Technical Field
[0001] This invention relates to electrophysiology and systems and apparatus utilized to
carry out electrophysiology-related measurements and assays, particularly in an automated
and semi-automated manner. More specifically, the invention relates to apparatuses
and methods for preparing cell solutions used in such systems.
Background
[0002] The electrical behavior of cells and cell membranes is of profound importance in
basic research as well as in modem drug development. A specific area of interest in
this field is in the study of ion channels and transporters. Ion channels are protein-based
pores found in the cell membrane that are responsible for maintaining the electrochemical
gradients between the extracellular environment and the cell cytoplasm. Ion channels
are passive elements in that, once opened, ions flow in the direction of existing
electrochemical gradients.
[0003] The study of ion channels is a very diverse and prolific area encompassing basic
academic research as well as biotechnical and pharmaceutical research. Electrophysiology
is performed on isolated cell membranes or vesicles as well as on synthetic membranes
where solubilized channels are reconstituted into a manufactured membrane. Instrumentation
for automated, high-throughput studies of ion channels have been developed and may
be referred to as high-throughput electrophysiological measurement systems.
[0004] While automated high-throughput measurement systems may be employed to perform electrophysiological
assays in a relatively quick and efficient manner, such systems may not be equipped
to automatically prepare the cells and cell solutions used in the assays. Therefore,
a need exists for systems and methods to automatically prepare the cells and cell
solutions used in electrophysiology assays.
Summary
[0005] The invention is defined in claims 1, 7 and 15, respectively. Particular embodiments
are set out in the dependent claims.
[0006] An automated method for monitoring an automated centrifuge apparatus during a cell
preparation procedure is provided. A set of status checks are conducted during a cell
preparation procedure. The status checks relate to centrifuge tubes installed at a
rotor assembly of the apparatus. A sensing module monitors an index location at the
apparatus during the cell preparation procedure. It is then determined whether individual
status checks are satisfied based on the status of the centrifuge tubes, which are
positionable at the index location. In response to a determination that at least one
of the status checks is not satisfied, a fault condition is indicated.
[0007] In an embodiment (see e.g. claims 3 and 4) the method provides a balance check including:
automatically determining whether zero, one, two, or three centrifuge tubes are installed
at the rotor assembly of the automated centrifuge apparatus; automatically identifying
the tube positions of the rotor assembly at which respective centrifuge tubes are
installed; automatically determining that the automated centrifuge apparatus is balanced
in response to a determination that two centrifuge tubes are installed at the rotor
assembly at diagonally opposite tube positions; automatically determining that the
automated centrifuge apparatus is not balanced in response to a determination that
two centrifuges tubes are installed at the rotor assembly at adjacent tube positions;
and automatically determining that the automated centrifuge apparatus is not balanced
in response to a determination that zero, one, or three centrifuge tubes are installed
at the rotor assembly.
[0008] According to an additional or alternative embodiment of the balance check, the balance
check provides: manually or automatically placing centrifuge tubes in one, two, three,
four, five or more tube positions of the rotor assembly; determining which one of
the available tube positions in the rotor assembly are actually occupied by a centrifuge
tube placed in the positions before, preferably by indexing each one of the available
positions of the rotor assembly to the index location where the absence/presence of
a tube is preferably determined by the sensing module; and determining that the rotor
assembly or the centrifuge apparatus is balanced, if the actually detected tubes are
positioned around the rotation axis of the rotor assembly in a symmetrical configuration.
In particular or alternatively the tubes are positioned around the axis such that
the center of mass of the actually positioned tubes coincides or essentially coincides
with the rotation axis.
[0009] An automated centrifuge apparatus for conducting a cell preparation procedure is
also provided. A rotor assembly supports centrifuge tubes, which are installable at
respective tube positions. The tube positions are indexable to an index location.
A sensing module monitors the index location during a set of status checks, which
relate to the centrifuge tubes. Logic signals generated by the sensing module are
used to automatically determine whether the status checks are satisfied.
[0010] According to an embodiment of the automated centrifuge apparatus, the individual
centrifuge tubes in the plurality of centrifuge tubes include: a cylindrical upper
portion; a conical lower portion adjoining the cylindrical upper portion and comprising
an upper tapering region, a vertical transition region positioned below the upper
tapering region, and a lower tapering region positioned below the vertical transition
region; and an interior pocket formed at the conical lower portion and defined by
the vertical transition region and the lower tapering region, wherein the interior
pocket collects cells during cell pelletization such that the cells are positioned
away from a pipettor when the pipettor is inserted into the centrifuge tube. In further
embodiments at least one or all centrifuge tubes used in the automated centrifuge
apparatus or the in the method above are designed as set out below or in the detailed
description.
[0011] A centrifuge tube for use in an automated centrifuge apparatus during a cell preparation
procedure is further provided. The centrifuge tube includes a cylindrical upper portion,
a conical lower portion adjoining the cylindrical upper portion, and an interior pocket
formed at the conical lower portion. The interior pocket collects cells during cell
pelletization such that the cells are positioned away from a pipettor when the pipettor
is inserted into the centrifuge tube.
[0012] According to an embodiment of the centrifuge tube of claim: the conical lower portion
comprises an upper tapering region, a vertical transition region positioned below
the upper tapering region, and a lower tapering region positioned below the vertical
transition region; the interior pocket is defined by the vertical transition region
and the lower tapering region; an interior diameter of the centrifuge tube tapers
in the upper tapering region toward the vertical transition region; the interior diameter
is substantially uniform in the vertical transition region; and the interior diameter
tapers in the lower tapering region down from the vertical transition region.
[0013] In an alternative or additional embodiment of the centrifuge tube: a centrifuge tube
wall defines the cylindrical upper portion and the conical lower portion; the centrifuge
tube wall has a first thickness at the upper tapering region of the conical lower
portion and a second thickness at the lower tapering region of the conical lower portion;
and the second thickness is less than the first thickness.
[0014] In the following detailed description features of the method, apparatus and/or tube
are disclosed which can be individually or in any combination be combined with the
above summary aspects of the invention or the appended claims.
Brief Description of the Drawings
[0015] The invention may be better understood by referring to the following figures. The
components in the figures are not necessarily to scale, emphasis instead being placed
upon illustrating the principles of the invention. In the figures, like reference
numerals designate corresponding parts throughout different views.
- FIG. 1
- is a top view of an example of an implementation of an automated high-throughput electrophysiology
measurement system.
- FIG. 2
- is a side view of an example of an implementation of a robotic pipettor head of an
automated high-throughput electrophysiology measurement system.
- FIG. 3
- is a side cross-sectional view of an example implementation of a patch plate supported
on a plenum of an automated high-throughput electrophysiology measurement system.
- FIG. 4
- is a flowchart of example method steps of a cell preparation procedure.
- FIG. 5
- is a top perspective view of an example of an implementation of an automated centrifuge
apparatus.
- FIG. 6
- is a side view of the automated centrifuge apparatus of FIG. 5.
- FIG. 7
- is a flowchart of example method steps of a cell preparation procedure that includes
tube status check procedures.
- FIG. 8
- is a flowchart of example method steps of a tube presence check procedure.
- FIG. 9A
- is a top view of an example of an implementation of an automated centrifuge apparatus
during a tube presence check procedure.
- FIG. 9B
- is a side view of the automated centrifuge apparatus of FIG. 9A.
- FIG. 10
- is a flowchart of example method steps of a tube balance check procedure.
- FIG. 11
- is a flowchart of example method steps of a tube fill level check procedure.
- FIG. 12A
- is a top view of an example of an implementation of an automated centrifuge apparatus
during a tube fill level check procedure.
- FIG. 12B
- is a side view of the automated centrifuge apparatus of FIG. 12A.
- FIG. 13
- is a flowchart of example method steps for a tube return to vertical check procedure.
- FIG. 14A
- is a top view of an example of an implementation of an automated centrifuge apparatus
during a tube return to vertical check procedure.
- FIG. 14B
- is a side view of the automated centrifuge apparatus of FIG. 14A.
- FIG. 15A
- is a top perspective view of an example of an implementation of a rotor assembly.
- FIG. 15B
- is another top perspective view of the rotor assembly of FIG. 15A.
- FIG. 16
- is a front cross-sectional view of an example of an implementation of a pocketed centrifuge
tube.
- FIG. 17
- is a close-up front cross-sectional view of a portion of the centrifuge tube of FIG.
16.
- FIG. 18
- is a top perspective cross-sectional view of a pocket of an example of an implementation
of a pocketed centrifuge tube.
Detailed Description
[0016] Apparatuses, devices, and methods for the automated preparation of cells and cell
solutions for use in an automated, high-throughput electrophysiology measurement system
are provided. An automated centrifuge apparatus prepares cell concentrations during
an automated cell preparation procedure. The automated centrifuge apparatus may be
a component of an automated high-throughput electrophysiology measurement system thereby
enabling automated on-deck preparation of cell concentrations for assays carried out
by the system.
[0017] The automated centrifuge apparatus may include a sensing module utilized to execute
status checks relating to the centrifuge tubes used in the preparation of the cell
concentrations. The sensing module may be utilized during the cell preparation procedure
to automatically determine the presence or absence of tubes, the fill status of the
tubes, and the relative vertical orientation of the tubes.
[0018] Pocketed centrifuge tubes may be utilized during the cell preparation procedure in
order to minimize damaging or degrading the cells as media is aspirated from and dispensed
into the tubes. The automated centrifuge apparatus may also constrain the pivot angle
of the tubes during the cell preparation process in order to minimize the footprint
of the apparatus at the process deck of the system. These and other aspects relating
to the automated centrifuge apparatus will be discussed in further detail below.
[0019] Referring to FIG. 1, an example of an implementation of an automated high-throughput
electrophysio logical measurement system 100 is shown in a top view. The system 100,
in this example, is configured to conduct simultaneous measurements on multiple samples
(e.g., a two-dimensional grid or array of samples). The high-throughput electrophysio
logical measurement system 100 may include a measurement platform 102, which may also
be referred to as a process deck 102. The process deck 102 may support the various
components of the system 100 and may comprise a generally planar surface for supporting
or maintaining a desired spatial arrangement of some or all of the components of the
measurement system 100.
[0020] The system may include a control module 104 that controls operation of the system
100 during an assay. The control module 104 may include, for example, an external
microcomputer, display device, and software user interface. The control module 104
may also include a microcontroller interfaced to the external microcomputer for controlling
the real-time functional aspects of the system 100 including motion control, fluidics
control, and electrical data recording.
[0021] The system 100 may also include a patch engine that controls the components of the
system 100, performs electrophysiological measurements, and digitizes the data acquired
during patch clamp assays. The patch engine, in this example, includes a plenum 106,
electrode plate 108, and data acquisition engine. These components will be discussed
in further detail below.
[0022] The system 100 may include multiple stations or modules configured for implementing
various functions. In the illustrated example, the system 100 includes seven stations:
a tip rack station 110; an external buffer station 112; a first compound station 114;
an analysis station 116; a wash station 118; a second compound station 120; and a
cell station 122. It will be understood that the system 100 may include more or less
stations, including stations providing functions different from those just noted.
[0023] Each of the stations, in this example, is shaped to receive an SBS-standard 384-well
microtitre plate (Society for Biomolecular Sciences). In other words, the stations,
in this example, may be described as having an SBS-standard 384-well microplate footprint.
Assay steps take place at the process deck 102, and a robotic pipettor head delivers
fluids from the external buffer station 112, cell station 122, and compound stations
114 and 120 to a measurement substrate at the analysis station 116. The robotic pipettor
head will be discussed further below with reference to FIG. 2.
[0024] The measurement substrate may be referred to as the patch plate and may include multiple
holes or apertures around which corresponding samples (e.g., cells or cell membranes)
may be positioned or sealed for analysis. The patch plate, in this example, is an
SBS-standard 384-well microplate. Accordingly, the patch plate, in this example, includes
384 individual wells for holding cells, external buffer solution, and biological screening
compounds. The 384 wells of the patch plate, in this example, may be arranged in a
grid of 16 rows (identified as A-P) and 24 columns (identified as 1-24). The wells
of the patch plate may include one or more apertures formed through the lower surface.
Each aperture may have a diameter of, for example, about 2 micrometers (µm). A patch
plate having one aperture per well may be referred to as a single-hole plate. A patch
plate having multiple apertures per well (e.g., an array of 64 apertures) may be referred
to as a population patch clamp (PPC) plate. The patch plate may be moved to and from
the analysis station during an assay. The patch plate will be discussed further below
with reference to FIG. 3.
[0025] The tip rack station 110 holds a tray that may be preloaded with pipettor tips. The
robotic pipettor head may lower onto the tip rack station 110 to load the pipettor
tips at the start of an assay. The pipettor tips may be utilized to aspirate and dispense
external buffer solution, compounds, and cells at appropriate times during a given
assay, depending on the particular method specified for the assay.
[0026] The external buffer station 112 may also be referred to as an input station and may
include an external buffer boat that holds external buffer solution. In some example
implementations, a peristaltic pump and vacuum-assisted waste bottle may be selectively
employed to automatically fill and drain the external buffer station 112. The external
buffer boat may be filled with external buffer solution prior to the start of an assay.
The external buffer solution may be a physiological saline solution comprising a salt
or mixture of salts that mimics extracellular solution (e.g., a solution containing
low concentrations of potassium). The robotic pipettor head may aspirate the external
buffer solution from the external buffer station 112, transport the external buffer
solution to the analysis station 116, and dispense the buffer solution into the wells
of the patch plate.
[0027] The first and second compound stations 114 and 120 may also be referred to as input
stations and hold biological screening compounds or other types of reagents that may
be utilized during the assay. An SBS-standard 384-well compound plate (e.g., a microplate)
may hold the biological screening compounds and reside within the footprint at the
first or second compound station 114 or 120. The robotic pipettor head may similarly
aspirate the compounds from the compound stations 114 and 120, transport the compounds
to the analysis station 116, and dispense the compounds into the wells of the patch
plate.
[0028] The analysis station 116 includes the plenum 106 of the patch engine and supports
the patch plate during the assay. The plenum 106 includes a reservoir 126, and an
internal buffer solution may be pumped into and out of the plenum reservoir 126 from
below during an assay. The internal buffer solution may be a saline solution comprising
a salt or mixture of salts that mimics the internal cytoplasm of a living cell (e.g.,
a solution containing high concentrations of potassium). The patch plate rests on
the plenum 106, and an o-ring 128 surrounding the perimeter of the plenum 106 creates
an air-tight seal between the patch plate and the plenum reservoir 126. A small negative
(differential) pressure is introduced that pulls cells (or cell membranes) residing
in the wells toward the aperture at the bottom of the well. The differential pressure
thus forms a high-resistance electrical seal between the cell (or cell membrane) and
the bottom of the well, as appreciated by persons skilled in the art.
[0029] The electrode plate 108 may be referred to as an electronics head and used to perform
electrophysiological measurements on cell samples at the patch plate. Electrophysiological
measurements may be performed by forming an electrical circuit across the apertures
in the wells of the patch plate. An electrical circuit may be formed by positioning
electrodes on opposite sides of the membrane of the patch plate. For example, a sense
electrode may be positioned above the membrane, and a ground electrode may be positioned
below the membrane. Accordingly, the plenum 106, in this example, includes four ground
electrodes 130 positioned at the top of the plenum reservoir 126, and the electrode
plate 108, in this example, may include an array of sense electrodes 132 housed in
a frame that fits on top of the patch plate and plenum. The electrode plate 108 will
be discussed in further detail below with reference to FIG. 2 and FIG. 3.
[0030] The arrangement of the sense electrodes 132 of the electrode plate 108 may correspond
to the arrangement of the wells of the patch plate such that each sense electrode
132 may perform an electrophysiological measurement at a respective well of the patch
plate. Accordingly, the electrode plate 108, in this example, may include an array
of 384 sense electrodes 132. Each sense electrode 132 may correspond to an electronic
channel. Accordingly, the 384 sense electrodes 132 in this example correspond to 384
electronic channels.
[0031] The electrodes 132 may be, for example, silver or silver-coated pins (i.e., Ag/AgCl).
To complete the circuit, a suitable electrolyte (e.g., saline) solution may be added
to the wells of the patch plate and the plenum reservoir 126. For example, the external
buffer solution and the internal buffer solution may contain chloride ions to enable
the sense electrodes 132 and ground electrodes 130 to monitor electrical activity.
The electrode plate 108 may be clamped to the plenum 106 during an assay such that
the sense electrodes 132 are received into respective wells of the patch plate. The
electrode plate 108 may include apertures formed through its upper surface to provide
access to the pipettor tips. In this way, the electrode plate 108 allows for the addition
of compounds to the patch plate wells while simultaneously measuring ion current in
the wells. As discussed further below with reference to FIG. 3, the sense electrodes
132 and the ground electrodes 130 may be coupled to measurement electronics to obtain
data relating to the electrophysio logical measurements.
[0032] The wash station 118 may receive various components in order to clean those components
following an assay. The wash station 118, in this example, includes a reservoir that
accommodates the pipettor tips and the electrode pins of the electrode plates for
the washing procedures. Accordingly, the wash station 118, in this example, may include
a manifold of input ports that match the dimensionality of the pipettor tips and electrode
pins. A fluid handling system (not shown) may pump cleaning solution through the wash
station 118, which may then empty into waste carboys (not shown) below the process
deck 102. The wash station 118 may also serve as a resting position for the electrode
plate when not in use. The robotic pipettor head may pick up the electrode plate 108
at the wash station 118 and transport the electrode plate 108 to the analysis station
116 during an assay. The robotic pipettor head may then return the electrode plate
108 to its resting position at the wash station 118 at the conclusion of an assay.
[0033] The cell station 122 may also be referred to as an input station and include a cell
boat that holds the cells (or other biological samples) used in an assay. The cells
may be suspended in an external buffer solution while residing in the cell boat. The
robotic pipettor head may similarly aspirate the cells from the cell station 122,
transport the cells to the analysis station 116, and dispense the cells into the wells
of the patch plate.
[0034] Referring now to FIG. 2, an example of an implementation of a robotic pipettor head
150 for a high-throughput electrophysiology measurement system 100 is shown in a side
view. The robotic pipettor head 150 may also be referred to as a fluidics head or
a multi-channel dispensing head. The robotic pipettor head 150 may be used to add,
remove, replace, or transfer fluids, cell solutions, and compounds into the wells
of a patch plate. The robotic pipettor head 150, in this example, may hold the pipettor
tips utilized to transport fluids from the cell station 122, the external buffer station
112, and the compound stations 114 and 120 to the analysis station 116. The pipettor
tips aspirate or dispense the fluids in precise amounts according to the assay protocols.
[0035] The robotic pipettor head 150 may be coupled to a three-dimensional mechanical gantry
system 152 for moving the robotic pipettor head 150 between the stations of the process
deck. The control module 104 may communicate with the mechanical gantry system 152
to control the movement of the robotic pipettor head 150 during an assay.
[0036] At the start of an assay, the robotic pipettor head 150 may move to the tip rack
station 110 and load the pipettor tips. The robotic pipettor head 150 may also serve
as the transport mechanism for the electrode plate 108. Accordingly, the robotic pipettor
head 150 may, for example, include electrode plate transport clips 154 that hold the
electrode plate 108. The robotic pipettor head 150 may load the electrode plate 108
from its resting position at the wash station 118 and transport it to the analysis
station 116 where it clamps to the plenum 106 during the assay. At the conclusion
of the assay, the robotic pipettor head 150 may load the electrode plate 108 from
the analysis station 116 and transport it back to the wash station 118.
[0037] Referring now to FIG. 3, an example implementation of a patch plate 160 supported
by a plenum 106 of a high-throughput electrophysiology measurement system 100 is shown.
The patch plate 160 may include multiple wells 162 as discussed above (e.g., 384 wells).
Two wells 162 of the patch plate 160 are shown by way of example in FIG. 3. Each well
162 is partitioned by a well wall 164 and bounded by the bottom 166 of the patch plate
160. Additionally, the wells 162 in the example patch plate 160 of FIG. 3 each include
an aperture 168 formed through the bottom 166 of the patch plate 160. Cells 170 in
the respective wells 162 may be sealed to the bottom 166 of the patch plate 160 via
differential pressure as discussed above.
[0038] The wells 162 of the patch plate 160 may be filled with external buffer solution
172, and the plenum reservoir 126 of the plenum 106 situated beneath the patch plate
160 may be filled with internal buffer solution 174. Sense electrodes 132 may be positioned
in the respective wells 162 of the patch plate 160 to measure the electrical activity
occurring in the wells 162 during the assay, such as the activity of ion channels
176 of the cells 170 as appreciated by persons skilled in the art. The ground electrodes
130 of the plenum 106 may complete the electrical circuits across the respective apertures
138 of the patch plate 160.
[0039] The sense electrodes 132 of the electrode plate 108 and the ground electrodes 130
may communicate with the data acquisition engine 178 via measurement electronics 180
such as, for example, a programmable voltage source (not shown), an amplifier 182
and analog-to-digital converter (ADC) 184. As seen in the example shown in FIG. 3,
the sense electrodes 132 and the ground electrodes 130 are in signal communication
with the amplifier 182, which is in signal communication with the ADC 184, which is
in turn in signal communication with the data acquisition engine 178. The amplifier
182 may be a high-gain, low-noise trans-impedance amplifier that converts the current
measured on the sense electrode 132 to an analog voltage signal. The ADC 184 may convert
the analog voltage signal from the amplifier 182 into a digital voltage measurement.
The data acquisition engine 178 may thus save the digital voltage measurements for
the sense electrode channels in a computer memory.
[0040] Referring to FIG. 4, a flowchart 200 of example steps of a cell preparation procedure
is shown. To prepare cells for use in assays carried out by an automated high-throughput
measurement system, an operator may set up a cell handling unit by installing centrifuge
tubes, a cell collection tube, a buffer tube, and a starting mixture at the cell handling
unit (step 202). The starting mixture may be, for example, a cell suspension that
includes cells suspended in media (e.g., serum, buffer solution, antibiotics, etc.)
The operator may load a relatively low-density cell supply into a cell cabana at the
cell handling unit.
[0041] The cell handling unit may include a cell pipettor (FIG. 17). The cell pipettor is
a robotic pipetting unit that may be positioned above the process deck and near the
cell station. The cell pipettor delivers an ending mixture to the cell boat of the
cell station for use during an assay. The ending mixture may be, for example, an ending
cell suspension.
[0042] Once the centrifuge tubes are installed, the cell pipettor adds the relatively low-density
cell supply from the cell cabana to the tubes (step 204). The cell handling unit then
pelletizes the cells (step 206). After cell pelletization, the cell pipettor removes
the supernatant (e.g., media, cell debris, etc.) from the tube (step 208) and adds
a buffer solution to the tube (step 210). The cell handling unit then mixes the contents
of the tube to resuspend the pelletized cells in the buffer solution, i.e., triturates
or titrates the pelletized cells (step 212) to obtain a relatively high density cell
solution. The cell handling unit may perform multiple mix cycles to resuspend the
pelletized cells in the buffer solution. Accordingly, if additional mix cycles should
be performed (step 214), then the cell handling unit may repeat step 212 to further
mix the contents of the tube.
[0043] Additionally, the cell handling unit may prepare cell suspensions in multiple tubes.
Accordingly, if additional tubes remain for resuspension of the tube contents (step
216), then the cell handling unit may index to the next tube (step 218) and repeat
steps 208-214 in order to remove the supernatant from the next tube, add the buffer
solution, and resuspend the pelletized cells in buffer solution.
[0044] If no more tubes remain for resuspension of the tube contents (step 216), then the
cell pipettor may aspirate the relatively high-density cell solution from a tube (step
220) and dispense the cell solution into the cell collection tube (step 222). If additional
tubes remain for aspiration (step 224), then the cell handling unit may index to the
next tube
[0045] (step 226) and repeat steps 220-224 to transfer the relatively high-density cell
solution from the tubes to the cell collection tube.
[0046] If no more tubes remain to be aspirated (step 224), then the cell handling unit may
dispense the contents of the cell collection tube into the cell boat of the cell station
at the process deck (step 228). Once the cell handling unit dispenses the contents
of the cell collection tube into the cell boat, the cell handling unit may clean the
centrifuge tubes (step 230) by repeatedly rinsing the tubes with buffer solution.
To rinse the tubes with buffer solution, the cell handling unit may infuse the tubes
with the buffer solution and aspirate the buffer solution from the tubes. The cell
handling unit may dispense aspirated buffer solution into a waste "spit" sink in between
rinse cycles. The cell handling unit may also clean the cell collection tube (step
232) in a similar fashion by repeatedly rinsing the cell collection tube with buffer
solution. Like the centrifuge tubes, the cell handling unit may repeatedly infuse
the cell collection tube with buffer solution, aspirate the buffer solution from the
cell collection tube, and dispense the aspirated buffer solution into a spit sink.
[0047] In this way, the cell handling unit may prepare cells for multiple assays to be performed
by the automated high-throughput measurement system. If additional assays remain to
prepare cells for (step 234), then the cell handling unit may repeat steps 204-232
in order to prepare cells for the additional assays.
[0048] As mentioned above, the cell preparation procedure may be automated. An automated
cell preparation procedure may fail, however, if the cell handling unit is not set
up properly. Missing or misaligned centrifuge tubes, an unbalanced centrifuge, or
an insufficient amount of cell suspension can jeopardize the successful completion
of the cell preparation procedure or an assay.
[0049] The automated centrifuge apparatus mitigates these risks by executing a series of
tube status checks during the cell preparation procedure. Referring to FIG. 5, an
example of an implementation of an automated centrifuge apparatus 300 is shown in
a top perspective view. The automated centrifuge apparatus 300 may be mounted on a
mounting frame 302, e.g., the process deck (102 in FIG. 1) of an automated high-throughput
measurement system (100 in FIG. 1). The automated centrifuge apparatus 300, in this
example, includes a rotor assembly 304 mounted to the top of a spindle 306. The rotor
assembly 304, in this example, includes a rotor 308 that supports centrifuge tubes
310 such that the tubes 310 can pivot outward relative to the rotor assembly 304 when
the rotor assembly 304 spins about a central axis. A spin housing 312 may be mounted
to the mounting frame 302 and surround the rotor assembly 304 and centrifuge tubes
310 thereby defining a spin area 314. The spin housing 312, in this example, is a
vertical cylindrical wall that surrounds the centrifuge tubes 310 and rotor assembly
304. The spin housing 312, in this example, may also function as a splash guard to
contain any spills or sprays from overfilled centrifuge tubes 310.
[0050] The rotor 308 of the rotor assembly 304, in this example, supports four centrifuge
tubes 310 at four respective tube locations around the perimeter of the rotor 308.
At each tube location, in this example, a collar recess (FIG. 15A) is formed in the
rotor 308 for receipt of a collar 316 that holds the centrifuge tubes 310. A pair
of pivot pins 318 respectively secures each of the collars 316 in a respective collar
recess of the rotor 308. The collar 316, in this example, is an annular ring through
which a centrifuge tube 310 may be inserted. Accordingly, the collar recess is shaped
to receive the collar 316. The collar recesses, in this example, have a semicircular
shape to receive the annular shape of the collar 316.
[0051] A rim 320 surrounding the top of the centrifuge tube 310 may rest on the upper surface
of the collar 316. In this way, the collar 316 secures the centrifuge tubes 310 to
the rotor 308. As the rotor assembly 304, in this example, supports four centrifuge
tubes 310, the rotor assembly 304 shown by way of example in FIG. 5 accordingly includes
four collar recesses for respective receipt of four collars 316 that are respectively
supported in the recesses via a pair of pivot pins 318 thus totaling eight pivot pins.
It will be understood that the rotor 308 may be configured to support more or less
than four centrifuge tubes 310.
[0052] Additionally, the centrifuge tubes 310 may pivot about the pivot pins 318 in conjunction
with the collar 316 when the rotor assembly 304 is spun about a central axis. The
collar recesses of the rotor 308 are sized to permit the collar 316 and tube 310 to
pivot in the collar recess. The automated centrifuge apparatus 300 may pelletize cells
contained in the centrifuge tubes 310 by rotating the rotor assembly 304 at a relatively
fast speed. Centrifugal forces draw the lower end 322 of the tubes 310 outward away
from the rotor assembly 304. Centrifugal forces also draw cells in the tubes 310 toward
the lower end 322 of the tube 310 where they may collect together in a mass of cells
that may be referred to as a pellet.
[0053] The automated centrifuge apparatus 300 also includes a sensor module 324 that monitors
the status of tubes 310 supported in the rotor assembly 304 during the cell preparation
procedure. The sensor module, in this example, includes two sensors 326 and 328. As
seen in FIG. 5, the sensor module 324 may include an upper sensor 326 and a lower
sensor 328 situated directly below the upper sensor 326. The sensors 326 and 328 may
be for example, optical sensors and configured to monitor the status of the centrifuge
tubes 310 within the spin housing 312. The optical sensors 326 and 328 may be mounted
to the mounting frame 302 or a vertical mounting wall 330 that is mounted to the mounting
frame 302. As shown by way of example in FIG. 5, an upper optical sensor 326 is mounted
to a vertical mounting wall 330, and a lower optical sensor 328 is mounted to the
mounting frame 302.
[0054] Each optical sensor 326 and 328, in this example, directs a respective laser beam
332 and 334 into the spin area 314 to monitor the status of the centrifuge tubes 310.
Accordingly, the mounting wall 330 and spin housing 312, in this example, are transparent
in order to permit the laser beams 332 and 334 from the sensors 326 and 328 to enter
into the spin area 314. A rotary actuator (FIG. 6) may rotate the rotor assembly 304
to index tube positions (FIG. 9A) on the rotor 308 to an index location 336 within
the spin area 314. A tube position of the rotor 308 that is indexed to the index location
336 (i.e., located at the index location 336) may be referred to as an indexed tube
position. When a centrifuge tube 310 is installed at an indexed tube position, i.e.,
when the centrifuge tube 310 is located at the index location 336, the centrifuge
tube 310 may similarly be referred to as an indexed centrifuge tube. A centrifuge
tube 310 may be indexed to the index location that is situated in the path of each
laser beam 332 and 334. The measurements for the various tube status checks may thus
be taken at this index location 336.
[0055] As seen in FIG. 5, the upper optical sensor 326, in this example, is positioned directly
above the lower optical sensor 328. Accordingly, the upper optical sensor 326 may
direct an upper laser beam 332 toward an upper end 338 of a centrifuge tube 310 located
at the index location 336, and the lower optical sensor 328 may direct a lower laser
beam 334 toward a lower end 322 of the tube 310 located at the index location 336.
[0056] The optical sensors 326 and 328 may be, for example, reflective laser sensors that
detect a tube 310 at the index location 336 by directing a respective laser beam 332
and 334 at the index location 336 and monitoring any reflections received. The laser
beams 332 and 334, in this example, may have a wavelength of around 660 nanometers
(nm). If the optical sensors 326 and 328 receive a respective reflection, then the
optical sensors 326 and 328 may generate a signal indicating that a tube 310 was detected
at the index location 336. The reflective laser sensors 326 and 328 may respectively
include a laser light source (e.g., a laser diode) to generate the respective laser
beams 332 and 334 and a respective image sensor (e.g., a CMOS image sensor) to receive
any reflections. The optical sensors 326 and 328 of the sensor module 324 may be positioned
at an operative distance (i.e., working distance) away from the index location 336.
The operative distance may be between 35 mm and 100 mm and, in some example implementations,
around 55 mm. The operative distance may be selected such that the portion of the
spin housing 312 situated opposite the optical sensors 326 and 328 is positioned beyond
the operative distance of the optical sensors 326 and 328 so as to prevent reflections
of the laser beams 332 and 334 off the spin housing 312 from returning to and triggering
the optical sensors 326 and 328. Suitable optical sensors 326 and 328 for monitoring
the status of centrifuge tubes 310 in the rotor assembly 304 of the automated centrifuge
apparatus 300 may be available from Keyence Corporation of Osaka, Japan as, for example,
part number LR-ZB100N.Referring now to FIG. 6, the example implementation of the automated
centrifuge apparatus 300 of FIG. 5 is shown in a side view. As seen in FIG. 6, the
rotor assembly 304 is coupled to a rotary actuator 340 via an opening 342 through
the mounting frame 302. An actuator housing 344 may mount the rotary actuator 340
to the mounting frame 302. The rotary actuator 340 may include a motor 346 for driving
rotation of the rotor assembly 304 about a central axis as discussed above. A suitable
rotary actuator 340 may be available from Maxon Precision Motors, Inc. of Fall River,
Massachusetts as part number 312336.
[0057] The rotary actuator 340 may be coupled to a control module 104 that controls the
motor 346 of the rotary actuator 340. In this way, the control module 104 may control
the rotational speed of the centrifuge tubes 310. The optical sensors 326 and 328
of the sensor module 324 may also be coupled to the control module 104. Accordingly,
the optical sensors 326 and 328 may communicate digital logic signals to the control
module 104 during the tube status checks. As discussed further below, the control
module 104 may perform various actions in response to receipt of signals from the
sensor module 324. The control module 104, in this example, may be the control module
104 discussed above with reference to FIG. 1.
[0058] Referring now to FIG. 7, a flowchart 400 of example method steps for a cell preparation
method that includes tube status check procedures are shown. The tube status checks
ensure that the centrifuge tubes are present, filled, and free-swinging for the cell
preparation process. In this example, the sensing module of the automated centrifuge
apparatus monitors the position of the centrifuge tubes in the automated centrifuge
apparatus in order to determine whether the tube status checks are satisfied.
[0059] An operator may set up the automated centrifuge apparatus and initiate the cell preparation
procedure (step 402) as discussed above with reference to FIG. 4. Once the cell preparation
procedure has been initiated, the automated centrifuge apparatus may begin the tube
status check procedure (step 404). The automated centrifuge apparatus, in this example,
first performs a tube presence check (step 406) in order to determine whether a tube
has been installed at each tube location on the rotor of the rotor assembly. The tube
presence check guards against delivering cell solution into a vacant tube position
at the rotor.
[0060] Following the tube presence check, the automated centrifuge apparatus, in this example,
performs a centrifuge balance check (step 408). If a centrifuge tube is missing from
the rotor assembly (e.g., if zero, one, or three tubes are mounted in the rotor of
the rotor assembly), then the centrifuge may become unbalanced when the rotor assembly
and tubes are rotated. As discussed further below, the rotor assembly may include
only two centrifuge tubes, but the tubes should be positioned opposite one another
in the rotor of the rotor assembly (i.e., 180 degrees relative to each other) in order
achieve a balanced centrifuge. The centrifuge balance check ensures that if the rotor
of the rotor assembly only includes two centrifuge tubes, the two centrifuge tubes
are positioned at diagonally opposite tube positions to ensure a balanced centrifuge.
If two centrifuge tubes are installed at the rotor assembly at adjacent tube positions,
then the automated centrifuge apparatus is considered to be unbalanced in this example.
Maintaining a balanced centrifuge can advantageously improve the lifespan of the centrifuge.
[0061] After the balance check, the automated centrifuge apparatus, in this example, may
fill the centrifuge tubes (step 410) and perform a fill level check (step 412), by
rotating the tubes at a relatively slow speed, in order to determine whether the tubes
contain a sufficient amount of cell solution. The fill level check ensures that an
appropriate amount of cell solution is processed so that assays are not compromised
by having insufficient cell solution and too low of a cell count.
[0062] After the fill level check, the automated centrifuge apparatus, in this example,
pelletizes the cells (step 414) by rotating the tubes at a relatively fast speed as
discussed above. Rotating the centrifuge tubes at a relatively fast speed causes the
centrifuge tubes to pivot away from the rotor assembly during rotation. During rotation,
the tubes pivot about the pivot pins to move from a vertical orientation to an angled
orientation relative to the rotor assembly. It will be understood that "vertical orientation"
also refers to a near vertical (or substantially vertical) orientation. As the rotation
of the centrifuge tubes slows to a stop, the tubes should pivot back toward the rotor
assembly to return to a vertical orientation. In order for the cell pipettor (FIG.
17) to aspirate the supernatant from the centrifuge tubes, the tubes should be oriented
in a vertical position in order to receive the cell pipettor.
[0063] In some circumstances, a centrifuge tube may remain in an angled orientation after
cell pelletization. In other words, a centrifuge tube may not return to a vertical
or near vertical orientation after cell pelletization and may not be properly oriented
to receive the cell pipettor. Accordingly, the automated centrifuge apparatus, in
this example, performs a return to vertical check (step 416) in order to determine
whether each tube has returned to a vertical or near vertical position after cell
pelletization.
[0064] A centrifuge tube that does not return to vertical may indicate a need to clean the
rotor assembly, in particular, the collar and pivot pins of the tube that failed to
return to vertical. Moreover, a centrifuge that does not return to vertical may also
indicate that the tube is at risk of remaining in a vertical orientation during cell
pelletization instead of pivoting toward an angled orientation, which may result in
poor pelletization of the cells. If the automated centrifuge apparatus determines
that each of the centrifuge tubes successfully returned to a vertical orientation,
then the tubes may reliably receive the cell pipettor to aspirate the supernatant
(step 418). Once the supernatant is aspirated from the tube, buffer may be added to
the tube (step 420), and the pelletized cells may be resuspended in the buffer (step
422). Once the cells are resuspended in the buffer, the cell solution may be aspirated
from the tube (step 424).
[0065] Referring now to FIG. 8, a flowchart 450 of example method steps of a tube presence
check procedure is shown. The tube presence check determines whether the operator
has installed the centrifuge tubes at the rotor assembly of the automated centrifuge
apparatus before the cell handling unit dispenses the cell solution at the tube positions
of the rotor assembly. The tube presence check procedure will be discussed with additional
reference to FIG. 9A and FIG. 9B that illustrate the operation of the automated centrifuge
apparatus 300 during the tube presence check. After the initiation of the tube presence
check (step 452), the automated centrifuge apparatus 300 indexes a first tube 350
to the index location 336 (step 454). As mentioned above a centrifuge tube indexed
to the index location 336 may be referred to as an indexed centrifuge tube. The automated
centrifuge apparatus 300 may index the tubes 310 and 350 by activating the rotary
actuator (340 in FIG. 6), and the motor (346 in FIG. 6) of the rotary actuator 340
may rotate the rotor 308 of the rotor assembly 304 to place a first tube 350 at the
index location 336 as shown by way of example in FIG. 9A and FIG. 9B.
[0066] The rotor 308 of the rotor assembly 304, in this example, includes four tube positions
as mentioned above. As seen in the top view of the automated centrifuge apparatus
300 in FIG. 9A, the four tube positions of the rotor 308, in this example, may be
described as being respectively located at the four sides of the rotor 308. In this
example, the tube positions of the rotor 308 are identified as tube position P
1, tube position P
2, tube position P
3, and tube position P
4. As shown by way of example in FIG. 9A, tube position P
1 is the current indexed tube position, and the centrifuge tube 350 situated at tube
position P
1 is the current indexed centrifuge tube.
[0067] With the first tube 350 at the index location 336, one of the optical sensors 326
and 328 of the sensor module 324 (e.g., the upper optical sensor 326) directs a laser
beam 332 at the index location 336 (step 456). In this example, the upper optical
sensor 326 of the sensor module 324 is used during the tube presence check. Accordingly,
the upper optical sensor 326 may direct the laser beam 332 at the index location 336
to determine whether a centrifuge tube is present at the indexed tube position. If
a centrifuge tube is present at the index location 336, then one of the optical sensors
326 and 328 (the upper optical sensor 326 in this example) may obtain measurement
feedback (step 458). As seen in FIG. 9A and FIG. 9B, an indexed tube 350 is present
at indexed tube position P
1. As mentioned above, the optical sensors 326 and 328 may be reflective laser sensors,
and as seen in FIG. 9A and FIG. 9B, the indexed centrifuge tube 350 located at the
index location 336 is situated in the path of the laser beam 332 from the upper optical
sensor 326. Because a centrifuge tube 350 is present at the indexed tube position
P
1, in this example, the laser beam 332 directed at the index location 336 reflects
off the tube 350 back to the upper optical sensor 326.
[0068] While a sensor module 324 having two sensors 326 and 328 is shown by way of example
in FIG. 9A and FIG. 9B, it will be understood that a sensor module having one sensor
may be selectively employed to perform the tube presence check. In the present example,
the upper sensor 326 of the sensor module 324 is employed to direct the laser beam
332 at the index location 336 such that the laser beam 332 from the upper sensor 326
strikes the widest part of the tube 350 near an upper end 338 of the indexed centrifuge
tube 350. In this way, the upper sensor 326 of the sensor module 324 may detect the
presence of the indexed centrifuge tube 350 at the indexed tube position (P
1 in this example) even when the indexed centrifuge tube 350 is slightly offset from
a vertical orientation where the laser beam 332 from the upper sensor 326 strikes
the indexed centrifuge tube 350 slightly off centerline. As mentioned above, however,
a sensor module 324 having one optical sensor may be selectively employed to perform
the tube presence check where the optical sensor directs the laser beam near a lower
end 322 of the indexed centrifuge tube 3 5 0 rather than the wider upper end 338.
[0069] If a centrifuge tube is absent at the indexed tube position, P
1 in Fig. 9A, (step 460), the optical sensor 326 may generate a logic signal corresponding
to an indication that a tube is absent at the indexed tube position, P
1 in Fig. 9A, and transmit that logic signal to the control module (104 in FIG. 6)
(step 462). In response to receipt of the signal that a tube is missing at the indexed
tube position, P
1 in Fig. 9A, the control module 104 may set an absent tube flag indicating that a
tube is missing from the indexed tube position, P
1 in Fig. 9A, on the rotor 308 of the rotor assembly 304 (step 464). As mentioned above,
the rotor assembly 304 may include only two centrifuge tubes 310 if the tubes are
positioned opposite one another on opposite sides of the rotor 308 in order to ensure
a balanced centrifuge apparatus 300. Accordingly, the control module 104 may wait
to indicate a fault condition until the control module 104 determines whether or not
the rotor 308 includes two tubes 310 positioned opposite each other.
[0070] If additional tube positions, P
2- P
4 in this example, remain to be checked (step 466), then the automated centrifuge apparatus
300 may index the next tube position, e.g., tube position P
2, to the index location 336 (step 468). The automated centrifuge apparatus 300 may
then repeat steps 456-460 in order to determine whether a tube is present at the next
tube position, e.g., tube position P
2.
[0071] If there are no additional tube positions to check (step 466), then the control module
104 may determine whether one or more absent tube flags are set (step 470). If an
absent tube flag is not set, then the optical sensor 326 detected a tube 310 and 350
at each of the tube positions, P
1- P
4 in this example, of the rotor 308. Accordingly, the control module 104 may determine
that the rotor assembly 304 was properly loaded, and the tube fill level check may
be initiated (step 472).
[0072] If an absent tube flag is set, this may indicate that the rotor assembly 304 was
loaded improperly. The rotor assembly 304 may be loaded improperly, in this example,
where the rotor assembly 304 includes less than four tubes 310. The rotor assembly
304 may also be loaded improperly, in this example, where the rotor assembly 304 includes
two tubes 310 that are not positioned opposite one another. To determine whether the
rotor assembly 304 is balanced, the control module 104 may perform a balance check
to determine whether the centrifuge apparatus 300 is balanced (step 474).
[0073] If the centrifuge apparatus 300 is not balanced (step 476), then the control module
104 may determine that the rotor assembly 304 was loaded improperly and indicate a
fault condition (step 478). The control module 104 may indicate the fault condition
to an operator by displaying an error message on the display device mentioned above
with reference to FIG. 1. In response to receipt of the error message, an operator
may check the rotor assembly 304 and install a respective centrifuge tube 310 in any
tube positions, P
1-P
4 in this example, that are missing centrifuge tubes. The operator may then reinitiate
the tube presence check.
[0074] If the centrifuge apparatus 300 is balanced (step 476), i.e., if the control module
104 determines that the rotor assembly 304 includes two tubes 310 positioned opposite
each other, then the control module 104 may determine that the rotor assembly 304
was properly loaded, and the tube fill level check may be initiated (step 472).
[0075] Referring to FIG. 10, a flowchart 500 of example method steps for a tube balance
check procedure is shown. The tube balance check determines whether the operator has
installed the centrifuge tubes 310 in the rotor assembly 304 in a balanced configuration.
As mentioned above with reference to FIG. 8, the control module (104 in FIG. 6) may
initiate a tube balance check (step 502) when an absent tube flag is set. If an absent
tube flag is set, at least one tube 310 is absent from the rotor assembly 304. In
other words, the rotor assembly 304 includes three or less tubes 310 when an absent
tube flag is set. If the rotor assembly 304 includes two tubes 310, however, the centrifuge
apparatus 300 may nonetheless be balanced where the tubes 310 are positioned opposite
one another.
[0076] Accordingly, if two tubes 310 are present (step 504), the control module 104 determines
whether the tubes 310 are positioned opposite one another (step 506). If the tubes
310 are positioned opposite one another, then the control module 104 may determine
that the centrifuge apparatus 300 is balanced (step 508). As a result, the control
module 104, in this example, may not indicate a fault condition where the rotor 308
of the rotor assembly 304 includes two tubes 310 positioned opposite one another.
Referring back to FIG. 9A, the control module (104 in FIG. 6) will determine that
the centrifuge apparatus 300 is balanced when: a) the rotor 308 includes two tubes
310 at tube position P
1 and tube position P
3; or b) the rotor 308 includes two tubes 310 at tube position P
2 and tube position P
4. The control module 104 will determine that the centrifuge apparatus 300 is not balanced
when the rotor 308 includes two tubes 310 at: a) tube position P
1 and tube position P
2; b) tube position P
2 and tube position P
3; c) tube position P
3 and tube position P
4; or d) tube position P
4 and tube position P
1.
[0077] If an absent tube flag is set and two tubes 310 are not present (step 504), then
the rotor assembly 304 is missing either one tube 310, three tubes 310, or four tubes
310, and the control module 104 may determine that the centrifuge apparatus 300 is
not balanced (step 510). As explained above, if the centrifuge apparatus 300 is not
balanced, the control module 104 may display an error message to indicate a fault
condition.
[0078] If the centrifuge tubes 310 are present and if the centrifuge apparatus 300 is balanced,
then the cell pipettor (FIG. 17) may dispense cell solution into the tubes 310. The
automated centrifuge apparatus 300 may perform a fill level check to ensure the centrifuge
tubes 310 contain a sufficient amount of cell solution. The fluid fill level check
may also serve as a balance check to guard against imbalances caused by inconsistently
filled centrifuge tubes 310. Referring to FIG. 11, a flowchart 520 of example method
steps for a fill level check procedure is shown. The fill level check determines whether
the centrifuge tubes include a sufficient amount of cell suspension before cell pelletization
is performed. The fill level check procedure will be discussed with additional reference
to FIG. 12A and FIG. 12B that illustrate the operation of the automated centrifuge
apparatus 300 during the fill level check.
[0079] After the cell pipettor (FIG. 17) dispenses the cell solution into the tubes 351
and 352, the automated centrifuge apparatus 300 may initiate the fill level check
(step 522). The automated centrifuge apparatus 300 may rotate the centrifuge tubes
351 and 352 at a relatively slow speed (step 524), i.e., at a speed slower than what
would be used to pelletize the cells. A relatively slow speed may be, for example,
around 30-50 rotations per minute (rpm).
[0080] As the rotor assembly 304 rotates at the relatively slow speed, the centrifuge tubes
352 may pivot to an angled orientation relative to the rotor assembly 304 as centrifugal
forces pull the lower end 322 of the tubes 352 outward to an angled orientation relative
to a vertical orientation. The angled orientation of the tubes 352 during the relatively
slow speed spin may be referred to as a low-speed "flyout" position 354. The low-speed
flyout position 354 may be, for example, around 10° relative to a vertical orientation.
Centrifuge tubes 352 will pivot to the low-speed flyout position 354 if the tubes
352 contain a sufficient amount of cell solution. If a centrifuge tube, e.g. centrifuge
tube 351, does not include a sufficient amount of cell solution, i.e., includes less
than a sufficient amount of cell solution, then the tube 351 will remain in a vertical
orientation as seen in FIG. 12A and FIG. 12B. In other words, the fill level of the
centrifuge tubes 351 and 352 may determine whether the centrifuge tubes 351 and 352
pivot to the flyout position 354 during the low speed spin. If a centrifuge tube is
filled to contain a sufficient amount of cell solution, e.g., centrifuge tubes 352,
then the centrifuge tubes 352 pivot outward to the flyout position 354 during the
low-speed spin. If a centrifuge tube is filled to contain an amount of cell solution
less than the sufficient amount of cell solution (or not filled at all), e.g., centrifuge
tube 351, then the centrifuge tube 351 may fail to pivot outward to the flyout position
354 during the low-speed spin. A sufficient amount of cell solution that results in
the centrifuge tubes 352 pivoting to the low-speed flyout position 354 during the
relatively slow speed spin may be, for example, around 4.5 milliliters (ml). It will
be understood, however, that alternative volumes of cell solution may be selectively
considered to be a sufficient amount of cell solution. Additionally, the low-speed
flyout position 354 may selectively correspond to alternative angles relative to a
vertical orientation. Where a relatively larger volume of cell solution is considered
to be a sufficient amount of cell solution, the low-speed flyout position 354 may
correspond to a relatively larger angle with respect to a vertical orientation; and
where a relatively smaller volume of cell solution is considered to be a sufficient
amount of cell solution, the low-speed flyout position 354 may correspond to a relatively
smaller angle with respect to a vertical orientation. Moreover, the sensor module
324 may be laterally adjusted relative to the index location 336 in order to detect
centrifuge tubes 351 that fail to pivot to these alternative angles during the low-speed
spin.
[0081] As shown by way of example in FIG. 12A and FIG. 12B, three of the centrifuge tubes
352 are oriented in the flyout position 354 while one of the centrifuge tubes 351
remains in a vertical orientation. In this example, the centrifuge tubes 352 at tube
positions P
1, P
2, and P
4 are oriented in the flyout position 354, and the centrifuge tube 351 at tube position
P
3 remains vertically oriented. One of the optical sensors 326 and 328 of the sensor
module 324 is used to perform the fill level check. In this example, the lower optical
sensor 328 is used to perform the fill level check. One of the optical sensors 326
and 328 of the sensor module 324 (e.g., the lower optical sensor 328) directs a laser
beam 334 toward the index location 336 of the automated centrifuge apparatus 300 (step
52). As the tubes 351 and 352 rotate during the relatively slow speed spin, the lower
optical sensor 328 obtains measurement feedback (step 528) as the centrifuge tubes
351 and 352 travel through the index location 336.
[0082] As seen in FIG. 12A and FIG. 12B, the centrifuge tubes 352 in the flyout position
354 will not cross the path of the laser beam 334 from the lower optical sensor 328
as the tubes 352 travel through the index location 336. In other words and as shown
by way of example in FIG. 12B, the angled orientation of the tubes 352 in the flyout
position 354 causes the tubes 352 to miss the laser beam 334 from lower optical sensor
328 as the tubes 352 pass through the index location 336. As a result, the tubes 352
will not reflect the laser beam 334 back to the lower optical sensor 328, i.e., the
tubes 352 will not trigger the lower optical sensor 328 when the tubes 352 are in
the flyout position 354.
[0083] The centrifuge tube 351 in a vertical orientation, however, will cross the path of
the laser beam 334 from the lower optical sensor 328 as the tube 351 passes through
the index location 336 as seen in FIG. 12B. In other words, the tube 351 in a vertical
orientation will not miss the laser beam 334 from the lower optical sensor 328 as
the tube 351 passes through the index location 336. As a result, the tube 351 reflects
the laser beam 334 back to the lower optical sensor 328 when the tube 351 passes through
the index location 336 thereby triggering the lower optical sensor 328.
[0084] If the lower optical sensor 328 detects a tube (step 530), e.g., centrifuge tube
351, then the optical sensor 328 may generate a logic signal corresponding to an indication
that the tube 351 was detected at the index location 336 and transmit that logic signal
to the control module (104 in FIG. 6) (step 532). The control module 104 may thus
determine that one of the tubes, e.g., centrifuge tube 351, was not properly filled
with cell solution (step 534), and indicate a fault condition (step 536). The control
module 104 may indicate the fault condition to an operator by displaying an error
message on the display device mentioned above with reference to FIG. 1. In response
to receipt of the error message, an operator may check the centrifuge tubes 351 and
352 at the rotor assembly 304 and fill any tubes that do not have a sufficient amount
of cell solution, centrifuge 351 in this example. The operator may then reinitiate
the tube status checks.
[0085] If the optical sensor 328 does not detect a tube at the index location 336 during
the relatively slow speed spin (step 530), then the control module 104 may determine
that each centrifuge tube, e.g., centrifuge tubes 352 in FIG. 12A and FIG. 12B, includes
a sufficient amount of cell solution (step 538), and the cell pelletization procedure
may be initiated (step 540). During cell pelletization, the rotor assembly 304 and
centrifuge tubes 351 and 352 may be rotated at a relatively high speed. Cell pelletization
speeds may range from, for example, about 500 rpm to about 2,000 rpm, and a nominal
cell pelletization speed may be around, for example, 1,620 rpm.
[0086] After cell pelletization, the automated centrifuge apparatus 300 performs a return
to vertical check to ensure each of the centrifuge tubes 352 has returned to a vertical
orientation from the flyout position 354. Referring to FIG. 13, a flowchart 550 of
example method steps for a return to vertical check procedure is shown. The return
to vertical check determines whether the centrifuge tubes have returned to a substantially
vertical orientation following cell pelletization. The return to vertical check procedure
will be discussed with additional reference to FIG. 14A and FIG. 14B that illustrate
the operation of the automated centrifuge apparatus 300 during the return to vertical
check.
[0087] After cell pelletization, the automated centrifuge apparatus 300 may initiate the
return to vertical check (step 552). The automated centrifuge apparatus 300 may index
the first tube position, e.g., tube position P
1, at the rotor 308 of the rotor assembly 304 to the index location 336 (step 554).
One of the optical sensors 326 and 328 of the sensor module 324 (e.g., the lower optical
sensor 328) directs a laser beam 334 at the index location 336 (step 556) to determine
whether the centrifuge tube at the indexed tube position has returned to a substantially
vertical orientation. In this example, the centrifuge tube 361 at tube position P
1 is the indexed centrifuge tube. If a centrifuge tube is present at the index location
336, the optical sensor 328 obtains measurement feedback (step 558) as the laser beam
334 is reflected off the tube back towards the optical sensor 328. Like the fill level
check, the automated centrifuge apparatus 300, in this example, uses the lower optical
sensor 328 perform the return to vertical check.
[0088] A centrifuge tube, e.g., centrifuge tube 361 in FIG. 14A and FIG. 14B, that fails
to return to a substantially vertical orientation but instead remains in the flyout
position 354 after cell pelletization will fail to cross the path of the laser beam
334 from the lower optical sensor 328. As shown by way of example in FIG. 14A and
FIG. 14B, three of the centrifuge tubes 362 have returned to a vertical orientation
following cell pelletization, and one centrifuge tube 361 remains in the flyout position
354. As seen in FIG. 14B, the centrifuge tube 361 in the flyout position 354 misses
the laser beam 334 from the lower optical sensor 328 at the index location 336 due
to the angled orientation of the tube 361. In some example implementations, a centrifuge
tube that is oriented, for example, around 10° off the vertical axis may miss the
laser beam 334 from the lower optical sensor 328, thus indicating that the tube did
not return to a substantially vertical orientation.
[0089] A centrifuge tube, e.g., centrifuge tubes 362, that does return to a vertical orientation
will cross the path of the laser beam 334 from the lower optical sensor 328 as seen
in FIG. 14B. As a result, the laser beam 334 will reflect off the vertically oriented
tubes 362 at the index location 336 thereby triggering the optical sensor 328.
[0090] If a tube 362 is detected at the index location 336 (step 560), i.e., if a tube 362
at the index location 336 triggers the optical sensor 328, the optical sensor 328
may generate a logic signal indicating that a tube 362 was detected and transmit the
logic signal to the control module (104 in FIG. 6) (step 562). In response to receipt
of the logic signal from the optical sensor 328, the control module 104 may determine
that the tube 362 at the index location 336 has returned to a vertical orientation
(step 564). If the rotor 308 includes additional tube positions to check, e.g., tube
positions P
2-P
4, (step 566), then the automated centrifuge apparatus 300 may index to the next tube
position, e.g., tube position P
2, of the rotor 308 (step 568) and repeat steps 556-560 in order to determine whether
the centrifuge tube at the next tube position has returned to a vertical orientation.
[0091] If a tube, e.g., centrifuge tube 361, is not detected at the index location 336 (step
560), i.e., if the tube 361 at the index location 336 fails to trigger the optical
sensor 328, then the control module 104 may fail to receive a logic signal from the
optical sensor 328. If the control module 104 fails to receive a logic signal from
the optical sensor 328, then the control module 104 may determine that the tube 361
at the index location 336 has not returned to a vertical orientation (step 570) and
indicate a fault condition (step 572). As discussed above, the control module 104
may indicate the fault condition to an operator by displaying an error message on
the display device mentioned above with reference to FIG. 1. In response to receipt
of the error message, an operator may check the rotor assembly 304 and adjust any
centrifuge tubes, e.g., centrifuge tube 361, that failed to return to a vertical orientation.
[0092] If there are no additional tube positions of the rotor 308 to check (step 566), then
the automated centrifuge apparatus 300 may initiate aspiration of the supernatant
from the tubes (step 574). Once the supernatant is removed from the tubes 361 and
362, the automated centrifuge apparatus 300 may initiate aspiration of the pelletized
cells from the tubes (step 576). Because the automated centrifuge apparatus 300 checked
that each tube 361 and 362 returned to a vertical orientation, the likelihood that
the cell pipettor (FIG. 17) will be reliably received in the tubes 361 and 362 is
advantageously improved.
[0093] Referring now to FIG. 15A and FIG. 15B, an example of an implementation of a rotor
assembly 600 is shown. The rotor 602 of the rotor assembly 600 includes a pivot restrictor
604 to limit the outward pivot angle of a centrifuge tube 310 during rotation of the
rotor assembly 600. Accordingly, the pivot restrictor 604 prevents the centrifuge
tubes 310 from flying out to a horizontal position during the relatively high-speed
spin to pelletize the cells. Each collar recess 606 may respectively include a pivot
restrictor 604 to limit the pivot angle of the collar 608 situated in the collar recess
606 and a respective centrifuge tube 310 supported in the collar 608. By limiting
the pivot angle of the collars 608 and corresponding centrifuge tubes 310, the spin
envelope (i.e., footprint) of the automated centrifuge apparatus (300 in FIG. 5) may
be advantageously minimized.
[0094] As shown by way of example in FIG. 15A, each tube position (P
1- P
4 in this example) of the rotor 602 includes a respective pivot restrictor 604. The
collar 608 residing in the collar recess 606 engages the pivot restrictor 604 during
rotation of the rotor assembly 600, and the pivot restrictor 604 limits the pivot
angle of the collar 608 and centrifuge tube 310 secured in the collar 608. The pivot
restrictor 604, in this example, includes a pair of mechanical stops 610 situated
at the semicircular collar recess 606. The stops 610, in this example, are positioned
at the outer edge of the rotor 602, i.e., the front of the collar recess. The stops
610 of the pivot restrictor, in this example, project away from the wall 612 of the
collar recess 606 toward each other at respective ends of the collar recess 606 and
are parallel with each other as shown by way of example in FIG. 15A. In other implementations,
one stop may be included in each collar recess 606.
[0095] The stops 610 of the pivot restrictor 604, in this example, each include an upper
landing 614 above which the lower surface 616 of the collar 608 is positioned when
the axis of the collar 608 is in a vertical orientation, i.e., when the rotor assembly
600 is not spinning. The stops 610 of the pivot restrictor 604, in this example, also
include a chamfer 618 that slopes downward into the collar recess 606 and towards
the rear of the collar recess 606 as shown by way of example in FIG. 15A. As the collar
608 pivots about the pivot pins 620, the lower surface 616 of the collar 608 pivots
towards the chamfer 618.
[0096] FIG. 15B illustrates the example implementation of the rotor assembly 600 of FIG.
15A in operation with a set of centrifuge tubes 310. As seen in FIG. 15B, the collars
608 respectively secured in the collar recesses 606 pivot about the pivot pins 620
during rotation. The lower surfaces 616 of the collars engage the respective chamfers
618 of the stops 610 of the pivot restrictors 604. Having come into contact with the
chamfers 618, the collars 608 and tubes 310 cannot pivot any further. In this way,
the pivot restrictors 604 limit the pivot angle of the collars 608 and the tubes 310
respectively secured in the collars 608. The chamfers 618 of the stops 610 of a pivot
restrictor 604 may limit the pivot angle of a collar 608 to, for example, around 32
to around 40 degrees. In some example implementations, the pivot restrictor 604 may
limit the pivot angle of a collar 608 to around 38 degrees thereby resulting in a
maximum spin envelope of 111 mm in diameter. This relatively small spin envelope advantageously
enables the automated centrifuge apparatus (300 in FIG. 5) to be installed at the
process deck (102 in FIG. 1) of an automated high-throughput electrophysiology measurement
system (100 in FIG. 1) for automated on-deck preparation of cell suspensions.
[0097] Referring now to FIG. 16, an example of an implementation of a centrifuge tube 700
that may be used in conjunction with the automated centrifuge apparatus (300 in FIG.
5) is shown in a front cross section. The centrifuge tube 700 includes an interior
pocket 702 where pelletized cells can collect during the cell pelletization procedure.
The pocketed centrifuge tube 700 advantageously protects the pelletized cells from
being damaged or disturbed by the cell pipettor (FIG. 17) when the cell pipettor is
received into the tube 700 to aspirate the supernatant. Because the pelletized cells
are collected in the pocket 702 of the centrifuge tube 700 and thus positioned away
from the cell pipettor, the likelihood that the cell pipettor will come into contact
with the pelletized cells is reduced, particularly where the centrifuge tube 700 is
not precisely oriented in a vertical orientation.
[0098] As seen in the front cross section of the pocketed centrifuge tube 700 in FIG. 16,
the tube 700 includes a cylindrical upper portion 704, a conical lower portion 706,
and a generally hemispherical bottom portion 708. The interior wall surface 710 of
the pocketed centrifuge tube 700 defines an interior diameter, d. The pocketed centrifuge
tube 700 also includes an annular rim 712 circumscribing the top of the cylindrical
upper portion 704. The conical lower portion 706 of the pocketed centrifuge tube 700
tapers between the cylindrical upper portion 704 and the hemispherical bottom portion
708 as seen in FIG. 16. The lower portion 706 of the centrifuge tube 700 includes
the interior pocket 702 that collects the pelletized cells. The lower portion 706
of the centrifuge tube 700 may selectively exhibit an alternate shape.
[0099] At the cylindrical upper portion 704 of the tube 700, the contour of the interior
wall surface 710 defines an upper vertical region 714 in which the interior wall surface
710 is substantially vertical. Accordingly, the interior diameter, d, of the pocketed
centrifuge tube 700 in the upper vertical region 714 is substantially uniform. At
the conical lower portion 706 of the tube 700, the pocket 702 is defined by, in this
example, a vertical transition region 716, a lower tapered region 718, and the interface
between the vertical transition region 716 and an upper tapered region 720. As seen
in FIG. 16, the vertical transition region 716 of the pocketed centrifuge tube 700,
in this example, divides the conical lower portion 706 of the tube 700 to form the
upper tapered region 720 and the lower tapered region 718. Accordingly, the contour
of the interior wall surface 710 of the pocketed centrifuge tube 700 tapers between
the upper vertical region 714 and the vertical transition region 716. As a result,
the interior diameter, d, of the pocketed centrifuge tube 700 in the upper tapered
region 720 also tapers from the upper vertical region 714 toward the vertical transition
region 716. Likewise, the contour of the interior wall surface 710 of the pocketed
centrifuge tube 700 at the lower tapered region 718 and the interior diameter, d,
of the tube 700 in the lower tapered region 718 tapers down from the vertical transition
region 716 toward the hemispherical bottom portion 708 of the tube 700.
[0100] Like the upper vertical region 714, the contour of the interior wall surface 710
at the vertical transition region 716 may be vertical or substantially vertical. For
example, the contour of the interior wall surface 710 at the vertical transition region
716 may slightly taper at a small angle (relative to the vertical axis) that is different
from the respective angles of the upper tapered region 720 and lower tapered region
718. In the illustrated example, the interior diameter, d, of the pocketed centrifuge
tube 700 in the vertical transition region 716 may generally be no larger than any
interior diameter, d, above it and no smaller than any interior diameter, d, below
it. In other words, the interior diameter, d, of the vertical transition region 716
may match the smallest interior diameter, d, of the upper tapered region 720 and may
match the largest interior diameter, d, of the lower tapered region 718 as shown by
way of example in FIG. 16. In some example implementations, the vertical transition
region 716 may have a small draft around 1° in order to permit removal of the molding
tool that forms the interior cavity 722 of the tube 700.
[0101] Also seen in FIG. 16, the thickness of the wall 724 of the centrifuge tube 700, in
this example, tapers in the lower portion 706 of the tube 700 and accordingly is comparatively
thinner at the lower portion 706 of the tube relative to the upper portion 704 of
the tube 700. As shown by way of example in FIG. 16, the thickness of the centrifuge
tube wall 724 begins to taper in the vertical transition region 716 of the lower portion
706 of the centrifuge tube 700. Accordingly, the thickness, t1, of the centrifuge
tube wall 724 at the upper vertical region 714 and the upper tapered region 720, in
this example, is relatively larger than the thickness, t2, of the centrifuge tube
wall 724 in the lower tapered region 718 of the lower portion 706 of the tube 700.
As a result, the lower tapered region 718 defines a pocket 702 circumscribing the
interior of the centrifuge tube 700 at the lower portion 706. For example, the thickness,
t1, of the centrifuge tube wall 724 at the upper vertical region 714 and at the upper
tapered region 720 may be around 1.0 mm, and the thickness, t2, of the centrifuge
tube wall 724 at the lower tapered region 718 may be around 0.7 mm.
[0102] In other implementations, the pocket 702 may be defined in a manner that does not
entail changing the thickness of the centrifuge tube wall 724, or in a manner that
is independent of the thickness of the centrifuge tube wall 724. For example, the
centrifuge tube 700 may be fabricated in a manner that shapes the tube wall 724 so
as to obtain an internal contour defining a pocket 702 as described above and illustrated
in FIG. 16, but without needing to alter the wall thickness.
[0103] Referring to FIG. 17, a close-up cross-sectional view of the pocketed centrifuge
tube 700 of FIG. 16 is shown. As seen in FIG. 17, a cell pipettor 726 has been inserted
into the pocketed centrifuge tube 700 following cell pelletization. The pocketed centrifuge
tube 700 receives the cell pipettor 726 in a pipettor receiving region 728 substantially
near the center of the tube 700 such that the cell pipettor 726 can aspirate the supernatant
from the tube 700. Pelletized cells 730 are collected in the pocket 702 of the centrifuge
tube 700 as seen in FIG. 17 thus positioning the pelletized cells 730 away from the
pipettor receiving region 728. In this way, the pocketed centrifuge tube 700 advantageously
minimizes the chance that the cell pipettor 726 will come into contact with the pelletized
cells 730 when the cell pipettor 726 is inserted into the tube 700.
[0104] In FIG. 18, a top perspective cross-sectional view of the pocket 702 of an example
of an implementation of a pocketed centrifuge tube 700 is shown. The cross-section
732 of the pocket 702, in this example, is highlighted to illustrate the position
and configuration of the pocket 702 in the conical lower portion 706 of the pocketed
centrifuge tube 700. A 360° sweep of the highlighted cross-section 732 around the
interior of the wall 724 of the centrifuge tube 700 thus forms the pocket 702 that
circumscribes the interior of the conical lower portion 706 of the pocketed centrifuge
tube 700.
[0105] The foregoing description of implementations has been presented for purposes of illustration
and description. It is not exhaustive and does not limit the claimed inventions to
the precise form disclosed. Modifications and variations are possible in light of
the above description or may be acquired from practicing the invention. The claims
and their equivalents define the scope of the invention.
1. An automated method for monitoring an automated centrifuge apparatus (300) during
a cell preparation procedure, the method comprising:
conducting a set of status checks during the cell preparation procedure wherein the
status checks relate to a plurality of centrifuge tubes (310) installable at a rotor
assembly (304) of the automated centrifuge apparatus;
monitoring an index location (336) at the automated centrifuge apparatus with a sensing
module (324) of the automated centrifuge apparatus during the cell preparation procedure;
determining whether individual status checks in the set of status checks are satisfied
based on a status of individual centrifuge tubes (310) of the plurality of centrifuge
tubes positionable at the index location (336); and
indicating a fault condition in response to a determination that at least one of the
status checks in the set of status checks is not satisfied.
2. The method of claim 1, wherein the status checks include at least one of:
a centrifuge tube presence check that automatically determines whether centrifuge
tubes (310) have been installed at respective centrifuge tube positions (P1-P4) of the rotor assembly (304) before cell suspension is dispensed at the tube positions
of the rotor assembly;
a fill level check that automatically determines whether individual centrifuge tubes
(310) of the plurality of centrifuge tubes contain a predetermined amount of cell
suspension before pelletizing cells in the cell suspension; and
a return to vertical check that automatically determines whether individual centrifuge
tubes (310) of the plurality of centrifuge tubes have returned to a substantially
vertical orientation after cell pelletization.
3. The method of claim 2, wherein the centrifuge tube presence check includes:
indexing individual tube positions (P1-P4) of the rotor assembly (304) to the index location (336) wherein the tube position
indexed to the index location is an indexed tube position;
directing a laser beam (332, 334) at the index location using the sensing module (324)
such that the laser beam is reflected when a centrifuge tube (310) is installed at
the indexed tube position and such that the laser beam is not reflected when a centrifuge
tube is not installed at the indexed tube position;
determining that a centrifuge tube (310) is installed at the indexed tube position
(P1-P4) when the laser beam is reflected;
determining that a centrifuge tube (310) is not installed at the indexed tube position
(P1-P4) when the laser beam is not reflected; and
determining that the centrifuge tube presence check is not satisfied in response to
a determination that a centrifuge tube is not installed at at least one tube position
of the rotor assembly (304).
4. The method of claim 3, further comprising:
conducting a balance check in response to a determination that a centrifuge tube (310)
is not installed at at least one tube position (P1-P4) of the rotor assembly (304);
determining that the centrifuge tube presence check is satisfied in response to a
determination that the automated centrifuge apparatus (300) is balanced; and
determining that the centrifuge tube presence check is not satisfied in response to
a determination that the automated centrifuge apparatus is not balanced.
5. The method according to any of claims 2 to 4, wherein the fill level check includes:
spinning the rotor assembly (304) of the automated centrifuge apparatus (300) at a
relatively slow speed such that a centrifuge tube (310) filled to a first level and
installed at the rotor assembly pivots to an angled orientation relative to a vertical
orientation and such that a centrifuge tube filled to a second level less than the
first level and installed at the rotor assembly does not pivot to the angled orientation;
directing a laser beam (332, 334) at the index location (336) using the sensing module
(324) such that the centrifuge tube filled to the first level does not reflect the
laser beam as the centrifuge tube filled to the first level travels through the index
location and such that the centrifuge tube filled to the second level reflects the
laser beam as the centrifuge tube filled to the second level travels through the index
location;
determining that one of the centrifuge tubes (310) is filled to the first level when
the centrifuge tube does not reflect the laser beam while traveling through the index
location;
determining that one of the centrifuge tubes (310) is filled to the second level when
the centrifuge tube reflects the laser beam while traveling through the index location;
and
determining that the fill level check is not satisfied in response to a determination
that at least one of the centrifuge tubes is filled to the second level.
6. The method according to any of claims 2 to 5, wherein the return to vertical check
includes:
indexing individual centrifuge tubes (310) of the plurality of centrifuge tubes installed
at respective tube positions (P1-P4) of the rotor assembly (304) to the index location;
directing a laser beam (332, 334) at the index location using the sensing module (324)
such that a vertically-oriented centrifuge tube reflects the laser beam when positioned
at the index location and a non-vertically-oriented centrifuge tube does not reflect
the laser beam when positioned at the index location;
determining that one of the centrifuge tubes (310) is a vertically-oriented centrifuge
tube when the laser beam is reflected while the centrifuge tube is positioned at the
index location;
determining that one of the centrifuge tubes (310) is a non-vertically-oriented centrifuge
tube when the laser beam is not reflected while the centrifuge tube is positioned
at the index location; and
determining that the return to vertical check is not satisfied in response to a determination
that at least one of the centrifuge tubes is a non-vertically-oriented centrifuge
tube.
7. An automated centrifuge apparatus (300) for conducting a cell preparation procedure,
the automated centrifuge apparatus comprising:
a rotor assembly (304) configured to support a plurality of centrifuge tubes (310)
installable at a plurality of tube positions (P1-P4) wherein the plurality of tube positions are indexable to an index location (336);
a sensing module (324) configured to monitor the index location (336) during a set
of status checks wherein the status checks relate to the plurality of centrifuge tubes
(310); and
wherein logic signals generated by the sensing module (324) are used to automatically
determine whether the status checks are satisfied.
8. The automated centrifuge apparatus of claim 7, wherein the rotor assembly (304) includes:
a rotor (308) that defines the plurality of tube positions (P1-P4);
a plurality of collars (316) respectively attached to the rotor (308) at respective
tube positions (P1-P4) wherein the collars are pivotable relative to the rotor and configured to receive
and support respective centrifuge tubes (310); and
a plurality of pivot restrictors (604) positioned on the rotor (308) at respective
tube positions (P1-P4) wherein the pivot restrictors limit the collars (316) to a predetermined pivot angle
during rotation of the rotor assembly (304).
9. The automated centrifuge apparatus of claim 8, wherein:
the pivot restrictors (604) each include a pair of mechanical stops (610) that limit
the collars (316) to the predetermined pivot angle; and
each mechanical stop in the pair of mechanical stops includes a chamfer that engages
a lower surface of the collars (316) when the collars pivot during rotation of the
rotor assembly (304) such that movement of the collars beyond the predetermined pivot
angle is restricted, wherein in particular the predetermined pivot angle is between
approximately 32 degrees and approximately 40 degrees.
10. The automated centrifuge apparatus according to any of claims 7 to 9, wherein the
sensing module (324) is configured to monitor the status checks by including at least
one of:
a centrifuge tube presence check that automatically determines whether centrifuge
tubes (310) have been installed at respective centrifuge tube positions (P1-P4) of the rotor assembly (304) before cell suspension is dispensed at the tube positions
of the rotor assembly;
a fill level check that automatically determines whether individual centrifuge tubes
(310) of the plurality of centrifuge tubes contain a predetermined amount of cell
suspension before pelletizing cells in the cell suspension; and
a return to vertical check that automatically determines whether individual centrifuge
tubes (310) of the plurality of centrifuge tubes have returned to a substantially
vertical orientation after cell pelletization.
11. The automated centrifuge apparatus according to any of claims 7 to 10, wherein:
the sensing module (324) includes an upper sensor (326) and a lower sensor (328);
the upper sensor (326) is configured to conduct the or a centrifuge tube presence
check; and
the lower sensor (328) is configured to conduct the or a fill level check and the
return to vertical check.
12. The automated centrifuge apparatus according to any of claims 7 to 11, wherein the
automated centrifuge apparatus (300) is configured to:
index individual tube positions (P1-P4) of the rotor assembly (304) to the index location (336);
direct a laser beam (332, 334) at the index location using the sensing module such
that the laser beam is reflected when a centrifuge tube (310) is installed at the
indexed tube position and such that the laser beam is not reflected when a centrifuge
tube is not installed at the indexed tube position; and
generate a logic signal using the sensing module (324) when the laser beam is reflected
wherein the logic signal indicates that a centrifuge tube is installed at the indexed
tube position.
13. The automated centrifuge apparatus according to any of claims 7 to 12, further comprising:
a rotary actuator (340) configured to spin the rotor assembly (304) at a relatively
slow speed such that an adequately-filled centrifuge tube (310) installed at the rotor
assembly pivots to an angled orientation relative to a vertical orientation and such
that an inadequately-filled centrifuge tube installed at the rotor assembly does not
pivot to the angled orientation and wherein:
the sensing module (324) is configured to direct a laser beam (332, 334) at the index
location (336) such that an adequately-filled centrifuge tube (310) does not reflect
the laser beam as the adequately-filled centrifuge tube travels through the index
location and such that an inadequately-filled centrifuge tube reflects the laser beam
as the inadequately-filled centrifuge tube travels through the index location; and
the sensing module (324) is configured to generate a logic signal when the laser beam
(332, 334) is reflected wherein the logic signal indicates that at least one of the
centrifuge tubes of the plurality of centrifuge tubes is an inadequately-filled centrifuge
tube.
14. The automated centrifuge apparatus according to any of claims 7 to 13, further comprising:
a rotary actuator (340) configured to index individual centrifuge tubes (310) of the
plurality of centrifuge tubes installed at respective tube positions (P1-P4) of the rotor assembly (304) to the index location (336) and wherein:
the sensing module (324) is configured to direct a laser beam (332, 334) at the index
location (336) such that a vertically-oriented centrifuge tube reflects the laser
beam when positioned at the index location and a non-vertically-oriented centrifuge
tube does not reflect the laser beam when positioned at the index location; and
the sensing module (324) is configured to generate a logic signal when the laser beam
(332, 334) is reflected wherein the logic signal indicates that at least one of the
centrifuge tubes (310) of the plurality of centrifuge tubes is a non-vertically-oriented
centrifuge tube.
15. A centrifuge tube (310, 700) for use in an automated centrifuge apparatus (300) during
a cell preparation procedure, in particular for use in a an automated centrifuge apparatus
according to any of claims 7 to 14 or in a method according to any of claims 1 to
6, the centrifuge tube comprising:
a cylindrical upper portion (704);
a conical lower portion (706) adjoining the cylindrical upper portion; and
an interior pocket (702) formed at the conical lower portion (706) wherein the interior
pocket collects cells during cell pelletization such that the cells are positioned
away from a pipettor when the pipettor is inserted into the centrifuge tube.