Background of the invention
1. Field of the Invention
[0001] The present invention relates to the field of low voltage electrical apparatus, more
particularly, to an interlocking apparatus of a transfer switch equipment (TSE).
2. The Related Art
[0002] Transfer switch equipments (TSE, here after "transfer switches") are used to transfer
between two power supplies. When one of the power supplies is malfunctioned, such
as loss of power, interruption or frequency shift, the transfer switch transfers a
load circuit from the malfunctioned power supply to the other power supply, for example,
from a primary side power supply to a backup side power supply, so that the power
supply for important load circuits are ensured. The transfer switch may also be used
to transfer between two load circuits. During a transfer procedure of the transfer
switch, two groups of contacts within the transfer switch shall not close simultaneously.
[0003] In existing transfer switches, shifting forks are used to implement interlock between
two power supplies. When one of the power supply is closed, a shifting fork (also
called a retainer) holds a closing main shaft so that the other power supply is not
able to close. Such a structure is adapted to small capacity transfer switches. For
large capacity transfer switches, due to the large operation force and large impact
force acted on the components, the shifting forks will bear a large force when it
holds the closing main shaft or is driven by the closing main shaft. Therefore, the
interlocking apparatus using shifting forks have the following disadvantages: low
reliability, short service life and large volume.
[0004] The Chinese patent application with the application number
201110161233.6 and entitled "Interlocking Device of Transfer Switch" discloses an interlocking device
of a transfer switch. The interlocking device comprises an upper part and a lower
part with symmetrical structures, wherein the upper part and the lower part of the
interlocking device are mounted symmetrically at an interval of an operation mechanism
of the transfer switch. Each of the upper part and the lower part comprises an interlocking
rod, a locking lever mounted on a side plate of a mechanism, an unlocking lever, a
reset spring fixed between a lock catch and the unlocking lever, a stop pin positioned
on the side plate, and a reset spring with one end fixed on the interlocking rod.
A closing half shaft of either the upper part or the lower part of the operation mechanism
rotates to push the interlocking rod to make a vertically translational motion during
the rotation, and the other end of the interlocking rod leans against and locks the
closing half shaft of the other part of the operation mechanism so as to fix the closing
half shaft. When the closing half shafts of the upper and the lower parts of the operation
mechanism move at the same time, the closing half shafts are leaned against by the
interlocking rod of the other part respectively, thereby realizing interlock between
a primary side power supply and a backup side power supply. The solution disclosed
in this application is directed to large capacity transfer switches, the interlock
function is realized by the locking lever, the unlocking lever and the reset springs.
This solution has high difficulties in installation and commissioning, high accuracy
is required.
[0005] The Chinese patent application with the application number
201110308801.0 and entitled "Interlocking Device of Transfer Switch" discloses an interlocking device
of a transfer switch. The interlocking device comprises an upper part and a lower
part with symmetrical structures, the interlocking device is mounted at an interval
of an operation mechanism of the transfer switch, each of the upper part and the lower
part comprises an interlocking rod, a stop pin located at an end of the interlocking
rod, a reset spring with one end fixed on the interlocking rod, and an idler wheel
located between the stop pin and the reset spring. An end of the interlocking rod
extends out to form an arched upper protruding part. A main shaft of the upper part
or the lower part of the operation mechanism drives a cantilever to rotate and push
the interlocking rod to rotate around a rotation point. The protruding part on the
interlocking rod presses a tripping rod on the other part of the operation mechanism
so as to prevent the tripping rod from moving. Therefore, transfer between a primary
side power supply and a backup side power supply is realized. The solution disclosed
in this application is also directed to large capacity transfer switches. A closing
main shaft directly drives a breaking shaft so as to realize the interlock function.
The components shall bear a large force in this solution, the breaking shaft is easily
to be damaged so the reliability of the device is low.
Summary
[0006] The present invention provides an interlocking apparatus of transfer switch with
low difficulties in installation and commissioning, and the components of the interlocking
apparatus are acted with a relatively small force.
[0007] According to an embodiment of the present invention, an interlocking apparatus of
transfer switch is provided. The transfer switch comprises a primary side operation
mechanism and a backup side operation mechanism. The interlocking apparatus comprises
a primary side driving rod, a primary side driven rod, a primary side executing rod,
a backup side driving rod, a backup side driven rod and a backup side executing rod.
The primary side driving rod is connected to a main shaft of the primary side operation
mechanism and moves following a movement of the main shaft. The primary side driven
rod is connected to the primary side driving rod. The primary side executing rod is
connected to the primary side driven rod, the primary side executing rod is installed
on a side plate of the backup side operation mechanism, the primary side executing
rod rotates around a second fulcrum on the side plate of the backup side operation
mechanism. The backup side driving rod is connected to a main shaft of the backup
side operation mechanism and moves following a movement of the main shaft. The backup
side driven rod is connected to the backup side driving rod. The backup side executing
rod is connected to the backup side driven rod, the backup side executing rod is installed
on a side plate of the primary side operation mechanism, the backup side executing
rod rotates around a first fulcrum on the side plate of the primary side operation
mechanism.
[0008] According to an embodiment, when the primary side operation mechanism is closed,
the primary side driving rod moves following the movement of the main shaft of primary
side operation mechanism and drives the primary side driven rod to move, the primary
side driven rod drives the primary side executing rod to rotate around the second
fulcrum on the side plate of the backup side operation mechanism and press a backup
side breaking half shaft of the backup side operation mechanism so as to prevent the
backup side operation mechanism from closing. When the primary side operation mechanism
is open, the primary side driving rod moves following the movement of the main shaft
of the primary side operation mechanism and resets, the primary side driving rod drives
the primary side executing rod to reset via the primary side driven rod, the backup
side breaking half shaft of the backup side operation mechanism is released and the
backup side operation mechanism is able to close.
[0009] According to an embodiment, the primary side driving rod is curved, the primary side
driven rod is bent, the primary side executing rod is forked; the primary side driving
rod, the primary side driven rod and the primary side executing rod are connected
in sequence to constitute a multi linkage mechanism. The primary side driving rod,
the primary side driven rod and the primary side executing rod are disposed in sequence
from upper to lower.
[0010] According to an embodiment, when the backup side operation mechanism is closed, the
backup side driving rod moves following the movement of main shaft of the backup side
operation mechanism and drives the backup side driven rod to move, the backup side
driven rod drives the backup side executing rod to rotate around the first fulcrum
on the side plate of the primary side operation mechanism and press a primary side
breaking half shaft of the primary side operation mechanism so as to prevent the primary
side operation mechanism from closing. When the backup side operation mechanism is
open, the backup side driving rod moves following the movement of the main shaft of
the backup side operation mechanism and resets, the backup side driving rod drives
the backup side executing rod to reset via the backup side driven rod, the primary
side breaking half shaft of the primary side operation mechanism is released and the
primary side operation mechanism is able to close.
[0011] According to an embodiment, the backup side driving rod is curved, the backup side
driven rod is bent, the backup side executing rod is forked; the backup side driving
rod, the backup side driven rod and the backup side executing rod are connected in
sequence to constitute a multi linkage mechanism. The backup side driving rod, the
backup side driven rod and the backup side executing rod are disposed in sequence
from lower to upper.
[0012] According to an embodiment, the interlocking apparatus is installed at an interval
of the primary side operation mechanism and the backup side operation mechanism.
[0013] The interlocking apparatus of transfer switch according to the present invention
has advantages of simple structure, high reliability and small volume. The interlocking
apparatus prevents the primary side power supply and the backup side power supply
from simultaneous closing via interlocking rods driven by the rotation of the main
shaft of the operation mechanism. The interlocking apparatus of the present invention
is easy to implement, the interlocking apparatus is able to provide a reliable mechanical
interlock between two mechanisms without increasing the volume of the product.
Brief description of the drawings
[0014] The above and other features, natures, and advantages of the invention will be apparent
by the following description of the embodiments incorporating the drawings, wherein,
Fig. 1a and Fig. 1b disclose the structure where an interlocking apparatus of a transfer
switch according to one embodiment of the present invention is installed between two
operation mechanisms.
Fig. 2 discloses the structure of an interlocking apparatus of a transfer switch according
to one embodiment of the present invention under an initial status, wherein the transfer
switch is located at a middle position under the initial status.
Fig. 3 discloses the structure of an interlocking apparatus of a transfer switch according
to one embodiment of the present invention under a status where the primary side operation
mechanism is closed.
Fig. 4 discloses the structure of an interlocking apparatus of a transfer switch according
to one embodiment of the present invention under a status where the backup side operation
mechanism is closed.
Detailed description of embodiments
[0015] The interlocking apparatus provided in prior art have some disadvantages, for example,
the solution disclosed in
CN201110161233.6 has high difficulties in installation and commissioning and requires high accuracy
during assembling. The solution disclosed in
CN201110308801.0 acts a large force to the components and breaking shaft is easily to be damaged.
The present invention provides an interlocking apparatus adapted for large capacity
transfer switches. The interlocking apparatus has low difficulties in installation
and commissioning, and the components of the interlocking apparatus bear a relatively
small force. The interlocking apparatus of a transfer switch according to the present
invention is adapted to large capacity transfer switches.
[0016] The present invention is designed as follows: an interlocking apparatus of a transfer
switch adapted for two operation mechanisms that are disposed in an upper and lower
arrangement. The interlocking apparatus has two linkage mechanisms disposed in a symmetrical
upper and lower arrangement, each linkage mechanism has a driving rod, a driven rod
and an executing rod. The interlocking apparatus is installed between two operation
mechanisms of the transfer switch.
[0017] When the upper operation mechanism is closed, the driving rod of the upper linkage
mechanism moves following a movement of a main shaft of the upper operation mechanism.
The driving rod drives the driven rod to move and the driven rod drives the executing
rod to move. The executing rod presses a breaking half shaft of the lower operation
mechanism so that the lower operation mechanism is not able to close. When the upper
operation mechanism is open, the driving rod of the upper operation mechanism drives
the driven rod to move and the driven rod drives the executing rod to move. The executing
rod releases the breaking half shaft of the lower operation mechanism and the lower
operation mechanism is able to close. Similarly, when the lower operation mechanism
is closed, the driving rod of the lower linkage mechanism moves following a movement
of a main shaft of the lower operation mechanism. The driving rod drives the driven
rod to move and the driven rod drives the executing rod to move. The executing rod
presses a breaking half shaft of the upper operation mechanism so that the upper operation
mechanism is not able to close. When the lower operation mechanism is open, the driving
rod of the lower operation mechanism drives the driven rod to move and the driven
rod drives the executing rod to move. The executing rod releases the breaking half
shaft of the upper operation mechanism and the upper operation mechanism is able to
close.
[0018] As required, the upper operation mechanism and the lower operation mechanism may
be one of a primary side operation mechanism and a backup side operation mechanism
respectively. Generally, the upper operation mechanism is the primary side operation
mechanism and the lower operation mechanism is the backup side operation mechanism.
The interlocking apparatus may implement a mechanical interlock between a primary
side power supply and a backup side power supply.
[0019] Referring to Fig. 1 to Fig. 4, the present invention discloses an interlocking apparatus
of a transfer switch. The transfer switch comprises a primary side operation mechanism
111 and a backup side operation mechanism 112. The interlocking apparatus 100 comprises:
a primary side driving rod 102, a primary side driven rod 104, a primary side executing
rod 106, a backup side driving rod 107, a backup side driven rod 105 and a backup
side executing rod 103. The primary side driving rod 102 is connected to a main shaft
of the primary side operation mechanism 111 and moves following a movement of the
main shaft. The primary side driven rod 104 is connected to the primary side driving
rod 102. The primary side executing rod 106 is connected to the primary side driven
rod 104. The primary side executing rod 106 is installed on a side plate of the backup
side operation mechanism 112. The primary side executing rod 106 rotates around a
second fulcrum 109 on the side plate of the backup side operation mechanism 112. The
backup side driving rod 107 is connected to a main shaft of the backup side operation
mechanism 112 and moves following a movement of the main shaft. The backup side driven
rod 105 is connected to the backup side driving rod 107. The backup side executing
rod 103 is connected to the backup side driven rod 105. The backup side executing
rod 103 is installed on a side plate of the primary side operation mechanism 111.
The backup side executing rod 103 rotates around a first fulcrum 110 on the side plate
of the primary side operation mechanism 111.
[0020] In one embodiment, when the primary side operation mechanism 111 is closed, the primary
side driving rod 102 moves following the movement of the main shaft of the primary
side operation mechanism 111 and drives the primary side driven rod 104 to move. The
primary side driven rod 104 drives the primary side executing rod 106 to rotate around
the second fulcrum 109 on the side plate of the backup side operation mechanism 112
and press a backup side breaking half shaft 108 of the backup side operation mechanism
112 so as to prevent the backup side operation mechanism 112 from closing. When the
primary side operation mechanism 111 is open, the primary side driving rod 102 moves
following the movement of main shaft of the primary side operation mechanism 111 and
resets. The primary side driving rod 102 drives the primary side executing rod 106
to reset via the primary side driven rod 104. The backup side breaking half shaft
108 of the backup side operation mechanism 112 is released and the backup side operation
mechanism 112 is able to close.
[0021] The primary side driving rod 102 is curved, the primary side driven rod 104 is bent,
the primary side executing rod 106 is forked. The primary side driving rod 102, the
primary side driven rod 104 and the primary side executing rod 106 are connected in
sequence to constitute a multi linkage mechanism. Generally, the primary side operation
mechanism 111 is disposed as an upper operation mechanism, thus the primary side driving
rod 102, the primary side driven rod 104 and the primary side executing rod 106 are
disposed in sequence from upper to lower.
[0022] In one embodiment, when the backup side operation mechanism 112 is closed, the backup
side driving rod 107 moves following the movement of a main shaft of the backup side
operation mechanism 112 and drives the backup side driven rod 105 to move. The backup
side driven rod 105 drives the backup side executing rod 103 to rotate around the
first fulcrum 110 on the side plate of the primary side operation mechanism 111 and
press a primary side breaking half shaft 101 of the primary side operation mechanism
111 so as to prevent the primary side operation mechanism 111 from closing. When the
backup side operation mechanism 112 is open, the backup side driving rod 107 moves
following the movement of the main shaft of the backup side operation mechanism 112
and resets. The backup side driving rod 107 drives the backup side executing rod 103
to reset via the backup side driven rod 105. The primary side breaking half shaft
101 of the primary side operation mechanism 111 is released and the primary side operation
mechanism 111 is able to close.
[0023] The backup side driving rod 107 is curved, the backup side driven rod 105 is bent,
the backup side executing rod 103 is forked. The backup side driving rod 107, the
backup side driven rod 105 and the backup side executing rod 103 are connected in
sequence to constitute a multi linkage mechanism. Generally, the backup side operation
mechanism 112 is disposed as a lower operation mechanism, thus backup side driving
rod 107, the backup side driven rod 105 and the backup side executing rod 103 are
disposed in sequence from lower to upper.
[0024] The interlocking apparatus 100 is installed at an interval of the primary side operation
mechanism 11 and the backup side operation mechanism 12.
[0025] Continue with Fig. 1 to Fig. 4, Fig. 1 to Fig. 4 disclose an interlocking apparatus
of a transfer switch according to an embodiment of the present invention. Fig. 1a
and Fig. 1b disclose the structure where an interlocking apparatus of a transfer switch
according to one embodiment of the present invention is installed between two operation
mechanisms. Fig. 2 to Fig. 4 disclose the conditions where the transfer switch is
located at different positions and the interlocking apparatus is under different working
status. Fig. 2 discloses the structure of the interlocking apparatus under an initial
status, where the transfer switch is located at a middle position under the initial
status. Fig. 3 discloses the structure of an interlocking apparatus under a status
where the primary side operation mechanism is closed. Fig. 4 discloses the structure
of an interlocking apparatus under a status where the backup side operation mechanism
is closed.
[0026] The interlocking apparatus 100 of a transfer switch comprise an upper part and a
lower part with symmetrical structures. The interlocking apparatus 100 is installed
at an interval between the two operation mechanisms of the transfer switch, for example,
at an interval between the primary side operation mechanism 111 and the backup side
operation mechanism 112. As shown in Fig. 1a and Fig. 1b, the interlocking apparatus
110 is installed symmetrically and crosswise at the interval between the operation
mechanisms of the transfer switch. The primary side operation mechanism 111 acts as
an upper operation mechanism and the backup side operation mechanism acts as a lower
operation mechanism.
[0027] As to the upper rod linkage mechanism, that is, the primary side rod linkage mechanism,
the primary side driving rod 102 is welded on a main shaft of the primary side operation
mechanism 111, the primary side driving rod 102 is curved. The primary side driven
rod 104 is designed with a special shape, such as bent, the primary side driven rod
104 is connected to the primary side driving rod 102. The primary side executing rod
106 is connected to the primary side driven rod 104. The primary side driving rod,
the primary side driven rod and the primary side executing rod are disposed and connected
in sequence from upper to lower so as to constitute a multi linkage mechanism.
[0028] When the upper operation mechanism, that is, the primary side operation mechanism
111 is closed, the primary side driving rod 102 moves following the movement of the
main shaft of the primary side operation mechanism 111 and drives the primary side
driven rod 104 to move. The primary side driven rod 104 drives the primary side executing
rod 106 to rotate around the second fulcrum 109 on the side plate of the lower operation
mechanism, that is, the backup side operation mechanism 112. The primary side executing
rod 106 presses a backup side breaking half shaft 108 of the backup side operation
mechanism 112, so that the backup side operation mechanism 112 is not able to close,
as shown in Fig. 3. When the upper operation mechanism, that is, the primary side
operation mechanism 111 is open, the primary side driving rod 102 moves following
the movement of main shaft of the primary side operation mechanism 111 and resets.
The primary side executing rod 106 resets through a linkage of the multi linkage mechanism.
The backup side breaking half shaft 108 of the backup side operation mechanism 112
is released and the backup side operation mechanism 112 is able to close.
[0029] As to the lower rod linkage mechanism, that is, the backup side rod linkage mechanism,
the backup side driving rod 107 is welded on a main shaft of the backup side operation
mechanism 112, the backup side driving rod 107 is curved. The backup side driven rod
105 is designed with a special shape, such as bent, the backup side driven rod 105
is connected to the backup side driving rod 107. The backup side executing rod 103
is connected to the backup side driven rod 105. The backup side driving rod, the backup
side driven rod and the backup side executing rod are disposed and connected in sequence
from lower to upper so as to constitute a multi linkage mechanism.
[0030] When the lower operation mechanism, that is, the backup side operation mechanism
112 is closed, the backup side driving rod 107 moves following the movement of a main
shaft of the backup side operation mechanism 112. The backup side driving rod 107
drives the backup side driven rod 105 to move. The backup side driven rod 105 drives
the backup side executing rod 103 to rotate around the first fulcrum 110 on the side
plate of the upper operation mechanism, that is, the primary side operation mechanism
111. The backup side executing rod 103 presses a primary side breaking half shaft
101 of the primary side operation mechanism 111, so that the primary side operation
mechanism 111 is not able to close, as shown in Fig. 4. When the lower operation mechanism,
that is, the backup side operation mechanism 112 is open, the backup side executing
rod 103 resets through a linkage of the multi linkage mechanism. The primary side
breaking half shaft 101 of the primary side operation mechanism 111 is released and
the primary side operation mechanism 111 is able to close.
[0031] When the primary side operation mechanism and the backup side primary side operation
mechanism are both open, the transfer switch is located at a middle position and the
interlocking apparatus is located at an initial position, as shown in Fig. 2. When
the power supply of either side closes, the power supply of the other side is not
able to close because its breaking half shaft is pressed.
[0032] The interlocking apparatus of a transfer switch according to the present invention
has advantages of simple structure, high reliability and small volume. The interlocking
apparatus prevents the primary side power supply and the backup side power supply
from simultaneous closing via interlocking rods driven by the rotation of the main
shaft of the operation mechanism. The interlocking apparatus of the present invention
is easy to implement, the interlocking apparatus is able to provide a reliable mechanical
interlock between two mechanisms without increasing the volume of the product.
[0033] The above embodiments are provided to those skilled in the art to realize or use
the invention, under the condition that various modifications or changes being made
by those skilled in the art without departing the spirit and principle of the invention,
the above embodiments may be modified and changed variously, therefore the protection
scope of the invention is not limited by the above embodiments, rather, it should
conform to the maximum scope of the innovative features mentioned in the Claims.
1. An interlocking apparatus of a transfer switch, wherein the transfer switch comprises
a primary side operation mechanism and a backup side operation mechanism, the interlocking
apparatus comprising:
a primary side driving rod connected to a main shaft of the primary side operation
mechanism, wherein the primary side driving rod moves following a movement of the
main shaft;
a primary side driven rod connected to the primary side driving rod;
a primary side executing rod connected to the primary side driven rod, wherein the
primary side executing rod is installed on a side plate of the backup side operation
mechanism, the primary side executing rod rotates around a second fulcrum on the side
plate of the backup side operation mechanism;
a backup side driving rod connected to a main shaft of the backup side operation mechanism,
wherein the backup side driving rod moves following a movement of the main shaft;
a backup side driven rod connected to the backup side driving rod;
a backup side executing rod connected to the backup side driven rod, wherein the backup
side executing rod is installed on a side plate of the primary side operation mechanism,
the backup side executing rod rotates around a first fulcrum on the side plate of
the primary side operation mechanism.
2. The interlocking apparatus of a transfer switch according to claim 1, wherein when
the primary side operation mechanism is closed, the primary side driving rod moves
following the movement of the main shaft of the primary side operation mechanism and
drives the primary side driven rod to move, the primary side driven rod drives the
primary side executing rod to rotate around the second fulcrum on the side plate of
the backup side operation mechanism and press a backup side breaking half shaft of
the backup side operation mechanism so as to prevent the backup side operation mechanism
from closing.
3. The interlocking apparatus of a transfer switch according to claim 2, wherein when
the primary side operation mechanism is open, the primary side driving rod moves following
the movement of the main shaft of the primary side operation mechanism and resets,
the primary side driving rod drives the primary side executing rod to reset via the
primary side driven rod, the backup side breaking half shaft of the backup side operation
mechanism is released and the backup side operation mechanism is able to close.
4. The interlocking apparatus of a transfer switch according to claim 3, wherein the
primary side driving rod is curved, the primary side driven rod is bent, the primary
side executing rod is forked; the primary side driving rod, the primary side driven
rod and the primary side executing rod are connected in sequence to constitute a multi
linkage mechanism.
5. The interlocking apparatus of a transfer switch according to claim 4, wherein the
primary side driving rod, the primary side driven rod and the primary side executing
rod are disposed in sequence from upper to lower.
6. The interlocking apparatus of a transfer switch according to claim 1, wherein when
the backup side operation mechanism is closed, the backup side driving rod moves following
the movement of the main shaft of the backup side operation mechanism and drives the
backup side driven rod to move, the backup side driven rod drives the backup side
executing rod to rotate around the first fulcrum on the side plate of the primary
side operation mechanism and press a primary side breaking half shaft of the primary
side operation mechanism so as to prevent the primary side operation mechanism from
closing.
7. The interlocking apparatus of a transfer switch according to claim 6, wherein when
the backup side operation mechanism is open, the backup side driving rod moves following
the movement of the main shaft of the backup side operation mechanism and resets,
the backup side driving rod drives the backup side executing rod to reset via the
backup side driven rod, the primary side breaking half shaft of the primary side operation
mechanism is released and the primary side operation mechanism is able to close.
8. The interlocking apparatus of a transfer switch according to claim 7, wherein the
backup side driving rod is curved, the backup side driven rod is bent, the backup
side executing rod is forked; the backup side driving rod, the backup side driven
rod and the backup side executing rod are connected in sequence to constitute a multi
linkage mechanism.
9. The interlocking apparatus of a transfer switch according to claim 7, wherein the
backup side driving rod, the backup side driven rod and the backup side executing
rod are disposed in sequence from lower to upper.
10. The interlocking apparatus of a transfer switch according to claim 1, wherein the
interlocking apparatus is installed at an interval of the primary side operation mechanism
and the backup side operation mechanism.