[0001] The invention relates to a pressurised fluid supply system on an agricultural vehicle
provided to supply hydraulic cylinders for example to move the lower links of a tractor
three-point-linkage or the lifting unit for a header installed on a self-propelled
harvesting machine.
Background:
[0002] Mobile fluid (hydraulic) supply systems are widely used to drive consumers on agricultural
vehicles, such as tractors or a self-propelled harvesters, or on implements attached
thereto. The term "control" in relation to supply systems hereby includes any adjustment
of the supply system regarding direction, supply time or pressure of the fluid flow.
These hydraulic systems are mostly provided with a pump, one or more consumers, control
means and a tank to provide a fluid reservoir.
[0003] Referring to an agricultural tractor, a well-known form of consumers fixedly installed
on this machinery is the hydraulic cylinders used to raise or lower the lower arm
of a three-point linkage, which three-point linkage can be attached to the front or
the rear of the vehicle. A similar system is provided on a self-propelled harvesting
machine, like a forage harvester or a combine, and is used to lift or lower the harvesting
header.
[0004] These hydraulic cylinders (also called lifting cylinders) mainly comprise a cylinder
body which is formed like a tube, with a cylinder base on one end and a cylinder piston
moving within the cylinder body. The cylinder piston is fixed to a piston rod extending
through a cylinder head for connection with parts to be moved. The cylinder piston,
cylinder body and the cylinder base form a first chamber, also called the piston side
(or piston side chamber). The cylinder piston, cylinder body and the cylinder head
(through which the rod extends) form a second and opposite chamber, also called annulus
side (or annulus side chamber).
[0005] Each chamber can be connected to a hydraulic supply system, either on the pressure
generating pump side or the pressure discharging tank side. Thereby, the hydraulic
cylinder and the control system can be operated in two different ways:
- 1. A single-acting lifting cylinder is controllably connected to the pump on its piston
side or annulus side, but not on both. The opposing side is connected to the tank
so that e.g. if the piston side is charged with fluid, the fluid on the annular side
is discharged to tank. Physically, the single acting cylinder would also work with
no oil on the side not connected to pump, but the movement of the cylinder is smoother
and also lubrication is improved. Furthermore, oil (hydraulic fluid) is protecting
the cylinder from corrosion.
- 2. A double-acting cylinder can be connected to pump and tank on both piston and annular
side by means of a valve alternating the connection of the chambers to tank and pump.
If e.g if the piston side is connected to tank, the annular side is connected to tank
and vice versa.
[0006] Comparing the two modes of operation, single-acting cylinder control systems are
less complex and thereby cheaper. When used in a three-point linkage, the piston side
is mainly connected to pump for lifting the lower links of a three-point linkage and
thereby lifting a load, e.g. an implement while the weight of the load (on the three-point
linkage) forces the cylinder to move in the opposite direction to lower the three-point
linkage and its load (e.g. the implement). This control system is suitable for implements
like fertilizer spreaders or hay tools. These systems can be found more frequently
in low horsepower or low specification tractors.
[0007] When implements are used which require an additional force in direction of the ground,
like tillage implements such as ploughs, a double-acting cylinder is used. Furthermore
double-acting cylinders are often used to lift the vehicle off the ground, e.g. when
changing tyres. These systems can be found more frequently in high horsepower or high
specification tractors.
[0008] In general these linkage control systems are required to provide four modes:
- 1. A raising mode to lift the linkage
- 2. A lowering mode to lower the linkage
- 3. Floating position allowing free movement of the linkage
- 4. Locking position (for driving on the road)
[0009] If the customer orders a tractor, he has to decide which option to choose for the
three-point-linkage so that the valve manifold is equipped with valves to supply/control
double-acting or single acting cylinders. If he later wants to change from single-acting
to double-acting cylinders this requires exchange of the respective valve plate of
the manifold. This is costly and reduces operating time.
[0010] Furthermore, when designing a vehicle for low specification, the single-acting three-point
linkage may be the option chosen by 95 % of the customers while only 5% require a
double-acting three-point-linkage. This small percentage must still be considered
which raises complexity for the manufacturer.
[0011] So it may be advantageous for customers, manufacturers and the after sales market
to provide means to upgrade a single-acting control system to a double-acting control
system without impacting the delivery condition, just by adding components beside
the valve manifold.
[0012] Operational safety considerations require some operational conditions of double acting
linkages to be considered, such that unintended movements of the linkage are prevented
when the tractor is shut-down or a cable break occurs whereby the solenoids of the
electric valves are not supplied by electric energy.
[0013] It is therefore a further aim to provide a conversion apparatus for upgrading a single-acting
three-point-linkage control system to a double-acting three three-point-linkage control
system whilst observing such operational safety considerations.
[0014] In accordance with a first aspect of the present invention there is provided a conversion
apparatus for adapting a single-acting lifting cylinder of an agricultural vehicle
to a double-acting lifting and lowering cylinder as recited in claim 1.
[0015] Further features of the invention are recited in the attached sub-claims, to which
reference should now be made.
[0016] Embodiments of the invention will now be described, by way of example only, and with
reference to the accompanying drawings in which:
Figure 1 is a schematic representation of a prior art embodiment of a pressurised
fluid supply system for a pair of double-acting cylinders;
Figures 2a and 2b are schematic representations of prior art embodiments of a pressurised
fluid supply system for a pair of single-acting cylinders;
Figure 3 is a schematic representation of an embodiment of a conversion apparatus
for upgrading a single-acting cylinder to a double-acting cylinder not in accordance
with the present invention;
Figures 4, 5a, 5b, 6 and 7 are schematic representations of differing embodiments
of a conversion apparatus for upgrading a single-acting cylinder to a double-acting
cylinder in accordance with the present invention.
[0017] For illustrative purposes, the prior art is shown in Figures 1 and 2a, 2b whereby
the two operating modes require different valve settings. Figures 1 to 6 show a hydraulic
supply system 1 of a tractor comprising:
- a variable displacement pump 2, whereby the pump displacement is changed depending
on a load sensing (LS) signal and controlled by means (not shown) framed by dashed
line 2a,
- a fluid reservoir 3,
- hydraulic lifting cylinders 4 assigned to a three-point linkage (not shown),
- charge valve 5 (not needed in all embodiments)
- a valve manifold 10
[0018] Generally, the valve manifold 10 comprises first valve assembly 20 which is directly
connected to pump 2 and tank 3, and final valve assembly 40 which closes or redirects
ports. In between first valve assembly 20 and final valve assembly 40, intermediate
valve assemblies 30 are provided to control fluid flow to consumers (not shown) on
the tractor (e.g. linkage cylinders) or on an implement (via respective couplings
which are not shown). Valve assemblies 20, 30, 40 are provided with shared ports which
are named P for the ports connected to pump 2, R for the ports connected to tank 3
and Y for the ports connected to LS signal lines. Furthermore, exit ports A, B are
for connection with the hydraulic lifting cylinders 4, e.g. port A may be connected
to piston side 4a and port B may be connected to the opposing (annular) side 4b of
the piston. Such a valve manifold 10 can be designed without internal connecting pipes
or hoses and is very flexible in terms of the configurations which may be achieved.
An example of such a manifold is the SB23 Control Block produced by Bosch Rexroth
AG of Schwieberdingen, Germany.
[0019] In the shown embodiments, the pump 2 is of variable displacement. In this case valve
assembly 20 provides connection to the aligned ports P, R, Y.
[0020] Alternatively a fixed displacement pump may be installed requiring different first
valve assembly 20 including means to keep pressure differential constant and to provide
the aligned ports P, R, Y.
[0021] Final valve assembly 40 is provided to close or redirect the ports. Ports not used
can be closed with locking screws.
[0022] In an alternative to the stacked plate manifold construction, the first valve assembly
20 may be designed in that further intermediate valve assemblies can be attached on
opposing sides as shown in applicant's published patent application
EP 2472162A1.
[0023] Charge valve 5 is provided to short circuit the pump 2 for e.g. heating the oil circuit
or loading the accumulator of an axle suspension system (not shown). In position 5a,
the pump pressure is directly fed back to the pump adjustment so that the pump is
at maximum delivery as long as position 5a is kept. Position 5b provides normal operation.
Charge valve 5 may be optional but is required for some embodiments of the invention.
[0024] In Figure 1, valve assembly 30 comprises (in addition to other components not relevant
for the invention and thereby not shown for better clarity) a control valve 31 for
double-acting cylinder control. The control valve 31 has four positions (adjusted
by solenoid and spring load) including intermediate positions:
1. Position 31 a for Raising mode
[0025] Piston side 4a is connected to pump 2. The load required to lift an implement is
fed back via port 31 Y so that pump 2 is adjusted. In this position the annular side
4b is connected to tank.
2. Position 31 b for Lowering mode
[0026] Annular side 4b is connected to pump 2. In this position the piston side 4a is connected
to tank.
3. Floating position 31 c
[0027] Piston side 4a and annular side 4b are connected to tank 3 and LS port 31 Y so that
the linkage can freely move when external loads are applied e.g. during soil work.
4. Locking position 31 d
[0028] Piston side 4a and annular side 4b are blocked for road operation. The linkage is
kept in position. This position is also the default setting when the solenoids are
disconnected (e.g. by cable break).
[0029] As spool valves (valves which can take any position between to end positions) are
characterised by the fact that, even in a closed position 31 d, fluid can pass through
the gaps between spool and housing, a check valve 31 e is an integral part of control
valve 31 to ensure seat tightness. Check valve 31 e is controlled with the spool so
that the check valve is opened or closed depending on valve position - for example
in position 31 b and 31 c the check valve must be opened to allow fluid flow to tank
3. Both lines to piston and annular side 4a, 4b may be equipped with such a valve
so that no unintended movement is possible e.g. when the tractor is lifted up by the
linkage for tyre changing.
[0030] In addition, valve assembly 30 is equipped with a shuttle valve 32 which ensures
that the highest load sensing signal is forwarded for pump adjustment. This is especially
needed if many valve assemblies 30 are installed.
Charge valve 5 is optional in this arrangement.
[0031] In Figure 2a, valve assembly 30 comprises means for single-acting cylinder control.
This circuit enables the similar four positions (adjusted by solenoid and spring load)
including intermediate positions, whereby these positions depend on the adjustment
of a control valve 33 (with positions 33a/b) and lock valve 34 (with positions 34a/b).
In this case annular side 4b is constantly connected to tank 3, and the load sensing
LS signal is fed back to adjust pump displacement after (downstream of) control valve
33.
1. Raising mode
[0032] Control valve 33 is in position 33a so that piston side 4a is connected to pump 2.
Lock valve 34 is in position 34a. Fluid on annular side 4b is discharged to tank 3
as piston side 4a fills.
2. Lowering mode
[0033] Control valve 33 is in position 33b and check valve 35 prevents any fluid from the
cylinder 4 passing to the tank 3 via valve 33. Only the load sensing LS signal is
discharged via valve 33. Lock valve 34 is in position 34b so that piston side 4a is
connected to tank 3. Fluid can flow into annular side 4b as the lowering action causes
it to be sucked from tank 3.
[0034] Thereby, an external load can force the piston rod and thereby the linkage downwards.
There is no active fluid force supporting this movement.
3. Floating position
[0035] This has exactly the same valve configuration as the Lowering mode. With both piston
side 4a and annular side 4b connected to tank 3, the linkage can be forced upwards
or downwards.
4. Locking position
[0036] If Control valve 33 is in position 33b and lock valve 34 is in position 34a, no discharge
from piston side 4a to tank is possible. As pump 2 is not connected to piston side
4a, the cylinder position is kept (for road travel). Consequently, external forces
cannot pull the linkage (and thereby the piston) downwards, but upwards movement (caused
by external forces) is possible as fluid would then be sucked from the tank.
[0037] The Locking position is kept if solenoid control cable break occurs for valves 33
and 34, or if the tractor is shut down, due to spring load on the valve spools.
[0038] Similarly to Figure 1 valve assembly 30 is equipped with a shuttle valve 32 which
ensures that the highest load sensing signal is forwarded for pump adjustment. This
is especially needed if many valve assemblies 30 are installed. A pressure limiting
valve 36 prevents pressure levels above 230 bar which may occur e.g in locking position
when travelling along a uneven road when the implements start to swing, or in any
position wherein the external load exceeds maximum system pressure (defined by pump
being 200 bar).
[0039] Charge valve 5 is optional in this arrangement.
[0040] In Figure 2b, the valves 33 and 34 of Figure 2a are merged into one control valve
37 still providing for single-acting cylinder control.
1. Raising mode
[0041] Control valve 37 in position 37a.
2. Lowering mode
[0042] Control valve 37 in position 37b. Check valve 38 is opened.
3. Floating position
[0043] As for the embodiment of Figure 2a, this is exactly the same as the Lowering mode
with control valve 37 in position 37b. Check valve 38 is opened. As before, with both
piston side 4a and annular side 4b connected to tank, the linkage can also be forced
upwards.
4. Locking position
[0044] If Control valve 37 is in position 37c no discharge of piston side 4a to tank is
possible. External forces cannot pull the piston (and thereby the linkage) upwards,
as fluid cannot be sucked from tank.
[0045] This locking position is also taken in case of control cable break (with the valve
spool centred at 37c by two springs).
[0046] Similarly to Figures 1 and 2a valve assembly 30 is equipped with a shuttle valve
32 which ensures that the highest load sensing signal is forwarded for pump adjustment
and, as in Figure 2a, a pressure limiting valve 36 prevents pressure levels exceeding
230 bar.
[0047] Check valve 38 (between the piston side 4a and control valve 37) is also moved by
the spool of valve 37 to open the connection to tank 3 e.g. in position 37b.
[0048] Charge valve 5 is optional in this arrangement.
[0049] Figure 3, shows an obvious but undesired approach to solving the problem of providing
double-acting functionality to an existing single-acting system. Starting from the
configuration shown in Figure 2a (whereby the Figure 2b arrangement could also be
used) a valve 50 is added to selectively assign valve assembly 30 (including valves
33, 34 , 35 from Figure 2b) to piston side 4a or annular side 4b. This approach would
enable a modular upgrade of single-acting to double-acting control but shows one major
disadvantage referring to operational safety.
[0050] As mentioned above, the operational safety requires some operational conditions of
double acting linkages to be considered:
- 1. If the implement is in lifted position, an unintended lowering must be prohibited
as damage during road travel can result from lowering the implement. This is also
the case when the operator works close to the implement and lowering could result
in injury.
- 2. Furthermore, when the double acting linkage is used to lift the tractor by actively
pushing the linkage to the ground (e.g. when the tyres are changed) an unintended
lowering of the tractor may also cause injury to the operator.
[0051] These linkage positions should be kept safely when the tractor is shut-down or cable
break occurs as in this case the solenoids of the electric valves are not supplied
by electric energy.
[0052] In both situations, a very slow movement may be acceptable so that the operator may
react and leave the area of the linkage. Preferred solutions are able to avoid any
movement.
[0053] In case of cable break at valve 50, the spring of valve 50 can only adjust to one
position 50a or 50b, depending which on valve configuration is the spring loaded default.
In consequence, one of piston side 4a or annular side 4b would permanently be connected
to pump 2 while the opposing side is permanently connected to tank so if the delivery
of pump 2 is increased by demand of a further consumer (not shown) via the load sensing
circuit, this would result in undesired movement of the linkage in an upwards or downwards
direction.
[0054] This approach has the further major disadvantage that, as one of piston side 4a or
annular side 4b is always connected to tank 3, so external forces can cause unintended
movement. Integrating unlockable check valves in each line is technically difficult
and costly.
[0055] In an alternative, a three-position valve 51 providing a central locking position
51 a may be installed in place of valve 50. However, this requires two solenoids to
be controlled, increasing costs, and still fluid can pass through spool gaps such
that unintended or undesired movement cannot be prohibited.
Charge valve 5 is optional in this arrangement.
[0056] Figure 4 shows a first embodiment of a solution according to the present invention,
wherein a conversion apparatus includes a pressure piloted lockable check valve 60
and control valve 61 which is added beside the existing valve assembly 30 to provide
a modular upgrade of the single-acting control to a double-acting control. The apparatus
further includes a first fluid connection 57 from the pump upstream (i.e. on the pump
side) of the valve assembly 30 to the control valve 61. A second fluid connection
58a - 58b is provided by the control valve 61 for connection of the annular side 4b
to the tank 3. A third fluid connection 59 links a connection between the control
valve 61 and check valve 60 with the load sensing LS circuit of the vehicle.
[0057] Control valve 61 is connected to pump 2 (via connection 57) and tank 3 by respective
ports: two further connections couple the valve 61 to a main port and unlocking port
of the check valve 60. In position 61 a, the annular side 4b is connected to pump
2 as lockable check valve 60 does not block the oil flow in the direction from pump
to annular side 4b. In position 61 b, the connections within control valve 61 are
reversed whereby the pump pressure unlocks lockable check valve 60 so that the annular
side 4b is connected to tank 3. The pump pressure to unlock lockable check valve 60
must therefore be smaller than the stand-by-pressure of the pump to maintain responsiveness.
[0058] The control of the piston side is similar to that described above with reference
to Figure 2a, providing the respective four positions / Modes.
1. Raising mode
[0059] Control valve 33 is in position 33a so that piston side 4a is connected to pump 2.
Lock valve 34 is in position 34a. Control valve 61 is in position 61 b so that the
annular side 4b is discharged to tank 3
2. Lowering mode
[0060] Control valve 33 is in position 33b and check valve 35 prevents any fluid from the
cylinder 4 passing to the tank 3 via valve 33. Only the load sensing LS signal is
discharged via valve 33. Lock valve 34 is in position 34b so that piston side 4a is
connected to tank 3. Rather than fluid simply flowing into annular side 4b as the
lowering action causes it to be sucked from tank 3, control valve 61 is in position
61 a so that the annular side 4b is connected to pump 2.
3. Floating position
[0061] Lock valve 34 is in position 34b so that piston side 4a is connected to tank 3. Control
valve 61 is in position 61 b so that check valve 60 is unlocked and the annular side
4b is discharged to tank 3. With both piston side 4a and annular side 4b connected
to tank 3 the linkage is free to move up and down.
4. Locking position
[0062] If Control valve 33 is in position 33b and lock valve 34 is in position 34a, no discharge
of piston side 4a to tank is possible. As pump 2 is not connected to piston side 4a,
the cylinder position is kept (for road travel). Additionally, control valve 61 is
in position 61 a so that the annular side 4b is completely blocked by lockable check
valve 60 and no movement of the pistons is possible.
[0063] Compared to the arrangement of Figure 3, this configuration enables a safe state
for both piston side 4a and annular side 4b. The piston side 4a is secured by valve
assembly 30 while the conversion/upgrade elements 60 and 61 secure the annular side
4b.
[0064] In case of a cable break or the vehicle shut down, valve 61 would be biased by spring
61 e into position 61 a blocking the return to tank 3. In case of a cable break, control
valve 61 can be adjusted and locked manually by lever 61 c to position 61 b so that
the single-acting mode is prohibited mechanically in a safe state.
Charge valve 5 is not needed in this embodiment of the invention.
[0065] Figure 5a shows a further embodiment with control valve 70 and check valve 71. The
control means of the previous embodiment are only capable to adjust the oil flow (and
thereby the speed and position of the linkage). Control valve 70 allows also the adjustment
of the pressure in the annular side 4b which is advantageous for implements requiring
a force downwards e.g. a stump grinder or a dozer blade.
[0066] Check valve 71 provides a safe state for annular side 4b in the case of a cable break
of control valve 70. In order that the pressure in the annular side 4b can be balanced
by pilot line 70a, check valve 71 must be installed before (on the upstream/pump side
of) the control valve 70 as a check valve between annular side 4b and control valve
70 would make discharge to tank impossible.
[0067] Third fluid connection (as at 59 in Figure 4) for load sensing signal may be provided
but has a disadvantage in some applications. If the tractor is lifted by pressurizing
annular side 4b (so that linkage is forced downwards) the load of the tractor would
also pressurize annular chamber 4b so a constant load sensing signal would be generated
and the pump would constantly run at high performance which is not efficient during
e.g. changing tyres.
[0068] To mitigate this problem the charge valve 5 is required. In this case third fluid
connection 59 is not present, so that the annular side 4b is not connected to the
Load sensing signal and any demand would not result in a pump adjustment. To mitigate
this problem the pump delivery is increased by charge valve 5 switched to position
5a (short circuit mode normally used to heat up the oil in winter).After lifting the
tractor, the operator can then switch charge valve 5 back to position 5b so that the
tyres can be changed in a more efficient condition.
[0069] Figure 5b shows a further embodiment with control valve 70 and check valve 71 integrated
in one control valve 72 providing the same function (including the involvement of
charge valve 5) as described in Figure 5a. Note that the term "check valve means"
as used herein encompasses both a discrete check valve component (as at 71 in Figure
5a) and the provision of check valve functionality in another valve component (as
at 72a in the control valve 72 of Figure 5b).
[0070] So the invention provides a modular upgrade of a single-acting linkage control. The
additional means to upgrade the system can easily installed in between the valve manifold
10 and the respective cylinder or cylinders 4. Connection to pump or tank can also
be easily integrated via first valve assembly 20 or final valve assembly 40 or at
any place within the circuit. There is no impact on the design of valve manifold 10.
This is especially advantageous for after-sales market and for low specification tractors
where only a small percentage are required to be equipped with double-acting linkage
control.
[0071] Figure 6 shows a further embodiment with pressure piloted lockable check valve 60
and control valve 61. In the Figure 4 embodiment, the control means are only capable
to adjust the oil flow (and thereby the speed and position of the linkage) while the
arrangement of Figure 6 offers pressure adjustment. To achieve this, the load sensing
signal is fed back from the third fluid connection 59 via feedback line 61 d to control
valve 61 resulting in a pressure level adjustment as described below.
[0072] Solenoid 61f of the control valve initially adjusts the fluid pressure on the annular
side 4b. This annular side pressure is generating the load sensing signal on line
59 and is also forwarded to the control valve 61. As annular side pressure plus the
pressure adjusted with spool 61f are counteracting against spring 61 e then typically
the spool must be set to 197 bar to adjust 3 bar on the annular side 4b, as 200 bar
(set by spring 61 e) = 197 bar + 3 bar. Thereby, the pressure can be adjusted according
to this state of balance.
Charge valve 5 is not needed in this embodiment of the invention.
[0073] Figure 6 shows a preferred solution compared to Figures 5a, 5b in that it also provides
pressure adjustment but is relatively simple and does not require the use of the charge
valve 5. In a modification to the embodiment, the two-position control valve 61 may
be replaced by a three-position control valve (indicated at 62) again supplied with
load sensing feedback on line 61 d but now with an intermediate position in which
the pressure may be adjusted more precisely.
[0074] Figure 7 shows a modification to the embodiment of Figure 6 in which a shuttle valve
63 is provided to compare the pressure on piston side 4a and annular side 4b. As explained
with Figure 6, the operator can adjust a pressure on the annular side to e.g. 200
bar. Due to the cylinder ratio between piston surface and annular surface of say 1.3,
the pressure on the piston side would be 153 bar. This pressure is superimposed by
a pressure caused by the implement weight of e.g. 80 bar, giving a pressure at the
piston side 4a of 233 bar. This would result in pressure limiting valve 36 opening
and piston side 4a would be connected to tank 3. As a consequence, the cylinder 4
would be inadvertently lowered.
[0075] Shuttle valve 63 mitigates this problem in that the pressure of the piston side 4a
being higher then 200 bar would move valve 61 in position 61 b so that annular side
4b is discharged to tank. Thereby, the pump 2 is not constantly delivering against
pressure limiting valve 36 with 230 bar which is more efficient.
[0076] However, this approach has a disadvantage. If the operator wants to adjust only a
low pressure on the annular side 4b, e.g. to make sure that the annular 4b side is
constantly filled with fluid to maintain responsiveness, even the own weight of the
linkage would result in a higher pressure at the piston side 4a which would then be
forwarded to valve 61 via shuttle valve 63. So the operator would only be able to
adjust a pressure on the annular side which is higher then the pressure on the piston
side.
[0077] To mitigate this problem, a further pressure limiting valve 64 is introduced in the
line between piston side 4a and shuttle valve 63. Compared to the pressure limiting
valve 36, the pressure limiting valve 64 is operates differently. Pressure limiting
valve 36 opens the connection depending on the pressure difference between port 36a
and 36b. As port 36b is connected to tank 3, pressure on port 36b is 0 bar so that
the pressure difference only depends on the pressure at port 36a. In contrast to that,
pressure limiting valve 64 is designed so that the valve position only depends on
the pressure at port 64a. In the embodiment, the pressure limiting valve 64 valves
opens at 200 bar charged on port 64a independent on the pressure on port 64b which
is not connected to tank so that the pressure can vary.
[0078] By adding this pressure limiting valve 64 the pressure on the piston side is only
forwarded if the pressure on piston side 4a exceeds a level of 200 bar. Beneath this
pressure, the connection is cut so that the pressure on annular side 4b can adjusted
independently with spool 61 f.
[0079] This limitation in pressure is also advantageous in case of a cable break with spool
61 f being blocked at a certain pressure adjustment and the pump pressure at maximum
e.g. when the steering or any other consumer becomes blocked. In this case, shuttle
valve 63 in combination with pressure limiting valve 64 prevents the cylinder lowering
inadvertently.
Charge valve 5 is not needed in this embodiment of the invention.
[0080] Both, shuttle valve 63 and pressure limiting valve 64 could also be used with the
embodiments shown in Figure 5a or 5b.
[0081] The embodiments of Figures 4 to 7 may additionally be equipped with a pressure sensor
75. This sensor may be used to monitor the pressure on the piston side. This sensor
may be used for linkage control as described in the applicants co-pending application
WO2013/053645. In this case, the sensor could be used to detect whether pressure on annular side
(decreased by cylinder ratio) plus pressure caused by weight of the implement causes
an overpressure not released to tank so that the pressure limiting valve 36 constantly
discharges fluid to tank, which is inefficient. The sensor could give a warning signal
in this event.
[0082] Furthermore sensor 75 can also be used to detect if the implement touches the ground.
This is of use e.g. when the rear axle of the tractor should be raised to lift the
rear wheels clear of the ground to change the tyres. To lower the cylinders and linkage,
a lower pressure (on annular side 4b) is applied at annular side 4b, but the weight
of the implement is added to this pressure. When the linkage touches ground, the weight
of the implement is borne by the ground so that the pressure shown at sensor 75 is
lower as only the pressure adjusted at annular side 4b (decreased by cylinder ratio)
would be shown. Knowing this the pressure on annular side 4b can then be increased
to bear the weight of the tractor. In this manner, the linkage is lowered slowly,
avoiding accidents, and can then be switched to more powerful operation to lift the
tractor. This is also more efficient.
1. A conversion apparatus for adapting a single-acting lifting cylinder of an agricultural
vehicle to a double-acting lifting and lowering cylinder, wherein the single-acting
cylinder is provided with a pump supplying pressurised fluid, a tank to receive fluid
and coupled to a first chamber of the cylinder, and a first control valve operable
to connect the other chamber of the cylinder to the pump or the tank, the conversion
apparatus comprising:
- a second control valve;
- a check valve means to block the fluid flow from first chamber to pump or tank;
- a first fluid connection from the pump upstream of the first control valve to the
second control valve, with the check valve means configured to oppose fluid flow toward
the pump;
- a second fluid connection of the second control valve for connection of the first
chamber to the tank;
whereby the second control valve is operable to connect the first chamber to the first
fluid connection or the tank.
2. A conversion apparatus as claimed in claim 1, wherein the check valve means is a pressure
piloted lockable check valve.
3. A conversion apparatus as claimed in claim 1 or claim 2, wherein the check valve means
is disposed in a fluid path between the first chamber and the second control valve.
4. A conversion apparatus as claimed in any of claims 1 to 3, including a third fluid
connection from downstream of the second control valve to a load sensing pressure
circuit of the vehicle.
5. A conversion apparatus as claimed in claim 4, wherein the second control valve includes
a spring bias and fluid pressure from the third fluid connection is fed back to the
second control valve in opposition to the spring bias.
6. A conversion apparatus as claimed in claim 1, wherein the check valve means is disposed
in the first fluid connection.
7. A conversion apparatus as claimed in claim 6, wherein the second control valve is
an adjustable device operable to vary fluid pressure in the first chamber.
8. A conversion apparatus as claimed in claim 1, wherein the check valve means and second
control valve are integrated in a single valve device.
9. A conversion apparatus as claimed in claim 5, wherein fluid pressure from the third
fluid connection is fed back to the second control valve in opposition to the spring
bias via a shuttle valve coupled to compare the pressure on the third fluid connection
against the pressure in the other chamber of the cylinder.
10. An agricultural vehicle adapted by the installation of a conversion apparatus as claimed
in any preceding claim.