FIELD
[0001] The present invention is directed generally to a ring binder mechanism for retaining
loose-leaf pages.
BACKGROUND
[0002] Typical ring binder mechanisms have a plurality of rings for retaining loose-leaf
pages, such as hole-punched pages, in a file or notebook. The rings can be selectively
opened to add or remove pages from the ring binder mechanism or closed to retain the
pages while allowing the pages to be moved along the rings. Each of the rings includes
paired ring members mounted on adjacent hinge plates that are joined together at a
hinge for pivoting movement about an axis. A housing, which is typically metal and
elongate, supports the hinge plates within the housing for pivotal movement relative
to the housing about the pivot axis. Often, the housing is generally arch-shaped (e.g.,
U-shaped or C-shaped) in cross-section, with bent-under rims that hold the hinge plates
within the housing.
[0003] The housing of the ring binder mechanism typically has an exposed metal outer surface.
This exposed surface often contains nickel plating, to which some people may be sensitive.
Additionally, it is difficult and costly to print on a metal surface particularly
where the metal surface is nickel-plated. The process of nickel plating can also present
some environmental and work hazard issues. Accordingly, it is known in some instances
to replace the metal housing with a housing constructed from a polymeric material.
[0004] The metallic or polymeric housing, in an undeformed state, is slightly narrower than
the joined hinge plates when the hinge plates are in a coplanar position. As the hinge
plates pivot through this coplanar position, they deform the resilient housing laterally
outwardly and cause a spring force in the housing to urge the hinge plates to pivot
away from the coplanar position, either upward to open the rings or downward to close
the rings. When the rings are closed, the spring force of the housing resists hinge
plate movement and thereby holds the rings together. Similarly, when the rings are
opened, the spring force of the housing holds them apart. Typically, an operator can
overcome the spring force of the housing by manually pulling the ring members of the
rings apart or pushing them together.
[0005] In order for the rings to open as wide as possible for receiving or removing paper
from the rings, the hinge plates to which the rings are attached need to pivot over
a substantial distance. However, movement of the hinge plates toward an open position
is limited by the underside of the housing. The problem may be exacerbated when polymeric
hinge plates are employed that may need to be thicker than metal hinge plates. In
the traditional design, the only way to allow the rings to open more fully is to increase
the distance between the hinge plates and the bottom of the housing. One would previously
only accomplish this task by increasing the height of the housing. However, a higher
housing causes a bulkier ring binder mechanism that can interfere with turning pages
along the rings in the notebook.
SUMMARY
[0006] In one aspect, the present invention is directed to a ring binder mechanism for retaining
loose-leaf pages generally including an elongate housing, first and second hinge plates
supported by the housing for pivoting motion relative to the housing, and at least
one ring for holding the loose-leaf pages. The first and second hinge plates each
have an upper surface, a lower surface, and a mid-plane between the upper and lower
surfaces. The ring holds the loose-leaf pages and includes a first ring member and
a second ring member. The first ring member is mounted on the first hinge plate and
moveable with the first hinge plate relative to the housing between a closed position
and an open position. In the closed position, the first and second ring members cooperatively
form a substantially continuous, closed loop for allowing loose-leaf pages retained
by the rings to be moved along the rings from one ring member to the other. In the
open position, the first and second ring members form a discontinuous, open loop for
adding or removing loose-leaf pages from the rings. The first hinge plate includes
a first hinge member, and the second hinge plate includes a second hinge member engaged
with the first hinge member of the first hinge plate. The first and second hinge members
having a maximum spacing from the mid-plane that is the same as or less than the greatest
distance between the upper surface and the mid-plane away from the first or second
hinge member.
[0007] In another aspect, the present intention is directed to a ring binder mechanism for
retaining loose-leaf pages, the mechanism generally comprising an elongate housing,
a first hinge plate and a second hinge plate, the hinge plates being supported by
the housing for pivoting motion relative to the housing. The hinge plates have an
inner longitudinal edge margins hingedly engaged with each other to permit the pivoting
motion and an outer longitudinal edge margins engaged with the housing. At least one
ring for holding the loose-leaf pages including a first ring member and a second ring
member. The first ring member is mounted on the first hinge plate and moveable with
the first hinge plate relative to the housing between a closed position and an open
position. In the closed position, the first and second ring members cooperatively
forming a substantially continuous, closed loop for allowing loose-leaf pages retained
by the ring to be moved along the ring from one ring member to the other. In the open
position the first and second ring members form a discontinuous, open loop for adding
or removing loose-leaf pages from the ring. The outer longitudinal edge margins are
each rounded to facilitate the pivoting motion of the first and second hinge plates
with respect to the housing.
[0008] Other features will be in part apparent and in part pointed out hereinafter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009]
FIG. 1 is a perspective of a notebook including a ring binder mechanism;
FIG. 2 is a perspective of the ring binder mechanism;
FIG. 3 is an exploded perspective thereof;
FIG. 3A is a perspective of the bottom of a housing of the ring binder mechanism;
FIG. 3B is an enlarged fragmentary portion of the housing of Fig. 3A;
FIG. 4 is a front view of the ring binder mechanism;
FIG. 5 is a right end view thereof;
FIG. 6 is a top view thereof;
FIG. 7 is a bottom view thereof;
FIG. 8 is a section taken in plane including line 8-8 of Fig. 4 with hinge plates
exploded directly below the housing;
FIG. 9 is a perspective of a hinge plate and associated ring members;
FIG. 10 is a cross section of the hinge plate and one of the associated ring members;
FIG. 11 is an enlarged section of the ring binder mechanism taken in the plane including
line 11-11 of Fig. 2;
FIG. 12 is the enlarged section of Fig. 11 but with the ring binder mechanism in an
open position;
FIG. 13 is a section taken in the plane including line 13-13 of Fig. 9;
FIG. 14 is a section taken in the plane including line 14-14 of Fig. 9;
FIG. 15 is a perspective of a cross section of the hinge plate taken through one of
the associated ring members;
FIG. 16 is an enlarged, fragmentary cross section of the ring binder mechanism showing
engagement of a rounded edge of the hinge plate engaging a housing of the ring binder
mechanism in the closed position;
FIG. 17 is an enlarged fragmentary cross section of the ring binder mechanism showing
engagement of the rounded edge of the hinge plate engaging the housing in an open
position of the ring binder mechanism;
FIG. 18 is an enlarged fragmentary view of the hinge plates with the housing of the
ring binder mechanism removed;
FIG. 19 is a perspective of a second embodiment of the ring binder mechanism;
FIG. 20 is a fragmentary longitudinal section thereof;
FIG. 21 is a perspective of a ring binder mechanism of a third embodiment;
FIG. 22 is a bottom view thereof;
FIG. 23 is a front view thereof;
FIG. 24 is an exploded view thereof;
FIG. 25 is an enlarged, fragmentary longitudinal section thereof;
FIG. 26 is an enlarged section taken in the plane including line 26-26 of Fig. 21
showing the ring binder mechanism in a closed and unlocked configuration;
FIG. 27 is the section of Fig. 26 but showing the ring binder mechanism in a closed
and locked configuration;
FIG. 28 is the section of Fig. 26 but showing the ring binder mechanism in an open
configuration.
Corresponding reference characters indicate corresponding parts throughout the drawings.
DETAILED DESCRIPTION OF THE DRAWINGS
[0010] Referring now to the drawings and in particular to Fig. 1, one embodiment of a ring
binder mechanism, generally indicated at
101, is mounted on a notebook, which is designated generally at
103. The notebook
103 has a front cover
105, a spine
107, and a back cover
109. The front and back covers
105, 109 of the notebook
103 are hingedly connected to the spine
107 and are selectively moveable to cover or expose loose-leaf pages (not shown) retained
by the ring binder mechanism
101. In the illustrated embodiment, the ring binder mechanism
101 is shown mounted on the spine
107 of the notebook
103. It is contemplated, however, that the ring binder mechanism
101 can be mounted on other parts of the notebook
103 (e.g., on the back cover
109), using different types of fasteners (e.g., prong fasteners, screws), or on surfaces
other than a notebook (e.g., a file) without departing from the scope of this invention.
It is also contemplated that the ring binder mechanism
101 can be unmounted and be within the scope of the invention. The notebook
103 may have other configurations within the scope of the present invention.
[0011] With reference to Figs. 2-7, the ring binder mechanism
101 has a housing, indicated generally at
111, a pair of hinge plates
113 disposed with the housing, and three rings, each of which is designated generally
at
115. Each ring comprises two ring members
117 mounted on respective hinge plates
113. The housing
111 is elongate and comprises a central portion and lateral sides extending downward
in generally vertical planes along either side of the central portion between opposite
longitudinal ends. The arrangement of the central portion and lateral sides results
in the housing having a generally arch-shaped (e.g., U-shaped or C-shaped) cross-section
between the longitudinal ends.
[0012] The housing
111 includes two mounting posts
119 for mounting the ring binder mechanism
101 on the notebook
103. Each of the mounting posts
119 is tubular having a generally cylindrical wall and a passage therein for allowing
a fastener, such as a rivet, to pass through the housing
111. In the illustrated embodiment, one of the mounting posts
119 is positioned generally adjacent one of the longitudinal ends of the housing
111 and the other mounting post is positioned generally adjacent the other longitudinal
end. It is understood that the housing
111 can have more than two mounting posts
119 or only a single mounting post.
[0013] Referring now to Fig. 3, the housing
111 also preferably includes a mount at each of its longitudinal ends mounting a respective
actuator
121. In the illustrated embodiment, the actuators
121 can be used to open and close the rings
115. The actuators 121 are formed to receiving portions of the hinge plates 113 for pivoting
them to open and close the rings 115. The housing
111 further includes a plurality of slots
123 spaced along the length of the housing for allowing the ring members
117 to pass through the housing. In the illustrated embodiment, the housing
111 includes six slots
123 with three of the slots located along one of its lateral sides and three located
along the opposite lateral side. It is understood the housing
111 could have more or fewer slots
123 depending on the number of rings
115.
[0014] Referring to Figs. 3A, 3B, and 16, the housing
111 has a plurality of spaced apart hinge plate supports
125 on the inner surfaces of each of its lateral sides for securing the hinge plates
113 within the housing. Each of the hinge plate supports
125 is generally a wedge-shaped tab that includes a sloped wall and a shoulder
126 for engaging and supporting one of the hinge plates
113. It is contemplated, however, that the hinge plates
113 could be held in place via some configuration other than having hinge plate supports
125 (e.g., a channel in the housing with a shoulder for receiving the hinge plates).
[0015] The housing
111 is preferably designed to resiliently deform such that the spacing between the lateral
sides increases when the hinge plates
113 pass through a coplanar position, which applies an outwardly directed force to the
lateral sides of the housing. In the preferred embodiment, the housing
111 is constructed of a resilient polymeric material. Because the housing
111 is preferably constructed of a polymeric material, it can be readily fabricated in
a variety of different colors, which is useful for color-coding notebooks. Additionally,
text (either raised or imprinted) may be molded into or otherwise formed on the housing
111. Further, the polymeric material does not require nickel plating (as is usually the
case with metal housings for ring binder mechanisms) and is therefore agreeable to
people who are sensitive to nickel. In the preferred embodiment, the elongate housing
111, first and second hinge plates
113, and ring members
117 are wholly constructed of a resilient polymeric material. For example, the polymeric
material can suitably comprise ABS (acrylontrile butadiene styrene). As another example,
the polymeric material can suitably be a fiber-reinforced polymeric material. For
example, the polymeric material can suitably comprise a mixture of ABS and from about
10 to about 30 percent fiberglass in which case the fiberglass increases strength
of the polymeric material.
[0016] In the illustrated embodiment, the entire housing
111 is molded as one-piece. However, the housing
111 can be manufactured in different ways, including by being constructed in multiple
pieces that are later joined together to make the housing, without departing from
the scope of the invention. The housing
111 can also be made from non-polymeric (e.g., metallic) materials and be within the
scope of some aspects of this invention.
[0017] Pivoting movement of the hinge plates
113 in the housing
111 is accompanied by movement of a central hinge
127 upward and downward relative to the housing as well as pivoting movement of outer
rounded edge margins
129 of the hinge plates relative to lateral sides of the housing. The hinge plates
113 are interconnected by hinge members
131 and 133. The hinge members
131 and
133 in the illustrated embodiments have an interaction that is illustrated in Figs. 11
and 12. A first hinge member comprises a finger
131 and a second hinge member comprises a receptacle
133 that receives the finger in at least one, and preferably both, of the open and closed
positions of the first and second hinge plates
113. As shown, each hinge plate
113 includes alternating fingers
131 and receptacles
133 along its inner longitudinal edge margin. The fingers
131 and receptacles
133 of the first hinge plate
113 are offset from the fingers and receptacles of the second hinge plate so that the
fingers of the first hinge plate are received in the receptacles of the second hinge
plate and vice versa. The receptacles
133 open inwardly at the inner longitudinal edges of the hinge plates
113 for receiving the fingers
131 of the opposing hinge plate. The fingers
131 project outwardly from the inner longitudinal edges of the hinge plates
113 to be received by the receptacles
133. The receptacles
133 of each hinge plate
113 preferably extend from the upper surface of the hinge plate into the thickness of
the hinge plate toward the mid-plane
135 of the hinge plates (see, Figs. 13 and 14). The fingers
131 preferably taper in thickness toward the distal end of the finger. The hinge plates
113 preferably have an angular upper surface. The angular upper surface of each hinge
plate
113 has a first planar portion
136A adjacent to the outer longitudinal edge margin, a second planar portion
136B adjacent to the inner longitudinal axis, and a third planar portion
136C between the first and second planar portions. The first planar portion
136A and second planar portion
136B lie at angles with respect to the third planar portion
136C (and with respect to each other). The hinge plates
113 could have other shapes (e.g., rounded, rectangular, etc.) and still be within the
scope of the invention.
[0018] Referring to Figs. 13 and 14, the fingers and receptacles
131, 133 are disposed at a distance from the mid-plane
135 that is the same as or less than the greatest distance between the upper surface
of the hinge plates
113 and the mid-plane. In this case, the third planar portion
136C of the upper surface is farther away from the mid-plane
135 than the finger
131 or receptacle
133. Thus, in a horizontal position of the hinge plates
113, the hinge members
131, 133 are not the highest part of the hinge plates. Reception of the fingers
131 within the receptacles
133 allows pivoting to occur closer to the mid-plane
135 of the hinge plates
113. The highest point of the hinge plates
113 in the open position (Fig. 12) is lower than it would be if the central hinge
127 was at or above the upper surfaces of the hinge plates, as is conventional. This
low-profile interaction allows for opening the ring members
117 wider than traditionally available with a housing
111 of the same height.
[0019] As illustrated in Fig. 3, the hinge plates
113 are each generally elongate, flat, and rectangular in shape, and are shorter in length
than the housing
111 so that they fit within the housing. In other words, ends of each of the hinge plates
113 terminate within the housing
111. The hinge plates
113 are interconnected in side-by-side arrangement along their inner longitudinal edge
margins forming the central hinge
127 for pivoting movement of the hinge plates relative to one another (Figs. 7, 11, and
12). The interconnected hinge plates
113 are disposed between the lateral sides of the housing
111 such that outer edge margins of the hinge plates engage the lateral sides above the
shoulders of the hinge plate supports
125, which retain the interconnected hinge plates in the housing. Each hinge plate
113 has an outer longitudinal edge that is rounded
129 (see, Figs. 16 and 17). Each rounded outer longitudinal edge margin
129 has a thickness that is less than the thickness of the hinge plate
113 inward of the rounded outer longitudinal edge margin
129. The radius of curvature of the rounded outer longitudinal edge margin
129 is greater than about 0.4 mm and less than about 1.5 mm. This rounded edge
129 prevents scratching of the housing
111, as well as reducing the resistance force between the hinge plate
113 and the housing during assembly. It will be understood that in some aspects of the
present invention, the outer longitudinal edge margins may have different shapes and
dimensions.
[0020] The rings
115 are adapted to retain loose-leaf pages (not shown) on the ring binder mechanism
101. The three rings
115 of the illustrated ring binder mechanism
101 are substantially similar and are each generally circular in shape. As seen in Fig.
2, each ring
115 includes two generally semi-circular ring members
117 formed from a polymeric material and also formed as one piece with the hinge plates
113 and hinge members
131, 133 (Figs. 9, 10, and 15). However, the ring members
117 could alternatively be attached to the hinge plates
113 in different ways, including by being constructed separately and later joined together
with the hinge plates, without departing from the scope of some aspects of the invention.
The ring members
117 may also be made of a material other than a polymeric material (e.g., steel). The
ring members
117 include free ends that are formed to secure the ring members against misalignment
when they are closed together (see, Figs. 3 and 12). The rings
115 can alternatively be D-shaped as is known in the art, or shaped otherwise within
the scope of this invention. Ring binder mechanisms with ring members formed of different
material or having different cross-sectional shapes, for example, oval shapes, do
not depart from the scope of this invention. Likewise the number of rings supported
by the housing can also vary within the scope of the invention.
[0021] With reference to Fig. 3, one ring member
117 of each ring
115 is formed as a single piece with the first hinge plate
113, while the other ring member of that ring is formed as a single piece with the second
hinge plate. The ring members
117 extend through the slots
123 in the housing
111 and are arranged so their free ends face toward one another above the housing (Fig.
2). The ring members
117 are moveable between an opened position (Fig. 12) in which loose-leaf pages can be
added to and/or removed from the ring binder mechanism
101 and a closed position (Figs. 2, 11) in which the free ends of corresponding ring
members are joined to retain any loose-leaf pages on the rings
115 in the ring binder mechanism. In the illustrated ring binder mechanism
101, the ring members
117 of each ring
115 move conjointly with the pivoting movement of the hinge plate
113 on which they are mounted.
[0022] The housing
111 is preferably suitably deformed in the opened and closed positions of the rings
115 so that the housing continuously applies a spring force to the hinge plates
113 for holding the rings in either their opened position or their closed position. Other
constructions for biasing the hinge plates
113 or otherwise holding the rings
115 in their opened and/or closed positions may be used within the scope of the present
invention.
[0023] It is understood that the ring binder mechanism
101 can be formed with no actuators or a single actuator
121 instead of the two seen in the accompanying drawings. It is also understood that
while two actuators
121 are provided on the illustrated ring binder mechanism
101 only one may be needed to move the hinge plates
113 between their downward and upward positions. That is, the rings
115 can be moved between the opened and closed positions using either one of the two
actuators
121. It is further understood that the rings
115 can be moved between their opened and closed position by manually pulling the ring
members
117 apart or pushing the rings together whether the ring binder mechanism
101 has zero, one, or two actuators
121.
[0024] A second embodiment is illustrated generally at
201 in Figs. 19 and 20. Corresponding elements to the first embodiment are denoted by
numbers 100 higher than the elements of the first embodiment to which they correspond.
The construction of housing
211, hinge plates
213, and ring members
217 may be the same as described previously herein for the first embodiment. The second
embodiment comprises a single actuator
221 and has a locking mechanism associated with the actuator. As shown in Fig. 20, the
locking mechanism comprises a resilient arm
237 projecting from the actuator
221. An upstanding detent
239 on the free end of the arm
237 is received in a latching opening formed on the interior of the housing
211 in the closed position and retains the actuator
221 to avoid accidental opening of the rings
215 if the notebook is dropped or otherwise jarred. Application of force to the actuator
221 to pivot to the open position causes the arm
237 to bend downward, releasing the detent
239 from the latching opening thereby unlocking the actuator and allowing the rings
215 to move to the open position. The detent
239 snaps back into the latching opening when the actuator
221 pivots back to the closed position.
[0025] A third embodiment is illustrated generally at
301 in Figs. 21-28. Corresponding elements to the first embodiment are denoted by numbers
200 higher than the elements of the first embodiment to which they correspond. The
construction of housing
311, hinge plates
313, and ring members
317 may be the same as described previously herein for the first embodiment. The third
embodiment preferably comprises a single actuator
321. The actuator
321 is connected to the housing
311 via a pin
341. As shown in Figs. 24 and 25, the third preferred embodiment preferably has a travel
bar
343 for locking the ring binder mechanism
301 in the closed position. The travel bar
343 includes an elongate bar having three blocking members
345. The travel bar
343 is connected to the actuator
321 by way of an integrally formed rod
344 of the travel bar so that pivoting of the actuator moves the travel bar lengthwise
of the housing
311. A flexible portion
346 of the travel bar
343 allows for lost motion between the movement of the actuator
321 and the travel bar. In the locked position, the blocking members
345 are disposed over the hinge plates
313, blocking the hinge plates from pivoting to the open position (Fig. 27). When moved
toward the open position, the blocking members
345 are aligned with holes
347 in the hinge plates
313 that allow the hinge plates to pivot upward to the open position. The housing
311 of the third preferred embodiment preferably has an angular shape as opposed to a
C-shape or U-shape.
OTHER STATEMENTS OF THE INVENTION
[0026] The following are statements of invention described in the present application. Although
not currently presented as claims, they constitute applicant's statement of invention(s)
believed to be patentable and may subsequently be presented as claims.
A1. A ring binder mechanism for retaining loose-leaf pages, the mechanism comprising:
an elongate housing;
a first hinge plate and a second hinge plate, the hinge plates being supported by
the housing for pivoting motion relative to the housing, the hinge plates having an
inner longitudinal edge margins hingedly engaged with each other to permit the pivoting
motion and an outer longitudinal edge margins engaged with the housing;
at least one ring for holding the loose-leaf pages, each ring including a first ring
member and a second ring member, the first ring member being mounted on the first
hinge plate and moveable with the first hinge plate relative to the housing between
a closed position and an open position, in the closed position the first and second
ring members cooperatively forming a substantially continuous, closed loop for allowing
loose-leaf pages retained by the ring to be moved along the ring from one ring member
to the other, and in the open position the first and second ring members form a discontinuous,
open loop for adding or removing loose-leaf pages from the ring;
the outer longitudinal edge margins each being rounded to facilitate the pivoting
motion of the first and second hinge plates with respect to the housing.
A2. The ring binder mechanism as set forth in claim A1, wherein each rounded outer
longitudinal edge margin has a radius of curvature that is greater than about 0.4
mm and less than about 1.5 mm.
A3. The ring binder mechanism as set forth in claim A1 wherein the rounded outer longitudinal
edge margin of the first hinge plate has a thickness that is less than the thickness
of the first hinge plate inward of the rounded outer longitudinal edge margin of the
first hinge plate, and the rounded outer longitudinal edge margin of the second hinge
plate has a thickness that is less than the thickness of the second hinge plate inward
of the rounded outer longitudinal edge margin of the second hinge plate.
A4. The ring binder mechanism as set forth in claim A1 wherein the elongate housing
is formed with first and second shoulders engaging the outer longitudinal edge margins
of the first and second hinge plates, respectively.
A5. The ring binder mechanism as set forth in claim A4 wherein the elongate housing
further comprises a channel, each channel including the shoulder and receiving a respective
one of the outer longitudinal edge margins of the first and second hinge plates.
A6. The ring binder mechanism as set forth in claim A1 wherein at least one of the
housing and the hinge plates is made of a polymeric material comprising ABS and fiberglass.
A7. The ring binder mechanism as set forth in claim A1 in combination with a cover,
the ring binder mechanism being mounted on the cover.
[0027] When introducing elements of the present invention or the preferred embodiments(s)
thereof, the articles "a," "an," "the," and "said" are intended to mean that there
are one or more of the elements. The terms "comprising," "including," and "having"
are intended to be inclusive and mean that there may be additional elements other
than the listed elements.
[0028] As various changes could be made in the above constructions, products, and methods
without departing from the scope of the invention, it is intended that all matter
contained in the above description and shown in the accompanying drawings shall be
interpreted as illustrative and not in a limiting sense.