Technical Field
[0001] The present invention relates to a capsule having a liquid enclosed therein suitable
for being incorporated in a smoking article, such as a cigarette, a filter cigarette,
and a cigar, and also to a smoking article in which the capsule is incorporated.
Background Art
[0002] At the time of smoking, if the above smoking article includes a liquid such as a
solution containing water or fragrance thereinside, this contributes to improvement
of flavor and taste of mainstream smoke in the smoking article, or enables flavoring
of fragrance to the mainstream smoke. In this case, the above described liquid is
usually enclosed in a capsule, and is incorporated in the smoking article in a capsule
form.
[0003] Prior to smoking, a user breaks the capsule by applying an external force to the
capsule from the outside of the smoking article. Such breakage of the capsule allows
the liquid to be injected from the capsule into the smoking article, so that the injected
liquid is contained in the smoking article.
[0004] If a capsule is formed in a cylindrical shape, and has two end walls, one of the
end walls of the capsule is configured to have easy breakability, for example (see
FIG. 2 of Patent Document 1). This easy breakability is brought by multiple grooves
formed on the one end wall, and these grooves radially extend from a center of the
one end wall, for example. When an external force is applied to the capsule, some
of the grooves become broken at their bottoms, and the liquid is injected from a broken
portion of the grooves into the smoking article.
[0005] There is known a capsule that is formed of two half capsule bodies, and these half
capsule bodies are connected to each other via an annular seal (see FIG. 4C of Patent
Document 2). When an external force is applied to such a capsule, this capsule is
broken at the annular seal, and then the liquid is injected from broken portions of
the annular seal into the smoking article.
[0006] Furthermore, there is known a cooling unit that includes a capsule (see FIG. 3 of
Patent Document 3). The capsule of this cooling unit includes a coolant enclosed inside
the capsule, and a hollow vulnerable projection. If an external force is applied to
such a capsule, the projection of the capsule is ruptured, and the coolant is injected
from ruptured portions of the projection into the smoking article, thereby extinguishing
burning cone of the smoking article.
Prior Art Document
Patent Document
[0007]
Patent Document 1: Japanese Patent No. 2515794
Patent Document 2: National Publication of International Patent Application No. 2008-528053
Patent Document 3: Japanese Patent Laid-Open No. 2005-318806
Summary of the Invention
Problems to be solved by the Invention
[0008] All the grooves of Patent Document 1, the annular seal of Patent Document 2, and
the projection of Patent Document 3 provide easy breakability for the respective capsules
to some extent. Unfortunately, breakages of the grooves and the annular seal and the
rupture of the projection still require a user for a great external force. Hence,
improvement of easy breakability has been required for the capsules of this type.
[0009] Even if the grooves, the annular seal, or the projection is broken or ruptured, a
broken or ruptured position thereof cannot be identified in the grooves, the annular
seal, or the projection. Consequently, the liquid does not always effectively permeate
the smoking article in some cases even if the liquid is injected from the capsule.
[0010] An object of the present invention, which has been made in order to solve the problems
according to the conventional art, is to provide a capsule and a smoking article including
this capsule that are capable of not only improving easy breakability, but also identifying
a broken position thereof.
Means for Solving the Problems
[0011] The above object is attained by a capsule of the present invention, and the capsule
comprises: a capsule body formed to be elastically deformable in an substantially
cylindrical shape, the capsule body having an end wall that closes a distal end thereof,
and an open end that opens a proximal end thereof, the capsule body accommodating
a liquid thereinside; and a blocking wall provided at the open end of the capsule
body, the blocking wall closing the open end so as to contain the liquid inside the
capsule body, wherein the end wall includes: a central portion; an outer peripheral
portion in an annular shape, the outer peripheral portion surrounding the central
portion, the outer peripheral portion projecting more frontward of the distal end
of the capsule body than the central portion so as to form the end wall as a recessed
wall; and a thin-walled region provided at the central portion, the thin-walled region
having a thinner thickness than thicknesses of the end wall and a peripheral wall
of the capsule body.
[0012] According to the above configured capsule, if the peripheral wall of the capsule
body is held between user's fingers, for example, and an external force is applied
to the peripheral wall, this external force is transferred to the end wall of the
capsule body. As aforementioned, the end wall is formed to be a recessed wall, and
has the outer peripheral portion projecting more outward than the central portion;
thus the external force transferred to the end wall elastically deforms the outer
peripheral portion in an elliptical shape. Contrary to this, if the end wall is flat,
the end wall is not deformed in an elliptical shape, but simply swells outward of
the capsule uniformly in a hemispheric shape.
[0013] If the outer peripheral portion is elastically deformed in an elliptical shape in
the aforementioned manner, the thin-walled region of the central portion is greatly
tensed toward the both sides of a particular linear portion thereof along the longitudinal
axis of the ellipse if viewed from the outer peripheral portion of the elliptical
shape. Hence, the particular linear portion in the thin-walled region is tensed, so
that the thickness at the center of the particular linear portion is significantly
reduced.
[0014] Meanwhile, the external force increases the internal pressure in the capsule, and
if the increased internal force is applied to the particular linear portion, the particular
linear portion becomes broken at the center thereof whose thickness is reduced; and
as a result, the liquid in the capsule is injected from the broken portions.
[0015] The present invention also provides a smoking article incorporating the aforementioned
capsule. For example, if the smoking article is a filter cigarette, the capsule of
the present invention may be disposed in a filter of the filter cigarette.
[0016] Details and advantageous effects of embodiments according to the capsule of the present
invention will be apparent from the accompanying drawings and the description below.
Advantageous Effects of the Invention
[0017] According to the capsule of the present invention, if the external force is applied
to the peripheral wall of the capsule body, the outer peripheral portion of the end
wall in the capsule body is elastically deformed in an elliptical shape; therefore,
it is possible to not only identify a broken position in the thin-walled region, but
also significantly improve easy breakability of the capsule.
[0018] According to the smoking article incorporating the above configured capsule of the
present invention, it is possible to readily and accurately inject the liquid in the
capsule into the smoking article.
Brief Description of the Drawings
[0019]
FIG. 1 is a sectional view showing a filter cigarette incorporating a capsule, as
a smoking article.
FIG. 2 is a perspective view showing a capsule of the first embodiment E1.
FIG. 3 is a longitudinal sectional view of the capsule in FIG. 2.
FIG. 4 is an end elevation view of the capsule in FIG. 2 if viewed from an end wall.
FIG. 5 is a schematic end elevation view explaining how the capsule in FIG. 2 is elastically
deformed.
FIG. 6 is a schematic side view of the capsule in FIG. 5.
FIG. 7 is an end elevation view explaining how a capsule having a flat end wall is
deformed.
FIG. 8 is a schematic side view of the capsule in FIG. 7.
FIG. 9 is a perspective view showing a capsule of the second embodiment E2.
FIG. 10 is a longitudinal sectional view of the capsule in FIG. 9.
FIG. 11 is an end elevation view of the capsule in FIG. 9 if viewed from the end wall.
FIG. 12 is a perspective view showing a capsule of the third embodiment E3.
FIG. 13 is a longitudinal sectional view of the capsule in FIG. 12.
FIG. 14 is a perspective view showing a capsule of the fourth embodiment E4.
FIG. 15 is a longitudinal sectional view of the capsule in FIG. 14.
FIG. 16 is a graph showing breaking force of each capsule of the first to the fourth
embodiments E1 to E4, and breaking force of capsules of a comparative example C and
a reference example R, respectively.
Mode for Carrying out the Invention
[0020] FIG. 1 shows a fundamental structure of a filter cigarette 10 according to the present
invention, as a smoking article. This filter cigarette 10 comprises a cigarette 12,
a composite filter 16 connected to one end of the cigarette 12 through wrapping of
a tip paper 14, and the composite filter 16 has a cylindrical shape.
[0021] The composite filter 16 further includes two filter elements 18, 20. Each of these
filter elements 18, 19 has a cylindrical shape, and are spaced apart from each other
in an axial direction of the cigarette 12. The filter elements 18, 20 are formed of
a bunch of filter material, such as acetate fiber and paper, and a wrapping paper
for wrapping this bunch. The filter element 18 located on the cigarette 12 side may
contain particles of activated carbon or fragrance in the bunch of the filter material.
[0022] The composite filter 16 further includes a capsule 22 of the present invention in
which a liquid is enclosed, and the capsule 22 is formed in a substantially cylindrical
shape, and is disposed between the filter elements 18, 20. Hence, the capsule 22 has
a front end adjacent to the filter element 18 and a rear end adjacent to the filter
element 20. The capsule 22 and the filter elements 18, 20 are wrapped with a forming
paper (not shown) into the composite filter 16.
[0023] Prior to smoking or during a puff interval of the above configured filter cigarette
10, a user applies an external force F onto the capsule 22 through the tip paper 14,
thereby breaking the capsule 22. For example, the capsule 22 is broken at the front
end on the filter element 18 side. This breakage of the capsule 22 brings the liquid
in the capsule 22 to be injected from a broken position of the capsule 22 into the
filter element 18, and then the injected liquid permeates the filter element 18.
[0024] If the liquid in the capsule 22 is water, water soluble components contained in mainstream
smoke are solved in the water that has permeated the filter element 18 while the mainstream
smoke of the cigarette 12 is passing through the filter element 18, and thus the content
of the water soluble components in the mainstream smoke is reduced. As a result, flavor
and taste in the mainstream smoke is changed; therefore, the user can enjoy change
in flavor and taste.
[0025] Meanwhile, in the case of the liquid containing fragrance, the fragrance is applied
to the mainstream smoke; therefore, the user can enjoy this fragrance in addition
to the flavor and the taste in the mainstream smoke.
[0026] In addition, the capsule 22 may become broken at the rear end thereof on the filter
element 20 side. In this case, when the capsule 22 is broken, the liquid (water) in
the capsule 22 permeates the filter element 20. Needless to mention that the same
advantageous effect as the aforementioned effect can also be attained if the liquid
(water) permeates the filter element 20.
[0027] Various modifications can be made on the aforementioned capsule 22, and specific
embodiments of the capsule 22 will be described as below.
[0028] FIG. 2 to FIG. 4 show a capsule 22a of the first embodiment E1.
[0029] A capsule 22a includes a capsule body 24, and the capsule body 24 has a substantially
cup shape, and is elastically deformable. Hence, the capsule body 24 has an end wall
26 forming the front end, and an open end 28 of the capsule 22a, respectively.
[0030] Needless to mention that the capsule body 24 has a dimension installable in the composite
filter 16. For example, the capsule body 24 preferably has a length of approximately
1 to 3 mm shorter than a length of a cavity 19 that is reserved between the filter
elements 18, 20. The capsule body 24 preferably has a diameter of approximately 0.5
to 2 mm smaller than a diameter of each filter element 18, 20, that is, a diameter
of the cavity 19.
[0031] The cross section of the capsule body 24 is not limited to a circular shape, and
may also be an elliptical shape. In this case, the maximum diameter of the capsule
body 24 is set to be approximately 0.5 to 2 mm smaller than the diameter of the cavity
19.
[0032] More specifically, if the cigarette 12 has a diameter of 8 mm, the capsule body 24
has a maximum outer diameter of approximately 6 mm.
[0033] The capsule body 24, that is, the capsule 22a having the above dimension not only
facilitates manufacturing of the composite filter 16, that is, installation of the
capsule 22a into the filter elements 18, 20, but also facilitates user's awareness
of the capsule 22a in the composite filter 16, and also stabilizes the position and
the posture of the capsule 22a in the cavity 19.
[0034] The capsule body 24 may be formed of synthetic resin by injection molding, and low
density polyethylene (NOVATEC(R) LD manufactured by JAPAN POLYETHYLENE CORPORATION)
may be used as this synthetic resin, for example.
[0035] The capsule body 24 further includes a peripheral wall 30. The peripheral wall 30
has an outer diameter, an inner diameter, and a thickness that are slightly but gradually
reduced from the open end 28 toward the end wall 26. Strictly speaking, the peripheral
wall 30 is tapered.
[0036] As apparent from FIG. 2, the end wall 26 has a recessed wall form. For example, in
the first embodiment E1, the end wall 26 includes an annular outer peripheral portion
32, and a central portion 34 that is recessed more inward of the capsule body 24 than
the outer peripheral portion 32. As is apparent from FIG. 3, the outer peripheral
portion 32 forms an extension of the peripheral wall 30, and projects in the axial
direction of the capsule body 24 from the central portion 34 by approximately 0.8
mm, for example. It should be noted that the outer peripheral portion 32 has a greater
thickness than the thickness of a front end of the peripheral wall 30 adjacent to
the outer peripheral portion 32.
[0037] The central portion 34 does not have an even wall, but has a flat female conical
shape if viewed from the outside of the capsule body 24. Hence, the center of the
central portion 34 is slightly recessed more inward of the capsule body 24 than the
outer periphery of the central portion 34.
[0038] Multiple V-shaped grooves 36 are formed on an inner surface of the central portion
34 as a thin-walled region. These V-shaped grooves 36 are radially arranged around
the center of the central portion 34, and are distributed in the peripheral direction
of the capsule body 24. Each V-shaped groove 36 extends from the center of the central
portion 34 to the outer peripheral portion 32. It should be noted that only one of
the V-shaped grooves 36 is shown in FIG. 3.
[0039] An V-shaped angle of each V-shaped groove 36 is 90° for example, a bottom thickness
Tv of each V-shaped groove 36 is thinner than the minimum thickness of the end wall
26 and the peripheral wall 30, and may be 0.12 mm, for example. Addition to this,
the thickness of the central portion 34 may be 0.3 mm, for example, which is the same
as the thickness of the above described outer peripheral portion 32.
[0040] The open end 28 of the capsule body 24 has a flange 38 at its outer periphery, and
the flange 38 has a thickness of 0.3 mm, and an outer diameter of 6.4 mm, for example.
[0041] As shown in FIG. 3, the open end 28 is fluid-tightly sealed by a seal member 40.
The seal member 40 forms a rear end of the aforementioned capsule 22a. For example,
the seal member 40 may be formed of flexible sheet, and is attached to a flange 38
at the open end 28 with an adhesive. If the seal member 40 has such flexibility, the
seal member 40 is prevented from hindering elastic deformation of the capsule body
24.
[0042] More specifically, the seal member 40 may be formed of polyamide/ low-density polyethylene
laminate sheet (NY#15/DL/LC-21, 50 µm manufactured by TAMAPOLY CO., LTD.). In this
case, the seal member 40 is heat-sealed on the flange 38. If the seal member 40 is
heat-sealed on the flange 38 in this manner, a greater heat sealing area between the
open end 28 and the seal member 40 can be secured, thereby increasing sealing strength
of the seal member 40.
[0043] Furthermore, the capsule body 24 includes multiple ribs 42, and these ribs 42 are
integrally formed on the outer peripheral surface of the capsule body 24. For example,
the ribs 42 extend from the front end of the outer peripheral portion 32 in the end
wall 26 to the flange 38 in the axial direction of the capsule body 24, and are disposed
with equal intervals in the peripheral direction of the capsule body 24. Addition
to this, the thickness of each rib 42 may be approximately 0.3 mm, for example.
[0044] The width of each rib 42 is not constant in the axial direction of the capsule body
24, and is gradually reduced from the flange 38 toward the front end of the outer
peripheral portion 32 as apparent from FIG. 4. Hence, stiffness of the capsule body
24 in the radial direction is gradually reduced from the flange 38 toward the end
wall 26.
[0045] The capsule body 24 and the seal member 40 form the capsule 22a. The capsule 22a
configured in this manner is capable of enclosing a liquid thereinside. For example,
the liquid to be enclosed may be distilled water, or a solution formed by dissolving
an additive, such as fragrance, in this distilled water.
[0046] The capsule 22a may accommodate a liquid of 130 mg, for example. In the case of disposing
the capsule 22a in the composite filter 16, as apparent from the above description
of FIG. 1, the capsule 22a is disposed in the cavity 19 between the filter elements
18, 20 in such a manner that the end wall 26 faces the filter element 18 on the cigarette
12 side.
[0047] According to the filter cigarette 10 including the capsule 22a, prior to smoking
or during a puff interval, the user holds the capsule 22a in the composite filter
16 between his or her fingers via the tip paper 14 so as to apply the external force
F shown in FIG. 1 to the capsule 22a from the both sides in the diameter direction
of the capsule 22a.
[0048] While elastically deforming the capsule body 24, this external force F squeezes the
capsule body 24, thereby increasing the internal pressure of the capsule 22a.
[0049] The end wall 26 of the capsule body 24 includes the outer peripheral portion 32 as
described above, and the outer peripheral portion 32 surrounds the central portion
34 and projects from this central portion 34. Consequently, the end wall 26 has a
greater stiffness compared to a flat end wall without having the outer peripheral
portion 32. Accordingly, when the external force F is transferred to the end wall
26, the end wall 26 is elastically deformed in an elliptical shape as shown in FIG.
5.
[0050] The elastic deformation at this time applies a tensile strength to the central portion
34 of the end wall 26 as shown by arrows T in FIG. 5. Such a tensile strength T acts
on the end wall 26 along the longitudinal axis of the end wall 26 that is deformed
in an elliptical shape, and stretches the bottom of the particular V-shaped groove
36 (linear portion) extending along this longitudinal axis, in the groove direction
of the particular V-shaped groove. As a result, the bottom thickness of the particular
V-shaped groove 36 becomes greatly reduced especially at the center position of the
central portion 34.
[0051] While the bottom thickness of the particular V-shaped groove 36 becomes reduced in
this manner, if the increased internal pressure of the capsule 22a is applied to the
end wall 26, the bottom of the particular V-shaped groove 36 is accurately and readily
broken at the center position of the central portion 34, and the liquid in the capsule
22a is injected from broken portion of the V-shaped groove 36 toward the center of
the filter element 18. Accordingly, it is possible to improve easy breakability of
the capsule 22a, and also possible to identify the broken position of the end wall
26.
[0052] As aforementioned, the central portion 34 is recessed more inward than the outer
peripheral portion 32, and is also formed in a flat female conical shape; and furthermore,
the V-shaped grooves 36 are formed on the inner surface of the central portion 34.
Accordingly, if the end wall 26 is deformed in an elliptical shape, the central portion
34 is further deformed inward of the capsule body 24. This deformation at the central
portion 34 greatly increases a groove width of the particular V-shaped groove 36,
which encourages breakage of the particular V-shaped groove 36, resulting in further
improvement of easy breakability of the capsule 22a.
[0053] After the breakage of the V-shaped groove 36, if the user further pushes the capsule
22a, the liquid in the capsule 22a is continued to be injected from the broken portion
of the V-shaped groove 36 toward the filter element 18. Hence, the injected liquid
permeates the center of the filter element 18, and, a permeated area LA of the liquid
is generated in the filter element 18 as shown in FIG. 1. This permeated area LA stays
in the center portion of the filter element 18, so that the liquid injected from the
capsule 22a is prevented from wetting the forming paper of the composite filter 16
and the tip paper.
[0054] Providing more detailed description regarding this point, the particular V-shaped
groove 36 is broken at the bottom thereof, and once the liquid is injected from the
broken portion, the internal pressure in the capsule 22a is rapidly reduced. Thereafter,
the broken portion is prevented from becoming enlarged, and the liquid is injected
only from the broken portion, that is, from the center of the central portion 34 of
the end wall 26 toward the center portion of the filter element 18.
[0055] Meanwhile, the above rapid decrease in internal pressure is perceived by the user
through his or her fingers, so that the user can recognize the breakage of the capsule
22a, that is, injection of the liquid.
[0056] If the liquid has permeated the filter element 18, the water soluble components contained
in the mainstream smoke becomes dissolved in the liquid, that is, the distilled water
in the filter element 18 when the mainstream smoke passes through the filter element
18 as described above. As a result, the water soluble components contained in the
mainstream smoke to be actually inhaled by the user is reduced, thereby changing the
flavor and the taste in the mainstream smoke.
[0057] Meanwhile, if the liquid contains fragrance, this fragrance is applied to the mainstream
smoke, so that the user can enjoy the fragrance at the same time.
[0058] In the first embodiment E1, the peripheral wall 30 of the capsule body 24 is provided
with the multiple ribs 42, as aforementioned; thus the peripheral wall 30 has a relatively
high stiffness in entirety, but this stiffness of the peripheral wall 30 is gradually
reduced from the flange 38 toward the outer peripheral portion 32 of the end wall
26.
[0059] Accordingly, even if the external force F is applied to the capsule body 24 as shown
in FIG. 6, the peripheral wall 30 of the capsule body 24 is prevented from being locally
recessed, and the external force F is efficiently transferred to the end wall 26 in
a flat conical shape. As a result, the end wall 26 is securely deformed into an elliptical
shape, and the particular V-shaped groove 36 as the thinner thickness area is readily
broken with even the small external force F, as described above.
[0060] FIG. 7 and FIG. 8 respectively show a side view of an end wall 26c in a capsule 23
of a comparative example, and a side view of this capsule 23. In this case, the end
wall 26c is flat, and the capsule body 24 of the capsule 23 is not provided with the
aforementioned ribs 42.
[0061] When the internal pressure in the capsule 23 is increased by applying the external
force F to the capsule 23, the end wall 26c uniformly swells outward of the capsule
23 as shown in FIG. 7 and FIG. 8, without being deformed in an elliptical shape.
[0062] Consequently, the V-shaped groove 36 to be broken is not identified, or even if any
of the V-shaped grooves is broken, it is not easy to attain breakage of the capsule
at this stage.
[0063] In addition, in the case of the capsule 23 having no ribs 42, the peripheral wall
30 is greatly and locally deformed by the external force F, and thus the external
force F is not effectively transferred to the end wall 26c, which makes it difficult
to break the V-shaped groove 36.
[0064] The present invention is not limited to the capsule 22a of the above first embodiment
E1.
[0065] Hence, the capsule 22 according to the other embodiments will be described hereinafter.
[0066] In the following description of the other embodiments, the same reference numerals
are given to the members and portions having the same functions as those in the aforementioned
embodiment, and overlapping description will be omitted.
[0067] FIG. 9 to FIG. 11 show a capsule 22b of the second embodiment E2.
[0068] Regarding the structures of the peripheral wall 30 and the end wall 26 of the capsule
body 24, the capsule 22b is different from the capsule 22a of the first embodiment
E1 in the following points.
[0069] The peripheral wall 30 of the capsule 22b is provided with no aforementioned ribs
42.
[0070] The end wall 26 of the capsule 22b is generally formed to be a recessed wall, as
well. However, in the case of the capsule 22b, the outer peripheral portion 32 in
a circular shape of the end wall 26 extends radially inward of the capsule body 24.
In addition, the central portion 34 of the end wall 26 is formed to be a hemispheric
portion 44, and this hemispheric portion 44 is recessed inward of the capsule body
24.
[0071] The center of the hemispheric portion 44 is formed as a thin-walled region 46 in
a circular shape, and this thin-walled region 46 has a thickness thinner than the
thicknesses of the end wall 26 and the peripheral wall 30 of the capsule body 24.
A thickness Tc of the thin-walled region 46 is the same as the aforementioned bottom
thickness Tv of each V-shaped groove 36, for example.
[0072] The hemispheric portion 44 includes an annular portion 47 surrounding the thin-walled
region 46 between the outer peripheral portion 32 and the thin-walled region 46. This
annular portion 47 has a thickness gradually increased from the thin-walled region
46 toward the outer peripheral portion 32, and is connected to an inner corner of
the outer peripheral portion 32.
[0073] As apparent from FIG. 10, the outer peripheral portion 32 has a thickness thicker
than the outer peripheral thickness of the annular portion 47. The thickness of the
peripheral wall 30 is uniform along the axial direction of the capsule body 24, and
thicker than the maximum thickness of the peripheral wall 30 in the capsule 22a of
the embodiment E1.
[0074] Also in the case of the capsule 22b of the above embodiment E2, when the external
force F is applied to the capsule body 24, the end wall 26 of the capsule body 24
is elastically deformed in an elliptical shape. Consequently, a greater tensile force
is applied especially to a particular linear portion in the thin-walled region 46
extending along the longitudinal axis of the end wall 26 that is deformed in an elliptical
shape; thus the end wall 26 becomes broken at the particular linear portion.
[0075] FIG. 12 and FIG. 13 show a capsule 22c of the third embodiment E3, and FIG. 14 and
FIG. 15 show a capsule 22d of the fourth embodiment E4.
[0076] The capsules 22c, 22d of the third and the fourth embodiments E3, E4 are respectively
similar to the capsules 22a, 22b of the first and the second embodiments E1 and E2.
However, the capsules 22c, 22d are different from the capsules 22a, 22b in that each
of the capsules 22c, 22d further includes a projection 48 in a stick form.
[0077] Specifically, in the case of the capsule 22c of the third embodiment E3, the projection
48 projects outward of the capsule body 24 from the center of the central portion
34 of the end wall 26. Meanwhile, in the case of the capsule 22d of the fourth embodiment
E4, the projection 48 projects outward of the capsule body 24 from the center of the
hemispheric portion 44, that is, the thin-walled region 46.
[0078] In both the third and the fourth embodiments E3, E4, as apparent from FIG. 13 and
FIG. 15, a front end surface of the projection 48 and an outer end surface of the
end wall 26 (outer peripheral portion 32) are arranged in an identical virtual plane.
The diameter and the length of the projection 48 may be approximately 0.4 to 0.5 mm,
for example.
[0079] The above projection 48 is useful for determining the broken position when the V-shaped
groove 36 or the thin-walled region 46 is broken. Specifically, when the external
force F is applied to the capsule body 24 so that the particular V-shaped groove 36
or the particular linear portion in the thin-walled region 46 is tensed, the tensile
stress is concentrated on a base of the projection 48. As a result, the projection
48 initiates the breakage, and determines the broken position. The projection 48 does
not project outward of the capsule 22 from the end wall 26, which prevents undesired
impact from being applied to the projection 48, so that the end wall 26 is unlikely
to be broken from the base of the projection 48 in an undesired manner due to such
undesired impact.
[0080] FIG. 14 shows each result from measurement of an average breaking force for each
of the capsules 22a to 22d of the first to the fourth embodiments at the moment when
each capsule 22a to 22d comes broken at the V-shaped groove 36 or in the thin-walled
region 46 with the external force F applied to each capsule 22a to 22d. Addition to
this, FIG. 14 also shows each result from measurement of an average breaking force
for each capsule of a comparative example C and a reference example R.
[0081] In the measurement of the breaking force, a liquid (distilled water) occupying 94%
of the capsule volume was filled in each capsule, and a creep meter (RHEONER II (brand
name) manufactured by YAMADEN CO., LTD.) was used for the measurement of the breaking
force.
[0082] Prior to providing description of the measurement results in FIG. 14, the capsules
of the comparative example C and the reference example R will be briefly described
herein.
[0083] The capsule of the comparative example C is equivalent to the capsule of Patent Document
1, and the capsule of the reference example R is equivalent to a seamless capsule
incorporated in a commercially available filter cigarette.
[0084] As apparent from FIG. 14, the respective breaking forces of the capsules 22a to 22d
of the first to the fourth embodiments E1 to E4 are significantly smaller than the
breaking force of the capsule of the comparative example C, and their breaking forces
are approximate to the breaking force of the capsule of the reference example R. Accordingly,
it is appreciated that the capsules 22a to 22d of the first to the fourth embodiments
E1 to E4 become broken more easily than the capsule of the comparative example C.
[0085] Comparing the capsules 22a of the first embodiment and the capsule 22c of the third
embodiment, both of which are of the same type, to each other, the breaking force
of the capsule 22c is smaller than the breaking force of the capsule 22a. Similarly,
comparing the capsules 22b of second embodiment and the capsule 22d of the fourth
embodiment, both of which are of the same type, to each other, the breaking force
of the capsule 22d is smaller than the breaking force of the capsule 22b.
[0086] The above evidence clearly reveals that the above mentioned projection 48 not only
determines the breaking position in the end wall 26, but also further facilitates
the breakage of the capsules 22c, 22d.
[0087] Finally, the present invention is not limited to the above described first to fourth
embodiments E1 to E4.
[0088] For example, the capsule body 24 and the seal member 40 as a blocking wall in the
above described embodiments are both formed of low density polyethylene. However,
the capsule body and the blocking wall of the present invention may be formed of synthetic
resin other than low density polyethylene, and may also be formed of other materials
than synthetic resin.
[0089] For example, the capsule body 24 of the first embodiment E1 has the peripheral wall
30 in a tapered shape, which is gradually tapered toward the end wall 26. However,
the capsule body of the present invention may also have a peripheral wall in a straight
cylindrical shape, or a peripheral wall in a reversely tapered shape.
[0090] The end wall of the capsule body of the present invention may be a recessed wall
having a different form than that of the end wall 26 of the above first to the fourth
embodiments. For example, in the case of the first and the third embodiments E1, E3,
the end wall 26 may have the central portion 34 in a flat shape.
[0091] Furthermore, in the case of the second and the fourth embodiments, the entire of
the hemispheric portion 44 may be formed as the thin-walled region, or in the case
of the first and the second embodiments, the thin-walled region may be formed as grooves
each having a shape other than a V-shape. In addition, arrangements of these grooves
are not limited to a radial arrangement.
[0092] Subject to the thin-walled region having a thinner thickness than the thicknesses
of the end wall and the peripheral wall of the capsule body, the thin-walled region
preferably has a thickness of not less than 0.1 mm and less than 0.2 mm. The thin-walled
region more preferably has a thickness of not less than 0.12 mm and less than 0.17
mm.
[0093] For example, each capsule body 24 of the first and the third embodiments E1, E3 has
the multiple ribs 42 on its outer peripheral surface. However, these ribs 42 may be
provided on an inner peripheral surface of the capsule body 24, or these ribs 42 may
also be applicable to an outer peripheral surface or an inner peripheral surface of
the capsule body 24 of the second and the fourth embodiments E2, E4.
[0094] The point is that, as far as the capsule of the present invention comprises at least
the fundamental structure including the capsule body, the end wall in a recessed shape
of the capsule body, the thin-walled region formed in the end wall, and the blocking
wall for sealing the open end of the capsule body, the capsule of the present invention
may be applicable by appropriately combining other components (also including shapes
and arrangements) included in the capsule of each embodiment with the other embodiments.
[0095] Furthermore, needless to mention that the capsule of the present invention may be
not only incorporated in a filter cigarette, but also incorporated in various smoking
articles.
Explanation of Reference Signs
[0096]
- 10
- Filter cigarette
- 14
- Tip paper
- 16
- Composite filter
- 18, 20
- Filter element
- 22, 22a to 22d
- Capsule
- 26
- End wall
- 28
- Open end
- 30
- Peripheral wall
- 32
- Outer peripheral portion
- 34
- Central portion
- 36
- V-shaped groove (thin-walled region)
- 38
- Flange
- 40
- Seal member (blocking wall)
- 42
- Rib
- 44
- Hemispheric portion
- 46
- Thin-walled region
- 48
- Projection