Technical Field
[0001] The present invention relates to a travel transmission apparatus that uses a neutral
detection switch to detect a neutral state of a gear change mechanism.
Background Art
[0002] Travel transmission apparatuses that use a neutral detection switch to detect a neutral
state of a gear change mechanism are publicly known (see, for example, Patent Literature
1). Such a travel transmission apparatus includes a cam-like member and the neutral
detection switch of a push-button type. The cam-like member is turned in conjunction
with gear change operation of the gear change mechanism. The neutral detection switch
of a push-button type allows a detection body to advance/retreat so that ON/OFF operation
is performed to thereby detect the neutral state of the gear change mechanism. The
cam-like member has a contact edge formed to be in contact with the detection body
so that the detection body is operated to advance/retreat when the cam-like member
is turned. The contact edge is shaped to cause the detectionbodyof the neutral detection
switch to perform detection operation when the gear change mechanism is switched to
neutral.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0004] In the travel transmission apparatus described in Patent Literature 1, the contact
edge is formed like a gentle arc that protrudes toward the retreat side of the detection
body. When the gear change mechanism is switched to neutral, the detection body of
the neutral detection switch is operated to retreat, thereby detecting the neutral
state of the gear change mechanism. The detection body, however, may perform the detection
operation when the detection body is in contact with an area of the contact edge other
than where the contact edge protrudes the most toward the retreat side, resulting
in low detection accuracy. Thus, precise neutral detection may not be provided.
[0005] In the field of travel transmission apparatuses that use a neutral detection switch
to detect the neutral state of a gear change mechanism, it is an object of this invention
to provide a travel transmission apparatus with improved accuracy of the neutral detection
by the neutral detection switch.
Solution to Problem
[0006] A travel transmission apparatus according to the invention uses a neutral detection
switch to detect a neutral state of a gear change mechanism, the apparatus being characterized
by including: a cam-like member configured to be turned in conjunction with gear change
operation of the gear change mechanism; and the neutral detection switch configured
to be of a push-button type and to allow a detection body to advance/retreat so that
ON/OFF operation is performed to detect the neutral state of the gear change mechanism,
the cam-like member having a contact edge formed to be in contact with the detection
body so that the detection body is operated to advance/retreat when the cam-like member
is turned, and the contact edge having an advance operation portion rendered recessed
in a wedge shape at a side of the advancing so that the detection body of the neutral
detection switch is operated to advance to come into contact with the advance operation
portion when the gear change mechanism is switched to neutral.
[0007] In the configuration described above, the advance operation portion rendered recessed
in the wedge shape at the side of the advancing of the detection body allows the detection
body to perform precise detection operation, providing improved accuracy of the neutral
detection by the neutral detection switch.
[0008] Portions of the contact edge other than the advance operation portion may be retreat
operation portions shaped like an arc with a center at a turning pivot of the cam-like
member so that the detection body of the neutral detection switch comes in contact
with any one of the retreat operation portions when the detection body is retreated.
[0009] A connection portion between any of the retreat operation portions and the advance
operation portion may be rounded.
[0010] The cam-like member may be shaped like a plate protruding outward radially from a
turning shaft thereof and that the cam-like member having a plate-like shape may be
shaped to have a radially outer width larger than a radially inner width.
[0011] The detection body of the neutral detection switch may have a distal end shaped like
a hemisphere fitted in the wedge-shaped advance operation portion.
[0012] The turning shaft of the cam-like member may be a select-and-shift shaft that turns
about an axis thereof to allow the gear change mechanism to perform the gear change
operation and moves in an axial direction to perform selecting operation in which
a shift fork to be engaged is selected.
Advantageous Effects of Invention
[0013] The advance operation portion rendered recessed in the wedge shape at the side of
the advancing of the detection body allows the detectionbodytoperformprecise detection
operation, providing improved accuracy of the neutral detection by the neutral detection
switch.
Brief Description of Drawings
[0014]
Fig. 1 is a power transmission system diagram for a travel transmission apparatus
to which the invention is applied.
Fig. 2 is a perspective view of shift members.
Fig. 3 is a plan view for describing a configuration of a shift lever.
Fig. 4 is a partial sectional view for describing a configuration of a gear switch
mechanism observed in a shifting direction.
Fig. 5 is a partial sectional view for describing the configuration of the gear switch
mechanism observed from a side orthogonal to the shifting direction.
Fig. 6 is a diagram for describing a configuration of a neutral detection switch.
Fig. 7 is a diagram of a configuration of a main portion of Fig. 6.
Fig. 8 is a characteristic graph of a cam member to which the invention is applied,
in comparison with a conventional and publicly known protruding cam member.
Fig. 9A is a block diagram of a control unit installed in a four wheel vehicle to
which the invention is applied, and Fig. 9B is a flowchart of processing of the control
unit.
Description of Embodiments
[0015] Fig. 1 is a power transmission system diagram of a travel transmission apparatus
according to the invention. A travel transmission apparatus 1 illustrated in this
diagram changes the speed of power generated by an engine 2 and transmits the power
to a left-and-right pair of drive wheels 3 and 3. The left-and-right pair of drive
wheels 3 and 3 are a left-and-right pair of front wheels of a four wheel vehicle in
an example illustrated in this diagram.
[0016] The travel transmission apparatus 1 includes a main shaft 8, a countershaft 9, and
a travel gear change mechanism (a gear change mechanism) 11. The power of the engine
2 is output to a crankshaft 6, which is an engine output shaft. The power is then
transmitted from the crankshaft 6 through a main clutch 7 in a manner that allows
disconnection to the main shaft 8, which is an input shaft coaxial with the crankshaft
6. The countershaft 9 is an output shaft arranged in parallel with the main shaft
8. The travel gear change mechanism 11, which is provided between the countershaft
9 and the main shaft 8, changes the speed of the power of the main shaft 8 and transmits
the power to the countershaft 9.
[0017] The countershaft 9 is provided with a drive gear 12 that rotates in synchronization
(or rotates in combination, to be specific) with the countershaft 9. The rotating
power of the drive gear 12 is transmitted to a ring gear 13a of a differential 13
and then the power transmitted to the ring gear 13a is transmitted to the right and
left drive wheels 3 and 3 through the differential 13.
[0018] The main clutch 7, when connected, allows the power to be transmitted from the crankshaft
6 to the main shaft 8 , whereas, when disconnected, it interrupts the transmission
of the power from the crankshaft 6 to the main shaft 8.
[0019] The travel gear change mechanism 11 includes a first input gear 16A and a second
input gear 16B provided so as to rotate in synchronization (or rotates in combination,
to be specific) with the main shaft 8, a third input gear 16C and a fourth input gear
16D supported through an undepicted bearing or the like on the main shaft 8 in a manner
that allows relative rotation (or in a manner that allows idling, to be specific),
a fifth input gear 16E and a sixth input gear 16F supported through an undepicted
bearing or the like on the main shaft 8 in a manner that allows relative rotation
(or in a manner that allows idling, to be specific), a first output gear 17A and a
second output gear 17B supported through an undepicted bearing or the like on the
countershaft 9 in a manner that allows relative rotation (or in a manner that allows
idling, to be specific), a third output gear 17C and a fourth output gear 17D provided
so as to rotate in synchronization (or rotates in combination, to be specific) with
the countershaft 9, and a fifth output gear 17E and a sixth output gear 17F provided
so as to rotate in synchronization (or rotates in combination, to be specific) with
the countershaft 9.
[0020] The first to sixth input gears 16A, 16B, 16C, 16D, 16E, and 16F are arranged in the
order set forth in an axial direction (a shifting direction) of the main shaft 8 toward
one side (toward the right in Fig. 1, which will be referred to as a "high speed side"
herein). The input gears 16A, 16B, 16C, 16D, 16E, and 16F increase in diameter and
the number of teeth as they are located more toward the high speed side. The right
side in Fig. 1 is the high speed side as described above.
[0021] The first to sixth output gears 17A, 17B, 17C, 17D, 17E, and 17F are arranged in
the order set forth in the shifting direction toward the high speed side. The output
gears 17A, 17B, 17C, 17D, 17E, and 17F decrease in diameter and the number of teeth
as they are located more toward the high speed side.
[0022] The first input gear 16A and the first output gear 17A coincide with each other at
a position in the shifting direction to be in constant mesh. The second input gear
16B and the second output gear 17B coincide with each other at a position in the shifting
direction to be in constant mesh. The third input gear 16C and the third output gear
17C coincide with each other at a position in the shifting direction to be in constant
mesh. The fourth input gear 16D and the fourth output gear 17D coincide with each
other at a position in the shifting direction to be in constant mesh. The fifth input
gear 16E and the fifth output gear 17E coincide with each other at a position in the
shifting direction to be in constant mesh. The sixth input gear 16F and the sixth
output gear 17F coincide with each other at a position in the shifting direction to
be in constant mesh.
[0023] Furthermore, the travel gear change mechanism 11 is provided with a low-speed-side
sleeve 19, a medium-speed-side sleeve 21, and a high-speed-side sleeve 22. The low-speed-side
sleeve 19 is a synchronous mesh-type clutch arranged on the countershaft 9 between
the first output gear 17A and the second output gear 17B. The medium-speed-side sleeve
21 is a synchronous mesh-type clutch arranged on the main shaft 8 between the third
input gear 16C and the fourth input gear 16D. The high-speed-side sleeve 22 is a synchronous
mesh-type clutch arranged on the main shaft 8 between the fifth input gear 16E and
the sixth input gear 16F.
[0024] The low-speed-side sleeve 19 is configured to be able to slide in an axial direction
of the countershaft 9, which is the shifting direction, and rotate in synchronization
(or rotate in combination, to be specific) with the countershaft 9.
[0025] With the low-speed-side sleeve 19 operated to slide in the shifting direction toward
the low speed side, the first output gear 17A and the low-speed-side sleeve 19 are
synchronized by a synchronizing means 19a provided therebetween to come into mesh
with each other. When the first output gear 17A and the low-speed-side sleeve 19 are
in complete mesh, a state (a first state) is achieved in which the first output gear
17A, together with the low-speed-side sleeve 19, rotates in synchronization (or rotates
in combination, to be specific) with the countershaft 9.
[0026] With the low-speed-side sleeve 19 operated to slide in the shifting direction toward
the high speed side, the second output gear 17B and the low-speed-side sleeve 19 are
synchronized by a synchronizing means 19b provided therebetween to come into mesh
with each other. When the second output gear 17B and the low-speed-side sleeve 19
are in complete mesh, a state (a second state) is achieved in which the second output
gear 17B, together with the low-speed-side sleeve 19, rotates in synchronization (or
rotates in combination, to be specific) with the countershaft 9.
[0027] The medium-speed-side sleeve 21 is configured to be able to slide in the axial direction
of the main shaft 8, which is the shifting direction, and rotate in synchronization
(or rotate in combination, to be specific) with the main shaft 8.
[0028] With the medium-speed-side sleeve 21 operated to slide in the shifting direction
toward the low speed side, the third input gear 16C and the medium-speed-side sleeve
21 are synchronized by a synchronizing means 21a provided therebetween to come into
mesh with each other. When the third input gear 16C and the medium-speed-side sleeve
21 are in complete mesh, a state (a third state) is achieved in which the third input
gear 16C, together with the medium-speed-side sleeve 21, rotates in synchronization
(or rotates in combination, to be specific) with the main shaft 8.
[0029] With the medium-speed-side sleeve 21 operated to slide in the shifting direction
toward the high speed side, the fourth input gear 16D and the medium-speed-side sleeve
21 are synchronized by a synchronizing means 21b provided therebetween to come into
mesh with each other. When the fourth input gear 16D and the medium-speed-side sleeve
21 are in complete mesh, a state (a fourth state) is achieved in which the fourth
input gear 16D, together with the medium-speed-side sleeve 21, rotates in synchronization
(or rotates in combination, to be specific) with the main shaft 8.
[0030] The high-speed-side sleeve 22 is configured to be able to slide in the axial direction
of the main shaft 8, which is the shifting direction, and rotate in synchronization
(or rotate in combination, to be specific) with the main shaft 8.
[0031] With the high-speed-side sleeve 22 operated to slide in the shifting direction toward
the low speed side, the fifth input gear 16E and the high-speed-side sleeve 22 are
synchronized by a synchronizing means 22a provided therebetween to come into mesh
with each other. When the fifth input gear 16E and the high-speed-side sleeve 22 are
in complete mesh, a state (a fifth state) is achieved in which the fifth input gear
16E, together with the high-speed-side sleeve 22, rotates in synchronization (or rotates
in combination, to be specific) with the main shaft 8.
[0032] With the high-speed-side sleeve 22 operated to slide in the shifting direction toward
the high speed side, the sixth input gear 16F and the high-speed-side sleeve 22 are
synchronized by a synchronizing means 22b provided therebetween to come into mesh
with each other. When the sixth input gear 16F and the high-speed-side sleeve 22 are
in complete mesh, a state (a sixth state) is achieved in which the sixth input gear
16F, together with the high-speed-side sleeve 22, rotates in synchronization (or rotates
in combination, to be specific) with the main shaft 8.
[0033] The rotating speed of the power transmitted from the main shaft 8 to the countershaft
9 is set higher in the order from the first state, the second state, the third state,
the fourth state, the fifth state, and then to the sixth state as a function of the
numbers of teeth and the diameters of the first to sixth input gears 16A, 16B, 16C,
16D, 16E, and 17F and the first to sixth output gears 17A, 17B, 17C, 17D, 17E, and
17F. With this setting, the travel transmission apparatus 1 is configured to allow
for switching of six travel gear ratio in total for forward travel. The forward travel
power that has undergone the travel gear ratio change in this manner is transmitted
to the drive wheels 3 . The travel transmission apparatus 1 is also provided with
a reverse rotation transmission mechanism, not shown, that transmits a reverse rotating
power for reverse travel from the main shaft 8 through the countershaft 9 to the drive
wheels 3.
[0034] In other words, the travel transmission apparatus 1 is in a neutral state or in a
power transmission state. In the neutral state, all the three sleeves 19, 21, and
22 are located in their neutral positions, so that the power is not transmitted to
the countershaft 9 (to the drive wheels 3). In the power transmission state, any one
of the three sleeves 19, 21, and 22 is operated to the high speed side or to the low
speed side to achieve a state in which the power is transmitted, and the remaining
two sleeves are located at their neutral positions. To allow the travel transmission
apparatus 1 to perform the speed switching, the main clutch 7 is disconnected before
the speed switching to achieve a state in which the power is not transmitted to the
main shaft 8. After the speed switching, the main clutch 7 is connected again.
[0035] The three sleeves 19, 21, and 22 are provided with shift members 23, 24, and 26,
respectively, for sliding the sleeves 19, 21, and 22 in the shifting direction.
[0036] Fig. 2 is a perspective view of the shift members. The shift members 23, 24, and
26 include integrally fork shafts 23a, 24a, and 26a, shift forks 23b, 24b, and 26b,
and manipulation plates 23c, 24c, and 26c, respectively. The fork shafts 23a, 24a,
and 26a are formed in the shifting direction and supported slidably in their respective
axial directions by a transmission casing 1a (see Fig. 5) that houses the travel gear
change mechanism 11. The shift forks 23b, 24b, and 26b are provided on the fork shafts
23a, 24a, and 26a, respectively, and are each shaped like an arc when observed from
each of the axial directions of the fork shafts 23a, 24a, and 26a so as to engage
through the recess/protrusion structure the circumferential surfaces of the sleeves
19, 21, and 22 that are to be manipulated to slide. The manipulation plates 23c, 24c,
and 26c are provided on the fork shafts 23a, 24a, and 26a, respectively, and protrude
outward radially from the fork shafts 23a, 24a, and 26a, respectively. Each of the
manipulation plates 23c, 24c, and 2 6c has at a radially protruding end (a distal
end) thereof an engagement portion 27 having a substantially U shape and recessed
toward a proximal end thereof.
[0037] The travel transmission apparatus 1 is provided with a gear switch mechanism 28
(see Figs. 3 to 5) to perform selecting operation and shifting operation. The selecting
operation is to engage with any one of the shift members 23, 24, and 26. The shifting
operation is to allow the engaged one of the shift members 23, 24, and 26 to slide
one of the sleeves 19, 21, and 22 that the engaged one of the shift members 23, 24,
and 26 is engaged with in the shifting direction.
[0038] Fig. 3 is a plan view of a configuration of a shift lever. Fig. 4 is a partial sectional
view for describing a configuration of the gear switch mechanism observed in the shifting
direction. Fig. 5 is a partial sectional view for describing the configuration of
the gear switch mechanism observed from a side orthogonal to the shifting direction.
[0039] To switch speeds from the first state to the sixth state (from a first speed to a
sixth speed) in the travel transmission apparatus 1, a shift lever (a manipulator
to change speed) 29 is manipulated to swing. The shift lever 29 includes at an upper
end a shift knob 29a, which is a grip portion of the shift lever 29, with an intermediate
portionof the shift lever 29 penetrating a guide hole 31. The guide hole 31 guides
the swinging of the shift lever 29.
[0040] Specifically, manipulation to swing the shift lever 29 side to side (selecting manipulation)
is enabled from a fore-and-aft neutral position.
[0041] When the shift lever 29 has been swung to the end at one side through the selecting
manipulation, the shift lever 29 can be manipulated to swing fore and aft (shifting
manipulation) . This shifting manipulation achieves low-speed-side shifting manipulation
to switch the travel transmission apparatus 1 to any of the first state (the first
speed), neutral, or the second state (a second speed) through the low-speed-side sleeve
19 and the low-speed-side shift member 23, which is the shift member engaged with
the low-speed-side sleeve 19.
[0042] When the shift lever 29 has been swung to a side-to-side neutral position through
the selecting manipulation, the shift lever 29 can be manipulated to swing fore and
aft (the shifting manipulation). This shifting manipulation achieves medium-speed-side
shifting manipulation to switch the travel transmission apparatus 1 to any of the
third state (a third speed), neutral, or the fourth state (a fourth speed) through
the medium-speed-side sleeve 21 and the medium-speed-side shift member 24, which is
the shift member engaged with the medium-speed-side sleeve 21.
[0043] When the shift lever 29 has been swung to the end at the other side through the
selecting manipulation, the shift lever 29 can be manipulated to swing fore and aft
(the shifting manipulation). This shifting manipulation achieves high-speed-side shifting
manipulation to switch the travel transmission apparatus 1 to any of the fifth state
(a fifth speed), neutral, or the sixth state (the sixth speed) through the high-speed-side
sleeve 22 and the high-speed-side shift member 26, which is the shift member engaged
with the high-speed-side sleeve 22.
[0044] In other words, during the selecting manipulation at the fore-and-aft neutral position,
the travel transmission apparatus 1 is retained in the neutral state. A side-to-side
swing range of the shift lever 29 for the selecting manipulation is a neutral region
N.
[0045] The gear switch mechanism 28 includes a select-and-shift shaft 32, an inner lever
33 , an interlock plate 34 , and a lock ball mechanism 36. The select-and-shift shaft
32, which is a horizontal shaft orthogonal to the shifting direction, turns (the shifting
operation) about its axis through the selecting manipulation and moves (the selecting
operation) in its axial direction (a selecting direction) through the shifting manipulation.
The inner lever 33, which wraps the select-and-shift shaft 32, moves in the axial
direction in combination with the select-and-shift shaft 32 and turns about the axis.
The interlock plate 34 is disposed so as to hold the inner lever 33 between both sides
in the selecting direction.
[0046] The select-and-shift shaft 32 is supported on the transmission casing la so as to
be able to turn about its axis and slide in the axial direction of its axis.
[0047] The inner lever 33 includes a tubular portion 33a, a lever portion 33b, and an engagement
recess portion 33c. The tubular portion 33a wraps the select-and-shift shaft 32. The
lever portion 33b extends from the tubular portion 33a toward the engagement portions
27 in the manipulation plates 23c, 24c, and 26c of the shift members 23, 24, and 27
(downward to be specific) . The engagement recess portion 33c is a recess formed in
the tubular portion 33a at a side opposite to the lever portion 33b.
[0048] The interlock plate 34 moves in the axial direction of the select-and-shift shaft
32 in combination with the select-and-shift shaft 32, but its turning about the axis
of the select-and-shift shaft 32 is blocked by the lock ball mechanism 36.
[0049] The interlock plate 34 has at its top facing the lock ball mechanism 36 a through
hole 36a and at a side opposite thereto a pair of integral lock claws 37 and 38 bent
so as to have the lever portion 33b of the inner lever 33 interposed therebetween
at both sides in the selecting direction.
[0050] The lock ball mechanism 36 includes a moving member 39, a lock ball 41, and an elastic
member 42. The moving member 39 penetrates the through hole 36a and is supported on
the transmission casing la moveably toward and away from the select-and-shift shaft
32. The lock ball 41 is fitted in the moving member 39 at its end facing the select-and-shift
shaft 32 (a distal end) and can be also fitted on the engagement recess portion 33c
through the recess/protrusion structure. The elastic member 42, such as a compression
spring, urges the moving member 39 toward the select-and-shift shaft 32.
[0051] The interlock plate 34 and the lock ball mechanism 36 are arranged so that the moving
member 39 penetrating the through hole 36a blocks the turning of the interlock plate
34 about the axis of the select-and-shift shaft 32 and that the inner lever 33 is
turned to a position at which the engagement recess portion 33c is fitted through
the recess/protrusion structure on the lock ball 41 when the travel transmission apparatus
1 is in the neutral state.
[0052] Because of this, the inner lever 33 is guided to turn (turning operation) to a side
at which the engagement recess portion 33c is fitted through the recess/protrusion
structure on the lock ball 41 due to an urging force of the elastic member 42 . To
perform the travel gear ratio change to one of the speeds other than neutral, there
is a need to apply a force, which is of a magnitude to overcome the urging force of
the elastic member 42 to disengage the fitting of the lock ball 41 on the engagement
recess portion 33c through the recess/protrusion structure, in a direction about the
axis of the select-and-shift shaft 32.
[0053] In the gear switch mechanism 28 configured as described above, when the low-speed-side
shifting manipulation is enabled through the selecting manipulation, the lever portion
33b is engaged with the engagement portion 27 of the low-speed-side shift member 23,
allowing the low-speed-side sleeve 19 to be manipulated to slide in the shifting direction
in both ways through swinging of the lever portion 33b in the shifting direction in
both ways. Conversely, the moving of the other shift members 24 and 26 in the shifting
direction is restricted (or blocked to be specific) by the lock claw 38 being inserted
into the engagement portions 27 in the selecting direction.
[0054] When the medium-speed-side shifting manipulation is enabled through the selecting
manipulation, the lever portion 33b is engaged with the engagement portion 27 of the
medium-speed-side shift member 24, allowing the medium-speed-side sleeve 21 to be
manipulated to slide in the shifting direction in both ways through the swinging of
the lever portion 33b in the shifting direction in both ways . Conversely, the moving
of the other shift members 23 and 26 in the shifting direction is restricted (or blocked
to be specific) by the lock claws 37 and 38 being inserted into the engagement portions
27 in the selecting direction.
[0055] When the high-speed-side shiftingmanipulation is enabled through the selecting manipulation,
the lever portion 33b is engaged with the engagement portion 27 of the high-speed-side
shift member 26, allowing the high-speed-side sleeve 22 to be manipulated to slide
in the shifting direction in both ways through the swinging of the lever portion 33b
in the shifting direction in both ways. Conversely, the moving of the other shift
members 23 and 24 in the shifting direction is restricted (or blocked to be specific)
by the lock claw 37 being inserted into the engagement portions 27 in the selecting
direction.
[0056] In the travel transmission apparatus 1 configured as described above, various types
of control, such as engine start control, are performed by detecting the neutral state.
Thus, a neutral detection switch 43 is provided to detect the neutral state of the
travel gear change mechanism 11 (see Figs. 6 and 7) .
[0057] Fig. 6 is a diagram for describing a configuration of the neutral detection switch,
and Fig. 7 is a diagram of a configuration of a main portion of Fig. 6. The travel
transmission apparatus 1 is provided with a cam member (cam-like member) 44 and a
push-button neutral detection switch 43 including and a detection body 43a. The cam
member 44 performs the turning operation in conjunction with the gear change operation
of the travel gear change mechanism 11 through the gear switch mechanism 28 between
the first to sixth speeds . The detection body 43a is operated to advance/retreat
through contact with the cam member 44.
[0058] The cam member 44 includes integrally a tubular portion 46 and a cam portion 47 (which
are formed into one piece in an example illustrated in the figure) . The tubularportion46
wraps the select-and-shift shaft 32 to be turned about the axis of the select-and-shift
shaft 32 and moved in the axial direction together with the select-and-shift shaft
32. The cam portion 47 protrudes radially from the tubular portion 46 toward the transmission
casing 1a. In other words, the select-and-shift shaft 32 serves as a turning shaft
for the cam member 44.
[0059] The cam portion 47 is shaped like a plate having a thickness in the shifting direction.
The cam portion 47 is turned in the shifting direction through the shifting operation.
The cam portion 47 has a contact edge 48, which is a protruding end (a distal end)
in contact with the detection body 43a of the neutral detection switch 43. The end
at the contact edge 48 has an extended portion 49 elongated in a turning direction
of the cam member 44 in both ways. Because of the extended portion 49, the cam member
44 forms substantially a T-shape when observed from the axial direction of the select-and-shift
shaft 32, allowing a range of the contact made with the detection body 43a by the
cam member 44 during the turning to be extended.
[0060] The moving of the select-and-shift shaft 32 in the axial direction during the selecting
operation entails the cam member 44 moving in the selecting direction. Thus, a thickness
of the cam portion 47 is set to prevent the disengagement of the contact with the
neutral detection switch 43 during the moving. Note that the cam member 44 may be
supported to allow sliding relative to the select-and-shift shaft 32 in the axial
direction, so that the cam member 44 does not move in the selecting direction during
the selecting operation.
[0061] The contact edge 48 has at its middle in the turning direction an advance operation
portion 48a, which is a wedge-shaped recess formed toward a turning pivot S of the
cam member 44. The contact edge 48 also has retreat operation portions 48b, which
are together shaped like an arc with the center at the turning pivot S, in areas other
than the advance operation portion 48a. Due to the configuration described above,
the retreat operation portions 48b are arranged at both sides of the advance operation
portion 48a in the turning direction. A connection portion 48c between any one of
the retreat operation portions 48b and the advance operation portion 48a is rounded
to provide a smooth connection therebetween.
[0062] The wedge-shaped bottom of the advance operation portion 48a may also be rounded,
although the bottom is shaped to have an obtuse angle in the illustrated example.
[0063] The neutral detection switch 43 is oriented in a radial direction of an arc-like
movement track D of the cam member 44 with the detection body 43a facing the cam member
44. A switch body 43b of the neutral detection switch 43 is secured to the transmission
casing 1a. Thus, the direction of reciprocating operation of the detection body 43a
is directed to the radial direction of the arc-like movement track D. The direction
of the reciprocating operation is the direction of the advancing/retreating to/from
the cam member 44.
[0064] The detection body 43a is shaped like a cylinder extending in the advancing/retreating
direction. The detection body 43a has an end (a distal end) facing the cam member
44 and shaped like a hemisphere accommodated or substantially accommodated in the
wedge-shaped recess of the advance operation portion 48a to be fitted therein. This
hemispherical portion is in contact with the cam member 44.
[0065] Conversely, with such a configuration, the advance operation portion 48a is rendered
recessed in a wedge shape at the side of the advancing of the detection body 43a.
Thus, the detection body 43a is operated to advance when in contact with the advance
operation portion 48a. In comparison with the advance operation portion 48a, the retreat
operation portions 48b are located at the side of the retreating of the detection
body 43a. Thus, the detection body 43a is operated to retreat when in contact with
any one of the retreat operation portions 48b.
[0066] The cam member 44 and the neutral detection switch 43 are arranged so that, in the
neutral state in which the selecting manipulation is enabled, the hemispherical portion
of the detection body 43a achieves a maximum advance to come into contact with the
bottom of the advance operation portion 48a, which is a wedge-shaped recess of the
cam member 44. The cam member 44 and the neutral detection switch 43 are also arranged
so that, after the shifting operation out of the neutral state into any other state,
the hemispherical portion of the detection body 43a comes into contact with an intermediate
portion of the advance operation portion 48a other than the bottom to be operated
to retreat partway, or the hemispherical portion of the detection body 43a comes into
contact with one of the retreat operation portions 48b to achieve a maximum retreat
operation.
[0067] In this example, the advance operation of the detection body 43a allows the neutral
detection switch 43 to turn ON, whereas the retreat operation of the detection body
4 3a allows the neutral detection switch 43 to turn OFF. By determining whether the
neutral detection switch 43 is ON or OFF, it can be determined whether or not the
travel gear change mechanism 11 is in the neutral state.
[0068] Fig. 8 is a characteristic graph of a cam member to which the invention is applied,
in comparison with a conventional and publicly known protruding cam member. The graph
has a comparative example that uses the identical configuration except the cam member
with a contact edge shaped to protrude like an arc. In the characteristic graph, turning
quantities (shift strokes) of the cam members during the shifting operation and moving
quantities (switch strokes) of the detection bodies in the advancing/retreating direction
are compared between the invention and the comparative example.
[0069] As illustrated in the graph, the invention has a detection range, which is a range
in which the neutral state of the travel gear change mechanism 11 is detected by the
neutral detection switch 43, narrower than that of the comparative example. Thus,
the invention can provide the detection of the neutral state with small variability
and high accuracy.
[0070] Fig. 9A is a block diagram of a control unit installed in a four wheel vehicle to
which the invention is applied. Fig. 9B is a flowchart of processing of the control
unit. The neutral detection switch 43 and the cam member 44 described above can be
used to perform engine start control for idling stop. A control unit 51, which includes
a microcomputer and the like, is connected at its input side to the neutral detection
switch 43, an alternator state detection means 52, and a clutch pedal manipulation
detection means 53. The alternator state detection means 52 is for detecting a power
generation state with the engine 2 driven. The clutch pedal manipulation detection
means 53 is for detecting connection/disconnection manipulation of a clutch pedal
that performs the connection/disconnection manipulation of the main clutch 7. The
control unit 51 is also connected at its output side to an engine start means 54,
which includes a spark plug and the like, for starting the engine 2.
[0071] Once the processing is started for the control unit 51, the flowchart proceeds to
step S1. In step S1, the alternator state detection means 52 determines whether or
not the alternator is in the power generation state with the engine power. If the
alternator is not in the power generation state, it is assumed that the engine 2 is
stopped being driven and the flowchart proceeds to step S2. Otherwise, the processing
in step S1 is performed again.
[0072] In step S2, the neutral detection switch 43 determines whether or not the travel
gear change mechanism 11 is in the neutral state. If the travel gear change mechanism
11 is not in the neutral state, starting the engine 2 is likely to cause the power
to be transmitted to the drive wheels 3 inadvertently, and thus the flowchart reverts
back to step S1. If the travel gear change mechanism 11 is in the neutral state, it
is likely that the engine 2 can be started, and the flowchart proceeds to step S3.
[0073] In step S3 , the clutch pedal manipulation detection means 53 detects the manipulation
of the clutch pedal to determine whether or not the main clutch 7 is disconnect so
that the engine power is not transmitted to the travel gear change mechanism 11. If
the main clutch 7 is disconnected, it is judged that the engine 2 can be started,
and the flowchart proceeds to step S4. Otherwise, it is judged that it is not desirable
to start the engine 2, and the flowchart reverts back to step S1. In step S4, the
engine start means 54 starts the engine 2, which finishes the processing.
[0074] Such engine start control can be performed in a smooth and reliable manner due to
the high accuracy of the neutral detection.
Reference Signs List
[0075]
- 1
- Travel transmission apparatus
- 11
- Travel gear change mechanism (gear change mechanism)
- 32
- Select-and-shift shaft (turning shaft)
- 43
- Neutral detection switch
- 43a
- Detection body
- 44
- Cam-like member
- 48
- Contact edge
- 48a
- Advance operation portion
- 48b
- Retreat operation portion
- 48c
- Connection portion