BACKGROUND
1. TECHNICAL FIELD
[0001] The present invention relates to an ink cartridge and an ink cartridge mount/demount
mechanism which are configured such that a socket portion provided in the ink cartridge
is detachably fitted to a joint portion provided in a printing machine.
2. RELATED ART
[0002] Generally, an inkjet printing machine employing an inkjet method uses multiple ink
cartridges respectively storing inks of colors such for example as yellow (Y), magenta
(M), cyan (C), and black (K).
[0003] A socket portion provided in each of the ink cartridges is detachably fitted to a
joint portion provided in the inkjet printing machine and the ink in the ink cartridge
is thereby supplied from the socket portion to the inkjet printing machine via the
joint portion.
[0004] Moreover, the inkjet printing machine can perform color printing of images and characters
on paper sheets by supplying the inks from the ink cartridges of the respective colors
to inkjet heads provided for the respective ink colors and by ejecting the inks of
the respective colors to the paper sheets from the inkjet heads of the respective
colors. The inkjet printing machine is thus widely used as a printing machine for
home and business use. Moreover, the inkjet printing machine is configured to perform
monochrome printing by using only the ink of one color of black (K).
[0005] Along with recent increase in the speed of printing on paper sheets and the sizes
of images, the amounts of inks consumed in the inkjet printing machine have increased.
[0006] In order to increase the amount of ink supplied from the ink cartridge to the inkjet
printing machine (hereafter, simply referred to as printing machine), the applicant
has proposed before an ink cartridge mount/demount mechanism which can detachably
attach an ink cartridge to a printing machine, the ink cartridge including an ink
supply port which is used to supply ink to the printing machine and which is formed
to have a diameter larger than that of an insertion shaft provided to the printing
machine (see Japanese Patent Application Publication No.
2010-69806).
[0007] Although illustration herein is omitted, in the ink cartridge mount/demount mechanism
described above, the ink cartridge is detachably connected to a joint portion provided
in the printing machine, in a substantially horizontal direction.
[0008] The ink cartridge described above includes a socket portion configured to be detachably
fitted to the joint portion in the printing machine and an ink storage container storing
the ink is attached to a rear end of the socket portion.
[0009] In the socket portion of the ink cartridge, the ink supply port is opened on the
distal end side of a socket body and the socket body is provided with an inside plug
movable relative to the ink supply port in front-rear directions.
[0010] In the socket body, an O-ring is fitted between the ink supply port and a distal
end circular protruding portion formed in the inside plug. The inside plug to which
the O-ring is fitted is moved forward to the ink supply port and thereby prevents
leakage of the ink from the ink cartridge not in use.
[0011] In the joint portion in the printing machine, an insertion shaft to be inserted into
and removed from the ink supply port of the socket body is formed in a center portion
of the joint body integrally with the joint body. The insertion shaft has a diameter
smaller than the hole diameter of the ink supply port. In addition, an ink flow-in
passage allowing the ink to flow from the ink cartridge is formed around the insertion
shaft.
[0012] In the joint body, an ink leakage preventing member is slidably fitted to the insertion
shaft. When the insertion shaft is inserted to the ink supply port, the ink leakage
preventing member is moved forward in the insertion direction in the joint body to
prevent leakage of the ink having flowed into the joint body by spring force.
[0013] When the ink cartridge is connected to the printing machine, the insertion shaft
formed in the center portion of the joint body is inserted into the ink supply port
of the socket body and pushes and moves the inside plug toward an opposite side of
the socket body from the ink supply port side.
[0014] With the inside plug pushed, an ink flow-out passage through which the ink flows
toward the ink supply port is formed in the socket body. Accordingly, a large amount
of ink can flow from the ink supply port into the joint portion of the printing machine.
SUMMARY
[0015] In the ink cartridge mount/demount mechanism described above, when the socket portion
of the ink cartridge is fitted to the joint portion in the printing machine, the ink
in the socket body flows into the joint portion through a gap formed between the ink
supply port and the insertion shaft because the insertion shaft in the joint body
is formed to have the diameter smaller than the hole diameter of the ink supply port
of the socket body as described above.
[0016] However, the insertion shaft inserted into the ink supply port hinders the ink supply
from the socket portion to the joint portion, and reduces the ink flow amount by an
amount corresponding to the cross-sectional area of the insertion shaft. To compensate
this, the ink flow amount may be increased by increasing the diameter of the ink supply
port, but this leads to increase in the size of the ink cartridge.
[0017] An object of the present invention is to provide an ink cartridge and an ink cartridge
mount/demount mechanism in which an insertion shaft provided in a center portion of
a joint body does not hinder an ink supply port of a socket body from supplying an
ink from a socket portion in the ink cartridge to a joint portion in a printing machine.
[0018] An ink cartridge in accordance with some embodiments includes: an ink storage container
configured to store ink; a socket portion provided at one end of the ink storage container
and configured to be fitted to and detached from a joint portion of a printing machine;
an ink supply port provided in the socket portion; an inside plug configured to seal
an ink passage to the ink supply port by using a biasing force coming from a direction
of the ink storage container; an insertion shaft capable of advancing and retreating
between a pressing position and a retreat position, the pressing position being a
position where the insertion shaft presses the inside plug against the biasing force
and thereby unseals the ink passage when the socket portion and the joint portion
are fitted to each other, the retreat position being a position where the insertion
shaft retreats to outside of the ink supply port; and an inside plug lock portion
configured to lock the inside plug at a position where the inside plug is pressed
by the insertion shaft, and maintain a locked state of the inside plug independently
of a retreating of the insertion shaft to the retreat position after a locking of
the inside plug.
[0019] The configuration described above particularly includes the inside plug lock portion
configured to lock the inside plug at the position where the inside plug is pressed
by the insertion shaft at the pressing position in the joint portion, against the
biasing force from the ink storage container side, when the socket portion in the
ink cartridge and the joint portion in the printing machine are fitted to each other,
and to maintain the locked state of the inside plug even if the insertion shaft retreats
to the retreat position outside the ink supply port after the locking of the inside
plug. Accordingly, the insertion shaft does not hinder the ink supply port from supplying
the ink from the socket portion to the joint portion and a large amount of ink on
the socket portion side can flow from the ink supply port into the joint portion.
In this configuration, it is possible to reduce an ink supply time without increasing
the size of the ink cartridge and to thereby print image information on many paper
sheets at high speed in the printing machine.
[0020] The inside plug lock portion may be configured to release the locked state of the
inside plug upon the inside plug in the locked state being pressed again, and before
the ink cartridge is pulled out from the printing machine, the ink passage may be
sealed with the inside plug by moving the insertion shaft to the pressing position
to unlock the inside plug, and then by moving the insertion shaft toward the retreat
position.
[0021] In the configuration described above, particularly, before the ink cartridge is pulled
out from the printing machine, the ink passage is sealed with the inside plug by moving
the insertion shaft to the pressing position to unlock the inside plug, and then by
moving the insertion shaft toward the retreat position. Accordingly, the ink on the
socket portion side does not leak from the ink supply port and the amount of ink which
may drip between the joint portion and the socket portion can be suppressed to the
minimum. Hence, it is possible to suppress the dripping of the ink from the ink supply
port which occurs when the fitting between the joint portion and the socket portion
is released. The ink cartridge can be thus carried at ease after being detached from
the printing machine.
[0022] An ink cartridge mount/demount mechanism in accordance with some embodiments includes:
a joint portion provided in a printing machine; and a socket portion provided on a
distal end side of an ink cartridge, the joint portion and the socket portion configured
such that the socket portion is detachably fitted to the joint portion and ink in
an ink storage container attached to a rear end side of the socket portion is supplied
to the printing machine from the socket portion via the joint portion. The joint portion
includes: a joint body provided to face the socket portion; and an insertion shaft
capable of advancing and retreating between a pressing position of pressing the socket
portion by protruding forward in the joint body and a retreat position retreating
to a position rearward of the pressing position. The socket portion includes: a socket
body including an ink supply port on a side of the socket body facing the joint body;
an inside plug housed in the socket body to seal an ink passage to the ink supply
port by using a biasing force coming from a direction of the ink storage container
and configured to unseal the ink passage by staying at a position where the inside
plug is pressed by the insertion shaft at the pressing position against the biasing
force when the socket portion is fitted to the joint body; and an inside plug lock
portion configured to lock the inside plug at the position where the inside plug is
pressed by the insertion shaft, and maintain a locked state of the inside plug independently
of a retreating of the insertion shaft to the retreat position outside the ink supply
port after a locking of the inside plug.
[0023] In the configuration described above, in order to detachably fit the socket portion
provided on the distal end side of the ink cartridge to the joint portion provided
in the printing machine, the joint portion includes the joint body and the insertion
shaft and the socket portion includes the socket body, the inside plug, and the inside
plug lock portion. In this case, particularly, the inside plug lock portion locks
the inside plug at the position where the inside plug is pressed by the insertion
shaft at the pressing position in the joint portion and maintains the locked state
of the inside plug even if the insertion shaft retreats to the retreat position outside
ink supply port after the locking of the inside plug. As a result, the insertion shaft
does not hinder the ink supply port from supplying the ink from the socket portion
to the joint portion, and a large amount of ink on the socket body side can flow to
the joint body side from the ink supply port. In this configuration, it is possible
to reduce an ink supply time without increasing the sizes of the printing machine
and the ink cartridge and to thereby print image information on many paper sheets
at high speed in the printing machine.
[0024] The inside plug lock portion may be configured to release the locked state of the
inside plug upon the inside plug in the locked state being pressed again, and before
the ink cartridge is pulled out from the printing machine, the ink passage may be
sealed with the inside plug by moving the insertion shaft to the pressing position
to unlock the inside plug, and then by moving the insertion shaft in a direction toward
the retreat position.
[0025] In the configuration described above, particularly, before the ink cartridge is pulled
out from the printing machine, the ink passage is sealed with the inside plug by moving
the insertion shaft to the pressing position to unlock the inside plug, and then by
moving the insertion shaft to the retreat position. Accordingly, effects similar to
those of the configurations described above can be obtained.
BRIEF DESCRIPTION OF DRAWINGS
[0026]
Fig. 1 is a configuration diagram showing a schematic configuration of an inkjet printing
machine to which an ink cartridge and an ink cartridge mount/demount mechanism in
an embodiment of the present invention are applied.
Fig. 2 is a perspective view showing an external shape of the ink cartridge in the
embodiment of the present invention.
Fig. 3A is a perspective view showing a state where the ink cartridge in the embodiment
of the present invention is to be connected to a cartridge attachment mechanism in
the printing machine.
Fig. 3B is a vertical cross-sectional view showing the state where the ink cartridge
in the embodiment of the present invention is to be connected to the cartridge attachment
mechanism in the printing machine.
Figs. 4A to 4D are views showing, in an enlarged manner, a joint portion in the printing
machine and a socket portion in the ink cartridge which is to be fitted to the joint
portion.
Fig. 5A is a perspective view showing an inside plug lock/unlock portion.
Fig. 5B is an enlarged view showing knock cam sections in the inside plug lock/unlock
portion.
Figs. 6(a) to 6(d) are operation views showing an operation sequence of fitting the
socket portion in the ink cartridge to the joint portion in the printing machine.
Figs. 7(a) to 7(d) are operation views showing an operation sequence of pulling the
joint portion in the printing machine out from the socket portion in the ink cartridge.
DETAILED DESCRIPTION
[0027] In the following detailed description, for purposes of explanation, numerous specific
details are set forth in order to provide a thorough understanding of the disclosed
embodiments. It will be apparent, however, that one or more embodiments may be practiced
without these specific details. In other instances, well-known structures and devices
are schematically shown in order to simplify the drawing.
[0028] Description will be hereinbelow provided for an embodiment of the present invention
by referring to the drawings. It should be noted that the same or similar parts and
components throughout the drawings will be denoted by the same or similar reference
signs, and that descriptions for such parts and components will be omitted or simplified.
In addition, it should be noted that the drawings are schematic and therefore different
from the actual ones.
[0029] An ink cartridge and an ink cartridge mount/demount mechanism in an embodiment of
the present invention are described below in detail with reference to Figs. 1 to 7(d).
[0030] The ink cartridge and the ink cartridge mount/demount mechanism in the embodiment
of the present invention are applied to a well-known inkjet printing machine.
[0031] Here, a socket portion provided in the ink cartridge is detachably fitted to a joint
portion provided in the inkjet printing machine so that an ink housed in an ink storage
container of the ink cartridge can be supplied from the socket portion to the inkjet
printer machine via the joint portion.
[0032] Moreover, in the ink cartridge and the ink cartridge mount/demount mechanism in the
embodiment of the present invention, particularly, an insertion shaft is provided
in a center portion of a joint body of the joint portion to be movable in front-rear
directions relative to the socket portion. In addition, an inside plug is provided
in a socket body of the socket portion to be movable in the front-rear directions
and is capable of being locked and unlocked by an operation of the insertion shaft
pressing the inside plug.
[0033] Before giving description of the ink cartridge and the ink cartridge mount/demount
mechanism in the embodiment of the present invention, an inkjet printing machine to
which the ink cartridge and the ink cartridge mount/demount mechanism in the embodiment
of the present invention are applied is briefly described by using Fig. 1.
[0034] Fig. 1 shows a schematic configuration of the inkjet printing machine to which the
ink cartridge and the ink cartridge mount/demount mechanism in the embodiment of the
present invention are applied.
[0035] As shown in Fig. 1, in the inkjet printing machine (hereafter, simply referred to
as printing machine) 10, a cartridge attachment mechanism 20 forming part of an ink
cartridge mount/demount mechanism M/DeM (Mount/DeMount) in the embodiment of the present
invention is installed in an upper portion of the printing machine 10.
[0036] Moreover, a socket portion 50 provided in an ink cartridge 40 in the embodiment of
the present invention is detachably connected to a joint portion 30 supported by a
holder 21 of a cartridge attachment mechanism 20 provided in the printing machine
10.
[0037] The ink cartridge mount/demount mechanism M/DeM in the embodiment of the present
invention includes the joint portion 30 provided in the printing machine 10 and the
socket portion 50 provided in the ink cartridge 40 which is detachably fitted to the
joint portion 30.
[0038] Moreover, an ink IK in the ink cartridge 40 is supplied to the printing machine 10
when the socket portion 50 is fitted to the joint portion 30.
[0039] In this case, in the holder 21 of the cartridge attachment mechanism 20, a cartridge
mounting table 21b is formed integrally with a front plate 21a to be continuously
connected to a lower portion of the front plate 21a. The ink cartridge 40 is mounted
on the cartridge mounting table 21b while being inclined at about 2° so that the ink
IK can flow toward the printing machine 10.
[0040] Moreover, as will be described later, after the ink cartridge 40 is connected to
the cartridge attachment mechanism 20, a joint body 31 of the joint portion 30 supported
by the front plate 21a of the holder 21 can be linearly moved in the front-rear directions,
relative to the socket portion 50 in the ink cartridge 40, by a joint body drive mechanism
11 provided in the printing machine 10.
[0041] Furthermore, an insertion shaft 32 provided in a center portion of the joint body
31 can be linearly moved in the front-rear directions, relative to the socket portion
50 in the ink cartridge 40, independently of the joint body 31 by an insertion shaft
drive mechanism 12 provided in the printing machine 10.
[0042] Meanwhile, in the ink cartridge 40 in the embodiment of the present invention, the
socket portion 50 is disposed in a rectangular-solid outer case 41 to extend toward
a front surface 41a of the outer case 41 and an ink storage container 60 storing the
oil-based ink IK is attached to a rear end of the socket portion 50.
[0043] Moreover, an IC tag 42 is attached to the outer case 41 and an IC tag receiver 13
is installed in the printing machine 10 to face the IC tag 42. The IC tag receiver
13 can wirelessly receive color information and the like of the ink IK stored in the
IC tag 42.
[0044] For example, multiple ink cartridges 40 respectively storing the inks IK of many
colors such as yellow (Y), magenta (M), cyan (C), and black (K) are installed in the
printing machine 10. However, illustration and description of only one ink cartridge
40 is given below.
[0045] The ink IK from the ink cartridge 40 described above is put into an ink tank 15 from
the socket portion 50 through an ink supplementation passage IHR via the joint portion
30 of the printing machine 10, by an on-off operation of a solenoid on-off valve 14.
[0046] Moreover, the ink tank 15 is provided with a liquid level sensor S configured to
measure the amount of ink IK put into the ink tank 15. The on-off of the solenoid
on-off valve 14 is controlled by a controller 19 to be described later, depending
on a detection result of the liquid level sensor S.
[0047] The supply of the ink IK from the ink cartridge 40 to the ink tank 15 is performed
by using a pressure difference between the ink cartridge 40 disposed at a higher position
and the ink tank 15 disposed at a lower position.
[0048] Thereafter, the ink IK put into the ink tank 15 is sent to an ink distributor 17
through an ink supply passage IKR and is distributed to multiple inkjet heads 18 by
the ink distributor 17. Images and characters can be printed on a paper sheet P by
ejecting the ink IK to the paper sheet P from the multiple inkjet heads 18.
[0049] Furthermore, the controller 19 configured to control the entire machine is installed
at an appropriate position in the printing machine 10.
[0050] Next, configurations of the ink cartridge 40 and the ink cartridge mount/demount
mechanism M/DeM in the embodiment of the present invention are described by using
Figs. 2 to 3B.
[0051] Fig. 2 shows a perspective view of an external shape of the ink cartridge in the
embodiment of the present invention. Moreover, Figs. 3A and 3B show a state where
the ink cartridge in the embodiment of the present invention is to be connected to
the cartridge attachment mechanism in the printing machine.
Ink Cartridge 40
[0052] First, as shown in Fig. 2, in the ink cartridge 40, the outer case 41 is formed by
using a paper material or the like, in a box shape with a ratio between a vertical
dimension in a vertical direction and a horizontal dimension in a horizontal direction
being set to about 1:2.
[0053] Furthermore, a connection member 43 made of a stiff plate material such as a resin
material or a metal material is attached to the front surface 41a side of the outer
case 41 and is thereby unified with the outer case 41.
[0054] The connection member 43 described above has a function of connecting the ink cartridge
40 to the printing machine 10 (Fig. 1) and a function of connecting the socket portion
50 in the ink cartridge 40.
[0055] Lock recess portions 43a, 43b configured to be connected to the cartridge attachment
mechanism 20 of the printing machine 10 (Fig. 1) are formed in center portions of
upper and lower outer sides of the connection member 43.
[0056] Furthermore, a pair of protruding portions 43c, 43c are formed to protrude respectively
on both sides of the lock recess portion 43a in the upper outer side of the connection
member 43. The pair of protruding portions 43c, 43c are detected by a cartridge attachment
sensor 24 (Fig. 3A) attached to an upper portion of the front plate 21a of the holder
21.
[0057] Moreover, a center portion of the connection member 43 is provided with a round hole
43d formed to penetrate the connection member 43. The socket portion 50 is inserted
in the round hole 43d in a manner visible from outside, and a later-described ink
supply port 51e formed in a socket body 51 of the socket portion 50 is exposed toward
the printing machine 10 (Fig. 1).
[0058] The ink supply port 51e described above is configured such that the ink supply port
51e is opened to have a large diameter of, for example, about ϕ 3 mm and that a large
amount of ink IK (Fig. 1) can be supplied to the printing machine 10 from the ink
supply port 51e formed to have a large diameter. The ink supply port 51e is formed
in a side of the socket portion 50 corresponding to a distal end circular recess portion
(distal end recess portion) 31e described below of the joint body 31 of the joint
portion 30.
[0059] In the ink cartridge 40, the socket portion 50 is disposed to face the joint portion
30 (Fig. 1) in the printing machine 10. Moreover, the ink storage container 60 (Fig.
3B) formed in a bag shape by using a film material is attached to a rear portion of
the socket body 51 of the socket portion 50 by heat sealing. The socket portion 50
is thus provided at one end of the ink storage container 60 which is a front end.
Cartridge Attachment Mechanism 20
[0060] Next, as shown in Figs. 3A and 3B, in a case where the ink cartridge 40 is connected
to the cartridge attachment mechanism 20 in the printing machine 10 (Fig. 1), in the
cartridge attachment mechanism 20, the holder 21 which is a base made of a resin material
is formed as a stiff frame body integrally including: the substantially-vertical front
plate 21a; the cartridge mounting table 21b horizontally provided to be continuously
connected to the lower portion of the front plate 21a; and a pair of left and right
side plates (21c, not illustrated), 21d vertically provided to be continuously connected
to left and right portions of the front plate 21a.
[0061] In a center portion of the front plate 21a of the holder 21 described above, an annular
portion 21e having a through hole 21e1 with guide grooves is formed to protrude toward
a rear side which is the opposite side to the ink cartridge 40 side.
[0062] Moreover, first and second outer periphery cylinder portions 31a, 31b formed in the
joint body 31 of the joint portion 30 are fitted into and supported by the through
hole 21e1 with guide grooves of the annular portion 21e of the holder 21 to be slidable
in the front-rear directions.
[0063] In this case, a stopper 21f configured to prevent the joint body 31 from falling
out from the through hole 21e1 with guide grooves of the annular portion 21e is provided
integrally in a rear end of the annular portion 21e of the holder 21. A later-described
outer periphery protruding portion 31c formed in the joint body 31 is brought into
contact with and moved away from the stopper 21f.
[0064] Moreover, in the cartridge mounting table 21b of the holder 21, a bottom surface
21b1 is formed to be horizontal and an inclined surface 21b2 is formed above the bottom
surface 21b1 to be inclined at about 2° in such a way that the height of the inclined
surface 21b2 becomes lower toward the front plate 21a.
[0065] When the ink cartridge 40 is mounted on the inclined surface 21b2 of the cartridge
mounting table 21b, the ink IK in the ink cartridge 40 flows toward the joint portion
30.
[0066] Furthermore, lock members 22, 23 which are formed by attaching rollers 22a, 23a respectively
to one ends of flat spring materials and which elastically deform are provided in
upper and lower portions of the holder 21. The lock recess portions 43a, 43b are formed
in upper and lower portions of the connection member 43 to face the lock members 22,
23, the connection member 43 provided on the front surface 41a side of the outer case
41 of the ink cartridge 40.
[0067] The ink cartridge 40 is connected by being manually pushed toward the holder 21 of
the cartridge attachment mechanism 20. At this time, the rollers 22a, 23a of the lock
members 22, 23 provided in the upper and lower portions of the holder 21 are fitted
into the lock recess portions 43a, 43b of the connection member 43 provided in the
ink cartridge 40. The ink cartridge 40 is thereby connected to the holder 21. Moreover,
the connection state of the ink cartridge 40 is detected by using the cartridge attachment
sensor 24 attached to the upper portion of the holder 21 and the protruding portions
43c (Fig. 2) of the connection member 43.
[0068] Meanwhile, when the ink cartridge 40 is manually pulled out from the holder 21, the
connection with the holder 21 is released.
[0069] Furthermore, as will be described in the below-mentioned operation, when the ink
cartridge 40 is pushed toward the holder 21 of the cartridge attachment mechanism
20 and is thereby connected to the holder 21, the joint portion 30 and the socket
portion 50 face each other with a small gap therebetween.
[0070] After the connection, the joint body 31 of the joint portion 30 can be linearly moved
in the front-rear directions relative to the socket portion 50 in the ink cartridge
40 by the joint body drive mechanism 11 provided in the printing machine 10 (Fig.
1).
[0071] Furthermore, after the connection, the insertion shaft 32 provided in the center
portion of the joint body 31 can be linearly moved in the front-rear directions relative
to the socket portion 50 by the insertion shaft drive mechanism 12 provided in the
printing machine 10 (Fig. 1).
[0072] Due to this configuration, the joint portion 30 and the socket portion 50 are fitted
to each other only in the case where the ink cartridge 40 and the holder 21 are connected
to each other.
[0073] The reason for this is as follows. As described above by using Fig. 1, the joint
portion 30 needs to be fitted to the socket portion 50 after the color information
of the ink IK outputted from the IC tag 42 attached to the outer case 41 of the ink
cartridge 40 is received by the IC tag receiver 13 and the color of the ink IK of
the ink cartridge 40 is checked to be correct.
[0074] Here, in a case where the joint portion 30 formed in a plug shape is referred to
as a male plug portion while the socket portion 50 formed in a socket shape is referred
to as a female socket portion, the male plug portion (30) and the female socket portion
(50) are male-female matched to each other.
[0075] By using Figs. 4A to 4D and Figs. 5A and 5B, description is given of the joint portion
30 in the printing machine 10 and the socket portion 50 in the ink cartridge 40 which
form a main portion of the embodiment.
[0076] Figs. 4A to 4D show, in an enlarged manner, the joint portion in the printing machine
and the socket portion in the ink cartridge which is to be fitted to the joint portion.
Fig. 4B is an enlarged view of the X1 portion of Fig. 4A. Fig. 4D is an enlarged view
of the X2 portion of Fig. 4C. Moreover, Fig. 5A is a perspective view of an inside
plug lock/unlock portion and Fig. 5B is an enlarged view of knock cam sections 56b.
Joint Portion 30
[0077] As shown in Fig. 4A, in the joint portion 30 provided in the printing machine 10,
a side of a cap 37 attached to an outer peripheral portion of a distal end of the
joint body 31 is configured as a side to be fitted to the socket portion 50 provided
in the ink cartridge 40 to be described later.
[0078] Moreover, the joint body 31 which is a base body of the joint portion 30 is formed
integrally by using a resin material.
[0079] In the joint body 31 described above, the first outer periphery cylinder portion
31a is formed in a distal end portion facing the socket portion 50 in the ink cartridge
40. The first outer periphery cylinder portion 31a is formed to have such a diameter
and a length that the cap 37 can be attached thereto. Moreover, the second outer periphery
cylinder portion 31b is formed behind the first outer periphery cylinder portion 31a
to be continuously connected thereto. The second outer periphery cylinder portion
31b is formed to have a long length and a diameter larger than that of the first outer
periphery cylinder portion 31a and about the same as the outer diameter of the cap
37.
[0080] Moreover, in the joint body 31, the outer periphery protruding portion 31c having
a short length is formed to protrude outward in an intermediate portion of the second
outer periphery cylinder portion 31b having the long length. In addition, a flange
portion 31d is formed at a rear end of the second outer periphery cylinder portion
31b, in a rectangular shape extending vertically to the second outer periphery cylinder
portion 31b as shown in Fig. 3A.
[0081] In this case, when the first and second outer periphery cylinder portions 31a, 31b
of the joint body 31 are moved in the front-rear directions in the through hole 21e1
with guide grooves of the annular portion 21e of the holder 21 by drive force of the
joint body drive mechanism 11 as shown in Fig. 3B mentioned above, the outer periphery
protruding portion 31c formed in the intermediate portion of the second outer periphery
cylinder portion 31b functions as a rotation stopper and a movement stopper.
[0082] The joint body 31 is maintained at an initial position by the joint body drive mechanism
11 in an initial stage where the joint portion 30 is spaced away from the socket portion
50.
[0083] Returning to Fig. 4A, the distal end circular recess portion (distal end recess portion)
31e is formed in an inner peripheral portion of the joint body 31 on the distal end
side to be recessed in a circular recess shape. In addition, an insertion shaft hole
31f is formed in a center portion of the distal end circular recess portion 31e to
penetrate the joint body 31 and extend in an axial direction toward the flange portion
31d on the rear side.
[0084] Moreover, the insertion shaft 32 is fitted into the insertion shaft hole 31f formed
in the center portion of the joint body 31 to be capable of being linearly moved in
the front-rear directions, relative to the socket portion 50, by drive force of the
insertion shaft drive mechanism 12 provided in the printing machine 10 (Fig. 1).
[0085] The aforementioned insertion shaft 32 is formed to face the ink supply port 51e of
the socket body 51 to be described later and to have a diameter smaller than a hole
diameter of the ink supply port 51e.
[0086] Moreover, as shown in an enlarged manner in Fig. 4B, a distal end sharp portion 32a
is formed in a conical shape at a distal end of the insertion shaft 32. The distal
end sharp portion 32a has a shape corresponding to a later-described conical hole
53a1 formed in an inside plug 53 housed in the socket body 51, i.e., such a shape
that the distal end sharp portion 32a after being inserted from the ink supply port
51e of the socket body 51 can removably come into contact with the conical hole 53a1
and easily press the conical hole 53a1.
[0087] The insertion shaft 32 is provided to be capable of advancing and retreating between
a pressing position and a retreat position in the state where the joint portion 30
and the socket portion 50 are fitted to each other as will be described later in a
below-mentioned operation, the pressing position being a position where the distal
end sharp portion 32a protrudes forward to a position of an O-ring (slide-contact
member) 36 inside the cap 37 to press the inside plug 53 rearward in the socket body
51, the retreat position being a position where the distal end sharp portion 32a retreats
from the ink supply port 51e of the socket body 51 to the outside thereof and moved
back to a position rearward of the pressing position in the joint body 31.
[0088] Moreover, an ink flow-in passage 31g into which the ink IK supplied from the socket
body 51 flows is formed throughout a portion of the joint body 31 behind and under
the insertion shaft 32 to continuously extend to the flange portion 31d.
[0089] An annular (ring shaped) space is thus formed between an inner peripheral surface
of the distal end circular recess portion 31e of the joint body 31 and an outer peripheral
surface of the insertion shaft 32 with a small diameter.
[0090] Furthermore, a compression spring 33, an ink leakage preventing member 34 provided
to be slidable in the front-rear directions along the insertion shaft 32, an O-ring
holding member 35, and the O-ring 36 are housed inside the annular (ring shaped) space
in the distal end circular recess portion 31e of the joint body 31 in this order from
the rear side to the distal end side, with the insertion shaft 32 passing through
these members 33 to 36.
[0091] These members 33 to 36 are formed such that the ink IK supplied from the ink cartridge
40 can be made to flow to the ink flow-in passage 31g of the joint body 31.
[0092] Specifically, in the ink leakage preventing member 34 slidable along the insertion
shaft 32, a circular plate portion 34a is formed to have substantially the same diameter
as an inner diameter of the distal end circular recess portion 31e of the joint body
31, and multiple ink flow-in holes 34b are formed in an outer peripheral portion of
the circular plate portion 34a to penetrate the circular plate portion 34a. In addition,
three protrusions 34c are formed on a front side of the circular plate portion 34a
at intervals of 120° in a circumferential direction to protrude toward the ink supply
port 51e of the socket body 51.
[0093] Moreover, when the joint portion 30 and the socket portion 50 are fitted to each
other, the ink leakage preventing member 34 described above faces an outer surface
of the socket body 51 forming the ink supply port 51e. Furthermore, the three protrusions
34c come into contact with the outer surface forming the ink supply port 51e while
portions of the ink leakage preventing member 34 other than the three protrusions
34c do not come into contact with the outer surface.
[0094] When the joint portion 30 and the socket portion 50 are fitted to each other, the
ink IK from the ink supply port 51e of the socket body 51 flows into a gap formed
between the portions of the ink leakage preventing member 34 other than the three
protrusions 34c and the outer surface forming the ink supply port 51e. This ink IK
passes through the multiple ink flow-in holes 34b formed in the circular plate portion
34a of the ink leakage preventing member 34 and eventually flows to the ink flow-in
passage 31g.
[0095] Accordingly, the ink leakage preventing member 34 has a function of preventing the
ink IK flowing into a space on the rear side of the ink leakage preventing member
34 through the multiple ink flow-in holes 34b from leaking to the socket body 51 side.
[0096] Furthermore, the cap 37 having a large-diameter circular hole 37a formed in a center
portion is attached to the first outer periphery cylinder portion 31a of the joint
body 31.
[0097] Due to this, in the initial stage where the joint portion 30 is spaced away from
the socket portion 50, the ink leakage preventing member 34, the O-ring holding member
35, and the O-ring 36 are pressed toward the cap 37 by biasing force of the compression
spring 33 housed in the distal end circular recess portion 31e of the joint body 31
and the members 33 to 36 are enclosed by the cap 37.
[0098] In the initial stage, the insertion shaft drive mechanism 12 maintains the insertion
shaft 32 at the initial position (= pressing position) where the distal end sharp
portion 32a stays at the position of the O-ring 36.
[0099] Moreover, the ink supply port 51e side of the socket body 51 of the socket portion
50 described below can advance into and retreat from the distal end circular recess
portion 31e of the joint body 31 and the large-diameter circular hole 37a of the cap
37.
Socket Portion 50
[0100] As shown in Fig. 4C, in the socket portion 50 provided in the ink cartridge 40, a
side of an inner periphery cylinder portion 51f and a distal end annular recess portion
51af which are formed on a distal end side of the socket body 51 (in an outer periphery
of the ink supply port 51e) are configured as a side to be fitted to the joint portion
30 provided in the printing machine 10.
[0101] Moreover, the socket body 51 which is a base body of the socket portion 50 is formed
integrally by using a resin material, like the joint body 31.
[0102] In the socket body 51 described above, an outer periphery large-diameter cylinder
portion 51a is formed in a distal end portion facing the joint body 31 of the joint
portion 30, the outer periphery large-diameter cylinder portion 51a formed to have
a diameter larger than those of the first and second outer periphery cylinder portions
31a, 31b of the joint body 31 and to have a length large enough to house distal end
portions of the first and second outer periphery cylinder portions 31a, 31b.
[0103] Moreover, in the socket body 51, an outer periphery circular protruding portion 51b
is formed behind the outer periphery large-diameter cylinder portion 51a to be continuously
connected thereto and to have a larger diameter and a smaller length than the outer
periphery large-diameter cylinder portion 51a. Furthermore, an outer periphery tapered
claw portion 51c is formed behind the outer periphery circular protruding portion
51b to be continuously connected thereto and to have a small length and an outer diameter
which gradually becomes smaller toward a rear end.
[0104] Furthermore, in the socket body 51, an outer periphery small-diameter cylinder portion
51d is formed behind the outer periphery tapered claw portion 51c to be continuously
connected thereto and to extend to a position near a front surface 60a of the ink
storage container 60.
[0105] Moreover, in the socket body 51, the inner periphery cylinder portion 51f is formed
to be capable of advancing into and retreating from the large-diameter circular hole
37a of the cap 37 and the distal end circular recess portion 31e of the joint body
31, the inner periphery cylinder portion 51f having a distal end surface in which
the ink supply port 51e with a diameter larger than the diameter of the insertion
shaft 32 is opened.
[0106] Furthermore, the insertion shaft 32 provided in the center portion of the joint body
31 can advance into and retreat from the ink supply port 51e, and the distal end annular
recess portion 51af having the annular (ring-shaped) space is formed on the distal
end side of the socket body 51 between the inner peripheral surface of the outer periphery
large-diameter cylinder portion 51a and the outer peripheral surface of the inner
periphery cylinder portion 51f to have a recess shape.
[0107] Moreover, a first circular recess portion 51g, a tapered recess portion 51h, and
a second circular recess portion 51i are formed in a step shape in this order from
a rear side of the ink supply port 51e of the socket body 51 toward the rear end of
the socket body 51, in such a way that the inner diameters of these portions become
larger in this order.
[0108] The inside plug 53 is housed in the first circular recess portion 51g, the tapered
recess portion 51h, and the second circular recess portion 51i of the socket body
51 to be movable between an unlock position and a lock position to be described later.
[0109] The inside plug 53 described above is integrally formed of: a first cylinder portion
53a facing the ink supply port 51e of the socket body 51; a second cylinder portion
53b formed behind the first cylinder portion 53a to be continuously connected thereto
and having a diameter larger than the first cylinder portion 53a; a circular protruding
portion 53c formed behind the second cylinder portion 53b to be continuously connected
thereto and having a diameter larger than the second cylinder portion 53b; and a small-diameter
shaft portion 53d formed behind the circular protruding portion 53c to be continuously
connected thereto and having a small diameter and a long length.
[0110] Furthermore, as shown in an enlarged manner in Fig. 4D, the conical hole 53a1 is
formed in a center portion of a distal end surface of the first cylinder portion 53a
of the inside plug 53 as a bottomed hole. The distal end sharp portion 32a of the
insertion shaft 32 inserted from the ink supply port 51e of the socket body 51 can
be brought into contact with and spaced away from the conical hole 53a1. The distal
end sharp portion 32a of the insertion shaft 32 presses the inside plug 53 rearward.
[0111] Moreover, as also shown in Fig. 5A, a pin 53e which is part of the inside plug lock/unlock
portion L/UnL (Lock/UnLock) configured to lock and unlock the inside plug 53 is fixedly
attached by press fitting to an outer periphery of an intermediate portion of the
small-diameter shaft portion 53d of the inside plug 53 in a longitudinal direction
thereof with a protruding height of the pin 53e being low.
[0112] Moreover, an O-ring 54 is fitted to the inside plug 53 from the first and second
cylinder portions 53a, 53b side of the inside plug 53 and brought into contact with
a front surface of the circular protruding portion 53c.
[0113] Furthermore, a compression spring 55 is fitted to the small-diameter shaft portion
53d of the inside plug 53. Thereafter, one end of the compression spring 55 is brought
into contact with a rear surface of the circular protruding portion 53c while the
other end of the compression spring 55 is brought into contact with a front surface
of a flange portion 56c of a bearing member 56 fixedly supported between the inside
of the second circular recess portion 51i of the socket body 51 and the front surface
60a of the ink storage container 60. Then, the small-diameter shaft portion 53d is
fitted to a shaft hole 56a of the bearing member 56.
[0114] The inside plug 53 can be thus moved forward by biasing force from the ink storage
container 60 side and seal an ink passage to the ink supply port 51e of the socket
body 51.
[0115] Furthermore, in the inside plug 53, the pin 53e fixedly attached to the outer periphery
of the intermediate portion of the small-diameter shaft portion 53d in the longitudinal
direction thereof is engaged with one of the knock cam sections 56b formed on the
inner surface of the shaft hole 56a of the bearing member 56.
[0116] The aforementioned knock cam sections 56b formed on the inner surface of the shaft
hole 56a of the bearing member 56 are also part of the inside plug lock/unlock portion
L/UnL.
[0117] As shown in Fig. 5B illustrating an enlarged development view of the inner surface
of the shaft hole 56a over a range of 360°, three knock cam sections 56b are repeatedly
and continuously formed at intervals of, for example, 120° along a circumference of
the inner surface of the shaft hole 56a of the bearing member 56. Here, description
is given of one of the three knock cam sections 56b.
[0118] In the knock cam section 56b shown in Fig. 5B, there are formed: a first vertical
cam groove 56b1 which is open on an insertion side of the inside plug 53 to allow
the pin 53e fixedly attached to the small-diameter shaft portion 53d of the inside
plug 53 to be positioned at an unlock position UnL-P and which extends downward to
have a groove shape between left and right portions; a rightward-downward-inclined
cam groove 56b2 which is continuously connected to lower ends of the left and right
portions of the first vertical cam groove 56b1 and which is inclined rightward and
downward; and a second vertical cam groove 56b3 which is continuously connected to
lower ends of left and right portions of the rightward-downward-inclined cam groove
56b2 and which extends downward, the grooves being arranged in the order of description.
[0119] Moreover, on the insertion side of the inside plug 53, there are formed: a first
leftward-upward-inclined cam 56b4 which is continuously connected to a lower left
end of the second vertical cam groove 56b3 and which is inclined leftward and upward;
a horizontal cam 56b5 which is continuously connected to an upper end of the first
leftward-upward-inclined cam 56b4 and which extends horizontally to the left; a vertical
cam 56b6 which is continuously connected to a left end of the horizontal cam 56b5
and which extends downward; and a second leftward-upward-inclined cam 56b7 which is
continuously connected to a lower end of the vertical cam 56b6 and which is inclined
leftward and upward, the cams being arranged in the order of description.
[0120] A region defined by the horizontal cam 56b5 and the vertical cam 56b6 is a lock position
L-P where the pin 53e fixedly attached to the small-diameter shaft portion 53d of
the inside plug 53 is locked and held. Moreover, a left end of the second leftward-upward-inclined
cam 56b7 is continuously connected to a lower right end of the adjacent second vertical
cam groove 56b3.
[0121] Furthermore, a saw tooth cam 56b8 is formed on a lower side, which is the ink storage
container 60 side, to face lower ends of left and right portions of the second vertical
cam groove 56b3, the first leftward-upward inclined cam 56b4, the horizontal cam 56b5,
the lower end of the vertical cam 56b6, and the second leftward-upward-inclined cam
56b7 with a gap provided therebetween. A region of the gap described above is formed
in a groove shape.
[0122] In this case, the saw tooth cam 56b8 restricts a position to which the pin 53e moves
downward from the lock position L-P in the unlocking of the inside plug 53 locked
at the lock position L-P.
[0123] In a case where the inside plug 53 is moved forward by the biasing force of the compression
spring 55, the pin 53e fixedly attached to the small-diameter shaft portion 53d of
the inside plug 53 has already advanced into the first vertical cam groove 56b1 in
the knock cam section 56b from the beginning and stands by at the unlock position
UnL-P set on the insertion side of the inside plug 53, in the first vertical cam groove
56b1.
[0124] Thereafter, when the pin 53e is moved along the knock cam section 56b in the shaft
hole 56a of the fixed bearing member 56 as illustrated by dotted lines, the inside
plug 53 moves in the front-rear directions while rotating. The lock position L-P where
the pin 53e is locked is set on the ink storage container 60 side which is deeper
inside than the unlock position UnL-P.
[0125] Returning to Fig. 4C, in the bearing member 56, the flange portion 56c to which the
compression spring 55 comes in contact is formed on the insertion side of the inside
plug 53.
[0126] When the ink cartridge 40 is not used, the inside plug 53 is moved toward the ink
supply port 51e of the socket body 51 by the biasing force of the compression spring
55.
[0127] At this time, since the O-ring 54 fitted to the second cylinder portion 53b of the
inside plug 53 is in contact with the circular protruding portion 53c of the inside
plug 53 and the tapered recess portion 51h of the socket body 51, an ink flow-out
passage 51j formed in the second circular recess portion 51i is closed. Accordingly,
the ink IK in the ink storage container 60 is prevented from flowing to the ink supply
port 51e.
[0128] Moreover, since a container supporting cylinder body 61 attached to the front surface
60a of the ink storage container 60 is fitted to a rear end outer peripheral portion
of the socket body 51 via an O-ring 62 and a distal end side of the container supporting
cylinder body 61 is engaged with the outer periphery tapered claw portion 51c of the
socket body 51, ink leakage is also prevented between the socket body 51 and the ink
storage container 60.
[0129] Next, operations of the ink cartridge 40 and the ink cartridge mount/demount mechanism
M/DeM which are configured as described above are described by using Figs. 1 to 7(d),
in the order of an operation sequence.
[0130] Figs. 6(a) to 6(d) show an operation sequence of fitting the socket portion in the
ink cartridge to the joint portion in the printing machine. Moreover, Figs. 7(a) to
7(d) show an operation sequence of pulling the joint portion in the printing machine
out from the socket portion in the ink cartridge.
[0131] Note that, in the description of below-mentioned operations, the joint body drive
mechanism 11 which moves the joint body 31 of the joint portion 30 in the front-rear
directions and the insertion shaft drive mechanism 12 which moves the insertion shaft
32 in the front-rear directions are each pulse-driven by a not-illustrated pulse motor
with an initial position being a reference. Moreover, the numbers of pulses from the
initial positions respectively of the joint body drive mechanism 11 and the insertion
shaft drive mechanism 12 are counted by a not-illustrated counter in the controller
19 to control movement positions of the joint body 31 and the insertion shaft 32.
[0132] In this case, the amounts of movement per pulse of the joint body drive mechanism
11 and the insertion shaft drive mechanism 12 are both set to the same value.
[0133] Moreover, the controller 19 controls the respective pulse motors (not illustrated)
of the joint body drive mechanism 11 and the insertion shaft drive mechanism 12 in
such a way that the joint body drive mechanism 11 and the insertion shaft drive mechanism
12 can be set to a first linear movement mode in which the joint body 31 and the insertion
shaft 32 are linearly moved together in the front-rear directions and a second linear
movement mode in which only the insertion shaft 32 is linearly moved in the joint
body 31 in the front-rear directions.
Operations of Fitting Socket Portion 50 to Joint Portion 30
[0134] First, Fig. 6(a) shows an initial state just after the ink cartridge 40 is connected
to the holder 21 fixedly disposed in the cartridge attachment mechanism 20 and before
the joint portion 30 supported by the holder 21 to be movable in the front-rear directions
is fitted to the socket portion 50.
[0135] In this case, a state where the joint portion 30 is fitted to the socket portion
50 refers to a state where the cap 37 attached to the first outer periphery cylinder
portion 31a of the joint body 31 advances into the distal end annular recess portion
51af of the socket body 51 and the O-ring 36 provided in the joint body 31 is in sliding
contact with the inner periphery cylinder portion 51f formed on an inner peripheral
distal end side of the socket body 51. The state of Fig. 6 (a) is thus the initial
state before the fitting because the O-ring 36 is spaced away from the inner periphery
cylinder portion 51f.
[0136] Then, when the ink cartridge 40 is connected to the holder 21, the IC tag receiver
13 provided in the printing machine 10 receives the color information of the ink IK
from the IC tag 42 attached to the outer case 41 of the ink cartridge 40 and the controller
19 provided in the printing machine 10 determines whether the color information of
the ink IK matches the holder 21 to which the ink cartridge 40 of the color corresponding
to the color information is attached. Accordingly, an error of ink color can be detected
beforehand.
[0137] Moreover, the joint portion 30 of the printing machine 10 and the socket portion
50 of the ink cartridge 40 face each other with a small gap provided therebetween.
[0138] Specifically, on the joint portion 30 side, the joint body drive mechanism 11 configured
to move the joint body 31 toward the socket body 51 is stopped at the initial position
and set to a standby state.
[0139] Moreover, in the distal end circular recess portion 31e of the joint body 31, the
ink leakage preventing member 34, the O-ring holding member 35, and the O-ring 36
are pressed toward the cap 37 by the biasing force of the compression spring 33.
[0140] Furthermore, the insertion shaft 32 fitted into the insertion shaft hole 31f of the
joint body 31 is located at the pressing position where the distal end sharp portion
32a protrudes to the position of the O-ring 36 inside the cap 37 to press the inside
plug 53 toward the rear of the socket body 51, and the insertion shaft drive mechanism
12 is stopped at the initial position corresponding to the pressing position of the
insertion shaft 32 and set to the standby state.
[0141] Meanwhile, on the socket portion 50 side, in the first circular recess portion 51g,
the tapered recess portion 51h, and the second circular recess portion 51i of the
socket body 51, the inside plug 53 to which the O-ring 54 is fitted is moved toward
the ink supply port 51e on the front side by the biasing force of the compression
spring 55 and plugs the ink supply port 51e of the socket body 51.
[0142] Moreover, in the initial stage where the small-diameter shaft portion 53d of the
inside plug 53 is fitted into the shaft hole 56a of the bearing member 56 and the
inside plug 53 is moved forward in the socket body 51 by the biasing force of the
compression spring 55, the pin 53e fixedly attached to the small-diameter shaft portion
53d of the inside plug 53 is stopped at the unlock position UnL-P set in the first
vertical cam groove 56b1 in the knock cam section 56b formed on the inner surface
of the shaft hole 56a of the bearing member 56 which is shown in Fig. 5B. The inside
plug 53 thus stands by at the unlock position UnL-P in the socket body 51.
[0143] Next, Fig. 6(b) shows a state just before the insertion shaft 32 located at the pressing
position in the joint body 31 pushes the inside plug 53 in the socket body 51 rearward.
[0144] Here, the respective pulse motors (not illustrated) of the joint body drive mechanism
11 and the insertion shaft drive mechanism 12 are simultaneously rotated in a forward
direction from the initial positions to move forward the joint body 31 and the insertion
shaft 32 together toward the socket portion 50. Then, the cap 37 attached to the distal
end portion of the joint body 31 advances into the distal end annular recess portion
51af formed on the distal end side of the socket body 51.
[0145] Along with this, the ink supply port 51e side of the socket body 51 moves into the
cap 37, the O-ring 36, and the O-ring holding member 35 in the joint body 31 in this
order. Accordingly, the three protrusions 34c (Fig. 4A) formed in the ink leakage
preventing member 34 are brought into contact with the outer surface of the socket
body 51 forming the ink supply port 51e, by the biasing force of the compression spring
33 in the joint body 31.
[0146] At the same time, the distal end sharp portion 32a of the insertion shaft 32 located
at the pressing position in the joint body 31 advances from the ink supply port 51e
of the socket body 51 and comes into contact with the conical hole 53a1 formed in
the first cylinder portion 53a of the inside plug 53 moved to a front side of the
first circular recess portion 51g. However, the inside plug 53 is not moved rearward
yet. Hence, the ink IK in the socket body 51 is sealed by the inside plug 53 and the
pin 53e fixedly attached to the small-diameter shaft portion 53d of the inside plug
53 is still located at the unlock position UnL-P in the shaft hole 56a of the bearing
member 56.
[0147] Next, Fig. 6(c) shows a state where the insertion shaft 32 located at the pressing
position in the joint body 31 pushes the inside plug 53 in the socket body 51 rearward
against the biasing force of the compression spring 55.
[0148] Here, the respective pulse motors (not illustrated) of the joint body drive mechanism
11 and the insertion shaft drive mechanism 12 are continuously rotated in the forward
direction from the state of Fig. 6(b) to further move the joint body 31 and the insertion
shaft 32 together toward the socket portion 50. Then, the cap 37 attached to the distal
end portion of the joint body 31 is moved deep into the distal end annular recess
portion 51af formed on the distal end side of the socket body 51.
[0149] Along with this, the outer surface of the socket body 51 forming the ink supply port
51e pushes the three protrusions 34c (Fig. 4A) formed in the ink leakage preventing
member 34 in the joint body 31 rearward. The compression spring 33 in the joint body
31 is thereby compressed.
[0150] Moreover, the distal end sharp portion 32a of the insertion shaft 32 located at the
pressing position in the joint body 31 presses the conical hole 53a1 of the inside
plug 53 housed in the socket body 51, against the biasing force the compression spring
55, and pushes the inside plug 53 to the rear side which is the opposite side to the
ink supply port 51e. The inside plug 53 is thus moved to an inside plug pressed position
set in the socket body 51.
[0151] Along with this pressing operation of the insertion shaft 32, the pin 53e fixedly
attached to the small-diameter shaft portion 53d of the inside plug 53 is moved along
the first vertical cam groove 56b1, the rightward-downward-inclined cam groove 56b2,
the second vertical cam groove 56b3, and the first leftward-upward inclined cam 56b4
in the knock cam section 56b formed on the inner surface of the shaft hole 56a of
the bearing member 56 which is shown in Fig. 5B, to be locked at the lock position
L-P defined by the horizontal cam 56b5 and the vertical cam 56b6. The inside plug
53 having moved to the inside plug pressed position set in the socket body 51 is thus
held at the lock position L-P in the knock cam section 56b formed on the inner surface
of the shaft hole 56a of the bearing member 56. In this state, an inside plug lock
portion (L) described below locks the inside plug 53 while pressing the inside plug
53.
[0152] When the pin 53e fixedly attached to the small-diameter shaft portion 53d of the
inside plug 53 is locked at the lock position L-P in the shaft hole 56a of the bearing
member 56, the ink flow-out passage 51j is formed in the first circular recess portion
51g, the tapered recess portion 51h, and the second circular recess portion 51i of
the socket body 51.
[0153] Furthermore, since the inner periphery cylinder portion 51f of the socket body 51
is brought into contact with an inner peripheral surface of the O-ring 36 housed in
the joint body 31, ink leakage in the joint body 31 can be prevented.
[0154] Next, Fig. 6(d) shows a state where the insertion shaft 32 retreats from the ink
supply port 51e of the socket body 51 with the inside plug 53 being locked in the
socket body 51.
[0155] Here, when the pin 53e fixedly attached to the small-diameter shaft portion 53d of
the inside plug 53 is locked at the lock position L-P in the shaft hole 56a of the
bearing member 56, the pulse motor (not illustrated) of the joint body drive mechanism
11 is stopped and the joint body 31 is maintained in the state shown in Fig. 6(c).
[0156] Meanwhile, immediately after the inside plug 53 is locked in the socket body 51,
only the pulse motor (not illustrated) of the insertion shaft drive mechanism 12 is
rotated in a reverse direction to move the insertion shaft 32 to a retreat position
which is outside the ink supply port 51e of the socket body 51.
[0157] Here, the retreat position of the insertion shaft 32 is a position of the ink leakage
preventing member 34 which is rearward of the O-ring 36 inside the cap 37 in the joint
body 31.
[0158] In this case, even if the insertion shaft 32 retreats to the retreat position outside
the ink supply port 51e of the socket body 51, the inside plug lock portion (L) maintains
the inside plug 53 in the lock state while keeping the ink supply port 51e fully open.
It is noted that keeping the ink supply port 51e fully open means a state where the
insertion shaft 32 does not exist within an opening of the ink supply port 51e and
ug 53 at the position where the in
[0159] Due to this configuration, the insertion shaft 32 does not hinder the ink supply
port 51e of the socket body 51 from supplying the ink IK on the socket portion 50
side to the joint portion 30 side. Hence, a large amount of ink IK in the socket body
51 can flow into the joint body 31 from the ink supply port 51e.
[0160] Thereafter, the ink IK having flowed into the joint body 31 is supplied to the printing
machine 10 through the ink flow-in passage 31g formed in the joint body 31.
[0161] From the configuration described above, it is possible to reduce an ink supply time
without increasing the sizes of the printing machine 10 and the ink cartridge 40 and
to thereby print image information on many paper sheets P at high speed in the printing
machine.
Operations of Pulling Joint Portion 30 out from Socket Portion 50
[0162] When the joint portion 30 in the printing machine 10 is to be pulled out from the
socket portion 50 in the ink cartridge 40, it only necessary to perform operations
shown in Figs. 7 (a) to 7(d). In this case, the insertion shaft 32 is moved to the
retreat position outside the ink supply port 51e of the socket body 51 immediately
after the inside plug 53 is unlocked.
[0163] First, the state shown in Fig. 7(a) is a state where the insertion shaft 32 having
retreated to the retreat position in the joint body 31 outside the ink supply port
51e of the socket body 51 is moved again toward the ink supply port 51e and the inside
plug 53 locked in the socket body 51 is thereby pressed again.
[0164] Specifically, the joint body drive mechanism 11 is not operated and the cap 37 attached
to the distal end of the joint body 31 of the joint portion 30 is left to be disposed
deep in the distal end annular recess portion 51af of the socket body 51. Moreover,
the inside plug 53 in the socket body 51 is disposed at the inside plug pressed position
set in the socket body 51 and the pin 53e fixedly attached to the small-diameter shaft
portion 53d of the inside plug 53 is locked at the lock position L-P in the knock
cam section 56b formed on the inner surface of the shaft hole 56a of the bearing member
56.
[0165] The joint portion 30 and the socket portion 50 are thus maintained in the same state
as that described above in Fig. 6(d).
[0166] Here, when the pulse motor (not illustrated) of the insertion shaft drive mechanism
12 is rotated again in the forward direction in the state where the insertion shaft
32 is disposed at the retreat position outside the ink supply port 51e of the socket
body 51 as shown in Fig. 6(d), the insertion shaft 32 is moved again toward the ink
supply port 51e to the pressing position in the joint body 31.
[0167] Then, the distal end sharp portion 32a of the insertion shaft 32 moved again to the
pressing position in the joint body 31 presses the conical hole 53a1 of the locked
inside plug 53 again through the ink supply port 51e of the socket body 51.
[0168] Along with the pressing operation of the insertion shaft 32 performed again, the
pin 53e fixedly attached to the small-diameter shaft portion 53d of the inside plug
53 moves downward from the lock position L-P defined by the horizontal cam 56b5 and
the vertical cam 56b6 in the knock cam section 56b formed on the inner surface of
the shaft hole 56a of the bearing member 56 which is shown in Fig. 5B.
[0169] Next, in the state shown in Fig. 7(b), the inside plug 53 in the socket body 51 is
unlocked by the pressing operation of the insertion shaft 32 performed again. Meanwhile,
the cap 37 attached to the distal end of the joint body 31 of the joint portion 30
is still located deep in the distal end annular recess portion 51af of the socket
body 51 as in the state shown in Fig. 7(a).
[0170] Here, only the pulse motor (not illustrated) in the insertion shaft drive mechanism
12 is rotated in the reverse direction after the insertion shaft 32 presses the inside
plug 53 again, and only the insertion shaft 32 is moved in a direction toward the
retreat position in the joint body 31. However, the distal end sharp portion 32a of
the insertion shaft 32 is still in contact with the conical hole 53a1 of the inside
plug 53.
[0171] Then, along with the movement of the insertion shaft 32 in the direction toward the
retreat position, the inside plug 53 to which the O-ring 54 is fitted is moved forward
in the socket body 51 by the biasing force of the compression spring 55 and plugs
the ink supply port 51e, thereby sealing the ink flow-out passage 51j.
[0172] Moreover, along with the forward movement of the inside plug 53, the pin 53e fixedly
attached to the small-diameter shaft portion 53d of the inside plug 53 is moved downward
to the saw tooth cam 56b8 in the knock cam section 56b formed on the inner surface
of the shaft hole 56a of the bearing member 56 shown in Fig. 5B, and is then moved
upward while rotating along the saw tooth cam 56b8. Thereafter, the pin 53e is moved
upward via the leftward-upward-inclined cam 56b7 to the adjacent second vertical cam
groove 56b3, to the adjacent rightward-downward-inclined cam groove 56b2, and to the
adjacent first vertical cam groove 56b1, and is disposed at the unlock position UnL-P
in the adjacent first vertical cam groove 56b1.
[0173] Pressing the inside plug 53 in the locked state again by the insertion shaft 32 thus
causes the inside plug 53 to be unlocked and disposed at the unlock position UnL-P.
[0174] At this time, the distal end sharp portion 32a of the insertion shaft 32 is still
in contact with the bottom portion of the conical hole 53a1 of the inside plug 53
by the biasing force of the compression spring 55.
[0175] Next, in the state shown in Fig. 7 (c), the insertion shaft 32 retreats from the
ink supply port 51e of the socket body 51 immediately after the inside plug 53 is
unlocked. Meanwhile, the cap 37 attached to the distal end of the joint body 31 of
the joint portion 30 is still located deep in the distal end annular recess portion
51af of the socket body 51 as similar to the states shown in Figs. 7(a) and 7(b).
[0176] Here, since the inside plug 53 has been unlocked in the socket body 51 and already
moved forward in the socket body 51, no ink IK in the socket body 51 leaks from the
ink supply port 51e of the socket body 51. However, the ink IK remains near the ink
supply port 51e.
[0177] For this reason, only the pulse motor (not illustrated) of the insertion shaft drive
mechanism 12 is continuously rotated in the reverse direction from the state of the
Fig. 7 (b) immediately after the inside plug 53 is unlocked in the socket body 51,
and the insertion shaft 32 is thereby moved to the retreat position outside the ink
supply port 51e of the socket body 51. At this time, the distal end sharp portion
32a of the insertion shaft 32 retreats to the position of the ink leakage preventing
member 34 in the joint body 31 and is disposed at the retreat position.
[0178] As a result, the ink IK near the ink supply port 51e of the socket body 51 is moved
into the joint body 31 together with the insertion shaft 32.
[0179] Next, the state shown in Fig. 7(d) is a state where the fitting between the joint
portion 30 and the socket portion 50 is released.
[0180] Specifically, after the insertion shaft 32 is moved to the retreat position outside
the ink supply port 51e of the socket body 51, the pulse motor (not illustrated) of
the joint body drive mechanism 11 is rotated in the reverse direction, and the cap
37 attached to the distal end of the joint body 31 of the joint portion 30 is pulled
out from the distal end annular recess portion 51af of the socket body 51.
[0181] Then, since the O-ring 36 provided in the joint body 31 is moved away from the inner
periphery cylinder portion 51f formed on the inner peripheral distal end side of the
socket body 51, the fitting between the joint portion 30 and the socket portion 50
are released and the socket body 51 side of the joint portion 30 first returns to
the initial state shown in Fig. 6 (a).
[0182] Along with this, the insertion shaft 32 of the joint portion 30 also returns first
to the initial state shown in Fig. 6(a) by being moved by the insertion shaft drive
mechanism 12 to the initial position (pressing position) in the joint body 31.
[0183] In the case of releasing the fitting between the joint portion 30 and the socket
portion 50 as described above, the capacity in the joint body 31 gradually increases
in transition from the state of Fig. 7(b) to the state of Fig. 7(c) and then to the
state of Fig. 7(d). Since the joint body 31 and the insertion shaft 32 are formed
as separate bodies in the embodiment, the joint body 31 and the insertion shaft 32
can be independently pulled out from the socket body 51 side after the ink supply
port 51e of the socket body 51 is completely sealed by the inside plug 53. The ink
IK in the socket body 51 thus does not leak from the ink supply port 51e of the socket
body 51.
[0184] Unlike the above description, in the ink cartridge mount/demount mechanism described
in Japanese Patent Application Publication No.
2010-69806 explained above in the related art, the joint body and the insertion shaft are integrally
formed. Accordingly, the inside plug in the socket body is gradually moved in such
a direction that the ink supply port is sealed, along with the movement of pulling
an integral body of the joint body and the insertion shaft out from the socket body.
Hence, there is such a risk that the ink on the socket body side may leak due to a
negative pressure generated by the gradual increase of the capacity in the joint body
before the ink supply port is completely sealed by the inside plug. However, as described
above, in the embodiment, there is no risk of leakage of the ink IK on the socket
body 51 side.
[0185] In this case, as described in Fig. 7(c), the ink IK near the ink supply port 51e
of the socket body 51 is transferred to the joint body 31 by the retreat of the insertion
shaft 32 from the ink supply port 51e. Accordingly, the amount of ink which may drip
between the joint portion 30 and the socket portion 50 can be suppressed to the minimum.
Hence, it is possible to suppress the dripping of the ink IK from the ink supply port
51e which occurs when the fitting between the joint portion 30 and the socket portion
50 is released.
[0186] The ink cartridge 40 can be thus carried at ease after being detached from the printing
machine 10.
[0187] Regarding the ink cartridge 40 and the ink cartridge mount/demount mechanism M/DeM
in the embodiment described above in detail, description is given of the example in
which the joint body 31 of the joint portion 30 is moved by the joint body drive mechanism
11 in the front-rear directions relative to the socket portion 50 when the socket
portion 50 is fitted to and pulled out from the joint portion 30.
[0188] However, the present invention not limited to the example described above. Alternatively,
the ink cartridge 40 and the ink cartridge mount/demount mechanism M/DeM may be configured
such that the joint body 31 of the joint portion 30 is fixedly installed in the holder
21 in the printing machine 10 and the socket body 51 of the socket portion 50 of the
ink cartridge 40 is manually attached to and detached from the fixedly-installed joint
body 31.
[0189] In this case, no joint body drive mechanism 11 is required but the insertion shaft
drive mechanism 12 is required. It is only necessary that the insertion shaft drive
mechanism 12 causes the insertion shaft 32 to retreat from the ink supply port 51e
of the socket body 51 in each of the states shown in Figs. 6(d) and 7(c).
[0190] Moreover, description is given of the example in which the inside plug lock/unlock
portion L/UnL forming the main portion of the embodiment is formed of: the pin 53e
fixedly attached to the intermediate portion of the small-diameter shaft portion 53d
of the inside plug 53 moved by being pressed by the insertion shaft 32; and the knock
cam sections 56b formed on the inner surface of the shaft hole 56a of the bearing
member 56.
[0191] However, the present invention is not limited to the example described above and
the inside plug lock/unlock portion L/UnL may employ any structural form as long as
the inside plug 53 moved by being pressed by the insertion shaft 32 can be locked
and unlocked.
[0192] For example, as another example of the inside plug lock/unlock portion L/UnL, the
inside plug can be locked and unlocked in the following configuration. The inside
plug is provided to be capable of being linearly moved along a key groove formed in
a shaft hole of the bearing member by using a guide key fixedly attached to a lower
end side of the small-diameter shaft portion, and the pin is fixedly attached to the
intermediate portion of the small-diameter shaft portion of the inside plug. Furthermore,
a rotating cam body is provided between the bearing member and the compression spring
biasing the inside plug, and the knock cam section is formed on an inner surface of
a shaft hole of the rotating cam body to engage with the pin described above.
[0193] In the embodiment, the ink cartridge 40 includes: the ink storage container 60 configured
to store ink; the socket portion 50 provided at one end of the ink storage container
60 and configured to be fitted to and detached from the joint portion 30 of the printing
machine 10; the ink supply port 51e provided in the socket portion 50; the inside
plug 53 configured to seal the ink passage to the ink supply port 51e by using the
biasing force coming from the direction of the ink storage container 60; and the inside
plug lock portion L configured to lock the inside plug 53 at the position where the
inside plug 53 is pressed by the insertion shaft 32, and maintain the locked state
of the inside plug 53 independently of the retreating of the insertion shaft 32 to
the retreat position after the locking of the inside plug 53. The insertion shaft
32 is capable of advancing and retreating between the pressing position and the retreat
position. The pressing position is the position where the insertion shaft 32 presses
the inside plug 53 against the biasing force and thereby unseals the ink passage when
the socket portion 50 and the joint portion 30 are fitted to each other. The retreat
position is the position where the insertion shaft 32 retreats to outside of the ink
supply port 51e.
[0194] In the embodiment, the inside plug lock portion L is configured to release the locked
state of the inside plug 53 upon the inside plug 53 in the locked state being pressed
again. Before the ink cartridge 40 is pulled out from the printing machine 10, the
ink passage is sealed with the inside plug 53 by moving the insertion shaft 32 to
the pressing position to unlock the inside plug 53, and then by moving the insertion
shaft 32 toward the retreat position.
[0195] In the embodiment, the socket portion 50 is configured to be fitted to and detached
from the joint portion 30 of the printing machine 10 having the insertion shaft 32
and the slide-contact member 36 in the distal end recess portion 31e of the joint
body 31 of the joint portion 30. The ink storage container 60 is attached to the rear
end side of the socket portion 50. The ink supply port 51e is formed in the side of
the socket portion 50 corresponding to the distal end recess portion 31e. The socket
portion 50 includes the inner periphery cylinder portion 51f formed in the outer periphery
of the ink supply port 51e and is configured to be fitted to the joint portion 30
by entering the distal end recess portion 31e and slidingly contacting the slide-contact
member 36. The inside plug lock portion L is configured to lock the inside plug 53
while pressing the inside plug 53 at the position where the inside plug 53 is pressed
by the insertion shaft 32, and maintain the locked state of the inside plug 53 while
keeping the ink supply port 51e fully open independently of the retreating of the
insertion shaft 32 to the retreat position after the locking of the inside plug 53.
[0196] In the embodiment, the inside plug lock portion L is configured to release the locked
state of the inside plug 53 upon the inside plug 53 in the locked state being pressed
again. Before the ink cartridge 40 is pulled out from the printing machine 10, the
ink passage is sealed with the inside plug 53 by moving the insertion shaft 32 to
the pressing position to unlock the inside plug 53, and then by moving the insertion
shaft 32 toward the retreat position, and, after the ink passage is sealed, the insertion
shaft 32 is retreated to the retreat position and then the fitting of the joint portion
30 and the socket portion 50 is released.
[0197] In the embodiment, the ink cartridge mount/demount mechanism includes: the joint
portion 30 provided in the printing machine 10; and the socket portion 50 provided
on the distal end side of the ink cartridge 40. The joint portion 30 and the socket
portion 50 are configured such that the socket portion 50 is detachably fitted to
the joint portion 30 and ink in the ink storage container 60 attached to the rear
end side of the socket portion 50 is supplied to the printing machine (10) from the
socket portion 50 via the joint portion 30. The joint portion 30 includes: the joint
body 31 provided to face the socket portion 50; and the insertion shaft 32 capable
of advancing and retreating between the pressing position of pressing the socket portion
50 by protruding forward in the joint body 31 and the retreat position retreating
to the position rearward of the pressing position. The socket portion 50 includes:
the socket body 51 including the ink supply port 51e on the side of the socket body
51 facing the joint body 31; the inside plug 53 housed in the socket body 51 to seal
the ink passage to the ink supply port 51e by using the biasing force coming from
the direction of the ink storage container 60 and configured to unseal the ink passage
by staying at the position where the inside plug 53 is pressed by the insertion shaft
32 at the pressing position against the biasing force when the socket portion 50 is
fitted to the joint body 31; and the inside plug lock portion L configured to lock
the inside plug 53 at the position where the inside plug 53 is pressed by the insertion
shaft 32, and maintain the locked state of the inside plug 53 independently of the
retreating of the insertion shaft 32 to the retreat position outside the ink supply
port 51e after the locking of the inside plug 53.
[0198] In the embodiment, the inside plug lock portion L is configured to release the locked
state of the inside plug 53 upon the inside plug 53 in the locked state being pressed
again. Before the ink cartridge 40 is pulled out from the printing machine 10, the
ink passage is sealed with the inside plug 53 by moving the insertion shaft 32 to
the pressing position to unlock the inside plug 53, and then by moving the insertion
shaft 32 in the direction toward the retreat position.
[0199] In the embodiment, the joint body 31 includes the distal end recess portion 31e formed
to face the socket member 50. The joint portion 30 includes the slide-contact member
36 provided in the distal end recess portion 31e. The ink supply port 51e is formed
in the side of the socket portion 50 corresponding to the distal end recess portion
31e. The socket portion 50 includes the inner periphery cylinder portion 51f formed
in the outer periphery of the ink supply port 51e and is configured to be fitted to
the joint portion 30 by entering the distal end recess portion 31e and slidingly contacting
the slide-contact member 36. The inside plug lock portion L is configured to lock
the inside plug 53 while pressing the inside plug 53 at the position where the inside
plug 53 is pressed by the insertion shaft 32, and maintain the locked state of the
inside plug 53 while keeping the ink supply port 51e fully open independently of the
retreating of the insertion shaft 32 to the retreat position after the locking of
the inside plug 53.
[0200] In the embodiment, the inside plug lock portion L is configured to release the locked
state of the inside plug 53 upon the inside plug 53 in the locked state being pressed
again. Before the ink cartridge 40 is pulled out from the printing machine 10, the
ink passage is sealed with the inside plug 53 by moving the insertion shaft 32 to
the pressing position to unlock the inside plug 53, and then by moving the insertion
shaft 32 toward the retreat position, and, after the ink passage is sealed, the insertion
shaft 32 is retreated to the retreat position and then the fitting of the joint portion
30 and the socket portion 50 is released.
[0201] Moreover, the effects described in the embodiments of the present invention are only
a list of optimum effects achieved by the present invention. Hence, the effects of
the present invention are not limited to those described in the embodiment of the
present invention.