[0001] The invention relates to a heat pump for a household appliance, in particular a laundry
treatment appliance, comprising a compressor, a condenser, a restrictor, and an evaporator.
The invention further relates to a household appliance, in particular a laundry treatment
appliance, comprising such heat pump.
[0002] A laundry dryer having a heat pump as specified typically comprises a refrigerant
circuit and an air path. The refrigerant circuit comprises the compressor, the condenser,
the restrictor and the evaporator which are connected in series by refrigerant lines.
The refrigerant flows through the compressor, the condenser, the restrictor and the
evaporator, in this order, and through the lines connecting these to one another.
The refrigerant releases heat to the process air as flowing through the air path by
means of the condenser and extracts heat and humidity from the process air flowing
through the air path by means of the evaporator. The compressor converts mechanical
power to thermal power by compressing the refrigerant in the refrigerant circuit.
[0003] Within the air path or process air circuit, process air flows from a drum to the
evaporator. At a drum outlet, the air is at a medium temperature and relatively wet.
At the evaporator, the air is cooled and dehumidified and then flows to the condenser
where it is heated. Hot and dry air is then introduced again into the drum where it
absorbs moisture from laundry contained in the drum. The evaporator and the condenser
are thus acting as heat exchangers having a refrigerant side and a process air side.
The use of a heat pump in a laundry dryer and its general layout are well-known in
the art, as shown in prior art documents
EP 1 632 736 A2,
EP 1 593 770 B1,
WO 2013/060626 A1,
WO 2013/023958 A1,
WO 2012/065916 A1,
WO 2011/080045 A1,
US 2010/0154248 A1, and
US 2011/0209484 A1.
[0004] The evaporator and the condenser may be of a tube-and-fins type. The tubes of the
evaporator and the condenser may be separate entities as described in prior art documents
WO 2008/004802 A3,
EP 2 261 416 A1,
EP 2 244 044 A2 and
EP 1 593 770 B1, or may be joined in a common core, as described in prior art document
WO 2008/004802 A3. In frontal view parallel to the length of the tubes the tubes may be arranged in
columns (or rows) each comprising several tubes. A distance between neighboring columns
is called a 'longitudinal spacing', and a distance between neighboring tubes of one
column is called a 'transversal spacing'.
[0005] Another typical construction of the evaporator and the condenser is the so-called
aluminium single-tube type (no-frost type) in which an aluminium tube is bent and
fins are placed along it without tube expansion.
[0006] An outer diameter of the tubes of the evaporator and the condenser used at present
in a heat pump dryer are as follows: 3/8" (9.525 mm) and 7 mm for tube-and-fins type
evaporators and condensers and 8 mm for aluminium single-tube type evaporator and
condenser.
[0007] A laundry dryer comprising a heat pump has an improved efficiency (in terms of kWh/kg)
as compared to a conventional laundry dryer only employing an electrical heater. Thus,
in principle a related operational carbon dioxide emission of the laundry dryer comprising
the heat pump is lower than that of a conventional dryer due to its lower electric
consumption. However, a refrigerant used in the heat pump must be taken into account
with its GWP ('Global Warming Potential') which contributes to a total TEWI ('Total
Equivalent Warming Impact') by direct or indirect emission of the refrigerant into
the atmosphere. Nowadays, typical refrigerants used in a heat pump are fluorinated
hydrocarbon compounds (HFC) whose GWP maybe as high as 1500, or even higher.
[0008] One possibility to reduce TEWI of these systems is to use hydrocarbon refrigerants
that have low GWP like R-290 (propane) or R-1270 (propylene). The main drawback of
these refrigerants is that they are flammable and therefore IEC 60335-2-11 standard
limits the maximum charge to 150 g of refrigerant in a laundry dryer. It is generally
known that an optimum refrigerant charge can be found for a specific system, but the
refrigerant limit of 150 g imposed by the IEC 60335-2-11 standard is typically lower
than the optimum charge of refrigerant for a heat pump of a typical laundry dryer.
[0009] Efficiency is also affected by the compressor. For example, the efficiency of a rotary
compressor is affected by different geometries of its components, including discharge
and suction ports and rotor and cylinder geometries. The variation of these geometries
implies differences in mechanical frictions and in the thermodynamic behaviour of
the refrigerant inside the compressor. In more detail, the losses in the compressor
that determine its efficiency include the following: energy losses stemming from motor
losses, friction losses, compression losses due to not ideal compression, valve losses
due to gas pulsations and over-compression, and lubricant pumping losses, as well
as mass flow losses stemming from clearance volume losses due to valve and cylinder
head dimensions, leakage losses, back-flow-losses, suction gas heating losses due
to a gas density at a cylinder inlet, and losses due to lubricant flow.
[0010] It is an object of the current invention to at least partially overcome at least
some of the problems of the art with respect to heat pumps for household appliances,
in particular laundry treatment appliances, and to particularly provide a heat pump
for a household appliance, in particular laundry treatment appliance, which has a
reduced GWP and an improved efficiency.
[0011] The object is achieved by the features of the independent claims. Preferred embodiments
are particularly referred to in the dependent claims, in the subsequent decription
and in the attached drawing.
[0012] Accordingly, the object is achieved by a heat pump for a household appliance, in
particular a laundry treatment appliance, comprising a compressor, a condenser, a
restrictor, and an evaporator, that are connected in series by a refrigerant loop
containing flammable refrigerant, wherein the condenser ('condenser coil') is of a
tube-and-fin type with the tubes having an outer diameter of less than 7 mm.
[0013] This leads to a higher heat transfer from a refrigerant side to an air side by means
of: reducing a system volume for the refrigerant, increasing a convection coefficient
at the refrigerant side, creating a good balance between pressure losses and a size
of a secondary surface at the air side, allowing a cooling down of the refrigerant
even at low charge (i.e. a higher subcooling), and reaching a proper condensation
pressure. This can even be achieved by having a quantity of flammable refrigerant
of 150 grams or less within the heat pump.
[0014] The laundry treatment appliance may in particular be a laundry dryer. The household
appliance may also be a washing machine, a dishwasher, a cooling apparatus etc.
[0015] The condenser and the evaporator are typically arranged as heat exchangers, in particular
refrigerant/air heat exchangers that are passed by process air of the household appliance.
[0016] It is a preferred variant or embodiment that the evaporator ('evaporator coil') is
of a tube-and-fin type with the tubes having an outer diameter of 7 mm or less.
[0017] It is another preferred variant that an outer diameter of the tubes of the condenser
("condenser coil") is about 6 mm or less, in particular 5,5 mm or less, in particular
5 mm or less.
[0018] It is another preferred embodiment that a transversal spacing of the tubes of the
condenser is 21 mm or less while a longitudinal spacing is 19 mm or less. This leads
to a higher heat transfer from a refrigerant side to an air side by means of: increasing
a convection coefficient at the air side, creating a good balance between pressure
losses and a size of a secondary surface at the air side, allowing a cooling down
of the refrigerant even at low charge (i.e. a higher subcooling), and reaching a proper
condensation pressure. It may be preferred that this is also holds for the evaporator
coil and its tubes.
[0019] To improve efficiency of the compressor, in particular a rotary compressor, it is
preferred that a roller of the compressor has a height-to-radius ratio of 1.4 to 1.2,
in particular smaller than 1.4. The roller may in particular be shaped as a hollow
cylinder with the height measured along its longitudinal axis. The radius is typically
measured perpendicular from the longitudinal axis to an outer diameter of the cylinder.
This embodiment reduces friction losses and therefore increases the efficiency of
the compressor by achieving the same cooling capacity with a lower power input. A
height-to-radius ratio of current rollers of rotary compressors used laundry dryers
is between 1.7 and 1.5. It is a particular variant of the compressor according to
the invention that the height-to-radius ratio is between 1.4 and 1.2.
[0020] It is another preferred embodiment that an area of a discharge port of the compressor,
in particular rotary compressor, is 19.8 mm
2 (square millimeters) or higher. This also achieves an increased efficiency of the
compressor (same cooling capacity with a lower power input) and by reducing a pressure
drop in a discharge valve.
[0021] It is even another preferred embodiment that a displacement of the compressor is
between 6 cc (cubic centimeters) and 9.5 cc. If the compressor displacement is bigger
than 9.5 cc it might be required to increase a heating capacity at the condenser in
order to enable proper dissipation of energy pumped from compressor. This would mean
a higher condenser area and volume. This in turn, would require an increase in refrigerant
charge in order to allow the condensation of the refrigerant in the condenser which
is not desired due to the dryer safety standard limitation of 150 g for flammable
refrigerants. If the compressor displacement is lower than 6 cc then the refrigerant
mass flow rate will decrease so much that an energy transfer in the heat exchangers
is negatively affected.
[0022] It is another preferred embodiment that an oil quantity within the compressor is
between 150 cc and 210 cc for improved performance. Particularly preferred is an oil
quantity equal or less than 180 cc.
[0023] It is preferred that the oil in the compressor has a reduced solubility with the
refrigerant. Particularly, solubility is lower than 35%. This in particular holds
at a working point of the heat pump dryer at a pressure of about 26 bar (e.g. 26 +/-
0.5 bar) with a condensation pressure at 70°C) and a mix temperature of the oil and
e.g. R290 of 80°C. A proper combination of oil type and quantity of it increases the
amount of available refrigerant in the heat exchangers and assures a good lubrication
and internal leakage sealing at the compressor providing good volumetric efficiency.
This embodiment makes use of the fact that the main amount of the refrigerant of the
heat pump is located in the condenser coil (because of a high inner volume of its
coil and a relatively high density of the refrigerant) and in the compressor (where
the refrigerant is mixed with oil). The refrigerant inside the compressor that is
mixed with oil is not available in the heat exchangers for energy transfer purpose.
Therefore, the higher the amount of refrigerant mixed with oil inside the compressor,
the less amount of refrigerant is available in the heat exchangers to reach the optimum
working point (in particular under the regime of the 150g limitation of flammable
refrigerants according to dryer standard IEC 60335-2-11). In other words, the less
refrigerant is mixed with oil inside the compressor the higher is the amount of refrigerant
within the heat exchangers. This in turn leads to the effects that subcooling is increased
to maintaining constant the superheating, that the dehumidification rate is increased
(due to a higher difference of enthalpy in the evaporator) and that a reduction of
compressor power consumption is expected due to lower friction losses and therefore
an increase of compressor efficiency (i.e. the same cooling capacity with lower power
input). This means e.g., as a general result, that a drying time and an energy consumption
of the drying cycle are reduced.
[0024] To also achieve or to support the above mentioned advantages of the embodiment having
an oil quantity within the compressor of between 150 cc and 210 cc, the oil preferably
has a kinematic viscosity. A mixture viscosity between 1.5 mm2/s (cSt) and 4 mm2/s
is preferred, in particular at the heat pump dryer working point. The heat pump dryer
working point may e.g. have a pressure of about 26 bar (having a condensation pressure
at 70°C) and a mix temperature of oil and R290 of 80°C. That range of viscosity with
higher values than previously used oils is preferred in order to assure good internal
leakage sealing in the compressor (which is particularly preferred due to low density
of R290) and therefore to improve compressor volumetric efficiency. These high values
of kinematic viscosity lead to higher friction losses (negative effect in compressor
efficiency). The overall situation is that the compressor efficiency is improved when
oils with high kinematic viscosity are used.
[0025] Preferred for use in the compressor are Polyalkylene Glycols ("PAG") and Polyolester
Oils ("POE"). Particularly preferred are the following oil types of the compressor,
or their equivalents: (i) PAG PZ100S (from Idemitsu Kosan Co., Ltd.) having a mixture
viscosity of 3.8 mm2/s (cSt) and a 30% solubility and (ii) POE RB-P68EP (from JX Nippon
Oil & Energy Corporation) with 1.6 mm2/s and 24% solubility. The values refer to working
parameters of the heat pump dryer at its working point, namely a pressure of about
26 bar (having a condensation pressure at 70°C and a mix temperature with R290, for
example, of 80°C). These oils have the advantage that they exhibit an advantageous
value of oil kinematic viscosity that is preferred in order to assure good internal
leakage sealing in order to improve compressor volumetric efficiency and therefore
improve compressor efficiency. They have the additional advantage that they have a
relatively low solubility with the refrigerant compared to other typically used oils
of the same types, like POE RB-68EP in heat pump dryer compressors.
Table1 shows a comparison among different oils mixed with R290 under the above mentioned
conditions:
Oil |
Mass of R290 in the mixture (%) |
Refrigerant mass in mixture (g) |
Mixture viscosity (mm2/s or cSt) |
PZ46M |
18 |
32.08 |
2.7 |
PZ100S |
30 |
53.46 |
3.8 |
POE RB-68EP |
27 |
48.36 |
1.12 |
POE RB-P68EP |
24 |
42.98 |
1.6 |
NM80EP |
30 |
48.60 |
1.2 |
EXP-4437 |
33 |
59.10 |
0.45 |
[0026] It is yet another preferred embodiment that a refrigerant of the vapour compression
system of the heat pump is a flammable refrigerant, in particular R290 (propane).
However, any other suitable flammable refrigerant may be used, e.g. R-1270 (propylene).
[0027] It is another preferred embodiment that propane (R290) is used as a refrigerant in
conjunction with a condenser coil of the tube-and-fins type with the tubes having
an outer diameter of 5 mm. The evaporator coil is also of the tube-and-fins type with
the tubes having an outer diameter of 7 mm. The rotary compressor has a displacement
smaller than 9.5 cc and higher than 6 cc. The compressor comprises a roller having
a height-to-radius ration between 1.40 and 1.20. An area of the discharge port of
the compressor is larger than 19.8 mm2. A quantity of oil in the compressor is between
150cc and 210cc. The following variants are particularly preferred: the type of oil
is PAG PZ100S from Idemitsu Kosan Co., Ltd. (or an equivalent); the type of oil is
POE RB-P68EP from JX Nippon Oil & Energy Corporation (or an equivalent). The transversal
spacing of the tubes of the condenser coil is less than 21 mm while the longitudinal
spacing is less than 19 mm. It is particularly preferred that the transversal spacing
of the tubes of the condenser coil is about 19 mm (e.g. 19.05 mm) while the longitudinal
spacing is about 16.5 mm.
[0028] By using a condenser coil with tubes having an outer diameter of 5 mm a 12% lower
internal volume within the condenser coil occupied by the refrigerant is achieved
in comparison with 7 mm tubes. The less inner volume exists, the less refrigerant
mass is needed to fill the condenser coil. The smaller outer diameter of 5 mm also
translates into an improvement of dryer performance, namely a drying time reduction
of 13% and a reduction in energy consumption of 11%. In order to achieve a similar
dryer performance (i.e. the same drying time and a 4% higher energy consumption) using
a condenser having 7 mm tubes, 210 g of R290 is needed. In this case, the IEC 60335-2-11
standard would be infringed.
[0029] The object of the invention is also achieved by a household appliance comprising
the heat pump as described above. The laundry treatment appliance may in particular
be a laundry dryer, e.g. as a stand-alone apparatus or as a washing/drying combination.
The household appliance may also be a washing machine, a dishwasher, a cooling apparatus
etc.
[0030] Generally, the invention allows using vapour compression or heat pump laundry dryers
with hydrocarbons or any other flammable fluid as refrigerant having a low charge
and a high efficiency. Conventional solutions use a high volume in the refrigerant
circuit (known solutions use 9.52 mm, 8 mm or 7 mm outer tube diameter heat exchangers
with refrigerant loads higher than 190 g) and a high quantity of oil which has a high
solubility with the refrigerant. With the restriction imposed by IEC 60335-2-11 of
150 g for flammable refrigerants it is not possible for the conventional solutions
to have enough subcooling. This is due to a lack of refrigerant in the condenser coil
which is the part of the cooling circuit which has the highest inner volume and consequently
the highest amount of refrigerant. Using a condenser coil with an outer diameter smaller
than 7 mm (i.e. 5 mm), the inner volume of the condenser is decreased so that for
the same mass of refrigerant a higher density of refrigerant is obtained within the
condenser coil. It follows that a higher percentage of liquid of the liquid-vapour
phase of the refrigerant is obtained which in turn leads to an earlier condensation
of the refrigerant in the condenser. Thus, a higher subcooling is achieved which benefits
the cooling capacity. Furthermore, the use of a lower quantity of oil having a lower
miscibility with the refrigerant allows for a lower amount of refrigerant mixed with
the oil inside the compressor. Thus, a higher amount of refrigerant is available in
the heat exchangers for heat transfer purposes. In addition, a proper design of compressor
geometry (i.e. roller dimensions and discharge port area) improves the compressor
efficiency by reducing friction loses and increasing a volumetric efficiency.
[0031] For a laundry dryer this leads to a reduced energy consumption (in the range of e.g.
12% to 17%, in particular 14.5%) which gives a lower value of TEWI (Total Equivalent
Warming Impact). Furthermore, the drying time is reduced about 20.8%.
[0032] In the figures of the attached drawing, the invention is schematically shown by means
of an exemplary embodiment, and will be explained further subsequently with reference
to that exemplary embodiment. In particular,
Fig.1 shows a schematic drawing of a household tumble dryer using a heat pump;
Fig.2 shows a cross-sectional top view of a condenser;
Fig.3A shows a frontal view of the condenser of Fig.2;
Fig.3B shows a frontal view of hairpin tubes of the condenser of Fig.3A;
Fig.3C shows a frontal view of bent sections of the condenser of Fig.3A;
Fig.4 shows a top view onto an opened rotary compressor; and
Fig.5 shows a cross-sectional side view of the opened rotary compressor of Fig.4.
[0033] Fig.1 shows a laundry treatment appliance in form of a household tumble dryer H.
The tumble dryer H comprises a heat pump P having at least a compressor 1, a condenser
2 of a tube-and-fins type, a restrictor 3, and an evaporator 4 of a tube-and-fins
type as elements. The elements 1 to 4 are serially connected in the shown order by
refrigerant pipes 5 to form a refrigerant circuit or path.
[0034] The tumble dryer H also comprises a process air circuit or path 6 wherein process
air A flows. The air circuit 6 comprises a rotatable drum 7 for holding laundry to
be processed. The air A leaves the drum 7 at a medium temperature and wet. The air
A then flows to the evaporator 4 that is placed in the air circuit A downstream the
drum 7 and works as a heat exchanger. At the evaporator 4 the air A is cooled down
and condenses. The resultant condensate is collected in a water tank W. At the evaporator
4, the air A also cools down and transfers part of its thermal energy upon the evaporator
4 and thus onto the refrigerant R within the evaporator 4. This enables the evaporator
4 to transform the refrigerant R from a liquid state into a vaporous state.
[0035] Further downstream the air circuit 6 the now dry and cool air A passes through the
condenser 2 where a heat transfer from the condenser 2 and the refrigerant R, resp.,
to the air A is effected to heat up the air A and cool down the refrigerant R to its
liquid state. The then warm and dehumidified / dry air A is subsequently reintroduced
into the drum 7 to warm up the clothes and to pick up moisture. The refrigerant R
is moved within the refrigerant circuit 1 to 5 by the compressor 1. The refrigerant
R is a flammable refrigerant, in particularly R290. An amount of the flammable refrigerant
R is 150 g or less.
[0036] The evaporator 4 and the condenser 2 are thus used as heat exchangers.
[0037] The working of such a tumble dryer H with its heat pump P (comprising the refrigerant
circuit 1 to 5) and its air circuit 6 is well known and does not need to be explained
in greater detail.
[0038] Fig.2 shows a sectional top view onto a condenser 2 of the expanded tube and fins
type. The condenser 2 comprises five hairpin tubes 8 of basically the same 'U'-shape
that have the same orientation and are aligned in the same direction. Although the
hairpin tubes 8 are shown in the same plane for the sake of simplicity, they are generally
arranged in a three-dimensional structure. The hairpin tubes 8 are mechanically and
thermally connected to a connection structure formed by a stack of fins 9. At its
frontal side F and its rearward side B, the stack of fins 9 is covered by a respective
end plate 10 for mechanical protection. Straight legs 11 of the hairpin tubes 8 penetrate
the fins 9 in a perpendicular fashion. Thus, the bends or bent sections 12 of the
hairpin tubes 8 are all situated on one side of the stack of fins 9 while (open) ends
13 of the hairpin tubes 8 are all situated on the other side of the stack of fins
9. The stack of fins 9 provides stiffness to the condenser 2 and restricts relative
movement of the hairpin tubes 8. Thus, the stack of fins 9 restricts or dampens a
propagation of externally induced forces and movements to elements of the condenser
2.
[0039] The hairpin tubes 8 are connected to form an open-ended fluid channel. To this effect,
the hairpin tubes 8 are connected in pairs such that intermediate hairpin tubes 8
are connected to a respective hairpin tube 8 on both ends 13 and two terminal (or
terminally located) hairpin tubes 8 are each connected to an intermediate hairpin
tube 8 on only one end 13. The other end 13 of each terminal hairpin tube 8 is not
connected to a hairpin tube 8 but to respective refrigerant lines 5.
[0040] The connection between the hairpin tubes 8 is effected using tubes in form of tube
elbows 14 that are bent 180° ('U'-shaped or 'C'-shaped pipe elbows 14). The tube elbows
14 are attached to the open ends 13 of the hairpin tubes 8 e.g. by brazing or soldering,
in particular flame brazing or flame soldering, to achieve a particularly durable,
compact and cost-effective connection.
[0041] The hairpin tubes 8 and/or tube elbows 14 may be made of the same material, e.g.
aluminium or copper. Alternatively, as indicated, the hairpin tubes 8 and/or tube
elbows 14 may be made of different materials, e.g. aluminium (shown without hatching)
and copper (shown with hatching). The hairpin tubes 8 and/or tube elbows 14 have an
outer diameter of 7 mm of less, practically neglecting possible expanded end sections
where hairpin tubes 8 and tube elbows 14 are stuck together. Here, the hairpin tubes
8 and/or tube elbows 14 have an outer diameter dc of 5 mm.
[0042] Thus, a meander-like condenser coil 8, 14 of a tube-and-fin type is formed. By means
of the refrigerant lines 5, flammable refrigerant R, e.g. R290, may be introduced
into and discharged from the condenser coil 8, 14 as indicated by the straight arrows.
[0043] Fig.3A shows a frontal view of the condenser 2 of Fig.2 in the direction F of Fig.2
onto the condenser 2, now showing eight instead of five the hairpin tubes 8. The frontally
projecting 'U' shaped or 'C' shaped pipe elbows 14 of outer diameter dc of 5 mm are
depicted as shown in
Fig.3B while the hairpin tubes 8 of outer diameter dc of 5 mm with their rearward projecting
bent sections 12 are depicted as shown in Fig.3C. The hairpin tubes 8 and/or tube
elbows 14 may again be made of different materials, e.g. aluminium (shown without
hatching) and copper (shown with hatching). The condenser 2 has a three-dimensional
structure for good thermal exchange and for easy placement in the tumble dryer H.
[0044] The straight legs 11 of the hairpin tubes 8 are arranged in parallel columns C. Neighbouring
columns C have a longitudinal distance or spacing dL of 19 mm or less. A transversal
distance or spacing dT between neighbouring straight legs 11 of the same column C
is 21 mm or less. In particular, a transversal spacing dT is 19.05 mm and a longitudinal
spacing dL is 16.5 mm.
[0045] The same basic structure as shown in Fig.2 and Figs.3A to 3C may also apply to the
evaporator 4. However, the hairpin tubes 8 and/or tube elbows 14 of an evaporator
coil may preferably have a larger outer diameter than those of the condenser coil
8, 14, e.g. 7 mm.
[0046] Fig.4 shows a top view onto an opened rotary compressor 1 of the household tumble dryer
H.
Fig.5 shows a cross-sectional side view of the opened rotary compressor of Fig.4.
[0047] The compressor 1 comprises an outer cylinder 15 with a cavity 15a which houses a
cylindrical roller 16. The roller 16 is supported by an end face 17 of the outer cylinder
15. The roller 16 can move or slip along the end face 17. A longitudinal axis L1 of
the outer cylinder 15 and a longitudinal axis L2 of the roller 16 are aligned in parallel
but spaced apart. The roller 16 is rollingly rotated within the outer cylinder 15
by a shaft 18 that is connected to an electrical motor (not shown). The shaft 18 lies
concentric to the outer cylinder 15 and is thus eccentric to the roller 16. To be
able to rotate the roller 16 within the outer cylinder 15, the shaft 18 has a laterally
positioned cam 19 (only shown in Fig.5) that presses the roller 16 onto an inner side
wall 20 of the outer cylinder 15. The roller 16 thus has a contact point K with the
inner side wall 20. When the shaft 18 rotates it rolls the roller 16 along the side
wall 20. A path of the contact point K at the inner side wall 20 then describes a
closed ring. A displacement of the compressor 1 for one full rotation is between 6
cc and 9.5 cc.
[0048] The shaft 18 is formed as a hollow cylinder such that is can be connected to an oil
pump (not shown) to feed oil into the compressor 1. The oil quantity within the compressor
1 is between 150 cc and 210 cc, preferably 180 cc or less. The oil may in particular
be PAG PZ100S with 100 cSt or POE RB-P68EP with 68 cSt or an equivalent.
[0049] Into the cavity 15a of the outer cylinder 15 protrudes a blade 21. The outer cylinder
15 also has a suction port 22 leading through its wall to suck refrigerant into the
cavity 15a and a discharge port 23 leading through the end face 17 to discharge the
refrigerant. An area Q of the discharge port 23 is 19.8 mm
2 or higher, preferably larger than 19.8 mm
2, preferably 20 mm
2 or larger, preferably 21 mm
2 or larger.
[0050] For operation of the compressor, a cover lid (not shown) is put onto the open side
of the outer cylinder 15. The cover lid may have a bushing for the shaft 18.
[0051] In Fig.5, a shown ratio of a height h to a radius r to an outer face of the roller
16 (the 'height-to-radius ratio' is between 1.4 and 1.2, preferably less than 1.4.
[0052] Of course, the invention is not restricted to the embodiments shown.
LIST OF REFERENCE NUMERALS
[0053]
- 1
- compressor
- 2
- condenser
- 3
- restrictor
- 4
- evaporator
- 5
- refrigerated line
- 6
- process air circuit/path
- 7
- rotable drum
- 8
- hairpin tube
- 9
- fin
- 10
- end plate
- 11
- straight leg of hairpin tube
- 12
- bend or bent section of hairpin tube
- 13
- end of hairpin tube
- 14
- tube elbow
- 15
- outer cylinder
- 15a
- cavity of outer cylinder
- 16
- roller
- 17
- end face of outer cylinder
- 18
- shaft
- 19
- cam
- 20
- inner side wall of the outer cylinder
- 21
- blade
- 22
- suction port
- 23
- discharge port
- A
- process air
- B
- rearward side
- C
- column of tubes
- dL
- longitudinal distance or spacing
- dT
- transversal distance or spacing
- F
- frontal side
- h
- height
- H
- tumble dryer
- K
- contact point
- L1
- longitudinal axis of the outer cylinder
- L2
- longitudinal axis of the roller
- P
- heat pump
- Q
- area of discharge port
- r
- radius of the roller
- R
- refrigerant
- W
- water tank
1. A heat pump (P) for a household appliance (H), comprising a compressor (1), a condenser
(2), a restrictor (3), and an evaporator (4), wherein the condenser (2) is of a expanded
tube-and-fin type with the tubes (11) having an outer diameter (dc) of less than 7
mm.
2. The heat pump (P) according to claim 1, wherein a transversal spacing (dT) of the
tubes (11) of the condenser (2) is 21 mm or less and a longitudinal spacing (dL) is
19 mm or less.
3. The heat pump (P) according to any of the preceding claims, wherein the roller (16)
of the compressor (1) has a height-to-radius ratio of 1.4 to 1.2.
4. The heat pump (P) according to any of the preceding claims, wherein an area (Q) of
the discharge port (23) is 19.8 mm2 or higher.
5. The heat pump (P) according to any of the preceding claims, wherein a displacement
of the compressor (1) is between 6 cc and 9.5 cc.
6. The heat pump (P) according to any of the preceding claims, wherein an oil quantity
within the compressor (1) is between 150 cc and 210 cc.
7. The heat pump (P) according to any of the preceding claims, wherein an oil type in
the compressor (1) is equivalent to: PAG PZ100S and/or POE RB-P68EP.
8. The heat pump (P) according to any of the preceding claims, wherein the oil in the
compressor has a solubility with the refrigerant of less than 35%.
9. The heat pump (P) according to any of the preceding claims, wherein the refrigerant
of the heat pump (P) is a flammable refrigerant, in particular R290.
10. The heat pump (P) according to any of the preceding claims, wherein
- the condenser (2) is of the expanded tube-and-fins type with the tubes (11) having
an outer diameter (dc) of 5 mm,
- a transversal spacing (dT) of the tubes (11) of the condenser (2) is less than 21
mm and a longitudinal spacing (dL) is less than 19 mm.
- an evaporator coil is of the expanded tube-and-fins type with the tubes having an
outer diameter of 7 mm,
- the compressor (1) has a displacement smaller than 9.5 cc and higher than 6 cc,
- the compressor (1) comprises a roller (16) having a height-to-radius ratio between
1.40 and 1.20,
- an area (Q) of a discharge port (23) of the compressor (1) is larger than 19.8 mm2,
- a quantity of oil in the compressor (1) is between 150cc and 210cc.
11. The heat pump (P) according to claim 10 wherein a transversal spacing (dT) of the
tubes (11) of the condenser (2) is about 19 mm and a longitudinal (dL) spacing is
about 16.5 mm.
12. A household appliance (H), in comprising the heat pump (P) according to any of the
preceding claims.
13. The household appliance (h) according to claim 12, which is embodied as a laundry
treatment appliance.