[0001] The present invention relates to a securing component for a rotationally fixed electrical
connection of a cable, such as a high voltage jumper cable, comprising a coupling
designed to be linked with a first terminal end of the connection in a rotationally
fixed manner.
[0002] The present invention further relates to a terminal end for a rotationally fixed
electrical connection of a cable, such as a high voltage jumper cable, having a terminal
body comprising a coupling element designed to be electrically and mechanically coupled
with a first terminal end of the connection.
[0003] Moreover, the present invention relates to a kit for a rotationally fixed electrical
connection, such as a high voltage jumper cable, comprising a terminal end of the
connection designed to be electrically connected with a first terminal end of the
connection.
[0004] Further, the present invention relates to an electrical connection assembly for a
rotationally fixed electrical connection of a cable, such as a high voltage jumper
cable, comprising a first terminal end of the connection and a terminal end of the
connection that is electrically connected with the first terminal end.
[0005] Jumper cables are used for example between the locomotive, rail-road cars and cab
cars for multiple-unit train control and the transmission of high voltage electricity.
A further application of jumper cables is the electrical connection between an automobile
or a road tractor with a trailer.
[0006] Principally, such jumper cables electrically connect two coupled, however individually
moveable, units and are thus exposed to rigorous forces acting on the cable connection.
Often, jumper cables are provided with a terminal end designed as a termination lug,
which is placed on a bolt or rod of the other terminal end of the connection. By screwing
a nut on the bolt, the cable connection is secured. Uncontrolled rotation of the termination
lug may lead to a loosening of the nut and an interruption of the electrical connection.
[0007] In order to avoid undesired interruptions of the electrical connection due to uncontrolled
rotations of the cable terminal end, the termination lug of the cables can be designed
with flat parts that may sit on corresponding flat sides of the bolt at the other
terminal end. The corresponding flats avoid rotation of the lug around the bolt.
[0008] This is insofar problematic as the termination lug of the cable needs to be specifically
designed with flat parts. Further, the direction of the flat parts of the lug defines
the angular arrangement of the termination lug with respect to the other terminal
end. So, it is necessary to have available many different kinds of lugs and kinds
of jumper cables in order to be able to establish the electrical connection of a cable
at a specific angle of rotation between the termination lug of the cable and the other
terminal end of the electrical connection to meet specific projection requirements
of the cable.
[0009] It is thus the objective of the present invention to provide a securing component,
a terminal end, a kit as well as an electrical connection assembly that allows to
establish an electrical connection of a cable to be established at various angles
of rotation between the two terminals of the electrical connection in a simple yet
cost-efficient manner.
[0010] The securing component of the present invention solves this problem by comprising
a fixation member capable of securing a terminal end of the connection at various
angles of rotation in relation to the securing component. The terminal end of the
initially mentioned type according to the present invention solves the above technical
problem by a terminal body comprising a mounting organ for securing the terminal body
at a desired angle of rotation in relation to a first terminal end of the connection,
wherein the mounting organ is spaced apart from the coupling element. By means of
such mounting organ, the terminal body of the inventive terminal end can be connected
at various different angles of rotation. Since the mounting organ is spaced apart
from the coupling element, there is no constraint to be able to mount the terminal
end only at one specific angle of rotation. Using the terminal end according to the
present invention thus allows to secure the terminal body at various different angles
of rotation in relation to the first terminal end of the connection.
[0011] The kit of the initially mentioned type as well as the electrical connection assembly
of the originally mentioned type solve the above-mentioned problem by comprising a
securing component according to the present invention. In the electrical connection
assembly according to the present invention, the coupling of the securing component
is linked with the first terminal in a rotationally fixed manner, and the fixation
member secures the second terminal end at a selected angle of rotation, i.e. selected
from the various predetermined angles of rotation, in relation to the first terminal
end.
[0012] The inventive securing component can be linked with the first terminal end of the
connection in a rotationally fixed manner via its coupling. "Rotationally fixed"/"rotationally
fixed manner" in the sense of the present application means that the two link components,
such as the securing component and the first terminal, cannot be rotated with respect
to each other around a rotational axis (also referred to as axis of rotation). The
rotational axis is the axis around which a cable, such as a jumper cable, tends to
rotate. In a common electrical connection comprising a cable terminal end composed
of a termination lug end mounted on a first terminal end comprising a termination
bolt or rod being the seat for the lug, the longitudinal axis of the rod corresponds
to the axis of rotation.
[0013] The fixation members of the securing component allow to secure the other terminal
end of the connection, for example the cable terminal end, such as a termination lug,
at various predetermined angles of rotation in relation to the securing component.
This way, it is not necessary to have different kinds of lugs and kinds of jumper
cables in order to arrange the cable at a defined angle of rotation. Rather, one kind
of cable is secured with its terminal end a selected (or desired) one of the various
possible different angles of rotation by means of the fixation member. This way, different
kinds of lugs and jumper cables can be avoided, leading to a reduction in material
required, reduction of development time, simplifying manufacturing and installation
processes and hence cost reduction.
[0014] The "angle of rotation" according to the present application is a distinct angle,
with respect to the rotational axis, at which the two terminal ends of the electrical
connection are electrically and mechanically coupled in a rotationally fixed manner
with each other. The angle of rotation might be compared to the position of the pointer
on the clock, the termination rod being the centre of the clock. "Various angles of
rotation" means that the terminal end of the connection may be secured on the fixation
member at a minimum of two, preferably three or more, different angles of rotation.
The different predetermined angles of rotation may lie in the range of 0°to 360°,
for example 0° to 180°, or any arbitrary interval therebetween.
[0015] The following description of the invention may, independently of one another, lead
to further improvements of the securing component, the terminal end, the kit as well
as the electrical connection assembly of the present invention. If not otherwise indicated,
the various features may be combined arbitrarily as required for a specific application
of the invention.
[0016] According to a first embodiment, the securing component of the present invention
may be a washer comprising the coupling and the fixation member. A washed can be easily
mass-produced, for example from stamping from a sheet of metal, and is easily designed
as required and provided with the coupling and the fixation member.
[0017] In another embodiment, the securing component of the present invention has a coupling
comprising a fitting profile shaped to interlock with the first terminal end rotationally
fixed. Such a fitting profile, for example a specific contour or a pin, latch, catch,
protrusion or recess, is easy to manufacture and design corresponding to a complementary
counterpart on the first terminal end of the electrical connection. In one embodiment,
the fitting profile may be designed as a profiled hole, which is easy to manufacture
yet capable of efficiently interlocking with the first terminal end rotationally fixed.
In one embodiment, the profiled hole of the coupling from the securing component may
be a through-hole with a circular border, whose circularity is disrupted by flat sections,
which can be coupled with the termination flats of a termination rod being the first
terminal end.
[0018] In a further embodiment, the fixation member of the securing component may comprise
an array of fixation elements arranged in a predefined pattern. In said pattern, each
fixation element corresponds to a specific angle of rotation. An easy way to achieve
this is to arrange the different fixation elements of the array in a curved pattern,
for example a curve pattern corresponding to a circular path having the axis of rotation
in its centre, wherein the distance from the centre to each fixation element on the
circular path is always the same.
[0019] In another embodiment, the distance between adjacent fixation elements in the array
of the fixation elements may be constant. This allows for a regular series of predetermined
angles of rotation provided by the fixation members. For example, the different angles
of rotation may be equidistantly spaced apart from each other, for example by 5°,
10°, 15°, or an arbitrary degree between 1° and 120°.
[0020] In a further embodiment, at least one of the fixation elements in the array is formed
as a fixation recess and/or a fixation protrusion. The recess may be formed for example
as a hole, such as a through-hole, and the fixation protrusion may be designed as
a pin or pall projecting out of the body of the securing component. In one exemplary
embodiment, a series of holes is arranged in a predetermined pattern.
[0021] The securing component of the present invention may further comprise a guiding structure
for routing the second terminal end along the various predetermined angles of rotation.
Such guiding structure, for example a curved guide rail or a curved guide groove that
may be concentrically arranged around the axis of rotation, facilitates selecting
one of the various predetermined angles of rotation.
[0022] In a further embodiment, the fixation member is arranged adjacent to or is arranged
on the guiding structure. This proximity/conformity of the fixation member and the
guiding structure allows for a very compact design of the securing component, while
at the same time having the advantage of easily reaching the selected angle of rotation
from the various predetermined angles of rotation at the fixation member. In one embodiment,
the securing component may comprise a guide rail with various protrusions and/or recesses
in the rail.
[0023] In one embodiment of the terminal end according to the present invention, the mounting
organ comprises an anchorage recess or anchorage protrusion.
[0024] According to a further embodiment, the terminal end of the present invention may
comprise a lead structure for moving the mounting organ to the desired angle of rotation.
This facilitates the arrangement of the terminal end at the desired angle of rotation
with respect to the first terminal end, such as a terminal rod. The lead structure
may comprise a lead groove and/or a lead rail. The lead structure of the terminal
end may be complementary to the guiding structure of the securing component. This
way, the guiding structure of the securing component and the lead structure of the
terminal end may constitute a guidance defining the rotational movement of the terminal
end with respect to the securing component.
[0025] In an embodiment of the kit or the electrical connection assembly of the present
invention, the terminal end may be a terminal end according to the present invention.
In these embodiments, the mounting organ of the terminal end may be complementary
to the fixation member, preferably the fixation elements from the array of fixation
elements. For example, the terminal end may be provided with an anchorage recess as
a mounting organ and the securing component may comprise an array of fixation protrusions
which may be inserted into the anchorage recess for a rotationally fixed connection
at a specific angle of rotation. Alternatively, the mounting organ may comprise an
anchorage protrusion and the fixation member of the securing component may comprise
an array of fixation recesses arranged in a defined pattern, into which the anchorage
protrusion may be inserted.
[0026] The kit of the present invention may further comprise a fastener for locking the
fixation member of the securing component and the mounting organ of the second terminal
end at a predetermined position with respect to each other. One easy and efficient
exemplary design is to use a terminal end having an anchorage recess hole and a securing
component with a fixation member comprising an array of fixation recess holes, which
may be locked with each other by means of a fastener, such as a pin or bolt. If the
anchorage recess and/or the fixation recess is a threaded hole, preferably a threaded
through-hole, a screw bolt can easily and efficiently lock the fixation member of
the securing component and the mounting organ of the terminal end at a predetermined
position with respect to each other.
[0027] Correspondingly, the electrical connection assembly according to the present invention
may have a fastener locking the fixation member of the securing component and the
mounting organ of the terminal end of the selected position with respect to each other.
[0028] In the following, the invention is exemplarily described with reference to embodiments
using the accompanying drawings. In light of the above-described improvements, it
is clear that the various features of the embodiments are shown in their combination
only for explanatory purposes. For a specific application, individual features may
be omitted and/or may be added if their associated advantage as laid out above is
needed.
[0029] In the drawings:
- Fig. 1:
- shows a schematic perspective view of a jumper cable interconnecting to termination
by means of an electrical connection assembly of the present invention;
- Fig. 2:
- shows a schematic perspective view of a first embodiment of the securing component
for a rotationally fixed electrical connection of a cable;
- Fig. 3:
- shows the securing component of Fig. 2 linked with a first terminal end of the electrical
connection in a rotationally fixed manner;
- Figs. 4a and 4b:
- show schematic perspective views of a first embodiment of a terminal end for a rotationally
fixed electrical connection of a cable according to the present invention;
- Figs. 5a and 5b:
- show an electrical connection assembly for a rotationally fixed electrical connection
of a cable in an embodiment comprising the securing component of Fig. 2 as well as
the terminal end of Figs. 4a and 4b;
- Fig. 6:
- shows a kit of the present invention;
- Fig. 7:
- show schematic perspective views of a second embodiment of a terminal end for a rotationally
fixed electrical connection of a cable according to the present invention;
- Fig. 8:
- shows a schematic perspective view of a second embodiment of the securing component
for a rotationally fixed electrical connection of a cable; and
- Fig. 9:
- shows a schematic perspective view of a third embodiment of the securing component
for a rotationally fixed electrical connection of a cable.
[0030] The present invention improves the electrical and mechanical connection of a cable
1, such as a jumper cable used as part of a high voltage roof-line on a high speed
trains. Such cables 1 interconnect the terminations 2 on adjacent units, such as wagons.
Jumper cables need to be flexible and must be resistant to the rigors of the high
voltage rail environment. Fig. 1 shows an exemplary representation of such cable 1
interconnecting two terminations 2. Figs. 5a and 5b show in detail how the cable 1
is connected by means of a rotationally fixed electrical connection 3 with each of
the terminations 2.
[0031] The cable 1 in the shown embodiment is a coiled jumper cable, providing high flexibility.
At each end of the cable 1, a terminal end 4 is provided. The terminal end 4 is designed
as a termination lug 5 in the shown embodiment. The terminal end 4 is shown in detail
in Figs. 4a and 4b and will be described in more detail below.
[0032] In the electrical connection 3, the terminal end 4 of the cable 1 is electrically
connected with a first terminal end 6 of the terminations 2. The first terminal end
6 of the terminations 2 is designed as a termination rod 7. Said termination rod comprises
a coupling section 8 having a substantially circular cross-section, however with two
flats 9. The two flats 9 are arranged opposite to the coupling section with respect
to the longitudinal axis L of the termination rod 7. This cross-section of the termination
rod 7 comprising the coupling section 8 with flats 9 achieves the linkage of the securing
component 10 of the present invention on the first terminal end 6 in a rotationally
fixed manner, as for example depicted in Fig. 3, the detail of which will be described
below.
[0033] For electrically connecting the terminal end 4 of the cable 1 with the first terminal
end 6 of the termination 2, the terminal end 4 is designed in the shown embodiment
as a termination lug 5 having a terminal body 11 with a coupling element 12 designed
as a circular through-hole 13, as can best be seen in Figs. 4a and 4b. For electrically
connecting the termination lug 5 and the termination rod 7, the distal section 14
of the termination rod 7 is pushed through the coupling through-hole 13 of the termination
lug 5 until it abuts the front face 15 of the coupling section 8 from the termination
rod 7, thereby establishing the electrical connection between the termination rod
7 and the termination lug 5. In order to mechanically secure the termination lug 5
and the termination rod 7 in electrical connection 3, a nut 16 is screwed on the distal
section 14 of the termination rod 7.
[0034] An electrical connection 3 of a cable 1, such as a high voltage jumper cable as depicted
in Fig. 1, has to sustain the rigors of the high voltage rail environment. One problem
of such electrical connection 3 is that uncontrolled rotations of the termination
lug 5 around a rotation axis R, which coincides with the longitudinal direction L
of the termination rod 7, are to be avoided because such uncontrolled rotations may
lead to the loosening of the nut 16 and the interruption of the electrical connection
3.
[0035] With reference to Figs. 2 to 5b, it will be now be described how exemplary embodiments
of the securing component 10, the terminal end 4 as well as the electrical connection
assembly 17 according to the present invention establish a rotationally fixed electrical
connection 3 of the cable 1.
[0036] In the following, a first embodiment of the securing component 10 for a rotationally
fixed connection 3 of the cable 1 is described. The securing component 10, as can
be best seen in Fig. 2, is designed as a securing washer 18 comprising a flat, substantially
disc-shaped body 19. The body 19 comprises a profiled hole 20 in its center, which
constitutes the coupling 21 of the securing component 10 of the present invention.
The coupling 21 is designed to be linked with the first terminal end 6, in the shown
embodiments the termination rod 7 of the termination 2. In order to link the coupling
21 of the securing component 10 in a rotationally fixed manner with the termination
rod 7, the profiled hole 20, which is through-hole, has a fitting profile 22 defined
by its border. The bordering fitting profile 22 is substantially circular with two
flat border sections 23. The flat border sections 23 are symmetrically designed and
run substantially parallel to each other on opposite sides of the profiled hole 20.
The coupling 21, designed as a profiled hole 20 having a fitting profile 22 with flat
border sections 23, is thus complementary to the cross-section of the coupling section
8 at the termination rod 7. The securing component 10 can hence be linked with the
first terminal end 6 by placing the coupling section 8 of the termination rod 7 inside
the profiled hole 20 of the coupling 21 from the securing component 10 in such a way
that the flat border sections 23 of the profiled hole 20 are aligned with and abut
with the flats 9 of the coupling section 8 of the termination rod 7. By such an alignment,
the securing component 10 is linked in a rotationally fixed manner, i.e. in a way
that it cannot be rotated around the rotational axis R, on the first terminal end
6 of the termination 2.
[0037] The securing component 10 shown in Fig. 2 is linked in a rotationally fixed manner
with the first terminal end 6 of the termination 2, which is shown in detail in Fig.
3.
[0038] The securing component 10 further comprises a fixation member 24 that is capable
of securing the terminal end 4 of the electrical connection 3 at various angles of
rotation α in relation to the securing component. The fixation member 24 of the exemplary
embodiment shown in the figures comprises an array of fixation elements 25, 25a, 25b,
25c and 25d, arranged in a predefined pattern. In the shown embodiment, the array
of fixation elements 25 to 25d is arranged in a curve pattern following the circular
shape of the body 19 from the securing washer 18. As can be seen in Fig. 2, the array
of fixation elements 25 to 25d is arranged adjacent to one of the flat border sections
23 of the fitting profile 22.
[0039] Each of the fixation elements 25 to 25d corresponds to a specific angle of rotation
α at which the terminal end 4 can be secured in relation to the securing component
10. In the shown embodiment, the individual fixation elements 25 to 25d are at constant
distance between adjacent fixation elements. The difference between the specific angles
of rotation α, corresponding to adjacent fixation elements, corresponds to about 15°
in the shown embodiment. If defining the angle of rotation α of the fixation element
25 to be 0°, the array of fixation elements 25 to 25d of the fixation member 24 in
the shown embodiment allows securing of the terminal end 4 in relation to the securing
component 10 at the following angles of rotation: α = 0° (fixation element 25), α
a=15° (fixation element 25a), α
b= 30° (fixation element 25b), α
c= 45° (fixation element 25c) and α
d=60° (fixation element 25d).
[0040] In the shown embodiment, the fixation elements 25 to 25d are all formed as fixation
recesses 26 to 26d. These fixation recesses 26 to 26d are designed as through-holes
extending through the body 19 of the securing component 10. Each of the through-holes
forming the fixation recesses 26 to 26d is designed with an internal thread, the purpose
of which will be described in more detail below.
[0041] The securing component 10 of the first embodiment further comprises a guiding structure
27. By means of this guiding structure 27, the securing component 10 may route the
terminal end 4 along the various different angles of rotation, at which the terminal
end 4 may be secured in relation to the securing component 10 using the fixation member
24. In the shown embodiment, the guiding structure 27 is designed as a guide rail
31 projecting from the front side 28 of the disc-shaped body 19 of the securing washer
18. The guide rail 31 stands up from the front side 28 close to the outer edge 29
of the disc-shaped body 19. One face of the guiding structure 29 is forming a slide
face 30, which serves as a guidance for routing the terminal end 4 along the fixation
member 24. The guide rail 31 is formed in that area of the securing component 10 where
the fixation member 24 with its array of fixation elements 25 to 25d is designed.
In the shown embodiment, the fixation recesses 26 to 26d are holes extending through
the guide rail 31 in a direction parallel to the rotational axis R. This way, the
fixation member 24 is arranged on the guiding structure 27, which facilitates to direct
the terminal end 4 to a specific fixation element 25 to 25d from their array of fixation
members, in order to select a specific angle of rotation α, under which the terminal
end 4 is to be secured in relation to the securing component 10.
[0042] A further advantage of a rail 31 is that the thickness of the body 19 of the securing
component 10 is increased. This increase makes it possible to make the fixation elements
25 to 25d, in particular fixation recesses 26 to 26d, longer, which adds to the stability
of the securing component 10 as well as the electrical connection assembly 17.
[0043] In a further embodiment, the fixation recesses 26 to 26d may be arranged on areas
of the body 19 of the securing component 10, having an improved thickness by adding
more material on the washer 18, regardless of the guiding structure 27. That is, the
securing component 10 may comprise, in certain embodiments, fixation recesses 26 to
26d in areas where the body 19 has an increased thickness, while the securing component
10 may or may not comprise a guiding structure 27.
[0044] As already explained above, Fig. 3 shows the securing component 10 of Fig. 2 linked
with the coupling section 8 of the termination rod 7 of the first terminal end 6 from
the termination 2. For clarity reasons, not all of the reference numerals allocated
to the individual features of the securing component 10 shown in Fig. 2 are repeated
in Fig. 3.
[0045] In the following, a first exemplary embodiment of the terminal end 4 for a rotationally
fixed electrical connection 2 of a cable 1 according to the present invention is described.
One embodiment of such terminal end 4 is schematically depicted in Figs. 4a and 4b.
The terminal end 4 is designed as a terminal lug 5 having a tubular section 32 that
is crimped to the leads of the cable 1. The terminal lug 5 ends in a flat, plate-like
connection section 33, which comprises the coupling element 12 of the terminal end
4 that is designed as the coupling through-hole 13 extending from the connection face
34 to the connection section 33. Said connection face 34 is brought into electrical
contact with the first terminal end 6 of the termination 2. The fastening face 35
of the connection section 33 that is opposite to the connection face 33 is the side
where the nut 16 presses on the terminal lug 5 to keep the electrical connection 3
mechanically and electrically connected. The coupling through-hole 13 has a circular
border 36. The circular shape of the coupling through-hole 13 allows to rotate the
termination lug 5, if placed on the distal section 14 of the termination rod 7 such
that said distal section extends through the coupling through-hole 13. When using
the terminal end 4 of the present invention, it is not necessary to specifically design
the through-hole 13 of the termination lug 5 in order to achieve a coupling with the
first terminal end 6 of the termination 2 in a rotationally fixed manner.
[0046] In order to secure the terminal end 4 at a specific angle of rotation α in relation
to the first terminal end 6 of the connection 2, the terminal end 4 of the present
invention comprises a mounting organ 37. The mounting organ 37 is spaced apart from
the coupling element 12. In the first exemplary embodiment shown Figs. 4a and 4b,
the mounting organ 37 comprises an anchorage recess 38. This anchorage recess 38 is
designed as an anchorage hole 39 that also extends from the fastening face 35 to the
connection face 34, like the coupling through-hole 13. The anchorage hole 39 is, like
the fixation recesses 26 to 26d of the securing component 10, provided with an inner
thread. The anchorage organ 37 is arranged close to the tip 40 of the termination
lug 5, said tip 40 being opposite to the tubular section 32.
[0047] When the terminal end 4 is seated on the distal section 14 of the termination rod
6, the terminal end 4 can be rotated around the rotational axis R, which coincides
with the longitudinal direction L of the termination rod 7. If rotated this way, the
mounting organ 37, which is spaced apart from the coupling element 12 of the terminal
end 4, may be arranged at various angles of rotation α, α
a, α
b, α
c, α
d. in relation to the first terminal end 6. This way, the same terminal end 4 can be
secured to the first terminal end 6 at various different angles of rotation α, α
a, α
b, α
c, α
d. using the mounting organ 37 for the mechanical fixation, rather than the coupling
through-hole 13, which is usually specifically shaped in the anti-rotational terminal
lugs known from the prior art.
[0048] In the shown embodiment, the terminal end 4 further comprises a lead structure 41
for moving the mounting organ 37 to the various different possible angles of rotation
α, α
a, α
b, α
c, α
d. The lead structure 41 comprises a lead groove 42. The lead groove 42 of the exemplary
embodiment shown in Figs. 4a and 4b is designed as a groove shaped at the tip 40 of
the connection section 32. The groove 42 is designed on the connection face 34 and
runs through the whole width of the connection section 33. The lead groove 42 opens
in the directions facing to the connection face 33, towards the tip 40, as well as
both lateral sides 43, 43' defining the width of the connection section 32.
[0049] The lead groove 42 encompasses a slide surface 44 at the side opposite the tip 40
or facing towards the further section 32, i.e. where the thickness of the connection
section 33 is reduced. This sliding surface is complementary to the slide face 30
of the guiding structure 27 of the securing component 10. In the assembled state of
the electrical connection assembly 17, shown in Figs. 5a and 5b, the sliding surface
44 of the lead structure 41 rests on the slide face 30 of the guiding structure 27.
The curvature of both the slide surface 44 and the slide face 30 are similar, both
having a circular curve that corresponds to a circle drawn with a radius measuring
from the centre of the coupling through hole, said centre being on the rotational
axis R, and the slide surface 44, or the centre of the profiled hole 20 of the securing
component 10, which likewise lies on the rotational axis R, and the slide face 33.
The complementary slide face 30 of the securing component 10 and slide surface 44
of the terminal end 4 thus form a guidance 30, 44 allowing to move the mounting organ
37 of the terminal end 4 along the array of fixation elements 25 to 25d of the fixation
member 24 that are arranged on the guide structure 27 of the securing component 10.
This facilitates directing the mounting organ 37 from the terminal end 4 to one specific
fixation element 25 to 25d, corresponding to the desired angle of rotation α, α
a, α
b, α
c, α
d. of the array, at which the terminal end 4 is to be secured in a rotationally fixed
manner on the securing component 10 and the first terminal 6.
[0050] One exemplary fixation under a specific angle of rotation α is depicted in Figs.
5a and 5b, showing an electrical connection assembly 17 for rotationally fixing an
electrical connection 3 of a cable 1.
[0051] In Figs. 5a and 5b, an exemplary embodiment of an electrical connection assembly
17 according to the present invention is shown. The shown embodiment comprises a first
terminal end 6 of the connection 3 and a terminal end 4 of the cable 1 that is electrically
connected with the first terminal 6. The terminal end 4 is a termination lug 5 as
depicted in Figs. 4a and 4b. The electrical connection assembly 17 further comprises
a securing component 10 according to the present invention. In the shown embodiment,
the securing component 10 of Figs. 2 and 3 is used. In the electrical connection assembly
17, the coupling 21 of the securing component 10 is linked with the first terminal
end 6 in a rotationally fixed manner as depicted in Fig. 3. Further, the fixation
member 24 of the securing component 10 secures the terminal end 4 at a selected angle
of rotation α in relation to the securing component 10. The terminal end 4 is secured
at a selected angle of rotation α in that the termination lug 5 is placed on top of
the securing component 10 already linked to the first terminal end 6 by inserting
the distal section 14 of the termination rod 7 through the coupling through-hole 13
of the termination lug 5 in a way that the slide face 30 and the slide surface 44
are arranged side-by-side. This arrangement provides a guidance 30, 44 for rotating
the terminal lug 5 around the rotational axis R. When rotating the termination lug
5 around the rotational axis R, the mounting organ 37 thereof runs along the array
of fixation elements 25 to 25d and a specific fixation element can be selected which
corresponds to the desired angle of rotation α, at which the terminal end 4 is to
be connected rotationally fixed on the securing component 10 and the first terminal
end 6. Once the anchorage recess 38 of the termination lug 5 aligns with the desired
fixation recess 26, 26a, 26b, 26c, 26d, corresponding to the desired angle of rotation
α, a fastener 45 locks the fixation member 24 of the securing component 10 and the
mounting organ 37 of the terminal end 4 at the selected position with respect to each
other. In the shown embodiment, this is achieved by a fastener bolt 46 that may be
screwed into the threads of the anchorage recess 38 and the selected fixation recess
26, as can be best seen in Fig. 5b. This way, the terminal end 4 is rotatably fixed
on the securing component 10 and, since the securing component 10 is linked with the
first terminal end 6 in a rotationally fixed manner, the terminal end is also mounted
rotationally fixed on the first terminal end 6.
[0052] In Fig. 6, one embodiment of a kit 47 for rotationally fixing the electrical connection
3 of a cable 1, such as a high voltage jumper cable is shown. The kit comprises the
terminal end 4 as shown in Figs. 4a and 4b, the securing component 10 as shown in
Fig. 2 as well as a fastener 45 for locking the fixation member 20 of the securing
component 10 and the mounting organ 37 of the terminal end 4 at the predetermined
position with respect to each other.
[0053] Alternative embodiments of the terminal end 4 as well as the securing component 10
according to the present invention are show in Figs. 7 and 8. The further embodiments
principally correspond to the embodiments shown in Figs. 1, 4a and 4b. In the following,
only the differences of the second embodiment with respect to the previously described
exemplary embodiments will thus be mentioned.
[0054] The terminal end 4 of the second embodiment as shown in Fig. 7 principally corresponds
to the one shown in Figs. 4a and 4b. In the second embodiment, however, the mounting
organ 37 is designed as an anchorage protrusion 38a rather than as an anchorage recess
38. The anchorage protrusion 38a is a pin that projects from the surface of the lead
groove 42 that faces in the direction of the connection face 34. Using a terminal
end 4 according to the second embodiment, the anchorage protrusion 38a can be inserted
into the fixation recesses 26, 26a, 26b, 26c, 26d from the fixation member 24 that
corresponds to the desired angle of rotation α. This way, a separate fastener 45 is
not necessary.
[0055] The securing component 10 according to the second embodiment shown in Fig. 8 principally
corresponds to the one of the first embodiments shown in Fig. 1. The body 19 of the
securing component 10, which is also designed as a securing washer 18, is identical.
The coupling 21 comprising the profiled hole 20 is also identical in the first and
second embodiments shown in Figs. 1 and 8, respectively.
[0056] The securing component 10 according to the second embodiment differs from the one
of the first embodiment in that it does not comprise a guiding structure 27. Furthermore,
instead of fixation recesses 26 to 26d, the fixation elements 25, 25a, 25b are formed
as fixation protrusions 48, 48a, 48b that project as pins from the front side 28 of
the body 19. In the array of fixation elements 25, 25a, 25b of the second embodiment
shown in Fig. 8, the adjacent fixation protrusions 48 and 48a as well as 48 and 48b
are equidistantly spaced apart from each other, wherein each of the adjacent fixation
protrusions 48, 48a, 48b corresponds to an offset in the angle of rotation α of 60°.
Hence, the fixation protrusions 48, 48a, 48b can be assigned the following angles
of rotation: α = 0° (for protrusion 48), α
a = 60° (for protrusion 48a) and α
b = 120° (for protrusion 48b),
[0057] The securing component 10 according to the third embodiment shown in Fig. 9 principally
corresponds to the one of the first embodiment shown in Fig. 1. The body 19 of the
securing component 10, which is also designed as a securing washer 18, is identical
and the coupling 21 comprising a profiled hole 20 is also identical in the first,
second and third embodiments, shown in Figs. 1, 8 and 9, respectively.
[0058] The securing component 10 according to the third embodiment, like the one of the
first embodiment shown in Fig. 1, comprises an array of fixation elements 25 to 25j.
The fixation elements are designed as fixation recesses 26 to 26j in the third embodiment
of the securing component 10 as well. Likewise, the fixation recesses to 26 to 26j
are designed in areas of the body 19 of the securing component 10, having an improved
thickness, so the holes of the recesses 26 to 26j can be made longer providing an
improved stability of the securing component 10 as well as an electrical connection
assembly 17 comprising said component 10.
[0059] The only difference between the securing component 10 of the third embodiment shown
in Fig. 9 and the one of the first embodiment shown in Fig. 1 is that the array of
fixation elements 25 to 25j in the third embodiment comprises more elements, namely
a total of 11 fixation elements 25 to 25j, compared to the five fixation elements
25 to 25d of the first embodiment. The array of fixation elements 25 to 25j according
to the securing component 10 of the third embodiment thus spans more of the circumference
of the disc-shaped body 19, allowing to secure the terminal end 4 at more possible
angles of rotation α in relation to the securing component 10.
[0060] In the third embodiment, shown in Fig. 9, the individual fixation elements 25 to
25j are at constant distance between adjacent fixation elements. The difference between
the specific angles of rotation α, corresponding to adjacent fixation elements, corresponds
to about 15° in the third embodiment. If defining the angle of rotation α of the fixation
element 25 to be 0°, the array of fixation elements 25 to 25j of the fixation member
24 in the third embodiment allows securing of the terminal end 4 in relation to the
securing component 10 at the following angles of rotation: α = 0° (fixation element
25), α
a = 15° (fixation element 25a), α
b = 30° (fixation element 25b), α
c = 45° (fixation element 25c), α
d = 60° (fixation element 25d), α
e = 75° (fixation element 25e), α
f = 90° (fixation element 25f), α
g = 105° (fixation element 25g), α
h = 120° (fixation element 25h), α
i = 135° (fixation element 25i) and α
j = 150° (fixation element 25j).
[0061] The securing component 10 of the third embodiment, even though not essential, further
comprises a guiding structure 27. By means of this guiding structure 27, the securing
component 10 may route the terminal end 4 along the various different angles of rotation,
at which the terminal end 4 may be secured in relation to the securing component 10
using the fixation member 24. In the third embodiment, the guiding structure 27 is
designed as a guide rail 31 projecting from the front side 28 of the disc-shaped body
19 of the securing washer 18. The guide rail 31 stands up from the front side 28 close
to the outer edge 29 of the disc-shaped body 19. One face of the guiding structure
29 is forming a slide face 30, which serves as a guidance for routing the terminal
end 4 along the fixation member 24. The guide rail 31 is formed in that area of the
securing component 10 where the fixation member 24 with its array of fixation elements
25 to 25j is designed. In the shown embodiment, the fixation recesses 26 to 26j are
holes extending through the guide rail 31 in a direction parallel to the rotational
axis R. This way, the fixation member 24 is arranged on the guiding structure 27,
which facilitates to direct the terminal end 4 to a specific fixation element 25 to
25j from their array of fixation members, in order to select a specific angle of rotation
α, under which the terminal end 4 is to be secured in relation to the securing component
10.
Reference Signs
[0062]
- 1
- Cable
- 2
- Termination
- 3
- Electrical connection
- 4
- Terminal end
- 5
- Termination lug
- 6
- First terminal end
- 7
- Termination rod
- 8
- Coupling section
- 9
- Flats
- 10
- Securing component
- 11
- Terminal body
- 12
- Coupling element
- 13
- Coupling through-hole
- 14
- Distal section
- 15
- Front face
- 16
- Nut
- 17
- Electrical connection assembly
- 18
- Securing washer
- 19
- Body
- 20
- Profiled hole
- 21
- Coupling
- 22
- Fitting profile
- 23
- Flat border sections
- 24
- Fixation member
- 25, 25a, 25b, 25c, 25d,
- 25e, 25f, 25g, 25h, 25i, 25j
- Fixation elements
- 26, 26a, 26b, 26c, 26d,
- 26e, 26f, 26g, 26h,26i, 26j
- Fixation recesses
- 27
- Guiding structure
- 28
- Front side
- 29
- Outer edge
- 30
- Slide face
- 31
- Guide rail
- 32
- Tubular section
- 33
- Connection section
- 34
- Connection face
- 35
- Fastening face
- 36
- Border
- 37
- Mounting organ
- 38
- Anchorage recess
- 38a
- Anchorage protrusion
- 39
- Anchorage hole
- 40
- Tip
- 41
- Lead structure
- 42
- Lead groove
- 43, 43'
- Lateral sides
- 44
- Slide surface
- 45
- Fastener
- 46
- Fastening bolt
- 47
- Kit
- 48, 48a, 48b
- Fixation protrusion
- L
- Longitudinal direction
- R
- Rotational axis
- α, αa, αb, αc, αd, α e, αf, αg, αh αi, αj.
- Angle of rotation
1. Securing component (10) for a rotationally fixed electrical connection (3) of a cable
(1), such as a high voltage jumper cable, comprising a coupling (21) designed to be
linked with a first terminal end (6) of the connection (3) in a rotationally fixed
manner, and a fixation member (24) capable of securing a terminal end (4) of the connection
(3) at various angles of rotation (α) in relation to the securing component (10).
2. Securing component (10) according to claim 1, wherein the coupling (21) comprises
a fitting profile (22) shaped to interlock with the first terminal (4) rotationally
fixed.
3. Securing component (10) according to claim 2, wherein the fitting profile (22) is
designed as a profiled hole (20).
4. Securing component (10) according to any one of claims 1 to 3, wherein the fixation
member (24) comprises an array of fixation elements (25, 25a, 25b, 25c, 25d, 25e,
25f, 25g, 25h, 25i, 25j) arranged in a predefined pattern.
5. Securing component (10) according to claim 4, wherein at least one of the fixation
elements (25, 25a, 25b, 25c, 25d, 25e, 25f, 25g, 25h, 25i, 25j) in the array is formed
as a fixation recess (26, 26a, 26b, 26c, 26d, 26e, 26f, 26g, 26h,26i, 26j) or a fixation
protrusion (48, 48a, 48b).
6. Securing component (10) according to any one of claims 1 to 5, further comprising
a guiding structure (27) for routing the terminal end (4) along the various angles
of rotation (α).
7. Securing component (10) according to claim 6, wherein the fixation member (24) is
arranged adjacent to or arranged on the guiding structure (27).
8. Terminal end (4) for a rotationally fixed electrical connection (3) of a cable (1),
such as a high voltage jumper cable, having a terminal body (11) comprising a coupling
element (12) designed to be electrically and mechanically coupled with a first terminal
end (6) of the connection (3) and a mounting organ (37) for securing the terminal
body (11) at a desired angle of rotation (α) in relation to the first terminal end
(6) of the connection (3), wherein the mounting organ (37) is spaced apart from the
coupling element (12).
9. Terminal end (4) according to claim 8, wherein the mounting organ (37) comprises an
anchorage recess (38) and/or an anchorage protrusion (38a).
10. Terminal end (4) according to claim 8 or 9, further comprising a lead structure (41)
for guiding the mounting organ (37) to the desired angle of rotation (α).
11. Kit (47) for a rotationally fixed electrical connection (3) of a cable (1), such as
a high voltage jumper cable, comprising a terminal end (4) of the connection (3) designed
to be electrically connected with a first terminal end (6) as well as a securing component
(10) according to any one of claims 1 to 7.
12. Kit (47) of claim 11, further comprising a fastener (45) for locking the fixation
member 24 of the securing component (10) and the mounting organ (37) of the terminal
end (4) at a specific angle of rotation (α) with respect to each other.
13. Electrical connection assembly (17) for a rotationally fixed electrical connection
(3) of a cable (1), such as a high voltage jumper cable, comprising a first terminal
(6) of the connection (3), a terminal end (4) of the connection (3) that is electrically
connected to the first terminal end (6), and a securing component (10) according to
any one of claims 1 to 7, wherein the coupling (21) of the securing component (10)
is linked with the first terminal end (6) in a rotationally fixed manner, and the
fixation member (24) secures the terminal end (4) at a selected angle of rotation
(α) in relation to the first terminal (6).
14. Kit (47) of claim 11 or 12 and electrical connection assembly (17) of claim 13, wherein
the terminal end (4) is a terminal end (4) according to any one of claims 8 to 10.
15. Electrical connection assembly (17) according to claim 14, wherein a fastener (45)
locks the fixation member (24) of the securing component (10) and the mounting organ
(37) of the terminal end (4) at the selected angle of rotation (α) with respect to
each other.