BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present invention relates to a hard coating film. More particularly, the present
invention relates to a hard coating film with high fouling resistance, slip resistance,
hardness and impact resistance.
[0002] This application claims the benefit of Korean Patent Application No.
10-2012-0092529, filed on August 23, 2012, Korean Patent Application No.
10-2012-0092532, filed on August 23, 2012, Korean Patent Application No.
10-2012-0092533, filed on August 23, 2012, and Korean Patent Application No.
10-2013-0089108, filed on July 26, 2013, which are all hereby incorporated by reference in their entireties into this application.
2. Description of the Related Art
[0003] With the advance of mobile appliances such as smart phones, tablet PCs and the like,
substrates for displays have recently been required to become lighter and slimmer.
Display windows or front panels of such mobile appliances are generally made of glass
or reinforced glass both of which have excellent mechanical properties. However, glass
suffers from the disadvantage of being heavy and being easily broken by an external
impact.
[0004] As an alternative to glass, plastic resin films have emerged. Their light weight
and resistance to impact are consistent with the trend of pursuing lighter and slimmer
mobile appliances. Particularly, a film with high hardness and wear resistance is
required. In this regard, it is proposed to utilize a structure in which the substrate
is coated with a hard coating layer.
[0005] First of all, increasing the thickness of the hard coating layer is considered as
an approach to improving the surface hardness thereof. In fact, the hard coating layer
should be of a minimal thickness to ensure the surface hardness of the hard coating
layer. As the hard coating layer increases in thickness, the surface hardness thereof
may become higher. However, a thicker hard coating layer, although increasing the
surface hardness, is more prone to setting shrinkage which leads to wrinkling or curling
with the concomitant production of cracks or exfoliations, and thus thick hard coating
layers are difficult to employ in practice.
[0006] Recently, some methods have been proposed for conferring a high hardness on hard
coating films, without the problems of cracking and setting shrinkage-induced curling.
[0007] Korean Patent Application Publication No.
2010-0041992 discloses a hard coating film composition, free of monomers, comprising a binder
resin based on ultraviolet-curable polyurethane acrylate oligomers. However, this
hard coating film has a pencil hardness of about 3H, and thus the strength thereof
is not sufficient to be a substitute for glass panels for displays.
SUMMARY OF THE INVENTION
[0008] Accordingly, the present invention has been made keeping in mind the above problems
occurring in the prior art, and is to provide a hard coating film which retains fouling
resistance and slip resistance while exhibiting high hardness and impact resistance.
[0009] In accordance with an aspect thereof, the present invention provides a hard coating
film, comprising:
a supporting substrate;
a first hard coating layer, formed on one side of the supporting substrate, having
a first surface energy; and
a second hard coating layer, formed on another side of the supporting substrate, having
a second surface energy, with a difference between the first and the second elastic
modulus set to be 3 mN/m or greater.
[0010] Characterized by high hardness, impact resistance, scratch resistance, and transparency,
the hard coating film of the present invention can be usefully applied to touch panels
of mobile terminals, smart phones or tablet PCs, and as a cover or device panel for
various displays, in substitution for glass.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] The present invention addresses a hard coating film, comprising:
a supporting substrate;
a first hard coating layer, formed on one side of the supporting substrate, having
a first surface energy; and
a second hard coating layer, formed on another side of the supporting substrate, having
a second surface energy, with a difference between the first and the second elastic
modulus set to be 3 mN/m or greater.
[0012] All of the terms used in the specification are taken only to illustrate embodiments,
and are not intended to limit the present invention. As used herein and in the appended
claims, the singular forms "a", "an", and "the" include plural reference unless the
context clearly dictates otherwise.
[0013] Additionally, the word "on" or "above," as used in the context of formation or construction
of one element, means pertaining to the direct formation or construction of one element
on another element directly or the additional formation or construction of one element
between layers or on a subject or substrate.
[0014] The above detailed descriptions of embodiments of the invention are not intended
to be exhaustive or to limit the invention to the precise form disclosed above. While
specific embodiments of, and examples for the invention are described above for illustrative
purposes, various equivalent modifications are possible within the scope of the invention,
as those skilled in the relevant art will recognize.
[0015] These and other non-limiting characteristics of the disclosure are more particularly
disclosed below
[0016] In accordance with an aspect thereof, the present invention provides a hard coating
film, comprising: a supporting substrate; a first hard coating layer, formed on one
side of the supporting substrate, having a first surface energy; and a second hard
coating layer, formed on another side of the supporting substrate, having a second
surface energy, with a difference between the first and the second elastic modulus
set to be 3 mN/m or greater.
[0017] The hard coating film of the present invention comprises a first and a second hard
coating layer formed, respectively, on opposite sides of a supporting substrate.
[0018] Structured to sandwich a supporting substrate between two hard coating layers one
of which is provided with a low surface energy to give fouling resistance and slip
resistance thereto, with the other provided with a relatively high surface energy
to have adhesiveness with a lower layer, the hard coating film of the present invention
exhibits fouling resistance and high adhesiveness to another substrate, simultaneously.
[0019] In the hard coating film of the present invention, the first and the second hard
coating layer have respective first and second side energies which differ from each
other by 3 mN/m or greater.
[0020] Throughout the specification and in the appended claims, the term "surface energy"
means a value calculated according to Young's equation from static contact angle measurements
with water and diiodomethane drops on a surface, obtained by the Sessile drop technique
using DSA100 of Kruss. In this context, the static contact angle is the angle that
a liquid drop creates with a solid surface where a liquid/gas interface meets the
solid surface.
[0021] As described above, the hard coating film of the present invention comprises a supporting
substrate sandwiched between two hard coating layers which have respective surface
energies, with a difference between the surface energies set to be 3 mM/m or greater.
The first hard coating layer with a larger surface energy is adhesive to other substrates
while the second coating layer with a smaller surface energy is resistant to fouling
and slip. The hard coating film of this structure is disposed in such a way that the
second hard coating layer with a smaller surface energy is directed toward the outside
while the first hard coating layer with a larger surface energy faces a separate subject
whereby the hard coating film can be protected from external fouling while sufficiently
adhering to the subject.
[0022] Glass or reinforced glass, conventionally used as a window for displays of mobile
divices and the like, is vulnerable to external contaminants, so that it requires
an additional protective film for resistance against fouling and fingerprinting. On
the other hand, plastic resin films or cured resin layers are insufficient in hardness.
Also, they may be provided with an additional fouling- or fingerprint-resistant layer
which, however, complexes the production process and increases the production cost.
[0023] In contrast, the hard coating film of the present invention exhibits hardness sufficient
to be a substitute for glass, and is resistant to fouling without provision with an
additional functional layer, thus being advantageous over conventional glass or plastic
resin films. In addition, the hard coating film composed of a supporting substrate
sandwiched between two hard coating layers different in surface energy from each other
is disposed in such a way that one hard coating layer with a smaller surface energy
is directed toward the outside while the other coating layer with a larger surface
energy faces a separate subject whereby the hard coating film can be protected from
external fouling while sufficiently adhering to the subject.
[0024] Further, the first hard coating layer with a larger surface energy is imparted with
impact resistance and bending resistance while the second hard coating layer with
a smaller surface energy is provided with high physical strength such as high hardness.
In addition to fouling resistance and adhesivenss, thus, the hard coating film of
the present invention exhibits high physical strength and excellent processability.
[0025] In one embodiment of the present invention, the first surface energy may differ from
the second surface energy by approximately 3 mN/m or more, for example, by appoximately
3 to 30 mN/m, by approximately 3.5 to 25 mN/m, or by approximately 4 to 20 mN/m.
[0026] In one embodiment of the present invention, the first surface energy may be approximately
26 mN/m or more, for example, range from approximately 26 to 50 mN/m, approximately
from 28 to 48 mN/m, or approximately from 30 to 45 mN/m, while the second surface
energy may be approximately 23 mN/m or more, for example, range approximately from
1 to 23 mN/m, approximately from 3 to 20 mN/m, or approximately from 5 to 18 mN/m.
[0027] When the first and the second surface energy are within the range, with the difference
therebetween set forth above, the hard coating film is endowed with fouling resistance
and adhesiveness, without deteriorating other physical properties.
[0028] According to one embodiment of the present invention, a difference in water contact
angle between the first and the second hard coating layer may be approximately 10
degrees or more, for example, on the order of approximately 10 to 90 degrees, or on
the order of approximately 20 to 85 degrees, or on the order of approximately 35 to
65 degrees.
[0029] According to one embodiment of the present invention, the water contact angle of
the first hard coating layer may be approximately 80 degrees or less, for example,
range from approximately 60 to 80 degrees, from approximately 66 to 76 degrees, or
from approximately 63 to 73 degrees, while the water contact angle of the second hard
coating layer may be as high as or higher than approximately 90 degrees, for example,
range from approximately from approximately 90 to 170, from approximately 100 to 150
degrees, or from approximately 110 to 130 degrees.
[0030] To meet the condition for the second surface energy, the second hard coating layer
has a fluorine (F) content of approximately 12 mol % or more, for example, range from
approximately 12 to 30 mol %, based on the total element content thereof, as measured
on the side or at a depth of 1 mm from the surface by XPS. Given the fluorine content
set forth above, the second hard coating layer may have a surface energy of 23 mN/m
or less.
[0031] Particularly, the second hard coating layer may be formed by properly modifying a
coating process and/or a photocuring process so as to achieve a higher distribution
of fluorine elements near the surface thereof. When fluorine elements are distributed
near the surface of the second hard coating layer, the second hard coating layer may
havea lower second surface energy.
[0032] As for the fluorine elements in the second hard coating layer, their origin may be
fluorine compounds, such as fluoroacrylates or fluorine surfactants, but is not limited
thereto. Examples of the fluoroacrylate include 1H,1H-perfluoro-n-octylacrylate, 1H,1H,5H-octafluoropentyl
acrylate, 1H, 1H, 9H-hexadecafluorononyl acrylate, 2-(perfluorobutyl)ethyl acrylate,
2-(perfluorohexyl)ethyl acrylate, and 2-(perfluorodecyl)ethyl acrylate, but are not
limited thereto. The fluorine surfactant is a surfactant having a perfluoroalkyl or
perfluoroalkylene group, and may be exemplified by perfluoroalkyl sulfonic acid, perfluoroalkyl
carboxylic acid, or salt thereof, but is not limited thereto. The fluoroacrylate or
fluorine surfactant may be contained in a dispersed or crosslinked form in a photocurable
crosslinking copolymer to be described later.
[0033] So long as it is transparent, any plastic resin, whether capable of being stretched
or not, may be used for the supporting substrate on each side of which the first and
the second hard coating layers are formed, without limitations imposed thereto. According
to an embodiment of the present invention, the supporting substrate may include, for
example, a polyester such as polyethyleneterephtalate (PET), a polyethylene such as
ethylene vinyl acetate (EVA), cyclic olefin polymer (COP), cyclic olefin copolymer
(COC), polyacrylate (PAC), polycarbonate (PC), polyethylene (PE), polymethylmethacrylate
(PMMA), polyetheretherketon (PEEK), polyethylenenaphthalate (PEN), polyetherimide
(PEI), polyimide (PI), triacetylcellulose (TAC), MMA (methyl methacrylate), or a fluoro-polymer.
The supporting substrate may be a single layer structure, and, if necessary, may be
a multilayer structure including two or more layers composed of the same or different
materials, but is not particularly limited.
[0034] According to one embodiment of the present invention, the supporting substrate may
be a multilayered substrate made of polyethyleneterephthalate (PET) or co-extruded
polymethylmethacrylate (PMMA)/polycarbonate (PC).
[0035] According to another embodiment of the present invention, the supporting substrate
may include a copolymer of polymethylmethacrylate (PMMA) and polycarbonate (PC).
[0036] The supporting substrate may range in thickness from 30 to 1,200 µm, or from 50 to
800 µm, but is not limited thereto.
[0037] Any component that meets the surface energy condition set forth above would be used
in the first hard coating layer, without particular limitation. In one embodiment,
the first hard coating layer may contain a photocurable crosslinking copolymer of
tri- to hexa-functional acrylate monomers.
[0038] As used herein, the term "acrylate" is intended to encompass acrylate, methancrylate,
and derivatives thereof with various substituents.
[0039] Examples of the tri- to hexa-function acrylate monomers include trimethylolpropane
triacrylate (TMPTA), trimethylolpropaneethoxy triacrylate (TMPEOTA), glycerin-propoxylated
triacrylate (GPTA), pentaerythritol tetraacrylate (PETA), dipentaerythritol hexaacrylate
(DPHA), and the like. These tri- to hexa-functional acrylate monomers may be used
alone or in combination.
[0040] In another embodiment of the present invention, the first hard coating layer may
a photocurable crosslinking copolymer of mono- to bi-functional acrylate monomers
in addition to the tri- to hex-functional acrylate monomers.
[0041] Examples of the mono- to bi-functional acrylate monomers include hydroxyethylacrylate
(HEA), hydroxyethylmethacrylate (HEMA), hexanediodiacrylate (HDDA), and tripropylene
glycol diacrylate (TPGDA), and ethylene glycol diacrylate (EGDA). The mono- to bi-functional
acrylate monomers may be used, alone or in combination.
[0042] When the first hard coating layer contains a photocurable crosslinking copolymer
of a mono- to bi-functional acrylate monomer in addition to a tri- to hexa-functional
acrylate monomer, the weight ratio of the mono- to bi-functional acrylate monomer
to the tri- to hexa-function acrylate monomer is not particularly limited, but may
be on the order of about 1:99 to about 50:50, or about 10:90 to about 50:50, or about
20:80 to about 40:60. Given the weight ratio set forth above, the mono- to bi-functional
acrylate monomer and the tri- to hexa-functional acrylate monomer confer high hardness
and flexibility on the first hard coating layer without deteriorating other physical
properties such as curling, light resistance, etc.
[0043] According to one embodiment of the present invention, the first hard coating layer
may comprise a photocurable crosslinking copolymer of a photocurable elastic polymer
crosslink-polymerized with the tri- to hexa-functional acrylate monomer.
[0044] As used herein, the term "photocurable elastic polymer" refers to a polymer which
is elastic and contains a functional group that undergoes UV light-triggered crosslink
polymerization.
[0045] According to one embodiment of the present invention, the photocurable elastic polymer
may have an elongation of approximately 15% or more, for example, approximately 15
to 200%, approximately 20 to 200%, or approximately 20 to 150%, as measured according
to ASTM D638.
[0046] The photocurable elastic polymer is crosslink-polymerized with the tri- to hexa-functional
acrylate monomer and then cured to form the first or the second hard coating layer,
conferring high hardness, flexibility and impact resistance to the hard coating film.
[0047] According to another embodiment of the present invention, the photocurable elastic
polymer may be a polymer or oligomer having a weight average molecular weight of about
1,000 to about 600,000 g/mol or about 10,000 to about 600,000 g/mol.
[0048] The photocurable elastic polymer may be at least one selected from the group consisting
of polycaprolactone, a urethane acrylate polymer, and polyrotaxane.
[0049] Among the polymers used as the photocurable elastic polymer, polycaprolactone is
formed by the ring-opening polymerization of caprolactone, and has excellent physical
properties such as flexibility, impact resistance, durability and the like.
[0050] Retaining a urethane bond therein, a urethane acrylate polymer has excellent elasticity
and durability.
[0051] A polyrotaxane is a polymer of rotaxane, a mechanically-interlocked molecular architecture
consisting of a dumbbell-shaped molecule which is threaded through a cyclic moiety
(macrocycle). The two components of a rotaxane are kinetically trapped since the ends
of the dumbbell (stoppers) are larger than the internal diameter of the ring and prevent
disassociation of the components since this would require significant distortion of
the covalent bonds.
[0052] In one embodiment, the photocurable elastic polymer may include a rotaxane comprising
a cyclic moiety (macrocycle) in which lactone compounds with a (meth)acrylate moiety
conjugated to the end thereof and are bonded each other; a thread moiety held within
the macrocycle; and stoppers provided at both ends of the thread moiety so as to prevent
dissociation of the macrocycle.
[0053] No particular limitations are imposed on the macrocycle if it is large enough to
surround the linear moiety. The macrocycle may include a functional group such as
a hydroxide group, an amino group, a carboxyl group, a thiol group, an aldehyde group
or the like, which can react with other polymers or compounds. Specific examples of
the macrocycle may include α-cyclodextrin, β-cyclodextrin, γ-cyclodextrin and mixtures
thereof.
[0054] Further, the thread may be used without limitation as long as it is generally linear
in shape with a minimal predetermined weight or greater. Preferably, a polyalkylene
compound or a polylactone compound may be used in the thread. Specifically, a polyoxyalkylene
compound including an oxyalkylene repetitive unit of 1 to 8 carbon atoms or a polylactone
compound including a lactone repetitive unit of 3 to 10 carbon atoms may be used in
the thread.
[0055] Meanwhile, the stopper may be appropriately adjusted depending on the characteristics
of the rotaxane compound to be prepared. For example, the stopper may be at least
one selected from the group consisting of a dinitrophenyl group, a cyclodextrin group,
an amantane group, a trilyl group, a fluorescein group and a pyrene group.
[0056] As the first hard coating layer containing a photocurable elastic polymer is formed
by photocuring the photocurable elastic polymer additionally, it allows the hard coating
film to have high hardness and flexibility, ensuring excellent resistance to external
impact.
[0057] In one embodiment of the present invention, the first hard coating layer comprises
inorganic microparticles dispersed in the photocurable crosslinking copolymer.
[0058] According to an embodiment of the present invention, the inorganic particles may
be inorganic nanoparticles having a particle size of about 100 nm or less, about 10
to about 100 nm or about 10 to about 50 nm. For example, silica particles, aluminum
oxide particles, titanium oxide particles or zinc oxide particles may be used as the
inorganic particles.
[0059] The inorganic particles in the hard coating layer make an additional contribution
to improving the hardness of the hard coating film.
[0060] When inorganic microparticles are further contained in the first hard coating layer,
their content ratio to the photocurable crosslinking copolymer is not particularly
limited. In one embodiment, the weight ratio of the photocurable crosslinking copolymer
to the inorganic microparticles may be approximately 40:60 to 90:10, or approximately
50:50 to 80:20. Given the amounts of the photocurable copolymer and the inorganic
microparticles within the ranges set forth above, the hard coating film can be formed
with an improvement in hardness.
[0061] Meanwhile, the first hard coating layer may further include typical additives such
as a surfactant, a yellowing inhibitor, a leveling agent, an antifouling agent and
the like in addition to the above-mentioned photocurable crosslink copolymer. Here,
the content of the additive is may be variously adjusted to the degree that the physical
properties of the hard coating film are not degraded. Its content is not particularly
limited, but preferably ranges from approximately 0.1 to 10 weight parts, based on
100 weight parts of the photocurable crosslinking copolymer.
[0062] According to an embodiment of the present invention, for example, the first hard
coating layer may include a surfactant as an additive. The surfactant may be a silicon
surfactant. In this context, the surfactant may be contained in a dispersed or crosslinked
form in the photocurable crosslinking copolymer. Further, the first hard coating layer
may include a yellowing inhibitor as an additive. The yellowing inhibitor may be a
benzophenone compound or a benzotriazole compound.
[0063] To satisfy a condition for the first surface energy, the first hard coating layer
may not contain a fluorine compound at all or may contain a fluorine compound only
in a trace amount. Hence, the first hard coating layer has a fluorine (F) content
of approximately 12 mol % or less, 10 mol % or less, or 5 mol % or less, based on
the total element content thereof, as measured on the surface of the first hard coating
layer or at a depth of 1 mm from the surface of the first hard coating layer by XPS.
[0064] According to an embodiment of the present invention, the first hard coating layer
may be provided with a functional group such as hydroxy (-OH) or carboxy (-COOH) by
surface treatment with plasma, corona discharge, or an alkaline solution sodium hydroxide
or potassium hydroxide. The surface treatment increases the surface energy of the
first hard coating layer.
[0065] However, the absence or the presence in a trace amount of fluorine compounds, or
surface treatment is suggested as an illustrative, non-limiting means to satisfy the
condition for the first surface energy, and it should be understood that means other
than the suggested falls within the scope of the present invention if it allows for
the first surface energy.
[0066] In one embodiment, the first hard coating layer may have a thickness of 50 µm or
more, for example, approximately 50 to 300 µm, approximately 50 to 200 µm, approximately
50 to 150 µm, or approximately 70 to 150 µm.
[0067] The first hard coating layer may be formed by photocuring a first hard coating composition
comprising a first binder monomer, and a photoinitiator, and optionally inorganic
microparticles, an organic solvent, and an additive after application to the substrate.
[0068] The first binder monomer may comprise a tri- to hexa-functional acrylate monomer.
In one embodiment, the first binder monomer may comprise a mono- to bi-functional
acrylate monomer in addition to the tri- to hexa-functional acrylate monomer. In another
embodiment, the first binder monomer may comprise a photocurable elastic polymer in
addition to the tri- to hexa-functional acrylate monomer.
[0069] Examples of the photoinitiator may include, but are not limited to, 1-hydroxy-cyclohexyl-phenyl
ketone, 2-hydroxy-2-methyl-1-phenyl-1-propanone, 2-hydroxy-1-[4-(2-hydroxyethoxy)phenyl]-2-methyl-1-propanone,
methylbenzoylformate, α,α-dimethoxy-α-phenylacetophenone, 2-benzoyl-2-(dimethylamino)-1-[4-(4-morpholinyl)phenyl]-1-butanone,
2-methyl-1-[4-(methylthio)phenyl]-2-(4-morpholinyl)-1-propanone, diphenyl(2,4,6-trimethylbenzoyl)-phosphine
oxide, and bis(2,4,6-trimethylbenzoyl)-phenylphophine oxide. Further, the photoinitiator
may be commercially available, such as those sold under brand name, Irgacure 184,
Irgacure 500, Irgacure 651, Irgacure 369, Irgacure 907, Darocur 1173, Darocur MBF,
Irgacure 819, Darocur TPO, Irgacure 907, and Esacure KIP 100F. These photoinitiators
may be used alone or in combination.
[0070] In the hard coating film of the present invention, the first hard coating composition
may be used in a solvent free manner, or may comprise an organic solvent. In the latter
case, it is advantageous to adjust the viscosity and fluidity of the composition and
to increase the coatability of the composition.
[0071] Examples of the organic solvent available for the present invention include: alcohols
such as methanol, ethanol, isopropyl alcohol, butanol and the like; alkoxy alcohols
such as 2-methoxy ethanol, 2-ethoxy ethanol, 1-methoxy-2-propanol and the like; ketones
such as acetone, methyl ethyl ketone, methyl isobutyl ketone, methyl propyl ketone,
cyclohexanone and the like; ethers such as propyleneglycol monopropyl ether, propyleneglycol
monomethyl ether, ethyleneglycolmonoethyl ether, ethyleneglycol monopropyl ether,
ethyleneglycol monobutyl ether, diethyleneglycol monomethyl ether, diethyleneglycol
monoethyl ether, diethyleneglycol monopropyl ether, diethyleneglycol monobutyl ether,
diethyleneglycol-2-ethylhexyl ether and the like; and aromatic solvents such as benzene,
toluene, xylene and the like. These organic solvents may be used, alone or in combination.
[0072] In the first hard coating composition comprising an organic solvent, the solid fraction
may be used at a weight ratio of about 70:30 to about 99:1 with regard to the solvent.
As such, when the first hard coating composition has a high solid content, the hard
coating composition increases in viscosity, and thus can allow for a thick coating,
for example, form the first hard coating layers at a thickness of 50 µm or more.
[0073] Any viscosity is given to the hard coating composition if it ensures the hard coating
composition proper fluidity and coatability. However, a high solid content leads to
a high viscosity. For example, the first hard coating composition of the present invention
may range in viscosity from approximately 100 to 1,200 cps, from approximately 150
to 1,200 cps, or from approximately 300 to 1,200 cps at 25ºC.
[0074] In order to enhance wetting between the supporting substrate and the first hard coating
layer, treatment with plasma, corona discharge, or an alkaline solution such as sodium
hydroxide or potassium hydroxide may be performed on the surface of the supporting
substrate where the first hard coating layer will be applied, in advance of the application.
[0075] Any component that meets the second surface energy condition set forth above would
be used in the second hard coating layer, without particular limitations. In one embodiment,
the second hard coating layer may contain a photocurable crosslinking copolymer of
tri- to hexa-functional acrylate monomers, which may be the same as or different from
those used in the first hard coating layer.
[0076] According to one embodiment of the present invention, the second hard coating layer
may comprise a photocurable crossing copolymer of mono- to bi-functional acrylate
monomers polymerized with tri- to hexa-functional acrylate monomers.
[0077] According to one embodiment of the present invention, the second hard coating layer
may comprise a photocurable crossing copolymer of a photocurable elastic polymer polymerized
with tri- to hexa-functional acrylate monomers.
[0078] For details of the tri- to hexa-functional acrylate monomers, the mono- to bi-functional
acrylate monomers, the photocurable elastic polymer, and the additives in the second
hard coating layer, reference may be made to the description of the first hard coating
layer. They may be the same as or different from those containing in the first hard
coating layer.
[0079] In one embodiment of the present invention, the second hard coating layer comprises
inorganic microparticles dispersed in the photocurable crosslinking copolymer.
[0080] According to an embodiment of the present invention, the inorganic particles may
be inorganic nanoparticles having a particle size of about 100 nm or less, about 10
to about 100 nm or about 10 to about 50 nm. For example, silica particles, aluminum
oxide particles, titanium oxide particles or zinc oxide particles may be used as the
inorganic particles.
[0081] The inorganic particles in the hard coating layer make an additional contribution
to improving the hardness of the hard coating film.
[0082] When inorganic microparticles are further contained in the second hard coating layer,
their content ratio to the photocurable crosslinking copolymer is not particularly
limited. In one embodiment, the weight ratio of the photocurable crosslinking copolymer
to the inorganic microparticles may be approximately 40:60 to 90:10, or approximately
50:50 to 80:20. Given the amounts of the photocurable copolymer and the inorganic
microparticles within the ranges set forth above, the hard coating film can be formed
with an improvement in hardness.
[0083] Meanwhile, the second hard coating layer may further include typical additives such
as a surfactant, a yellowing inhibitor, a leveling agent, an antifouling agent and
the like in addition to the above-mentioned photocurable crosslinking copolymer and
inorganic microparticles.
[0084] In one embodiment of the present invention, the second hard coating layer may contain
a fluorine compound such as fluoroacrylate or a fluorine surfactant. Examples of the
fluoroacrylate include 1H,1H-perfluoro-n-octylacrylate, 1H,1H,5H-octafluoropentyl
acrylate, 1H, 1H, 9H-hexadecafluorononyl acrylate, 2-(perfluorobutyl)ethyl acrylate,
2-(perfluorohexyl)ethyl acrylate, and 2-(perfluorodecyl)ethyl acrylate. The fluorine
surfactant is a surfactant having a perfluoroalkyl or perfluoroalkylene group, and
may be exemplified by perfluoroalkyl sulfonic acid, perfluoroalkyl carboxylic acid,
or salt thereof, but is not limited thereto.
[0085] Based on 100 weight parts thereof, the second hard coating layer may contain the
fluorine compound in an amount of approximately 0.05 to 5 weight parts. When the content
of the fluorine compound is within the range, the second hard coating layer can have
a surface energy of 23 mN/m or less without a decrease in physical properties.
[0086] In one embodiment, the second hard coating layer may have a thickness of 50 µm or
more, for example, approximately 50 to 300 µm, approximately 50 to 200 µm, approximately
50 to 150 µm, or approximately 70 to 150 µm.
[0087] The second hard coating layer may be formed by photocuring a first hard coating composition
comprising a second binder monomer, a photoinitiator and a fluorine compound, and
optionally an organic solvent, inorganic microparticles and an additive after application
to the substrate.
[0088] The second binder monomer may comprise a tri- to hexa-functional acrylate monomer.
In one embodiment, the second binder monomer may comprise a mono- to bi-functional
acrylate monomer in addition to the tri- to hexa-functional acrylate monomer. In another
embodiment, the second binder monomer may comprise a photocurable elastic polymer
in addition to the tri- to hexa-functional acrylate monomer.
[0089] The photoinitiator used in the second hard coating composition may be the same as
or different from that used in the first hard coating composition. For details of
the photoinitiator, reference may be made to the description of the first hard coating
composition. The photoinitiators may be used, alone or in combination.
[0090] Also, the organic solvent used in the second hard coating composition may be the
same as or different from that used in the first hard coating composition. For details
of the organic solvent, reference may be made to the description of the first hard
coating composition.
[0091] In the second hard coating composition comprising an organic solvent, the solid fraction
may be used at a weight ratio of about 70:30 to about 99:1 with regard to the solvent.
As such, when the first hard coating composition has a high solid content, the hard
coating composition increases in viscosity, and thus can allow for a thick coating,
for example, form the second hard coating layers at a thickness of 50 µm or more.
[0092] Any viscosity is given to the hard coating composition if it ensures the second hard
coating composition proper fluidity and coatability. However, a high solid content
leads to a high viscosity. For example, the second hard coating composition of the
present invention may range in viscosity from approximately 100 to 1,200 cps, from
approximately 150 to 1,200 cps, or from approximately 300 to 1,200 cps at 25ºC.
[0093] In accordance with one embodiment, the hard coating film of the present invention
may further comprise at least one layer, or film, such as a plastic resin film, an
adhesive film, an releasable film, an electrically conductive film, an electrically
conductive layer, a curable resin layer, a non-conductive film, a metal mesh layer,
or patterned metal layer, on the first hard coating layer. In addition, the layer,
or film may take any form such as a monolayer, a bilayer or a lamination. The layer,
or film may be constructed on the first hard coating layer by, but not limited to,
laminating a freestanding film with the aid of an adhesive or an adhesive film, or
by coating, deposition, or sputtering.
[0094] Particularly, the layer, or film may be brought into direct contact with the first
hard coating layer to allow the hard coating film to improve in resistance against
external impact and abrasion.
[0095] Since the first hard coating layer has a high surface energy, the hard coating film
of the present invention is significantly adhesive to another layer, or film.
[0096] The first and the second hard coating compositions may be applied onto the front
and back sides of the supporting substrate, respectively, in a sequential or simultaneous
manner before photocuring.
[0097] The hard coating film according to the present invention may be prepared in the following
manner.
[0098] First, the second hard coating composition containing the above-mentioned components
is applied to one side of the supporting substrate and photocured to form a second
hard coating layer.
[0099] Any method that is available in the art would be used in the application of the first
hard coating composition without particular limitations. For example, the hard coating
composition may be applied by bar coating, knife coating, roll coating, blade coating,
die coating, micro-gravure coating, comma coating, slot die coating, lip coating,
solution casting or the like.
[0100] Next, the applied second hard coating composition is photocured under UV light to
form a second hard coating layer.
[0101] UV radiation may be emitted at a dose of approximately 20 to 600 mJ/cm
2, or approximately 50 to 500 mJ/cm
2. Any light source that is used in the art would be applied to the present invention
without particular limitation. For example, a highpressure mercury lamp, a metal halide
lamp, a black light fluorescent lamp or the like may be used. The photocuring may
be carried out by irradiating UV light at the dose for about 30 sec to about 15 min,
or for about 1 to about 10 min.
[0102] After being completely cured, the first hard coating layer may have a thickness of
approximately 50 to 300 µm, approximately 50 to 200 µm, approximately 50 to 150 µm,
or approximately 70 to 150 µm.
[0103] The presence of the second hard coating layer ensures the high hardness of the hard
coating film without a decrease in curling property.
[0104] Subsequently, the first hard coating composition comprising the above-mentioned components
is applied to the other side, e.g., back side of the supporting substrate. Then, the
first hard coating composition is cured to form a first hard coating layer after exposure
to UV light. During the photocuring of the first hard coating composition, UV light
is irradiated to an opposite side to that coated with the second hard coating composition.
Thus, the curl which may be generated by setting shrinkage in the former photocuring
step is counterbalanced to afford a flat hard coating film. No additional flattering
processes are thus needed.
[0105] UV radiation may be emitted at a dose of approximately 20 to 600 mJ/cm
2, or approximately 50 to 500 mJ/cm
2. Any light source that is used in the art would be applied to the present invention
without particular limitation. For example, a highpressure mercury lamp, a metal halide
lamp, a black light fluorescent lamp or the like may be used. The photocuring may
be carried out by irradiating UV light at the dose for about 30 sec to about 15 min,
or for about 1 to about 10 min.
[0106] Particularly, according to an embodiment of the present invention, the second hard
coating layer may be formed by properly modifying a coating process and/or a photocuring
process so as to achieve a higher distribution of fluorine elements near the surface
of the second hard coating layer, which leads to a lower second surface energy. For
example, when the second hard coating layer and the first hard coating layer are sequentially
applied and photocured, as mentioned above, to prevent the setting shrinkage-caused
curling, sufficient contact with air during the photocuring can induce the fluorine
elements to rush to the surface of the second hard coating layer. A higher distribution
of fluorine elements near the surface in the second hard coating layer results in
a lower surface energy in the layer.
[0107] After being completely cured, the first hard coating layer may have a thickness of
approximately 50 to 300 µm, approximately 50 to 200 µm, approximately 50 to 150 µm,
or approximately 70 to 150 µm.
[0108] In the preparation method of the hard coating film according to one embodiment, coating
and photocuring steps of the first hard coating composition may be performed in advance
of or following those of the second hard coating composition.
[0109] For use as a cover for mobile terminals or tablet PCs, the hard coating film must
have hardness or impact resistance elevated sufficiently to be a substitute for glass.
Even when formed at a high thickness on the substrate, the hard coating layer of the
present invention is less prone to curling or cracking, and imparts the hard coating
film with high transparency and impact resistance.
[0110] The hard coating film according to the present invention is superior in fouling resistance,
hardness, scratch resistance, transparency, durability, light resistance, and light
transmittance.
[0111] The impact resistance of the hard coating film is high enough to be a substitute
for glass. For example, the hard coating film of the present invention may not crack
even after a steel bead weighing 22 g is freely dropped ten times from a height of
50 cm thereto.
[0112] In addition, the second hard coating layer in the hard coating film of the present
invention may have a pencil hardness of 7H or more, 8H or more, or 9H or more at a
load of 1 kg.
[0113] Further, after the second hard coating layer in the hard coating film of the present
invention is tested by reciprocating 400 times with a steel wool #0000 under a load
of 500 g on a friction tester, only two or less scratch may appear.
[0114] The hard coating film of the present invention may have a light transmittance of
91.0 % or more, or 92.0% or more, and a haze of 1.0% or less, 0.5% or less, or 0.4%
or less.
[0115] Further, the hard coating film of the present invention may have an initial color
b value of 1.0 or less. After the hard coating film is exposed to UV-B under an ultraviolet
lamp for 72 hrs or more, it may have a color b* value which differs from the pre-exposed
color b* value by 0.5 or less, or by 0.4 or less.
[0116] When the hard coating film of the present invention is disposed on a plane after
exposure to a temperature of 50ºC or higher at a humidity of 80% or higher for 70
hrs, the maximum distance at which each edge or side of the hard coating film is spaced
apart from the plane may be about 1.0 mm or less, about 0.6 mm or less, or about 0.3
mm or less. More particularly, when the hard coating film of the present invention
is disposed on a plane after exposure to a temperature of 50 to 90ºC at a humidity
of 80 to 90 % for 70 to 100 hrs, each edge or side of the hard coating film is spaced
apart from the plane by about 1.0 mm or less, about 0.6 mm or less, or about 0.3 mm
or less, maximally.
[0117] Exhibiting excellent physical properties including hardness, impact resistance, scratch
resistance, transparency, durability, light resistance, and light transmittance, the
hard coating film of the present invention has useful applications in various fields.
For example, the hard coating film of the present invention can be used in the touch
panels of mobile terminals, smart phones or tablet PCs, and as covers or device panels
for various displays
[0118] A better understanding of the present invention may be obtained through the following
examples which are set forth to illustrate, but are not to be construed as limiting
the present invention.
EXAMPLES
PREPARATION EXAMPLE 1: Preparation of Photocurable Elastic Polymer
[0119] In a reactor, 50 g of a caprolactone-grafted polyrotaxane polymer [A1000, Advanced
Soft Material INC] was mixed with 4.53 g of Karenz-AOI [2-acryloylethyl isocyanate,
Showadenko Inc.], 20 mg of dibutyltin dilaurate [DBTDL, Merck], 110 mg of hydroquinone
monomethylene ether, and 315 g of methyl ethyl ketone. Then, the mixture was reacted
at 70ºC for 5 hrs to obtain polyrotaxane in which polylactone with an acrylate moiety
conjugated to the end thereof acted as the macrocycle while cyclodextrin was positioned
as the stopper.
[0120] The polyrotaxane had a weight average molecular weight of 600,000 g/mol, and was
found to have an elongation of 20%, as measured according to ASTM D638.
EXAMPLE 1
[0121] A first hard coating composition was prepared by mixing 6 g of trimethylolpropane
triacrylate (TMPTA), 4 g of the polyrotaxane prepared in Preparation Example 1, 0.2
g of a photoinitiator (brand name: Darocur TPO), 0.1 g of a benzotriazole-based yellowing
inhibitor (brand name: Tinuvin 400), and 1 g of methylethylketone.
[0122] A second hard coating composition was prepared by mixing 9 g of a silica-dipentaerythritolhexacrylate
(DPHA) composite in which silica nanoparticles with a particle size of 20 ∼ 30 nm
were dispersed by 40 wt% (silica 3.6 g, DPHA 5.4 g), 1 g of the polyrotaxane of Preparation
Example 1, 0.2 g of a photoinitiator (brand name: Darocur TPO), 0.1 g of a benzotriazole-based
yellowing inhibitor (brand name: Tinuvin 400), and 0.05 g of a fluorine surfactant
(brand name: FC4430).
[0123] The second hard coating composition was applied to a PET substrate 188 µm thick with
a size of 15 cm x 20 cm, and then subjected to first photocuring by exposure to 280-350
nm UV light from a black light fluorescence lamp.
[0124] Subsequently, the first hard coating composition was applied to the back side of
the supporting substrate, and then exposed to 280-350 nm UV light from a black light
fluorescence lamp to give a hard coating film. Each of the first and the second hard
coating layers formed on both sides of the substrate was 100 µm thick.
EXAMPLE 2
[0125] A hard coating film was prepared in the same manner as in Example 1, with the exception
that 0.05 g of a fluorine acrylate (brand name: Optool DAC) was used instead of 0.05
g of the fluorine surfactant (brand name: FC4430).
EXAMPLE 3
[0126] A first hard coating composition was prepared by mixing 6 g of trimethylolpropane
triacrylate (TMPTA), 4 g of the polyrotaxane prepared in Preparation Example 1, 0.2
g of a photoinitiator (brand name: Darocur TPO), 0.1 g of a benzotriazole-based yellowing
inhibitor (brand name: Tinuvin 400), 0.05 g of a fluorine surfactant (brand name:
FC4430), and 1 g of methylethylketone.
[0127] A second hard coating composition was prepared by mixing 9 g of a silica-dipentaerythritolhexacrylate
(DPHA) composite in which silica nanoparticles with a particle size of 20 ∼ 30 nm
were dispersed by 40 wt% (silica 3.6 g, DPHA 5.4 g), 1 g of the polyrotaxane of Preparation
Example 1, 0.2 g of a photoinitiator (brand name: Darocur TPO), 0.1 g of a benzotriazole-based
yellowing inhibitor (brand name: Tinuvin 400), and 0.05 g of a fluorine surfactant
(brand name: FC4430).
[0128] The second hard coating composition was applied to a PET substrate 188 µm thick with
a size of 15 cm x 20 cm, and then subjected to first photocuring by exposure to 280-350
nm UV light from a black light fluorescence lamp.
[0129] Subsequently, the first hard coating composition was applied to the back side of
the substrate, and then exposed to 280-350 nm UV light from a black light fluorescence
lamp to give a hard coating film. Then, the surface of the cured first hard coating
layer was immersed in a 10 % KOH solution at 55ºC for 1 min, followed by drying at
60ºC for 2 min in an oven to afford a hard coating film. Each of the first and the
second hard coating layers formed on both sides of the substrate was 100 µm thick.
EXAMPLE 4
[0130] A hard coating film was prepared in the same manner as in Example 3, with the exception
that the first hard coating composition did not contain 0.05 g of the fluorine surfactant
(brand name: FC4430).
EXAMPLE 5
[0131] A hard coating film was prepared in the same manner as in Example 1, with the exception
that each of the first and the second hard coating layers formed on both sides of
the substrate was 150 µm.
EXAMPLE 6
[0132] A hard coating film was prepared in the same manner as in Example 3, with the exception
that the first and the second hard coating layers were 125 µm and 100 µm thick, respectively.
COMPARATIVE EXAMPLE 1
[0133] A hard coating film was prepared in the same manner as in Example 1, with the exception
that the second hard coating composition did not contain the fluorine surfactant (brand
name: FC4430).
COMPARATIVE EXAMPLE 2
[0134] A first hard coating composition was prepared by mixing 6 g of trimethylolpropane
triacrylate (TMPTA), 4 g of the polyrotaxane of Preparation Example 1, 0.2 g of a
photoinitiator (brand name: Darocur TPO), and 0.1 g of a benzotriazole-based yellowing
inhibitor (brand name: Tinuvin 400).
[0135] A second hard coating composition was prepared by mixing 9 g of a silica-dipentaerythritolhexacrylate
(DPHA) composite in which silica nanoparticles with a particle size of 20 ∼ 30 nm
were dispersed by 40 wt% (silica 3.6 g, DPHA 5.4 g), 1 g of the polyrotaxane of Preparation
Example 1, 0.2 g of a photoinitiator (brand name: Darocur TPO), and 0.1 g of a benzotriazole-based
yellowing inhibitor (brand name: Tinuvin 400), and 0.05 g of a fluorine surfactant
(brand name: FC4430).
[0136] The second hard coating composition was applied to a PET substrate 188 µm thick with
a size of 15 cm x 20 cm, and covered with a PET film to block contact with air. Subsequently,
the first hard coating composition was applied to the back side of the substrate,
and covered with a PET film to block contact with air, too.
[0137] Next, photocuring was performed by exposure to 280-350 nm UV light from a black light
fluorescence lamp to form a first and a second hard coating layer, followed by removing
the PET covers.
[0138] Each of the first and the second hard coating layers formed on both sides of the
substrate was 100 µm thick.
[0139] Surface energies and fluorine contents of the hard coating films prepared in Examples
1 to 6 and Comparative Examples 1 and 2 are summarized in Table 1, below.
TABLE 1
|
1st Hard Coating Layer |
2nd Hard Coating Layer |
Surface energy (unit: mN/m) |
F content (unit: mol%) |
Surface energy (unit: mN/m) |
F content (unit: mol%) |
Ex. 1 |
43.4 |
0 |
19.1 |
21.6 |
Ex. 2 |
43.4 |
0 |
21.0 |
17.5 |
Ex. 3 |
32 |
11.2 |
19.1 |
21.6 |
Ex. 4 |
47.5 |
0 |
19.1 |
21.6 |
Ex. 5 |
43.4 |
0 |
19.1 |
21.6 |
Ex. 6 |
32 |
11.2 |
19.1 |
21.6 |
C. Ex. 1 |
43.4 |
0 |
41.2 |
0 |
C. Ex. 2 |
44.2 |
0 |
43.8 |
0 |
TEST EXAMPLES
<Measurement Method>
1) Fingerprint Resistance
[0140] An artificial fingerprint solution was applied to a rubber stamp which was then impressed
on the surface of the second hard coating layer, followed by drying for 10 min. The
imprint was removed with gauze and the remainder was evaluated with the naked eye.
The artificial fingerprint was prepared according to JIS K 2246.
2) Scrawl Resistance
[0141] Two lines, each 5 cm long, were drawn on the surface of the second hard coating using
an oil-based pen, and wiped with dust-free, ultrafine fiber cloth. The trace of the
lines was examined with the naked eye. This procedure was repeated until the trace
was detected, and the number of repetition of the procedure was recorded.
3) Adhesiveness
[0142] A column with dimensions of 1 mm x 1 mm was drawn on the surface of the first hard
coating layer. An adhesive tape (Nitto Tape No. 31) with a width of 25 mm was stuck
on the surface with various loads, and then stripped off. A maximum load was measured
at which the hard coating layer was not exfoliated, but remained intact.
4) Pencil hardness
[0143] Pencil hardness was evaluated according to the Japanese Standard JIS K5400. In this
regard, a pencil hardness meter was reciprocated three times on the second hard coating
layer of each of the hard coating film under a load of 1.0 kg to determine the hardness
at which no scratches were observed.
5) Scratch resistance
[0144] After being loaded to a friction tester, a steel wool (#0000) was reciprocated 400
times on the second hard coating layer of each of the hard coating films under a load
of 0.5 kg, and scratches thus formed were counted. Evaluation was made of the scratch
resistance of the films by marking O for two or less scratches, Δ for two to less
than five scratches, and x for five or more scratches.
6) Light resistance
[0145] Differences in color b value of the hard coating films were measured before and after
exposure to UVB from UV lamp for 72 hrs.
7) Transmittance and haze
[0146] The hard coating films were measured for transmittance and haze using a spectrophotometer
(brand name: CHO-400)
8) Curl property at high humidity and temperature
[0147] After a hard coating film piece with dimensions of 10 cm x 10 cm was stored for 72
hrs in a chamber maintained at a temperature of 85ºC and a humidity of 85%, it was
placed on a flat plane. A maximal distance at which each edge of the piece was apart
from the plane was measured.
9) Cylindrical bending test
[0148] Each of the hard coating films was wound on a cylindrical mandrel having a diameter
of 1 cm so that the first hard coating is toward outside. When the hard coating film
was not cracked, it was evaluated as OK. If the hard coating film was cracked, it
was evaluated as X.
10) Impact resistance
[0149] The impact resistance of each of the hard coating films was evaluated by determining
whether or not each of the hard coating films was cracked when a 22g steel ball was
freely dropped 10 times on the second hard coating layer from a height of 50 cm. Each
of the hard coating films was evaluated as OK when it was not cracked, and as X when
cracked.
[0150] The results of the physical properties measured in each of the hard coating films
are summarized in Table 2 below.
TABLE 2
|
Ex. 1 |
Ex. 2 |
Ex. 3 |
Ex. 4 |
Ex. 5 |
Ex. 6 |
C. Ex. 1 |
C. Ex. 2 |
Fingerprint Resistance |
Good |
Good |
Good |
Good |
Good |
Good |
Poor |
Poor |
Scrawl Resistance |
100 rounds |
150 rounds |
100 rounds |
100 rounds |
100 rounds |
100 rounds |
1 round |
1 round |
Adhesiveness |
1.35kg |
1.35kg |
1.05kg |
1.45kg |
1.35kg |
1.05kg |
1.46kg |
1.40kg |
Pencil hardness |
8H |
8H |
8H |
8H |
8H |
8H |
8H |
8H |
Scratch resistance |
O |
O |
O |
O |
O |
O |
O |
O |
Light resistance |
0.20 |
0.21 |
0.20 |
0.19 |
0.20 |
0.20 |
0.20 |
0.22 |
Transmittance |
92.3 |
92.1 |
92.1 |
92.2 |
92.3 |
92.1 |
92.4 |
92.0 |
Haze |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.3 |
0.2 |
0.2 |
Bending test |
OK |
OK |
OK |
OK |
OK |
OK |
OK |
OK |
Curl property at high humidity & temperature |
0.3mm |
0.2mm |
0.3mm |
0.2mm |
0.3mm |
0.3mm |
0.2mm |
0.2mm |
Impact resistance |
OK |
OK |
OK |
OK |
OK |
OK |
OK |
OK |
[0151] As is understood from the data of Fig. 2, when the surface energy of the second hard
coating layer was 23 mN/m or less, it exhibited excellent fouling resistance such
as fingerprint resistance and scrawl resistance. In contrast, the second hard coating
layers of Comparative Examples 1 and 2 had insufficient fouling resistance.
1. A hard coating film, comprising:
a supporting substrate;
a first hard coating layer, formed on one side of the supporting substrate, having
a first surface energy; and
a second hard coating layer, formed on another side of the supporting substrate, having
a second surface energy, with a difference between the first and the second elastic
modulus set to be 3 mN/m or greater.
2. The hard coating film of claim 1, wherein the first surface energy is 26 mN/m or more
and the second surface energy is 23 mN/m or less.
3. The hard coating film of claim 1, wherein the second hard coating layer has a fluorine
(F) content of 12 mol % or more, based on the total element content thereof, as measured
on a surface thereof or at a depth of 1 mm from the surface by XPS.
4. The hard coating film of claim 1, wherein the second hard coating layer contains a
fluorine compound.
5. The hard coating film of claim 1, wherein the second hard coating layer has a fluorine
(F) content of 12 mol % or less, based on the total element content thereof, as measured
on a surface thereof or at a depth of 1 mm from the surface by XPS.
6. The hard coating film of claim 1, wherein the first hard coating layer is surface
treated with plasma, corona discharge, or an alkaline solution.
7. The hard coating film of claim 1, wherein the first and the second hard coating layers
are the same or different, and independently comprise a photocurable crosslinking
copolymer of a tri- to hexa-functional acrylate monomer.
8. The hard coating film of claim 7, wherein the first and the second hard coating layer
are the same or different, and independently comprise a photocurable crosslinking
copolymer of a tri- to hexa-functional acrylate monomer and a mono- to bi-functional
acrylate in addition to the tri- to hexa-functional acrylate monomer.
9. The hard coating film of claim 1, wherein the first and the second hard coating layer
are the same or different, and independently comprise a photocurable crosslinking
copolymer of a photocurable elastic polymer in addition to the tri- to hexa-functional
acrylate monomer.
10. The hard coating film of claim 9, wherein the photocurable elastic polymer has an
elongation of 15 to 200 %, as measured according to ASTM D638.
11. The hard coating film of claim 9, wherein the photocurable elastic polymer is selected
from the group consisting of a polycarprolactone, a urethane acrylate polymer, a polyrotaxane,
and a combination thereof.
12. The hard coating film of claim 11, wherein the polyrotaxane comprises a cyclic moiety
(macrocycle) in which lactone compounds with a (meth)acrylate moiety conjugated to
the end thereof are bonded each other; a thread moiety held within the macrocycle;
and stoppers provided at both ends of the thread moiety so as to prevent dissociation
of the macrocycle.
13. The hard coating film of claim 7, wherein the first and the second hard coating layers
are the same or different, and independently further comprise inorganic microparticles
dispersed in the photocurable crosslinking polymer.
14. The hard coating film of claim 1, wherein the first and the second hard coating layers
are the same or different, and independently range in thickness from 50 to 300 µm.
15. The hard coating film of claim 7, wherein the tri- to hexa-functional acrylate monomer
comprises at least one selected from the group consisting of trimethylolpropane triacrylate
(TMPTA), trimethylolpropane ethoxytriacrylate (TMPEOTA), glycerin propoxylated triacrylate
(GPTA), pentaerythritol tetraacrylate (PETA), and dipentaerythritol hexaacrylate (DPHA)
16. The hard coating film of claim 1, wherein the supporting substrate includes at least
one selected from consisting of polyethyleneterephtalate (PET), ethylene vinyl acetate
(EVA), a cyclic olefin polymer (COP), a cyclic olefin copolymer (COC), polyacrylate
(PAC), polycarbonate (PC), polyethylene (PE), polymethylmethacrylate (PMMA), polyetheretherketon
(PEEK), polyethylenenaphthalate (PEN), polyetherimide (PEI), polyimide (PI), triacetylcellulose
(TAC), MMA (methyl methacrylate) and a fluoro-polymer.
17. The hard coating film of claim 1, wherein the hard coating film does not crack when
a 22g steel ball is freely dropped 10 times thereon from a height of 50 cm.
18. The hard coating film of claim 1, exhibiting a pencil hardness of 7H or more at a
load of 1 kg.
19. The hard coating film of claim 1, two or less scratches are formed when the surface
of the hard coating film is rubbed by reciprocating a steel wool #0000 thereon 400
times under a load of 500 g.
20. The hard coating film of claim 1, having a light transmittance of 91 % or more, a
haze of 0.4 or less, and a color b* value of 1.0 or less.
21. The hard coating film of claim 1, wherein the hard coating film has a color b* value
after exposure to UV B for 72 hrs which differs from a pre-exposed, color b* value
by 0.5 or less.
22. The hard coating film of claim 1, wherein when the hard coating film is disposed on
a plane after exposure to a temperature of 50ºC or higher at a humidity of 80% or
higher for 70 hrs or longer, each edge or side of the hard coating film is spaced
apart from the plane by 1.0 mm or less, maximally.
23. The hard coating film of claim 1, further comprising on the first or the second hard
coating layer at least one layer selected from the group consisting of a plastic resin
film, an adhesive film, an releasable film, an electrically conductive film, an electrically
conductive layer, a curable resin layer, a non-conductive film, a metal mesh layer,
and a patterned metal layer.