[TECHNICAL FIELD]
[0001] The present invention relates to a rotary compressor used in an air conditioner,
a freezing machine, a blower and a water heater.
[BACKGROUND TECHNIQUE]
[0002] A rotary compressor is widely used in an electric appliance such as an air conditioner,
a heating system and a water heater. As one of methods for enhancing efficiency of
the rotary compressor, there is proposed a technique for suppressing deterioration
of efficiency caused when refrigerant (sucked refrigerant) sucked into a compression
chamber receives heat from environment, i.e., suppressing so-called heat loss.
[0003] A rotary compressor of patent document 1 has a hermetic space in a suction-side portion
of a cylinder as means for suppressing heat-reception of sucked refrigerant. This
hermetic space restrains heat from being transmitted from high temperature refrigerant
in a hermetic container to an inner wall of the cylinder.
[PRIOR ART DOCUMENT]
[PATENT DOCUMENT]
[0004] [PATENT DOCUMENT 1] Japanese Patent Application Laid-open No.
H2-140486
[SUMMARY OF THE INVENTION]
[PROBLEM TO BE SOLVED BY THE INVENTION]
[0005] However, it is not always easy to form a hermetic space in a cylinder as in patent
document 1. Hence, another technique capable of effectively suppress the heat-reception
of sucked refrigerant is desired.
[0006] Hence, it is an object of the present invention to provide a rotary compressor capable
of further enhancing a heat-insulating effect by minimizing a range into which high
temperature compressed refrigerant can enter.
[MEANS FOR SOLVING THE PROBLEM]
[0007] That is, the present invention provides a rotary compressor comprising: a hermetic
container having an oil reservoir; a cylinder placed in the hermetic container; a
piston placed in the cylinder; an end plate member mounted on the cylinder to form
a cylinder chamber between the cylinder and the piston; a vane which partitions the
cylinder chamber into a suction chamber and a discharge chamber; a suction port for
supplying refrigerant to be compressed into the suction chamber; a discharge port
which is formed in the end plate member and which discharges the compressed refrigerant
from the discharge chamber; a valve provided in the discharge port for adjusting a
discharge amount of the refrigerant; a valve stop for restricting motion of the valve;
a refrigerant discharge space which is provided in the end plate member that closes
the cylinder and in which the refrigerant discharged from the discharge chamber through
the discharge port can stay; a closing member mounted on the end plate member; and
one or more penetrating flow paths for discharging the refrigerant from the refrigerant
discharge space into the hermetic container, wherein the refrigerant discharge space
is a space formed by substantially a minimum projection surface of the valve stop,
the penetrating flow path and a passage which brings the discharge port and the penetrating
flow path into communication with each other.
[EFFECT OF THE INVENTION]
[0008] According to the rotary compressor of the present invention, by minimizing a capacity
of the refrigerant discharge space formed between the end plate member and the closing
member, it is also possible to minimize the range of high temperature compressed refrigerant.
According to this, since it is possible to restrain the temperature of the end plate
member from rising, it is possible to restrain heat of the compressed refrigerant
from moving toward the sucked refrigerant through the end plate member and thus, volume
efficiency is enhanced.
[BRIEF DESCRIPTION OF THE DRAWINGS]
[0009]
Fig. 1 is a vertical sectional view of a rotary compressor according to an embodiment
of the present invention;
Fig. 2 is a transverse sectional view of the rotary compressor shown in Fig. 1 taken
along line IIA-IIA;
Fig. 3 is a transverse sectional view of the rotary compressor shown in Fig. 1 taken
along line IIB-IIB;
Fig. 4 is a bottom view of a lower bearing member having a refrigerant discharge space
formed by a minimum projection plane of valve stop, a penetrating flow path and a
passage of the rotary compressor;
Fig. 5 is a bottom view of the lower bearing member in a state where the valve and
the valve stop of the rotary compressor are fixed;
Fig. 6 is a bottom view of the lower bearing member including a space (escape portion)
into which a device fixing the valve and the valve stop of the rotary compressor is
inserted;
Fig. 7 is a bottom view of the lower bearing member which secures a capacity of 3
cc or more around the discharge port of the rotary compressor.
Fig. 8 is a vertical sectional view of a rotary compressor according to another embodiment
of the present invention;
Fig. 9 is a bottom view of a lower bearing member on which an escape portion, a passage
and a penetrating flow path of the rotary compressor are integrally formed; and
Fig. 10 is a vertical sectional view of an oil retaining section of the rotary compressor.
[EXPLANATION OF SYMBOLS]
[0010]
- 1
- hermetic container
- 2
- motor
- 3
- first compressing block
- 4
- shaft
- 4a
- first eccentric portion
- 4b
- second eccentric portion
- 5
- first cylinder
- 6
- upper bearing member
- 7
- lower bearing member
- 7p
- communication passage
- 8
- first piston
- 9
- first closing member
- 10
- second closing member
- 11
- discharge pipe
- 13
- interior space
- 14
- first suction pipe
- 15
- second cylinder
- 16
- second suction pipe
- 17
- stator
- 18
- rotor
- 19
- first suction port
- 20
- second suction port
- 21
- terminal
- 22
- oil reservoir
- 25
- first cylinder chamber
- 25a
- first suction chamber
- 25b
- first discharge chamber
- 26
- second cylinder chamber
- 26a
- second suction chamber
- 26b
- second discharge chamber
- 28
- second piston
- 30
- second compressing block
- 32
- first vane
- 33
- second vane
- 34
- first vane groove
- 35
- second vane groove
- 36
- first spring
- 37
- second spring
- 38
- middle plate
- 40
- first discharge port
- 41
- second discharge port
- 43
- first discharge valve
- 43a
- first valve
- 43b
- first valve stop
- 43c
- first fixing tool
- 44
- second discharge valve
- 44a
- second valve
- 44b
- second valve stop
- 44c
- second fixing tool
- 45
- passage
- 46
- penetrating flow path
- 51, 52
- refrigerant discharge space
- 53
- oil retaining section
- 100
- rotary compressor
- 102
- compressing mechanism
- 200
- rotary compressor
[MODE FOR CARRYING OUT THE INVENTION]
[0011] A first aspect of the present invention provides a rotary compressor comprising:
a hermetic container having an oil reservoir; a cylinder placed in the hermetic container;
a piston placed in the cylinder; an end plate member mounted on the cylinder to form
a cylinder chamber between the cylinder and the piston; a vane which partitions the
cylinder chamber into a suction chamber and a discharge chamber; a suction port for
supplying refrigerant to be compressed into the suction chamber; a discharge port
which is formed in the end plate member and which discharges the compressed refrigerant
from the discharge chamber; a valve provided in the discharge port for adjusting a
discharge amount of the refrigerant; a valve stop for restricting motion of the valve;
a refrigerant discharge space which is provided in the end plate member that closes
the cylinder and in which the refrigerant discharged from the discharge chamber through
the discharge port can stay; a closing member mounted on the end plate member; and
one or more penetrating flow paths for discharging the refrigerant from the refrigerant
discharge space into the hermetic container, wherein the refrigerant discharge space
is a space formed by substantially a minimum projection surface of the valve stop,
the penetrating flow path and a passage which brings the discharge port and the penetrating
flow path into communication with each other. According to this, since it is possible
to minimize an area of the refrigerant discharge space where high temperature compressed
gas exists, it is possible to restrain heat from moving toward the lower bearing member,
a heating amount toward the sucked refrigerant is reduced, and volume efficiency is
enhanced.
[0012] A second aspect of the invention provides a rotary compressor comprising: a hermetic
container having an oil reservoir; a shaft placed in the hermetic container; a cylinder
placed in the hermetic container; a piston placed in the cylinder and connected to
the shaft; an end plate member mounted on the cylinder to form a cylinder chamber
between the cylinder and the piston; a vane which partitions the cylinder chamber
into a suction chamber and a discharge chamber; a suction port for supplying refrigerant
to be compressed into the suction chamber; a discharge port which is formed in the
end plate member and which discharges the compressed refrigerant from the discharge
chamber; a valve provided in the discharge port for adjusting a discharge amount of
the refrigerant; a valve stop for restricting motion of the valve; a refrigerant discharge
space which is provided in the end plate member that closes the cylinder and in which
the refrigerant discharged from the discharge chamber through the discharge port can
stay; a closing member mounted on the end plate member; and a penetrating flow path
for discharging the refrigerant from the refrigerant discharge space into the hermetic
container, wherein the refrigerant discharge space is composed of a possession space
when the valve stop, the penetrating flow path and a passage which brings the discharge
port and the penetrating flow path into communication with each other are projected
in an axial direction of the shaft. According to this aspect, since it is possible
to minimize an area of the refrigerant discharge space where high temperature compressed
gas exists, it is possible to restrain heat from moving toward the lower bearing member,
a heating amount toward the sucked refrigerant is reduced, and volume efficiency is
enhanced.
[0013] According to a third aspect of the invention, in the rotary compressor of the first
or second aspect, the refrigerant discharge space includes a space into which a device
for fixing the valve stop can be inserted. According to this aspect, since it becomes
easy to fix the valve stop and the valve by means of a rivet or a bolt, mass productivity
is enhanced.
[0014] According to a fourth aspect of the invention, in the rotary compressor of any one
of the first to third aspects, the end plate member includes an oil retaining section
for taking in a portion of oil stored in the oil reservoir. According to this aspect,
since oil retained in the oil retaining section functions as heat insulating material,
it is possible to restrain heat of refrigerant (compressed refrigerant) in the refrigerant
discharge space from moving toward refrigerant (sucked refrigerant) sucked into the
cylinder chamber through the lower bearing member, volume efficiency is enhanced.
[0015] According to a fifth aspect of the invention, in the rotary compressor of any one
of the first to fourth aspects, the oil retaining section is configured such that
a flow of the oil which is taken in is suppressed more than the oil reservoir. According
to this aspect, since heat insulating properties of oil retained in the oil retaining
section is enhanced, the volume efficiency is further enhanced.
[0016] According to a sixth aspect of the invention, in the rotary compressor of any one
of the first to fifth aspects, a muffler space is provided between the penetrating
flow path and an interior of the hermetic container. According to this aspect, refrigerant
compressed by the second compressing block merges with refrigerant compressed by the
first compressing block in the interior space of the first closing member, i.e., in
the refrigerant discharge space (muffler space) on the side of an upper bearing member.
Hence, even if the refrigerant discharge space on the side of a lower bearing member
is slightly insufficient, a sound deadening effect can be obtained by the refrigerant
discharge space (muffler space) on the side of the upper bearing member in the first
closing member.
[0017] Embodiments of the present invention will be described below with reference to the
drawings. The invention is not limited to the embodiment.
[0018] As shown in Fig. 1, a rotary compressor 100 of the embodiment includes a hermetic
container 1, a motor 2, a compressing mechanism 102 and a shaft 4. The compressing
mechanism 102 is placed at a lower location in the hermetic container 1. The motor
2 is placed in the hermetic container 1 at a location above the compressing mechanism
102. The compressing mechanism 102 and the motor 2 are connected to each other through
the shaft 4. A terminal 21 for supplying electricity to the motor 2 is provided on
an upper portion of the hermetic container 1 2. An oil reservoir 22 for retaining
lubricant oil is formed in a bottom of the hermetic container 1.
[0019] The motor 2 is composed of a stator 17 and a rotor 18. The stator 17 is fixed to
an inner wall of the hermetic container 1. The rotor 18 is fixed to the shaft 4. The
rotor 18 and the shaft 4 are driven and rotated by the motor 2. The upper portion
of the hermetic container 1 is provided with a discharge pipe 11. The discharge pipe
11 penetrates the upper portion of the hermetic container 1 and opens toward an interior
space 13 of the hermetic container 1. The discharge pipe 11 functions as a discharge
flow path through which refrigerant compressed by the compressing mechanism 102 is
introduced to outside of the hermetic container 1. When the rotary compressor 100
operates, the interior space 13 of the hermetic container 1 is filled with compressed
refrigerant. That is, the rotary compressor 100 is a high pressure shell-type compressor.
According to the high pressure shell-type rotary compressor 100, since it is possible
to cool the motor 2 by refrigerant, it is possible to expect that motor efficiency
is enhanced.
[0020] The compressing mechanism 102 is operated by the motor 2 to compress refrigerant.
More specifically, the compressing mechanism 102 includes a first compressing block
3, a second compressing block 30, an upper bearing member 6, a lower bearing member
7, a middle plate 38, a first closing member 9 (first muffler member) and a second
closing member 10 (second muffler member). Refrigerant is compressed by the first
compressing block 3 or the second compressing block 30. The first compressing block
3 and the second compressing block 30 are immersed in oil stored in the oil reservoir
22. In this embodiment, the first compressing block 3 is composed of parts which are
in common with parts configuring the second compressing block 30. Therefore, the first
compressing block 3 has the same suction capacity as that of the second compressing
block 30.
[0021] As shown in Fig. 2, the first compressing block 3 is composed of a first cylinder
5, a first piston 8, a first vane 32, a first suction port 19, a first discharge port
40 and a first spring 36. As shown in Fig. 3, the second compressing block 30 is composed
of a second cylinder 15, a second piston 28, a second vane 33, a second suction port
20, a second discharge port 41 and a second spring 37. The first cylinder 5 and the
second cylinder 15 are concentrically placed.
[0022] The shaft 4 includes a first eccentric portion 4a and a second eccentric portion
4b. The first eccentric portion 4a and the second eccentric portion 4b project outward
in a radial direction of the shaft 4. The first piston 8 and the second piston 28
are placed in the first cylinder 5 and the second cylinder 15, respectively. In the
first cylinder 5, the first piston 8 is mounted on the first eccentric portion 4a.
In the second cylinder 15, the second piston 28 is mounted on the second eccentric
portion 4b. A first vane groove 34 and a second vane groove 35 are formed in the first
cylinder 5 and the second cylinder 15, respectively. A position of the first vane
groove 34 matches with a position of the second vane groove 35 in a rotation direction
of the shaft 4. The first eccentric portion 4a projects in a direction which is 180°
opposite from a projecting direction of the second eccentric portion 4b. That is,
a phase difference between the first piston 8 and the second piston 28 is 180°. This
configuration exerts an effect for reducing vibration and noise.
[0023] The upper bearing member 6 (first end plate member) is mounted on the first cylinder
5 such that a first cylinder chamber 25 is formed between an inner peripheral surface
of the first cylinder 5 and an outer peripheral surface of the first piston 8. The
lower bearing member 7 (second end plate member) is mounted on the second cylinder
15 such that a second cylinder chamber 26 is formed between an inner peripheral surface
of the second cylinder 15 and an outer peripheral surface of the second piston 28.
More specifically, the upper bearing member 6 is mounted on an upper portion of the
first cylinder 5, and the lower bearing member 7 is mounted on a lower portion of
the second cylinder 15. The middle plate 38 is placed between the first cylinder 5
and the second cylinder 15.
[0024] The first suction port 19 and the second suction port 20 are formed in the first
cylinder 5 and the second cylinder 15, respectively. The first suction port 19 and
the second suction port 20 open toward the first cylinder chamber 25 and the second
cylinder chamber 26, respectively. A first suction pipe 14 and a second suction pipe
16 are connected to the first suction port 19 and the second suction port 20, respectively.
[0025] The first discharge port 40 and the second discharge port 41 are formed in the upper
bearing member 6 and the lower bearing member 7, respectively. The first discharge
port 40 and the second discharge port 41 open toward the first cylinder chamber 25
and the second cylinder chamber 26, respectively. The first discharge port 40 is provided
with a first discharge valve 43 to open and close the first discharge port 40. The
first discharge valve 43 is composed of a thin first valve 43a, a first valve stop
43b and a first fixing tool 43c. The first valve 43a adjusts a discharge amount of
refrigerant. The first valve stop 43b restricts motion of the first valve 43a. The
first fixing tool 43c fixes the first valve 43a and the first valve stop 43b.
[0026] The second discharge port 41 is provided with a second discharge valve 44 to open
and close the second discharge port 41. The second discharge valve 44 is composed
of a thin second valve 44a, a second valve stop 44b and a second fixing tool 44c.
The second valve 44a adjusts a discharge amount of refrigerant. The second valve stop
44b restricts motion of the second valve 44a. The second fixing tool 44c fixes the
second valve 44a and the second valve stop 44b.
[0027] The first vane 32 (blade) is placed in the first vane groove 34 such that the first
vane 32 can slide therein. The first vane 32 partitions the first cylinder chamber
25 along a circumferential direction of the first piston 8. According to this, the
first cylinder chamber 25 is partitioned into a first suction chamber 25a and a first
discharge chamber 25b. The second vane 33 (blade) is placed in the second vane groove
35 such that the second vane 33 can slide therein. The second vane 33 partitions the
second cylinder chamber 26 along a circumferential direction of the second piston
28. According to this, the second cylinder chamber 26 is partitioned into a second
suction chamber 26a and a second discharge chamber 26b. The first suction port 19
and the first discharge port 40 are located on left and right sides of the first vane
32, respectively. The second suction port 20 and the second discharge port 41 are
located on left and right sides of the second vane 33. Refrigerant to be compressed
is supplied to the first cylinder chamber 25 (first suction chamber 25a) through the
first suction port 19. Refrigerant to be compressed is supplied to the second cylinder
chamber 26 (second suction chamber 26a) through the second suction port 20. Refrigerant
compressed in the first cylinder chamber 25 pushes and opens the first discharge valve
43, and is discharged from the first discharge chamber 25b through the first discharge
port 40. Refrigerant compressed in the second cylinder chamber 26 pushes and opens
the second discharge valve 44, and is discharged from the second discharge chamber
26b through the second discharge port 41.
[0028] The first piston 8 and the first vane 32 may be composed of a single part, i.e.,
a swing piston. The second piston 28 and the second vane 33 may be composed of a single
part, i.e., a swing piston. The first vane 32 and the second vane 33 may be coupled
to the first piston 8 and the second piston 28, respectively.
[0029] The first spring 36 and the second spring 37 are placed behind the first vane 32
and the second vane 33, respectively. The first spring 36 and the second spring 37
respectively push the first vane 32 and the second vane 33 toward a center of the
shaft 4. A rear portion of the first vane groove 34 and a rear portion of the second
vane groove 35 are in communication with the interior space 13 of the hermetic container
1. Therefore, pressure in the interior space 13 of the hermetic container 1 is applied
to a back surface of the first vane 32 and a back surface of the second vane 33. Lubricant
oil stored in the oil reservoir 22 is supplied to the first vane groove 34 and the
second vane groove 35.
[0030] Refrigerant discharged from the first discharge chamber 25b through the first discharge
port 40 can stay in a refrigerant discharge space 51. As shown in Fig. 1, the first
closing member 9 is mounted on the upper bearing member 6 (first end plate member)
such that the refrigerant discharge space 51 is formed on the opposite side from the
first cylinder chamber 25. More specifically, the first closing member 9 is mounted
on an upper portion of the upper bearing member 6 such that the refrigerant discharge
space 51 is formed above the upper bearing member 6. The first discharge valve 43
is covered with the first closing member 9. A discharge port 9a is formed in the first
closing member 9 for guiding refrigerant from the refrigerant discharge space 51 into
the interior space 13 of the hermetic container 1. Refrigerant discharged from the
second discharge chamber 26b through the second discharge port 41 can stay in a refrigerant
discharge space 52. The second closing member 10 is mounted on the lower bearing member
7 (second end plate member) such that the refrigerant discharge space 52 is formed
on the opposite side from the second cylinder chamber 26. More specifically, the second
closing member 10 is mounted on a lower portion of the lower bearing member 7 such
that the refrigerant discharge space 52 is formed below the lower bearing member 7.
The second discharge valve 44 is covered with the second closing member 10. The refrigerant
discharge spaces 51 and 52 function as flow paths for refrigerant. The shaft 4 penetrates
a central portion of the first closing member 9 and a central portion of the second
closing member 10. The shaft 4 is supported by the upper bearing member 6 and the
lower bearing member 7. According to this, the shaft 4 can rotate.
[0031] In the rotary compressor configured as described above, the refrigerant discharge
space 52 is composed of a possession space (space formed by minimum projection surface)
when the second valve stop 44b, the penetrating flow path 46 and a passage 45 which
brings the second discharge port 41 and the penetrating flow path 46 into communication
with each other are projected in an axial direction of the shaft 4 as shown in Figs.
4 and 5.
[0032] The second valve stop 44b and the second valve 44a are fixed to each other through
a rivet. They may be fixed to each other through a bolt instead of the rivet.
[0033] According to this, since an area of the refrigerant discharge space 52 where high
temperature compressed gas exists can be minimized, heat is restrained from moving
toward the lower bearing member and thus, a heating amount toward the suction is reduced
and volume efficiency is enhanced.
[0034] As shown in Fig. 6, the refrigerant discharge space 52 includes a space (escape portion)
47, and a device which fixes the second valve 44a and the second valve stop 44b to
each other can be inserted into the space 47. According to this, since it becomes
easy to fix the second valve stop 44b and the second valve 44a to each other through
a rivet or a bolt, mass productivity is enhanced.
[0035] As shown in Fig. 7, an escape portion 47, the passage 45 and the penetrating flow
path 46 may integrally formed together in the refrigerant discharge space 52. According
to this, a flow of high pressure gas becomes excellent, and pressure loss is reduced.
[0036] As shown in Fig. 1, the refrigerant discharge space 52 is in communication with the
refrigerant discharge space 51 through a penetrating flow path 46. The penetrating
flow path 46 penetrates the lower bearing member 7, the second cylinder 15, the middle
plate 38, the first cylinder 5 and the upper bearing member 6 in a direction parallel
to a rotation axis of the shaft 4. Refrigerant compressed by the second compressing
block 30 merges with refrigerant compressed by the first compressing block 3 in an
interior space of the first closing member 9, i.e., in the refrigerant discharge space
51. Hence, even if a volume of the refrigerant discharge space 52 is slightly insufficient,
a sound deadening effect can be obtained by the refrigerant discharge space 51 in
the first closing member 9. A cross sectional area (area of flow path) of the penetrating
flow path 46 is greater than a cross sectional area (area of flow path) of the second
discharge port 41. According to this, it is possible to prevent pressure loss from
increasing.
[0037] As shown Fig. 3, in the present invention, a first reference plane H1, a second reference
plane H2 and a third reference plane H3 are defined as follows. A plane which includes
a center axis O
1 of the second cylinder 15 and a center of the second vane 33 when the second vane
33 most projects toward the center axis O
1 of the second cylinder 15 is defined as the first reference plane H1. The first reference
plane H1 passes through a center of the second vane groove 35. A plane which includes
the center axis O
1 and which is perpendicular to the first reference plane H1 is defined as the second
reference plane H2. A plane which includes a center of the second suction port 20
and the center axis O
1 is defined as the third reference plane H3. The center axis O
1 of the second cylinder 15 substantially matches with the rotation axis of the shaft
4 and a center axis of the first cylinder 5.
[0038] Next, the oil retaining section 53 will be described.
[0039] As shown in Fig. 8, the compressing mechanism 102 further includes an oil retaining
section 53. The oil retaining section 53 is formed on the same side as the second
suction port 20 as viewed from the first reference plane H1 and on the opposite side
from the second cylinder chamber 26 while sandwiching the lower bearing member 7 between
the oil retaining section 53 and the second cylinder chamber 26. More specifically,
the oil retaining section 53 is in contact with a lower surface of the lower bearing
member 7. The oil retaining section 53 is configured such that oil stored in the oil
reservoir 22 is taken into the oil retaining section 53 and a flow of the oil which
is taken is suppressed more than a flow of oil in the oil reservoir 22. The flow of
oil in the oil retaining section 53 is slower than the flow of oil in the oil reservoir
22.
[0040] 1 In the rotary compressor 200, an oil surface in the oil reservoir 22 is located
higher than a lower surface of the first cylinder 5. To secure reliability, it is
preferable that the oil surface in the oil reservoir 22 is higher than an upper surface
of the first cylinder 5 and lower than a lower surface of the motor 2 during operation
of the rotary compressor. The second cylinder 15, the lower bearing member 7 and the
second closing member 10 are immersed in oil in the oil reservoir 22. Therefore, oil
in the oil reservoir 22 can flow into the oil retaining section 53.
[0041] Refrigerant to be compressed is in a low temperature and low pressure state. On the
other hand, compressed refrigerant is in a high temperature and high pressure state.
Hence, during operation of the rotary compressor 100, a specific temperature distribution
is generated in the lower bearing member 7. More specifically, when the lower bearing
member 7 is divided into a suction-side portion and a discharge-side portion, temperature
of the suction-side portion is relatively low, and temperature of the discharge-side
portion is relatively high. The lower bearing member 7 is divided into a suction-side
portion and a discharge-side portion by the first reference plane H1. The suction-side
portion includes a portion directly below the second suction port 20, and the second
discharge port 41 is provided in the discharge-side portion.
[0042] In this embodiment, the oil retaining section 53 is formed on the same side as the
second suction port 20 as viewed from the first reference plane H1. The oil retaining
section 53 is in contact with a lower surface of the lower bearing member 7. In this
case, since oil retained by the oil retaining section 53 functions as heat insulating
material, it is possible to restrain heat of refrigerant (compressed refrigerant)
of the refrigerant discharge space 52 from moving toward refrigerant (sucked refrigerant)
sucked into the second cylinder chamber 26 through the lower bearing member 7. Even
if another member is placed between the oil retaining section 53 and the lower surface
of the lower bearing member 7, this other member can be regarded as a portion of the
lower bearing member 7.
[0043] As shown in Figs. 8 and 9, in this embodiment, a first recess formed in the lower
bearing member 7 is closed by the second closing member 10. According to this, the
oil retaining section 53 is formed. According to this structure, since it is possible
to avoid increase in the thickness of the lower bearing member 7, it is possible to
avoid increase in cost of parts, and this is also an advantage in reduction in weight
of the rotary compressor 200. Alternatively, the oil retaining section 53 may be formed
by closing the first recess by a member which is different from the second closing
member 10.
[0044] The lower bearing member 7 is further provided with communication passages 7p. The
communication passages 7p extend in a lateral direction to bring the oil reservoir
22 and the oil retaining section 53 into communication with each other. Oil in the
oil reservoir 22 can flow into the oil retaining section 53 through the communication
passages 7p (communication hole). If the plurality of communication passages 7p are
formed, oil in the oil reservoir 22 can reliably flow into the oil retaining section
53. A size of each of the communication passages 7p is adjusted to such a necessary
and sufficient size that oil in the oil reservoir 22 flows into the oil retaining
section 53. Hence, a flow of oil in the oil retaining section 53 is slower than a
flow of oil in the oil reservoir 22. Therefore, in the oil retaining section 53, oil
forms relatively stable thermal stratification.
[0045] In this embodiment, the communication passages 7p are composed of small through holes.
The communication passages 7p may be composed of other structures such as slits .
As shown in Figs. 9 and 10, in a direction parallel to the rotation axis of the shaft
4, upper ends of the communication passages 7p is located in a lower surface 7h of
the lower bearing member 7, or exist at a location higher than the lower surface 7h
of the lower bearing member 7. According to such a configuration, it is possible to
prevent air or refrigerant from remaining in the oil retaining section 53.
[0046] A second recess formed in the lower bearing member 7 is closed by the second closing
member 10. According to this, the refrigerant discharge space 52 is formed. That is,
the first recess which functions as the oil retaining section 53 and the second recess
which functions as the refrigerant discharge space 52 are formed in the lower bearing
member 7. The second closing member 10 is composed of a single plate-shaped member.
An opening end surface of the first recess and an opening end surface of the second
recess exist on the same plane so that both the first recess and the second recess
are closed by the second closing member 10. Such a structure is extremely simple,
and it is possible to avoid increase in the number of parts.
[0047] As shown in Fig. 9, the oil retaining section 53 is formed in a zone of a portion
of a peripheral environment of the shaft 4, and the refrigerant discharge space 52
is formed in a zone of other portion of the peripheral environment of the shaft 4.
The oil retaining section 53 is completely isolated from the refrigerant discharge
space 52 by ribs 7k provided on the lower bearing member 7. Most of the refrigerant
discharge space 52 is formed on the same side as the second discharge port 41 as viewed
from the first reference plane H1. On the other hand, the oil retaining section 53
is formed on the same side of the second suction port 20 as viewed from the first
reference plane H1. According to this positional relationship, it is possible to restrain
heat of refrigerant discharged into the refrigerant discharge space 52 from moving
toward refrigerant sucked into the second cylinder chamber 26.
[0048] Although it is not illustrated in the drawings, the first compressing block 3 may
be omitted from a rotary compressor 200 shown in Fig. 8. That is, this is a one-piston
rotary compressor having only one cylinder. The present invention can be applied to
the one-piston rotary compressor.
[0049] Further, although it is not likewise illustrated in the drawings, the oil retaining
section 53 may be formed in the upper bearing member 6 of the rotary compressor. According
to the structure described with reference to Fig. 8, it is also possible to form the
oil retaining section 53 above the upper bearing member 6. The oil retaining section
53 may be formed on the upper side or on the lower side as viewed from the second
cylinder chamber 26.
[INDUSTRIAL APPLICABILITY]
[0050] The present invention is useful for a compressor of a refrigeration cycle device
which can be utilized for an electric appliance such as a water heater, a hot-water
heating device and an air conditioner.
1. A rotary compressor comprising:
a hermetic container having an oil reservoir;
a cylinder placed in the hermetic container;
a piston placed in the cylinder;
an end plate member mounted on the cylinder to form a cylinder chamber between the
cylinder and the piston;
a vane which partitions the cylinder chamber into a suction chamber and a discharge
chamber;
a suction port for supplying refrigerant to be compressed into the suction chamber;
a discharge port which is formed in the end plate member and which discharges the
compressed refrigerant from the discharge chamber;
a valve provided in the discharge port for adjusting a discharge amount of the refrigerant;
a valve stop for restricting motion of the valve;
a refrigerant discharge space which is provided in the end plate member that closes
the cylinder and in which the refrigerant discharged from the discharge chamber through
the discharge port can stay;
a closing member mounted on the end plate member; and
one or more penetrating flow paths for discharging the refrigerant from the refrigerant
discharge space into the hermetic container, wherein
the refrigerant discharge space is a space formed by substantially a minimum projection
surface of the valve stop, the penetrating flow path and a passage which brings the
discharge port and the penetrating flow path into communication with each other.
2. A rotary compressor comprising:
a hermetic container having an oil reservoir;
a shaft placed in the hermetic container;
a cylinder placed in the hermetic container;
a piston placed in the cylinder and connected to the shaft;
an end plate member mounted on the cylinder to form a cylinder chamber between the
cylinder and the piston;
a vane which partitions the cylinder chamber into a suction chamber and a discharge
chamber;
a suction port for supplying refrigerant to be compressed into the suction chamber;
a discharge port which is formed in the end plate member and which discharges the
compressed refrigerant from the discharge chamber;
a valve provided in the discharge port for adjusting a discharge amount of the refrigerant;
a valve stop for restricting motion of the valve;
a refrigerant discharge space which is provided in the end plate member that closes
the cylinder and in which the refrigerant discharged from the discharge chamber through
the discharge port can stay;
a closing member mounted on the end plate member; and
a penetrating flow path for discharging the refrigerant from the refrigerant discharge
space into the hermetic container, wherein
the refrigerant discharge space is composed of a possession space when the valve stop,
the penetrating flow path and a passage which brings the discharge port and the penetrating
flow path into communication with each other are projected in an axial direction of
the shaft.
3. The rotary compressor according to claim 1 or 2, wherein the refrigerant discharge
space includes a space into which a device for fixing the valve stop can be inserted.
4. The rotary compressor according to any one of claims 1 to 3, wherein the end plate
member includes an oil retaining section for taking in a portion of oil stored in
the oil reservoir.
5. The rotary compressor according to any one of claims 1 to 4, wherein the oil retaining
section is configured such that a flow of the oil which is taken in is suppressed
more than the oil reservoir.
6. The rotary compressor according to any one of claims 1 to 5, wherein a muffler space
is provided between the penetrating flow path and an interior of the hermetic container.