FIELD OF THE INVENTION
[0001] The present invention relates to the technical sector concerning machines for packing
stacks of tiles using cardboard blanks.
DESCRIPTION OF THE PRIOR ART
[0002] A perimeter pack of a stack of tiles is known, also known as "wrap around" packs,
which consists in applying one or more folded cardboard blanks to the flanks of a
stack of tiles.
[0003] The machine which carries out the perimeter packing comprises a first store containing
a plurality of flattened cardboard blanks, stacked on one another, which exhibit logos
and/or writings on the surfaces which will be in view once they have been folded against
a stack of tiles.
[0004] These logos and/or writing reported on the cardboard blanks can be different according
to the production batches of the tile stacks. Such printing means for cardboard blanks
are known from
EP 0 650 893 A1.
[0005] For a first production batch of tile stacks it might be necessary for the cardboard
blanks to be applied to the stack of tiles to exhibit writings and/or logos which
are at least in part different with respect to the writings and/or logos which instead
must exhibit the cardboard blanks to be applied to the tile stacks of a second production
batch. Therefore the cardboard blanks dedicated to the first production batch will
have to be substituted after by cardboard blanks dedicated to the second production
batch; the operator will therefore have to empty the first store of the residual cardboard
blanks, dedicated to the first production batch, and load it with the cardboard blanks
dedicated to the second production batch.
[0006] During this operation, which requires a certain amount of time, the packing machine
must remain unemployed, which hampers productivity.
SUMMARY OF THE INVENTION
[0007] The aim of the invention consists in obviating the above-mentioned drawback.
[0008] The aim is attained by a machine for packing a tile or stack of tiles with one or
more cardboard blanks, according to claim 1, and a method that can be actuated by
the machine for printing a cardboard blank during the pathway thereof from a first
store towards a folding station, according to claims 6.
[0009] In the present invention, the cardboard blanks loaded in the first store can be unused
or partially provided with writings and/or logos the same for all production batches
to be realised; the cardboard blanks therefore do not have to be substituted when
a new production batch of stacks of tiles is to be realised; in this case, it will
be sufficient to command the printing head such as to print, on the cardboard blanks,
the new logos and/or writings which are required for the new production batch. This
is particularly advantageous in those cases in which a plurality of production batches
is to be realized, each formed by a limited number of stacks of packed tiles.
[0010] The packing machine can thus function continuously, without undesired pauses when
a new production batch is to be started.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Specific embodiments of the invention will be described in the following part of
the description, according to what is set down in the claims and with the aid of the
accompanying tables of drawings, in which:
- figures from 1 to 6 are six lateral and schematic views of a first embodiment of a
machine for packing a tile or stack of tiles with one or more cardboard blanks, object
of the present invention;
- figure 7 is the view of section VII-VII of figure 2, in which for illustrative reasons
the cardboard blank borne by the collecting member has been omitted;
- figure 8 is a perspective view of the part of the machine sectioned in section line
VII-VII of figure 2, in which for illustrative and functional reasons some characteristics
have been omitted in order better to evidence others and the printing head occupies
a different position;
- figure 8A is a larger-scale view of detail K of figure 8;
- figure 9 is a lateral and schematic view of a second embodiment of the machine of
the invention during the printing of a cardboard blank;
- figure 10 is a lateral and schematic view of a third embodiment of the machine of
the invention during the printing of a cardboard blank.
DESCRIPTION OF PREFERRED EMBODIMENTS
[0012] With reference to the appended tables of drawings, (1) denotes in its entirety a
machine for packing a tile or stack of tiles with one or more cardboard blanks, object
of the present invention.
[0013] The machine (1) comprises: a first store (2) containing cardboard blanks (3); a folding
station (4) for folding a cardboard blank (3) against a tile or a stack of tiles (5);
transfer means (6) for transferring a cardboard blank (3) from the first store (2)
to the folding station (4) along a pathway; and a printing head (7) arranged along
the pathway and activated in phase relation with the transfer means (6) such as to
print on the cardboard blank (3) when the cardboard blank (3) is positioned along
the pathway between the first store (2) and the folding station (4).
[0014] For the sake of clarity in illustration only one cardboard blank (3) is shown, contained
in each store; in general, a store can contain some hundreds of flattened cardboard
blanks (3) internally thereof.
[0015] The machine (1) can comprise a printer (40), preferably ink jet, which in turn comprises
the printing head (7).
[0016] The cardboard blanks (3) contained in the first store (2) are preferably previously
unused.The cardboard blanks (3) contained in the first store (2) can alternatively
be provided with writings and/or logos; in this case, the printing head (7) can print
further writing and/or logos which are specific for a determined production batch,
so that when the production batch of tilesor stacks of tiles (5) to be realized is
to be changed, it is no longer necessary previously to unload the first store (2)
with the residually cardboard blanks (3) destined to the previous production batch,
already completed.
[0017] The following description relates to a first embodiment of the machine (1) of the
invention, illustrated infigures 1-8, 8A.
[0018] The first store (2) provides at an outlet thereof a cardboard blank (3) which is
flattened and orientated in such a way that the larger side develops substantially
horizontally and the smaller side is inclined by an angle with respect to a vertical
plane; the printing head (7) is arranged below the first store (2) and above the folding
station (4); the machine (1) comprises: a frame (8); an aspirating mouth (9); a collecting
member (10) which bears the aspirating mouth (9) and which is hinged to the frame
(8) such as to collect the cardboard blank (3) from the outlet of the first store
(2) (figure 1), such as to rotate it up until it assumes a first vertical position
(A) (figure 2) and to release it (figure 3). The transfer means (6) comprise gripping
means (6) that are vertically mobile such as to collect the cardboard blank (3) from
the collecting member (10) (figure 2), in order to lower the cardboard blank (3) into
a second vertical position (B) so that the blank (3) can be printed upon by the printing
head (7) (figure 4) and in order to further lower the cardboard blank (3), once printed,
into a third vertical position (C) (figure 6) which is at the folding station (4),
in order to be folded against a tile or a stack of tiles (5).
[0019] The printing head (7) can for example be composed of one or more printing heads which
are vertically regulatable independently; each printing head can provide a different
colour and the vertical regulation of the relative position enables printing on the
whole height of the cardboard blank.
[0020] The method for printing a cardboard blank (3) during a pathway thereof from a first
store (2) towards a folding station (4), also object of the present invention with
reference to the first embodiment of the machine (1), comprises steps of:making a
cardboard blank (3) available at the outlet of the first store (2), the blank (3)
being flattened and orientated such that the larger side thereof develops substantially
horizontally and the smaller side thereof is inclined by an angle with respect to
a vertical plane (figure 1);activating the collecting member (10) such as to collect
the cardboard blank (3) from the outlet of the first store (2) (figure 1) and such
as to rotate the blank (3) until it assumes the first vertical position (A) (figure
2);activating the collecting member (10) such as to release the cardboard blank (3)
in phase relation with the collecting of the cardboard blank (3) by the gripping means
(6) (figure 2); activating the gripping means (6) such as to lower the cardboard blank
(3) into the second vertical position (B);printing the cardboard blank (3) (figure
4);lowering the cardboard blank (3) into the third vertical position (C) (figure 5,
6).
[0021] The tiles or stacks of tiles (5) advance along an advancing direction (O); the cardboard
blank (3) is arranged transversally to the advancement direction (O) when in the third
vertical position (C).
[0022] This first embodiment is very compact and includes a substantially vertical pathway
of the cardboard blank (3).
[0023] The collecting member (10) can swing between a first angular position (E) in which
it collects a cardboard blank (3) from the first store (2) and a second angular position
(F) in which it arranged the cardboard blank (3) in the first vertical position (A).
[0024] The machine (1) also comprise a second store (31) arranged facing the first store
(2) and substantially identical to the first store (2); in this case the collecting
member (10) can rotate such as further to reach a third angular position in which
it collects a cardboard blank (3) from the second store (31). In the illustrated example,
the second angular position (F) coincides with the third angular position.
[0025] The collecting member (10) can comprise (figures 7, 8) two arms (12) hinged to a
horizontal hinge axis and perpendicular to the advancement direction (O) of the stacks
of tiles (5), and a crosspiece (13) fixed to the free ends of the two arms (12). The
machine (1) can comprise aspirating means which in turn comprise an aspirating source
(not illustrated), a plurality of aspirating mouths (9), a plurality of suckers (11)
each fixed at an aspirating mouth (9) and a plurality of aspirating conduits (50)
(figure 8A) which connect the aspirating source with the aspirating mouths (9). In
particular the presence can be noted of a first row of aspirating mouths (9) - suckers
(11) for collecting a cardboard blank (3) from the first store (2) and a second row
of aspirating mouths (9) - suckers (11), opposite the first row of aspirating mouths
(9) - suckers (11), for collecting a cardboard blank from the second store (31). These
rows of aspirating mouths (9) - suckers (11) are borne by the crosspiece (13).
[0026] The printer (40) can comprise a portal structure (16) which surmounts the folding
station (4); the portal structure (16) can comprise, in turn: a guide structure (15)
which extends transversally of the advancement direction (O) of the stacks of tiles
(5) to be packed; and a first carriage (14) which bears the printing head (7) and
which can slide along the guide structure (15) such as to enable the printing head
(7) to print on all the surface of the cardboard blank (3) facing it when the cardboard
blank (3) is in the second vertical position (B).
[0027] The guide structure (15) extends such that the printing head (7) can have an overall
run which goes from a first endrun (figures from 1 to 7) to a second endrun (figure
8) guaranteeing the printing of the cardboard blank (3) stationary in the second vertical
position (B). When the printing head (7) is at the first endrun or the second endrun
it cannot interfere with the stems (32) of the first linear actuator (28) and the
second linear actuator (29). For example the printing head (7) performs a run which
goes from the first endrun to the second endrun in order to print a first cardboard
blank (3) and a run which goes from the second endrun to the first endrun to print
a second cardboard blank (3) successive to the first cardboard blank (3).
[0028] As specified, figure 8 is a perspective view of the part of machine sections along
section line VII-VII of figure 2. For illustrative reasons, however, there are differences:
in fact, figure 8 does not include the second row of aspirating mouths (9) - suckers
(11); neither does it include the cardboard blank (3) which is collected by the gripping
means (6); further, figure 8 illustrates the printing head (7) when it occupies the
second endrun and not when it occupies the first endrun.
[0029] The machine (1) preferably comprises an aspirating vertical surface (17) which faces
the printing head (7) and which is mobile horizontally nearingly-distancingly with
respect to the printing head (7) such as to receive the cardboard blank (3) from the
gripping means (6) when the cardboard blank (3) reaches the second vertical position
(B), ensuring, thanks to the relative aspirating action, a laying-out of the cardboard
blank (3) against the vertical aspirating surface (17). In this way, a complete stretching
of the cardboard blank (3) to be printed is advantageously guaranteed. The cardboard
blank (3) will thus assume the second vertical position (B), resulting parallel to
a vertical plane, and will be free of creases by effect of the aspirating action of
the vertical aspirating surface (17). In particular the aspirating vertical surface
(17) receives the cardboard blank (3) to be printed in such a way that the lower edge
(27) thereof exits, and therefore inferiorly projects, from the vertical aspirating
surface (17) in order to be easily gripped by the gripping means (6).
[0030] For this reason the method includes steps of: moving the vertical aspirating surface
(17) nearingly to the printing head (7) in phase relation with the lowering of the
gripping means (6) for bringing the cardboard blank (3) into the second vertical position
(B), up until the vertical aspirating surface (17) contacts the cardboard blank (3)
in the second vertical position (B), causing the laying of the cardboard blank (3)
against the vertical aspirating surface (17).
[0031] The vertical aspirating surface (17) can be the surface of an aspirating plane (18)
which is a part of the machine (1), connected to a depression source (not illustrated);
alternatively, it can be defined by a plurality of suckers (11) (not illustrated)
flanked to one another (including without reciprocally contacting; a solution not
shown in the figures).
[0032] In the illustrated case, the machine (1) can comprise two pneumatic cylinders (19)
fixed to the frame (8), which pneumatic cylinders (19) move the aspirating plane (18)
(figure 4) nearingly-distancing with respect to the printing head (7), in a horizontal
direction which is parallel to the advancement direction (O) of the stack of tiles
(5) to be packed.
[0033] The gripping means (6) comprises (figures 7, 8, 8A): a first pliers (20), a first
horizontal abutting surface (21), a first pliers support (22) which bears the first
pliers (20) and the first horizontal abutting surface (21), the first horizontal abutting
surface (21) being arranged with respect to the first pliers (20) in such a way that
when the jaws (26) of the first pliers (20) are open the cardboard blank (3) can be
arranged in such a way that the lower edge (27) thereof is interposed between the
jaws (26) of the first pliers (20) and can abut the first horizontal abutting surface
(21); a second pliers (20), a second horizontal abutting surface (21), a second pliers
support (22) which bears the second pliers (20) and the second horizontal abutting
surface (21), the second horizontal abutting surface (21) being arranged with respect
to the second pliers (20) in such a way that when the jaws (26) of the second pliers
(20) are open the cardboard blank (3) can be arranged in such a way that the lower
edge (27) thereof is interposed between the jaws (26) of the second pliers (20) and
can abut the second horizontal abutting surface (21). The first pliers support (22)
and the second pliers support (22) are positionable between them in such a way that
the first horizontal abutting surface (21) is aligned to the second horizontal abutting
surface (21) when the first pliers (20) and the second pliers (20) are gripping the
lower edge (27) of the cardboard blank (3) arranged in the first vertical position
(A), such that a temporary opening of the jaws (26) of the first pliers (20) and the
second pliers (20) can determine the abutting of the lower edge (27) of the cardboard
blank (3) against the first horizontal abutting surface (21) and against the second
horizontal abutting surface (21) with a consequent orientation of the cardboard blank
(3) such that the larger side thereof is parallel to a horizontal plane.
[0034] In the illustrated example the first pliers (20), the first horizontal abutting surface
(21) and the first pliers support (22) are respectively equal to the second pliers
(20), to the second horizontal abutting surface (21) and to the second pliers support
(22); for this reason the same numerical references are used.
[0035] In the method of the invention the above-mentioned step of collecting the cardboard
blank (3) by the gripping means (6) comprises the following further steps of: regulating
the reciprocal position of the first pliers support (22) and the second pliers support
(22) such that the first horizontal abutting surface (21) is aligned to the second
horizontal abutting surface (21); moving the first pliers support (22) and the second
pliers support (22) towards the cardboard blank (3) arranged in the first vertical
position (A) such that the first horizontal abutting surface (21) is maintained aligned
to the second horizontal abutting surface (21), and activating the jaws (26) of the
first pliers (20) and the second pliers (22) such as to block the lower edge (27)
of the cardboard blank (3);opening the jaws (26) of the first pliers (20) and the
second pliers (20) for a sufficient time for the cardboard blank (3) to rest against
the first horizontal abutting surface (21) and the second horizontal abutting surface
(21) with a consequent orientation of the cardboard blank (3) such that the larger
side thereof is parallel to a horizontal plane;newly activating the jaws (26) of the
first pliers (20) and the second pliers (20) such as to block the lower edge (27)
of the cardboard blank (3).
[0036] This procedure is very advantageous because it enables correcting the orientation
of the cardboard blank (3) in the eventuality that it has assumed a wrong arrangement,
in which the larger side is not parallel to a horizontal plane, due to an imprecise
collection of the cardboard blank (3) by the collecting member (10); in fact, the
collecting member (10) does not guarantee high precision in the collecting of the
cardboard blank (3) from the first store (2) (or from the second store (31)), such
that it is not possible to know the precise orientation which time by time the cardboard
blank (3) assumes when it is collected from the first store (2) (or from the second
store (31)) and brought into the first vertical position (A).
[0037] The first pliers (20) and the second pliers (20), thereafter, perform a vertical
run to bring thecardboard blank (3) into the second vertical position (B) with the
aim of printing and then to take the cardboard blank (3), once printed, into the third
vertical position (C) in which the cardboard blank (3) is applied to a tile or stack
of tiles (5) to be packed. The cardboard blank (3) thus arrives in the second vertical
position (B) orientated correctly, with the larger side parallel to a horizontal plane.
Thevertical run which the cardboard blank (3) has to make from the first vertical
position (A) to the third vertical position (C) enables much reducing the volumes
of the machine (1), making the machine (1) particularly compact.
[0038] If the above-described procedure were not carried out, and the cardboard blank (3)
not correctly orientated, there would be the risk to carry out a printing action on
the "skewed" cardboard blank (3), i.e. with writings and/or logos inclined with respect
to the longitudinal axis of the cardboard blank (3), or even only partially printed,
which would compromise the aesthetics and legibility of the writings and/or logos
written on the pack of tiles.
[0039] The machine (1) can further comprise: a first linear actuator (28) having a stem
(32) which performs vertical runs and which bears at a free end thereof the first
plier support (22); and a second linear actuator (29) having a stem (32) which performs
vertical runs and which bears at a free end thereof the second plier support (22)
(figure 8). The first linear actuator (28) and the second linear actuator (29) are
arranged such that the first pliers (20) and the second pliers (20) can act on the
lower edge (27) of the cardboard blank (3) in symmetrical positions with respect to
the transversal axis (arranged vertically) of the cardboard blank (3); in particular
the first pliers (20) and the second pliers (20) must be adequately distanced from
one another in order to guarantee the correct vertical movement of the cardboard blank
(3), which as known has a much greater longitudinal extension than transversal extension.
[0040] The machine (1) can comprise entries (30), and thus guide elements, interposed between
the first store (2) and the second store (31) and between the first vertical position
(A) assumed by the cardboard blank (3) and the second vertical position (B) to guide
the cardboard blank (3) from the first vertical position (A) towards the second vertical
position (B) when the cardboard blank (3) is moved by the gripping means (6).
[0041] Further, the machine (1) can comprise two horizontal abutments (60) (illustrated
only in figure 6) which are arranged at the folding station (4) such as to restingly
receive the cardboard blank (3) when the blank reaches the third vertical position
(C) and the jaws (26) of the first pliers (20) and the second pliers (20) are opened;
the horizontal abutments (60) maintain the cardboard blank (3) orientated such that
the larger side thereof is parallel to a horizontal plane for the purpose of the correct
and subsequent step of folding the cardboard blank (3) against a stack of tiles (5).
[0042] Figure 1 shows the step in which the collecting member (10) collects a flattened
cardboard blank (3) from the first store (2); for the sake of clarity (as already
specified in the foregoing) a single cardboard blank (3) has been represented time
by time both in the first store (2) and in the second store (31).
[0043] Subsequently, see figure 2, the collecting member (10) bears the cardboard blank
(3) thus collected into the first vertical position (A); in the meantime the first
pliers (20) and thesecond pliers (20) have reached the cardboard blank (3) and in
pahse relation with the release of the cardboard blank (3) by the collecting member
(10) the relative jaws (26) are activated to grip thelower edge (27) of the cardboard
blank (3). For the sake of clarity the entries (30) have not been illustrated. The
collecting member (10) thus occupies the second angular position (F) in which it can
collect a cardboard blank (3) from the second store (31).
[0044] The cardboard blank (3) is then taken from the first vertical position (A) to the
second vertical position (B), see figure 3; during this step the first pliers (20)
and the secondpliers (20) are activated to open and close rapidly such as to correctly
orientate the cardboard blank (3), as above-specified. In suitable phase-relation,
see figure 4, the aspirating plane (18) is moved such as to receive the cardboard
blank (3) and the first pliers (20) and the second pliers (20) are activated to open
(opening the jaws (26)) and moved downwards so as not to obstruct the printing head
(7) which has to perform the printing on the cardboard blank (3). The printing of
the cardboard blank (3) is printed and the printing head (7) is arranged thereafter
at the first endrun or second endrun such as not to obstruct the following intervention
of the first pliers (20) and the second pliers (20).
[0045] Thereafter the first pliers (20) and the second pliers (20) are activated to move
upwards and collect the cardboard blank (3) from the second vertical position (B),
once it has been printed, blocking the lower edge (27) thereof and drawing the cardboard
blank (3) towards the third vertical position (C), see figure 5. In the meantime the
collecting member (10) has brought a cardboard blank (3) collected from the second
store (31) to the first vertical position (A) and has intercepted a further cardboard
blank (3) into the first store (2).
[0046] Thereafter the first pliers (20) and the second pliers (20) take the cardboard blank
(26) into the third vertical position (C) and release it (opening of the jaws (26))
restingly on thehorizontal abutments (60) so that it is folded against a stack of
tiles (5) which proceeds along the advancing direction (O).
[0047] Figure 9 illustrates a second embodiment of the machine (1) of the present invention,
which differs from the first embodiment for the reasons set out below. Similar characteristics
have been denoted using the same numerical references.
[0048] The first store (2) and the second store (31) are flanked and provide in outlet a
cardboard blank (3) which is arranged parallel to a horizontal plane. The aspirating
plane (18) is moved by a second carriage (44) which from the first store (2) and second
store (31) collects a cardboard blank (3) (the activation of the pneumatic cylinders
(19) enables raising the aspirating plane (18) to collect a cardboard blank (3) from
the outlet of the first store (2) or the second store (31) and moves it, following
a trajectory which is initially straight-horizontal, then curved and finally straight-vertical
until the cardboard blank (3) reaches a vertical position that is suitable to be printed
by the printing head (7).
[0049] The cardboard blank (3) is printed when it is arranged in a vertical position.
[0050] Figure 10 shows a third embodiment of the machine (1) of the present invention, which
is distinct from the second embodiment in that the cardboard blank (3) is printed
when it is arranged in a horizontal position. The printing head (7) is in fact positioned
such as to print the cardboard blank (3) when it is on the straight-horizontal trajectory.
[0051] The above has been described by way of non-limiting example, and any eventual constructional
variants are understood to fall within the protective scope of the present technical
solution, as claimed in the following.
1. A machine (1) for packing a tile or a stack of tiles (5) with one or more cardboard
blanks (3), it comprises: a first store (2) containing cardboard blanks (3); a folding
station (4) for folding a cardboard blank (3) against a tile or a stack of tiles (5);
transfer means (6) for transferring a cardboard blank (3) from the first store (2)
to the folding station (4) along a pathway; a printing head (7) arranged along the
pathway and activated in phase relation with the transfer means (6) such as to print
on the cardboard blank (3) when the cardboard blank (3) is positioned along the pathway
between the first store (2) and the folding station (4);
characterised in that
the first store (2) provides at an outlet thereof a cardboard blank (3) which is flattened
and orientated in such a way that the larger side develops substantially horizontally
and the smaller side is inclined by an angle with respect to a vertical plane; wherein
the printing head (7) is arranged below the first store (2) and above the folding
station (4);
comprising: a frame (8); an aspirating mouth (9); a collecting member (10) which bears
the aspirating mouth (9) and which is hinged to the frame (8) such as to collect the
cardboard blank (3) from the outlet of the first store (2), such as to rotate it up
until it assumes a first vertical position (A) and to release it;
wherein the transfer means (6) comprise gripping means (6) that are vertically mobile
such as to collect the cardboard blank (3) from the collecting member (10), in order
to lower the cardboard blank (3) into a second vertical position (B) so that the blank
(3) can be printed upon by the printing head (7) and in order to further lower the
cardboard blank (3), once printed, into a third vertical position (C) which is at
the folding station (4), in order to be folded against a tile or a stack of tiles
(5);
wherein the gripping means (6) comprise: a first pliers (20), a first horizontal abutting
surface (21), a first pliers support (22) which bears the first pliers (20) and the
first horizontal abutting surface (21), the first horizontal abutting surface (21)
being arranged with respect to the first pliers (20) in such a way that when the jaws
(26) of the first pliers (20) are open the cardboard blank (3) can be arranged in
such a way that the lower edge (27) thereof is interposed between the jaws (26) of
the first pliers (20) and can abut the first horizontal abutting surface (21); a second
pliers (20), a second horizontal abutting surface (21), a second pliers support (22)
which bears the second pliers (20) and the second horizontal abutting surface (21),
the second horizontal abutting surface (21) being arranged with respect to the second
pliers (20) in such a way that when the jaws (26) of the second pliers (20) are open
the cardboard blank (3) can be arranged in such a way that the lower edge (27) thereof
is interposed between the jaws (26) of the second pliers (20) and can abut the second
horizontal abutting surface (21);
the first pliers support (22) and the second pliers support (22) being positionable
between them in such a way that the first horizontal abutting surface (21) is aligned
to the second horizontal abutting surface (21) when the first pliers (20) and the
second pliers (20) are gripping the lower edge (27) of the cardboard blank (3) arranged
in the first vertical position (A), such that a temporary opening of the jaws (26)
of the first pliers (20) and the second pliers (20) can determine the abutting of
the lower edge (27) of the cardboard blank (3) against the first horizontal abutting
surface (21) and against the second horizontal abutting surface (21) with a consequent
orientation of the cardboard blank (3) such that the larger side thereof is parallel
to a horizontal plane.
2. The machine (1) of the preceding claim, wherein the cardboard blanks (3) contained
in the first store (2) are previously unused.
3. The machine (1) of claim 1, comprising an aspirating vertical surface (17) which faces
the printing head (7) and which is mobile horizontally nearingly-distancingly with
respect to the printing head (7) such as to receive the cardboard blank (3) from the
gripping means (6) when the cardboard blank (3) reaches the second vertical position
(B), ensuring, thanks to the relative aspirating action, a laying-out of the cardboard
blank (3) against the aspirating vertical surface (17).
4. A method for printing a cardboard blank (3) during a pathway thereof from a first
store (2) towards a folding station (4), the method being actuable by the machine
(1) according to claim 1,
characterised in that it comprises steps of:
making a cardboard blank (3) available at the outlet of the first store (2), the blank
(3) being flattened and orientated such that the larger side thereof develops substantially
horizontally and the smaller side thereof is inclined by an angle with respect to
a vertical plane;
activating the collecting member (10) such as to collect the cardboard blank (3) from
the outlet of the first store (2) and such as to rotate the blank (3) until it assumes
the first vertical position (A);
activating the collecting member (10) such as to release the cardboard blank (3) in
phase relation with the collecting of the cardboard blank (3) by the gripping means
(6);
activating the gripping means (6) such as to lower the cardboard blank (3) into the
second vertical position (B);
printing the cardboard blank (3);
lowering the cardboard blank (3) into the third vertical position (C);
wherein the step of collecting the cardboard blank (3) by the gripping means (6) comprises
the following further steps of:
regulating the reciprocal position of the first pliers support (22) and the second
pliers support (22) such that the first horizontal abutting surface (21) is aligned
to the second horizontal abutting surface (21);
moving the first pliers support (22) and the second pliers support (22) towards the
cardboard blank (3) arranged in the first vertical position (A) such that the first
horizontal abutting surface (21) is maintained aligned to the second horizontal abutting
surface (21), and activating the jaws (26) of the first pliers (20) and the second
pliers (22) such as to block the lower edge (27) of the cardboard blank (3);
opening the jaws (26) of the first pliers (20) and the second pliers (20) for a sufficient
time for the cardboard blank (3) to rest against the first horizontal abutting surface
(21) and the second horizontal abutting surface (21) with a consequent orientation
of the cardboard blank (3) such that the larger side thereof is parallel to a horizontal
plane;
newly activating the jaws (26) of the first pliers (20) and the second pliers (20)
such as to block the lower edge (27) of the cardboard blank (3).
1. Maschine (1) zum Verpacken einer Fliese oder eines Stapels von Fliesen (5) mit einem
oder mehreren Kartonzuschnitten (3), beinhaltend: ein erstes Magazin (2), das Kartonzuschnitte
(3) enthält; eine Faltstation (4) zum Falten eines Kartonzuschnitts (3) gegen eine
Fliese oder eine Fliesenstapel (5); Transfermittel (6) zum Überführen eines Kartonzuschnitts
(3) von dem ersten Magazin (2) zu der Faltstation (4) entlang eines Pfades; einen
Druckkopf (7), der entlang des Pfades angeordnet ist und in Phasenbeziehung mit den
Transfermitteln (6) aktiviert wird, um den Kartonzuschnitt (3) zu bedrucken, wenn
sich der Kartonzuschnitt (3) entlang des Pfades zwischen dem ersten Magazin (2) und
der Faltstation (4) befindet;
dadurch gekennzeichnet, dass
das erste Magazin (2) an seinem Auslass einen Kartonzuschnitt (3) bereitstellt, der
abgeflacht und derart ausgerichtet ist, dass sich seine längere Seite im Wesentlichen
horizontal erstreckt und die kürzere Seite um einen Winkel relativ zu einer vertikalen
Ebene geneigt ist; wobei der Druckkopf (7) unterhalb des ersten Magazins (2) und oberhalb
der Faltstation (4) angeordnet ist;
Folgendes beinhaltend: einen Rahmen (8); eine Saugöffnung (9); ein Aufnahmeorgan (10),
das die Saugöffnung (9) trägt und das scharnierbeweglich an dem Rahmen (8) angelenkt
ist, um den Kartonzuschnitt (3) vom Auslass des ersten Magazins (2) aufzunehmen, ihn
so weit zu drehen, bis er eine erste vertikale Position (A) einnimmt, und ihn dann
freizugeben;
wobei die Transfermittel (6) Greifmittel (6) beinhalten, die vertikal beweglich sind,
um den Kartonzuschnitt (3) von dem Aufnahmeorgan (10) zu übernehmen, um den Kartonzuschnitt
(3) dann in eine zweite vertikale Position (B) abzusenken, so dass der Zuschnitt (3)
von dem Druckkopf (7) bedruckt werden kann, und um den Kartonzuschnitt (3), nachdem
er bedruckt wurde, weiter in eine dritte vertikale Position (C) abzusenken, die sich
an der Faltstation (4) befindet, damit er dort gegen eine Fliese oder einen Fliesenstapel
(5) gefaltet werden kann;
wobei die Greifmittel (6) Folgendes beinhalten: eine erste Zange (20), eine erste
horizontale Anschlagfläche (21), einen ersten Zangenträger (22), der die erste Zange
(20) und die erste horizontale Anschlagfläche (21) trägt, wobei die erste horizontale
Anschlagfläche (21) relativ zu der ersten Zange (20) derart angeordnet ist, dass,
wenn die Backen (26) der ersten Zange (20) geöffnet sind, der Kartonzuschnitt (3)
so angeordnet werden kann, dass dessen untere Kante (27) zwischen den Backen (26)
der ersten Zange (20) angeordnet ist und gegen die erste horizontale Anschlagfläche
(21) anschlagen kann; eine zweite Zange (20), eine zweite horizontale Anschlagfläche
(21), einen zweiten Zangenträger (22), der die zweite Zange (20) und die zweite horizontale
Anschlagfläche (21) trägt, wobei die zweite horizontale Anschlagfläche (21) relativ
zu der zweiten Zange (20) derart angeordnet ist, dass, wenn die Backen (26) der zweiten
Zange (20) geöffnet sind, der Kartonzuschnitt (3) so angeordnet werden kann, dass
dessen untere Kante (27) zwischen den Backen (26) der zweiten Zange (20) angeordnet
ist und gegen die zweite horizontale Anschlagfläche (21) anschlagen kann;
wobei der erste Zangenträger (22) und der zweite Zangenträger (22) derart zueinander
angeordnet werden können, dass die erste horizontale Anschlagfläche (21) in einer
Linie mit der zweiten horizontalen Anschlagfläche (21) ausgerichtet ist, wenn die
erste Zange (20) und die zweite Zange (20) die untere Kante (27) des Kartonzuschnitts
(3) greifen, der in der ersten vertikalen Position (A) angeordnet ist, so dass eine
vorübergehende Öffnung der Backen (26) der ersten Zange (20) und der zweiten Zange
(20) ein Anschlagen der unteren Kante (27) des Kartonzuschnitts (3) gegen die erste
horizontale Anschlagfläche (21) und gegen die zweite horizontale Anschlagfläche (21)
bewirken kann, mit der daraus folgenden Ausrichtung des Kartonzuschnitts (3) mit seiner
längeren Seite parallel zu einer horizontalen Ebene.
2. Maschine (1) nach dem vorhergehenden Anspruch, wobei die Kartonzuschnitte (3), die
im ersten Magazin (2) enthalten sind, zuvor noch nicht benutzt wurden.
3. Maschine (1) nach Anspruch 1, beinhaltend eine vertikale Saugoberfläche (17), die
dem Druckkopf (7) zugewandt ist und die horizontal zu dem Druckkopf (7) hin beziehungsweise
von diesem weg beweglich ist, um den Kartonzuschnitt (3) von den Greifmitteln (6)
zu übernehmen, wenn der Kartonzuschnitt (3) die zweite vertikale Position (B) erreicht,
und somit, dank der entsprechenden Saugwirkung, sicherzustellen, dass der Kartonzuschnitt
(3) ausgebreitet gegen die vertikale Saugoberfläche (17) angelegt wird.
4. Verfahren zum Bedrucken eines Kartonzuschnitts (3) auf dessen Weg von einem ersten
Magazin (2) hin zu einer Faltstation (4), wobei dieses Verfahren durch die Maschine
(1) nach Anspruch 1 ausführbar ist,
dadurch gekennzeichnet, dass es folgende Schritte beinhaltet:
Bereitstellen eines Kartonzuschnitts (3) am Auslass eines ersten Magazins (2), wobei
dieser Zuschnitt (3) abgeflacht und derart ausgerichtet ist, dass sich seine längere
Seite im Wesentlichen horizontal erstreckt und seine kürzere Seite um einen Winkel
relativ zu einer vertikalen Ebene geneigt ist;
Aktivieren des Aufnahmeorgans (10), um den Kartonzuschnitt (3) vom Auslass des ersten
Magazins (2) aufzunehmen und den Zuschnitt (3) so weit zu drehen, bis er die erste
vertikale Position (A) einnimmt;
Aktivieren des Aufnahmeorgans (10), um den Kartonzuschnitt (3) in Phasenbeziehung
mit der Übernahme des Kartonzuschnitts (3) durch die Greifmittel (6) freizugeben;
Aktivieren der Greifmittel (6), um den Kartonzuschnitt (3) in die zweite vertikale
Position (B) abzusenken; Bedrucken des Kartonzuschnitts (3);
Absenken des Kartonzuschnitts (3) in die dritte vertikale Position (C);
wobei der Schritt der Übernahme des Kartonzuschnitts (3) durch die Greifmittel (6)
die folgenden weiteren Schritte beinhaltet:
Regulieren der Position des ersten Zangenträgers (22) und des zweiten Zangenträgers
(22) zueinander, so dass die erste horizontale Anschlagfläche (21) in einer Linie
mit der zweiten horizontalen Anschlagfläche (21) ausgerichtet ist;
Bewegen des ersten Zangenträgers (22) und des zweiten Zangenträgers (22) zu dem Kartonzuschnitt
(3) hin, der in der ersten vertikalen Position (A) angeordnet ist, so dass die erste
horizontale Anschlagfläche (21) mit der zweiten horizontalen Anschlagfläche (21) ausgerichtet
bleibt, und Aktivieren der Backen (26) der ersten Zange (20) und der zweiten Zange
(20), um die untere Kante (27) des Kartonzuschnitts (3) festzuhalten;
Öffnen der Backen (26) der ersten Zange (20) und der zweiten Zange (20) für eine ausreichend
lange Zeitdauer, damit der Kartonzuschnitt (3) auf Anschlag gegen die erste horizontale
Anschlagfläche (21) und die zweite horizontale Anschlagfläche (21) gehen kann, mit
der daraus folgenden Ausrichtung des Kartonzuschnitts (3) mit seiner längeren Seite
parallel zu einer horizontalen Ebene;
erneutes Aktivieren der Backen (26) der ersten Zange (20) und der zweiten Zange (20),
um die untere Kante (27) des Kartonzuschnitts (3) festzuhalten.
1. Machine (1) pour emballer un carreau ou une pile de carreaux (5) à l'aide d'une ou
plusieurs découpes en carton (3), qui comprend: un premier magasin (2) contenant des
découpes en carton (3), un poste de pliage (4) pour rabattre une découpe de carton
(3) contre un carreau ou une pile de carreaux (5), un dispositif de transfert (6)
pour transférer une découpe de carton (3) du premier magasin (2) au poste de pliage
(4) le long d'un trajet, une tête d'impression (7) disposée le long du trajet et activée
en relation de phase avec le dispositif de transfert (6) de manière à imprimer la
découpe de carton (3) lorsque la découpe de carton (3) est positionnée le long du
trajet entre le premier magasin (2) et le poste de pliage (4),
caractérisée en ce que
le premier magasin (2) distribue à une sortie de celui-ci une découpe de carton (3)
qui est aplatie et orientée de telle manière que le plus grand côté se présente sensiblement
horizontalement et le plus petit côté est incliné d'un certain angle par rapport au
plan vertical, la tête d'impression (7) étant disposée en dessous du premier magasin
(2) et au-dessus du poste de pliage (4),
et comprenant un bâti (8), une bouche aspirante (9), un élément préleveur (10) qui
supporte la bouche aspirante (9) et qui est articulé au bâti (8) de manière à prélever
la découpe de carton (3) depuis la sortie du premier magasin (2), de sorte à la faire
pivoter vers le haut jusqu'à ce qu'elle occupe une première position verticale (A)
et à le relâcher,
dans laquelle le dispositif de transfert (6) comprend des moyens de préhension (6)
qui sont mobiles verticalement de manière à prélever la découpe de carton (3) depuis
l'élément collecteur (10), pour abaisser la découpe de carton (3) dans une seconde
position verticale (B) de manière à ce que la découpe de carton (3) puisse être imprimée
par la tête d'impression (7) et pour abaisser davantage la découpe de carton (3),
une fois imprimée, dans une troisième position verticale (C) qui est au niveau du
poste de pliage (4), pour être rabattue contre un carreau ou une pile de carreaux
(5),
dans laquelle les moyens de préhension (6) comprennent : une première pince (20),
une première surface de portée horizontale (21), un premier support de pince (22)
qui porte la première pince (20) et la première surface de portée horizontale (21),
la première surface de portée horizontale (21) étant agencée par rapport à la première
pince (20) de telle sorte que lorsque les mâchoires (26) de la première pince (20)
sont ouvertes, la découpe de carton (3) peut être disposée de manière à ce que son
bord inférieur (27) soit intercalé entre les mâchoires (26) de la première pince (20)
et puisse buter contre la première surface de portée horizontale (21),
une seconde pince (20), une seconde surface de portée horizontale (21), un second
support de pince (22) qui porte la seconde pince (20) et la seconde surface de portée
horizontale (21), la seconde surface de portée horizontale (21) étant agencée par
rapport à la seconde pince (20) de telle sorte que lorsque les mâchoires (26) de la
seconde pince (20) sont ouvertes, la découpe de carton (3) peut être disposée de manière
à ce que son bord inférieur (27) soit interposé entre les mâchoires (26) de la seconde
pince (20) et puisse buter contre la seconde surface de portée horizontale (21),
le premier support de pince (22) et le second support de pince (22) étant positionnables
entre eux de manière à ce que la première surface de portée horizontale (21) soit
alignée avec la seconde surface de portée horizontale (21) lorsque la première pince
(20) et la seconde pince (20) serrent le bord inférieur (27) de la découpe de carton
(3) disposée dans la première position verticale (A), de telle sorte qu'une ouverture
temporaire des mâchoires (26) de la première pince (20) et de la seconde pince (20)
peut engendrer la mise en butée du bord inférieur (27) de la découpe de carton (3)
contre la première surface de portée horizontale (21) et contre la seconde surface
de portée horizontale (21) avec une orientation résultante de la découpe de carton
(3) telle que le côté le plus grand de celle-ci soit parallèle à un plan horizontal.
2. Machine selon la revendication précédente, dans laquelle les découpes de carton (3)
contenues dans le premier magasin (2) sont précédemment inutilisées.
3. Machine (1) selon la revendication 1, comprenant une surface verticale aspirante (17)
qui fait face à la tête d'impression (7) et qui est mobile horizontalement pour s'approcher
et s'éloigner de la tête d'impression (7) de façon à recevoir la découpe de carton
(3) depuis les moyens de préhension lorsque la découpe de carton (3) atteint la seconde
position verticale (B), assurant, par l'action aspirante respective, une disposition
de la découpe de carton (3) contre la surface verticale aspirante (17).
4. Procédé d'impression d'une découpe de carton (3) pendant un trajet de celle-ci depuis
un premier magasin (2) vers un poste de pliage (4), le procédé étant actionnable par
la machine (1) selon la revendication (1),
caractérisé en ce qu'il comprend les étapes consistant à :
mettre à disposition une découpe de carton (3) à la sortie du premier magasin (2),
la découpe étant aplatie et orientée de manière à ce que son plus grand côté se présente
sensiblement horizontalement et son petit côté soit incliné d'un certain angle par
rapport à un plan vertical,
actionner l'élément préleveur (10) de manière à prélever la découpe de carton (3)
depuis la sortie du premier magasin (2) et de manière à pivoter la découpe (3) jusqu'à
ce qu'elle adopte la première position verticale (A),
actionner l'élément préleveur (10) de manière à relâcher la découpe de carton (3)
en relation de phase avec le prélèvement de la découpe de carton (3) par les moyens
de préhension (6),
actionner les moyens de préhension (6) de manière à abaisser la découpe de carton
(3) dans la seconde position verticale (B),
imprimer la découpe de carton (3),
abaisser la découpe de carton (3) dans la troisième position verticale (C),
dans lequel l'étape de prélèvement de la découpe de carton (3) par les moyens de préhension
(6) comprend les étapes supplémentaires consistant à :
régler la position mutuelle du premier support de pince (22) et du second support
de pince (22) de manière à ce que la première surface de portée horizontale (21) soit
alignée avec la seconde surface de portée horizontale (21),
déplacer le premier support de pince (22) et le second support de pince (22) vers
la découpe de carton (3) disposée dans la première position verticale (A) de manière
à ce que la première surface de portée horizontale (21) soit maintenue alignée avec
la seconde surface de portée horizontale (21) et actionner les mâchoires (26) de la
première pince (20) et de la seconde pince (20) de façon à bloquer le bord inférieur
(27 de la découpe de carton (3),
ouvrir les mâchoires (26) de la première pince (20) et de la seconde pince (20) pendant
une durée suffisante pour que la découpe de carton (3) repose contre la première surface
de portée horizontale (21) et la seconde surface de portée horizontale (21) avec une
orientation résultante de la découpe de carton (3) telle que le côté le plus grand
de celle-ci soit parallèle à un plan horizontal, et
actionner à nouveau les mâchoires (26) de la première pince (20) et de la seconde
pince (20) de manière à bloquer le bord inférieur (27) de la découpe de carton (3).