OBJECT OF THE INVENTION
[0001] A general object of the invention is the design of a module to generate surfaces
in a given construction capable of application in different areas of the construction
sector, in edifices and in engineer works.
[0002] A second general object of the invention is a method using the module to generate
surfaces in:
- General surfaces' construction procedure in which both faces of same can be accessed
by operators and machinery
- Construction without access to one of the surface faces, as a surface attached to
an excavation embankment or attached to a party wall or to a surface with one face
towards void.
- Reinforcement of an existing vertical, horizontal, slanted surface or with curvature.
- Construction in situ of bearing walls, separation walls, pillars, floors, slabs, consoles,
roofs, vaults, domes; construction of all types of previously mentioned surfaces in
engineer works, and furthermore abutments, stacks and bridge boards, frames and vaults
for highway and railway under-passes, walls and frames to channel rivers and ravines,
liquid containment deposits, walls and crates for port docks, water reservoir dams.
- Construction of foundation slabs and contention walls and previously mentioned structures
in the engineer work, as well as buried or semi-buried water containment deposits,
gallery and tunnel revetments, and bridge abutments.
- Construction of prefabricated parts in shop to be assembled in situ as well as engineer
works and edifices.
[0003] A particular object of the invention is the design of a module to generate surfaces
that can be used in different areas of the construction sector, based on polymeric
material solid mountings and in alternative materials to polymeric ones such as concrete
blocs, ceramic elements' parts, and granular material.
[0004] A second particular object of the invention is the design of a module to generate
surfaces that can be used in different areas of the construction sector based on polymeric
material sheet mountings or an alternative to polymeric materials such as wooden boards,
laminated wood, and wooden agglomerates, metallic ones; said sheets separated by prisms
or hollow cylinders of polymeric materials; of wood, laminated wood, wooden agglomerates,
metallic or carton.
[0005] A third particular object of the invention is the design of complementary parts of
the module to generate surfaces such as connectors, wall armatures and connector armatures,
based on concrete or cement mortar and steel respectively, and in alternative materials
to steel as polymeric materials, other metals, glass and carbon fibers.
FIELD OF THE INVENTION
[0006] The invention is related to the design of an innovative module to generate surfaces
and their parts, that can be used in diverse areas of the construction sector, both
in edifices and engineer works, including not only the use of concrete poured into
the mold, but also shooting concrete on laminar or solid support shot on mountings
and using alternative materials to concrete or cement mortar in some of its parts.
Additionally it aims to develop a method to apply said module in the generation of
surfaces in the field of building construction and engineer works in different conventional
structures.
BACKGROUND OF THE INVENTION
[0007] Use of concrete with steel bars goes back to the end of the XIX century to obtain
a composite material having the characteristics of concrete as to its resistance to
compression and those of steel, most of all regarding its tensile strength.
[0008] The structural concrete elements are fabricated preparing an enclosure by means of
a mold known as formwork with the shape of the desired structural element. Steel armatures
are placed in the inside of said mold in the areas and direction supporting traction
when said element is overloaded, filling afterwards the enclosure with poured concrete
and consolidating it by means of bar chopping or vibration. Once concrete sets in
and hardens the mold is removed in the procedure known as stripping.
[0009] The different structural elements can also be prefabricated in shop so that once
the concrete hardens they can be transported to the construction site. These prefabricated
parts might be lightened boring holes inside them as is the case of hollow slabs.
Before pouring of concrete previous tension can be applied to armatures as is the
case of pre-stressed concrete parts, or said structural elements may have hollow ducts
so that once they are placed in the construction site, cables or steel tendons can
be introduced through them to tense them afterwards; an operation known as post-tensing.
[0010] However the need of well designed constructive elements built in situ or prefabricated
in shop, thus simplifying work in diverse applications in the field of construction
and also saving materials and labor with a resulting relevant economic effect, is
increasingly evident.
[0011] Patent
GB 2023215 of June 15, 1979 to Luddington Enterprises Ltd. discloses a constructive two-walled reinforced concrete
element, built by projecting bars overlapping with the armature grills of the walls
on a two-sheet support, separated by steel bars either horizontal or in a lattice
pattern. However, the connection between the two walls is limited by its relatively
weak mechanical resistance; it can only be used in surfaces submitted to low stress
as in buildings' closures or small bearing walls.
[0012] Document
US 3982368 of December 18, 1974 to American Volkscastel International claims a two-walled shot concrete constructive
element wherein the cavity between walls is achieved with a wavy carton support sheet.
The claimed element has two connectors between walls made up of steel bars overlapping
in the armatures of walls. There is another alternative wherein walls are braced by
means of concrete partitions provided at a certain distance. The alternative in which
bracing between walls is achieved by means of concrete partitions is the one presenting
more rigidity, mostly in the direction of partitions while it is scarcely rigid if
perpendicularly. The
US 3982368 invention is designed for prefabricated panels that are assembled in the metallic
frames through bolts to the forging borders. It is designed to build only flat surfaces
submitted to low stress as in buildings' closures.
[0013] Document
DE 19520082 of June 1, 19955 to Bitttscheidt, Norbert, Datteln, discloses a double-walled prefabricated
concrete double-walled lost formwork to build vertical packed concrete walls
a posteriori. Formwork is not recuperated as in traditional procedures. The proposed system aims
to build solid concrete walls instead of hollow ones. It is useful only in vertical
surfaces, needing a significant amount of concrete.
[0014] Thus the need of an innovative solution having adequate rigidity in all directions,
able to be used in the construction of any surface, even those requiring high resistance
requirements as to stress. It should equally be versatile enough so it can be used
in the construction of prefabricated panels as Perriin's, but also to build in situ
any surface or edifice; building any surface even with curvature as in vaults, domes
or any warped surface, allowing for variable separation between walls allowing adaptation
in each spot according to required stress level of said spot.
DESCRIPTION OF THE INVENTION
Features of the present surface generating module
[0015] The surface generating module of the invention used in a given construction has some
features previously mentioned providing at the same time state of the art inventive,
novel features. By means of repetition, the surface generating module of the invention
generates the full structure.
[0016] In the first place, contrary to normally used art in structure design wherein said
structures are made up of linear elements, the ones built according to the invention
are made up of elements of a mainly superficial character. Superficial dimensions
of surfaces built using the surface generating module of the invention are clearly
superior as to their thickness.
[0017] At the same time the concept of formwork to configure an enclosure in which concrete
is poured disappears, using in this case a mounting to shoot concrete or mortar on
both faces of same. The mounting is not necessarily removed but left inlayed in the
surface. Thus it results in a very light element for surface building wherein concrete
or mortar is placed only in areas of compression stress originated by structure loading
and to cover steel bars supporting tensile stresses.
[0018] The surface generating module of the invention enables construction of all types
of structural elements and shapes, either superficial ones as slabs, floor slabs,
floors, brackets, vaults, water deposits, contention reinforced walls, bearing walls,
closures, partitions, bridge boards, as well as linear structural elements as pillars,
bridge piers, beams, girders; also volumetric structural forms as gravity dams o vault
dams for water reservoirs.
[0019] The present surface generation module comprises at least two concrete or mortar walls,
although they can also be made of reinforced cement mortar, coupled by connectors
at a certain distance, which are generally of the same material, or of polymeric material;
metallic, wooden; carbon fibers reinforced resin, glass fibers reinforced resin; or
any other type of material with sufficient mechanical strength according to requirements
of the constructive object to be built.
[0020] As main innovative feature of the surfaces' generating module of the invention is
the fact that it increases the inertia momentum of a surface regarding its medium
plane, separating walls inwardly without increasing construction material requirements,
as is the case of formwork concrete elements, wherein to increase momentum of inertia,
thickness of surface has to be increased generating more material consumption, labor
and time. Thus, the present element provides very resistant structures with a much
lower use of resources. Structures built applying this invention are much more resistant
to seismic movement strains. All of this results in an important saving of resources,
rendering a significant applicability and an important economic effect.
Building procedure
[0021] The following method can be applied to build a surface for any construction using
the present surface generating module when using a solid mounting.
- a) Preparation of support as to dimensions and location of surface to be built. The
support should be made up of light material, easily moldable, cut and drilled.
- b) Drills are bored in said support with the dimensions and shapes of connectors used
to join the walls. Drill section coincides with that of the future connector and its
depth with connector's length.
- c) Armatures are introduced through drills of future connectors. Armatures carry pins
to overlap with wall armatures.
- d) Armatures are attached and fixed to each face of support of each future wall.
- e) Pins of connectors' armatures are folded and overlapped or welded with armatures
of walls.
- f) Once all armatures are placed and overlapped on the support and said support is
correctly placed according to the shape of the surface, concrete or mortar is shot
beginning by filling drills and thus forming connectors, then
- g) Concrete or mortar is shot against one of the support faces covering armature and
providing required thickness, thus forming one of the walls.
- h) Concrete or mortar is shot on the other face of the support covering the corresponding
armature, forming the second wall.
[0022] If the surface generating module is three-walled, operations previously described
are repeated except folding of connector armature's pins in the face wherein third
wall is to be built. Next a second support is attached to the wall already built with
drills facing salient pins of connectors so that pins, once the second support is
placed, protrude through its drills. Next armatures of second wall are placed. Protruding
armatures of connectors are folded and overlapped with those of the third wall and
concrete or mortar is shot beginning by filling drills of second support, and next
on seen face of second support, covering armatures and thus forming the third wall.
If said generating module of the invention has more walls the operation is repeated
until completion of all walls.
[0023] Alternatively, connectors can be prefabricated in shop instead of in situ as previously
described. In this case, these are cylinders or prisms of reinforced concrete or mortar
with two or four parallel drills close to both bases of said elements. Once in the
construction site they are introduced in the support drills. Wall armatures are placed
at both faces of support and tied bars overlapping armatures of future walls are introduced
through connectors' drills. Tied bars introduced in connectors should be impregnated
with resin so that they adhere to said concrete or mortar of connector's drill along
contact surface. Once all prefabricated connectors and armatures of both walls have
been placed, concrete or mortar is shot on one face of the support, thus forming the
first wall and afterwards concrete or mortar is shot on the other face of the support
thus forming the second wall.
[0024] Instead of solid as previously described, support can also be made up of two sheets
of selected material, separated at a certain distance and hollow inside. Both sheets
have facing drills and cylinders or hollow prisms going from a sheet drill to the
opposite one. Once double-sheet support is made with specified dimensions of the surface
to be built, armatures of future connectors are introduced through the cylinders or
hollow prisms. Future walls' armatures are placed in each external face of the support
, folding armature pins of connectors, overlapping them with armatures of both walls,
casting concrete or mortar beginning by filling cylinders or prisms and next casting
concrete or mortar in turns on one face of the support and then on the other.
[0025] In the void between walls diverse conduits as water pipes or electrical tubing can
be installed. Also if this space is vertical the surface can be filled with soil and
used to plant flowers. If horizontal, the void between walls might be filled with
gravel to increase load which could be appropriate in floor slabs or other types of
structural elements. Separation between walls of the present generating module of
the invention may be variable. Said walls can present any curvature. Before hardening
of concrete or mortar begins, if necessary, it can be trimmed, trowelled or given
corresponding superficial finish to each wall.
[0026] It is also possible to make up a surface according to the invention when there is
no access to one of the surfaces to be built, by preparing a first support without
drill with the shape of the future surface; this first support can even be the embankment
of an excavation and if so, a first wall armature and connectors' armatures are placed
in this support. Next concrete or mortar is shot thus forming the first wall; afterwards
a second support is attached to this first wall, being said support solid or of double-sheet.
Drills of this second support are arranged so that when attaching same to the already
built wall, connectors' armatures are introduced through the drills protruding from
them. Next armatures of second wall are placed, folding and overlapping pins of connectors'
armatures of second wall casting concrete or mortar, filling drills and covering armatures
of second wall, thus finishing same.
[0027] When the generating module of the second wall of concrete or mortar of the invention
is to be used as reinforcement of an existing structure, instead of demolishing said
wall and building a new one whether it is damaged or deteriorated, or a change of
use is desired to increase for example, its loading capacity; the reinforcement method
is as follows:
- a) First the structure is tubbed so that work can be carried out safely since the
edification proper acts as support for casting of concrete or mortar.
- b) According to reinforcement design, a series of drills are bored in all the surfaces
to be reinforced.
- c) Connectors' armatures are introduced through these drills
- d) Next, armatures corresponding to each wall of designed armature are fixed in each
face of surface to be reinforced.
- e) Connectors' armature pins are folded in each face of the surface, overlapping them
with corresponding armatures placed in each wall.
- f) Concrete or mortar is shot beginning by filling drills thus forming connectors,
next concrete or mortar is shot on one face of the surface, covering existing armature
thus forming first wall
- g) Next, concrete or mortar is shot on second wall of the surface thus finishing second
wall.
[0028] Alternatively, connectors can be prefabricated in situ for this reinforcement application.
In this case, the work method is similar, but introduction of connectors' armatures
and pins folding is substituted by introduction of prefabricated connectors and tied
bars impregnated with adherent resin through drills having prefabricated connectors
in both bases, overlapping these tied bars with armatures of respective wall. Finally
concrete or mortar is shot on both faces.
[0029] Thus former construction is embedded in the double wall formed by said reinforcement.
Applications of the generating module of the invention.
[0030] Industrial application of the surface generating module for double or multiple concrete
or mortar walls focuses mostly on building construction and in engineer works. All
types of structural elements, surfaces and architectural forms used in constructions
and engineer works can be built with same.
[0031] The surface generating module of the invention enables construction of: foundation
slabs, basement walls, load walls, closure walls, separating walls of spaces, pillars,
beams, girders, drop forgings, and all types of covers, brackets, vaults, domes, etc.
[0032] Besides the ones previously mentioned, applications of the surface generating module
of the invention in engineer works include: construction of water storage deposits,
soil containment walls, enclosures for maritime port barriers, abutments, stacks and
aqueduct and viaduct bridge boards, gravity dams o vault dams as water reservoirs,
revetment of tunnels and galleries and in general, forming of any structure or part
of same.
[0033] With the present generating module of the invention any type of conventional elements
can be built in the areas of in shop prefabricated reinforced concrete parts to be
carried and placed in engineer works, including self carrying panels, floors, pillars
and stacks, girders, slabs, etc.. These parts can have any required form or dimension.
[0034] The present element is quite useful as a reinforcement system of damaged structures
whether in buildings or in different engineer works.
DESCRIPTION OF THE DRAWINGS
[0035]
Figure 1 presents the generating module of concrete or mortar double wall of the invention
Figure 2 presents a perspective of a fragment of the surface (support omitted) built
using the generating module of the invention
Figure 3 presents the double-sheet support with nine prisms or hollow cylinders corresponding
to the fragment of the surface illustrated in Figure 2.
Figure 4 presents an alternative type of support, a solid support with nine drills
in the support corresponding to the fragment of the surface in Figure 2.
Figure 5 shows a schematic plant view of the fragment of the surface of Figure 2.
Figure 6 illustrates two details of sections represented in Figure 5 wherein a solid
support is also represented.
Figure 7 illustrates details of Figure 6 in case of double-sheet support
Figure 8 illustrates a perspective of all armatures of the fragment of the surface
of Figure 2, including armatures of both walls and those of the nine connectors.
Figure 9 represents a plant view of armatures of Figure 8.
Figure 10 illustrates three connectors of sections of Figure 5, with their armatures
and both walls with their corresponding armatures.
Figure 11 represents bracing of the two walls by means of connectors prefabricated
of concrete or reinforced mortar according to the invention.
Figure 12 illustrates the typical reinforcement method of an existing surface.
PREFERRED EMBODIMENTS
Generating module of the invention
Embodiment No.1. Components of the generating module.
[0036] Figure 1 presents the concrete or mortar two-walled surface generating module of
the invention, illustrating orientation of the element capable of assuming any possible
direction, illustrating as well walls 1 and connector 2 joining said walls 1, and
armatures 7 of connector and corresponding armatures 8 of said walls 1; also indicating
concrete or mortar 9 as the material used in this generating module. In vertical or
slanted surfaces casting is used to fix in place concrete or mortar 9. In horizontal
or less inclined surfaces fixing in place can also be accomplished by pouring.
[0037] Figure 2 provides additional information showing in perspective a facade fragment
built with the generating module of the invention. The figure only illustrates concrete
or mortar elements 9, omitting the support, either a double-sheet one 4 or solid (see
Figures 3 and 4). The two walls 1 and three connectors 2 are visible, while remaining
six connectors 2 are hidden by the upper wall.
Embodiment No. 2. Types of support s
[0038] Figure 3 presents the double-sheet support 4 corresponding to surface fragment shown
in Figure 2, comprising two sheets 4, separated by nine prisms or hollow cylinders
3; illustrating as well the nine upper bases of prisms or hollow cylinders 3, inner
part of the six hollow prisms 3 and three hollow cylinders is visible, sticking out
outer part of three hollow cylinders 3.
[0039] Figure 4 presents another type of support corresponding to surface fragment represented
in Figure 2, in this case a solid support 5, showing the nine drills 6 bored in solid
support 5 wherein six of them are prism shaped while the remaining three are cylindrical.
Embodiment No. 3. Connectors
[0040] For a better understanding of the invention, Figure 5 presents a schematic plant
view of surface fragment of Figure 2. It presents two sections, section AB not cutting
any connector 2 and section CD cutting three connectors 2. Section AB rifling shows
concrete or mortar 9 area cut by the section; only two walls 1 of the surface fragment
were cut in this case. Rifling of section CD shows this section cuts concrete or mortar
of the two walls 1 and three connectors 2.
[0041] Figure 6 shows more detailed information of the two-walled generating module of the
invention, presenting two details of section AB and CD of Figure 5 when using a solid
support 5. The first detail corresponding to section AB of Figure 5 illustrates how
said section AB does not cut through concrete or mortar 9 of connector 2 but instead
cuts completely through solid support 5 also affecting walls 1. The first detail corresponding
to section CD shows how said section CD cuts concrete or mortar 9 of connector 2.
[0042] For the same detailed information of the double-walled generating module 1, Figure
7 illustrates two details of sections AB and CD of Figure 5 when using a double-sheet
support 4 of the invention. First detail corresponds to section AB that does not cut
connector 2, showing double-sheet 4. Second detail corresponds to section CD that
cuts connector 2, showing double-sheet 4 and hollow prism 3.
Embodiment No. 4. Armatures
[0043] Figure 8 illustrates a perspective of all armatures of surface fragment of Figure
2, showing both armatures 8 of all walls and also armatures 7 of the nine connectors
2.
[0044] An additional view of armatures shows in Figure 9 a plant view of Figure 8 representing
armatures 8 of the upper wall 1 and armatures 7 of the nine connectors 2.
[0045] Figure 10 represents the three connectors 2 of sections of Figure 5. Lower detail
shows armatures 7 of connectors 2 and armatures 8 of walls 1. Upper drawing of this
figure shows disposition of armatures 7 and 8 respectively providing a strong coupling
between the two walls 1 by means of said connectors 2. The figure also shows concrete
or mortar 9 materials of walls 1.
Embodiment No.5. Reinforced concrete or mortar prefabricated connectors
[0046] Coupling of walls 1 of generating module by means of reinforced concrete or mortar
prefabricated connectors 10 is shown in Figure 11. Prefabricated connector 10, that
might be cylindrical or prism shaped, is represented - in this case - in the light
hand side detail of said figure, having close to each of its two bases at least two
drills 14 parallel to them. Once the double-sheet 4 or solid support 5 has been placed,
each prefabricated connector 10 is introduced through hollow cylinders or prisms 3
if said support is of double-sheet 4 or through drills 6 if it is solid 5. Next armatures
8 of the two walls 1 are fixed in place introducing tied bars 11 through drills 14
of both bases of the prefabricated connector 10, impregnating previously with resin
12 each bound bar 11 in the contact area between said bound bar 11 and corresponding
drill 14 of prefabricated connector 10; said resin 12 guarantees adherence between
tied bars 11 and prefabricated connector 10. Concrete or mortar 9 is then cast on
both faces of the support, either two-walled 4 or solid 5, thus forming said generating
module of the invention.
Embodiment No. 6. Reinforcement of existing surface
[0047] Method of reinforcement of existing surface 13 with the generating module of the
invention is illustrated in Figure 12. Surface 13 can have a vertical, horizontal
or slanted position, also with curvature. If necessary, it is first tubbed so that
following operations are safe. Next drills 6a are bored in surface 13 according to
reinforcement design, then armatures 7 of connectors 2 are introduced through said
drills 6a. Armatures 8 of the two future walls 1 of reinforcement are attached to
each face of surface 13. Next pins of armatures 7 of connectors 2 are folded overlapping
them with armatures 8 of walls 1. Finally concrete or mortar 9 is cast beginning by
filling drills 6a thus forming connectors 2, casting concrete or mortar 9 continues
on one face of surface 13 and then on the other, thus finishing reinforcement by means
of the generating module of the invention. Once concrete or mortar 9 is cured and
sufficiently aged to provide necessary resistance tubbing is removed from the structure.
Generating module usage method
Embodiment No. 7. General method
[0048] General building method is as follows: placing support, either of double-sheet 4
or solid 5 with shape and dimensions of the whole surface of the construction to be
built or part of it. Armatures 8 of each wall are attached to each face of the mounting,
armatures of connectors 7 are introduced through prisms or hollow cylinders 3 of mounting
if same is of double-sheet 4 or through drills 6 if solid; pins of longitudinal armatures
of connectors are folded and overlapped to armatures 8 corresponding to each wall
1. Concrete or mortar 9 is shot packing prisms or hollow cylinders 3 if mounting is
double-sheet 4 or drills 6 if it is solid 5, thus forming connectors 2. The casting
of concrete or mortar 9 on one face of the mounting and then on the other continues
until achieving required thickness in each wall 1. If generating module of the invention
to be used is three-walled 1 the same method is followed as previously explained except
folding pins of armatures 7 of connectors 2 in the face of mounting 4 or 5 where third
wall is to be formed. Once concrete or mortar 9 of second wall 1 is shot then second
mounting is attached to same so that unfolded pins of connectors pass through hollow
prisms or cylinders 3 of second mounting if this is of double-sheet 4 or through drills
6 if it is solid 5, placing then armatures 8 of third wall 1. Pins of connectors 2
are folded overlapping them with armatures 8 of third wall 1 filling prisms 9 or hollow
cylinders 3 of second mounting with concrete or mortar if said mounting is double-sheet
4 or drills 6 of second mounting 5 if solid, then shooting concrete or mortar 9 on
seen face of said second mounting 4 or 5, completing third wall 1. If generating module
of surfaces has more walls the method is repeated until completion of all of them.
Before concrete or mortar sets in, it can be trimmed or trowelled if certain smoothness
is needed in the seen face of any wall 1.
Embodiment No. 8. Method without access to one of the surface faces
[0049] Construction method if there is no access to one of the faces of the surface is as
follows: a common mounting, not of the invention, is placed with no drills, with shape
and dimensions of the surface to be built. Armatures of first wall 8 and armatures
of connectors 7 are placed casting concrete or mortar 9 forming first wall 1; a second
mounting, of double-sheet 4 or solid 5 is attached with prisms or hollow cylinders
3 in the first case or with drills 6 in the second case so that longitudinal armatures
7 of connectors 2 pass through said hollow prisms or cylinders or drills; armatures
of second wall are attached to this second mounting, folding and overlapping pins
of longitudinal armatures of connectors 7 to armatures of second wall 8, filling with
concrete or mortar 9 hollow prisms or cylinders 3 in the first case or drills 6 in
the second case thus forming connectors 2, casting of concrete or mortar 9 continues
on seen face of mounting thus forming second wall 1.
Embodiment No. 9. Construction method of surface attached to an excavation embankment
or to an existing surface.
[0050] Construction method when a surface is attached to an excavation embankment or to
an existing surface is as follows: Armatures of first wall 8 and armatures of connectors
7 are attached to excavation embankment or existing surface. Concrete or mortar is
cast on embankment or on existing surface covering armatures of wall 8, thus completing
first wall 1. A double-sheet 4 or solid 5 mounting is attached so that longitudinal
armatures of connectors 7 pass through hollow prisms or cylinders 3 if the mounting
is of double-sheet 4 or through drills 6 if it is solid 5, armatures of second wall
2 are placed, folding and overlapping longitudinal armatures of connectors 7 with
those of second wall 8. Concrete or mortar 9 is shot filling hollow prisms or cylinders
3 or drills 6, depending on type of mounting used, thus forming connectors 2, shooting
of concrete or mortar 9 continues on seen face of mounting thus completing second
wall 1.
Embodiment No. 10. Method with prefabricated connectors
[0051] In this case the method to build a surface is as follows: Mounting of double-sheet
4 or solid 5 is placed with shape and dimensions of all or part of the edification
surface to be built. Armatures of each wall 8 are attached to each face of mounting,
introducing prefabricated connectors 10 through hollow prisms or cylinders 3 if the
mounting is of double-sheet 4 or through drills 6 if solid 5; tied bars 11 impregnated
with resin 12 in their central area are introduced through drills 14 having prefabricated
connectors in both bases. If walls 1 needed a second armature grill 8 said second
grills 8 are placed in each face of mounting. Concrete or mortar 9 is shot on both
faces of mounting, of double-sheet 4 or solid 5 until completion of thickness required
for each wall 1.
Embodiment No.11. Method to reinforce a surface
[0052] Method to reinforce an existing surface 13, either vertical, horizontal, slanted
or with curvature is as follows: if necessary it is tubbed in the first place so that
following operations are sufficiently safe. Drills 6a are bored in said surface 13
according to reinforcement design, armatures of connectors 7 are introduced through
said drills 6a; armatures of the two walls 8 are attached to each face of surface
13, folding pins of armatures of connectors 7 overlapping them with those of walls
8. Concrete or mortar 9 is shot beginning by filling drills 6a thus forming connectors
2, casting concrete or mortar 9 continues on one face of said surface 13 and then
on the other face thus finishing both walls 1. Once concrete or mortar 9 is cured
and sufficiently aged to achieve necessary resistance tubbing of the structure is
removed.
Embodiment No. 12. Alternative reinforcement method using prefabricated connectors
[0053] Method to reinforce an existing surface 13 vertical, horizontal or slanted and with
curvature is as follows: if necessary it is tubbed in the first place so that following
operations are sufficiently safe. Drills 6a are bored in said surface 13 according
to reinforcement design; armatures of walls 8 are attached to each face of said surface
13 and prefabricated connectors 10 are introduced through said drills 6a; tied bars
11 impregnated with resin 12 in their central area are introduced through drills 14
having prefabricated connectors in both bases, placing if the case, second armature
grills 8 of walls 1. Concrete or mortar 9 is cast on both faces of surface to be reinforced
13 until completion of desired thickness of each wall 1. Once concrete or mortar 9
is cured and sufficiently aged to achieve necessary resistance tubbing of the structure
is removed.
SUMMARY
[0054] Thus the present invention provides inventive, novel features as to state of the
art. The invention develops the present generating module having rigidity in all directions
enabling its use in the construction of any surface no matter the stress it may be
subject to. The generating module of the invention is much more versatile than any
preceding one as to state of the art since it can be used to make prefabricated panels
as Perrin's but also can be directly used in construction works to build any of their
parts. Surfaces might have curvatures as is the case of vaults, cupules or any other
paddled surface, wherein separation between walls as well as their thickness can be
variable allowing adaptation in any spot to required stress level of same. A low caloric
conductivity material may be selected to construct the mounting, thus bestowing heat
isolation features on the surface constructed according to the invention. Furthermore,
structures built applying this invention are much more resistant to strains provoked
by seismic movement than conventional ones.
1. Module to generate flat or curved surfaces, such as plates, foundation slabs, forged
floors, roofs, vaults, domes, floor slabs, brackets, vaults, water deposits, contention
reinforced walls, bearing walls, enclosures, partitions, bridge boards, as well as
linear structural elements as pillars, bridge piers, beams, girders; also volumetric
structural forms as gravity dams o vault dams for water reservoirs, comprising walls
(1); connectors built in situ (2) or prefabricated connectors (10); armatures (7)
of said connectors (2) and (10), and armatures (8) of said walls (1); mounting sheets
(4) with hollow cylinders or prisms (3) and solid mounting (5); drills (6) of its
solid mountings (5) and drills (14) of said prefabricated connector (10).
2. Module to generate surfaces to any kind of structural shapes according to claim 1
comprising at least two walls (1) coupled or inwardly braced through said connectors
built in situ (2) or prefabricated connectors; said walls (1) and said connectors
built in situ (2) or prefabricated (10) are made of reinforced concrete or reinforced
cement mortar (9); wherein said concrete or mortar (9) is placed through shooting
or pouring.
3. Module to generate surfaces to any kind of structural shapes according to claim 1
and 2, wherein the mounting (5) for the concrete or mortar shooting (9) is solid with
drills (6) for the connectors fabricated in situ (2) or for the prefabricated connectors
(10); and because said solid mounting (5) is made of polymeric material, concrete
blocks, ceramic pieces, granular material or any other with enough tensile strength
for said solid mounting (5) for the constructive element to be built.
4. Module to generate surfaces to any kind of structural shapes according to claim 1
and 2 , characterized in that the mounting for the mortar or concrete shooting (9) is comprised of two sheets (4)
provided with facing hollows and the inner spaces between said two sheets (4) is void,
said sheets (4) spaced by prisms or hollow cylinders (3) having the same width that
the sheet hollows to place said connectors (2) built in situ or prefabricated (10);
and in that said sheets (4) hollow prisms or cylinders (3) of the support are comprised of tables;
boards; laminated boot and wooden or cardboard agglomerates; polymeric material reinforced
or not with fiberglass, polymeric or carbon; metallic material; or another material
with enough tensile strength for the laminated mounting (4) of the constructive element
to be built.
5. Module to generate surfaces to any kind of structural shapes according to claim 1,
characterized that in the armatures (8) in its wall (1) comprise a single or double
steel bar grill; and the armatures (7) of the connectors (2) comprise steel bars,
in a first longitudinal configuration and in a second transversal enclosure configuration
and wherein said connectors (2), and said armatures (8) and said walls (1) are made
of polymeric material, metallic; fiberglass, carbon fiber, vegetal fiber, or any material
with enough tensile strength to build the constructive element.
6. Module to generate surfaces to any kind of structural shapes according to claim 1
and 5 characterized in that the armature pins (7) of longitudinal configuration of connectors (2) are inwardly
or outwardly folded.
7. Module to generate surfaces to any kind of structural shapes according to claim 1
and 2 characterized in that it has two or more reinforced concrete or mortar walls tied by prefabricated connector
that are made of polymeric material; metallic wood; carbon fiber, with reinforced
resin by glass fiber; or any other kind of material with enough tensile strength for
the constructive element to be built.
8. A method for using a module to generate surfaces for any kind of structural shapes
according to claims 1 and 7 consisting of the following steps:
a) Place the double metallic sheet mounting (4) or solid (5) with the shape of the
whole surface and dimensions to be built.
b) Attach each wall armature (8) to each face of said double sheet mounting (4) or
solid (5).
c) Introduce the armatures (7) of the connectors (2) through the hollow prisms or
cylinders (3) of said double sheet mounting (4), or through the drills (6) of said
solid mounting (5).
d) Fold and overlap the longitudinal armature pins (7) of the connectors (2) to the
corresponding armatures (8) of each wall (1).
e) Form connectors (2) shooting concrete or mortar (9) and reinforcing the hollow
prisms or cylinders (3) of the double sheet mounting (4), or the drills (6) of the
solid mounting (5);
f) Shoot concrete or mortar (9) on one face of said double sheet mounting (4), or
solid (5), and subsequently on to the other face until reaching the required thickness
in each face (1);
g) Trim or trowel before concrete or mortar (9) sets in if a certain smoothness is
needed in the seen face of any wall (1)
9. A method for using a module to generate surfaces for any kind of structural shapes
for three or more wall according to claims 1 to 8, characterized in that it is used the method of claim 8 except step (d) wherein the armature pins are not
folded (7) of the connectors (2) of the face of said double laminated mounting (4)
or solid (5), on which said third wall will be built (1); and upon the concrete or
mortar shooting (9) over the second wall (1),a second double laminated mounting (4)
or solid (5) is attached (1) to said second wall (1) so that not folded pins of said
connectors (2) are introduced through the hollow prisms or cylinders (3) of the second
double laminated mounting (4) or through the drills (6) of the second solid mounting
(5) and subsequently the armatures are placed (8) of said third wall (1); afterwards
the armature pins are folded (7) of said connectors (2) overlapping them with the
armatures (8) of said third wall (1); thereafter proceeding to fill in with concrete
or mortar (9) the hollow prisms or cylinders (3) of said second double sheet mounting
(4) or the drills (6) of said second solid mounting (5) and subsequently shooting
concrete or mortar (9) on the seen face of the second double laminating sheet mountings
(4) or solid (5) completing said second wall (1); and wherein in case a certain smoothness
is needed in the seen face of any wall (1) they can be trimmed or troweled before
concrete or mortar sets in; and still in that said generating module has still more walls (1) if the method is repeated until all
said walls are built.
10. A method for using a module to generate surfaces for any kind of structural shapes
without any access to one of the surface sides according to claims 1 to 8 consisting
of the following steps:
a) Place a first mounting without any drool or hollow with the shape and dimensions
of the surface to build.
b) Place the armatures (8) of the first wall (1) and the armatures (7) of the connectors
(2).
c) Shoot concrete or mortar (9) to build said first wall (1).
d) Attach a second double sheet mounting (4) or solid mounting (5) with the corresponding
hollow prisms and cylinders (3) or respective drills (6), so that longitudinal armatures
(7) of connectors (2) get through said hollow prisms and cylinders (3), or respective
drills (6).
e) Attach said second double sheet mounting (4) or solid mounting (5) to the armatures
(8) of the second wall (1).
f) Fold and overlap the longitudinal armature pins (7) of the connectors (2) to the
armatures (8) of said second wall (1), and
g) Build the connectors (2) filling with concrete and mortar (9) through shooting
or pouring said hollow prisms or cylinders (3), of said double sheet mounting (4)
or drills (6) of said solid mounting (5) and
h) Shoot concrete or mortar (9) on the seen face of said mounting (5) or of double
sheet (4), until completely build said second wall (1).
11. A method for using a module to generate surfaces for any kind of structural shapes
in surfaces attached to an excavation embankment or existing surface according to
claims 1 to 8 consisting of the following steps:
a) Attach to excavation embankment or existing surface the armatures (8) of first
wall (1) and armatures (7) of connectors (2).
b) Shoot concrete or mortar (9) on the embankment or existing surface, covering said
armatures (8) until said wall (1) is completely built.
connectors (2) pass through hollow prism o cylinders (3) of said double sheet mounting
(4) o through the drills (6) of said solid mounting.
d) Place said armatures (8) of the second wall (1).
e) Fold an overlapping said longitudinal armatures (7) of connectors (2) with said
armatures (8) of said second wall (1).
f) Shoot concrete or mortar (9) by filling said hollow prisms or cylinders (3) of
said double sheet mounting (4), o said drills (6) of said solid mounting (5) until
said connectors (2) are completely built.
g) Continue casting said concrete or cement (9) on seen face of said double sheet
mounting (4) or solid (5) finishing said second wall (1).
12. A method for using a module to generate surfaces for any kind of structural shapes
by means of prefabricated connectors according to claims 1 to 8 consisting of the
following steps:
a) Place said double sheet mounting (4) or solid (5) with shape and dimensions of
surface to be built.
b) Attach to each face of said double sheet mounting (4) or solid (5) the armatures
(8) of each wall (1).
c) Introduce prefabricated connectors (10) through hollow prisms or cylinders (3)
of said double sheet mounting (4), or through the drills (6) of said solid mounting
(5).
d) Introduce tying bars (11) impregnated with resin in their central area (12) through
drills (14) which prefabricated connectors (10) have in each of said bases (1).
e) If necessary place a second armatures grill (8) of said walls (1).
f) Shoot concrete or mortar (9) on each face of said double sheet mounting (4) or
solid (5) until completing specified thickness for each wall (1).
13. A method for using a module to generate surfaces for any kind of structural buildings
and civil engineer works in order to reinforce existing vertical, horizontal, slanted
surfaces or with curvature according to claims 1 to 8 consisting of the following
steps:
a) Tubing so that the following operations are sufficiently safe.
b) Practice drills (6a) in surface to be reinforced according to reinforcement design.
c) Introduce through said drills (6a) of said surface (13) to reinforce armatures
(7) of connectors (2)
d) Attach to each face of said surface (13) armatures (8) of two walls (1).
e) Fold and overlap said armature pins (7) of said connectors (2) to said armatures
pins (8) of each walls (1).
f) Shoot mortar or concrete (9) firstly by filling said drills (6a) so that said connectors
(2) of said surface (13) to reinforce are built;
g) Finishing both walls (1) by shooting concrete and mortar (9) on a face of said
surface and then on the other face.
h) Remove tubing from the structure once concrete or mortar (9) is cured and sufficiently
aged to provide necessary resistance.
14. A method for using a module to generate surfaces for any kind of structural shapes
in order to reinforce with prefabricated connectors an existing vertical, horizontal,
slanted surface or with curvature according to claims 1 to 8 and 13 consisting of
the following steps:
a) Tubing so that the following operations are sufficiently safe.
b) Practice drills (6a) in surface to be reinforced according to reinforcement design.
c) Attach to each face of said surface (13) armatures (8) of two walls (1).
d) Introduce through said drills (6a) prefabricated connectors (2)
e) Introduce through drills (14) said prefabricated connectors (2) in both bases the
tying bars (11) impregnated with resin (12) in their central area.
f) Place if necessary the second armatures grill (8) of wall (1).
g) Shoot mortar or concrete (9) on both faces of said surface (13) to be reinforced
until reaching a required thickness of each wall (1).
h) Remove tubing from the structure once concrete or mortar (9) is cured and sufficiently
aged to provide necessary resistance.
15. A method for using a module to generate surfaces according to claims 13 and 14 to
reinforce any kind of structures such as buildings and also civil engineering works.
16. A method for using a module to generate surfaces for according to claims 8 to 10 and
12 to build bearing walls, retaining walls, enclosure walls, walls for separation
of spaces, pillars, forged floors, plates, laminated sheets, coverings, roofs, brackets,
vaults, domes, construction of any surfaces of civil engineering works previously
mentioned, and furthermore, abutments, stacks and bridge boards, frames, and vaults
for highway and railway under-passed, walls and frames to channel ravines and rivers,
liquid containment deposits, walls and crates for port docks and water reservoir dams
either of gravity or vault.
17. A method for using a module to generate surfaces for according to claims 8 to 12 to
build foundation slabs and retaining walls; and regarding civil engineering works
to build buried or semi-buried water containment deposits, gallery and tunnel galleries
and bridge abutments.
18. A method for using a module to generate surfaces according to claims 8 to 12 to prefabricate
in atelier and the assembly in building sites of freestanding panels, forged floors,
covering roofs, pillars, beams, girders, drop forging, coverings, roofs, brackets,
beams, vaults, domes, walls, frames, piping and canalizations of large diameter, complete
modules of prefabricated dwellings, arch for sector assemblies, bridge boards, arches
for tunnel and gallery coatings.
Amended claims under Art. 19.1 PCT
1. Multipurpose module to generate surfaces of any type of structural shape of double
or multiple walls (1) of reinforced mortar or concrete (9) inwardly braced through
connectors (2 or 10), with armatures (7); provided said module of solid casting mounting
(5) with drills (6) and prisms or hollow cylinders (3), sheets (4)
characterized by comprising:
- Double grill armatures (8) inwardly separated in each wall (1);
- Connectors (2) of mortar or concrete (9) having longitudinal and transversal armatures
(8) or enclosures built in situ
- Prefabricated connectors (10) of reinforced mortar or concrete (9) of rectangular
or circular section, with drills close to each one of their bases (14) to introduce
through them tied bars (11) to wall armatures (8)
- Hollow connectors (10) manufactured of tubular type metallic material with circumferential
or rectangular section.
- Solid connectors (10) wooden or of polymeric material
- Solid casting mountings (5) with drills (6) to introduce prefabricated connectors
(10) or armatures (7) of connectors in situ (2) and its further packing with mortar
or concrete (9).
- Double metallic sheet casting mounting (4).
2. Multipurpose module to generate surfaces according to claim 1 characterized in that said armatures (7) of connectors (2) and said armatures (8) of walls are made of
galvanized steel, high strength polymeric fibers' braided cords, vegetable fibers
of string type braided cords or carbon fiber cords.
3. Multipurpose module to generate surfaces according to claim 1 characterized in that said prefabricated connectors (10) manufactured of polymeric material are made up
of circular or rectangular section carbon fiber o glass fiber reinforced resin.
4. Multipurpose module to generate surfaces according to claim 1
characterized in that said solid mounting (5) consists of:
- Said drills (6) to introduce said armatures (7) of connectors (2); or
- Said prefabricated connectors (10)
- Said armatures (8) of each wall placed in both faces of solid mounting (5); and
folded pins of said armatures (7) of said connectors (2) or tied bars (11) impregnated
with resin(12) in their central area and introduced in prefabricated connectors (10).
- Mortar or concrete (9) shot to fill said drills (6) and casing of said armatures
(8) of walls (1) and armature pins (7) or of said tied bars (11).
5. Multipurpose module to generate surfaces according to claim 1
characterized in that said mounting is of double metallic sheet (4) and consists of:
- Double metallic sheet casting mountings (4) constituting by themselves the wall
armatures (1) of reinforced mortar
- Prisms or hollow cylinders (3) of same metal welded to both sheets (4) themselves
constituting the connectors.
- Reinforced mortar or concrete (9) shot on both faces of the mounting totally covering
each metallic sheet (4) on its outer face with appropriate thickness of said reinforced
mortar or concrete (9).
6. A method using a multipurpose module to generate surfaces of any sort of structural
shape of double or multiple reinforced mortar or concrete (9) walls inwardly braced
through connectors in situ or prefabricated (2 to 10) with armatures (7)
characterized in that it is carried out:
- by means of solid mountings (5) with drills (6);
- in structural configurations without access to one of the faces of surface;
- in surfaces attached to an excavation embankment or existing surface;
- by means of double metallic sheet mountings (4) with its prisms or metallic hollow
cylinders (3) welded;
- in generation of surfaces with curvatures or single tubbed planes;
- in surfaces wherein armature of one of the walls provides shaping;
- surfaces built with prefabricated connectors;
- as armature of existing surfaces (13) vertical, horizontal, slanted or with curvature;
- to reinforce existing surfaces (13) by means of prefabricated connectors (10) of
vertical, horizontal, slanted or with curvature types
7. Method using multipurpose module to generate surfaces of claim 6 by means of solid
mountings (5) with drills (6) consisting of the following steps:
a) Place solid mounting (5) with drills (6) with the shape and dimensions of the whole
surface to be built;
b) Attach armatures of each wall (8) to each face of said solid mounting (5);
c) Introduce armatures (7) of connectors (2) through drills (6) of said solid mounting
(5)
d) Fold and overlap longitudinal armature pins (7) of connectors (2) to corresponding
armatures (8) of each wall (1);
e) If necessary, place second armatures' grill (8) separated from said first armatures
(8) from said first wall (1).
f) Form connectors (2) casting mortar or concrete (9) and packing drills (6) of solid
mounting (5);
g) Shoot mortar or concrete (9) on one face of said solid mountings (5) and then on
the other face until required thickness for each wall (1) is obtained
h) Trim or trowel before mortar or concrete sets in (9) if a certain smoothness is
needed in the face of any seen wall (1)
i) If surface is to have three walls previous steps should be followed except d) in
which longitudinal armature pins (7) of connectors are not folded. Once step g) is
finished wherein the second wall (1) has been built, a second solid mounting (5) is
placed such that pins of said armatures (7) of connectors pass through drills of second
solid mounting (5). Next, armatures (8) of third wall are attached to seen face of
second solid mounting (5) of third wall and steps d, e, f, g and h are repeated for
third wall.
8. Method using multipurpose module to generate surfaces of claim 6 in structural forms
without access to one of the faces of the facade consisting of the following steps:
a) Place a first mounting without drill or hole with the shape and dimensions of surface
to be built.
b) Place armatures (8) of first wall (1) and armatures (7) of connectors (2)
c) If necessary, place second armatures' pin (8) separated from said first armatures
(8) of said first wall (1)
d) Shoot concrete or mortar (9) to build said first wall (1)
e) Attach a second solid mounting (5) with drills (6) so that longitudinal armatures
(7) of connectors (2) pass through drills (6).
f) Attach to said second solid mounting (7) armatures (8) of second wall (1)
g) Fold and overlap pins of longitudinal armatures (7) of connectors (2) to armatures
(8) of said second wall (1)
h) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1)
i) Form connectors (2) filling with concrete or mortar (9) casting or pouring through
drills (6) of said solid mounting (5), and
j) Shoot concrete or mortar (9) on seen face of said solid mounting (5) covering armatures
(8) until said second wall (8) is totally formed.
9. Method using multipurpose module to generate surfaces of claim 6 attached to an excavation
embankment or existing surface consisting of the following steps:
a) Attach to excavation embankment or existing surface armatures (8) of first wall
(1) and armatures (7) of connectors (2).
b) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1).
c) Shoot concrete or mortar (9) on embankment or existing facade covering said armatures
(8) till said wall (1) is completed.
d) Attach a solid mounting (5) so that longitudinal armatures (7) of connectors (2)
pass through drills (6) of said solid mounting (5)
e) Place said armatures (8) of second wall (1).
f) Fold and overlap pins of said longitudinal armatures (7) of connectors (2) with
said armatures (8) of said second wall (1).
g) If necessary, place a second armatures' grill (8) separated from said first armatures
(8) of said first wall (1)
h) Shoot concrete or mortar (9) filling said drills (6) of said solid mounting (5)
until said connectors (2) are totally built.
i) Continue casting said concrete or cement (9) on seen face of said solid mounting
(5) finishing said second wall (1).
10. Method using multipurpose module to generate surfaces of claim 6 by means of double
metallic sheet mounting (4) with its prisms or metallic hollow cylinders (3) welded
to both sheets by its bases for every type of structural forms consisting of the following
steps:
a) Place double metallic sheet mounting (4) with its prisms or metallic hollow cylinders
(3) welded to said sheets (4) with shape and dimensions of the whole facade to be
built;
b) Form connectors (2) casting concrete or mortar (9) and packing prisms or hollow
cylinders (3); or alternatively leaving prisms or metallic hollow cylinders empty
(3), the connectors made up of said prisms or metallic hollow cylinders (3).
c) Shoot concrete or mortar (9) on one face of said double metallic sheet mounting
d) Trim or trowel before concrete or mortar (9) sets in if a certain smoothness is
needed in the seen face of any wall (1)
11. Method using multipurpose module to generate surfaces of claim 6 with curvature or
easily tubbing planes consisting of the following steps:
a) Either flat or with curvature tubing is prepared with shape of surface to be built.
b) Armatures (8) of first wall and armatures (7) of connectors are placed on tubing
surface heightened with respect to surface at a distance corresponding to concrete
covering of armatures (8) by means of conventional dividers.
c) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1).
d) Next concrete or mortar (9) is shot or poured watching fresh mass passes under
armatures (8) and (7), thus first wall (1) is formed.
e) Next solid mounting (5) of second wall (19) with its drills (6) is placed so that
armatures (7) pass through said drills (6) of each connector with emerging pins of
longitudinal bars (7)
f) Place armatures (8) of second wall, armatures' pins of connectors (7) are folded
overlapping armatures (8) of second wall.
g) If necessary, second grill of armatures (8) is placed separated from said first
armatures (8) of said first wall (1).
h) Concrete or mortar (9) is shot or poured filling first drills (6) of solid mounting
and proceeding on all the surface of solid mounting (5) until said second wall (1)
is finished.
12. Method using multipurpose module to generate surfaces of claim 6 wherein facade shape
is determined by means of armatures of one of the walls consisting of the following
steps:
a) Armatures' grill (8) of first wall (1) is formed with the shape of surface, either
flat or with curvature, with armatures (7) of connectors anchored to said grill.
b) Second armatures' grill (8) is placed separated from said first armatures (8) of
said first wall (1).
c) A sheet (4) is fixed on the face opposing that of connectors' armatures (7).
d) Concrete or mortar (9) is shot covering grill (8) and pins of armatures (7) of
connectors thus first wall is formed (1).
e) A solid mounting (5) is fixed with its drills (6) so that armatures (7) of connectors
pass through them and overlap mounting (5)
f) Armatures (8) of second wall are placed and armatures' pins (7) of connectors are
folded overlapping them with those of second wall (1).
g) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1).
h) Concrete or mortar (9) is shot again filling first drills (6) and covering afterwards
armatures (8) of said second wall (1).
13. Method using multipurpose module to generate surfaces of claim 6 carried out by means
of prefabricated connectors consisting of the following steps:
a) Place a solid mounting (5) with said drills (6) with shape and dimensions of surface
to be built.
b) Attach armatures (8) of each wall (1) to each face of said solid mounting (5).
c) Introduce prefabricated connectors (10) through drills (6) of said solid mounting
(5).
d) Introduce tied bars (11) impregnated in their central area with resin (12) through
drills (14) having prefabricated connectors (10) in both said bases.
e) If necessary, place both second armatures' grills (8) of said walls (1) in each
face of solid mounting (5) and separated of the first ones.
f) Shoot concrete or mortar (9) on each face of said solid mounting (5) until completing
specified thickness for each wall (1).
14. Method using multipurpose module to generate surfaces of claim 6 as reinforcement
of existing surfaces (13) of vertical, horizontal, slanted types or with curvature
characterized by comprising the following steps:
a) Tubing and fixing surface to be reinforced (13) so that following operations are
sufficiently safe.
b) Practice drills (6a) in surface to be reinforced (13) according to reinforcement
design.
c) Introduce through said drills (6a) of said surface to be reinforced (13) armatures
(7) of connectors (2).
d) Attach to each face of said surface (13) armatures (7) of said connectors (2) overlapping
them with armatures (8) of walls (1).
e) Fold pins of said armatures (7) of said connectors (2) overlapping them with armatures
(8) of walls (1).
f) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1).
g) Shoot concrete or mortar (9) filling first said drills (6a) thus forming said connectors
(2) of said surface to be reinforced (13) and
h) Finish both walls (1) casting concrete or mortar (9) on one face of said surface
(13) and next on the other.
i) Remove tubing from structure once concrete or mortar (9) is cured and sufficiently
aged to provide necessary resistance.
15. Method using multipurpose module to generate surfaces of claim 6 as reinforcement
by means of prefabricated connectors of existing surface (13) of vertical, horizontal,
or slanted types or with curvature consisting of the following steps:
a) Tube and attach said surface to be reinforced (13) so that the following operations
are sufficiently safe.
b) Practice drills (6a) in surface to be reinforced (13) according to reinforcement
design.
c) Attach to each face of said surface (13) armatures (8) of the two walls (1).
d) Introduce through said drills (6a) prefabricated connectors (10).
e) Introduce tied bars (11) impregnated with resin (12) in their central area through
drills (14) of said prefabricated connectors (10) located in both bases
f) If necessary, place second armatures' grill (8) separated from said first armatures
(8) of said first wall (1).
g) Shoot concrete or mortar (9) on both faces of said surface to be reinforced (13)
until completing needed thickness of each wall (1).
h) Remove tubing of structure once concrete or mortar (9) is cured and sufficiently
aged to provide necessary resistance.