[0001] This application relates to an undercarriage to a work vehicle, more precisely to
a pin assembly for coupling a wheel beam to a bushing mount.
BACKGROUND
[0002] The present disclosure relates generally to tracked work vehicles, and more particularly,
to a pin assembly for a tracked work vehicle suspension system.
[0003] Certain work vehicles are driven by a track system having continuous tracks and a
suspension system, which includes an undercarriage beam supported by a bushing mount.
The undercarriage beam is used to support the vehicle above load bearing wheels (e.g.,
roller wheels), which roll on the continuous track as the vehicle traverses a field.
It is desirable to distribute the weight of the work vehicle on the load bearing wheels
to reduce stress on the continuous track that may otherwise reduce track longevity
due to overheating or other weight overload issues. To enable weight distribution
across the load bearing wheels, certain embodiments of the suspension system damp
movement (e.g., roll, pitch, and yaw) of the wheels and an attached beam. Furthermore,
it is often desirable to limit the width of the suspension system to control the overall
width of the vehicle. For example, if the suspension system uses a shear element to
damp the movement of the wheels, and to support the vehicle, the width of the suspension
system may be wider than is desirable, and/or may not provide sufficient damping of
vertical motion (e.g., pitch) after extended periods of use.
[0004] An exemplary undercarriage for a tracked vehicle is depicted in document
US 5 899 542, which disclosure covers the preamble features of independent claim 1. The invention
is laid down in claim 1.
BRIEF DESCRIPTION
[0005] In one embodiment, an undercarriage for a tracked work vehicle includes a roller
wheel beam. The roller wheel beam includes a clevis having a first arm and a second
arm. Additionally, the first arm includes a first opening, and the second arm includes
a second opening. The undercarriage further includes a bushing mount which has a third
opening and is configured to be disposed between the first arm and the second arm.
Also, the undercarriage includes a pin assembly configured to couple the roller wheel
beam to the bushing mount. Moreover, the pin assembly includes a first pin configured
to be inserted into the first opening and a first end of the third opening. The pin
assembly also includes a second pin configured to be inserted into the second opening
and a second end of the third opening. Furthermore, the first pin is configured to
abut the second pin when the first pin and the second pin are inserted into respective
openings.
[0006] In another embodiment, a method of manufacturing an undercarriage for a tracked work
vehicle includes substantially aligning a first opening of a bushing mount with a
first slot of a first arm of a beam, and substantially aligning the first opening
of the bushing mount with a second slot of a second arm of the beam. Additionally,
the method includes inserting a first pin through the first slot and into a first
end of the first opening and inserting a second pin through the second slot and into
a second end of the first opening. Furthermore, the method includes securing the first
and second pins within the first opening by inserting a bolt through respective second
openings in the first and second pins; and engaging a threaded portion of the bolt
with a corresponding threaded portion of at least one second opening.
[0007] In another embodiment, an undercarriage for a tracked work vehicle includes a roller
wheel beam. The roller wheel beam includes a first arm having a first slot and a second
arm having a second slot. The undercarriage further includes a bushing mount configured
to be positioned between the first and second arms. The bushing mount includes a first
opening. The undercarriage also includes a pin assembly. The pin assembly includes
a bolt having a bolt head and a threaded shaft.
[0008] Additionally, the pin assembly includes a first pin configured to be inserted into
the first slot and into a first end of the first opening. The first pin includes a
first pin head, a notch configured to receive the bolt head, and a second opening
along a longitudinal axis of the first pin configured to receive the threaded shaft
of the bolt. Furthermore, the pin assembly includes a second pin configured to be
inserted into the second slot and into a second end of the first opening. The second
pin includes a second pin head, a third opening along a longitudinal axis of the second
pin, and a threaded portion of the third opening. Moreover, the threaded portion is
configured to engage the threaded shaft of the bolt.
DRAWINGS
[0009] These and other features, aspects, and advantages of the present invention will become
better understood when the following detailed description is read with reference to
the accompanying drawings in which like characters represent like parts throughout
the drawings, wherein:
FIG. 1 is a perspective view of an embodiment of a tracked work vehicle having a suspension
system;
FIG. 2 is a perspective view of an embodiment of a suspension system that may be employed
within the tracked work vehicle of FIG. 1;
FIG. 3 is a cross-sectional view of the suspension system shown in FIG. 2;
FIG. 4 is a partially exploded perspective view of the suspension system shown in
FIG. 2;
FIG. 5 is a partially exploded perspective view of an embodiment of a roller wheel
beam that may be employed within the suspension system of FIG. 2;
FIG. 6 is an exploded perspective view of an embodiment of a pin assembly that may
be employed within the suspension system of FIG. 2;
FIG. 7 is a partially exploded perspective view of the roller wheel beam and bushing
mount of FIG. 5; and
FIG. 8 is a flowchart of an embodiment of a method for manufacturing an undercarriage
for a tracked work vehicle.
DETAILED DESCRIPTION
[0010] One or more specific embodiments of the present disclosure will be described below.
In an effort to provide a concise description of these embodiments, all features of
an actual implementation may not be described in the specification. It should be appreciated
that in the development of any such actual implementation, as in any engineering or
design project, numerous implementation-specific decisions must be made to achieve
the developers' specific goals, such as compliance with system-related and business-related
constraints, which may vary from one implementation to another. Moreover, it should
be appreciated that such a development effort might be complex and time consuming,
but would nevertheless be a routine undertaking of design, fabrication, and manufacture
for those of ordinary skill having the benefit of this disclosure.
[0011] When introducing elements of various embodiments of the present disclosure, the articles
"a," "an," "the," and "said" are intended to mean that there are one or more of the
elements. The terms "comprising," "including," and "having" are intended to be inclusive
and mean that there may be additional elements other than the listed elements. Any
examples of operating parameters and/or environmental conditions are not exclusive
of other parameters/conditions of the disclosed embodiments.
[0012] Various embodiments of the present disclosure include a suspension system configured
to damp vibrations between a track and a work vehicle. As discussed below, the suspension
system uses an undercarriage beam to suspend the vehicle over load bearing wheels,
which are coupled to a roller wheel beam. The suspension system damps roll of the
roller wheel beam to enhance contact between the continuous track and the ground,
even when the work vehicle is operated on uneven terrain. In addition, the suspension
system blocks roll of the roller wheel beam beyond a threshold angle to substantially
reduce or eliminate the possibility of contact between various elements of the suspension
system and/or the vehicle. Additionally, roll damping and limiting may be performed
by bushing mounts and vertical mounts compactly placed between the arms of the roller
wheel beam and the roller wheels. In certain embodiments, the roller wheel beam is
compactly coupled to the bushing mounts using a pin assembly. In some embodiments,
the pin assembly may not extend outwardly beyond the edges of the roller wheel beam
while enabling the bushing mounts to damp roll and limit roll and/or yaw of the roller
wheel beam. In other words, the pin assembly adds no additional width to the roller
wheel beam and thereby does not widen the continuous track. Moreover, by using the
compact arrangement, the bushing mounts enable roll control of the roller wheels and
roller wheel beam without expanding the width of the suspension system. By minimizing
the width of the suspension system, the pin assembly and bushing mounts enable roll
control while enabling operation of the work vehicle in work spaces with narrow constraints.
For example, the work vehicle with narrower tracks may be operated in a field with
narrower rows of soil between vegetation without damaging the vegetation than a wider-tracked
vehicle may operate. Additionally, a narrower track compacts less soil than a wider-tracked
vehicle, thereby leaving the field more suitably cultivated than a field on which
a wider-tracked vehicle has been operated. Accordingly, a vehicle having a narrower
track and suspension system enables more efficient planting of vegetation in a field,
thereby increasing efficiency of the fields in which the vehicle is operated.
[0013] Turning now to the drawings, FIG. 1 is a perspective view of an embodiment of a tracked
work vehicle 10. The vehicle 10 includes a suspension system 12 used to support the
vehicle 10 and to damp vibrations between the continuous track 14 and a frame of the
vehicle. As will be appreciated, a narrower track may be used to operate between crop
rows. As discussed below, embodiments of the work vehicle 10 with a narrow track 14
may include narrower components within the suspension system 12. The undercarriage
beam 16 may be formed using casting, machining, and/or other suitable methods of forming
the undercarriage beam 16. Moreover, the undercarriage beam 16 may be formed from
steel, iron (e.g., ductile iron), and/or other materials suitable for formation of
the undercarriage beam 16 capable of supporting the vehicle 10. Additionally, the
tracked work vehicle 10 has a body 18. In certain embodiments the body 18 may enclose
various components used to operate the vehicle 10. For example, in some embodiments,
the body 18 may enclose an engine, a transmission, a drive train, an exhaust system,
and/or another vehicle component suitable for inclusion within the vehicle 10. In
other embodiments, the vehicle 10 may have some or all of the suitable vehicular components
exterior to the body 18. The vehicle 10 further includes a driver compartment 20.
In some embodiments, the driver compartment 20 may be fully enclosed (e.g., having
glass windows all around the drive compartment 20), as illustrated. Other embodiments
may include a driver compartment 20 that is open to the environment with or without
a compartment roof. Furthermore, in certain embodiments, the driver compartment 20
may include steering controls, a seat apparatus, temperature controls, and/or other
suitable driver controls.
[0014] FIG. 2 is a perspective view of an embodiment of the suspension system 12. The suspension
system 12 includes a drive wheel 22 having multiple drive spokes 24 extending from
its center to the perimeter of the drive wheel 22. Additionally, the continuous track
14 has multiple track protrusions 26 disposed along the length of the continuous track
14. Moreover, the drive wheel 22 is drivably coupled to the engine of the vehicle
10 so that the engine operation of the engine may turn the drive wheel 22 through
a drive train, transmission, and/or another suitable drive system. The drive spokes24
rotate about the circumference of the drive wheel 22 when the drive wheel 22 rotates.
When rotating about the drive wheel 22, a drive spoke 24 engages a respective track
protrusion 26 such that the rotation of the drive wheel 22 in one direction propels
the continuous track 14 in the same direction.
[0015] The illustrated suspension system 12 further includes four idler wheels 28. As discussed
below, the idler wheels 28 provide tension to the continuous track 14 to maintain
contact between the track protrusions 26 and the respective drive spokes 24. Furthermore,
by spacing the idler wheels 28 at a distance relatively close to the width of the
track protrusions 28, the idler wheels 28 provide guidance to the continuous track
12 to block the continuous track 12 from laterally rotating away from the suspension
system 12. Furthermore, although the illustrated track suspension 12 includes four
idler wheels 22, other embodiments may include 2, 3, 4, 5, 6, or more idler wheels
28.
[0016] As discussed below, a roller wheel beam 30 supports the suspension system 12 by coupling
with the undercarriage beam 16. The roller wheel beam 30 also couples with multiple
roller wheels 32 arranged in two rows that are arranged at a distance that is at least
the width of the roller wheel beam 30 and width of the protrusions. The roller wheels
32 provide support to the suspension system and roll along the continuous track 14
when the continuous track 14 is propelled around the suspension system 12 by the drive
wheel 22. As can be appreciated, it is desirable to distribute the weight among the
roller wheels 32 or else risk damage to the continuous track 12 and/or suspension
system 12. For example, if one row of the roller wheels 32 receives an excessive portion
of the vehicle load, the continuous track 14 may overheat where the continuous track
14 engages the respective row of roller wheels 32, thereby potentially causing damage
to and/or lateral rotation of the continuous track 14. As illustrated, certain embodiments
of the suspension system 12 may include 6 roller wheels 32 arranged in two rows. Other
embodiments of the suspension system 12 may include 2, 4, 6, 8, or more roller wheels
arranged in rows.
[0017] Since a width of the roller wheel beam 30 is restricted by a distance between the
roller wheels 32 and the distance between the roller wheels 32 is restricted by the
width of the continuous track 14, the width of the roller wheel beam 30 is ultimately
restricted by the width of the continuous track 14. Similarly, a width of the undercarriage
beam 16 is ultimately restricted by the width of continuous track 14 through its restriction
of the distance between the idler wheels 28. In some embodiments, a narrow continuous
track 14 is desirable, as previously discussed, but a narrow width of the continuous
track 14 would at least partially restrict the width of the undercarriage beam 16
and roller wheel beam 30. Accordingly, in such embodiments, it is desirable to have
a narrow undercarriage beam 16 and roller wheel beam 30.
[0018] FIG. 3 is a cross-section of an embodiment of the suspension system 12. As illustrated,
the suspension system 12 includes a tensioning system 34 disposed within the undercarriage
beam 16. The tensioning system 34 includes an actuator 36, overload protection system
38, and an extension arm 40. The actuator 36 includes a piston 42 and an actuator
body 44. The extension arm 40 couples to a pivot assembly 46. The pivot assembly 46
includes a static pivot joint 48 and an extendable pivot joint 50 each coupled to
an idler wheel axle 52 via a pivot plate 54. As discussed below, each pivot joint
enables the idler wheel axle 52 to move in a substantially horizontal direction according
to the movement of the extension arm 40 along a longitudinal axis 56 of the extension
arm 40. Furthermore, the suspension system 12 includes a protection plate 58 coupled
to the undercarriage beam to protect the tensioning system 34 from dirt and other
contaminants that may otherwise obstruct the operation of the actuator 36, the overload
protection system 38, or the extension arm 40.
[0019] In certain embodiments, the actuator may be a hydraulic cylinder. In such embodiments,
the actuator body 44 may be filled with a hydraulic fluid, thereby extending the piston
42 out of the actuator body 44. When the piston 42 extends, it pushes against the
overload protection system 38. In the illustrated embodiment, the overload protection
system 38 is a coil spring configured to prevent overload of the actuator 36, but
other embodiments may include other suitable overload protection systems, such as
a hydraulic accumulators using raised weight, compressed gas, or metal bellows. Tension
in the overload protection system 38 exerts pressure against the extension arm 40
thereby extending the arm 40 away from the actuator 36. As the extension arm 40 extends
in the longitudinal direction 56, the extendable pivot joint 52 moves in the same
direction, thereby enabling the idler wheel axle 52 to move in the same direction.
As can be appreciated, by extending the extension arm 40 at a desired pressure, the
continuous track 14 may be loaded with a desired tension to block lateral rotation
of the continuous track 14 during operation of the vehicle 10.
[0020] Additionally, suspension system 12 includes a front bushing mount 60 and a rear bushing
mount 62 used to couple the roller wheel beam 30 to the undercarriage beam 16, as
discussed below. Further, the suspension system 12 includes multiple vertical mounts
64. The vertical mounts 64 enable the undercarriage beam 16 to support a vertical
load (e.g., weight of the vehicle 10) and to absorb vertical movement of the roller
wheel beam 30 during operation of the vehicle 10. Additionally, the illustrated embodiment
of the suspension system 12 includes two vertical mounts, but other embodiments may
include 0, 1, 2, 3, or more vertical mounts.
[0021] FIG. 4 is a partially exploded view of the suspension system 12. Specifically, the
undercarriage beam 16, roller wheel beam 30, front bushing mount 60, rear bushing
mount 62, and vertical mounts 64 are shown. For the purposes of discussion reference
may be made to a longitudinal direction 66, an axial direction 68, and a vertical
direction 70 with respect to the roller wheel beam 30 and undercarriage beam 16. Reference
may also be made to a pitch direction 71, a roll direction 72, and a yaw direction
73 for the suspension system 12.
[0022] In certain embodiments, the front bushing mount 60 is coupled to the undercarriage
beam 16 via front mount bolts 74 and is also coupled to the roller wheel beam 30 via
a front pin assembly 76, and the rear bushing mount 62 is coupled to the undercarriage
beam 16 via rear mount bolts 75 and is also coupled to the roller wheel beam 30 via
a rear pin assembly 78. Other embodiments may couple the front bushing mount and/or
the rear bushing mount 62 to the undercarriage beam 16 using welding connection, brackets,
braces, or other suitable connections. As discussed in detail below, the pin assemblies
76, 78 compactly couple the roller wheel beam 30 to a respective bushing mount 60,
62, thereby enabling a compact placement of the roller wheels 32. Moreover, the coupling
between the bushing mounts 60, 62 and the roller wheel beam 30 damps movement of the
roller wheel beam 30 in the roll direction 72 and limits movement of the roller wheel
beam 30 in the roll direction 72 and the yaw direction 73.
[0023] Each vertical mount 64 includes a lower pad 80, a rubber pad 82, and an upper pad
84. In certain embodiments, the width of the lower pad 80 and the upper pad 84 in
the axial direction 68 is equal to a width of the roller wheel beam 30 in the axial
direction 68. In other embodiments, the width of the lower pad 80 and the upper pad
84 may be greater than or equal to the width of the roller wheel beam 30 in the axial
direction 68. Moreover, the lower pad 80 has two lower flanges 86 that extend downwardly
in the vertical direction 70 on opposite ends of each lower pad 80. The lower flanges
86 have a width in the longitudinal direction 66 that is less than or substantially
equal to a width of a roller wheel beam notch 88 in the longitudinal direction 66.
The roller wheel beam notch 88 is formed into the roller wheel beam 30 such that the
notch 88 may receive the lower pad 80 until the lower pad 80 is planar with the lateral
and upper faces of the roller wheel beam 30. In other words, the roller wheel beam
notch 88 may be substantially the same size and shape as the lower pad 80.
[0024] As can be appreciated, the wheel beam notch 88 blocks the vertical mount 64 from
moving in the longitudinal direction 66, and the lower flanges 86 block movement of
the vertical mount 64 in the axial direction 68. Similar to the lower pad 80, the
upper pad 84 has two upper flanges 90 located on opposite ends of the upper pad 84.
The upper flanges 90 extend upwardly in the vertical direction 70 having a width in
the longitudinal direction 66 that less than or substantially equal to the width of
a notch in the undercarriage beam 16. The undercarriage beam notch secures the upper
pad 84 relative to the undercarriage beam 16 to block movement of each respective
vertical mount 64 in a manner similar to the roller wheel beam notch 88 securing the
lower pad 80. The vertical mounts 64 also include a rubber pad 82. The rubber pad
82 provides support for the undercarriage beam 16 and enables the roller wheel beam
30 to move in the vertical direction 70 while damping the movement in the vertical
direction 70 thereby reducing the movement transmitted to the undercarriage beam 16
and ultimately the remainder of the vehicle 10 (e.g. driver compartment).
[0025] FIG. 5 is a partially exploded perspective view of the roller wheel beam 30, front
bushing mount 60, and rear bushing mount 62 of the suspension system 12. The roller
wheel beam 30 has a front clevis 100 and a rear clevis 102. Each clevis has a first
arm 104 and a second arm 106. The first arm 104 has a first opening 108, and the second
arm has a second opening 110. In certain embodiments, the first opening 108 and/or
the second opening 110 may have an annular shape, a polygonal shape, a combination
thereof, or any other suitable shape. Additionally, in some embodiments, the openings
may vary in size relative to one another. The first arm 104 also includes a first
recess that is located on an exterior face of the roller wheel beam 30 and concentric
with the first opening 108. In some embodiments, the first recess may be cylindrical,
polyhedral, or another shape (e.g., obround). Similarly, the second arm 106 includes
a second recess 112 located on an exterior face of the roller wheel beam 30 and concentric
with the second opening 110. The illustrated embodiment of the second recess 112 is
obround, but other embodiments of the second recess 112 may be cylindrical, polyhedral,
or another shape. In certain embodiments, it may be desirable to form the second opening
110 and/or the second recess 112 into a shape that blocks rotation of a pin within
the second opening 110. Moreover, each arm 104, 106 may include a machined section
114 on an inner surface of the arm about a respective opening 108, 110 to enable rotation
of a bushing in contact with the arms.
[0026] The illustrated embodiment of the suspension system 12 further includes the front
bushing mount 60 and the rear bushing mount 62. Each bushing mount 60, 62 includes
a frame 116 formed from a rigid material (e.g., steel, ductile iron, etc.) suitable
for mounting the bushing mount 60, 62 to the undercarriage beam 16. In certain embodiments,
the frame 116 may provide additional support to the undercarriage beam 16, and may
be coupled to the undercarriage beam using front and rear mount bolts 74, 75. In other
embodiments, the rigid frame 116 may be coupled to the undercarriage beam 16 by brackets,
braces, welded connections, or another suitable coupling. Furthermore, the rigid frame
116 includes a frame opening 118 that extends through the rigid frame 116. In certain
embodiments, the frame opening 118 may have a cylindrical or annular shape. However,
other embodiments may include frame openings 118 having a polyhedral shape. Moreover,
each bushing mount 60, 62 includes a bushing 120 disposed within the frame opening
118. In some embodiments, the bushing 120 may be formed from rubber or other resilient
materials suitable for compression within the frame opening 118. Additionally, the
shape of the bushing 120 may be selected to correspond to the frame opening 118.
[0027] Each bushing 120 may include one or more cutouts 122. The number, size, location,
and shape of the cutouts 122 may be selected to achieve a desired resistance to compression
in each direction. For example, to enable more compression of the bushing 120, the
bushing 120 may include additional cutouts 122 or cutouts having an increased size.
Alternatively, the bushing 120 may include fewer cutouts 122, and/or smaller cutouts
122 to reduce the compressibility of the bushing 122. Accordingly, various embodiments
of the bushing 122 may include 0, 1,2, 3, 4, or more cutouts 122 with various locations,
sizes, and shapes selected according to the desired compressibility of the bushing
120. Furthermore, each bushing 120 includes a bushing opening 124 that extends through
the bushing 120. An interior bushing 126 is located within the bushing opening 124.
The interior bushing 126 may be formed from steel, iron, or another suitable rigid
material. In some embodiments, the interior bushing 126 may be bonded to the bushing
122 (e.g., using an adhesive or a material connection). Additionally, the interior
bushing 126 may extend beyond the bushing 120 on either lateral side of the bushing
opening 124, thereby enabling rotation of the interior bushing 126 even when the interior
bushing 126 abuts the machined portion 114. The interior bushing 126 includes an interior
bushing opening 128 that extends through the interior bushing 126. Additionally, the
interior bushing 126 may have an annular cross-section, a rectangular cross-section,
or any cylindrical/polyhedral cross-section having an interior bushing opening 128.
Moreover, the bushing opening 124 may be any shape corresponding to the shape of the
interior bushing 126 so that the wall of the interior bushing 126 engages the wall
of the bushing opening 124.
[0028] The suspension system 12 further includes pin assemblies 76, 78 that are each configured
for insertion into a respective opening within a respective bushing mount 60, 62.
Each pin assembly 76, 78 includes a first pin 130, a second pin 132, and a pin bolt
134. As discussed in detail below, the first pin 130 is inserted through the first
opening 108 and into the interior bushing opening 128 (or the bushing opening 124
if an embodiment of the suspension system 12 does not include the interior bushing
126). Furthermore, the second pin 132 is inserted through the second opening 110 and
into the interior bushing opening 128 (or the bushing opening 124 if the interior
bushing 126 is omitted from an embodiment).
[0029] As illustrated in FIG. 6, the first pin 130 includes a first annular opening 136,
a first pin head 138, and a first chamfered end 140. Furthermore, the first annular
opening 136 extends through the entire first pin 130 along a longitudinal axis 142
of the pin assembly 76, 78. The second pin 132 has a second annular opening 144 along
the longitudinal axis 142, a second pin head 146, and a second chamfered end 148.
The second annular opening 144 extends into the second pin 132 and has a threaded
portion 150. In some embodiments, the second annular opening 144 extends through the
entire second pin 132 and the head 146. In other embodiments, the second annular opening
144 only extends through a portion of the second pin 132. Additionally, certain embodiments
may include a threaded portion 150 that extends along the entire length of the second
annular opening 144, but other embodiments may include a threaded portion 150 that
only extends along a portion of the second annular opening 144.
[0030] As will be appreciated, because the bushing 120 is composed of a resilient material,
the bushing 120 may rotate within the frame opening 118, thereby skewing alignment
of the interior bushing opening 128 with the first opening 108 and the second opening
110. To facilitate the alignment of the interior bushing opening 128 with the first
opening 108 and the second opening 110, each pin has a chamfered end configured to
facilitate insertion of the pin into the interior bushing opening 128. Specifically,
the first pin 130 has a first chamfered end 140 that enables the first pin 130 to
be inserted into the first opening 108 and a first end of the interior bushing opening
128. Similarly, the second pin 132 has a second chamfered end 148 that enables the
second pin 132 to be inserted into the second opening 110 and a second end of the
interior bushing opening 128. As will be appreciated, by inserting both pins 130,
132 into respective openings (e.g., the first opening 108) using a chamfered end (e.g.,
first chamfered end 140), the pins facilitate further alignment of the interior bushing
opening 128 with each respective opening 108, 110. Furthermore, in certain embodiments,
the first pin 130 and the second pin 132 may contact each other within the interior
bushing opening 128. Other embodiments may include a gap between the first pin 130
and the second pin 132 when the pins are inserted into the interior bushing opening
128.
[0031] Additionally, each pin 130, 132 includes a pin head 138, 146 that fits into the respective
recess on the roller wheel beam 30 such that each pin head does not extend beyond
the exterior surface of the roller wheel beam 30. For example, the first pin head
138 is fully inserted into the first recess in the roller wheel beam 30 such that
the first pin head 146 does not extend out from the first recess when the first pin
130 is inserted into the first opening 108. Similarly, the second pin head 138 is
fully inserted into the second recess 112 such that the second pin head 146 does not
extend out from the second recess 112 when the second pin 132 is inserted into the
second opening 112. In other words, the pins 130, 132 do not increase the width of
the roller wheel beam 30 when inserted into their respective openings.
[0032] To enable the insertion of each pin head into the respective recess, each pin head
may be formed into a shape that corresponds to the shape of the respective recesses.
Accordingly, the pin heads 138, 146 may be formed into any polyhedral shape, cylindrical
shape, or any other suitable shape. For example, the illustrated embodiment of the
pin assembly 76, 78 include an obround-shaped second pin head 146 that may be inserted
into the similarly obround-shaped second recess 112. Similarly, - the cylindrical
shaped first pin head 138 may be inserted into a similarly shaped first recess. In
some embodiments, the pin heads 138, 148 may have a depth that is equal to or less
than the depth of the respective recess. In other words, each pin head may be planar
with a respective laterally outward surface of the roller wheel beam 30, or may be
recessed within the laterally outwards surface of the roller wheel beam 30. As may
be appreciated, having each pin 130, 132 recessed in or planar with the sides of the
roller wheel beam, the pins may not interfere with operation of the roller wheels
32 when the pins are fully inserted into the roller wheel beam 30. In addition, the
pins do not extend the width of the roller wheel beam 30 and/or the continuous track
14.
[0033] The bolt 134 includes a bolt head 152 having a driving section 154. In certain embodiments,
the driving section 154 includes a hexagonal shaped recess suitable for driving the
bolt 134 in rotation. However, other embodiments may include other suitable arrangements
of driving the bolt 134 (e.g., Phillips type drive). Further, a radius of the bolt
head 152 is smaller or equal to a radius of the first annular opening 136. By limiting
the diameter of the bolt head 152 to the diameter of the first annular opening 136,
the bolt 134 may be fully inserted into the first pin 130, thereby substantially reducing
or eliminating the possibility of interference with operation of the roller wheels
32. The bolt 134 further includes a shaft 156 having multiple threads 158. In some
embodiments, the threads 158 may extend along the full length of the shaft 156. In
other embodiments, the threads 158 may extend only a portion of the length of the
shaft 156. The threads 158 correspond to the threaded portion 150 of the opening 144
such that the threaded portion 150 engages the threads 158 when the bolt 134 is inserted
into the second pin 132. Specifically, after the first pin 130 is inserted into the
first opening 108 and the second pin 132 is inserted into the second opening 110,
the bolt 134 may be inserted through the first annular opening 136 and into the second
annular opening 144 such that the threads 158 engage the threaded portion 150. Accordingly,
the bolt 134 secures the first pin 130 and the second pin 132 thereby securing the
bushing mount to the roller wheel beam 30.
[0034] FIG. 7 is a partially exploded perspective view of the roller wheel beam 30 and the
bushing mounts 60, 62, illustrating an embodiment of a compression bolt 160. As will
be appreciated, the vertical mounts 64 may interfere with the vertical alignment of
the interior bushing openings 128 and the first and second openings 108, 110 because
to the height of the uncompressed vertical mount 64 is greater than the desired final
distance between the roller wheel beam 30 and the undercarriage beam 16. However,
the resilient pad 82 may be compressed to facilitate vertical alignment of the interior
bushing opening 128 with the first and second openings 108, 110. In the illustrated
embodiment, the roller wheel beam 30 includes a compression slot 162. The compression
slot 162 may be aligned with a bolt receiver 164 in the rigid frame 116, which has
threads configured to engage corresponding threads on the compression bolt 160. When
each bushing mount 60, 62 is properly aligned with the roller wheel beam 30, the compression
bolt 160 may be inserted through the compression slot 162 and into the bolt receiver
164. As the compression bolt 160 is rotated, the roller wheel beam 30 is driven closer
to the undercarriage beam 16, thereby compressing the vertical mounts 64. After the
compression bolt 160 is rotated to substantially align the interior bushing opening
128 with the first opening 108 and the second opening 110, the pins may be inserted
into the respective openings Furthermore, in some embodiments, after the pins 130,
132 are inserted through respective openings and secured using the bolt 134, the compression
bolts 160 may be removed.
[0035] FIG. 8 is a flowchart of an embodiment of a method 200 for manufacturing an undercarriage
for a tracked work vehicle. The method 200 includes coupling one or more bushing mounts
60, 62 to an undercarriage beam 16 (block 202). For example, the front bushing mount
60 and/or the rear bushing mount 62 are coupled to the undercarriage beam 16. In certain
embodiments, both bushings mounts 60, 62 may be mounted prior to performing the remainder
of the method 200, but other embodiments may include mounting only one bushing mount
before continuing to the remainder of the method 200.
[0036] After one or more bushing mounts are coupled to the undercarriage beam, an interior
bushing opening 128 is substantially aligned with a first and/or second opening in
the roller wheel beam 30 using a compression bolt (block 204). For example, the interior
bushing opening 128 may be substantially aligned with the first opening 108 and/or
the second opening 110 by tightening one or more compression bolts 160 within respective
bolt receivers 164. In certain embodiments, the method 200 may include tightening
two or more compression bolts 160, substantially simultaneously or in sequence, to
facilitate alignment of multiple interior bushing openings 128.
[0037] After one or more interior bushing openings 128 are aligned with the first and/or
second openings, a first pin 130 is inserted through the first opening 108 into one
end of the interior bushing opening 128 (block 206). For example, the first pin 130
may be inserted into the first opening 108 and into the interior bushing opening 128
using the first chamfered end 140 to enable further alignment of the first opening
108 with the first end of the interior bushing opening 128. Either after block 206
or concurrently with block 206, a second pin 132 is inserted into the second opening
110 in an opposite lateral end of the interior bushing opening (block 208). In other
words, the second pin 132 may be inserted into the second opening 110 using the second
chamfered end 148 to enable further alignment of the second opening 110 with the second
end of the interior bushing opening 128. After blocks 206 and 208, the pins 130, 132
are secured using a bolt 134 (block 210). For example, one embodiment includes engaging
the threads 158 of the bolt 134 with the corresponding threaded portion 150 of the
second pin 132 to secure the pins within the respective openings. Finally, after the
pins are aligned and secured, the compression bolt may be removed (block 212).
1. An undercarriage for a tracked work vehicle (10), comprising:
- a roller wheel beam (30) comprising a clevis (100), wherein the clevis (100) comprises
a first arm (104) and a second arm (106), and wherein the first arm (104) comprises
a first opening (108) and the second arm (106) comprises a second opening (110);
characterized by
- a bushing mount (60, 62) to couple a roller wheel beam (30) to an undercarriage
beam (16), comprising a third opening (124, 128), and configured to be disposed between
the first arm (104) and the second arm (106);
- a pin assembly (76, 78) configured to couple the roller wheel beam (30) to the bushing
mount (60, 62), wherein the pin assembly (76, 78) comprises:
- a first pin (130) configured to be inserted into the first opening (108) and a first
end of the third opening (124, 128);
- a second pin (132) configured to be inserted into the second opening (110) and a
second end of the third opening (124, 128);
wherein the first pin (130) is configured to abut the second pin (132) when the first
pin (130) and the second pin (132) are inserted into respective openings.
2. The undercarriage of claim 1, wherein the first pin (130) comprises a chamfer (140)
at a distal end, and wherein the chamfer (140) is configured to facilitate alignment
of the first pin (130) with the third opening (124, 128).
3. The undercarriage of claim 1, wherein the second pin (132) comprises a chamfer (148)
at a distal end, and wherein the chamfer (148) is configured to facilitate alignment
of the second pin (132) within the third opening (124, 128).
4. The undercarriage of claim 1, comprising a bolt (134) having a head (152) and a threaded
shaft (158).
5. The undercarriage of claim 4, wherein the first pin (130) comprises a fourth opening
(136) configured to receive the threaded shaft (158) of the bolt (134), and a notch
configured to receive the head (152) of the bolt (134); and wherein the second pin
(132) comprises a fifth annular opening (144) configured to receive the bolt (134);
and receiving threads (150) within the fifth opening (144), wherein the receiving
threads (150) are configured to engage the threaded shaft (158).
6. The undercarriage of claim 5, wherein the notch is configured to enable an exterior
face of the head to be planar with a lateral face of the first pin when the head is
fully inserted into the notch.
7. A method of manufacturing an undercarriage for a tracked work vehicle, comprising:
- substantially aligning a first opening of a bushing mount with a first slot of a
first arm of a beam, and substantially aligning the first opening of the bushing mount
with a second slot of a second arm of the beam (204);
- inserting a first pin through the first slot and into a first end of the first opening
(206);
- inserting a second pin through the second slot and into a second end of the first
opening (208); and
characterized in that the method further comprising the step of securing the first and second pins within
the first opening by inserting a bolt through respective second openings in the first
and second pins; and engaging a threaded portion of the bolt with a corresponding
threaded portion of at least one second opening (210).
8. The method of claim 7, wherein substantially aligning the first opening of the bushing
mount with the first slot of the first arm of the beam comprises compressing a resilient
portion of a vertical mount using a compression bolt inserted through a threaded opening
in the beam.
9. The method of claim 7, comprising rotating a resilient bushing disposed in the bushing
mount by inserting a chamfered distal end of the first pin into the first end of the
first opening and inserting a chamfered distal end of the second pin into the second
end of the first opening.
10. The method of claim 7, comprising coupling the bushing mount to an undercarriage before
coupling the beam to the bushing mount.
1. Ein Laufwerk für ein Raupen-Nutzfahrzeug (10) mit:
- einem Laufrollen-Träger (30), der eine Gabel (100) aufweist, wobei die Gabel (100)
einen ersten Arm (104) und einen zweiten Arm (106) umfasst, und wobei der erste Arm
(104) eine erste Öffnung (108) und der zweite Arm (106) eine zweite Öffnung (110)
aufweist;
gekennzeichnet durch
- eine Buchsenbefestigung (60, 62) zum Koppeln eines Laufrollen-Trägers (30) mit einem
Laufwerk-Träger (16), der eine dritte Öffnung (124, 128) aufweist und so konfiguriert
ist, dass er zwischen dem ersten Arm (104) und dem zweiten Arm (106) angeordnet ist;
- eine Bolzenanordnung (76, 78), die zum Koppeln des Laufrollen-Trägers (30) mit der
Buchsenbefestigung (60, 62) konfiguriert ist, wobei die Bolzenanordnung (76, 78) Folgendes
umfasst:
- einen ersten Bolzen (130), der zum Einsetzen in die erste Öffnung (108) und ein
erstes Ende der dritten Öffnung (124, 128) konfiguriert ist;
- einen zweiten Bolzen (132), der zum Einsetzen in die zweite Öffnung (110) und ein
zweites Ende der dritten Öffnung (124, 128) konfiguriert ist;
wobei der erste Bolzen (130) zur Anlage an dem zweiten Bolzen (132) konfiguriert ist,
wenn der erste Bolzen (130) und der zweite Bolzen (132) in die jeweiligen Öffnungen
eingesetzt sind.
2. Das Laufwerk nach Anspruch 1, bei dem der erste Bolzen (130) eine Anfasung (140) an
einem distalen Ende aufweist, und bei dem die Anfasung (140) zum Erleichtern der Ausrichtung
des ersten Bolzens (130) mit der dritten Öffnung (124, 128) konfiguriert ist.
3. Das Laufwerk nach Anspruch 1, bei dem der zweite Bolzen (132) eine Anfasung (148)
an einem distalen Ende aufweist, und bei dem die Anfasung (148) zum Erleichtern einer
Ausrichtung des zweiten Bolzens (132) mit der dritten Öffnung (124, 128) konfiguriert
ist.
4. Das Laufwerk nach Anspruch 1, mit einer Schraube (134), die einen Kopf (152) und einen
Gewindeschaft (158) aufweist.
5. Das Laufwerk nach Anspruch 4, bei dem der erste Bolzen (130) eine vierte Öffnung (136)
aufweist, die zur Aufnahme des Gewindeschaftes (158) der Schraube (134) konfiguriert
ist, und eine Kerbe aufweist, die zur Aufnahme des Kopfes (152) der Schraube (134)
konfiguriert ist, und wobei der zweite Bolzen (132) eine fünfte ringförmige Öffnung
(144), die zur Aufnahme der Schraube (134) konfiguriert ist; und Aufnahmegewinde (150)
innerhalb der fünften Öffnung (144) umfasst, wobei die Aufnahmegewinde (150) für einen
Eingriff mit dem Gewindeschaft (158) konfiguriert sind.
6. Das Laufwerk nach Anspruch 5, bei dem die Kerbe so konfiguriert ist, dass sie es ermöglicht,
dass eine Außenfläche des Kopfes planar mit einer Seitenfläche des ersten Bolzens
ist, wenn der Kopf vollständig in die Kerbe eingesetzt ist.
7. Ein Verfahren zur Herstellung eines Laufwerkes für ein Raupen-Nutzfahrzeug, mit den
folgenden Schritten:
- Ausrichten einer ersten Öffnung einer Buchsenbefestigung im Wesentlichen mit einem
ersten Schlitz eines ersten Armes eines Trägers, und Ausrichten der ersten Öffnung
der Buchsenbefestigung im Wesentlichen mit einem zweiten Schlitz eines zweiten Armes
des Trägers (204);
- Einsetzen eines ersten Bolzens durch den ersten Schlitz und in ein erstes Ende der
ersten Öffnung (206);
- Einsetzen eines zweiten Bolzens durch den zweiten Schlitz und in das zweite Ende
der ersten Öffnung (208); und
dadurch gekennzeichnet, dass das Verfahren weiterhin den Schritt der Befestigung der ersten und zweiten Bolzen
innerhalb der ersten Öffnung durch Einsetzen einer Schraube durch jeweilige zweite
Öffnungen in den ersten und zweiten Bolzen und das in Eingriff bringen eines Gewindeabschnittes
der Schraube mit einem entsprechenden Gewindeabschnitt von zumindest einer zweiten
Öffnung (210) umfasst.
8. Das Verfahren nach Anspruch 7, bei dem das Ausrichten der ersten Öffnung der Buchsenbefestigung
im Wesentlichen mit dem ersten Schlitz des ersten Armes des Trägers das Komprimieren
eines elastischen Teils in einer vertikalen Befestigung unter Verwendung einer Kompressionsschraube
umfasst, die durch eine Gewindeöffnung in dem Träger hindurch eingesetzt ist.
9. Das Verfahren nach Anspruch 7, das das Drehen der elastischen Buchse, die in die Buchsenbefestigung
eingesetzt wurde, durch Einsetzen eines angefasten distalen Endes des ersten Bolzens
in das erste Ende der ersten Öffnung und das Einsetzen eines angefasten distalen Endes
des zweiten Bolzens in das zweite Ende der ersten Öffnung umfasst.
10. Das Verfahren nach Anspruch 7, das das Koppeln der Buchsenbefestigung mit einem Laufwerk
vor dem Koppeln des Trägers mit der Buchsenbefestigung umfasst.
1. Train de roulement pour un véhicule de travail à chenilles (10), comprenant :
- une poutre de roues à galet (30) comprenant un étrier (100), l'étrier (100) comprenant
un premier bras (104) et un second bras (106), le premier bras (104) comprenant un
premier orifice (108) et le second bras (106) comprenant un second orifice (110),
caractérisé par :
- une monture de douille (60, 62) pour coupler une poutre de roues à galet (30) à
une poutre de train de roulement (16), comprenant un troisième orifice (124, 128),
et conçue pour être disposée entre le premier bras (104) et le second bras (106),
et
- un ensemble de broche (76, 78) conçu pour coupler la poutre de roues à galet (30)
à la monture de douille (60, 62), l'ensemble de broche (76, 78) comprenant :
- une première broche (130) conçue pour être insérée dans le premier orifice (108)
et une première extrémité du troisième orifice (124, 128) ;
- une seconde broche (132) conçue pour être insérée dans le second orifice (110) et
une seconde extrémité du troisième orifice (124, 128) ;
la première broche (130) étant conçue pour buter contre la seconde broche (132) lorsque
la première broche (130) et la seconde broche (132) sont insérées dans des orifices
respectifs.
2. Train de roulement selon la revendication 1, dans lequel la première broche (130)
comprend un chanfrein (140) à une extrémité distale, et dans laquel le chanfrein (140)
est conçu pour faciliter l'alignement de la première broche (130) avec le troisième
orifice (124, 128).
3. Train de roulement selon la revendication 1, dans lequel la seconde broche (132) comprend
un chanfrein (148) à une extrémité distale, et le chanfrein (148) étant conçu pour
faciliter l'alignement de la seconde broche (132) avec le troisième orifice (124,
128).
4. Train de roulement selon la revendication 1, comprenant un boulon (134) comportant
une tête (152) et une tige filetée (158).
5. Train de roulement selon la revendication 4, dans lequel la première broche (130)
comprend un quatrième orifice (136) conçu pour recevoir la tige filetée (158) du boulon
(134), et une encoche conçue pour recevoir la tête (152) du boulon (134), et dans
lequel la seconde broche (132) comprend un cinquième orifice annulaire (144) conçu
pour recevoir le boulon (134), et des filetages récepteurs (150) à l'intérieur du
cinquième orifice (144), les filetages récepteurs (150) étant conçus pour engager
la tige filetée (158).
6. Train de roulement selon la revendication 5, dans lequel l'encoche est conçue pour
permettre à une face extérieure de la tête d'être planaire avec une face latérale
de la première broche lorsque la tête est entièrement insérée dans l'encoche.
7. Procédé pour fabriquer un train de roulement pour un véhicule de travail à chenilles,
consistant à :
- aligner sensiblement un premier orifice d'une monture de douille avec une première
fente d'un premier bras d'une poutre, et aligner sensiblement le premier orifice de
la monture de douille avec une seconde fente du second bras de la poutre (204),
- insérer une première broche à travers la première fente et dans une première extrémité
du premier orifice (206),
- insérer une seconde broche à travers la seconde fente et dans une seconde extrémité
du premier orifice (208), et
caractérisé en ce que le procédé comprend en plus l'étape consistant à fixer les première et seconde broches
à l'intérieur du premier orifice en insérant un boulon à travers les seconds orifices
respectifs dans les première et seconde broches, et à engager une partie filetée du
boulon avec une partie filetée correspondante du au moins un second orifice (210).
8. Procédé selon la revendication 7, dans lequel l'alignement substantiel du premier
orifice de la monture de douille avec la première fente du premier bras de la poutre
comprend la compression d'une partie résiliente d'une monture verticale en utilisant
un boulon de compression inséré à travers un orifice fileté dans la poutre.
9. Procédé selon la revendication 7, comprenant une opération consistant à faire tourner
une douille résiliente disposée dans la monture de douille en insérant une extrémité
distale chanfreinée de la première broche dans la première extrémité du premier orifice
et en insérant une extrémité distale chanfreinée de la seconde broche dans la seconde
extrémité du premier orifice.
10. Procédé selon la revendication 7, comprenant le couplage de la monture de douille
à un train de roulement avant le couplage de la poutre à la monture de douille.