[0001] The present invention relates to an apparatus for automatic feeding and pendulum
working of wood elements.
[0002] More specifically, the invention concerns an apparatus of the above kind, particularly
studied and realized to load wood elements, such as massive woods and/or plankings
from a storage magazine to a loading station of a pendulum working machine.
[0003] By "pendulum working machine" it is meant a machine having two zones, each one designed
to work alternately either as piece loading station or as piece working station, alternating
said operative modes on the basis of control logics.
[0004] Further, at least a working unit is provided in this kind of machine, translating
between said two loading and working zones, so that, while working unit occupies first
zone, e.g. working zone, the second zone acts as loading station and is free to be
loaded by wood elements to be subjected to working.
[0005] Once said working is finished, working unit moves on said second loading zone, beginning
working as a working station and, previous working station acts as loading station.
[0006] Thus, loading Tim of the machine is "concealed", thus increasing its efficiency.
[0007] In the following, specification will be addressed to loading of wood elements on
a milling machine, but it is well evident that the same must not be considered limited
to this specific use.
[0008] As it is well known, at present loading of massive woods and/or plankings from a
storage zone to a loading zone of a machine can occur manually or by suitable devices,
external to the machine.
[0009] During manual loading, operator must take the work piece from storage zone, loading
the same in the loading zone of the machine, engaging by blocking clamps.
[0010] Said operation is particularly difficult when the machine loading zone and relevant
clamps are far from operator.
[0011] Said distance obliges the operator to lean within the machine loading station to
be able to load the piece within said station, blocking the same by said clamps.
[0012] It is therefore well evident that said loading operation is tiring, requires many
time for loading the pieces and involves a large number of operators dedicated to
this kind of activity, on the basis of the number of pieces to be loaded.
[0013] While loading by suitable devices external to the machine, robot or motorized gripping
hands are employed, occupying the area surrounding the working machine.
[0014] Said motorized devices take the work piece from the storage zone and load the same
on the machine in correspondence of the loading station. During said taking and loading
operations, motorized devices external to the machine move about the machine, thus
occupying area surrounding the same and creating stuff.
[0015] It is clear that said loading operation requires providing a free area around the
machine dedicated to displacement of motorized devices involving occupation of space
within the wood piece working plant.
[0016] In view of the above, it is therefore object of the present invention that of realizing
an apparatus wherein it is possible automatically feeding a pendulum machine without
the manual intervention of the operator, automatically moving work pieces, particularly
wood elements, from a storage zone to a loading station of the machine.
[0017] Another object of the present invention is that of carrying out loading operation
remaining within the space strictly connected to the working machine dimensions, without
occupying further surrounding space.
[0018] These and other results are obtained, according to the invention, by an apparatus
providing inner devices that are able to automatically load on the machine wood elements
from a storage zone without occupying space around the working machine.
[0019] It is therefore specific object of the present invention an apparatus for automatic
feeding and pendulum working of wood elements that can comprise a storage zone for
wood elements; a machine for pendulum working of wood elements that can comprise a
working zone of said wood elements; said apparatus being characterized in that it
further comprises a transportation device to transport said wood elements from said
storage zone to the proximity of said working zone of said machine; and a feeding
device to take and displace said wood elements from said transportation device to
said machine on the corresponding working zone of said wood element.
[0020] Preferably, according to the invention, said transportation device and feeding device
can be provided inside the side dimensions of said machine for the working of wood
elements, said side dimensions being an occupation zone on the ground in which working,
electrical and hydraulic feeding devices of said apparatus lie and said side dimensions
being outside said storage zone.
[0021] Furthermore, according to the invention, said transportation device can also be inside
the storage zone.
[0022] Advantageously, according to the invention, either said transportation device and
said feeding device are also inside said storage zone.
[0023] Still according to the invention, said transportation device is a roller adjacent
to a working plane of said machine comprising a plurality of cross members provided
with corresponding clamps suitable to receive and block said wood elements.
[0024] Preferably, according to the invention, said roller is in contact with said machine
all along said working plane.
[0025] Furthermore, according to the invention, said apparatus can comprise at least two
feeding devices suitable to be respectively placed upstream and downstream said apparatus.
[0026] Advantageously, according to the invention, said feeding device can be a robotic
system comprising a first rod, a second rod and a third rod, each one provided with
sliding systems, in particular tracks, along which a drawing unit slides.
[0027] Still according to the invention, said drawing unit can further comprise at least
a first gripper and a second gripper sliding along a longitudinal rod to conform to
the size of the wood element to be taken from said roller, and furthermore, said first
gripper and second gripper are so realized to take said wood element from said roller
entering between couples of adjacent rolls comprised in said roller.
[0028] Preferably, according to the invention, said drawing unit can comprise coupling means
by which said drawing unit can be sliding coupled along at least one of said first
rod, second rod and third rod.
[0029] Furthermore, according to the invention, said second rod and third rod are integral
and orthogonal each other and are sliding mounted on said first rod.
[0030] Advantageously, according to the invention, said feeding device consists of a plurality
of pliers sliding placed inside said working plane of said machine.
[0031] Still according to the invention, each of said plurality of pliers can comprise at
least a base supporting at least a gripping hand suitable to take said wood element
from said transportation device, and furthermore, said base is able to slide parallel
with respect to said cross members of said working plane towards and away from said
transportation device and upward and downward said working plane from a rest position,
wherein said gripping hand is at the level of said working plane, and a working position,
where said gripping hand is above said clamps.
[0032] Preferably, according to the invention, said feeding device consists of a plurality
of conveyor belts comprising an active surface suitable to receive a wood element,
said conveyor belts being placed on pulleys and inside said working plane, parallel
with respect said cross members.
[0033] Furthermore, according to the invention, each conveyor belt can slide upward and
downward said working plane and can be in a rest position, wherein said active surface
is at the level of said working plane, and a working position, wherein said active
surface is on at a level above said clamps.
[0034] The present invention will be now described, for illustrative, but not limitative,
purposes, according to its preferred embodiments, with particular reference to the
figures of the enclosed drawings, wherein:
figure 1 shows a schematic plan view of a first embodiment of apparatus according
to the invention;
figure 2 shows a lateral view of apparatus of figure 1;
figure 3 shows a perspective view of a particular of apparatus of figure 1;
figure 4 shoes a front view of a second embodiment of apparatus according to the invention;
figure 5 shows a front view of a third embodiment of apparatus according to the invention;
figure 6 shows a plan view of a different arrangement of apparatus according to the
invention.
[0035] Same reference numbers will be used in the various figures to indicate the same parts.
[0036] Making first reference to figures 1 and 2, it is initially indicated dimension (I)
of apparatus 1 as the zone occupied, or that can be occupied, by apparatus 1 and its
movable parts.
[0037] Apparatus 1 for feeding a machine for working wood elements E having a main dimension,
and that are employed to realizes doors and windows, such as massive woods and/or
plankings, comprises a conveying device 2, particularly a roll conveyor belt, on winch
wood elements E are loaded.
[0038] Said wood elements E can be stored beforehand within a storage zone M, such as an
automatic magazine supplying roll conveyor 2 or can be provided within other storage
elements, or can be manually loaded by an operator directly on roll conveyor 2.
[0039] Said storage zone M is not part of dimension (I) of apparatus 1, but it is possible
providing apparatuses 1 where wood elements E storage zone M is part of dimension
(I).
[0040] Particularly, reference is made to wood elements E stored within an automatic magazine
M within which a part of roll conveyor 2 taking by contact element E to be subjected
to working ready for loading on machine.
[0041] Apparatus 1 further comprises a working machine 3 for element E (which is not a specific
part of the invention), particularly a milling machine, comprising a working unit
5 and a working plane 6, inside a working zone L, and comprised of cross elements
on which elements E are placed and the fixed by clamps 7.
[0042] Roll conveyor 2 is substantially adjacent to the working plane 6 of the working machine
3.
[0043] Roll conveyor 2 can slide along the whole working plane 6, or can partially extend
to the side.
[0044] Roll conveyor 2 can also contact said working plane 6.
[0045] Milling machine 3 carries out a pendulum-type working, i.e. working unit 5 can slide
all along the working zone L, moving from one end to the other of the working plane
6, and thus it is convenient that said roll conveyor 2 extends all along the working
plane 6.
[0046] Apparatus 1 further comprises a feeding device 8, taking wood elements E from roll
conveyor 2 and moving the same toward working station of machine 3, where said wood
elements E are fixed to the cross elements of the working plane 6 by clamps 7.
[0047] Said feeding device 8 is provided either upward and downward the working plane 6.
[0048] Thus, when wood elements E are loaded on a loading zone upward the working plane
6, first feeding device 8, upward the working plane 6, is active to load wood elements
E ready to be subjected to working by working unit 5.
[0049] Meanwhile, second feeding device 8' provided downward the working plane 8 is inactive
since wood elements E must not be loaded on working plane, occupied by working unit
5.
[0050] Said feeding devices 8 and roll conveyor 2 are provided within dimension (I) of the
apparatus 1.
[0051] According to a different arrangement of apparatus 1, said feeding device 8 can be
also provided within the storage zone M, as shown in figure 6.
[0052] According to a first embodiment of the present invention shown in figures 1 and 2,
and making specific reference to figure 3, feeding device 8 is represented by a robotic
system, comprising support and sliding rods for pliers suitable for taking wood elements
E.
[0053] Particularly, feeding device 8 comprises a first rod 8a, a second rod 8b and a third
rod 8c, all provided with sliding systems, particularly tracks, along which a drawing
unit 9 slides.
[0054] Said drawing unit 9 comprises coupling means 10, by which said drawing unit 9 can
be sliding coupled along said first rod 8a, second rod 8b and third rod 8c.
[0055] Said drawing unit further comprises at least a first pliers 9a and a second pliers
9b, sliding along a longitudinal rod 11, to conform to dimensions of element E to
be taken.
[0056] Said first pliers 9a and second pliers 9b are so designed to take element E from
roll conveyor 2, inserting between adjacent rolls comprising said roll conveyor 2.
[0057] Particularly, said second bar 8b and third bar 8c are integral each other, and provided
along directions perpendicular each other, and sliding along said first rod 8a.
[0058] Drawing unit 9 is sliding coupled with said second rod 8b and third rod 8c. operation
of apparatus 1 according to the invention is as follows.
[0059] When wood element E is within storage zone M, part of roll conveyor 2 enters within
storage zone M, takes by contact element E, making it passing through the working
station of the milling machine 3, particularly along the working plane 6.
[0060] When element E enters within machine 3 working station, feeding device 8 is actuated
so that taking unit 9 slides along said second rod 8b and along said first rod 8a
by said third bar 8c, so as to place along said roll conveyor 2, exactly in correspondence
of element E to be taken. Further, said first pliers 9a and second pliers 9b of drawing
unit 9 slides along rod 11 to conform to dimension of element E and enter between
rolls of roll conveyor 2, to take element E.
[0061] After taking of element E, feeding device 8 positions element E along working plane
6, resting the same on cross elements, and placing the same between gauge clamps 7.
[0062] Once loading of element E on working plane 6 is finished, feeding device goes back
to its resting position close to the loading station of machine 3.
[0063] Then, working unit 5 slides along working plane 6 to work on element E fixed on cross
elements by gauge clamps 7.
[0064] It is possible providing feeding element 8 also within machine 3 working station,
so as to take element 3 from working plane 6 after working and putting it again within
a storage zone for wood elements E.
[0065] A second embodiment of the invention provides that feeding device 8 is represented
by a plurality of pliers, sliding along tracks parallel with respect to cross elements
of working plane 6.
[0066] Each pliers 8 has a base 12 supporting a gripping hand 13, suitable to take the element
E from roll conveyor 1.
[0067] Base 12 can slide parallel to cross elements of working plane 6, toward and from
roll conveyor 2.
[0068] Base 2 can further move upward with respect to the working plane 6, passing from
a rest position where gripping hand 13 is at the level of the working plane 6, and
a working position where gripping hand 13 is above gauge clamps 7.
[0069] Number of pliers 8 used to take and move the element E from roll conveyor 2 to working
plane 6 is proportional to dimensions of said element E.
[0070] Thus, a set number of pliers 8 are activated to take and load elements E.
[0071] Base 12 moves gripping hand for each pliers 8 from working position along track toward
roll conveyor 2 on which working element E is provided. Gripping hands 13 of each
pliers 8 enter between adjacent rolls of roll conveyor 2 to take element E.
[0072] After taking, pliers 8 slide along rods, going away from roll conveyor 2 to position
element E in correspondence of corresponding cross elements and gauge clamps 7.
[0073] After having positioned element E, pliers 8 goes back to the rest position so as
to permit to the working unit 5 to slide along working plane 6 and working elements
E placed and fixed in working plane 6.
[0074] A third embodiment of the invention shown in figure 5 provided that feeding device
8 is represented by a plurality of conveyor belts 8 mounted on pulleys 14 and provided
within working plane 6, parallel with respect to cross elements.
[0075] Each belt can slid upward and downward with respect to working plane 6.
[0076] Belt 8 can be in a rest position wherein active position 15 suitable to take element
E from roll conveyor 2 is at the same level of the working plane 6 and a working position
where active surface 14 is at a level above gauge clamps 7.
[0077] Number of belts 8 used for taking and moving element E from roll conveyor 2 to working
plane 6 is proportional to dimensions of said element E.
[0078] Thus, a set number of pliers 8 are activated to take and load elements E.
[0079] Active surfaces 15 of belts 8 take element E from roll conveyor 2. Pulleys 14 make
belt 8 at a level above gauge clamps 7, moving belt toward relevant cross elements
and gauge clamps 7.
[0080] It is possible providing, for all the above embodiments and arrangements described
in the above, presence of two or more feeding devices 8 respectively upward and downward
said apparatus 1. The three embodiments according to the present invention permit
an automatic loading of wood elements E taking them from a storage zone M and reducing
dimensions due to presence of a feeding device 8 of wood elements E.
[0081] The present invention has been described for illustrative, but not limitative purposes,
according to its preferred embodiments, but it is to be understood that variations
and/or modifications can be introduced by those skilled in the art, without departing
from the relevant scope as defined in the enclosed claims.
1. Apparatus (1) for automatic feeding and pendulum working of wood elements (E) comprising:
- a storage zone (M) for wood elements (E);
- a machine (3) for pendulum working of wood elements (E) comprising a working zone
(L) of said wood elements (E);
said apparatus (1) being characterized in that it further comprises
- a transportation device (2) to transport said wood elements (E) from said storage
zone (M) to the proximity of said working zone (L) of said machine (3); and
- a feeding device (8) to take and displace said wood elements (E) from said transportation
device (2) to said machine (3) on the corresponding working zone (L) of said wood
element (E).
2. Apparatus (1) according to the previous claim, characterized in that said transportation device (2) and feeding device (8) are inside the side dimensions
(I) of said machine (3) for the working of wood elements (E), said side dimensions
(I) being an occupation zone on the ground in which working, electrical and hydraulic
feeding devices of said apparatus (1) lie and said side dimensions (I) being outside
said storage zone (M).
3. Apparatus (1) according to anyone of the previous claims, characterized in that said transportation device (2) is also inside the storage zone (M).
4. Apparatus (1) according to any of the previous claims 1 and/or 2, characterized in that either said transportation device (2) and said feeding device (8) are also inside
said storage zone (M).
5. Apparatus (1) according to anyone of the previous claims, characterized in that said transportation device (2) is a roller adjacent to a working plane (6) of said
machine (3) comprising a plurality of cross members provided with corresponding clamps
(7) suitable to receive and block said wood elements (E).
6. Apparatus (1) according to anyone of the previous claims 1 - 4, characterized in that said roller (2) is in contact with said machine (3) all along said working plane
(6).
7. Apparatus (1) according to anyone of the previous claims, characterized by comprising at least two feeding devices (8) suitable to be respectively placed upstream
and downstream said apparatus (1).
8. Apparatus (1) according to anyone of the previous claims, characterized in that said feeding device (8) is a robotic system comprising a first rod (8a), a second
rod (8b) and a third rod (8c), each one provided with sliding systems, in particular
tracks, along which a drawing unit (9) slides.
9. Apparatus (1) according to claim 8, characterized in that said drawing unit (9) further comprises at least a first gripper (9a) and a second
gripper (9b) sliding along a longitudinal rod (11) to conform to the size of the wood
element (E) to be taken from said roller (2), and furthermore, said first gripper
(9a) and second gripper (9b) are so realized to take said wood element (E) from said
roller (2) entering between couples of adjacent rolls comprised in said roller (2).
10. Apparatus (1) according to anyone of the claims 8 and/or 9, characterized in that said drawing unit (9) comprises coupling means (10) by which said drawing unit (9)
can be sliding coupled along at least one of said first rod (8a), second rod (8b)
and third rod (8c).
11. Apparatus (1) according to any of the claims 8 - 10, characterized in that said second rod (8b) and third rod (8c) are integral and orthogonal each other and
are sliding mounted on said first rod (8a).
12. Apparatus (1) according to any of the claims 1 - 7, characterized in that said feeding device (8) consists of a plurality of pliers sliding placed inside said
working plane (6) of said machine (3).
13. Apparatus (1) according to claim 12, characterized in that each of said plurality of pliers comprises at least a base (12) supporting at least
a gripping hand (13) suitable to take said wood element (E) from said transportation
device (2), and furthermore, said base (12) is able to slide parallel with respect
to said cross members of said working plane (6) towards and away from said transportation
device (2) and upward and downward said working plane (6) from a rest position, wherein
said gripping hand (13) is at the level of said working plane (6), and a working position,
where said gripping hand (13) is above said clamps (7).
14. Apparatus (1) according to any of claims 1-7, characterized in that said feeding device (8) consists of a plurality of conveyor belts comprising an active
surface (15) suitable to receive a wood element (E), said conveyor belts being placed
on pulleys (14) and inside said working plane (6), parallel with respect said cross
members.
15. Apparatus (1) according to claim 14, characterized in that each conveyor belt (8) can slide upward and downward said working plane (6) and can
be in a rest position, wherein said active surface (15) is at the level of said working
plane (6), and a working position, wherein said active surface (14) is on at a level
above said clamps (14).