[0001] The invention relates to a fuel injector for injecting fuel into a combustion engine,
the fuel injector comprising an armature, a needle, a coil, a casing and a valve body,
wherein the coil is arranged in a casing, wherein the armature and the needle are
at least partially arranged in the valve body, wherein the coil is electrically connectable
to a control device in order to generate a magnetic field, wherein the armature is
connected to the needle, wherein the armature is configured to interact with the magnetic
field in order to move the needle between an open position and a closed position wherein
the casing is arranged on an outer peripheral surface of the valve body.
[0002] WO 2012/160100 A1 teaches an injector for injecting fluid comprising a valve needle being axially moveable
with respect to a valve body and being operable to prevent a fluid injection in a
closed position and to permit the fluid injection in an open position, an armature
for moving the valve needle in a first direction from the closed position towards
the open position, a needle retainer which is fixed to the valve needle, an armature
holder which is fixed to the armature, a needle retainer and the armature holder are
releasable compoundable in such way that when the armature moves in the first direction,
the needle is moved in the first direction by the movement of the armature holder
and the needle retainer.
[0003] It is the object of the present invention to provide an improved fuel injector.
[0004] This object is solved in accordance with claim 1. Advantageous embodiments are indicated
in the dependent claims.
[0005] According to the invention, it has been recognized that an improved fuel injector
may be provided by a fuel injector comprising an armature, a needle, a coil, a casing
and a valve body wherein the coil is arranged in the casing. The armature and the
needle are at least partially arranged in the valve body. The coil is electrically
connectable to a control device in order to generate a magnetic field.
[0006] The armature is connected to the needle. The armature is configured to interact with
the magnetic field in order to displace the needle from a closed position towards
an open position along a longitudinal axis of the valve body. In one embodiment, the
armature is positionally fixed with respect to the needle. In another embodiment,
the armature is axially displaceable with respect to the needle and the relative axial
displacement is limited so that the armature is operable to take the needle with it
for axially displacing the needle away from the closing position.
[0007] That "the armature is configured to interact with the magnetic field in order to
displace the needle" means in particular that the armature is displaceable by the
coil by means of the electromagnetic field to travel in axial direction with respect
to the valve body, in particular towards the housing and that the armature is further
configured for mechanically interacting with the needle for axially displacing the
needle away from the closing position.
[0008] The casing is arranged on an outer peripheral surface of a portion of the valve body.
For example, the valve body comprises a plurality of separately manufactured parts
and the casing surrounds at least one of the parts.
[0009] Furthermore, a separation ring is provided. The separation ring is in particular
one of a plurality of parts of the valve body.
[0010] The separation ring is at least partially arranged between the casing and the armature.
In particular, it is configured to lead the magnetic field to the armature. That the
separation ring is configured to lead the magnetic field to the armature in particular
means that the separation ring is in a magnetic path of the injector. The magnetic
path is in particular established at least by the coil, the housing, the separation
ring and the armature. For example, the magnetic path goes to an interior of the valve
body through the separation ring. Preferably, the separation ring contributes to shaping
the magnetic field.
[0011] The separation ring comprises a first section with a first material and at least
a second section with a second material. The first material differs from the second
material. In particular, the first material and the second material have mutually
different magnetic properties.
[0012] This configuration provides an improved magnetic performance of the injector with
an isolated coil and a high-pressure direct injection application. Moreover, a wet
area can easily be separated from the coil in order to avoid external leakage. Furthermore,
a force of the coil on the armature can be increased so that the fuel injector can
easily be adapted to an increased fuel pressure.
[0013] In a further embodiment, the valve body comprises a tubular inner section and at
least a tubular outer section wherein the separation ring is arranged in a radial
direction between the inner section and the outer section. In particular, the inner
section has an outer diameter which is smaller than an inner diameter of the outer
section. The tubular inner section is for example comprised by a first part of the
valve body and the tubular outer section is for example comprised by a second part
of the valve body, the second part being arranged axially subsequent to the first
part.
[0014] This configuration can easily be mounted during the manufacturing process of the
fuel injector. Advantageously, the valve body comprising the first part, the separation
ring and the second part can be easily assembled.
[0015] In a further embodiment, the separation ring is materially connected to the inner
section and/or the outer section of the valve body. For example, the separation ring
connects a downstream end of the first part of the valve body with an upstream end
of the second part of the valve body in fluid-tight fashion. Particularly a welded
connection provides a good sealing of the wet area of the fuel injector and the coil.
[0016] In a further embodiment, the first section of the separation ring comprises at least
a separation ring base body, and the second section comprises at least a separation
ring insert. In particular, the first section is represented by the separation ring
base body and the second section is represented by the separation ring insert. In
one embodiment, the separation ring base body comprises at least an opening, the opening
being shaped correspondingly to the separation ring insert and configured to at least
partly receive the separation ring insert. This configuration can easily be produced
in a metal-injecting moulding process so that the separation ring can be produced
in a cost-efficient manner. The separation ring insert and the opening of the separation
ring base body are at least partly ring-shaped, i.e. in the form of a ring or of a
ring-segment. This design allows an advantageous shaping of the magnetic flux through
the separation ring.
[0017] In a further embodiment, the separation ring base body comprises the first material
and the separation ring insert comprises the second material. In particular, the separation
ring base body is made from the first material, i.e. it consists of the first material,
and the separation ring insert is made from the second material, i.e. it consists
of the second material. This configuration precisely delimits the first material from
the second material so that the magnetic flux through the separation ring can easily
be defined by the arrangement of the separation ring insert in the separation ring
base body.
[0018] In a further embodiment, the opening encloses an angle of approximately 90°.The angle
is in particular measured in a radial plane with respect to the longitudinal axis
and has its apex on the longitudinal axis. "Approximately 90°" in this context is
in particular to be understood that there may be bars for connecting different sections
of the separation ring (see below) and the angle differs from 90 ° due to the size
of these bars. This configuration is highly symmetric so that non-axial forces acting
on the armature can be particularly small. The configuration may also be highly cost-efficient.
[0019] In a further embodiment, the separation ring comprises an inner section and an outer
section wherein the outer section is arranged in a radial direction outside of the
inner section and is connected to the inner section via at least one bar, wherein
the opening is arranged between the inner section and the outer section, wherein the
bar is configured to carry the separation ring insert. In particular, the separation
ring insert bears on the bar(s). This configuration provides a good mechanical support
for the separation ring insert.
[0020] In a further embodiment, the first material is magnetic and the second material is
non-magnetic. For example, the first material has a larger magnetic permeability than
the second material. The magnetic permeability of the first material may be at least
10 times, preferably at least 100 times, in particular at least 300 times as large
as the magnetic permeability of the second material. In one development, the first
material is a ferritic steel and the second material is an austenitic steel. Through
the difference between the magnetic permeabilities of the two materials, the magnetic
flux through the separation ring can be optimized and the magnetic force to raise
the needle to open the valve can easily be increased, as well.
[0021] In a further embodiment, the separation ring is manufactured in a metal-injection
moulding process. This process is particularly suitable to provide a hermetically
sealed-off separation ring.
[0022] In a further embodiment, the fuel injector comprises a dry section and a wet section.
The wet section is configured to guide fuel through the fuel injector wherein the
needle and the armature are arranged in the wet section. The coil and the casing are
arranged in the dry section. The wet section is separated from the dry section at
least by the separation ring. In particular, the valve body separates the dry section
from the wet section and the separation ring is comprised by the valve body. Due to
the separation of the coil from the wet section, a magnetic field is not influenced
by the fuel in the wet section.
[0023] In the following, the present invention will be described in more detail with references
to the accompanying drawings, in which:
- Figure 1
- depicts a longitudinal section through a fuel injector according to a first embodiment;
- Figure 2
- shows a detail of the longitudinal section of the fuel injector shown in Figure 1;
- Figure 3
- shows a perspective view onto a separation ring of the fuel injector shown in Figure
1 and Figure 2;
- Figure 4
- shows a perspective view on a top side of the separation ring shown in Figure 3;
- Figure 5
- shows a perspective view on the bottom side of a separation ring base body shown in
Figure 3 and 4;
- Figure 6
- shows a perspective view onto a top-side of the separation ring base body shown in
Figure 5; and
- Figure 7
- depicts a longitudinal section through a fuel injector according to a second embodiment.
[0024] Figure 1 depicts a longitudinal section through a fuel injector 10 according to a
first embodiment and Figure 2 shows a detail of the longitudinal section of the fuel
injector 10 shown in Figure 1.
[0025] The fuel injector 10 comprises a casing 15 and a valve body 20. The fuel injector
10 comprises an actuator 21. In the casing 15, a coil 25 of the actuator 21 is arranged.
The coil 25 is electrically connected with a control device 30. The control device
30 controls a current through the coil 25 in order to generate an electromagnetic
field 26. The actuator 21 is designed to trip a valve unit 45 of the fuel injector.
[0026] The fuel injector 10 comprises a longitudinal axis 35 alongside which a needle 40
of a valve unit 45 of the fuel injector 10 may be moved. The valve unit 45 comprises
a valve seat body 50 and a valve closing member 55, as well, the valve closing member
55 being arranged at a first axial end of the fuel injector 10. The first axial end
may be configured to protrude into a combustion chamber 60 of an internal combustion
engine, for example. Alternatively, it may protrude into an intake manifold of the
internal combustion engine, for example. In the valve seat body 50, the valve closing
member 55 is received. The valve closing member 55 is ball-shaped and closes a first
opening 65 of the valve seat body 50 in a closed position of the valve unit 45. The
first opening 65 is located beneath the valve closing member 55. On the opposite side
of the first opening 65, the valve closing member 55 is in contact with the needle
40. The valve closing member 55 may expediently be fixed to the needle 40. The needle
40 is solid in the present embodiment. Alternatively, the needle 40 can also be designed
as a hollow needle.
[0027] The valve body 20 comprises a needle section 70, a first part representing an inner-tubular
section 75 and a second part representing an outer tubular section 80. The needle
section 70 receives the needle 40 and the forms a first channel 85 between an outer
peripheral surface 90 of the needle 40 and an inner peripheral surface 95 of the needle
section 70. On a first longitudinal end of the needle section 70, the valve seat body
50 is positioned in the needle section 70 and fixed thereto. On a second longitudinal
end of the needle section 70 which is on the opposite side of the first longitudinal
end of the needle section 70, the needle section 70 comprises a ledge 100. The first
channel 85 ends at the ledge 100. On the peripheral side of the ledge 100, the needle
section 70 comprises a first collar 105. The collar 105 is arranged in the second
tubular section 80 of the valve body 20. The second tubular section 80, the needle
section 70 and the collar 105 seal off a wet section 110 against the environment of
the fuel injector 10. In the wet section 110, fuel 115 is transported to the valve
seat body 50.
[0028] Above the ledge 100, a guiding disc 120 is in touch with the ledge 100. The first
collar 105 is arranged on the outside in a radial manner with regard to the guiding
disc 120. The guiding disc receives the needle 40 and comprises a second channel 121.
The second channel 121 is hydraulically connected with the first channel 85.
[0029] In a longitudinal direction, the second tubular section 80 is arranged between the
casing 15 and the needle section 70.
[0030] Between the casing 15 and the ledge 100, the second tubular section 80 borders on
an armature room 125. The armature room 125 is part of the wet section 110. In the
armature room 125, an armature 130 is located. The armature 130 comprises a magnetic
material such as ferritic steel. The armature 130 also comprises a third channel 135.
The armature 130 is connected to the needle 40. The needle 40 extends through a central
opening 140 of the armature 130. On the opposite side of the guiding disc 120 relative
to the armature 130, the needle 40 comprises a thickening 145 with a diameter which
is larger than a diameter of the central opening 140. This configuration provides
a good force transfer from the armature 130 to the needle 40 by means of a mechanical
coupling, in particular a form-fit coupling.
[0031] Between the armature 130 and the coil 25, a separation ring 150 is located. The separation
ring is a portion of the valve body 20.
[0032] The separation ring 150 is arranged in a plane vertical to the longitudinal axis
35. In other words, a central axis of the ring is parallel - in particular coaxial
- to the longitudinal axis. The separation ring 150 is arranged between the first
tubular section 75 and the second tubular section 80 in radial direction. The separation
ring 150 is connected with a first welded connection 155 with the first tubular section
75 and with a second welded connection 160 with the second tubular section 80 in fluid-tight
fashion. The separation ring 150 and the first tubular section 75 separate - i.e.
hydraulically seal or at least contribute to hydraulically sealing - the wet section
110 of the fuel injector 10 from a dry section 165 of the fuel injector 10.
[0033] The dry section 165 is delimited by the casing 15 and the separation ring 150 on
the opposite side of armature 130. The casing 15 has a U-shaped cross-section. The
casing 15 surrounds the first tubular section 75. In the casing 15, specifically in
the recess of the U-shape, the coil 25 is arranged.
[0034] In the first tubular section 75, the thickening 145 of the needle 40 is arranged.
The thickening 145 may cooperate with the first tubular section 75 for axially guiding
the needle 40. Upstream of the thickening 145, a spring 170 and a fastening means
175 are located in the first tubular section 75. The fastening means 175 fastens the
spring 170 on a first longitudinal end of the spring 170. On a second longitudinal
end of the spring 170, the spring 170 is in contact with the needle 40.
[0035] At the second longitudinal end of the fuel injector 10, remote from the valve seat
body 50, a fluid inlet tube 180 is arranged adjacent to the upper side of the casing
15 and hydraulically connected to the first tubular section 75 of the valve body 20.
Via the fluid inlet tube 180, the fuel injector 10 can be connected to a pipe system
and to a high-pressure pump. The high pressure pump is configured to pressurize the
fuel 115 and provide it to the fuel injector 10. The fluid inlet tube 180 surrounds
the fastening means 175 at a needle 40 averted end of the first tubular section 75.
[0036] Fuel 115 coming from the high-pressure pump is pumped through the fluid inlet tube
180, enters the valve body 20 through the fastening means 175 which may comprise a
fluid filter. The fluid flows further through the first tubular section 75 alongside
or through the spring to the needle 40 and further alongside the solid needle 40.
The fuel 115 flows through the third channel 135 via the armature 130. The guiding
disc 120 provides a third channel 135 to connect the second channel 121 via the third
channel 135 to the first channel 85. In the first channel 85, the fuel flows along
the needle 40 down to the valve seat body 50. When the first opening 65 is opened,
the fuel 115 passes the first opening 65 and is injected into the combustion chamber
60.
[0037] The valve unit 45 is controlled by the actuator 21. When the control device 30 provides
electric energy to the coil 25, the coil 25 generates the electromagnetic field 26.
The electromagnetic field 26 penetrates the separation ring 150 and interacts with
the armature 130. In the closed position, the armature 130 is spaced with regard to
the separation ring 150 (cf. Figure 1, roughly indicated by the dotted lines representing
the respective displacement of the armature 130 in exaggerated fashion).
[0038] The spring 170 is mounted between the needle 40 and the fastening means 175 in a
pre-stressed manner. The spring 170 provides a spring force F
S. The spring force F
S has a direction parallel to the longitudinal axis 35 in the direction towards the
valve seat body 50. The spring 170 presses the needle 40 and the armature 130 in the
direction of the valve seat body 50 with the spring force F
S. The needle 40 presses the valve closing member 55 onto the first opening 65 so that
no fuel 115 can be injected into the combustion chamber 60.
[0039] When the electric energy is provided to the coil 25 by the control device 30, a magnetic
field 26 is generated by the coil 25. The magnetic field 26 permeates the separation
ring 150 and penetrates the armature 130. The armature 130 comprises ferromagnetic
material.
[0040] The armature 130 is attracted by the electromagnetic field 26 in the direction towards
the coil 25. The electromagnetic field 26 produces a magnetic force F
M by interacting with the armature 130, which has a direction parallel to the longitudinal
axis 35 in the direction of the coil 25. The armature 130 presses against the thickening
145 of the needle 40. The thickening 145 presses against the spring 170. When the
magnetic force F
M is higher than the spring force F
S, the spring 170 is compressed and needle 40 and the valve closing member 55 which
is fixed thereto move towards the fastening element 175. In this way, a gap between
the valve closing member 55 and the valve seat body 50 is established and the first
opening 65 is unsealed. In this way, fuel 115 can be dispensed from the fuel injector
10 through the first opening 65 and, for example, be injected into the combustion
chamber 60.
[0041] The coil 25, the separation ring 150 and the armature 130 are located on the same
radial distance to the longitudinal axis 35. To put it in another way, the coil 25,
the separation ring 150 and the armature 130 overlap in top view along the longitudinal
axis 35. This provides an increased electromagnetic force F
M on the armature. Through the increased electromagnetic force F
M, the spring 170 can be strengthened and can provide a higher spring force F
S. In result the closed position of the valve unit 45 can be secured even by an increase
of the pressure of the fuel 115. Also, by means of this arrangement, the magnetic
flux through the casing 15 and the armature 130 can be optimized.
[0042] Figure 3 shows a perspective view onto a bottom-side of the separation ring 150.
Figure 4 shows a perspective view of the top side of the separation ring 150 shown
in Figure 3. Figure 5 depicts a perspective view onto a bottom-side of a separation
ring base body 195 of the separation ring 150 shown in Figure 3. Figure 6 shows a
top side of the separation ring base body 195 shown in Figure 5.
[0043] The separation ring 150 comprises a third opening 200 through which the needle 40
is guided. At the third opening 200, a second collar 205 is located. On the second
collar 205, the first tubular section 75 is welded with the first welded connection
155. The separation ring base body 195 comprises an inner section 210 and an outer
section 215. The inner section 210 is radially arranged outside of the second collar
205 and merges with the second collar 205. The outer section 215 is radially arranged
on the outside of the inner section 210. Between the inner section 210 and the outer
section 215, four partly ring-shaped fourth openings 220 are arranged. The inner section
210 is connected to the outer section 215 with bars 225. The fourth openings 220 each
cover an angle of 90° except for the size of the bars 225. Alternatively, every other
angle may be covered by the fourth openings 220.
[0044] By means of the bars 225, a mechanical connection can be provided between the inner
section 210 and the outer section 215. The bars 225 have a smaller longitudinal extension
than each of the inner section 210 and the outer section 215.
[0045] The separation ring base body 195 consists of a first material. The first material
is ferromagnetic. For example, the first material could be stainless steel having
the SAE steel grade 430. Of course, every other ferromagnetic steel would be also
possible.
[0046] In the fourth openings 220, a separation ring insert 230 is arranged. The separation
ring insert 230 spans all four fourth openings 22. The separation ring insert 230
comprises the same thickness in longitudinal direction as the inner section 210 or
the outer section 215. The thickness of the separation ring insert 230 is only reduced
in the area of the bars 225 in order to provide a flat surface on both sides of the
separation ring 150.
[0047] The separation ring insert 230 consists of a second material. The second material
is non-magnetic. For example, it is an austenitic steel, e.g. stainless steel having
the SAE steel grade 304. Of course every other austenitic steel would be also possible.
Hence the second material differs from the first material in its magnetically permeability.
The first material advantageously comprises a magnetic constant µ
r, which is higher than 10, preferably higher than 100. The magnetic constant µ
r is also known as relative magnetic permeability. The second material comprises a
magnetic constant µ
r, which is lower than 10, particularly between 1 and 10. In another embodiment the
magnetic constant µ
r of the first material may be higher than 1 and the magnetic constant µ
r of the second material may be lower than 1.
[0048] In a radial direction, the inner section 210 is located directly adjoining an inner
section 235 of the casing 15. The casing 15 comprises an outer section 240. The outer
section 240 of the casing 15 is spaced with regard to the inner section 235 of the
casing in a radial direction and is connected with the inner section 235 on the opposite
site of the separation ring by means of a connection section 241, so that the casing
15 has a U-shaped cross-section. The coil 25 is arranged between the inner section
235 and the outer section 240 in radial direction in the recess of the U-shape. The
outer section 240 of the casing 15 is located directly adjoining the outer section
215 of the separation ring 150. The inner section 235 and the outer section 240 of
the casing 15 have nearly the same radial extension as the inner section 210 and the
outer section 215 of the separation ring 150, respectively. The separation ring insert
230 has the radial extension of the recess between the inner and outer sections 235,
240 of the casing 15. The arrangement of the inner sections 210 of the separation
ring 150 to the inner section 235 of the casing 15 and the arrangement of the outer
section 240 of the separation ring 150 to the outer section 240 of the casing 15 may
also be different. Also the arrangement of the coil 25 with regard to the separation
ring inlet 230 may be different.
[0049] By means of the non-magnetic material of the separation ring insert 230, the electromagnetic
field 26 builds a first magnetic pole (i.e. in Fig. 2 an north pole) on a surface
245 of the outer section 240 of the casing 15 which surface 245 faces towards the
armature 130. Due to the direct contact of the outer section 215 of the separation
ring 150 to the outer section 240 of the casing 15, the first pole is also located
in the outer section 215 of the separation ring 150. A second magnetic pole (i.e.
in Fig. 2 a south pole) is located on the surface 245 at the inner section 135 of
the casing 15. Hence, the direct contact of the inner section 210 of the separation
ring 150 to the inner section 235 of the casing the second pole is also located at
the inner section 210 of the separation ring 150. The magnetic material of the armature
130 is designed to close the magnetic path of the electromagnetic field 26, so that
the armature 130 is attracted to the magnetic poles and presses the needle 40 against
the spring 170 to open the valve unit 45.
[0050] The non-magnetic material of the separation ring insert 230 provides a flux of the
magnetic field 26 through the casing 15 and the armature 130. The electromagnetic
field 26 is not short-circuited by the separation ring 150, so that an improved leading
of the electromagnetic field by the separation ring 150 can be provided. Parasitic
magnetic flux through the separation ring 150 in radial direction is particularly
small. Also, the coil 25 is protected against the wet room 110 and chemical attacks.
Moreover, the separation ring 150 prevents an external leakage and provides an adequate
structural resistance against the forces resulting from the magnetic field and the
highly pressurized fuel 115. In order to prevent radial magnetic forces and/or to
minimize unintended paths for the magnetic field 26, the first tubular section and/or
the second tubular section 80 can be made from non-magnetic materials, e.g. with austenitic
material, particularly e.g. with stainless steel having the SAE steel grade 304.
[0051] For easy manufacture of the separation ring 150, the separation ring 150 may be produced
by a metal-injection moulding process wherein both the first and the second material
may be arranged according to the above-described structure.
[0052] In order to protect the casing 15 against external factors, the casing 15 may be
realized e.g. with an overmoulded layer of plastic compound.
[0053] In Figures 1 and 2, the fuel injector 10 comprises an inward opening valve unit 45.
The actuator 21 could also be used for an outward opening fuel injector, i.e. a fluid
injector that opens by means of displacement of the needle 40 in the direction of
the fluid flow.
[0054] Figure 7 shows a longitudinal section through a fuel injector 300 according to a
second embodiment. The fuel injector 300 has in general the same design as the fuel
injector 10 shown in Figures 1 to 6. Different thereto, the fuel injector 300 according
to the present embodiment is an outward opening fuel injector.
[0055] Accordingly, the needle 40 is opened in direction of the fluid flow - out in direction
of the combustion chamber 60 for example. Consequently, the casing 15 has its U-shape
open side opened in the direction of the fluid inlet tube 180. The separation ring
150 is arranged subsequent to the casing 15 and the armature 130 subsequent to the
separation ring 150 in longitudinal direction 35 away from the valve seat body 50
and towards the fluid inlet tube 180. The separation ring 150 has the same design
as shown in Figures 3 to 6 and it is connected to an inner tubular section 75 and
an outer tubular section 80 of the valve body 20.
[0056] The separation ring 150 of this and other embodiments may have a small longitudinal
extension, e.g. starting from 0.5 mm. Alternatively, the separation ring 150 could
also have a different longitudinal extension.
[0057] By means of the described fuel injector 10, the casing 15 may be protected from the
fuel or other aggressive substances in the fuel injector 10. Moreover, the different
materials of the separation ring 150 guarantee an adequate forwarding of the electromagnetic
field on the armature 130. In a combination of the design of the casing 15 and the
separation ring 150, the radial force on the armature 130 could be minimized.
1. A fuel injector (10; 300) for injecting fuel (115) into a combustion engine, the fuel
injector (10; 300) comprising:
- an armature (130), a needle (40), a coil (25), a casing (15) and a valve body (20),
- wherein the coil (25) is arranged in the casing (15),
- wherein the armature (130) and the needle (40) are at least partially arranged in
the valve body (20),
- wherein the coil (25) is electrically connectable to a control device (30) in order
to generate an electromagnetic field (26),
- wherein the armature (130) is connected with the needle (40),
- wherein the armature (130) is configured to interact with the electromagnetic field
(26) in order to displace the needle (40) from a closed position towards an open position
along a longitudinal axis (35) of the valve body (20),
- wherein the casing (15) is arranged on an outer peripheral surface of a portion
of the valve body (20),
characterized by
- a separation ring (150),
- wherein the separation ring (150) is at least partially arranged between the casing
(15) and the armature (130) and configured to lead the electromagnetic field (26)
to the armature (130),
- wherein the separation ring (150) comprises a first section (195) with a first material
and at least a second section (230) with a second material,
- wherein the first material differs from the second material.
2. The fuel injector (10; 300) according to claim 1, characterized in that the valve body (20) comprises a tubular inner section (75) and at least a tubular
outer section (80), wherein the separation ring (150) is arranged in a radial direction
between the inner section (75) and the outer section (80).
3. The fuel injector (10; 300) according to claim 1 or 2, characterized in that the separation ring (150) is materially connected (155, 160) to the valve body (20).
4. The fuel injector (10; 300) according to any one of claims 1 to 3, characterized in that the first section (195) of the separation ring (150) comprises at least a separation
ring base body (195), wherein the second section (220) comprises at least a separation
ring insert (230), wherein the separation ring base body (195) comprises at least
an opening (220), wherein the opening (220) is designed correspondingly to the separation
ring insert (230) and configured to at least partly receive the separation ring insert
(230).
5. The fuel injector (10; 300) according to claim 4, characterized in that the separation ring insert (230) and the opening (230) of the separation ring base
body (195) are at least partly ring-shaped.
6. The fuel injector (10; 300) according to claim 4 or 5, characterized in that the separation ring base body (195) comprises the first material and the separation
ring insert (230) comprises the second material.
7. The fuel injector (10; 300) according to any one of claims 4 to 6, characterized in that the opening encloses an angle of approximately 90°.
8. The fuel injector (10; 300) according to any one of claims 4 to 7, characterized in that the first section (195) of the separation ring (150) comprises an inner section (210)
and an outer section (215), wherein the outer section (215) is arranged in a radial
direction outside of the inner section (210), wherein the inner section (210) is connected
to the outer section (215) via at least a bar (225), wherein the opening (220) is
arranged between the inner section (210) and the outer section (215), wherein the
bar (225) is configured to carry the second section (230).
9. The fuel injector (10; 300) according to any one of claims 1 to 8, characterized in that the first material is magnetic and the second material is non-magnetic.
10. The fuel injector (10; 300) according to claim 9, wherein the magnetic first material
is a ferritic steel and the non-magnetic second material is an austenitic steel.
11. The fuel injector (10; 300) according to any one of claims 1 to 10, characterized in that the separation ring (150) is produced by means of a metal injection moulding process.
12. The fuel injector (10; 300) according to any one of claims 1 to 11, characterized by a dry section (165) and a wet section (110), wherein the wet section (110) is configured
to guide the fuel (115) through the injector (10; 300), wherein the needle (40) and
the armature (130) are arranged in the wet section (110), wherein the coil (25) and
the casing (15) are arranged in the dry section, wherein the wet section (110) is
delimited from the dry section (165) at least by the separation ring (150).