BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The present invention relates to a front-loading-type washing machine including a
door body which is openable and closeable in order to load and unload laundry such
as clothes.
BACKGROUND ART
[0002] In a case of a front-loading-type washing machine in the related art, those which
are configured as illustrated in Figs. 5 and 6 have been proposed (for example, refer
to Japanese Patent Unexamined Publication No.
2013-103055).
[0003] Fig. 5 is a cross-sectional view when viewed from a side of front-loading-type washing
machine 100 in the related art. Fig. 6 is a perspective view illustrating a state
where door body 105 is open in front-loading-type washing machine 100.
[0004] Rotary drum 110 for accommodating laundry such as clothes is formed in a bottomed
cylindrical shape, and is rotatably arranged inside water tub 109. Rotary shaft 108
is disposed in a rotational center of a bottom surface of rotary drum 110. An axial
direction of rotary drum 110 is arranged so as to be tilted downward from a front
surface side to a rear surface side.
[0005] Laundry loading port 103 is disposed on an upward tilted surface of a front surface
side (left side in Fig. 5) of housing 101. Laundry loading port 103 is covered by
door body 105 so as to be openable and closeable. A user can load the laundry into
or unload the laundry from rotary drum 110 through laundry loading port 103 by opening
door body 105.
[0006] Door body 105 is connected to housing 101 so as to be pivotally movable by hinge
107 pivotally supporting door body 105. Door body 105 is operated by the user holding
handle portion 106, thereby pivotally moving between a closed position for closing
laundry loading port 103 and an opened position for opening laundry loading port 103.
Hinge 107 is configured to be located inward from an outer periphery of door body
105. Loading port frame 102 is formed in housing 101 near a periphery of door body
105.
[0007] Portion 104 of loading port frame 102 which opposes an outside surface of door body
105 is formed in a bowl shape or in a tilted shape so that the outer periphery of
door body 105 near hinge 107 does not interfere with portion 104 when the door body
105 is opened. For example, gap d of approximately 25 mm maximum is disposed between
door body 105 and loading port frame 102. In addition, in order to improve the design,
gap d is evenly disposed around overall door body 105 so that the vicinity of door
body 105 is configured to have a concentric circle.
[0008] However, in the above-described configuration in the related art, large gap d is
consequently present between the outer periphery of door body 105 and loading port
frame 102. Therefore, when the user opens and closes door body 105, there is a problem
in that the user pinches his or her finger in door body 105 by mistake or in that
the design becomes accidentally damaged.
SUMMARY OF THE INVENTION
[0009] The present invention is made in view of the above-described circumstances, and aims
to provide a front-loading-type washing machine having excellent design which does
not cause a user to pinch his or her finger in a door body by mistake, when the user
opens and closes the door body.
[0010] A front-loading-type washing machine of the present invention includes a rotary drum
that is formed in a bottomed cylindrical shape and accommodates laundry, a water tub
that rotatably includes the rotary drum, a motor that rotatably drives the rotary
drum, and a housing that elastically supports the water tub so as to be swingable.
In addition, the front-loading-type washing machine includes a laundry loading port
that is formed in the housing, a door body that opens and closes the laundry loading
port, and a loading port frame that is formed in the housing near an outer periphery
of the door body in a closed state of the door body. Furthermore, the door body is
configured to have an opening and closing shaft on a further inner side than the outer
periphery of the door body, and the door body has a convex portion protruding further
outward than the outer periphery of the door body, on the outer periphery of the door
body near the opening and closing shaft. In addition, the loading port frame has a
concave portion formed so as not to interfere with the convex portion.
[0011] According to this configuration, when the door body is opened and closed, it is possible
to avoid interference between the door body and the loading port frame by using the
concave portion disposed in the loading port frame. Therefore, it is no longer necessary
to dispose a large gap between the outer periphery of the door body and the loading
port frame by forming the loading port frame in a bowl shape, for example. Accordingly,
it is possible to provide a front-loading-type washing machine having excellent design.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012]
Fig. 1 is a cross-sectional view when viewed from a side of a front-loading-type washing
machine according to an embodiment of the present invention;
Fig. 2 is a perspective view illustrating a state where a door body of a front-loading-type
washing machine according to an embodiment of the present invention is opened;
Fig. 3 is a partial front view illustrating a state where a door body of a front-loading-type
washing machine according to an embodiment of the present invention is closed;
Fig. 4 illustrates a configuration near an opening and closing shaft in a state where
a door body of a front-loading-type washing machine according to an embodiment of
the present invention is opened, and illustrates a cross-sectional configuration when
viewed from above at a position of line 4-4 in Fig. 3;
Fig. 5 is a cross-sectional view when viewed from a side of a front-loading-type washing
machine in the related art; and
Fig. 6 is a perspective view illustrating a state where a door body is opened in a
front-loading-type washing machine in the related art.
DETAILED DESCRIPTION OF THE INVENTION
[0013] Hereinafter, an embodiment of the present invention will be described with reference
to the accompanying drawings. However, the present invention is not limited to the
present embodiment.
[0014] Fig. 1 is a cross-sectional view when viewed from a side of front-loading-type washing
machine 50 according to an embodiment of the present invention, Fig. 2 is a perspective
view illustrating a state where door body 11 of front-loading-type washing machine
50 is opened, and Fig. 3 is a partial front view illustrating a state where door body
11 of front-loading-type washing machine 50 is closed. In addition, Fig. 4 illustrates
a configuration near opening and closing shaft 26 in a state where door body 11 of
front-loading-type washing machine 50 is opened, and illustrates a cross-sectional
configuration when viewed from above at a position of line 4-4 in Fig. 3.
[0015] In Figs. 1 and 2, rotary drum 12 which accommodates laundry is formed in a bottomed
cylindrical shape. Rotary drum 12 has multiple water passage holes 72 on an entire
surface of a cylindrical portion, and is rotatably arranged inside water tub 13. Tilted
rotary shaft 74 (rotation center shaft) is disposed in a rotation center of rotary
drum 12. An axial direction of rotary drum 12 is arranged so as to be tilted downward
from a front surface side to a rear surface side. Motor 14 attached to a rear surface
of water tub 13 is connected to rotary shaft 74. Motor 14 rotatably drives rotary
drum 12 in a forward direction and in a rearward direction.
[0016] A plurality of projection plates 76 for agitating the laundry is disposed on an inner
wall surface of rotary drum 12. Laundry loading port 16 is disposed on an upward tilted
surface on the front surface side in housing 15. Laundry loading port 16 is covered
by door body 11 so as to be openable and closeable. A user can load the laundry into
or unload the laundry from rotary drum 12 through laundry loading port 16 by opening
door body 11.
[0017] Since laundry loading port 16 is disposed on the upward tilted surface in this way,
the user can load and unload the laundry without largely bending over at his or her
waist.
[0018] Water tub 13 is elastically supported so as to be swingable with respect to housing
15, being suspended by spring 80 and supported by damper 81. One end of drain channel
17 is connected to a lower portion of water tub 13. The other end of drain channel
17 is connected to drain valve 18, and washing water inside water tub 13 is drained
in a timely manner.
[0019] Water supply valve 84 supplies water into water tub 13 through water supply pipe
19. Water level detection unit 86 detects a water level inside water tub 13. Control
device 96 is arranged in a lower portion of the front surface inside housing 15. Cylindrical
opening portion 20 is formed on an opening side of a front surface portion of water
tub 13. Cylindrical and flexible seal member 21 is fitted to a portion between cylindrical
opening portion 20 and opening end 16a of laundry loading port 16 in housing 15. Seal
member 21 closes a gap between housing 15 and swinging water tub 13. In addition,
seal member 21 seals a gap between door body 11 and laundry loading port 16, when
door body 11 is closed.
[0020] In addition, operation panel 22 is disposed in an upper portion on the front surface
of housing 15. The user inputs an operation course mode or various functions through
input unit 23 on operation panel 22. In this manner, control circuit unit 24 arranged
inside operation panel 22 displays operation conditions on display unit 25 on operation
panel 22 based on input information, and notifies the user of operation conditions.
[0021] In the present embodiment, rotary drum 12 has tilted rotary shaft 74 in the rotation
center thereof. In addition, the axial direction of rotary drum 12 (rotary shaft 74)
is tilted downward from the front surface side to the rear surface side. However,
an embodiment of the present invention is not limited to this configuration. For example,
the axial direction of rotary drum 12 may be a horizontal direction by disposing rotary
shaft 74 set to be in the horizontal direction in the rotation center of rotary drum
12. In addition, front-loading-type washing machine 50 may be configured to have a
drying function in addition to a washing function.
[0022] As illustrated in Figs. 2 to 4, door body 11 is formed in a substantially circular
shape when viewed from the front surface. Door body 11 is connected to housing 15
so as to be pivotally movable by opening and closing shaft 26 which is configured
to be located further inward than the outer periphery of door body 11 and has a hinge
structure.
[0023] Handle portion 27 having a locking mechanism is disposed on a side substantially
opposite to opening and closing shaft 26 with respect to the center of the circular
shape of door body 11. Door body 11 is operated by the user holding handle portion
27. In this manner, door body 11 can be pivotally moved between a closed position
for closing laundry loading port 16 and an opened position for opening laundry loading
port 16.
[0024] Opening end 16a is formed in laundry loading port 16 of housing 15. In addition,
loading port frame 28 accommodating door body 11 on a surface having substantially
the same height as that of door body 11 is configured to be located on the front surface
of housing 15. Loading port frame 28 may be molded integrally with housing 15, or
may be configured to be incorporated in housing 15 as a separate member.
[0025] In the present embodiment, a separate member serving as a housing decorative plate
is attached to loading port frame 28 concentrically with the outer periphery of door
body 11. Here, door body 11 and loading port frame 28 are configured to be located
on surfaces having substantially the same height. In addition, gap D is configured
to be located between the outer periphery of door body 11 and loading port frame 28.
Gap D has such a width that an adult's finger is unlikely to enter, and is configured
to have the dimensions (for example, 3 mm to 10 mm) which are smaller than the dimensions
in the related art (refer to Fig. 3). Accordingly, excellent design is achieved.
[0026] As described above, opening and closing shaft 26 is configured to be located further
inward than the outer periphery of door body 11. This configuration may cause a possibility
that the outer periphery (left side in Fig. 3) of door body 11 near opening and closing
shaft 26 interferes with loading port frame 28 when door body 11 is opened. As a countermeasure,
concave portion 29 having a predetermined length is formed in loading port frame 28,
in an arcuate shape which is concentric with the outer periphery of door body 11.
This can prevent the interference between door body 11 and loading port frame 28 (refer
to Fig. 4).
[0027] As illustrated in Figs. 3 and 4, convex portion 30 which protrudes outward from the
outer periphery of door body 11 and corresponds to a shape of concave portion 29 of
loading port frame 28, is disposed on the outer periphery (left side in Fig. 3) of
door body 11 near opening and closing shaft 26. Concave portion 29 and convex portion
30 are configured so as not to interfere with each other (so as not to come into physical
contact with each other). That is, a shape of concave portion 29 in a depth direction
is configured to be a shape taken along a locus of a pivotal movement of convex portion
30. Door body decorative plate 31 having a color tone equal to that of loading port
frame 28 serving as the housing decorative plate is attached to the front surface
side of convex portion 30. This allows door body decorative plate 31 and loading port
frame 28 to have matching texture.
[0028] In this manner, it is possible to configure the outer periphery of door body 11 near
opening and closing shaft 26 so as not to interfere with loading port frame 28. In
addition, the vertical end surfaces of door body 11 and door body decorative plate
31 when viewed from the front surface are concentric with loading port frame 28 serving
as the housing decorative plate, and are formed on the surface having the same height
as that of loading port frame 28. In this manner, a sense of unity is achieved in
design, and thus, it is possible to realize front-loading-type washing machine 50
having excellent design.
[0029] As a method of matching the color tone or the texture between convex portion 30 of
door body 11 and loading port frame 28, in addition to the method of attaching door
body decorative plate 31 to convex portion 30 as described above, a forming method
may be used in which the same material of loading port frame 28 is used in convex
portion 30 or overall door body 11. Methods are not limited to the above-described
method.
[0030] As described above, when door body 11 is opened and closed, concave portion 29 disposed
in loading port frame 28 enables front-loading type washing machine 50 of the present
embodiment to avoid the interference between door body 11 and loading port frame 28.
In this manner, it is no longer necessary to dispose the large gap in loading port
frame 28 in order to prevent the interference with door body 11. Accordingly, it is
possible to improve the design characteristic.
[0031] In addition, as illustrated in Fig. 4, the shape of concave portion 29 of loading
port frame 28 in the depth direction is formed to be the shape taken along the locus
of the pivotal movement of convex portion 30 of door body 11. In this manner, even
when door body 11 is opened and closed, it is possible to prevent the gap from being
broadened between door body 11 and loading port frame 28. Therefore, since a small
gap which does not allow a finger to enter can be maintained, it is possible to prevent
the finger from being pinched therein.
[0032] As described above, front-loading-type washing machine 50 of the present embodiment
includes rotary drum 12 that is formed in the bottomed cylindrical shape and accommodates
the laundry, water tub 13 that rotatably includes rotary drum 12, motor 14 that rotatably
drives rotary drum 12, and housing 15 that elastically supports water tub 13 so as
to be swingable. In addition, front-loading-type washing machine 50 includes laundry
loading port 16 that is formed in the housing 15, door body 11 that opens and closes
laundry loading port 16, and loading port frame 28 that is formed in housing 15 near
the outer periphery of door body 11 in the closed state of door body 11. Furthermore,
door body 11 is configured to have opening and closing shaft 26 on the further inner
side than the outer periphery of door body 11, and door body 11 has convex portion
30 protruding further outward than the outer periphery of door body 11, on the outer
periphery of door body 11 near opening and closing shaft 26. Loading port frame 28
has concave portion 29 formed so as not to interfere with convex portion 30.
[0033] According to this configuration, when door body 11 is opened and closed, concave
portion 29 disposed in loading port frame 28 can avoid the interference between door
body 11 and loading port frame 28. Therefore, it is no longer necessary to dispose
the large gap between the outer periphery of door body 11 and loading port frame 28
by forming loading port frame 28 in the bowl shape, for example. Accordingly, it is
possible to provide front-loading-type washing machine 50 having excellent design.
[0034] In addition, convex portion 30 and the loading port frame 28 are configured by using
the same material. In this manner, door body 11 and loading port frame 28 are able
to have a sense of unity in design, and thus, it is possible to provide the member
having excellent design.
[0035] In addition, the shape of concave portion 29 of loading port frame 28 in the depth
direction may be configured to be the shape taken along the locus of the pivotal movement
of convex portion 30 of door body 11.
[0036] In this manner, even when door body 11 is opened and closed, it is possible to prevent
the gap from being broadened between door body 11 and loading port frame 28. Therefore,
since the small gap which does not allow a finger to enter can be maintained, it is
possible to prevent the finger from being pinched therein.
[0037] As described above, according to an embodiment of the present invention, a special
advantageous effect can be achieved in that it is possible to provide the front-loading-type
washing machine having excellent design which does not cause the user to pinch his
or her finger in the door body by mistake, when the user opens and closes the door
body. Accordingly, an embodiment of the present invention is useful as the front-loading-type
washing machine including the door body which is openable and closeable in order to
load and unload the laundry.