[0001] The present invention concerns the field of mechanical connections and relates to
a quick coupling, and to the related connection apparatus, of a tool to an operating
arm. In general, connection apparatus of the type forming the subject matter of the
present invention is adapted to connect mechanical elements of various kinds, and
is particularly suitable to connect, mechanically and in a removable manner, a bucket,
or another tool for demolition, for earth movement, for the care of green spaces and
the like to an arm or to a support of a heavy machine, such as a tractor or a bulldozer.
DESCRIPTION OF THE STATE OF THE ART
[0002] There is known in the art apparatus destined to reversibly connect tools, such as
buckets and impact hammers for demolition, to operating supports, such as the articulated
arms of self-propelled machines for earth movement, demolition or the like.
[0003] This prior art connection apparatus is provided with a first member stably connected
to the tool and with a second member stably connected to the mechanical arm.
[0004] In general, one side of a member is provided with a transverse pin for coupling a
corresponding side of the other member.
[0005] It is thus possible to couple and release the hooks of one member to/from the pin
of the other. In the coupled position, the two members can rotate mutually like a
hinge. To block this rotation, preventing release and to produce the connection between
the two members, one of these members is equipped with one or more bolts, which slide
between a first released configuration and a second configuration locking the two
members together.
[0006] Operation of the sliding bolts can be implemented through elastic elements (springs)
or mechanical (actuator screws) or hydraulic actuators. However, each of the devices
known in the art currently in use has drawbacks.
[0007] In fact, the use of elastic elements to block the moving member results in the need
to use a further mechanism adapted to perform disengagement of the sliding bolts from
the locking surfaces when wishing to disconnect the two elements. This mechanism can
in turn be manually or hydraulically actuated.
[0008] However, in each of the current systems, the operating axis of the insertion and/or
extraction forces is in any case offset relative to the operating axis of the bolts.
[0009] The presence of this offset between the axes, in apparatus currently available on
the market, can cause binding during the steps of engagement or disengagement of the
bolts. This binding can be very damaging to the operation of the connection device
and could cause the tool to b with loss of stability of the connection if were to
occur during the step of engagement of the bolts; or, if were to occur during disengagement
of the bolts, it could prevent disconnection of the tool from the arm.
[0010] Therefore, the main object of the present invention is the creation of a quick coupling
with none of the problems described above and that is also easy and cost-effective
to manufacture. A further object of the present invention is to provide a connection
apparatus, comprising a quick coupling of the aforesaid type, which has none of the
problems listed above.
[0011] Therefore, according to the present invention, there are provided a quick coupling
and a connection apparatus as claimed in the independent claims or in any one of the
dependent claims depending directly or indirectly on the independent claims.
[0012] In greater detail, it can be said that in the connection apparatus forming the subject
matter of the present invention both the operating axis of the engagement forces and
that of disengagement coincide with the movement axis of the bolts, as the hydraulic
actuating cylinder has been incorporated inside at least one locking bolt.
[0013] Moreover, in order to increase the degree of safety of the connection device, further
measures have been introduced, aimed at minimizing, or totally eliminating, the possibility
of malfunction or breakage of any component of the device causing detachment of the
tool from the operating arm. For this purpose, there has been inserted inside the
quick coupling an auxiliary locking device provided with an operating axis parallel
to that of the locking bolts, but which moves in the opposite direction.
[0014] In the case in hand, when the bolts for coupling and locking of the tool are operated
simultaneously, the hydraulic cylinder of the aforesaid auxiliary locking device is
operated to insert an auxiliary locking device capable of preventing disengagement
of a transverse pin of the adapter from a slot of the quick coupling.
[0015] If, for any reason, the coupling bolts fail to produce safe locking of the tool,
this latter would still be connected to the arm via the aforesaid auxiliary locking
device and could not disengage and consequently create a hazard for the operators.
[0016] As will be more apparent below, the movement to make safe the auxiliary locking device
is also favored by the presence of a spring inside the hydraulic cylinder thereof.
This spring ensures extension of the auxiliary locking element in all conditions and
therefore prevents disengagement of the slot from one of the transverse pins of the
adapter, when, for any reason, the hydraulic supply to the cylinder is absent.
[0017] It should be noted that in the event of any malfunction that causes the loss of hydraulic
pressure, even with the tool disconnected, the spring would in turn cause insertion
of the auxiliary locking device, which, in this configuration, would prevent the transverse
pin of the adapter from entering the slot of the quick coupling, making the malfunction
evident and preventing use of the connection apparatus without the necessary safety.
[0018] Finally, between the hydraulic system of the quick coupling and the external hydraulic
oil supply pipes there is interposed a check valve, pilot-operated to ensure that
there are no uncontrolled movements inside the quick coupling in the event of breakage
of or damage to the hydraulic oil supply line.
BRIEF DESCRIPTION OF THE FIGURES
[0019] For better understanding of the present invention, there are now described some preferred
embodiments, provided purely by way of non-limiting example and with reference to
the accompanying drawings, wherein:
- Fig. 1 illustrates a first three-dimensional configuration of a connection apparatus
produced according to the dictates of the present invention;
- Fig. 2 shows a second three-dimensional configuration of the connection apparatus
of Fig. 1;
- Fig. 3 illustrates a third and last three-dimensional configuration of the connection
apparatus shown in Figs. 1 and 1; in this configuration the connection apparatus is
fully inserted,
- Fig. 4 shows a three-dimensional view of a quick coupling, further subject matter
of the present invention, which is a part of the connection apparatus illustrated
in Figs. 1, 2 and 3;
- Fig. 5 illustrates an exploded view of the quick coupling of Fig. 4;
- Fig. 6 shows a partly sectional three-dimensional view of a bolt used in the quick
coupling of Figs. 4 and 5;
- Fig. 7 illustrates a partly sectional three-dimensional view of an auxiliary locking
device, which belongs to the quick coupling shown in Figs. 4, and 5; and
- Fig. 8 shows the hydraulic circuit that drives the various devices belonging to the
quick coupling of Figs. 4 and 5.
DETAILED DESCRIPTION OF SOME EMBODIMENTS OF THE PRESENT INVENTION
[0020] With reference to Figs. 1 to 3, the numeral 100 indicates as a whole a connection
apparatus between a tool (U) and an operating arm (not shown).
[0021] Incidentally, it must be stated that although in the present figures the tool (U)
is a bucket, this tool (U) can be any other tool for demolition, for earth movement,
for the care of green spaces and the like.
[0022] The connection apparatus 1000 in turn comprises first coupling means 100 to the tool
(U), and second coupling means 200 to the operating arm (not illustrated).
[0023] The first coupling means 100 to the tool (U) comprise two mutually parallel ribs
101.
[0024] At the ends of the two ribs 101 there are welded two transverse pins 102, each of
which is provided with a respective groove 102A for engaging a respective bolt (see
below).
[0025] The assembly of the two ribs 101, of the two transverse pins 102 and of a base plate
103 form the aforesaid first coupling means 100, also referred to as "adapter".
[0026] For example, this adapter 100 is fastened to the tool (U) by welding.
[0027] As shown again in Figs. 1 to 3, the second coupling means 200 comprise, in turn,
a quick coupling 250, to which there are fastened two ribs 260 having mechanical means
that allow coupling thereof with the arm of the heavy machine.
[0028] We shall now describe in greater detail the quick coupling 250 that, as already stated,
represents one of the subject matters of the present invention.
[0029] The quick coupling 250 is shown in particular in Figs. 4 and 5, and comprises a main
body 252, substantially box-shaped, inside which there is produced an inner compartment
253 provided with specific seats for housing the devices required for its operation.
[0030] The main body 252 is substantially shaped as a hollow rectangular parallelepiped.
On each of the lower sides of the parallelepiped there is provided a fork-shaped seat
254 adapted to couple, in use with one of the two transverse pins 102 of the adapter
100 (Figs. 1, 2 and 3).
[0031] As shown in Fig. 5, the inner compartment 253, in use, is closed at the top by an
upper cover 255, which is sized to engage in a rectangular slot 255' produced in an
upper face 252' of the main body 252; moreover, the inner compartment 253 is closed
at the bottom by a lower cover 256, also sized to engage in a rectangular slot 256'.
[0032] On the two longer sides of the main body 252 there are fastened, with known methods,
two lateral abutments 257 selected as a function of the width of the adapter 100 to
which the quick coupling 250 is to be coupled. Two through holes 258A pass through
a first lower side 258, while a single through hole 259A passes through a second lower
side (opposite the first lower side 258).
[0033] As will be more apparent below, a related bolt 270 passes through each through hole
258A, while an auxiliary locking element 280, which is part of an auxiliary locking
device 290, better described below, protrudes outward from the through hole 259. It
is considered useful to specify that the auxiliary locking device 290 is an integral
part of the quick coupling 250.
[0034] Advantageously, but not necessarily, the auxiliary locking element 280 has two flattened
horizontal sides for the purpose of facilitating coupling thereof with one of the
two pins 102 of the adapter 100.
[0035] As shown in greater detail in Figs. 4, and 5, in the inner compartment 253 there
are housed (at least partly) the following devices:
- two rods 271 for operation of the bolts 270; the rods 271 are hydraulically connected
to a hydraulic distribution board 272 and form with this latter a double-acting hydraulic
actuator system 275 adapted to move the bolts 270 forward from a retracted disengaged
position to an extended position engaged with one of the two pins 102 of the adapter
100; in other words, each bolt 270 is shaped so as to receive therein at least a portion
of a double-acting hydraulic drive system 275 so that the thrust exerted by the hydraulic
system 275 has an operating axis substantially coincident with a longitudinal axis
(X) of the bolt 270; the two bolts are supported by a specific support 276, also housed
in the inner compartment 253 that allows each bolt 2370 to slide along the corresponding
axis (X); and
- an auxiliary locking device 290, already mentioned above, which, as well as the auxiliary
locking element 280 also comprises a hydraulic actuator cylinder 381, also positioned
in the inner compartment 253; as illustrated in greater detail in Fig. 7, the hydraulic
actuator cylinder 281 comprises, in turn, two chambers 281A, 281B, hydraulically separate
from each other, each of which is fed with pressurized oil by means of a respective
connector 282A, 282B (see also Fig. 4); moreover, the two connectors 282A, 282B are
hydraulically coupled to a pilot-operated check valve 283 (Fig. 4). This pilot-operated
check valve 283 has the function of preventing movement of the auxiliary locking device
290 and of the coupling pins 270 in the event of broken pipes, so that the auxiliary
locking device 290 is not affected by any breakage of feed pipes external to the system.
The chamber 281B contains therein a spring 284, which guarantees extension of the
auxiliary locking element 280 in any condition and thus prevents the seat 254 from
disengaging from one of the transverse pins 102 of the adapter 100, when, for any
reason, the hydraulic supply to the hydraulic actuator cylinder 281 is interrupted.
[0036] Moreover, it should be noted that, while the bolts 270 are inserted in use under
one of the pins 102, the auxiliary locking element 280 presses in a position above
the other pin 102, clamping this pin 102 with the underlying part of each seat 254.
With particular reference to Figs. 2 and 5, it can be noted that the main body 252
is delimited at the top on the opposite side to the through holes 258A by a protruding
section 251, which extends to cover the auxiliary locking element 280 at the top in
a manner substantially mating with a respective lower face 251', visible in Fig. 3.
[0037] This section 251 is adapted, in use, to oppose any transverse shifting (upward in
Fig. 3) of the auxiliary locking device 280, and hence this section 251 is a safety
member that contributes to strengthen the hold of the corresponding pin 102 inside
the fork-shaped seats 254 produced by the auxiliary locking element 280, positioning
it stably relative to the corresponding pin 102.
[0038] The auxiliary locking device 290 is arranged so that the auxiliary locking element
280 is arranged along a further longitudinal axis (Y) parallel to the operating axes
(X) of the bolts 270. Moreover, it is important to note that the axis Y is parallel
to the axes X and at a level such that the lower edge of the locking element 280 is
tangent to the pin 102.
[0039] With reference to Fig. 8, by supplying the coupling line LA with hydraulic fluid
this causes simultaneous operation of the cylinder 281, which in turn causes operation
of the locking element 280 and of the two bolts 270, which actuate locking of the
quick coupling 250. Vice versa, again with reference to Fig. 8, by feeding a hydraulic
fluid into the release line LS this causes return of the locking element 280, and
consequently release of the corresponding pin 102, as well as return of the two bolts
270 to the unlocked position, also causing release of the corresponding pin 102. It
should be noted that there is installed inside the cylinder 281 a spring 284, which
is adapted to return the cylinder 281 to the locked position if the hydraulic supply
is absent, producing another safety device associated with the quick coupling 250.
Moreover, as can be noted (Figs. 6 and 8) the hydraulic supply of the bolts 270 takes
place through passages produced in the respective rods 270. As already indicated,
upstream of the whole hydraulic system there is installed a pilot-operated check valve
283 that prevents uncontrolled movements of the system if the hydraulic supply pipes
are disconnected or damaged.
[0040] The main advantage of the quick coupling forming the main subject matter of the present
invention consists in the fact of having eliminated the offsets between the axes of
the bolts and related actuator systems, in this way overcoming the problem of binding
of the bolts after insertion. Moreover, use of the auxiliary locking device allows
the quick coupling to be made safe.
1. Quick coupling (250) of a tool (U) to an arm of a heavy machine, the quick coupling
(250) comprising a main body (252), substantially box-shaped, provided with an inner
compartment (253) containing actuator means (275) of at least one bolt element (270)
adapted to engage with complementary means (102) provided on an adapter (100) integral
with said tool (U);
said at least one bolt element (270) being shaped so as to receive therein at least
a double-acting hydraulic actuation system (275) adapted to move said at least one
bolt element (270) forward from a retracted disengaged position to an extended position
engaged with a first element (102) of the adapter (100), so that the thrust exerted
by said hydraulic actuation system (275) has an operating axis substantially coincident
with a longitudinal axis (X) of said at least one bolt element (270); characterized in that it comprises an auxiliary locking device (290) comprising in turn at least one auxiliary
locking element (280), and in that said at least one auxiliary locking element (280) can be moved forward from a retracted
position to a forward position of engagement with a second corresponding element (102)
of said adapter, and in that the direction of forward movement of said at least one locking element (280) is opposite
that of said at least one bolt element (270).
2. Quick coupling (250) as claimed in claim 1, characterized in that said at least one bolt element (270) comprises a rod (271) and in that the hydraulic supply of the actuator takes place through appropriate passages produced
inside the rod (271) that operates said at least one bolt element (270), this hydraulic
supply being able to be conveyed inside said rod (271) through a hydraulic distribution
board (272) that has been suitably machined internally for passage of the hydraulic
fluid and to which there are fastened suitable hydraulic connectors.
3. Quick coupling (250) as claimed in claim 1 or claim 2, characterized in that said auxiliary locking device (290) comprises a hydraulic chamber (281B) containing
therein elastic means (284).
4. Quick coupling (250) as claimed in any one of claims 1 to 3, characterized in that said auxiliary locking device (290) is hydraulically connected with a check valve
(283).
5. Quick coupling (250) as claimed in any one of the preceding claims, characterized in that said main body (252) has safety means (251) adapted to oppose transverse shifting
of said auxiliary locking element (280) relative to the corresponding said second
element (102).
6. Quick coupling (250) as claimed in claim 5, characterized in that said safety means (251) comprise a protruding section (251), which covers said auxiliary
locking element (280) in a manner substantially mating with a respective lower face
(251') to position it stably relative to said second element (102).
7. Connection apparatus (1000) characterized in that it comprises at least one quick coupling (250) as claimed in any one of claims 1-6.