BACKGROUND OF THE INVENTION
FIELD OF THE INVENTION
[0001] The present invention relates to a booklet printing apparatus and more specifically
to a booklet printing apparatus provided with a page flipping mechanism that reduces
as much as possible an occurrence of a flipping of multiple pages at once at the time
of page flipping of a booklet of multiple pages without changing a conventional simple
structure.
DESCRIPTION OF THE RELATED ART
[0002] Conventionally, ATMs (Automated Teller Machines) placed in banks, for example, are
provided with page flipping mechanism inside to flip pages when the content needing
to be printed exceeds the last print line of two facing pages of a booklet of multiple
pages, such as a bank passbook.
[0003] In general, a page flipping mechanism that mechanically and automatically flips pages
of a booklet is provided with feeding rollers coaxially having flipping rollers at
the center portion. When a booklet is carried into a page flipping position, all feeding
rollers are stopped and page flipping is performed by rotating only the flipping roller.
[0004] However, this page flipping mechanism may cause a problem of flipping subsequent
pages at the same time a single page is to be flipped, which is so-called multiple
page flipping.
[0005] In order to prevent this problem, for example, in Japanese Laid-Open Patent Publication
No.
H06-155964, a turning-over mechanism has been proposed in which turning-over rollers are rotated
while vibrations are given by piezoelectric bimorphs and two dedicated sensors check
a completion of page flipping.
[0006] However, the turning-over mechanism in Japanese Laid-Open Patent Publication No.
H06-155964 has a problem wherein there is a significant increase in the cost because the turning-over
mechanism requires plural costly members such as piezoelectric bimorphs and two dedicated
sensors, and also requires a control circuit to drive these members at the right time,
and the entire assembly thereby becomes complex.
SUMMARY OF THE INVENTION
[0007] It is desirable to provide a booklet printing apparatus provided with a page flipping
mechanism that reduces as much as possible the occurrence of the flipping of multiple
pages at once at the time of page flipping of a booklet of multiple pages without
changing a conventional simple structure.
[0008] For example, in a booklet printing apparatus provided with a page flipping mechanism
of the present invention, the page flipping mechanism includes at least an insertion/ejection
feeding roller, an intermediate feeding roller, an inner feeding roller, a page flipping
roller arranged coaxially with the intermediate feeding roller and rotated by a dedicated
motor independently from the intermediate feeding roller, and a lifting member arranged
below a surface of a feeding route between the intermediate feeding roller and the
inner feeding roller.
[0009] A booklet is inserted by the insertion/ejection feeding roller with a first line
of printing field on facing pages in front, is fed by the intermediate feeding roller
taking over feeding, and is pulled inside by feeding of the inner feeding roller.
[0010] With respect to this booklet, the lifting member lifts a portion in which a page
to be flipped of the facing pages of the booklet is present up to 60% to 100% height
of a normal lifting height from a bottom, the dedicated motor rotates at a low speed
to rotate the page flipping roller at a 60% speed of a normal rotation and generate
cogging, and the page flipping roller flips the page to be flipped by 20% to 60 %
rotation of the normal rotation while propagating vibration of cogging of the dedicated
motor to the page to be flipped.
[0011] As a result, the booklet printing apparatus is provided with a page flipping mechanism
that reduces as much as possible the occurrence of the flipping of multiple pages
at once at the time of page flipping of a booklet of multiple pages without changing
a conventional simple structure.
BRIEF DESCRIPTION OF DRAWINGS
[0012] Features of invention embodiments will now be described, with reference to the accompanying
drawings, in which:
FIG. 1 is a functional block diagram illustrating the entirety of a structure of a
booklet printing apparatus provided with a page flipping mechanism according to Embodiment
1;
FIG. 2A is a perspective view illustrating only a main portion of a page flipping
mechanism provided according to embodiment 1 with some portions cut out;
FIG. 2B is a plan view of FIG. 2A;
FIG. 3 is a side view that schematically and comprehensively illustrates the structure
of the main portion of the page flipping mechanism according to embodiment 1;
FIG. 4A is operating state diagram (1) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4B is operating state diagram (2) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4C is operating state diagram (3) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4D is operating state diagram (4) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4E is operating state diagram (5) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4F is operating state diagram (6) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 4G is operating state diagram (7) sequentially illustrating the operations of
page flipping in the page flipping mechanism according to embodiment 1;
FIG. 5A is a table that lists data of actual measurements of the success rate of flipping
and the prevention rate of flipping of multiple pages at once among the occurrences
of successful flipping when the rotation speed of flipping is a normal speed and the
lifting height is changed to various heights;
FIG. 5B is a graph of the data of the three columns next to the lifting height column
in the table of FIG. 5A;
FIG. 5C is a graph of the data of the right three columns in the table of FIG. 5A;
FIG. 6A is a graph combining the two graphs in FIG. 5B and FIG. 5C into one;
FIG. 6B is a graph of when the two pieces of graph data in FIG. 5B and FIG. 5C are
synthesized (integrated), representing a comprehensive success rate of flipping when
the two measurements are performed;
FIG. 7A is a table that lists data of actual measurements of the success rate of flipping
and the prevention rate of flipping of multiple pages at once among the occurrences
of successful flipping when the lifting height is the conventional height and the
motor rotation speed is changed to various speeds;
FIG. 7B is a graph of the data of the three columns next to the motor rotation speed
column in the table of FIG. 7A;
FIG. 7C is a graph of the data of the right three columns in the table of FIG. 7A;
FIG. 8A is a graph combining the two graphs in FIG. 7B and FIG. 7C into one; and
FIG. 8B is a graph of when the two pieces of graph data in FIG. 7B and FIG. 7C are
synthesized (integrated), representing a comprehensive success rate of flipping when
the two measurements are performed.
DESCRIPTION OF THE EMBODIMENTS
[0013] FIG. 1 is a functional block diagram illustrating the entirety of a structure of
a booklet printing apparatus provided with a page flipping mechanism according to
Embodiment 1. As illustrate in FIG. 1, in a booklet printing device 1 provided with
a page flipping mechanism in this embodiment, a CPU (Central Processing Unit) 2 that
controls the entirety of the booklet printing apparatus takes a central role.
[0014] The CPU 2 is connected to a ROM (Read Only Memory) 4, a RAM (Random Access Memory)
5, an image sensor control circuit 6, a print head drive circuit 7, a sensor control
circuit 8, a flipping roller motor drive circuit 9, a feeding roller motor drive circuit
10, a print carrier motor drive circuit 11, and a lifting roller drive circuit 12
via a bus 3.
[0015] The image sensor control circuit 6 is connected to an image sensor 13. The image
sensor 13 is a sensor to read a position mark etc. in a printing area of a booklet
and to discriminate it as an image. The print head drive circuit 7 is connected to
a print head 14. The print head 14 is for printing a date, an amount, and remarks
etc. in print lines of a printing area of a booklet.
[0016] The sensor control circuit 8 is connected to various sensors 15. Here, various sensors
are indicated by a single number 15 for the sake of expedience, but the sensors, such
as a booklet insertion detection sensor, a booklet page flipping position detection
sensor, and a booklet ejection detection sensor, are each arranged at respective important
positions.
[0017] The flipping roller motor drive circuit 9 is connected to a flipping roller motor
16, and the flipping roller motor 16 is coupled with a flipping roller 17. The flipping
roller 16 rotates at a speed so low that cogging occurs as described later in more
detail, and drives the flipping roller 17 to rotate.
[0018] The feeding roller motor drive circuit 10 is connected to a feeding roller motor
18 and the feeding roller motor 18 is coupled with plural feeding rollers 19 via a
pulley, a belt, a gear train, a clutch, etc., not illustrated in the drawings. In
this description, the feeding rollers 19 are indicated by a single number 19 for the
sake of expedience, but an independent number is assigned to each of the feeding rollers
19 in the subsequent drawings.
[0019] Each feeding roller 19 is configured of a roller pair of a driving roller and a driven
roller. The feeding roller motor 18 drives the respective driving rollers of plural
feeding roller pairs to rotate at the drive timing.
[0020] The print carrier motor drive circuit 11 is connected to a print carrier motor 21,
and the print carrier motor 21 is coupled to a print carrier 22 that mounts and holds
the print head 14 in a freely attachable/detachable manner. The print carrier motor
21 linearly drives the print carrier 22 in a printing direction at the timing of printing.
[0021] The lifting roller drive circuit 12 has a lifting roller motor 23 connected to it.
The lifting roller motor 23 is coupled to a lifting member 24. Although more details
are described later, the lifting roller motor 23 drives the lifting member 24 by lifting
the lifting member 24 up to a height that is lower than the height at which a page
to be flipped is lifted from the bottom in conventional page flipping mechanisms (hereinafter
simply referred to as a conventional height or a conventional lifting height).
[0022] FIG. 2A is a perspective view illustrating only a main portion of a page flipping
mechanism provided in the booklet printing device 1 according to the present embodiment,
with some portions cut out from the illustration, and FIG. 2B is a plan view of FIG.
2A. Since this main portion is schematically illustrated in the subsequent drawings
in a comprehensible manner, the main portion is briefly explained here.
[0023] FIG. 2A and FIG. 2B illustrate a feeding state when a booklet is drawn in and fed
in a direction indicated by an arrow a. FIG. 2A and B illustrate members disposed
on the upper position of the main portion, and the booklet printing device 1 is provided
with a booklet inlet 40, an inlet standing portion 27, a flipping roller 17, a flipping
roller motor 16 that is not illustrated, driving rollers 25a, 28a, 31a, driven rollers
25b, 28b, 31b, a fixed guide 26, and a movable guide 29.
[0024] The driving roller 25a, which is an insertion/ejection feeding roller pair, is disposed
near the booklet inlet 40. The driven roller 25b, which is not illustrated, is placed
under the driving roller 25a.
[0025] The driven roller 28b, which is an intermediate feeding roller pair, is disposed
further inside of the driven roller 25b. The driving roller 28a, which is not illustrated,
is disposed under the driven roller 28b. The flipping roller 17 is disposed coaxially
with the shaft of the drive roller 28b.
[0026] Although the flipping roller 17 is disposed coaxially with the driven roller 28b,
which is an intermediate feeding roller pair, it is driven by the dedicated flipping
roller motor 16 illustrated in FIG. 1 and rotates independently from the driven roller
28b.
[0027] A driving roller 31a, which is an inner feeding roller pair, is disposed innermost.
The driven roller 31b, which is not illustrated, is placed under the driving roller
31a.
[0028] FIG. 3 is a side view that schematically and comprehensively illustrates the structure
of the main portion of the above-described page flipping mechanism. In addition to
the arrow a indicating the booklet insertion direction, FIG. 3 illustrates a driving
roller 25a, which is an insertion/ejection feeding roller pair, the driven roller
25b, the fixed guide 26, the driving roller 28a, which is an intermediate feeding
roller pair, and the driven roller 28b.
[0029] Furthermore, FIG. 3 illustrates the flipping roller 17 disposed coaxially with the
driven roller 28b, which is an intermediate feeding roller pair, the movable guide
29, the driving roller 31a, which is an inner feeding roller pair, the driven roller
31b, and the lifting member 24 integrated with a lifting roller 32 and disposed between
the driving roller 28a, which is an intermediate feeding roller pair, and the driven
roller 31b, which is an inner feeding roller pair, under a booklet feeding route formed
by these three roller pairs.
[0030] FIG. 4A-FIG. 4G are operating state diagrams sequentially illustrating the operations
of page flipping in the page flipping mechanism with the above structure. It should
be noted that in FIG. 4A-FIG. 4G, the same numbers as those in FIG. 3 are assigned
to the same portions as those in FIG. 3 that are needed for the explanation.
[0031] Moreover, in the following descriptions, the driving rollers and the driven rollers
are not described, but, for example, the driving roller 25a and the driven roller
25b, which are insertion/ejection feeding roller pairs, are simply described as insertion/ejection
feeding roller pairs 25a and 25b.
[0032] Firstly, FIG. 4A illustrates a state in which a booklet 33 carried in (drawn in)
by the insertion/ejection feeding roller pairs 25a and 25b as indicated by the arrow
a is fed so that preceding pages 33a of two facing pages of the booklet 33 are fed
further inside of the inner feeding roller pairs 31a and 31b and the following pages
33b of the two facing pages are fed to a flipping position of the flipping roller
17.
[0033] Here, as illustrated in FIG. 4B, at the same time at which all three roller pairs
stop, a gripper portion of the intermediate feeding roller pairs 28a and 28b opens
and the movable guide 29 rotationally moves upwards to release the restriction above
the feeding route.
[0034] Furthermore, the lifting member 24 is driven by the lifting roller 32 to rotationally
move and lift the following pages 33b of the booklet 33 up to height h from the bottom.
This lifting height h is a height that is lower than, or 60% high as, the conventional
lifting height. The reason for this height is described in detail later.
[0035] Next, as illustrated in FIG. 4C, the flipping roller 17 rotates about 260 degrees
in a counterclockwise direction indicated by an arrow b and is in sliding contact
with an end edge of the top page 33b-1 of the following pages 33b of the booklet 33
so as to cause the top page 33b-1 to flexibly bend upward.
[0036] At that time the flipping roller motor 16 causes the flipping roller 17 to rotate
at a speed that is lower than, or 40% the speed of, the rotational speed of the conventional
flipping mechanism (hereinafter simply referred to as a conventional rotational speed)
while causing cogging. The reason for this speed is described in detail later.
[0037] Next, as illustrated in FIG. 4D, the flipping roller 17 stops, and the lifting member
24 returns to its home position illustrated in FIG. 4A from the booklet lifting position.
As a result, the following pages 33b of the booklet 33 return to the horizontal position,
and the end edge of the top page 33b-1 lowered in response is pressed against the
flipping roller 17 due to the repulsive force of the bend.
[0038] Next, as indicated by an arrow c in FIG. 4E, the flipping roller 17 rotates about
120 degrees in a counterclockwise direction from the above stop position, flips up
the end edge of the top page 33b-1, and stops rotating. The end edge of the top page
33b-1 that is released from the bend by the flip-up flops over the stopped flipping
roller 17.
[0039] Next, as illustrated in FIG. 4F, the intermediate feeding roller pairs 28a and 28b
close the gripper portion and hold the booklet 33, and subsequently all feeding roller
pairs, the insertion/ejection feeding roller pairs 25a and 25b, the intermediate feeding
roller pairs 28a and 28b, and the inner feeding roller pairs 31a and 31b, rotate in
a booklet ejection direction indicated by an arrow d.
[0040] As a result, while the booklet 33 is ejected, the top page 33b-1 flopping over the
stopped flipping roller 17 is, together with the ejection movement of the booklet
33, lifted by the driven roller 28b of the intermediate feeding roller pair, is pushed
down, and overlays the preceding page 33a of the two facing pages.
[0041] Afterwards, as illustrated in FIG. 4G, the booklet 33 is subsequently ejected out
of the flipping mechanism, the movable guide 29 returns to a regulatory guide position
from the upper regulation release position, and the flipping roller 17 rotates about
20 degrees in a clockwise direction, indicated by an arrow e, from the flip-up stop
position, and returns to its home position, where it was located before flipping started.
[0042] Here, the reason that the lifting member 24 illustrated in FIG. 4B lifts the following
pages 33b of the booklet 33 up to a height that is lower than, or 60% high as, the
conventional lifting height, and the reason that the flipping roller 17 illustrated
in FIG. 4C rotates at a speed that is lower than, or 40% the speed of, the conventional
rotational speed while causing cogging are explained.
[0043] Firstly, the inventor decided to examine the correlation between a success rate of
flipping, an occurrence rate of a flipping of multiple pages at once of the successful
flipping, the lifting height, and the rotation speed of the flipping.
[0044] It should be noted that because the success rate of flipping and the occurrence rate
of a flipping of multiple pages at once are information correlating negatively with
each other, the occurrence rate of a flipping of multiple pages at once is converted
into and described as a prevention rate of a flipping of multiple pages at once (a
success rate of normal flipping). As a result, all pieces of information indicate
a success rate of flipping.
[0045] For this experiment, three types of booklets are prepared, including a booklet that
has been used commonly (hereinafter simply referred to as a common booklet), a sample
1 booklet and a sample 2 booklet.
[0046] The common booklet is a booklet which is normally used (hereinafter also referred
to as a passbook or medium). Sample 1 is a sample into which a dent has been made
over plural pages so that stacked pages have become caught in one another and pages
are not easily separated at the time of flipping. Sample 2 is a sample in which the
friction coefficient between a subsequent page of a flipping target page and the next
page is reduced so that the flipping of multiple pages at once easily occurs at the
time of flipping the target page.
[0047] The relationship between the lifting height, a success rate of flipping, and a prevention
rate of a flipping of multiple pages at once among the occurrences of successful flipping
(a success rate of normal flipping) for the normal state medium and two types of samples
modified so that a flipping of multiple pages at once easily occurs is studied in
the above manner, and FIG. 5A-FIG. 5B describe the result of the study.
[0048] FIG. 5A is a table that lists data of actual measurements of the success rate of
flipping and the prevention rate of flipping of multiple pages at once among the occurrences
of successful flipping (a success rate of normal flipping) when the rotation speed
of flipping is a normal speed and the lifting height is changed to various heights.
In FIG. 5A, the current (normal) height is regarded as 100% height and the lifting
heights are listed on the left column from 20% height to 160% height in increments
of 20%. As an example, the normal height is 8.5 mm.
[0049] The next three columns of the lifting height column record the success rate of flipping
for the normal medium, sample 1 and sample 2, and the three columns from the right
record the prevention rate of flipping of multiple pages at once among the occurrences
of successful flipping (a success rate of normal flipping).
[0050] FIG. 5B is a graph of the data of the three columns next to the lifting height column
in the table of FIG. 5A, and the normal medium is indicated by M-S1, sample 1 is indicated
by S1-S1, and sample 2 is indicated by S2-S2. The height from 20% to 160% is on the
horizontal axis and the success rate of flipping from 0-100% is on the vertical axis.
It should be noted that any page flipping regardless of the presence/absence of a
flipping of multiple pages at once is regarded as successful flipping.
[0051] FIG. 5C is a graph of the data of the right three columns in the table of FIG. 5A,
and in this graph also, the normal medium is indicated by M-S2, sample 1 is indicated
by S1-S2, and sample 2 is indicated by S2-S2. The height from 20% to 160% is on the
horizontal axis and the success rate of flipping from 0 to 100% is on the vertical
axis.
[0052] FIG. 6A is a graph combining the two graphs in FIG. 5B and FIG. 5C into one, and
FIG. 6B is a graph of when the two pieces of graph data in FIG. 5B and FIG. 5C are
synthesized (integrated), representing a comprehensive success rate of flipping when
the two measurements are performed. From the three types of data in FIG. 6B, it can
be interpreted that the success rate of flipping is high in a range of 60% height
- 100% height.
[0053] In FIG. 5A, FIG. 5B, and FIG. 5C, regarding the prevention rate of flipping of multiple
pages at once, the prevention rate of flipping of multiple pages at once (a success
rate of normal flipping) is 100% when the height is 100% or lower in the normal medium.
However, when the result of sample 2 is observed, up to the height 60%, the prevention
rate of flipping of multiple pages at once is high, but the prevention rate of flipping
of multiple pages at once (a success rate of normal flipping) declines drastically
at a height higher than 60%.
[0054] However, when the height becomes 100% and higher, the success rate of flipping reduces.
Even so, the normal medium maintains the success rate of flipping of 70%, which is
a relatively high value, at the 60% height, and therefore the basic height is made
to be 60% height-100% height (5mm-8.5mm) in order to maintain a high prevention rate
of flipping of multiple pages at once while dealing with changes in paper quality.
[0055] Next, the relationship between the rotation speed of the flipping roller motor 16
that drives the flipping roller 17 to rotate, a success rate of flipping, and a prevention
rate of a flipping of multiple pages at once among the occurrences of successful flipping
(a success rate of normal flipping) for the normal state medium and two types of samples
modified so that a flipping of multiple pages at once easily occurs is studied, and
FIG. 7A-FIG. 8B describe the result of the study.
[0056] FIG. 7A is a table that lists data of actual measurements of the success rate of
flipping and the prevention rate of flipping of multiple pages at once among the occurrences
of successful flipping (a success rate of normal flipping) when the lifting height
is the conventional height and the motor rotation speed is changed to various speeds.
[0057] In FIG. 7A, the normal speed of the motor rotation is regarded as 100%, and the speeds
are listed on the left column from 20% speed to 160% speed in increments of 20%. As
an example, the normal speed is 16 rad/sec.
[0058] The next three columns of the motor rotation speed column record the success rate
of flipping for the normal medium, sample 1 and sample 2, and the three columns from
the right record the prevention rate of flipping of multiple pages at once among the
occurrences of successful flipping (a success rate of normal flipping).
[0059] FIG. 7B is a graph of the data of the three columns next to the motor rotation speed
column in the table of FIG. 7A, and the normal medium is indicated by M-S1, sample
1 is indicated by S1-S1, and sample 2 is indicated by S2-S1.
[0060] The motor rotation rate from 20% to 160% is on the horizontal axis and the success
rate of flipping from 0-100% is on the vertical axis. It should be noted that in this
case also, any page flipping, regardless of the presence/absence of flipping of multiple
pages at once, is regarded as successful flipping.
[0061] FIG. 7C is a graph of the data of the right three columns in the table of FIG. 7A,
and in this graph also, the normal medium is indicated by M-S2, sample 1 is indicated
by S1-S2, and sample 2 is indicated by S2-S2.
[0062] The motor rotation speed from 20% to 160% is on the horizontal axis and the prevention
rate of flipping of multiple pages at once among the occurrences of successful flipping
(a success rate of normal flipping) from 0 to 100% is on the vertical axis.
[0063] FIG. 8A is a graph combining the two graphs in FIG. 7B and FIG. 7C into one, and
FIG. 8B is a graph of when the two pieces of graph data in FIG. 7B and FIG. 7C are
synthesized (integrated), representing a comprehensive success rate of flipping when
the two measurements are performed.
[0064] From the three types of data in FIG. 8B, it can be interpreted that the success rate
of flipping is high, in a range of 20% speed-60% speed.
[0065] In FIG. 7A, FIG. 7B, and FIG. 7C, regarding the prevention rate of flipping of multiple
pages at once (a success rate of normal flipping), the prevention rate is 100% when
the motor rotation rate is 100% or lower in the normal medium. However, when the results
of sample 1 and sample 2 are observed, the occurrence rate of flipping of multiple
pages at once declines drastically at a motor rotation rate lower than 60%.
[0066] Here, independently from the occurrence rate of flipping of multiple pages at once,
a 100% success rate of flipping is maintained regardless of the difference between
the normal medium, sample 1, and sample 2 when the motor rotation rate is 120% or
lower. However, the basic motor rotation rate is made to be 20%-60% (3.2 rad/sec-9.6
rad/sec) in order to maintain a high prevention rate of flipping of multiple pages
at once (a success rate of normal flipping) while dealing with changes in paper quality.
[0067] Although cogging depends on the motor characteristics, in the motor in the present
embodiment, cogging occurs at 60% of the normal rotation frequency (here, 9.6 rad/sec).
The vibrations to the flipping roller caused by the cogging at the time of flipping
contribute to the function of separating only the top page and flipping the page.
[0068] In addition, a method for performing flipping by combining a 60% lifting height and
a 40% motor rotation rate on the basis of the above somewhat sacrifices the success
rate of flipping in favor of a reduction in the occurrence rate of flipping of multiple
pages at once so as to be able to deal with changes in paper quality. As a result,
the success rate of flipping is low for the normal medium. In this case, improvement
can be made by changing the lifting height at the retry stage.
[0069] It should be noted that in the above-described embodiments, various modifications
can be added within the scope of the embodiments.