[0015] The invention is described further in connection to enclosed figures showing different
embodiments of a flooring material whereby,
- figure 1 shows, in cross-section, a first and a second edge 2I and 2II respectively, during joining;
- figure 2 shows, in cross-section, a second embodiment of a first and a second edge
2I and 2II respectively, during joining;
- figure 3 shows, in cross-section, a third embodiment of a first and a second edge
2I and 2II respectively, during joining;
- figure 4 shows, in cross-section, a fourth embodiment of a first and a second edge
2I and 2II respectively, during joining;
- figure 5 shows, in cross-section, a third and a fourth edge 2III and 2IV respectively, during joining;
- figure 6 shows, in cross-section, a second embodiment of a third and a fourth edge
2III and 2IV respectively, during joining;
- figure 7 shows, in cross-section, a third embodiment of a third and a fourth edge
2III and 2IV respectively, during joining; and
- figure 8 shows, in cross-section, a fourth embodiment of a third and a fourth edge
2III and 2IV respectively and a vertical assembly joining profile 30, during joining.
The flooring material of Figs. 6, 7 and 8 is not in accordance with the presently
claimed invention.
Accordingly figure 1 shows, in cross-section, a first and a second edge 2
I and 2
II respectively, during assembly. The figure shows parts of a flooring material comprising
sheet-shaped floor elements 1 with a mainly square or rectangular shape. The floor
elements 1 are provided with edges 2, a lower side 5 and an upper decorative layer
3. The floor elements 1 are intended to be joined by means of joining members 10.
The floor elements 1 are provided with male joining members 10
I on a first edge 2
I while a second edge 2
II of the floor elements 1 are provided with a female joining member 10
II. The second edge 2" is arranged on a side opposite to the first edge 2
I. The male joining member 10
I is provided with a tongue 11 and a lower side 5 groove 12. The female joining member
10
II is provided with a groove 13 and a cheek 14, the cheek 14 being provided with a lip
15. The floor elements 1 are intended to mainly be joined together by tilting the
floor element 1 to be joined with an already installed floor element 1 or a row of
already installed floor elements 1, with the male joining member 10
I of the floor element 1 angled downwards and that the first edge 2
I is allowed to be mainly parallel to the second edge 2
II of the already installed floor element 1 or elements 1. The tongue 11 of the tilted
floor element 1 is then inserted into the groove 13 of the female joining member 10
II of the already installed floor element 1 or elements 1, whereby the tilted floor
element 1 is turned downwards, with its lower edge as a pivot axis, so that the lip
15 eventually falls into the lower side 5 groove 12 where the decorative upper layer
3 of the floor elements 1 are mainly parallel.
The embodiment shown in figure 2 corresponds mainly with the one shown in figure 1.
The lip 15 and lower side 5 groove 12 are, however, provided with a cam 16 and a cam
groove 17 which provides a snap action locking.
The embodiment shown in figure 3 corresponds mainly with the one shown in figure 1
and 2 above. The lip 15 and lower side 5 groove 12 are, however, provided with a cam
16 and a cam groove 17 which provides a snap action locking.
The embodiment shown in figure 4 corresponds mainly with the one shown in figure 1
above. The lip 15 and cheek 14 is however shaped as a thin resilient section which
provides a snap action locking.
Figure 5 shows, in cross-section, a third and a fourth edge 2
III and 2
IV respectively, of a floor element 1 according to any of the figures 1 to 4. The floor
elements 1 are provided with a male vertical assembly joining member 10
III on a third edge 2
III while a fourth edge 2
IV is provided with a female vertical assembly joining member 10
II. The fourth edge 2
IV is placed on a side opposite to the third edge 2
III.
The male vertical assembly joining members 10
III are provided with mainly vertical lower cheek surfaces 21 arranged parallel to the
closest edge 2. The lower cheek surfaces 21 are intended to interact with mainly vertical
upper cheek surfaces 22 arranged on the female vertical assembly joining members 10
IV so that two joined adjacent floor elements 1 are locked against each other in a horizontal
direction. The male vertical assembly joining members 10
III are moreover provided with two snapping hooks 23 while the female vertical assembly
joining members 10
IV are provided with matching undercuts 24, which by being provided with mainly horizontal
locking surfaces limits the vertical movement between two joined adjacent floor elements
1.
The joint between a third and a fourth edge 2
III and 2
IV respectively of two joined floor elements 1 further comprises contact surfaces which
are constituted by the horizontal locking surfaces of the undercuts 24 and hooks 23,
the mainly vertical upper cheek surfaces 22 lower cheek surfaces as well as upper
mating surfaces 25.
The joint between two joined floor elements 1 also comprises cavities 6.
The embodiment shown in figure 6 corresponds in the main with the one shown in figure
5. The male vertical assembly joining members 10
III are, however, provided with only one snapping hook 23 while the female vertical assembly
joining members 10
IV are provided with a matching undercut 24, which by being provided with mainly horizontal
locking surfaces limits vertical movement between to joined adjacent floor boards
1.
The embodiment shown in figure 7 corresponds in the main with the one shown in figure
6. The snapping hook 23 on the male vertical assembly joining member 10
III is, however, moved somewhat inwards in the floor element 1 whereby a guiding angle
is formed above the undercut 24 of the female vertical joining member 10
IV.
The embodiment shown in figure 8 corresponds mainly with the one shown in figure 7.
Both the third and the fourth edges 2
III and 2
IV respectively are, however, provided with male vertical assembly joining members 10
III. A vertical assembly joining profile 30, provided with a female vertical assembly
joining profile 10
IV on both sides of a vertical symmetry line, is used for joining the two floor elements
1.
The female vertical assembly joining members 10
IV of the vertical assembly joining profile 30 are equipped similar to the female vertical
assembly joining members 10
IV in figure 7 above.
Two adjacent edges 2 of a floor element 1 can at the same time, and in the same turning
motion, be joined with a floor element 1 adjacent to the first edge 2
I and a floor element 1 adjacent to the third or fourth edge 2
III and 2
IV respectively, when assembling floor elements 1 according to the above described embodiments.
The floor elements 1 according to the present invention most often comprises a core.
The core is most often comprised of particles or fiber of wood bonded with resin or
glue. It is advantageous to coat the surface closest to the joint in cases where the
floor will be exposed to high levels of moisture since the cellulose based material
is sensitive to moisture. This coating may suitably incorporate resin, wax or some
kind of lacquer. It is not necessary to coat the joint when it is to be glued since
the glue itself will protect from moisture penetration. The upper decorative layer
3 is constituted of a decorative paper impregnated with melamine-formaldehyde resin.
One or more so called overlay sheets of a-cellulose, impregnated with melamine-formaldehyde
resin may possibly be placed on top of the decorative layer. The abrasion resistance
may be improved by sprinkling one or more of the sheets with hard particles of for
example alpha-aluminum oxide, silicon carbide or silicon oxide. The lower side 5 may
suitably be coated with lacquer or a layer of paper and resin.
The invention is not limited by the embodiments shown since they can be varied within
the scope of the invention as defined in the appended claims.