Technical Field
[0001] The present invention relates to ultrasonic transducer devices and methods of attaching
the same, and particularly to an ultrasonic transducer device to be attached to an
external panel of a vehicle and a method of attaching the same.
Background Art
[0002] In the past, there has been provided an ultrasonic transducer such as an ultrasonic
speaker (ultrasonic transmitter) producing an ultrasonic wave and an ultrasonic microphone
(ultrasonic receiver) receiving an ultrasonic wave. Further, in the past, there has
been provided an ultrasonic sensor which detects an object by use of such an ultrasonic
transducer. In other words, in the past, there has been provided an ultrasonic sensor
to be attached to a bumper of a vehicle for the purpose of detecting an object near
the vehicle (see document 1 [
JP 2011-53021 A]).
[0003] The ultrasonic sensor disclosed in document 1 includes a bezel and a sensor body.
The bezel is partially inserted into a fixing hole formed in a bumper from a front
side of the bumper, and the sensor body is attached to the bezel on a rear side of
the bumper. The bezel includes: a hollow-cylindrical body part which is to be inserted
to the fixing hole; and a flange part which is extended from the periphery of the
front end of the body to have a flange shape and is to be in contact with the vicinity
of the fixing hole. The sensor body is attached to the bezel so that a front part
of a housing accommodating an ultrasonic microphone is inserted into the body part
from the rear side of the bumper. The ultrasonic sensor is configured such that the
sensor body is to be attached to the bumper by means of the bezel.
[0004] In the aforementioned ultrasonic sensor, the flange part of the bezel is exposed
on the front surface of the bumper. In a case where the bumper has the flat front
surface, the flange part is visually distinguishable from the vicinity thereof. This
is likely to cause deterioration of the appearance of the vehicle.
Summary of Invention
[0005] In view of the above insufficiency, the present invention has aimed to propose an
ultrasonic transducer device capable of reducing undesired effects on an appearance
of a vehicle and a method of attaching the same.
[0006] The ultrasonic transducer device in accordance with one aspect of the present invention,
includes a body unit and a fixing member. The body unit includes a housing, and at
least one clip part. The housing includes a space which is in a front surface of the
housing and is for receiving an ultrasonic transducer. The at least one clip part
is provided to a side surface of the housing. The fixing member includes a fixing
plate, and at least one interlocked part. The fixing plate includes a fixing surface
to be attached to a rear surface of an exterior panel of a vehicle, and a through
hole to communicate to an opening in the exterior panel. The at least one interlocked
part is removably connected to the at least one clip part so that the space faces
the through hole. The at least one clip part includes an interlocking part, and a
spring part. The interlocking part is movable between a first position in which the
interlocking part is physically connected to the at least one interlocked part and
a second position in which the interlocking part is not physically connected to the
at least one interlocked part. The spring part keeps the interlocking part in the
first position.
[0007] The ultrasonic transducer device in accordance with another aspect of the present
invention, includes a body unit and a holding member. The body unit includes a housing,
and at least one clip part. The housing includes a space which is in a front surface
of the housing and is for receiving an ultrasonic transducer. The at least one clip
part is provided to a side surface of the housing. The holding member includes a flange,
and at least one interlocked part. The flange includes a rear surface to be attached
to a front surface of an exterior panel of a vehicle to be in a vicinity of an opening
in the exterior panel, and a through hole to communicate to the opening. The at least
one interlocked part is provided to a part of the rear surface of the flange exposed
via the opening and is removably connected to the at least one clip part so that the
space faces the through hole. The at least one clip part includes an interlocking
part, and a spring part. The interlocking part is movable between a first position
in which the interlocking part is physically connected to the at least one interlocked
part and a second position in which the interlocking part is not physically connected
to the at least one interlocked part. The spring part keeps the interlocking part
in the first position.
[0008] The method of attaching an ultrasonic transducer device in accordance with another
aspect of the present invention, includes: preparing the ultrasonic transducer device;
attaching the fixing member of the ultrasonic transducer device to an a rear surface
of an external panel of a vehicle in such a manner that the fixing surface is in surface
contact with the rear surface; aligning the through hole of the fixing member with
the space, and the at least one interlocked part with the at least one clip part;
and moving the body unit toward the fixing member to connect the at least one interlocked
part to the at least one clip part.
Brief Description of the Drawings
[0009]
FIG. 1 is an exploded perspective view illustrating an ultrasonic sensor device (ultrasonic
transducer device) of one embodiment in accordance with the present invention.
FIG. 2 is a sectional view illustrating the structure in which the ultrasonic sensor
device of the above embodiment is attached to an exterior panel.
FIG. 3 is a side view illustrating the structure in which the ultrasonic sensor device is
attached to the exterior panel.
FIG. 4 is a sectional view illustrating the structure in which the ultrasonic sensor device
is attached to the exterior panel, when viewed from the right side of the structure.
FIG. 5 is a side view illustrating the sensor unit of the ultrasonic sensor device.
FIG. 6 is a top view illustrating the sensor unit.
FIG. 7 is a side view illustrating the fixing member of the ultrasonic sensor device.
FIG. 8 is a top view illustrating the fixing member.
FIG. 9 is a bottom view illustrating the fixing member.
FIG. 10 is a partial sectional view illustrating the fixing member, when viewed from the
right side of the fixing member.
FIG. 11 is an explanatory view illustrating the process of attaching the ultrasonic sensor
device to the rear surface of the bumper.
FIG. 12 is an explanatory view illustrating the process of attaching the ultrasonic sensor
device to the rear surface of the bumper.
FIG. 13 is an explanatory view illustrating the process of attaching the ultrasonic sensor
device to the rear surface of the bumper.
FIG. 14 is an explanatory view illustrating the process of detaching the sensor unit from
the fixing member.
FIG. 15 is a top view illustrating the sensor unit.
FIG. 16 is a sectional view illustrating the structure in which the sensor unit is attached
to the fixing member.
FIG. 17 is a side view illustrating the structure in which the sensor unit is attached to
the fixing member.
FIG. 18 is a sectional view on the line B-B of FIG. 17.
FIG. 19 is a plan view illustrating the fixing member.
FIG. 20 is a side view illustrating the fixing member.
FIG. 21 is another plan view illustrating the fixing member.
FIG. 22 is a front view illustrating the holding member for attaching the sensor unit to
the external panel.
FIG. 23 is a bottom view illustrating the holding member.
FIG. 24 is a side view illustrating the holding member, when viewed from the right side of
the holding member.
FIG. 25 is an enlarged view illustrating the primary part of the holding member.
FIG. 26 is an explanatory view illustrating the process of attaching the sensor unit to the
rear surface of the bumper by use of the holding member.
FIG. 27 is an explanatory view illustrating the process of attaching the sensor unit to the
rear surface of the bumper by use of the holding member.
FIG. 28 is an explanatory view illustrating the process of attaching the sensor unit to the
rear surface of the bumper by use of the holding member.
Description of Embodiments
[0010] The ultrasonic transducer device 1 of one embodiment in accordance with the present
invention is an electro-acoustic transducer which has a function of transmitting an
ultrasonic wave and a function of receiving an ultrasonic wave. Thus, an ultrasonic
wave produced by the ultrasonic transducer device 1 is sent outside. Further, an external
ultrasonic wave is received by the ultrasonic transducer device 1.
[0011] The ultrasonic transducer device 1 of the present embodiment has the function of
receiving an ultrasonic wave and therefore can be referred to as an ultrasonic sensor
device. Note that, the ultrasonic transducer device 1 may have either the function
of transmitting an ultrasonic wave or the function of receiving an ultrasonic wave.
[0012] The ultrasonic transducer device
1 of the present embodiment includes the body unit 2 (200) and the fixing member 3
(300).
[0013] The body unit
2 includes a housing
20, and two clip parts
27. The housing
20 includes a space
28 which is in a front surface
21e of the housing
20 and is for receiving an ultrasonic transducer (transducer block)
23. The two clip parts
27 are provided to side surfaces
21f of the housing
20.
[0014] The fixing member
3 includes a fixing plate
30, and two interlocked parts
31. The fixing plate
30 includes a fixing surface (face)
35 to be attached to a rear surface
501 of an exterior panel (bumper 50) of a vehicle, and a through hole
30b to communicate to an opening
51 in the exterior panel
50. The two interlocked parts
31 are removably connected to the two clip parts
27 individually so that the space
28 faces the through hole 30b. Note that, the rear surface
501 of the bumper
50 constitutes part of an internal (inside) surface of a body the vehicle. Therefore,
hereinafter, the rear surface
501 of the body
50 is also referred to as an internal surface of the bumper
50.
[0015] Each clip part
27 includes an interlocking part
27c, and a spring part
27b. The interlocking part
27c is movable between a first position in which the interlocking part
27c is physically connected to the corresponding interlocked part
31 and a second position in which the interlocking part
27c is not physically connected to the corresponding interlocked part
31. The spring part
27b keeps the interlocking part
27c in the first position.
[0016] The ultrasonic transducer device
1 of the present embodiment is described in more detail below. As shown in
FIGS. 1 to
4, the ultrasonic transducer device (hereinafter also referred to as ultrasonic sensor
device) 1 of the present embodiment includes the body unit (sensor unit)
2 and the fixing member
3.
[0017] The ultrasonic sensor device
1 is to be attached to a rear side of an exterior panel (bumper or grille) of a vehicle,
for example, and is used for detecting an obstacle in a vicinity of the vehicle.
[0018] Unless otherwise noted, in the following explanations, upward, downward, left and
right directions of the ultrasonic sensor device are defined based on a direction
of the ultrasonic sensor device in
FIG. 4. However, the above definition of directions is merely used for simplifying the explanations
and a direction in which the ultrasonic sensor device
1 is fixed is not limited to the aforementioned direction of the ultrasonic sensor
device shown in
FIG. 4.
[0019] As shown in
FIGS. 1 to
6, the sensor unit
2 includes the housing
20, and the transducer block (ultrasonic transducer)
23 and a circuit board
24 are accommodated in the housing 20 (see FIG. 2). The housing
20 is made of synthetic resin, for example.
[0020] The transducer block
23 includes a wave transmitter for transmitting an ultrasonic wave and a wave receiver
for receiving a reflected wave caused by reflection of the ultrasonic wave at an object.
In the present embodiment, one ultrasonic vibrator (not shown) used as the wave transmitter
and the wave receiver, and the ultrasonic vibrator is accommodated in a cylindrical
case.
[0021] The housing
20 includes a box-shaped body
21 having a recess
21a formed in an upper surface of the body
21 and a cover
22 attached to the upper surface of the body
21 so as to cover the recess
21a.
[0022] There is a hollow prism
21b that has a hollow-cylindrical shape and protrudes downward from the lower surface
of the body
21. The transducer block
23 is accommodated in the hollow prism
21b so as to have a transmission wave face and a receiving wave face that face in the
downward direction. In other words, the housing
20 includes the space
28 which is in the front surface
21e of the housing
20 and is for receiving the ultrasonic transducer (transducer block)
23.
[0023] There is a vibration-proof rubber
25 interposed between the internal surface of the hollow prism
21b and the transducer block
23 so as to attenuate vibration transmitted from the outside and vibration occurring
at surfaces other than an apical surface of the transducer block
23 caused by transmission and reception of ultrasonic waves.
[0024] The circuit board
24 is accommodated in the recess
21a of the body
21. The circuit board
24 includes a circuit for activating the ultrasonic vibrator to transmit ultrasonic
waves, a circuit for amplifying the output from the ultrasonic vibrator and extracting
a received signal from the amplified output, and a circuit for judging whether an
object exists in a vicinity of a vehicle on the basis of a time interval between the
time of sending an ultrasonic wave and the time of receiving the reflected ultrasonic
wave.
[0025] There are a plurality of pin terminals
24a for power supply and for signal output mounted on the circuit board
24. The plurality of pin terminals
24a protrude to be inside a hollow-prismatic part
21c provided to one side of the housing
20. The hollow-prismatic part
21c and the pin terminals
24a disposed therein constitute a connector
26.
[0026] When the connector
26 of the ultrasonic sensor device
1 is connected with a connector (not shown) of a cable connected to an electric circuit
(not shown) in the vehicle, the circuits on the circuit board
24 and the electric circuit in the vehicle are electrically connected to each other.
Thereby, electric power is supplied from the electric circuit in the vehicle to the
circuits on the circuit board
24, and a detection signal is allowed to be outputted from the circuit board 24 to the
electric circuit in the vehicle.
[0027] The body
21 is provided at opposite side surfaces
21f thereof with clip parts
27. Each of the clip parts
27 is to be detachably engaged with a part of the fixing member 3. Each clip part
27 is elastic and is integrally formed with the body
21. In short, the clip part
27 is provided to the side surface
21f of the housing
20.
[0028] The body
21 is provided, at a portion that is closer to the center of the body
21 than the clip part
27 is, with a slot
21d passing through the body
21 in an upward and downward direction. In other words, the body unit 2 includes the
slot
21d that is between the interlocking part
27c and the housing
20 and is for receiving the interlocked part
31.
[0029] The clip part
27 includes an operation piece
27a, the spring parts (connecting pieces)
27b and the interlocking part (interlocking piece)
27c which are integrally formed with each other.
[0030] The operation piece
27a has a rectangular plate shape and is inclined in such a manner that the distance
between the operation piece
27a and the side surface of the body
21 (the side surface
21f of the housing 2) becomes greater toward an upper end of the operation piece
27a than at a lower end of the operation piece
27a.
[0031] The connecting pieces
27b protrude downward from opposite ends of a lower edge of the operation piece
27a, respectively, and lower ends of the connecting pieces
27b are connected to the side surface of the body
21. Each connecting piece
27b is narrower in width than the operation piece
27a and thus is flexible. Especially, the spring part
27b connects an end (upper end, in the drawings)
27g of the interlocking part
27c far from the fixing plate
30 to an end (lower end, in the drawings) 20a of the housing 20 close to the fixing
plate
30.
[0032] The interlocking piece
27c protrudes downward from a center of the lower edge of the operation piece
27a and is provided at a midst thereof with a hole
27d which is to receive a protrusion
32 of the fixing member
3.
[0033] The fixing member
3 is a molded product of synthetic resin and, as shown in
FIGS. 1, and
8 to
10, includes the fixing plate
30. The fixing plate
30 has a shape of a rectangular plate. The fixing plate 30 is to be in surface contact
with the internal surface (rear surface)
501 of the exterior panel
50 of the vehicle.
[0034] The fixing plate
30 includes a thick part
30a at a center thereof in a longitudinal direction of the fixing plate
30. The thick part
30a is greater in thickness than opposite sides of the fixing plate 30 in the longitudinal
direction. A through hole
30b is formed in the thick part
30a. The through hole
30b is circular, and allows insertion of the hollow prism
21b therein.
[0035] Columnar parts (interlocked part)
31 protrude upward from opposite ends of the thick part 30a in a width direction of
the fixing plate
30. Each columnar part
31 is rectangular. The width of each columnar part
31 is set to be smaller than that of the slot
21d such that the columnar part
31 is allowed to be inserted into the slot
21d. The thickness of each columnar part
31 is set to be slightly greater than the corresponding dimension of the slot
21d.
[0036] The columnar part
31 has a slope
31a at an upper part of an outside surface thereof. The slope
31a is inclined in such a manner that an upper portion thereof is positioned more inward
(closer to the center of the fixing plate
30 in the width direction) than a lower end thereof. The protrusion
32 is situated at the external surface of the columnar part
31 to be under the slope
31a and is to be engaged with the hole
27d of the clip part
27.
[0037] The fixing member
3 is, for example, stuck on the internal surface
501 of the bumper
50 with double sided tape
33 put on the rear face (fixing surface)
35 of the fixing plate
30.
[0038] The ultrasonic sensor device
1 of the present embodiment has such a structure as mentioned above. The following
explanations referring to
FIGS. 11 to
13 are made to a process of attaching the ultrasonic sensor device
1 to the internal surface
501 of the bumper
50. Note that, as shown in
FIG. 11, the bumper
50 has the hole (opening)
51 allowing insertion of the hollow prism
21b of the sensor unit
2 therein.
[0039] As shown in
FIGS. 12 and
13, a worker aligns the bumper
50 (exterior panel) with the fixing member
3 such that the hole
51 in the bumper
50 and the through hole
30b are arranged concentrically, and thereafter sticks the fixing plate
30 on the internal surface
501 of the bumper
50 with the double sided tape
33.
[0040] Next, as shown in
FIGS. 12 and
13, the worker aligns the clip part
27 of the sensor unit
2 with the columnar part
31 of the fixing member
3, and thereafter inserts the columnar part
31 into the slot
21d from below by moving the sensor unit
2 down toward the fixing member
3. When the sensor unit
2 is moved downward and eventually a lower end of the interlocking piece
27c is in contact with an upper end of the protrusion
32, the lower end of the interlocking piece
27c is displaced outward as a result of sliding along the slope
32a of the protrusion
32 and being on the protrusion
32.
[0041] When the worker further presses the sensor unit
2 downward, the whole of the protrusion
32 fits in the hole
27d of the interlocking piece
27c, and the interlocking piece
27c returns to its original position. Thereby, the protrusion
32 is engaged with the hole
27d. Thus, the interlocking part
27c is physically connected to the interlocked part
31 when the interlocked part
31 is inserted into the slot
21d. Accordingly, the opposite clip parts
27 hold the columnar parts
31 therebetween and, therefore, the sensor unit
2 is held by the fixing member
3, thereby the sensor unit
2 is fixed to the internal surface
501 of the bumper
50 by means of the fixing member
3.
[0042] In this regard, each connecting pieces
27b constitutes a spring part which causes an elastic force to keep the hole
27d of the interlocking piece
27c defined as the interlocking part in a position where the interlocking piece is engaged
with the protrusion
32 (projection of the first interlocked part).
[0043] Note that, in the present embodiment, the hole
27d passing through the interlocking piece
27c is provided as the interlocking part having a recess shape. However, the recess shaped
interlocking part to be engaged with the projection of the first interlocked part
may not be required to pass through the interlocking piece
27c, i.e. may be a hole not penetrating through the interlocking piece.
[0044] While the sensor unit
2 is attached to the internal surface
501 of the bumper
50 via the fixing member
3, the hollow prism
21b of the sensor unit
2 is situated in the hole
51 of the bumper
50 and the edge surface of the transducer block
23 is exposed outside the bumper
50 through the hole
51. Therefore, the transducer block
23 is allowed to transmit an ultrasonic wave outside the vehicle and to receive a reflected
wave caused by reflection of the ultrasonic wave at an object in a vicinity of the
vehicle.
[0045] Note that a diameter of the through hole
30b is larger than that of the hole 51. When the fixing member
3 is attached to the bumper
50, there may be a position gap between the center of the hole
51 and that of the through hole
30b in some cases. However, the connecting pieces
27b can be changed in shape depending on the position gap between the hole
51 and the through hole
30b, and therefore the transducer block
23 can be attached to be aligned with the through hole
30b.
[0046] Dimensions of each part is set such that the end surface of the transducer block
23 is flush with the external surface
502 of the bumper
50 and accordingly the end surface of the transducer block
23 is unnoticeable. Note that such a state that the end surface of the transducer block
23 is flush with the external surface
502 of the bumper
50 is not limited to a state that there is no level difference between the end surface
of the transducer block
23 and the external surface
502 of the bumper
50, but may include a state that there is a level difference between the end surface
of the transducer block
23 and the external surface
502 of the bumper
50, unless a person being at a point distant from the vehicle can distinguish such a
level difference.
[0047] It is also preferred that, the end surface of the transducer block 23 is colored
in the same color as the external surface of the bumper (exterior panel of vehicle)
50 to which the ultrasonic sensor device
1 is to be attached. In this case, the transducer block is unnoticeable, thereby the
appearance of the vehicle is improved.
[0048] In a process of detaching the sensor unit
2 from the fixing member
3, first the worker holds the sensor unit
2 by the operation pieces
27a of the opposite clip parts
27. Thus, the interlocking pieces
27c turn around swing pivots defined by portions of the interlocking pieces
27c which are in contact with the bottom ends of the slopes
31a until the internal surfaces of the interlocking pieces
27c are in contact with the slopes
31a as shown in
FIG. 14. As shown by dot lines in
FIG. 14, when the interlocking pieces
27c turn until they are in surface contact with the slopes
31a, the lower ends of the interlocking pieces
27c move farther from the outside surfaces of the columnar parts
31 and accordingly the protrusions
32 go out of the holes
27d. In this state, when the worker picks up the sensor unit
2 while holding the sensor unit
2 by the operation pieces
27a, the worker can detach the sensor unit
2 from the fixing member
3. Also, the worker can easily replace the sensor unit
2.
[0049] As mentioned above, the ultrasonic sensor device
1 includes the sensor unit
2 including the wave transmitter for transmitting an ultrasonic wave and the wave receiver
for receiving a reflected wave caused by reflection of the ultrasonic wave at an object,
and the fixing member
3 which is to hold the sensor unit
2 and is to be attached to a vehicle. The sensor unit 2 includes the housing
20 to accommodate the wave transmitter and the wave receiver (the transducer block
23) and the at least one clip part
27 which is provided to the housing
20 and is configured to be detachably engaged with the at least one first interlocked
part of the fixing member
3. The at least one clip part
27 includes the interlocking piece
27c (interlocking part) configured to be detachably engaged with the at least one first
interlocked part (the columnar part
31), and the connecting piece
27b (spring part) to cause an elastic force to keep the interlocking piece
27c in a position where the interlocking piece
27c is engaged with the at least one first interlocked part. The fixing member
3 includes the fixing plate
30 to be fixed to the internal surface
501 of the exterior panel (e.g., the bumper
50) of the vehicle such that the fixing surface
35 of the fixing plate
30 is in surface contact with the internal surface
501. The at least one first interlocked part (the columnar part
31) is provided to the fixing plate
30. The fixing plate
30 includes the through hole
30b (first through hole) for exposing the wave transmitter and the wave receiver while
the sensor unit
2 is fixed to the fixing member
3. The through hole
30b (first through hole) is positioned to be communicated with the hole
51 passing through the exterior panel
50. The sensor unit
2 is configured to be held by the fixing member 3 by engaging the interlocking piece
27c with the at least one first interlocked part (the columnar part
31) inside the exterior panel
50.
[0050] In this structure, only the wave transmitter and the wave receiver of the sensor
unit
2 are exposed to the outside of the exterior panel
50 through the hole
51 passing through the exterior panel
50. Thereby, it is possible to obtain the ultrasonic sensor device capable of reducing
undesired effects on an appearance of a vehicle.
[0051] A method of attaching the ultrasonic sensor device of the present embodiment includes
steps of: attaching the fixing member
3 to the exterior panel
50 such that the fixing surface
35 is in surface contact with the internal surface
501 of the exterior panel
50; aligning the wave transmitter and the wave receiver with the through hole
30b (first through hole) of the fixing member
3 and aligning the at least one first interlocked part (the columnar part
31) with the at least one clip part
27; and moving the sensor unit
2 down toward the fixing member
3 to cause engagement of the at least one clip part
27 and the at least one first interlocked part (the columnar part
31).
[0052] In other words, the method of attaching an ultrasonic transducer device includes
the following steps A to D. In the step A, the ultrasonic transducer device
1 is prepared. In the step B, the fixing member
3 of the ultrasonic transducer device
1 is attached to the rear surface
501 of the external panel
50 of the vehicle in such a manner that the fixing surface
35 is in surface contact with the rear surface
501. In the step C, the through hole
30b of the fixing member
3 is aligned with the space
28, and the interlocked part
31 is aligned with the clip part
27. In the step D, the body unit
2 is moved toward the fixing member
3 to connect the interlocked part
31 to the clip part
27.
[0053] In the structure obtained by this method, only the wave transmitter and the wave
receiver of the sensor unit
2 are exposed to the outside of the exterior panel
50 through the hole
51 passing through the exterior panel
50. Thereby, it is possible to attach the ultrasonic sensor device
1 without causing the undesired effects on the front surface
502 of the exterior panel
50.
[0054] In the ultrasonic sensor device
1 of the present embodiment, it is also preferred that the at least one first interlocked
part is the columnar part
31 which protrudes from a face (front face)
36 on the opposite side of the fixing plate 30 from the fixing surface
35 and is situated opposite the at least one clip part
27. In other words, the interlocked part
31 has the prismatic-shape and protrudes from the face
36 on the opposite side of the fixing plate
30 from the fixing surface
35. In this structure, it is possible to downsize the fixing member
3, comparing with such a structure where the at least one first interlocked part is
a hollow-cylindrical part surrounding the sensor unit
2.
[0055] In the ultrasonic sensor device
1 of the present embodiment, it is also preferred that the sensor unit
2 includes a plurality of clip parts
27 and that each of the plurality of clip parts
27 is engaged with a corresponding one of the plurality of first interlocked parts (the
columnar part
31). In other words, the body unit 2 includes the plurality of clip parts
27. The fixing member 3 includes the plurality of interlocked parts
31 individually corresponding to the plurality of clip parts
27. Each of the plurality of clip parts
27 is engaged with a corresponding one of the plurality of first interlocked parts (the
columnar par
31) and accordingly engagement of the sensor unit 2 with the fixing member
3 is strengthened.
[0056] As shown in
FIGS. 15 and
16, it is also preferred that at least one clip part
27 (27A) provided to one of opposite sides of the housing
20 includes the hole
27d to be engaged with the protrusion
32 provided to the columnar part
31 (31A) and that at least one clip part
27 (27B) provided to the other of the opposite sides of the housing
20 includes a protrusion
27e to be engaged with a through hole
34 provided to the columnar part
31(31B). Additionally the slope
27f is situated under the protrusion
27e, and the slope 27f is inclined in such a manner that an upper end is positioned more
inward than a lower end.
[0057] In other words, with regard to the instance shown in
FIGS. 15 and
16, the body unit
2 (201) include a recess-type clip part
27A and a protrusion-type clip part
27B that are on the opposite sides of the housing
20. Further, the fixing member
3 (301) includes a protrusion-type interlocked part
31A and a recess-type interlocked part
31B respectively corresponding to the recess-type clip part
27A and the protrusion-type clip part
27B. The protrusion-type interlocked part
31A includes the protrusion
32. The interlocking part
27c of the recess-type clip part
27A includes the recess
27d to receive the protrusion
32 of the protrusion-type interlocked part
31A. The interlocking part
27c of the protrusion-type clip part
27B includes the protrusion
27e. The recess-type interlocked part
31B includes the recess
34 to receive the protrusion
27e of the protrusion-type clip part
27B.
[0058] In the following explanations, when the opposite columnar parts should be distinguished,
one of the columnar parts is referred to as the columnar part
31A and the other one is referred to as the columnar part
31B; whereas when the columnar parts need not be distinguished individually, they are
referred to as the columnar parts
31. In the same way, when the clip parts on the opposite sides of the housing
20 should be distinguished, one of the clip parts is referred to as the clip part
27A and the other one is referred to as the clip part
27B; whereas when the clip parts need not be distinguished individually, they are referred
to as the clip parts
27.
[0059] In order to attach the sensor unit
2 to the fixing member
3, a worker aligns the columnar parts
31 of the fixing member
3 with the clip parts
27 individually and thereafter inserts the columnar parts
31 into the slots
21d from below individually by moving the sensor unit
2 down toward the fixing member
3.
[0060] When the worker further moves the sensor unit 2 downward, the slope
32a of the protrusion
32 provided to the columnar part
31A is in contact with the lower end of the corresponding clip part
27A, and the upper end of the columnar part
31B is in contact with the slope
27f provided to the protrusion
27e of the corresponding clip part
27B.
[0061] When the worker further presses the sensor unit
2 downward, the lower end of the interlocking piece
27c to be engaged with the columnar part
31A slides along the slope
32a and is on the protrusion
32 and the columnar part 31B slides along the slope
27f and is on the protrusion
27e. Thereby the lower part of each of the clip parts
27 is changed in shape outward.
[0062] Thereafter, when the worker further presses the sensor unit
2 downward, the protrusion
32 of the columnar part
31A fits in the hole
27d of the corresponding interlocking piece
27c and the through hole
34 of the columnar part
31B receives the protrusion
27e of the corresponding interlocking piece
27c. When the protrusion
32 is fitted into the hole
27d and the protrusion
27e is fitted into the through hole
34, the opposite clip parts
27A and
27B return to their original shapes, and thereby the columnar parts 31 are engaged with
the corresponding clip parts
27.
[0063] In this manner, the clip parts
27 hold the columnar parts
31 therebetween, and thereby the sensor unit
2 is held by the fixing member
3, and the sensor unit
2 is attached to the internal surface
501 of the bumper
50 by means of the fixing member
3.
[0064] As mentioned above, in the ultrasonic sensor device
1 of the present embodiment, the sensor unit
2 may include the plurality of clip parts
27 provided to opposite sides of the housing
20 and the fixing member
3 may include the plurality of the columnar parts
31 (first interlocked parts) individually corresponding to the plurality of clip parts
27 provided to the opposite sides of the housing
20. It is also preferred that the clip part
27A provided to the first side of the opposite sides of the housing
20 includes the interlocking part (the hole
27d of the interlocking piece
27c) having a recess shape to be engaged with the projection (the protrusion
32) provided to the corresponding columnar part
31A, and that the clip part
27B provided to the second side of the opposite sides of the housing
20 includes the interlocking part (the protrusion
27e of the interlocking piece
27c) having a projection shape to be engaged with the recess (the through hole 34) provided
to the corresponding columnar part
31B.
[0065] In other words, the plurality of clip parts
27 include the recess-type clip part
27A and the protrusion-type clip part
27B that are on the opposite sides of the housing
20. The plurality of interlocked parts
31 include the protrusion-type interlocked part
31A and the recess-type interlocked part
31B respectively corresponding to the recess-type clip part
27A and the protrusion-type clip part
27B. The protrusion-type interlocked part
31A includes the protrusion
32. The interlocking part
27c of the recess-type clip part
27A includes the recess
27d to receive the protrusion
32 of the protrusion-type interlocked part
31A. The interlocking part
27c of the protrusion-type clip part
27B includes the protrusion
27e. The recess-type interlocked part
31B includes the recess
34 to receive the protrusion
27e of the protrusion-type clip part
27B.
[0066] According to this configuration, the clip part
27A is engaged with the columnar part
31A and the clip part
27B is engaged with the columnar part
31B, and thereby it is a direction in which the sensor unit
2 is attached to the fixing member
3 is specified. Hence, mistake in the direction of attachment of the sensor unit
2 can be reduced. Note that the interlocking part having a recess shape is not limited
to the hole
27d passing through the interlocking piece
27c, but may be a hole not passing through the interlocking piece
27c.
[0067] As seen in the ultrasonic sensor device 1 of the present embodiment, it is also preferred
that the columnar parts
31 defined as the first interlocked parts are positioned such that the columnar parts
31 are opposite each other while the housing
20 is between the columnar parts
31. By engagement of the columnar parts
31 and the clip parts
27 on the opposite sides of the housing
20, the fixing member
3 can hold the sensor unit
2 between opposite parts of the fixing member
3.
[0068] In the ultrasonic sensor device
1 of the present embodiment, as shown in
FIGS. 2 to
4, it is also preferred that the housing
20 is configured to, while the sensor unit
2 is attached to the fixing member 3, leave a gap between the portion (hollow prism)
21b of the housing
20 which is inserted into the through hole
30b (first through hole) of the fixing member 3 and the internal side surface
30d of the through hole
30b. In other words, the housing
20 includes the part (hollow prism)
21b positioned inside the through hole
30b. The fixing member 3 holds the body unit
2 so that the part
21b of the housing
20 is not in contact with the internal side surface
30d of the through hole
2. When the fixing member
3 is attached to the bumper
50, there may be a position gap between the center of the hole
51 and that of the through hole 30b in some cases. However, the connecting pieces
27b can be changed in shape depending on the position gap between the hole
51 and the through hole
30b, and therefore the transducer block
23 can be attached to be aligned with the through hole
30b.
[0069] As shown in
FIGS. 17 and
18, the columnar part
31 (311) to be inserted into the slot
21d of the housing
20 may be provided with ribs
31b for suppressing displacement of the housing
20 by being in contact with an internal side surface of the slot
21d. In other words, the fixing member
3 (302) shown in
FIGS. 17 and
18 further includes the ribs
31b.
[0070] The fixing member
3 and the housing
20 are molded products of synthetic resin, and the synthetic resin used for the fixing
member
3 is softer than the synthetic resin used for the housing
20. While the columnar part
31 is in the slot
21d, the rib
31b is pressed against the internal side surface of the slot
21d and thus shrank, and thereby an undesired movement of the housing
20 relative to the fixing member
3 is suppressed while the housing
20 is attached to the fixing member
3.
[0071] As mentioned above, in the ultrasonic sensor device
1 of the present embodiment, it is also preferred that the first interlocked part (the
columnar part
31) is provided with the stopper
(rib 31b) for suppressing displacement of the housing
20 by being in contact with the housing
20 while the interlocking part (the clip part
27) is engaged with the first interlocked part (the columnar part
31). In other words, the interlocked part
31 includes the stopper
31b to be in contact with the housing to prevent a displacement of the housing
20. Thereby, it is possible to suppress displacement of the interlocking part and the
first interlocked part while the sensor unit 2 is attached to the fixing member
3.
[0072] As shown in
FIGS. 19 to
21, there may be one or more grooves
30c in the surface (face
36) of the fixing plate
30 of the fixing member
3 (303). FIGS. 19 to
21 show an example where there are a plurality of grooves
30c extending in the width direction of the fixing plate
30 in the surface (face
36) of the fixing plate
30 in such a manner that the plurality of grooves 30c are arranged at even intervals
in the longitudinal direction of the fixing plate
30.
[0073] Parts of the fixing plate
30 in which the grooves
30c are formed are thin and therefore the fixing plate
30 is flexible. Therefore, even when the exterior panel
50 of the vehicle to which the fixing member
3 is attached has a curved shape, the fixing plate
30 can be changed in shape according to the curved shape of the exterior panel
50 and thus it is possible to reduce a gap between the fixing member
3 and the rear surface
501 of the exterior panel
50.
[0074] Note that
FIGS. 19 to
21 show the example where the grooves
30c are formed in the face
36 on the opposite side of the fixing plate
30 from the exterior panel
50. However, the grooves
30c may be formed in the face (fixing surface)
35 of the fixing plate
30 which faces the exterior panel
50 or may be formed in both the face 35 facing the exterior panel
50 and the face
36 on the opposite side from the exterior panel
50.
[0075] As mentioned above, in the ultrasonic sensor device
1 of the present embodiment, it is also preferred that the grooves
30c are formed in the surface of the fixing plate
30. In other words, the groove
30c is formed in the surface (face
35, 36) of the fixing plate
30. According to this configuration, the fixing plate
30 is easily changed in shape in accordance with the curved shape of the exterior panel
50 of the vehicle. Hence, it is possible to reduce a gap between the rear surface
501 of the exterior panel
50 and the fixing plate
30, and thus the fixing plate
30 can be fixed more firmly.
[0076] In the ultrasonic sensor device
1 of the present embodiment, the fixing member
3 is attached to the rear surface
501 of the exterior panel
50; however, as shown in
FIGS. 22 to
28, the sensor unit
2 may be attached to a holding member
4 to be attached to the exterior panel
50 from the front side of the exterior panel
50.
[0077] The ultrasonic transducer device
1 shown in
FIGS. 22 to
28 includes the body unit
2 (200) and the holding member
4.
[0078] The holding member
4 includes a flange
40 and two interlocked parts
42. The flange
40 includes a rear surface
401 to be attached to the front surface
502 of the exterior panel
50 of the vehicle to be in a vicinity of the opening
51 in the exterior panel
50, and a through hole
41 to communicate to the opening
51. Each interlocked part
42 is provided to a part
402 of the rear surface
401 of the flange
40 exposed via the opening
51. The two interlocked parts
42 are removably connected to the individual two clip parts so that the space
28 faces the through hole
41.
[0079] The holding member
4 is a molded product of synthetic resin. The holding member
4 has a disk shape and includes the flange
40 having the through hole
41 (second through hole) in the midst thereof. There are two columnar parts
42 (second interlocked parts) on the rear surface
401 of the flange
40. Each columnar part
42 has a rectangular shape. The columnar parts
42 are on opposite sides of the through hole
41 and are parallel to each other. The flange
40 is provided on the rear surface
401 thereof with two rectangular ribs
45. The ribs
45 are on the opposite sides of the through hole
41. The ribs
45 are parallel to each other and are perpendicular to the columnar parts
42.
[0080] One of the columnar parts
42 is provided with a protrusion
43 which is to be engaged with the hole
27d of the corresponding clip part
27, and the other of the columnar parts
42 is provided with a through hole
44 which is to be engaged with the protrusion
27e of the corresponding clip part
27.
[0081] Each of the columnar parts
42 is provided with an interlocking piece
46, and a U-shaped slit
42a is formed in a vicinity of the interlocking piece
46 so as to allow an end of the interlocking piece
46 close to the flange
40 to be flexible in a thickness direction of the interlocking piece
46. Similarly, each of the ribs
45 is provided with an interlocking piece
47, and a U-shaped slit
45a is formed in a vicinity of the interlocking piece
47 so as to allow an end of the interlocking piece
47 close to the flange
40 to be flexible in a thickness direction of the interlocking piece
47.
[0082] According to the ultrasonic sensor device
1 of the present embodiment, the sensor unit
2 can be attached to the exterior panel
50 by using the holding member
4 instead of the aforementioned fixing member
3. The following explanations referring to
FIGS. 26 to
28 are made to a process of attaching the sensor unit
2 to the exterior panel
50 by using the holding member
4.
[0083] As shown in
FIGS. 26 and
27, when a worker presses the holding member
4 against the bumper
50 (exterior panel) in such a manner that the columnar parts
42 and the ribs
45 are inserted into the hole
51 of the bumper
50 from the front side of the bumper
50, the interlocking pieces
46 and
47 come in contact with the internal side surface of the hole
51 and thus are displaced inward. When the worker further presses the holding member
4 against the bumper
50 until the rear surface
401 of the flange
40 is in contact with the external surface (front surface)
502 of the bumper
50, the interlocking pieces
46 and
47 emerge on the rear side of the bumper
50 and return to their original position. Thereby, the interlocking pieces
46 and
47 are in contact with the rear surface
501 of the bumper
50 and, accordingly, the holding member
4 is fixed to the bumper
50.
[0084] Next, as shown in
FIGS. 27 and
28, the worker aligns the clip parts
27 of the sensor unit
2 with the columnar parts
42 of the holding member
4 and thereafter inserts the columnar parts
42 into the slots
21d from below respectively by moving the sensor unit
2 toward the holding member
4. When the sensor unit
2 reaches a predetermined position, the protrusion
43 of one columnar part
42 is engaged with the hole
27d of the corresponding clip part
27, and the through hole
44 of the other columnar part
42 is engaged with the protrusion
27e of the corresponding clip part
27. Thereby, the opposite clip parts
27 hold the columnar parts
42 therebetween. As a result, the sensor unit
2 is held by the holding member
4, and the sensor unit
2 is attached to the bumper
50 via the holding member
4.
[0085] As mentioned above, it is also preferred that the ultrasonic sensor device
1 of the present embodiment includes, instead of the fixing member
3, the holding member
4 which is to be attached to the bumper
50 serving as the exterior panel from the front side of the bumper
50. The holding member
4 includes: the flange
40 having the through hole
41 (second through hole) to communicate with the hole
51 passing through the bumper
50; and the columnar parts
42 (second interlocked parts) each protruding from the rear surface
401 of the flange
40 so as to go through the hole
51 of the bumper
50. The holding member
4 is configured to be attached to the external surface (front surface)
502 of the bumper
50 such that the rear surface
401 of the flange
40 is in contact with a periphery of the hole
51. The sensor unit 2 is configured to be attached to the bumper
50 by means of the holding member
4 by engaging the columnar part
42 of the holding member
4 with the clip part
27 while the wave transmitter and the wave receiver (constituted by transducer block
23) are exposed through the through hole
41 of the flange
40 attached to the external surface
502 of the bumper
50.
[0086] Therefore, it is possible to attach the sensor unit
2 to the exterior panel by using the holding member
4 which is to be attached to the exterior panel such as the bumper
50 from the front side.
[0087] As apparent from the embodiments described above, the ultrasonic transducer device
1 of the first aspect in accordance with the present invention, includes a body unit
2 and a fixing member
3. The body unit
2 includes a housing
20 and at least one clip part
27. The housing
20 includes a space
28 which is in a front surface
21e of the housing
20 and is for receiving an ultrasonic transducer (transducer block)
23. The at least one clip part
27 is provided to a side surface
21f of the housing
20. The fixing member 3 includes a fixing plate
30 and at least one interlocked part
31. The fixing plate 30 includes a fixing surface
35 to be attached to a rear surface
501 of an exterior panel (bumper
50) of a vehicle, and a through hole
30b to communicate to an opening
51 in the exterior panel
50. The at least one interlocked part
31 is removably connected to the at least one clip part
27 so that the space
28 faces the through hole
30b. The at least one clip part
27 includes an interlocking part
27c and a spring part
27b. The interlocking part
27c is movable between a first position in which the interlocking part
27c is physically connected to the at least one interlocked part
31 and a second position in which the interlocking part
27c is not physically connected to the at least one interlocked part
31. The spring part
27b keeps the interlocking part
27c in the first position.
[0088] According to the ultrasonic transducer device
1 of the second aspect in accordance with the present invention, in addition to the
first aspect, the at least one interlocked part
31 has a prismatic-shape and protrudes from a face
36 on an opposite side of the fixing plate
30 from the fixing surface
35.
[0089] According to the ultrasonic transducer device
1 of the third aspect in accordance with the present invention, in addition to the
second aspect, the body unit
2 includes at least one slot
21d that is between the interlocking part
27c and the housing
20 and is for receiving the at least one interlocked part
31. The interlocking part
27c is physically connected to the at least one interlocked part
31 when the at least one interlocked part
31 is inserted into the at least one slot
21d.
[0090] According to the ultrasonic transducer device
1 of the fourth aspect in accordance with the present invention, in addition to the
second or third aspect, the spring part
27b connects an end
27g of the interlocking part
27c far from the fixing plate
30 to an end
20a of the housing
20 close to the fixing plate 30.
[0091] According to the ultrasonic transducer device
1 of the fifth aspect in accordance with the present invention, in addition to any
one of the second to fourth aspects, one of the interlocking part
27c and the at least one interlocked part
31 includes a protrusion
(32, 27e), and the other of the interlocking part
27c and the at least one interlocked part
31 includes a recess
(27d, 34) to receive the protrusion
(32, 27e).
[0092] According to the ultrasonic transducer device
1 of the sixth aspect in accordance with the present invention, in addition to any
one of the first to fourth aspects, the body unit
2 includes a plurality of clip parts
27. The fixing member 3 includes a plurality of interlocked parts
31 individually corresponding to the plurality of clip parts
27.
[0093] According to the ultrasonic transducer device
1 of the seventh aspect in accordance with the present invention, in addition to the
sixth aspect, the plurality of clip parts
27 include a recess-type clip part
27A and a protrusion-type clip part
27B that are on opposite sides of the housing
20. The plurality of interlocked parts
31 include a protrusion-type interlocked part
31A and a recess-type interlocked part
31B respectively corresponding to the recess-type clip part
27A and the protrusion-type clip part
27B. The protrusion-type interlocked part
31A includes a protrusion
32. The interlocking part
27c of the recess-type clip part
27A includes a recess
27d to receive the protrusion
32 of the protrusion-type interlocked part
31A. The interlocking part
27c of the protrusion-type clip part
27B includes a protrusion
27e. The recess-type interlocked part
31B includes a recess
34 to receive the protrusion
27e of the protrusion-type clip part
27B.
[0094] According to the ultrasonic transducer device
1 of the eighth aspect in accordance with the present invention, in addition to the
sixth or seventh aspect, the plurality of interlocked parts
31 are opposite each other while the housing
20 is between the plurality of interlocked parts
31.
[0095] According to the ultrasonic transducer device
1 of the ninth aspect in accordance with the present invention, in addition to any
one of the first to eighth aspects, the housing
20 includes a part (hollow prism)
21b positioned inside the through hole
30b. The fixing member
3 holds the body unit
2 so that the part
21b of the housing
20 is not in contact with an internal side surface
30d of the through hole
30b.
[0096] According to the ultrasonic transducer device
1 of the tenth aspect in accordance with the present invention, in addition to any
one of the first to ninth aspects, the at least one interlocked part
31 includes a stopper
31b to be in contact with the housing
20 to prevent a displacement of the housing
20.
[0097] According to the ultrasonic transducer device 1 of the eleventh aspect in accordance
with the present invention, in addition to any one of the first to tenth aspects,
at least one groove
30c is formed in a surface (face
35, 36) of the fixing plate
30.
[0098] The ultrasonic transducer device
1 of the twelfth aspect in accordance with the present invention, includes a body unit
2 and a holding member
4. The body unit
2 includes a housing
20 and at least one clip part
27. The housing
20 includes a space
28 which is in a front surface
21e of the housing
20 and is for receiving an ultrasonic transducer (transducer block)
23. The at least one clip part
27 is provided to a side surface
21f of the housing
20. The holding member
4 includes a flange
40 and at least one interlocked part
42. The flange
40 includes a rear surface
401 to be attached to a front surface
502 of an exterior panel
50 of a vehicle to be in a vicinity of an opening 51 in the exterior panel
50, and a through hole
41 to communicate to the opening
51. The at least one interlocked part
42 is provided to a part
402 of the rear surface
401 of the flange
40 exposed via the opening
51 and is removably connected to the at least one clip part
27 so that the space
28 faces the through hole
41. The at least one clip part
27 includes an interlocking part
27c and a spring part
27b. The interlocking part
27c is movable between a first position in which the interlocking part
27c is physically connected to the at least one interlocked part
42 and a second position in which the interlocking part
27c is not physically connected to the at least one interlocked part
42. The spring part
27b keeps the interlocking part
27c in the first position.
[0099] A method of attaching an ultrasonic transducer device
1 of the thirteenth aspect in accordance with the present invention, includes: preparing
the ultrasonic transducer device
1 according to any one of the first to eleventh aspects; attaching the fixing member
3 of the ultrasonic transducer device
1 to a rear surface
501 of an external panel
50 of a vehicle in such a manner that the fixing surface
35 is in surface contact with the rear surface
501; aligning the through hole
30b of the fixing member
3 with the space
28, and the at least one interlocked part
31 with the at least one clip part
27; and moving the body unit
2 toward the fixing member
3 to connect the at least one interlocked part
31 to the at least one clip part
27.