the countersunk head depth is measured by the step
gauge 9, and thus it is difficult to measure the shape of the flush bolt hole 6 in
a short time.
[0007] In addition, in
JP 4-138301A, although the cylindrical hole shape measuring machine is disclosed, a method of
measuring the shape of a flush bolt hole is not described.
[0009] A hole-shape measuring apparatus and a hole-shape measuring method according to
the present invention include the features of claim 1 or 10, respectively. The hole-shape
measuring apparatus is for measuring the shape of a flush bolt hole provided in a
target member which includes a composite material. The flush bolt hole has a countersunk
head portion which is connected to an opening provided in a principal surface of the
target member and has a shape in which a diameter decreases as a depth from the principal
surface increases, and a constant portion which is connected, at one end, to a bottom
portion of the countersunk head portion and connected, at the other end, to an opening
provided in a back surface of the target member and has a constant diameter. The hole-shape
measuring apparatus includes a hole diameter measuring mechanism which measures the
diameter of the constant portion, and a countersunk head depth measuring mechanism
which measures a depth of the countersunk head portion where the diameter becomes
the reference diameter determined in advance, as a countersunk head depth. The hole
diameter measuring mechanism has a hole diameter measuring rod configured so as to
be inserted into the constant portion at a tip portion and displaced according to
the diameter of the constant portion, and a hole diameter measuring sensor which measures
the amount of displacement of the hole diameter measuring rod. The countersunk head
depth measuring mechanism has a countersunk head depth measuring rod configured so
as to be inserted into the countersunk head portion at a tip portion and displaced
according to the countersunk head depth, and a countersunk head depth measuring sensor
which measures the amount of displacement of the countersunk head depth measuring
rod. The hole diameter measuring rod and the countersunk head depth measuring rod
are provided so as to become coaxial.
[0010] A hole-shape measuring method according to the present invention is a hole-shape
measuring method of measuring the shape of a flush bolt hole provided in a target
member which includes a composite material. The flush bolt hole has a countersunk
head portion which is connected to an opening provided in a principal surface of the
target member and has a shape in which a diameter decreases as a depth from the principal
surface increases, and a constant portion which is connected, at one end, to a bottom
portion of the countersunk head portion and connected, at the other end, to an opening
provided in a back surface of the target member and has a constant diameter. The hole-shape
measuring method includes a step of measuring the diameter of the constant portion
by inserting a tip of a hole diameter measuring rod into the constant portion, and
a step of measuring a countersunk head depth of the countersunk head portion by inserting
a tip of a countersunk head depth measuring rod provided so as to become coaxial with
the hole diameter measuring rod into the countersunk head portion.
[0011] According to the present invention, a hole-shape measuring apparatus and a hole-shape
measuring method are provided in which it is possible to measure the shape of a flush
bolt hole in a short time.
Brief Description of Drawings
[0012]
Fig. 1 is a cross-sectional view showing an example of a flush bolt hole.
Fig. 2A is a cross-sectional view showing a method of measuring a countersunk head
depth.
Fig. 2B is a cross-sectional view showing a method of measuring a hole diameter.
Fig. 3 is a cross-sectional view showing a hole-shape measuring apparatus according
to an embodiment.
Fig. 4A is a cross-sectional view showing a measuring mechanism.
Fig. 4B is a cross-sectional view showing a state where a measuring head is mounted
on a measuring head holding mechanism.
Fig. 5 is a cross-sectional view showing the measuring head.
Fig. 6 is a cross-sectional view showing a hole diameter measuring gauge.
Fig. 7 is a cross-sectional view showing the measuring head.
Fig. 8 is a flowchart showing a hole-shape measuring method.
Fig. 9 is a cross-sectional view showing a state where the measuring head is inserted
into an opening.
Fig. 10A is a cross-sectional view showing the hole-shape measuring method.
Fig. 10B is a cross-sectional view showing the hole-shape measuring method.
Fig. 10C is a cross-sectional view showing the hole-shape measuring method.
Fig. 10D is a cross-sectional view showing the hole-shape measuring method.
Fig. 10E is a cross-sectional view showing the hole-shape measuring method.
Fig. 10F is a cross-sectional view showing the hole-shape measuring method.
Fig. 10G is a cross-sectional view showing the hole-shape measuring method.
Fig. 10H is a cross-sectional view showing the hole-shape measuring method.
Fig. 10I is a cross-sectional view showing the hole-shape measuring method.
Fig. 11 is a cross-sectional view showing a master gauge.
Fig. 12 is a top view of the master gauge.
Fig. 13 is a cross-sectional view showing a modified example of a countersunk head
depth measuring tip in the embodiment.
Description of Embodiments
[0013] Hereinafter, an embodiment of the present invention will be described with reference
to the drawings.
[0014] Fig. 3 is a cross-sectional view showing a hole-shape measuring apparatus according
to this embodiment. As shown in Fig. 3, the hole-shape measuring apparatus is used
to measure the shape of a flush bolt hole 6 provided in a target member 3. Similar
to the example shown in Fig. 1, the target member 3 has a first member 1 and a second
member 2. For example, the first member 1 is a composite material, and the second
member 2 is a composite material or a metal material (Ti or Al). In addition, the
flush bolt hole 6 has a countersunk head portion 7 and a constant portion 8, similar
to the example shown in Fig. 1. Further, the target member 3 is set to be a main wing
member of an aircraft, which includes a composite material.
[0015] The hole-shape measuring apparatus is provided with a main body section 11, a measuring
mechanism 12, a balance air cylinder 13, and a pressure foot 19.
[0016] The main body section 11 is a section which holds the measuring mechanism 12 and
the pressure foot 19. The main body section 11 has a Z-axis slide unit 16, a Z-axis
servomotor 15, a Z-axis position detection sensor 17, and an arm 18. The arm 18 is
a section which holds the measuring mechanism 12 and is held by the Z-axis slide unit
16 so as to be able to move along a Z-axis direction (a first direction). The Z-axis
servomotor 15 is a motor which moves the arm 18 along the first direction. The Z-axis
position detection sensor 17 has a function to detect the position on a Z-axis of
the arm 18. In addition, the main body section 11 is disposed over the target member
3 such that the first direction is a direction perpendicular to a principal surface
4.
[0017] The pressure foot 19 is provided in order to make the principal surface 4 of the
target member 3 flat. The pressure foot 19 is supported on the main body section 11
and configured so as to hold down the principal surface 4. There is a case where the
principal surface 4 of the target member 3 is curved. In a case where the principal
surface 4 is curved, there is a case where it is difficult to accurately measure a
hole shape. In contrast, in this embodiment, since the principal surface 4 is held
down by the pressure foot 19, the principal surface 4 is made flat, and thus it becomes
possible to accurately measure a hole shape. In addition, an opening 20 is provided
in the pressure foot 19. The pressure foot 19 holds down the principal surface 4 such
that the flush bolt hole 6 is exposed through the opening 20.
[0018] The balance air cylinder 13 is provided in order to adjust the position in the first
direction of the measuring mechanism 12. A balance adjustment pressure reducing valve
14 is provided at the balance air cylinder 13. The balance air cylinder 13 is controlled
by the balance adjustment pressure reducing valve 14, and thus the position of the
measuring mechanism 12 is adjusted. Deflection sometimes occurs between the measuring
mechanism 12 and the main body section 11 due to the weight of the measuring mechanism
12. In the main wing member, usually, the flush bolt hole 6 is provided in each of
the upper surface and the lower surface. Therefore, the hole-shape measuring apparatus
is sometimes disposed on each of the upper surface and the lower surface of the main
wing member. In a case where the hole-shape measuring apparatus is disposed on the
upper surface of the main wing member, deflection sometimes occurs such that the measuring
mechanism 12 approaches the main wing member (the target member 3). On the other hand,
in a case where the hole-shape measuring apparatus is disposed on the lower surface
of the main wing member, deflection sometimes occurs such that the measuring mechanism
12 becomes more distant from the main wing member (the target member 3). By providing
the balance air cylinder 13, it is possible to cancel the deflection, and thus it
becomes possible to match the position in the first direction of the measuring mechanism
12 to a desired position.
[0019] Subsequently, the measuring mechanism 12 will be described.
[0020] The measuring mechanism 12 has a function to measure the shape of the flush bolt
hole 6. Fig. 4A is a cross-sectional view showing the measuring mechanism 12. As shown
in Fig. 4A, the measuring mechanism 12 has a measuring head 21 and a measuring head
holding mechanism 22. The measuring head 21 is held by the measuring head holding
mechanism 22 so as to become detachable. Various types of holes for flush bolts 6
are provided in the target member 3. Therefore, a plurality of types of measuring
heads 21 are used according to the shape of the flush bolt hole 6 which is a measurement
target. At the time of measurement, the measuring head 21 according to the shape of
the flush bolt hole 6 which is the measurement target is selected and mounted on the
measuring head holding mechanism 22.
[0021] As shown in Fig. 4A, the measuring head 21 is provided with a measuring head main
body 34, a countersunk head depth measuring rod 31, and a hole diameter measuring
rod 32. The measuring head main body 34 has a tubular shape. The countersunk head
depth measuring rod 31 and the hole diameter measuring rod 32 are disposed inside
the measuring head main body 34 and supported by the measuring head main body 34.
Further, the measuring head main body 34 is provided with an air flow path 33 and
a measurement reference plane 35. The measurement reference plane 35 is provided at
the tip of the measuring head main body 34. An opening 36 is provided in the measurement
reference plane 35 and the air flow path 33 is connected to the opening 36.
[0022] On the other hand, the measuring head holding mechanism 22 is provided with a measuring
head chuck confirmation sensor 29, a measuring head mounting-and-dismounting air cylinder
28, a measuring head rotation gear 25, a measuring head turning actuator 26, an air
blow hose 27, an air flow path 30, a hole diameter measuring sensor 23, and a countersunk
head depth measuring sensor 24. The measuring head chuck confirmation sensor 29 has
a function to detect the mounting of the measuring head 21. The measuring head mounting-and-dismounting
air cylinder 28 has a function to control the mounting and dismounting of the measuring
head 21. The measuring head rotation gear 25 is controlled by the measuring head turning
actuator 26 and has a function to rotate the measuring head 21. The air blow hose
27 is configured such that air is introduced therein, and the tip of the air blow
hose 27 is connected to the air flow path 30. The air flow path 30 is provided so
as to be connected to the air flow path 33 provided in the measuring head 21, in a
case where the measuring head 21 is mounted. The hole diameter measuring sensor 23
is provided with a rod-shaped rod portion and has a function to measure the displacement
of the rod portion. The countersunk head depth measuring sensor 24 is also provided
with a rod-shaped rod portion, similar to the hole diameter measuring sensor 23, and
has a function to measure the displacement of the rod portion.
[0023] Fig. 4B is a cross-sectional view showing a state where the measuring head 21 is
mounted on the measuring head holding mechanism 22. As shown in Fig. 4B, the hole
diameter measuring sensor 23 is disposed such that the rod portion comes into contact
with the hole diameter measuring rod 32. Similarly, the countersunk head depth measuring
sensor 24 is also disposed such that the rod portion comes into contact with the countersunk
head depth measuring rod 31. In addition, a hole diameter measuring mechanism which
continuously measures a hole diameter is realized by the hole diameter measuring sensor
23 and the hole diameter measuring rod 32. Further, a countersunk head depth measuring
mechanism is realized by the countersunk head depth measuring sensor 24 and the countersunk
head depth measuring rod 31.
[0024] Subsequently, the hole diameter measuring mechanism will be described. Fig. 5 is
a cross-sectional view showing the measuring head 21 and is a cross-sectional view
showing the hole diameter measuring mechanism. As shown in Fig. 5, a holding member
49 with an opening provided therein is fixed into the measuring head main body 34.
The hole diameter measuring rod 32 is disposed so as to pass through the opening of
the holding member 49 and is supported by the holding member 49. The hole diameter
measuring rod 32 has an external cylinder 37 and a rod 38 disposed in the external
cylinder 37. The external cylinder 37 is fixed to and supported on the holding member
49. The rod 38 is disposed in the external cylinder 37 so as to become movable.
[0025] Further, a hole diameter measuring gauge 39 is provided at a tip portion of the hole
diameter measuring rod 32. Fig. 6 is a cross-sectional view showing the hole diameter
measuring gauge 39. In Fig. 6, the hole diameter measuring gauge 39 inserted into
the flush bolt hole 6 is shown. As shown in Fig. 6, in the hole diameter measuring
gauge 39 section, the diameter of the external cylinder 37 is set so as to be a size
corresponding to the size of the flush bolt hole 6 which is the measurement target.
Further, a pair of leaf springs 40 and a pair of measuring terminals 41 are provided
in the external cylinder 37. Tapered cones 42 extending so as to mutually face a central
portion are provided at the pair of leaf springs 40. The pair of measuring terminals
41 extends in a direction orthogonal to an axial direction of the hole diameter measuring
rod 32 from the leaf springs 40 so as to protrude from a pair of openings provided
in the external cylinder 37. In addition, the pair of measuring terminals 41 is disposed
so as to be located in the same straight line shape. Further, a tip portion of the
rod 38 has a shape in which a diameter gradually decreases. Then, the tapered cones
42 are in contact with the tip portion of the rod 38.
[0026] According to the configuration described above, if the tip portion (the hole diameter
measuring gauge 39) of the hole diameter measuring rod 32 is inserted into the flush
bolt hole 6, the pair of measuring terminals 41 is pushed inward according to a hole
diameter. As a result, the rod 38 is pressed by the pair of tapered cones 42, and
thus the rod 38 is displaced along the first direction from the reference position
(a position before the insertion). In a case where the hole diameter is large, the
amount at which the pair of measuring terminals 41 is pushed in becomes small, and
thus the amount of displacement of the rod 38 also becomes small. On the other hand,
in a case where the hole diameter is small, the amount at which the pair of measuring
terminals 41 is pushed in becomes large, and thus the amount of displacement of the
rod 38 also becomes large. The amount of displacement of the rod 38 is measured by
the hole diameter measuring sensor 23, and the hole diameter of the flush bolt hole
6 is calculated based on the amount of displacement of the rod 38.
[0027] Next, the countersunk head depth measuring mechanism will be described. Fig. 7 is
a cross-sectional view showing the measuring head 21 and shows the configuration of
the countersunk head depth measuring rod 31. Fig. 7(a) shows a free state and Fig.
7(b) shows a state at the time of countersunk head depth measurement. As shown in
Fig. 7, the countersunk head depth measuring rod 31 has a tubular shape and is supported
on the holding member 49 through a spring 44 (an elastic body). In the free state,
the tip of the countersunk head depth measuring rod 31 protrudes from the measuring
head main body 34. A countersunk head depth measuring tip 43 is provided at the tip
of the countersunk head depth measuring rod 31. The diameter of the countersunk head
depth measuring tip 43 is the reference diameter. Here, as shown in Fig. 7(b), at
the time of measurement, the countersunk head depth measuring tip 43 is inserted into
the flush bolt hole 6. Since the countersunk head depth measuring tip 43 has the reference
diameter, the countersunk head depth measuring tip 43 comes into contact with a portion
in which a diameter in the countersunk head portion 7 becomes the reference diameter.
Thereafter, the measuring head main body 34 is moved to the principal surface 4 side
until the measurement reference plane 35 comes into contact with the principal surface
4. At this time, since the countersunk head depth measuring rod 31 is supported on
the measuring head main body 34 through the spring 44, the countersunk head depth
measuring rod 31 is displaced along the first direction relative to the measuring
head main body 34. This amount of displacement corresponds to the distance between
the measurement reference plane 35 and the countersunk head depth measuring tip 43,
that is, a countersunk head depth. Therefore, the countersunk head depth can be measured
by measuring the amount of displacement of the countersunk head depth measuring rod
31 by the countersunk head depth measuring sensor 24.
[0028] Subsequently, a hole-shape measuring method according to this embodiment will be
described. Fig. 8 is a flowchart showing the hole-shape measuring method.
Step S1; Pressurization of Pressure Foot
[0029] First, as shown in Fig. 3, the pressure foot 19 is disposed on the principal surface
4. Next, the pressure foot 19 is pressurized, and thus the pressure foot 19 is pressed
against the principal surface 4. In this way, even in a case where the principal surface
4 is curved, it is possible to stabilize the original position of the measuring mechanism
and the relative position of the principal surface 4.
Step S2; Drilling
[0030] Next, the target member 3 is processed through the opening 20 by using a drill (not
shown), and thus the flush bolt hole 6 is formed. Thereafter, a drill unit axis and
a measuring axis are shifted such that the measuring axis is located on the center
of the pressure foot 19.
Step S3; Measuring Head Advance and Hole Diameter Measurement
[0031] Next, the measuring head 21 is inserted into the opening 20. Fig. 9 is a cross-sectional
view showing a state in a case where the measuring head 21 is inserted into the opening
20. As shown in Fig. 9, the measuring mechanism 12 is moved by the Z-axis servomotor
15 such that the tip portion of the measuring head 21 is inserted into the opening
20.
[0032] Figs. 10A to 10I are cross-sectional views showing the hole-shape measuring method.
As shown in Fig. 10A, the measuring head main body 34 is disposed just above the flush
bolt hole 6, and as shown in Fig. 10B, the hole diameter measuring gauge 39 is inserted
into the flush bolt hole 6. Then, as shown in Figs. 10B and 10C, the hole diameter
measuring gauge 39 is moved such that the pair of measuring terminals 41 protrudes
from the principal surface 4 side to the back surface 5 side through the constant
portion 8. During the movement, a hole diameter of the constant portion 8 is continuously
measured by the hole diameter measuring sensor 23 (refer to Fig. 5). The value obtained
by the measurement is correlated with a position in the first direction measured by
the Z-axis position detection sensor 17 and is notified to a control device (a computer)
(not shown). In this way, the diameter of the constant portion 8 in a second direction
is calculated for each depth.
Step S4; Countersunk Head Depth Measurement
[0033] Subsequently, as shown in Fig. 10D, the measuring head main body 34 is moved to the
target member 3 side such that the countersunk head depth measuring tip 43 comes into
contact with the countersunk head portion 7. In addition, the measuring head main
body 34 is moved to the target member 3 side such that the measurement reference plane
35 comes into contact with the principal surface 4, and a countersunk head depth is
measured by the countersunk head depth measuring sensor 24 (refer to Fig. 7). Further,
when the measurement reference plane 35 comes into contact with the principal surface
4, air is injected from the opening 36 (refer to Fig. 4A). In this way, even in a
case where foreign matter or the like is present on the principal surface 4, it is
possible to remove the foreign matter or the like, and thus it is possible to reliably
bring the measurement reference plane 35 into contact with the principal surface 4.
Step S5; Retreat
[0034] Subsequently, as shown in Fig. 10E, the measuring head main body 34 is retreated
such that the countersunk head depth measuring tip 43 is separated from the countersunk
head portion 7. For example, the measuring head main body 34 is retreated by about
1 mm.
Step S6; Rotation
[0035] Subsequently, as shown in Fig. 10F, the measuring head main body 34 is rotated by
90° by the measuring head turning actuator 26 (refer to Fig. 4A).
Step S7; Measuring Head Retreat and Hole Diameter Measurement
[0036] Subsequently, as shown in Figs. 10G and 10H, the measuring head main body 34 is retreated
by the Z-axis servomotor 15 (refer to Fig. 3). During the retreat, a hole diameter
in a third direction orthogonal to the second direction is continuously measured by
the hole diameter measuring sensor 23 (refer to Fig. 5). The hole diameter that is
a measured result is correlated with the position in the first direction measured
by the Z-axis position detection sensor 17 (refer to Fig. 3) and is notified to the
control device (not shown).
Step S8; Rotation
[0037] Subsequently, as shown in Fig. 10I, the measuring head main body 34 is rotated by
the measuring head turning actuator 26 (refer to Fig. 4A) and returned to the origin
position.
Step S9; Is Measured Value Within Allowable Range?
[0038] The countersunk head depth of the flush bolt hole 6 is measured by the processing
described above. Further, a hole diameter in the second direction and a hole diameter
in the third direction are measured at each depth. Whether or not the obtained measured
values are within allowable ranges determined in advance is determined by the control
device (not shown).
Step S10; Pressure Foot Pressurization Release
[0039] In a case where the measured values are within the allowable ranges in Step S9, the
pressurization of the pressure foot is released and the processing is ended.
Step S11; Measuring Apparatus Cause Investigation and Treatment
[0040] On the other hand, in a case where the measured values are out of the allowable ranges
in Step S9, the apparatus is stopped and cause investigation and treatment are performed.
[0041] As described above, according to this embodiment, since the countersunk head depth
measuring rod 31 and the hole diameter measuring rod 32 are provided so as to become
coaxial, it is possible to immediately perform the measurement of the countersunk
head depth after the hole diameter measurement. That is, it is possible to measure
the shape of the flush bolt hole 6 in a short time.
[0042] Further, according to this embodiment, since the balance air cylinder 13 (refer to
Fig. 3) is provided, even in a case where deflection occurs between the measuring
mechanism 12 and the main body section 11 due to the weight of the measuring mechanism
12, it is possible to cancel the deflection. In this way, it is possible to accurately
measure the shape of the flush bolt hole 6.
[0043] In addition, according to this embodiment, an air blow mechanism (refer to Fig. 4A,
the air blow hose 27, the air flow path 30, and the air flow path 33) is provided
and air is injected from the opening 36 provided in the measurement reference plane
35. Foreign matter sometimes exists around the flush bolt hole 6 due to chips or the
like at the time of processing. Such foreign matter is blown off by air which is injected
from the opening 36, and thus the foreign matter is prevented from being caught between
the measurement reference plane 35 and the principal surface 4. In this way, it becomes
possible to reliably bring the measurement reference plane 35 into contact with the
principal surface 4, and thus it becomes possible to accurately measure a countersunk
head depth.
[0044] Further, according to this embodiment, a plurality of measuring heads 21 is prepared
and the measuring head 21 is selected according to the flush bolt hole 6 that is the
measurement target, and is detachably mounted on the measuring head holding mechanism
22. Therefore, even in a case where a plurality of types of holes for flush bolts
6 exists, it becomes possible to measure a shape in a short time.
[0045] Further, according to this embodiment, as shown in Figs. 10A to 10I, a hole diameter
in the second direction is measured during the advance of the measuring head main
body 34. A countersunk head depth is measured after the advance of the measuring head
main body 34. The measuring head main body 34 is rotated after the countersunk head
depth measurement. Thereafter, the measuring head main body 34 is retreated at the
same time as the measurement of the hole diameter and a hole diameter in the third
direction is measured. Therefore, by reciprocating the measuring head main body 34
only once, it is possible to measure the hole diameter in the second direction for
each depth, the hole diameter in the third direction for each depth, and the countersunk
head depth.
[0046] Incidentally, the hole-shape measuring apparatus according to this embodiment is
assembled before measurement and corrected after the assembling. At the time of the
correction, a master gauge is used. Fig. 11 is a cross-sectional view showing a master
gauge 45 and Fig. 12 is a top view of the master gauge 45. As shown in Figs. 11 and
12, a reference hole 46 and a mounting hole 50 are provided in the master gauge 45.
The reference hole 46 has a known countersunk head depth a and a known hole diameter
b. By inserting the hole diameter measuring gauge 39 and the countersunk head depth
measuring tip 43 into the reference hole 46 of the master gauge 45 and measuring a
countersunk head depth and a hole diameter, it is possible to perform the correction
of the hole-shape measuring apparatus. Since the reference hole 46 having the known
countersunk head depth a and the known hole diameter b is provided in the master gauge
45, it becomes possible to perform the correction by single measurement.
[0047] Further, in this embodiment, it is possible to further devise the shape of the countersunk
head depth measuring tip 43. Fig. 13 is a cross-sectional view showing a modified
example of the countersunk head depth measuring tip 43 in this embodiment. In the
modified example shown in Fig. 13, the countersunk head depth measuring tip 43 has
a reference diameter portion 48 having the reference diameter and a tapered portion
47. The tapered portion 47 is provided at the tip of the reference diameter portion
48 and is a portion in which a diameter decreases as it goes toward the tip. The tapered
portion 47 is configured such that when viewed in a cross section, an angle P made
by the tapered portion 47 and the principal surface 4 is smaller than an angle α that
the wall surface of the countersunk head portion 7 makes with the principal surface
4. Such a configuration is adopted, whereby at the time of the countersunk head depth
measurement, the countersunk head depth measuring tip 43 reliably comes into contact
with the wall surface of the countersunk head portion 7 at a connection portion between
the reference diameter portion 48 and the tapered portion 47. In a case where a configuration
is made such that the inclination of the tapered portion 47 is the same as the inclination
of the wall surface of the countersunk head portion 7, the position of a portion which
comes into contact with the wall surface of the countersunk head portion 7 in the
countersunk head depth measuring tip 43 is not stable, and thus there is a case where
it is not possible to accurately measure a countersunk head depth. In contrast, according
to this modified example, since the countersunk head depth measuring tip 43 reliably
comes into contact with the wall surface of the countersunk head portion 7 at the
connection portion between the reference diameter portion 48 and the tapered portion
47, it is possible to accurately measure a countersunk head depth.
1. A hole-shape measuring apparatus for measuring a shape of a flush bolt hole (6) provided
in a target member (3) which includes a composite material,
wherein the flush bolt hole (6) has:
a countersunk head portion (7) which is connected to an opening provided in a principal
surface (4) of the target member (3) and has a shape in which a diameter decreases
as a depth from the principal surface (4) increases, and
a constant portion (8) which is connected, at one end, to a bottom portion of the
countersunk head portion (7) and is connected, at the other end, to an opening provided
in a back surface (5) of the target member (3) and has a constant diameter,
wherein the hole-shape measuring apparatus comprises:
a hole diameter measuring mechanism (23,32) which is arranged to measure a diameter
of the constant portion (8); and
a countersunk head depth measuring mechanism (24,31) which is arranged to measure
a depth at a position of the countersunk head portion (7) where its diameter is equal
to a reference diameter, as a countersunk head depth,
wherein the hole diameter measuring mechanism (23,32) comprises:
a hole diameter measuring rod (32) configured so that a hole diameter measuring gauge
(39) provided at a tip portion thereof can be inserted into the constant portion (8)
at a tip portion, wherein the hole diameter measuring gauge (39) comprises a pair
of measuring terminals (41) arranged so as to be pushed inward when the measuring
rod (32) is inserted into the constant portion (8) and to displace or a rod (38) arranged
to be displaced in a first direction perpendicular to the principal surface of the
target member as a result according to the diameter of the constant portion (8), and
a hole diameter measuring sensor (23) arranged to measure the amount of displacement
of the rod (38),
wherein the countersunk head depth measuring mechanism (24,31) comprises:
a countersunk head depth measuring rod (31) configured so that a tip portion thereof
(43) has a diameter which is the reference diameter and can be inserted into the countersunk
head portion (7) and displaced according to the countersunk head depth, and
a countersunk head depth measuring sensor (24) arranged to measure an amount of the
displacement of the countersunk head depth measuring rod (31), and
wherein the hole diameter measuring rod (32) and the countersunk head depth measuring
rod (31) are provided so as to be coaxial.
2. The hole-shape measuring apparatus according to Claim 1, wherein the countersunk head
depth measuring rod (31) has a tubular shape, and
the hole diameter measuring rod (32) is inserted into the countersunk head depth measuring
rod (31) so as to protrude from a tip of the countersunk head depth measuring rod
(31).
3. The hole-shape measuring apparatus according to Claim 1 or 2, further comprising:
a measuring head holding mechanism (22); and
a measuring head (21) which is detachably held by the measuring head holding mechanism
(22),
wherein the hole diameter measuring rod (32) and the countersunk head depth measuring
rod (31) are mounted on the measuring head (22),
wherein the hole diameter measuring sensor (23) and the countersunk head depth measuring
sensor (24) are mounted on the measuring head holding mechanism (22),
wherein the hole diameter measuring rod (32) and the hole diameter measuring sensor
(23) are provided so as to be connected to each other when the measuring head (21)
is mounted on the measuring head holding mechanism (22), and
wherein the countersunk head depth measuring rod (31) and the countersunk head depth
measuring sensor (24) are provided so as to be connected to each other when the measuring
head (21) is mounted on the measuring head holding mechanism (22).
4. The hole-shape measuring apparatus according to Claim 3, wherein the measuring head
(21) is provided with a measurement reference plane (35) which is arranged to come
into contact with the principal surface (4) of the target member (3) at the measurement
of the countersunk head depth,
wherein a countersunk head depth measuring tip (43) is provided at a tip of the countersunk
head depth measuring rod (31),
wherein the countersunk head depth measuring tip (43) is provided with a reference
diameter portion (48) which has the reference diameter and is arranged to come into
contact with a wall surface of the countersunk head portion (7), and
wherein the countersunk head depth measuring rod (31) is supported on the measuring
head (21) through an elastic member such that the countersunk head depth measuring
tip (43) protrudes from the measurement reference plane (35).
5. The hole-shape measuring apparatus according to Claim 4, wherein a tapered portion
(47) in which a diameter decreases toward a tip side from the reference diameter portion
(48) is further formed at the countersunk head depth measuring tip (43), and
an angle (β) between the tapered portion (47) and the principal surface (4) is set
to be smaller than an angle (α) between the wall surface of the countersunk head portion
(7) and the principal surface (4) such that the countersunk head depth measuring tip
(43) can come into contact with the wall surface of the countersunk head portion (7)
at only the reference diameter portion (48).
6. The hole-shape measuring apparatus according to Claim 4 or 5, further comprising:
an air blow mechanism (27,30,33),
wherein an opening (36) for air injection is provided in the measurement reference
plane (35), and
the air blow mechanism (27,30,33) is configured so as to inject air through the opening
(36) for air injection.
7. The hole-shape measuring apparatus according to any one of Claims 2 to 6, further
comprising:
a main body mechanism (11) which supports the measuring head holding mechanism (23)
so as to be able to move in a first direction perpendicular to the principal surface
(4) of the target member (3); and
a Z-axis position detection sensor (17) for detecting a position of the measuring
head holding mechanism (22) with respect to the main body mechanism (11) in the first
direction.
8. The hole-shape measuring apparatus according to Claim 7, further comprising:
a balance air cylinder (13) which is arranged to adjust the position of the measuring
head holding mechanism (22) with respect to the main body mechanism (11).
9. The hole-shape measuring apparatus according to any one of Claims 1 to 8, further
comprising:
a pressure foot (19) which is arranged to hold down the principal surface (4) of the
target member (3) such that the principal surface (4) of the target member (3) becomes
a flat surface; and
wherein an opening (20) for measurement is provided in the pressure foot (19), and
the hole diameter measuring rod (32) and the countersunk head depth measuring rod
(31) are arranged to be inserted into the flush bolt hole (6) through the opening
(20) for measurement.
10. A hole-shape measuring method of measuring a shape of a flush bolt hole (6) provided
in a target member (3) which includes a composite material,
wherein the flush bolt hole (6) has
a countersunk head portion (7) which is connected to an opening provided in a principal
surface (4) of the target member (3) and has a shape in which a diameter decreases
as a depth from the principal surface (4) increases, and
a constant portion (8) which is connected, at one end, to a bottom portion of the
countersunk head portion (7) and is connected, at the other end, to an opening provided
in a back surface (5) of the target member (3) and has a constant diameter,
wherein the hole-shape measuring method comprises:
measuring a diameter of the constant portion (8) by inserting a hole diameter measuring
gauge (39) provided at a tip of a hole diameter measuring rod (32) into the constant
portion (8), wherein the hole diameter measuring gauge (39) comprises a pair of measuring
terminals (41) arranged so as to be pushed inward when the measuring rod (32) is inserted
into the constant portion (8) and to displace a rod (38) arranged to be displaced
in a first direction perpendicular to the principal surface of the target member as
a result according to the diameter of the constant portion (8), and wherein the diameter
of the constant portion (8) is calculated based on the amount of displacement of the
rod (38); and
measuring a countersunk head depth of the countersunk head portion (7) by inserting
a tip portion (43) of a countersunk head depth measuring rod (31) having a diameter
which is the reference diameter, the head depth measuring rod (31) being provided
so as to be coaxial with the hole diameter measuring rod (32) into the countersunk
head portion (7).
11. The hole-shape measuring method according to Claim 10, wherein the hole diameter measuring
rod (32) is configured so as to be displaced according to a diameter of the flush
bolt hole (6) in one direction at the time of insertion into the flush bolt hole (6),
and
the measuring of the diameter of the constant portion (8) includes:
inserting the tip of the hole diameter measuring rod (32) into the constant portion
(8) and measuring the diameter of the constant portion (8) in a second direction,
before measuring a countersunk head depth;
rotating the hole diameter measuring rod (32) after measuring the countersunk head
depth; and
measuring the diameter of the constant portion (8) in a third direction by the hole
diameter measuring rod (32) after rotating the hole diameter measuring rod (32).
12. The hole-shape measuring method according to Claim 11, wherein the rotating the hole
diameter measuring rod (32) includes rotating the hole diameter measuring rod (32)
by 90°.
13. The hole-shape measuring method according to Claim 10 or 11, further comprising:
preparing a master gauge (45) provided with a reference hole (46) having a known countersunk
head depth and a known hole diameter (b) in advance before measuring the diameter
of the constant portion (8); and
measuring the countersunk head depth and the hole diameter of the reference hole (46)
by using the hole diameter measuring rod (32) and the countersunk head depth measuring
rod (31) and performing correction on the basis of measured results, before measuring
the diameter of the constant portion (8).
1. Eine Lochform-Messvorrichtung zum Messen einer Form eines bündigen Bolzen- oder Schraubenlochs
(6), das in einem Zielelement (3) vorgesehen ist, welches ein Verbundmaterial enthält,
wobei das bündige Bolzen- oder Schraubenloch (6) aufweist:
einen Senkkopfabschnitt (7), der mit einer Öffnung verbunden ist, die in einer Hauptfläche
(4) des Zielelements (3) vorgesehen ist und eine Form besitzt, bei der ein Durchmesser
mit zunehmender Tiefe von der Hauptfläche (4) abnimmt, und
einen Konstantabschnitt (8), der an einem Ende mit einem Bodenabschnitt des Senkkopfabschnitts
(7) verbunden ist und der an dem anderen Ende mit einer Öffnung verbunden ist, die
in einer Rückfläche (5) des Zielelements (3) vorgesehen ist, und der einen konstanten
Durchmesser besitzt,
wobei die Lochform-Messvorrichtung aufweist:
einen Lochdurchmesser-Messmechanismus (23,32), der eingerichtet ist, um einen Durchmesser
des Konstantabschnitts (8) zu messen, und
einen Senkkopftiefen-Messmechanismus (24,31), der eingerichtet ist, um eine Tiefe
an einer Position des Senkkopfabschnitts (7) als eine Senkkopftiefe zu messen, wo
dessen Durchmesser gleich einem Referenzdurchmesser ist,
wobei der Lochdurchmesser-Messmechanismus (23,32) aufweist:
einen Lochdurchmesser-Messstab (32), der so konfiguriert ist, dass eine Lochdurchmesser-Messlehre
(39), die an einem Endabschnitt davon vorgesehen ist, in den Konstantabschnitt (8)
an einem Endabschnitt eingesetzt werden kann, wobei die Lochdurchmesser-Messlehre
(39) ein paar von Messenden (41) aufweist, die so angeordnet sind, dass sie nach Innen
gedrückt werden, wenn der Messstab (32) in den Konstantabschnitt (8) eingeführt wird,
und einen Stab (38) versetzen, der angeordnet ist, um als eine Folge davon gemäß dem
Durchmesser des Konstantabschnitts (8) in einer ersten Richtung senkrecht zu der Hauptfläche
des Zielelements versetzt zu werden, und
einen Lochdurchmesser-Messsensor (23), der eingerichtet ist, um die Versatzgröße des
Stabs (38) zu messen,
wobei der Senkkopftiefen-Messmechanismus (24,31) aufweist:
einen Senkkopftiefen-Messstab (31), der so konfiguriert ist, dass ein Endabschnitt
davon (43) einen Durchmesser besitzt, der der Bezugsdurchmesser ist, und der in den
Senkkopfabschnitt (7) eingeführt und entsprechend der Senkkopftiefe versetzt werden
kann, und
einen Senkkopftiefen-Messsensor (24), der eingerichtet ist, um eine Größe des Versatzes
des Senkkopftiefen-Messstabs (31) zu messen, und
wobei der Lochdurchmesser-Messstab (32) und der Senkkopftiefen-Messstab (31) koaxial
vorgesehen sind.
2. Die Lochform-Messvorrichtung gemäß Anspruch 1, wobei der Senkkopftiefen-Messstab (31)
eine Rohrform besitzt, und
der Lochdurchmesser-Messstab (32) in den Senkkopftiefen-Messstab (31) so eingesetzt
ist, dass er von einem Ende des Senkkopftiefen-Messstabs (31) vorsteht.
3. Die Lochform-Messvorrichtung gemäß Anspruch 1 oder 2, ferner mit:
einem Messkopf-Haltemechanismus (22), und
einem Messkopf (21), der abnehmbar durch den Messkopf-Haltemechanismus (22) gehalten
ist,
wobei der Lochdurchmesser-Messstab (32) und der Senkkopftiefen-Messstab (31) an dem
Messkopf (22) angebracht sind,
wobei der Lochdurchmesser-Messsensor (23) und der Senkkopftiefen-Messsensor (24) an
dem Messkopf-Haltemechanismus (22) angebracht sind,
wobei der Lochdurchmesser-Messstab (32) und der Lochdurchmesser-Messsensor (23) so
vorgesehen sind, dass sie miteinander verbunden sind, wenn der Messkopf (21) an dem
Messkopf-Haltemechanismus (22) angebracht ist, und
wobei der Senkkopftiefen-Messstab (31) und der Senkkopftiefen-Messsensor (24) so vorgesehen
sind, dass sie miteinander verbunden sind, wenn der Messkopf (21) an dem Messkopf-Haltemechanismus
(22) angebracht ist.
4. Die Lochform-Messvorrichtung gemäß Anspruch 3, wobei der Messkopf (21) mit einer Mess-Bezugsebene
(35) versehen ist, die angeordnet ist, um bei der Messung der Senkkopftiefe in Kontakt
mit der Hauptfläche (4) des Zielelements (3) zu kommen,
wobei eine Senkkopftiefen-Messspitze (43) an einem Ende des Senkkopftiefen-Messstabs
(31) vorgesehen ist,
wobei die Senkkopftiefen-Messspitze (43) mit einem Bezugsdurchmesserabschnitt (48)
versehen ist, der den Bezugsdurchmesser hat und angeordnet ist, um in Kontakt mit
einer Wandfläche des Senkkopfabschnitts (7) zu kommen, und
wobei der Senkkopftiefen-Messstab (31) an dem Messkopf (21) über ein elastisches Element
so gelagert ist, dass die Senkkopftiefen-Messspitze (43) von der Mess-Bezugsebene
(35) vorsteht.
5. Die Lochform-Messvorrichtung gemäß Anspruch 4, wobei ein abgeschrägter oder verjüngter
Abschnitt (47), bei dem ein Durchmesser zu einer Endseite von dem Bezugsdurchmesserabschnitt
(48) abnimmt, ferner an der Senkkopftiefen-Messspitze (43) ausgebildet ist, und
ein Winkel (β) zwischen dem verjüngten Abschnitt (47) und der Hauptfläche (4) so eingestellt
ist, dass er kleiner ist als ein Winkel (α) zwischen der Wandfläche des Senkkopfabschnitts
(7) und der Hauptfläche (4), sodass die Senkkopftiefen-Messspitze (43) in Kontakt
mit der Wandfläche des Senkkopfabschnitts (7) an nur dem Bezugsdurchmesserabschnitt
(48) kommen kann.
6. Die Lochform-Messvorrichtung gemäß Anspruch 4 oder 5, ferner mit:
einem Luftblasmechanismus (27,30,33),
wobei eine Öffnung (36) für eine Lufteinblasung in der Mess-Bezugsebene (35) vorgesehen
ist, und
der Luftblasmechanismus (27,30,33) so konfiguriert ist, dass er Luft durch die Öffnung
(36) für Lufteinblasung einbläst.
7. Die Lochform-Messvorrichtung gemäß einem der Ansprüche 2 bis 6, ferner mit:
einem Hauptkörpermechanismus (11), der den Messkopf-Haltemechanismus (23) so trägt,
dass er sich in einer ersten Richtung senkrecht zu der Hauptfläche (4) des Zielelements
(3) bewegen kann, und
einem Z-Achsen-Positionserfassungssensor (17) zum Erfassen einer Position des Messkopf-Haltemechanismus
(22) bezüglich des Hauptkörpermechanismus (11) in der ersten Richtung.
8. Eine Lochform-Messvorrichtung gemäß Anspruch 7, ferner mit:
einem Ausgleichsluftzylinder (13), der eingerichtet ist, um die Position des Messkopf-Haltemechanismus
(22) bezüglich dem Hauptkörpermechanismus (11) einzustellen.
9. Die Lochform-Messvorrichtung gemäß einem der Ansprüche 1 bis 8, ferner mit:
einem Druckfuß (19), der angeordnet ist, um die Hauptfläche (4) des Zielelements (3)
so niederzuhalten, dass die Hauptfläche (4) des Zielelements (3) eine flache Oberfläche
wird, und
wobei eine Öffnung (20) zum Messen in dem Druckfuß (19) vorgesehen ist, und
der Lochdurchmesser-Messstab (32) und der Senkkopftiefen-Messstab (31) angeordnet
sind, um in das bündige Bolzen- oder Schraubenloch (6) durch die Öffnung (20) zur
Messung eingeführt zu werden.
10. Ein Lochform-Messverfahren zum Messen einer Form eines bündigen Bolzen- oder Schraubenlochs
(6), das in einem Zielelement (3) vorgesehen ist, welches ein Verbundmaterial enthält,
wobei das bündige Bolzen- oder Schraubenloch (6) aufweist:
einen Senkkopfabschnitt (7), der mit einer Öffnung verbunden ist, die in einer Hauptfläche
(4) des Zielelements (3) vorgesehen ist und eine Form besitzt, bei der ein Durchmesser
mit zunehmender Tiefe von der Hauptfläche (4) abnimmt, und
einen Konstantabschnitt (8), der an einem Ende mit einem Bodenabschnitt des Senkkopfabschnitts
(7) verbunden ist und der an dem anderen Ende mit einer Öffnung verbunden ist, die
in einer Rückfläche (5) des Zielelements (3) vorgesehen ist, und der einen konstanten
Durchmesser besitzt,
wobei das Lochform-Messverfahren aufweist:
Messen eines Durchmessers des Konstantabschnitts (8) durch Einführen einer Lochdurchmesser-Messlehre
(39), die an einem Ende eines Lochdurchmesser-Messstabs (32) vorgesehen ist, in den
Konstantabschnitt (8), wobei die Lochdurchmesser-Messlehre (39) ein Paar von Messenden
(41) aufweist, die so angeordnet sind, dass sie nach Innen gedrückt werden, wenn der
Messstab (32) in den Konstantabschnitt (8) eingeführt wird, und einen Stab (38) versetzen,
der angeordnet ist, um als ein Ergebnis entsprechend dem Durchmesser des Konstantabschnitts
(8) in einer ersten Richtung senkrecht zu der Hauptfläche des Zielelements versetzt
zu werden, und wobei der Durchmesser des Konstantabschnitts (8) basierend auf der
Größe des Versatzes des Stabs (38) berechnet wird, und
Messen einer Senkkopftiefe des Senkkopfabschnitts (7) durch Einführen eines Endabschnitts
(43) eines Senkkopftiefen-Messstabs (31) mit einem Durchmesser, der der Bezugsdurchmesser
ist, wobei der Kopftiefen-Messstab (31) so vorgesehen ist, dass er koaxial mit der
Lochdurchmesser-Messstab (32) ist, in den Senkkopfabschnitt (7).
11. Das Lochform-Messverfahren gemäß Anspruch 10, wobei der Lochdurchmesser-Messstab (32)
so konfiguriert ist, dass er gemäß einem Durchmesser des bündigen Schrauben- oder
Bolzenlochs (6) in einer Richtung versetzt wird, zu der Zeit des Einführens in das
bündige Bolzen- oder Schraubenloch (6), und
wobei das Messen des Durchmessers des Konstantabschnitts (8) aufweist:
Einführen der Spitze des Lochdurchmesser-Messstabs (32) in den Konstantabschnitt (8)
und Messen des Durchmessers des Konstanabschnitts (8) in einer zweiten Richtung, bevor
eine Senkkopftiefe gemessen wird,
Drehen des Lochdurchmesser-Messstabs (32) nach dem Messen der Senkkopftiefe, und
Messen des Durchmessers des Konstantabschnitts (8) in einer dritten Richtung durch
den Lochdurchmesser-Messstab (32) nach dem Drehen des Lochdurchmesser-Messstabs (32).
12. Das Lochform-Messverfahren gemäß Anspruch 11, wobei das Drehen des Lochdurchmesser-Messstabs
(32) ein Drehen des Lochdurchmesser-Messstabs (32) um 90° umfasst.
13. Das Lochform-Messverfahren gemäß Anspruch 10 oder 11, ferner mit:
Vorbereiten einer Hauptlehre (45), die mit einem Bezugsloch (46) versehen ist, das
eine bekannte Senkkopftiefe und einen bekannten Lochdurchmesser (b) besitzt, vorab
vor dem Messen des Durchmessers des Konstantabschnitts (8), und
Messen der Senkkopftiefe und des Lochdurchmessers des Bezugslochs (46) durch Anwendung
des Lochdurchmesser-Messstabs (32) und des Senkkopftiefen-Messstabs (31) und Ausführen
einer Korrektur auf der Basis der Messergebnisse bevor der Durchmesser des Konstantabschnitts
(8) gemessen wird.
1. Dispositif de mesure de la forme d'un trou pour mesurer la forme d'un trou (6) pour
un boulon noyé ménagé dans un élément (3) cible, qui comprend un matériau composite,
dans lequel le trou (6) pour un boulon noyé a :
une partie (7) de tête fraisée, qui communique avec une ouverture ménagée dans une
surface (4) principale de l'élément (3) cible et qui a une forme dans laquelle un
diamètre diminue au fur et à mesure qu'une profondeur à partir de la surface (4) principale
augmente et
une partie (8) constante, qui communique à une extrémité avec une partie de fond de
la partie (7) de tête fraisée et qui communique à l'autre extrémité avec une ouverture
ménagée dans une surface (5) arrière de l'élément (3) cible et qui a un diamètre constant,
le dispositif de mesure de la forme d'un trou comprenant :
un mécanisme (23, 32) de mesure du diamètre d'un trou, qui est conçu pour mesurer
un diamètre de la partie (8) constante et
un mécanisme (24, 31) de mesure de la profondeur de la tête fraisée, qui est conçu
pour mesurer une profondeur en une position de la partie (7) de la tête fraisée où
son diamètre est égal à un diamètre de référence en tant que profondeur de tête fraisée,
dans lequel le mécanisme (23, 32) de mesure du diamètre d'un trou comprend :
une tige (32) de mesure du diamètre d'un trou configurée de manière à ce qu'un calibre
(39) de mesure du diamètre d'un trou prévu à sa partie de pointe puisse être inséré
dans la partie (8) constante à une partie de pointe, le calibre (39) de mesure du
diamètre d'un trou comprenant une paire de bornes (41) de mesure conçues pour être
poussées vers l'intérieur lorsque la tige (32) de mesure est insérée dans la partie
(8) constante et pour déplacer une tige (38) conçue pour être déplacée dans une première
direction perpendiculaire à la surface principale de l'élément cible en résultat suivant
le diamètre de la partie (8) constante et
un capteur (23) de mesure du diamètre d'un trou conçu pour mesurer le montant du déplacement
de la tige (38),
dans lequel le mécanisme (24, 31) de mesure de la profondeur de la tête fraisée comprend
:
une tige (31) de mesure de la profondeur de la tête fraisée configurée de manière
à ce que sa partie (43) de pointe ait un diamètre qui est le diamètre de référence
et puisse être insérée dans la partie (7) de tête fraisée et déplacée suivant la profondeur
de la tête fraisée et
un capteur (24) de mesure de la profondeur de la tête fraisée conçu pour mesurer un
montant du déplacement de la tige (31) de mesure de la profondeur de la tête fraisée
et
dans lequel la tige (32) de mesure du diamètre d'un trou et la tige (31) de mesure
de la profondeur de la tête fraisée sont prévues de manière à être coaxiales.
2. Dispositif de mesure de la forme d'un trou suivant la revendication 1, dans lequel
la tige (31) de mesure de la profondeur de la tête fraisée a une forme tubulaire et
la tige (32) de mesure du diamètre d'un trou est insérée dans la tige (31) de mesure
de la profondeur de la tête fraisée, de manière à faire saillie d'une pointe de la
tige (31) de mesure de la profondeur de la tête fraisée.
3. Dispositif de mesure de la forme d'un trou suivant la revendication 1 ou 2, comprenant,
en outre :
un mécanisme (22) de maintien d'une tête de mesure et
une tête (21) de mesure, qui est maintenue de manière amovible par le mécanisme (22)
de maintien d'une tête de mesure,
la tige (32) de mesure du diamètre d'un trou et la tige (31) de mesure de la profondeur
de la tête fraisée étant montées sur la tête (22) de mesure,
le capteur (23) de mesure du diamètre d'un trou et le capteur (24) de mesure de la
profondeur de la tête fraisée étant montés sur le mécanisme (22) de maintien de la
tête de mesure,
la tige (32) de mesure du diamètre d'un trou et le capteur (23) de mesure du diamètre
d'un trou sont prévus de manière à être reliés l'un à l'autre lorsque la tête (21)
de mesure est montée sur le mécanisme (22) de maintien de la tête de mesure et
la tige (31) de mesure de la profondeur de la tête fraisée et le capteur (24) de mesure
de la profondeur de la tête fraisée sont prévus de manière à être reliés l'un à l'autre
lorsque la tête (21) de mesure est montée sur le mécanisme (22) de maintien de la
tête de mesure.
4. Dispositif de mesure de la forme d'un trou suivant la revendication 3, dans lequel
la tête (21) de mesure est pourvue d'un plan (35) de référence de mesure, qui est
conçu pour venir en contact avec la surface (4) principale de l'élément (3) cible
lors de la mesure de la profondeur de la tête fraisée,
dans lequel une pointe (43) de mesure de la profondeur de la tête fraisée est prévue
à une pointe de la tige (31) de mesure de la profondeur de la tête fraisée,
dans lequel la pointe (43) de mesure de la profondeur de la tête fraisée est pourvue
d'une partie (48) de diamètre de référence, qui a le diamètre de référence et qui
est conçue pour venir en contact avec une surface de paroi de la partie (7) de la
tête fraisée et
dans lequel la tige (31) de mesure de la profondeur de la tête fraisée est supportée
sur la tête (21) de mesure par l'intermédiaire d'un élément élastique, de manière
à ce que la pointe (43) de mesure de la profondeur de la tête fraisée fasse saillie
du plan (35) de référence de mesure.
5. Dispositif de mesure de la forme d'un trou suivant la revendication 4, dans lequel
une partie (47) conique, dans laquelle un diamètre diminue en direction d'un côté
de pointe à partir de la partie (48) de diamètre de référence, est formée, en outre,
à la pointe (43) de mesure de la profondeur de la tête fraisée et
un angle (β) entre la partie (47) conique et la surface (4) principale est fixé de
manière à être plus petit qu'un angle (α) entre la surface de paroi de la partie (7)
de la tête fraisée et la surface (4) principale, de manière à ce que la pointe (43)
de mesure de la profondeur de la tête fraisée puisse venir en contact avec la surface
de paroi de la partie (7) de tête fraisée seulement à la partie (48) de diamètre de
référence.
6. Dispositif de mesure de la forme d'un trou suivant la revendication 4 ou 5, comprenant,
en outre :
un mécanisme (27, 30, 33) d'insufflation d'air,
dans lequel une ouverture (36) d'injection d'air est prévue dans le plan (35) de référence
de mesure et
le mécanisme (27, 30, 33) d'insufflation d'air est configuré de manière à injecter
de l'air dans l'ouverture (36) afin d'avoir une injection d'air.
7. Dispositif de mesure de la forme d'un trou suivant l'une quelconque des revendications
2 à 6, comprenant, en outre :
un mécanisme (11) de corps principal, qui supporte le mécanisme (23) de maintien de
la tête de mesure, de manière à pouvoir se déplacer dans une première direction perpendiculaire
à la surface (4) principale de l'élément (3) cible et
un capteur (17) de détection d'une position suivant l'axe Z pour détecter une position
du mécanisme (22) de maintien de la tête de mesure par rapport au mécanisme (11) de
corps principal dans la première direction.
8. Dispositif de mesure de la forme d'un trou suivant la revendication 7, comprenant,
en outre :
un vérin (13) pneumatique d'équilibrage, qui est conçu pour régler la position du
mécanisme (22) de maintien de la tête de mesure par rapport au mécanisme (11) du corps
principal.
9. Dispositif de mesure de la forme d'un trou suivant l'une quelconque des revendications
1 à 8, comprenant, en outre :
un pied (19) d'application d'une pression qui est conçue pour maintenir vers le bas
la surface (4) principale de l'élément (3) cible, de manière à ce que la surface (4)
principale de l'élément (3) cible devienne une surface plane et
dans lequel une ouverture (20) de mesure est prévue dans le pied (19) d'application
d'une pression et
la tige (32) de mesure du diamètre d'un trou et la tige (31) de mesure de la profondeur
de la tête fraisée sont conçues pour être insérées dans le trou (6) pour boulon noyé
par l'ouverture (20) de mesure.
10. Procédé de mesure de la forme d'un trou pour mesurer la forme d'un trou (6) pour un
boulon noyé ménagé dans un élément (3) cible, qui comprend un matériau composite,
dans lequel le trou (6) pour un boulon noyé a :
une partie (7) de tête fraisée, qui communique avec une ouverture ménagée dans une
surface (4) principale de l'élément (3) cible et qui a une forme dans laquelle un
diamètre diminue au fur et à mesure qu'une profondeur à partir de la surface (4) principale
augmente et
une partie (8) constante, qui communique à une extrémité avec une partie de fond de
la partie (7) de tête fraisée et qui communique à l'autre extrémité avec une ouverture
ménagée dans une surface (5) arrière de l'élément (3) cible et qui a un diamètre constant,
dans lequel le dispositif de mesure de la forme d'un trou comprend :
mesurer un diamètre de la partie (8) constante en insérant un calibre (39) de mesure
du diamètre d'un trou prévu à une pointe d'une tige (32) de mesure du diamètre d'un
trou dans la partie (8) constante, le calibre (39) de mesure du diamètre d'un trou
comprenant une paire de bornes (41) de mesure conçues pour être poussées vers l'intérieur,
lorsque la tige (32) de mesure est insérée dans la partie (8) constante, et pour déplacer
une tige (38) conçue pour être déplacée dans une première direction perpendiculaire
à la surface principale de l'élément cible en résultat suivant le diamètre de la partie
(8) constante et dans lequel le diamètre de la partie (8) constante est calculé sur
la base du montant du déplacement de la tige (38) et
mesurer une profondeur de tête fraisée de la partie (7) de tête fraisée en insérant
une partie (43) de pointe de la tige (31) de mesure de la profondeur de la tête fraisée
ayant un diamètre qui est le diamètre de référence, la tige (31) de mesure de la profondeur
de la tête étant prévue de manière à être coaxiale avec la tige (32) de mesure du
diamètre d'un trou, dans la partie (7) de la tête fraisée.
11. Procédé de mesure de la forme d'un trou suivant la revendication 10, dans lequel la
tige (32) de mesure du diamètre d'un trou est configurée de manière à être déplacée
suivant un diamètre du trou (6) pour un boulon noyé dans une direction à l'instant
de l'insertion dans le trou (6) pour un boulon noyé et
la mesure du diamètre de la partie (8) constante comprend :
insérer la pointe de la tige (32) de mesure du diamètre d'un trou dans la partie (8)
constante et mesurer le diamètre de la partie (8) constante dans une deuxième direction
avant de mesurer une profondeur de la tête fraisée,
faire tourner la tige (32) de mesure du diamètre d'un trou après avoir mesuré la profondeur
de la tête fraisée et
mesurer le diamètre de la partie (8) constante dans une troisième direction par la
tige (32) de mesure du diamètre d'un trou après avoir fait tourner la tige (32) de
mesure du diamètre d'un trou.
12. Procédé de mesure de la forme d'un trou suivant la revendication 11, dans lequel la
rotation de la tige (32) de mesure du diamètre d'un trou comprend faire tourner la
tige (32) de mesure du diamètre d'un trou de 90°.
13. Procédé de mesure de la forme d'un trou suivant la revendication 10 ou 11, comprenant,
en outre :
préparer un calibre (45) maître pourvu d'un trou (46) de référence ayant une profondeur
de tête fraisée connue et un diamètre (b) de trou connu à l'avance, avant de mesurer
le diamètre de la partie (8) constante et
mesurer la profondeur de la tête fraisée et le diamètre du trou (46) de référence
en utilisant la tige (32) de mesure du diamètre d'un trou et la tige (31) de mesure
de la profondeur de la tête fraisée et effectuer une correction sur la base des résultats
mesurés, avant de mesurer le diamètre de la partie (8) constante.