FIELD
[0001] This disclosure relates to recombinant microorganisms and methods of producing organic
molecules, such as adipate semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic
acid, hexamethylenediamine, and 1,6 hexane diol.
BACKGROUND
[0002] Crude oil is the number one starting material for the synthesis of key chemicals
and polymers. As oil becomes increasingly scarce and expensive, biological processing
of renewable raw materials in the production of chemicals using live microorganisms
or their purified enzymes becomes increasingly interesting. Biological processing,
in particular, fermentations have been used for centuries to make beverages. Over
the last 50 years, microorganisms have been used commercially to make compounds such
as antibiotics, vitamins, and amino acids. However, the use of microorganisms for
making industrial chemicals has been much less widespread. It has been realized that
microorganisms are able to provide biosynthetic routes to certain compounds. However,
such biosynthetic routes can be economically unreasonable depending upon their efficiency.
SUMMARY
[0003] The engineered biosynthetic pathways, such as those described herein for making adipate
semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic acid, hexamethylenediamine,
and 1,6 hexane diol (hereinafter "Products") are desirable and can provide energetically
favorable alternatives to prior published pathways leading to similar Products. The
pathways described herein can also avoid the use of a metabolically problematic P450
step, utilize intermediates with favorable aqueous solubility and/or can be cultured
under low oxygen condition. The engineered biosynthetic pathways described herein
also alleviate the need for comparable products from the petrochemical industry. One
of ordinary skill in the art will appreciate that the selection of a particular host,
an engineered biosynthetic pathway and enzymes within that selected engineered biosynthetic
pathway will depend upon many factors, including for example, geographic location
of production, the variety of feedstock available, and the prevailing regularity environment.
Hence, while technical factors such as yield of product based on carbon input can
be important, they are not solely determinative for allowing industries to shift away
from petrochemical derived sources of products to renewable sources, such as described
herein.
[0004] Described herein are useful compounds such as adipate semialdehyde, adipic acid,
6-hydroxycaproic acid, aminocaproic acid, hexamethylenediamine, and 1,6 hexane diol.
These compounds are useful for the production of polymers from carbohydrate feedstocks.
These compounds can be made at least partially from recombinant microorganisms that
are also described herein. Some of the recombinant microorganisms described herein
are engineered to express one or more enzymes that catalyze a substrate to product
conversion comprising acetyl-CoA and 4-hydroxybutyryl-CoA to 6-hydroxy-3-oxo-hexanoyl-CoA;
malonyl-CoA and 4-hydroxybutyryl-CoA to 6-hydroxy-3-oxo-hexanoyl-CoA, and maloyl-ACP
and 4-hydroxybutyryl-CoA to 6-hydroxy-3-oxo-hexanoyl-CoA (FIG. 2). Microorganisms
described herein can additionally express one or more enzymes that catalyze substrate
to product conversions selected from 6-hydroxy-3-oxo-hexanoyl-CoA to 3,6-dihydroxyhexanoyl-CoA,
3,6-dihydroxyhexanoyl-CoA to 6-hydroxy-2-hexenoyl-CoA, 6-hydroxy-2-hexenoyl-CoA to
6-hydroxyhexanoyl-CoA, 6-hydroxyhexanoyl-CoA to 6-hydroxycaproic acid, 6-hydroxycaproic
acid to adipate semialdehyde, adipate semialdehyde to adipic acid, and adipate semialdehyde
to 6-aminocaproic acid, and methods of using such a recombinant microorganism to make
Products. Enzymes that can be used for such conversions include those shown in Tables
1-9, as well as those shown in the Examples, below.
[0005] In some of the pathways described herein the microorganism is additionally engineered
to express one or more enzymes that divert succinate to 4-hydroxybutyryl-CoA (see,
FIG. 1). Reactant to product conversions in such pathways include succinate to succinyl-CoA,
succinate to succinate semialdehyde, succinyl-CoA to succinate semialdehyde, succinate
semialdehyde to 4-hydroxybutyric acid, to 4-hydroxybutyric acid to 4-hydroxybutyryl
phosphate, 4-hydroxybutyric acid to 4-hydroxybutyryl-CoA, and 4-hydroxybutyryl phosphate
to 4-hydroxybutyryl-CoA. Enzymes that can be used for such conversions include succinyl-CoA
synthase, succinyl semialdehyde dehydrogenase, succinyl-CoA reductase, 4-hydroxybutyrate
dehydrogenase, 4-hydroxyputyrate kinase, 4-hydroxyputyryl-CoA synthetase and phosphor-transferase,
respectively (see, FIG. 1, and
US2013/0029381 which is herein incorporated by reference).
[0006] In some of the pathways described herein the intermediates in the pathway are selected
for their aqueous solubility. Pathways containing intermediates that have higher aqueous
solubility can be beneficial for overall efficiency. For example, the intermediates
can be alpha, omega difunctional aliphatic organic molecules (as further described
below) and these intermediates can have an aqueous solubility greater than 20 mg/mL,
22 mg/mL, 25 mg/mL or even greater than 50 mg/mL.
[0007] Methods are also provided for making products via culturing the recombinant microorganisms
and separating the products from the fermentation broth. Such methods include methods
of making adipate semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic acid,
hexamethylenediamine, and 1,6 hexane diol, and combinations thereof.
[0008] The recombinant microorganisms used in the methods described herein can express one
or more exogenous nucleic acid sequences that encode one or more polypeptides having
activities selected from Tables 1-9. The recombinant microorganisms provided herein
can in addition to expressing one or more of the enzymes provided in Tables 1-9, express
one or more polypeptides described in
US2013/0029381 (describing enzymes useful for 4-hydroxybutyryl-CoA production) and/or one or more
polypeptides described in
EP2220232 (describing pathways for succinate production), both of which are incorporated herein
by reference.
[0009] As previously described, the recombinant microorganisms described herein can be used
to produce adipate semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic
acid, hexamethylenediamine, and 1,6 hexanediol. These products are useful in a variety
of polymers, for example polyesters and polyurethanes. For example, polyamides are
high performance semi-crystalline engineered thermoplastics which are known for their
tough, high modulus and tensile strength. Compounds based on this thermoplastic are
often compounded with additional reinforcing additives such as pigments, clay, talc,
silica nanoparticles and carbon black can be converted into molded plastic articles
useful in rigid engineering structures such as automotive interiors, structural high
temperature applications such as machine components (gears, fan blades, pumps and
alternator housings or so called "under hood automotive applications"). In addition,
Nylon 6 and its compounds can be injection molded or extruded into sheets, films and
fibers. Moreover, polyamides can be coextruded with elastomers such as natural rubber,
epichlorhydrin rubber, acrylic-nitrile rubber and the like to make veneer hoses useful
in low permeation solvent resistant fuel line hose and tubing applications.
[0010] Moreover, if the lactam or 6-ACA is formulated with an excess of a diamine compound
such ethylene diamine or similar diamines, the stoichiometric overcharge of the diamine
can produce amine end capped polyamides useful as reactive diluents in polyurethane,
polyureas, epoxy and polyester, polyamide and polyimide thermosetting materials.
[0011] Thus the use of a bio based materials derived from 6-ACA increases the renewable
content and over all reduces the carbon footprint of these types of engineering plastic
structures.
DESCRIPTION OF THE FIGURES
[0012]
FIG. 1 shows the chemical structures of reactants and products in an exemplary pathway
that can be used to obtain 4-hydroxybutyryl-CoA from succinate. Any succinate producing
microorganism can be used to express the various pathways described herein, including
pathways for example described in EP2220232 for the overproduction of succinate.
FIG. 2 shows the chemical structures of reactants and products in an exemplary pathway
that can be used to obtain adipate semialdehyde, adipic acid, 6-hydroxycaproic acid,
hexamethylenediamine, 1,6-hexanediol, and aminocaproic acid from 4-hydroxybutyryl-CoA.
The numbers adjacent to the arrows correspond to the reactions described in the text
and the accompanying Tables. The enzyme classification number (E.C.) associated with
enzymes that can be used for the indicated reaction are provided in the corresponding
table.
FIGS. 3A and 3B show graphs of data relating to thiolase activity with butyryl-CoA
as compared to cells containing an empty vector, and thiolase activity with crotonyl
coenzyme A as compared to cells containing an empty vector, respectively.
DETAILED DESCRIPTION
[0013] Described herein are recombinant microorganisms for efficiently producing adipate
semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic acid, hexamethylenediamine,
1,6 hexanediol and combinations thereof. These products are produced by any microorganism
capable of making succinic acid and salts thereof. One of ordinary skill in the art
will appreciate that microorganisms can ferment various carbohydrate feedstocks to
produce succinate and that such microorganisms can be either recombinant microorganisms
or microorganisms that naturally produce succinic acid and salts thereof. Methods
of increasing the production of succinic acid and salts thereof are known in the art
and can be accomplished through fermentation techniques, genetic engineering and combinations
thereof. Examples of methods of increasing succinic acid and salts thereof from microorganisms
are described in the following publication
EP2220232.
[0014] As used herein, the following terms and phrases shall have the meanings set forth
below. Unless defined otherwise, all technical and scientific terms used herein have
the same meaning as commonly understood to one of ordinary skill in the art.
[0015] The singular forms "a," "an," and "the" include plural reference unless the context
clearly dictates otherwise.
[0016] The terms "comprise" and "comprising" are used in the inclusive, open sense, meaning
that additional elements may be included.
[0017] The terms "host cell" and "recombinant microorganism" are used to describe the cell
into which the altered nucleic acid sequence has been introduced. The altered nucleic
acid sequence can be created by insertions of new nucleic acid sequences, deletions
of base pairs, and combinations thereof.
[0018] The term "including" is used to mean "including but not limited to".
[0019] The term "product" refers to intermediates shown in FIGS 1 and 2, as well as adipate
semialdehyde, adipic acid, 6-hydroxycaproic acid, aminocaproic acid, hexamethylenediamine,
and 1,6 hexane diol.
[0020] The term "alcohol" refers, for example, to an alkyl moiety in which one or more of
the hydrogen atoms has been replaced by an -OH group. The term "primary alcohol" refers,
for example to alcohols in which the -OH group is bonded to a terminal or chain-ending
carbon atom, such as in 1-hexanol and the like. The term "secondary alcohol" refers,
for example to alcohols in which the -OH group is bonded to a carbon atom that is
bonded to one hydrogen atom and to two other carbon atoms, such as in 2-hexanol and
the like. The term "tertiary alcohol" refers, for example to alcohols in which the
-OH group is bonded to a carbon atom that is bonded to three other carbon atoms.
[0021] The term "amine" refers, for example, to an alkyl moiety in which one or more of
the hydrogen atoms has been replaced by an -NH2 group.
[0022] The term "carbonyl compound" refers, for example, to an organic compound containing
a carbonyl group, C=O, such as, for example, aldehydes, which have the general formula
RCOH; ketones, which have the general formula RCOR'; carboxylic acids, which have
the general formula RCOOH; and esters, which have the general formula RCOOR'.
[0023] The term "codon optimization" or "codon-optimized" refers to modifying the codon
content of a nucleic acid sequence without modifying the sequence of the polypeptide
encoded by the nucleic acid to enhance expression in a particular host cell. In certain
embodiments, the term is meant to encompass modifying the codon content of a nucleic
acid sequence as a means to control the level of expression of a polypeptide (e.g.,
to either increase or decrease the level of expression).
[0024] The term "alpha, omega difunctional aliphatic organic molecule" refers to molecules
containing a carbon chain containing at least two carbon atoms bound to each other,
wherein the terminal carbon atoms in the chain are the alpha and omega carbons. The
alpha and omega carbon atoms contain chemical bonds that are not 3 hydrogen bonds.
For example, one terminal carbon atom can contain a bond to an oxygen atom and the
opposite terminal carbon atom can contain a bond to a nitrogen atom. Stated another
way, the alpha, omega difunctional ends of the alpha, omega difunctional aliphatic
organic molecule can be C=C, - OH, =O, -N, or any of the functional groups shown on
the terminal ends of the carbon chains shown in FIGS 1 and 2. The carbon atoms internal
to the alpha, omega carbon atoms can also be bound to any other atom known to one
or ordinary skill in the art, for example -OH, C=C, =O, -N and the like.
[0025] The term "metabolic pathway" refers to a series of two or more enzymatic reactions
in which the product of one enzymatic reaction becomes the substrate for the next
enzymatic reaction. At each step of a metabolic pathway, intermediate compounds are
formed and utilized as substrates for a subsequent step. These compounds may be called
"metabolic intermediates." The products of each step are also called "metabolites."
[0026] The terms "nucleotide sequence", "nucleic acid sequence" and "genetic construct"
are used interchangeably and mean a polymer of RNA or DNA, single- or double-stranded,
optionally containing synthetic, non-natural or altered nucleotide bases. A nucleotide
sequence may comprise one or more segments of cDNA, genomic DNA, synthetic DNA, or
RNA. In a preferred embodiment, the nucleotide sequence is codon-optimized to reflect
the typical codon usage of the host cell without altering the polypeptide encoded
by the nucleotide sequence.
[0027] The term "organic molecule" refers, for example, to any molecule that is made up
predominantly of carbon and hydrogen, such as, for example, alkanes. Organic molecules
of interest, include intermediates such as those shown in FIG 2, for example, 4-hydroxybutyryl-CoA,
6-hydroxy-3-oxo-hexanoyl-CoA, 3,6-dihydroxy-hexanoyl-CoA, 6-hydroxy-2-hexenoyl-CoA,
6-hydroxyhexanoyl-CoA, 6-hydroxycaproic acid, adipate semialdehyde, 6-aminocaproic
acid, adipic acid, hexamethylenediamine, and 1,6-hexanediol.
[0028] The terms "polypeptide," "protein" and "peptide," which are used interchangeably
herein, refer to a polymer of amino acids, including, for example, gene products,
naturally-occurring proteins, homologs, orthologs, paralogs, fragments, and other
equivalents, variants and analogs of the forgoing. The term "polypeptide having enzymatic
activity" refers to any polypeptide that catalyzes a chemical reaction of other substances
without itself being destroyed or altered upon completion of the reaction. Typically,
a polypeptide having enzymatic activity catalyzes the formation of one or more products
from one or more substrates. In some aspects of the invention, the catalytic promiscuity
properties of some enzymes may be combined with protein engineering and may be exploited
in novel metabolic pathways and biosynthesis applications. In some embodiments, existing
enzymes are modified for use in organic biosynthesis.
[0029] The term "recombinant" or "genetically modified" as used herein refers to a host
cell that contains an altered nucleic acid sequence that is not found in the wild
type host cell. Recombinant host cells can have new metabolic capabilities or new
metabolic pathways. As used herein the term genetically modified, with reference to
microorganisms, refers to microorganisms having at least one genetic alteration not
normally found in the wild type strain of the reference species. In some embodiments,
genetically engineered microorganisms are engineered to express or overexpress at
least one particular enzyme at critical points in a metabolic pathway, and/or to block
the synthesis of other enzymes, to overcome or circumvent metabolic bottlenecks.
[0030] The term "sequence identity" is herein defined as a relationship between two or more
amino acid (polypeptide or protein) sequences or two or more nucleic acid (polynucleotide)
sequences, as determined by comparing the sequences. Usually, sequence identities
or similarities are compared over the whole length of the sequences compared. In the
art, "identity" also means the degree of sequence relatedness between amino acid or
nucleic acid sequences, as the case may be, as determined by the match between strings
of such sequences.
[0031] Preferred methods to determine identity are designed to give the largest match between
the sequences tested. Methods to determine identity and similarity are publicly available
in the form of computer programs. Preferred computer program methods to determine
identity and similarity between two sequences include BLASTP and BLASTN, publicly
available from NCBI and other sources (
BLAST Manual, Altschul, S., et al., NCBI NLM NIH Bethesda, Md. 20894). Preferred parameters for amino acid sequences comparison using BLASTP are gap open
11.0, gap extend 1, Blosum 62 matrix. The sequence of the enzymes disclosed herein
can be altered while still maintaining enzymatic activity. For example sequences that
share 40, 50, 60, 70, 80, 90 or 95% sequence identity with the sequences shown in
SEQ ID NOS. 1-6 and/or the sequences in Tables 1-9, can be used as long as they continue
to maintain the desired enzymatic functions.
A Making Recombinant Microorganisms
[0033] The Products described herein can be made using recombinant microorganisms. Genetically
engineered microorganisms can include exogenous polypeptides, and polynucleotides
encoding such polypeptides. Such polypeptides can have enzymatic activity or an improved
activity for a natural or unnatural substrate or have broad substrate specificity
(e.g., catalytic promiscuity such as substrate promiscuity). In some instances, the
enzymes involved in the production of the products are selected from acetyltransferase
thiolase (E.C. 2.3.1._), CoA synthase-decarboxylase thiolase (E.C. 2.3.1._), an ACP
synthase decarboxylase thiolase (E.C. 2.3.1._), a 3-oxo-CoA dehydrogenase (1.1.1._),
enolyl-CoA dehydratase (E.C. 4.2.1._), acrylyl-CoA reductase (E.C. 1.3.1._), acyl-CoA
dehydrogenase (E.C. 1.3.8._), CoA transferase (E.C. 2.8.3._), thioesterase (E.C. 3.1.2._),
dehydrogenase (E.C. 1.1.1._), and transaminase (E.C. 2.6.1._), and an alcohol dehydrogenase
(E.C. 1.1.1._). In some embodiments, the reaction mechanism of the enzyme chosen from
the relevant tables (see, Tables 1-9) may be altered to catalyze new reactions, to
change, expand or improve substrate specificity. One should appreciate that if the
enzyme structure (e.g. crystal structure) is known, enzymes properties may be modified
by rational redesign (see US patent application
US20060160138,
US20080064610 and
US20080287320). Modification or improvement in enzyme properties may arise from the introduction
of modifications into a polypeptide chain that may, in effect, perturb the structure-function
of the enzyme and/or alter its interaction with another molecule (e.g., association
with a natural substrate versus an unnatural substrate). It is well known in the art
that certain regions of a protein may be critical for enzyme activity, for example
amino acids involved in catalysis and substrate binding domains, such that small perturbations
to these regions will have significant effects on enzyme function. Some amino acid
residues may be at important positions for maintaining the secondary or tertiary structure
of the enzyme, and thus also produce noticeable changes in enzyme properties when
modified. In some embodiments, the potential pathway components are variants of any
of the foregoing. Such variants may be produced by random mutagenesis or may be produced
by rational design for production of an enzymatic activity having, for example, an
altered substrate specificity, increased enzymatic activity, greater stability, etc.
Thus, in some embodiments, the number of modifications to an enzyme initially chosen
from Tables 1-9 (hereinafter a parent enzyme) that produces a variant enzyme having
the desired property may comprise one or more amino acids, 2 or more amino acids,
5 or more amino acids, 10 or more amino acids, or 20 or more amino acids, up to 10%
of the total number of amino acids, up to 20% of the total number of amino acids,
up to 30% of the total number of amino acids, up to 40% of the total number of amino
acids making up the reference enzyme, or up to 50% of the total number of amino acids
making up the reference enzyme.
[0034] Those skilled in the art will understand that the engineered pathways exemplified
herein are described in relation to, but are not limited to, species specific genes
and proteins and that the invention encompasses homologs and orthologs of such gene
and protein sequences. Homolog and ortholog sequences possess a relatively high degree
of sequence identity/similarity when aligned using methods known in the art. Such
homologs or orthologs can suitably be obtained by means of any appropriate cloning
strategy known to one skilled in the art. In some embodiments, useful polypeptide
sequences have at least 30%, at least 45%, at least 60%, at least 75%, at least 85%,
or at least 95% identity to the amino acid sequence of the reference enzyme of interest.
[0035] Aspects of the invention provide methods for designing and making engineered metabolic
pathways. In some aspects of the invention, alternative pathways for making a product
of interest from one or more available and sustainable substrates may be made in one
or more host cells or microorganisms of interest. One of ordinary skill in the art
will appreciate that the engineered pathway for making products may involve multiple
enzymes and therefore the flux through the pathway may not be optimum for the production
of the product of interest. Consequently, in some aspects of the invention, the carbon
flux is optimally balanced by modulating the activity level of the pathway enzymes
relative to one another. Examples of such modulation are provided throughout the application.
As used herein the term "carbon flux" refers to the number of feedstock molecules
(e.g. glucose) which proceed down the engineered pathway relative to competitive paths.
[0036] Host cells can be eukaryotic, prokaryotic, derived from a multicellular organism
(e.g. cell line) cultured as a unicellular entity. Exemplary, host cells include bacterial,
yeast, insect or mammalian. Bacterial host cells can be selected from Escherichia
coli, Bacillus subtilis, Mycobacterium spp., M. tuberculosis, or other suitable bacterial
cells. Archaea host cells can be Methanococcus Jannaschii or Methanococcus Maripaludis
or other suitable archaic cells. Yeast cells can be Saccharomyces species such as
S. cerevisiae, S. pombe, Picchia species, Candida species such as C. albicans, or
other suitable yeast species.
[0037] In some embodiments, a host cell may be selected for subsequent genetic modification
because of its particular metabolic properties, its ability to utilize particular
carbon sources, and its ability to live under certain conditions, such as for example
at an acidic pH or at a high temperature. For example, if a selection or screen is
related to a particular metabolic pathway, it may be helpful to use a host cell that
has a related pathway. Such a host cell may have certain physiological adaptations
that allow it to process or import or export one or more intermediates or products
of the pathway. However, in other embodiments, a host cell that expresses no enzymes
associated with a particular pathway of interest may be selected in order to be able
to identify all of the components required for that pathway using appropriate sets
of genetic elements and not relying on the host cell to provide one or more missing
steps.
[0038] According to aspects of the invention, aerobic or anaerobic microorganisms are metabolically
engineered. As used herein, an anaerobic organism is any organism that does not require
oxygen for growth (i.e. anaerobic conditions), such as certain bacterial cells. Advantageously,
the bacterial cell can be an E. coli, C. glutamicum, B. flavum or B. lactofermentum
cell; these strains are currently being employed industrially to make amino compounds
using bacterial fermentation processes. For example, C. glutamicum has been used extensively
for amino acid production (e.g. L-glutamate, L-lysine, see
Eggleging L et al., 2005, Handbook for Corynebacterium glutamicum. Boca Raton, USA:
CRC Press).
[0039] The metabolically engineered cell of the invention is made by transforming a host
cell with at least one nucleotide sequence encoding enzymes involved in the engineered
metabolic pathways. Accordingly, aspects of the invention include nucleic acid sequences
encoding the enzymes involved in the engineered metabolic pathways. In some embodiments,
a metabolically engineered cell may express one or more polypeptides having an enzymatic
activity necessary to perform the steps shown in FIG. 2. For example, a particular
cell comprises one, two, three, four, five or more than five nucleic acid sequences
with each one encoding a polypeptide necessary to perform the conversion of a reactant
into a product. In some instances the product in turn becomes the reactant for a subsequent
reaction in the pathway, see FIG. 2. Alternatively, a single nucleic acid molecule
can encode one, or more than one, polypeptide. For example, a single nucleic acid
molecule can contain nucleic acid sequences that encode two, three, four or even five
different polypeptides. Nucleic acid sequences useful for the invention described
herein may be obtained from a variety of sources such as, for example, amplification
of cDNA sequence, DNA libraries, de novo synthesis, excision of genomic segments,
etc. The sequences obtained from such sources may then be modified using standard
molecular biology and/or recombinant DNA technology to produce nucleic acid sequences
having the desired modifications. Exemplary methods for modification of nucleic acid
sequences include for example, site directed mutagenesis, PCR mutagenesis, deletion,
insertion, or substitution, or swapping portions of the sequence using restriction
enzymes, optionally in combination with ligation, homologous recombination, site specific
recombination or various combination thereof. In other embodiments, the nucleic acid
sequence may be a synthetic nucleic acid sequence. Synthetic polynucleotide sequences
may be produced using a variety of methods described in
U.S. Pat. No. 7,323,320, and in copending application having Ser. No.
11/804,996 and in
U.S. Patent Publication Nos. 2006/0160138,
2007/0269870,
2008/0064610, and
2008/0287320.
[0040] Methods of transformation for bacteria, plant,yeast and animal cells are well known
in the art. Common bacterial transformation methods include electroporation and chemical
treatment.
[0041] In some embodiments, a culture of a genetically modified host cell is fermented such
that it produces when cultured in vitro in a suitable medium, the product of interest
or an intermediate at a level of at least 0.1 g/l, at least 1 g/l, at least 10 g/l,
at least 50 g/l, at least 100 g/l or at least 150 g/l. One of ordinary skill in the
art will appreciate that intermediates can be produced, separated and used in subsequent
chemical or enzymatic reactions to produce additional products. In these instances
the intermediate is also referred to as a product. One should appreciate that the
level of the metabolite of interest or its metabolic intermediates produced by a genetically
modified host cell can be controlled in various ways. In some embodiments, the level
of expression is controlled by the number of copies of the nucleic acid sequences
encoding one or more enzymes involved in the engineered pathway that are contained
in the host cell (e.g. high copy expression vector versus medium or low copy expression
vectors, copies genomically introduced). Preferably, the nucleic acid sequences are
introduced into the cell using a vector. Low copy expression vectors generally provide
fewer than 20 vector copies per cell (e.g. from 1 to about 5, from 5 to about 10,
from 10 to about 15, from 15 to about 20 copies of the expression vector per cell).
Suitable low copy expression vectors for prokaryotic cells (e.g. E. Coli) include,
but are not limited to pAYC184, pBeloBac11, pBR332, pBAD33, pBBR1MCS and its derivatives,
pSC101, SuperCos (cosmid) and pWE15 (cosmid). Medium copy number expression vectors
generally provide from about 20 to about 50 expression vectors copies per cell or
form about 20 to 80 expression vectors copies per cell. Suitable medium copy expression
vectors for prokaryotic cells (e.g. E. Coli) include, but are not limited to, pTrc99A,
pBAD24 and vectors containing a ColE1 origin of replication and its derivatives. High
copy number expression vectors generally provide from about 80 to about 200 or more
expression vector copies per cell. Suitable high copy expression vectors for prokaryotic
cells (e.g. E. Coli) include, but are not limited to, pUC, PCV1, pBluescript, pGEM
and pTZ vectors.
[0042] Aspects of the invention provide expression cassettes comprising a nucleic acid or
a subsequence thereof encoding a polypeptide involved in the engineered pathway. In
some embodiments, the expression cassette can comprise the nucleic acid operably linked
to control sequences, such as a transcriptional elements (e.g. promoter) and to a
terminator. As used herein, the term "cassette" refers to a nucleotide sequence capable
of expressing a particular gene if the gene is inserted so as to be operably linked
to one or more regulatory sequences present in the nucleotide sequence. Thus, for
example, the expression cassette may comprise a heterologous gene which is desired
to be expressed in the host cell. In some embodiments, one or more expression cassettes
may be introduced into a vector by known recombinant techniques. A promoter is a sequence
of nucleotides that initiates and controls the transcription of a desired nucleic
acid sequence by an RNA polymerase enzyme. In some embodiments, the promoter may be
inducible. In other embodiments, promoters may be constitutive. Non limiting examples
of suitable promoters for the use in prokaryotic host cells include a bacteriophage
T7 RNA polymerase promoter, a trp promoter, a lac operon promoter and the like. Non
limiting examples of suitable strong promoters for the use in prokaryotic cells include
lacUV5 promoter, T5, T7, Trc, Tac and the like. Non limiting examples of suitable
promoters for use in eukaryotic cells include a CMV immediate early promoter, a SV40
early or late promoter, a HSV thymidine kinase promoter and the like. Termination
control regions may also be derived from various genes native to the preferred host.
[0043] In some embodiments, a first enzyme of the engineered pathway may be under the control
of a first promoter and the second enzyme of the engineered pathway may be under the
control of a second promoter, wherein the first and the second promoter have different
strengths. For example, the first promoter may be stronger than the second promoter
or the second promoter may be stronger than the first promoter. Consequently, the
level of a first enzyme may be increased relative to the level of a second enzyme
in the engineered pathway by increasing the number of copies of the first enzyme and/or
by increasing the promoter strength to which the first enzyme is operably linked to
relative to the promoter strength to which the second enzyme is operably linked to.
In some other embodiments, the plurality of enzymes of the engineered pathway may
be under the control of the same promoter. In other embodiments, altering the ribosomal
binding site affects relative translation and expression of different enzymes in the
pathway. Altering the ribosomal binding site can be used alone to control relative
expression of enzymes in the pathway, or it can be used in concert with the aforementioned
promoter modifications and codon optimization that also affects gene expression levels.
[0044] In an exemplary embodiment, expression of the potential pathway enzymes may be dependent
upon the presence of a substrate that the pathway enzyme will act on in the reaction
mixture. For example, expression of an enzyme that catalyzes conversion of A to B
may be induced in the presence of A in the media. Expression of such pathway enzymes
may be induced either by adding the compound that causes induction or by the natural
build-up of the compound during the process of the biosynthetic pathway (e.g., the
inducer may be an intermediate produced during the biosynthetic process to yield a
desired product).
[0045] One of ordinary skill in the art should appreciate that the list of the enzymes provided
in the tables is based upon the chemical reaction shown in the figures and that the
enzymes are chosen based upon their ability, or potential engineered ability, to catalyze
the reaction shown in, for example, FIG. 2. It is possible for a single enzyme to
catalyze two reactions that are chemically similar but are assigned to different pathways.
This is because some enzymes can accept more than one reactant. In some instances,
the enzyme may be associated with different enzyme classification numbers (e.g. EC
numbers). In some instances, enzymes have not been assigned an EC number. In these
exceptional cases a literature reference is provided.
[0046] In some embodiments, computer-implemented design techniques may be used to generate
alternative pathways for generating an organic compound of interest. In some embodiments,
the databases contain genomic information and their link may be utilized for designing
novel metabolic pathways. Examples of databases are MetaCyc (a database of metabolic
pathways and enzymes), the University of Minnesota biocatalysis/biodegradation database
(a database of microbial catalytic reactions and biodegradation pathways for organic
chemical compounds), LGAND (a composite database that provides information about metabolites
and other chemical compounds, substrate-product relations representing metabolic and
other reactions and information about enzyme molecules) and KEGG (Kyoto Encyclopedia
of Genes and Genomes). Specific polypeptide sequences that are relevant for the pathways
described herein are available using the Uniport number as provided by the Universal
Protein Resource database. A database of pathway components may also contain components
of predicted, putative, or unknown functions. It may also contain pseudo-components
of defined function that may have an undefined composition. In some embodiments, a
program may design combinations of regulatory and/or functional elements that are
in the public domain (e.g., that are not covered by patent rights and/or are not subject
to a licensing fee). Databases of freely available genetic elements may be generated
and/or used as a source of nucleic acid sequences that can be combined to produce
alternative pathways. Alternative pathways containing different combinations of known
functional and/or regulatory elements (e.g., from different species) may be designed,
assembled, and/or tested. Libraries including variations in enzymatic element regions
may be used to ascertain the relative effects of different types of enzymes or of
different variants of the same enzyme. Libraries including variations in regulatory
element regions may be used to ascertain the optimal expression level or regulatory
control among a set of genes. In some embodiments, the functional properties of different
engineered pathways may be tested in vivo by transforming host cells or organisms
with the appropriate assembled nucleic acids, and assaying the properties of the engineered
organisms. In some embodiments, the functional properties of different engineered
pathways may be tested in vitro by isolating components expressed from assembled nucleic
acids and testing the appropriate combinations of components in an in vitro system.
[0047] Aspects of the invention provide several metabolic pathways that can be used to produce
organic compounds such as the Products described herein. Moreover, the Products can
be converted in vitro through enzymatic or chemical reactions into additional molecules
of interest. These pathways are shown in FIG 2. Accordingly, aspects of the invention
provide a recombinant microorganism having an engineered biosynthetic pathway shown
in FIG. 2. These engineered microorganisms may be also genetically engineered to increase
succinate production and divert succinate to 4-hydroxybutyryl-CoA (FIG. 1). Accordingly,
in some embodiments, recombinant microorganisms have at least one gene for enhanced
succinate production that is expressed at a level lower or higher than that expressed
prior to manipulation of the microorganism or in a comparable microorganism which
has not been manipulated. Genes are selected from the group of genes which play a
key role in the biosynthesis of succinate such as those described
EP2220232. The up regulation of succinate production and/or 4-hydroxybutyryl-CoA through one
or more of the genetic manipulations can be used in combination with one or more enzymes
selected from anyone of Tables 1-9 to produce Products.
[0048] As described in FIG. 2, acetyl-CoA and 4-hydroxybutyryl CoA can be converted to 6-hydroxy-b-ketohexanoyl-CoA
(6-hydroxy-3-oxo-hexanoyl-CoA) with an enzyme selected from those described in Table
1, below. One of ordinary skill in the art will appreciate that variants of the enzymes
that maintain the desired activity can also be designed and expressed. These variants
can be for example enzymes that have been codon optimized, such as those shown in
Example 1, or variants that are altered to increase desired Product production.
Table 1
| Reaction 1, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| CoA C-acetyltransferase/thiolase |
2.3.1.X |
|
| acetyl-CoA C-acetyltransferase |
2.3.1.9 |
G0ETJ1, D8NTD8, F4A727, ref 1 |
| 3-oxoadipyl-CoA thiolase |
2.3.1.174 |
Q8VPF1, P0C7L2, Q43935 |
| 3-oxo-5,6-dehydrosuberyl-CoA thiolase |
2.3.1.223 |
P0C7L2 |
[0049] As described in FIG. 2, malonyl-CoA and 4-hydroxybutyryl CoA can be converted to
6-hydroxy-3-oxo-hexanoyl-CoA with an enzyme selected from those described in Table
1, below. One of ordinary skill in the art will appreciate that variants of the enzymes
that maintain the desired activity can also be designed and expressed. These variants
can be for example enzymes that have been codon optimized, such as those shown in
Example 1, or variants that are altered to increase desired Product production.
Table 2
| Reaction 2, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| CoA synthase-decarboxylase/thiolase |
2.3.1.X |
|
| 6-methylsalicylic-acid synthase |
2.3.1.165 |
P22367 |
| acetoacetyl-CoA synthase |
2.3.1.194 |
D7URV0 |
| 3-oxoacyl-CoA synthase |
2.3.1.199 |
P39540 |
| tables |
2.3.1.206 |
B1Q2B6 |
| noranthrone synthase |
2.3.1.221 |
No Uniprot |
[0050] As described in FIG. 2, malonyl-ACP and 4-hydroxybutyryl CoA can be converted to
6-hydroxy-3-oxo-hexanoyl-CoA with an enzyme selected from those described in Table
1, below. One of ordinary skill in the art will appreciate that variants of the enzymes
that maintain the desired activity can also be designed and expressed. These variants
can be for example enzymes that have been codon optimized, such as those shown in
Example 1, or variants that are altered to increase desired Product production.
Table 3
| Reaction 3, FIG. 3 |
| Enzyme |
E.C. Number |
Uniprot |
| ACP synthase-decarboxylase/thiolase |
2.3.1.X |
|
| beta-ketoacyl-[acyl-carrier-protein] synthase I |
2.3.1.41 |
P99159 |
| beta-ketoacyl-[acyl-carrier-protein] synthase II |
2.3.1.179 |
P0AAI5 |
| beta-ketoacyl-[acyl-carrier-protein] synthase III |
2.3.1.180 |
O07600 |
[0051] 6-hydroxy-3-oxohexanoyl CoA can be reacted with one or more enzymes selected from
those shown in Table 4, below to form 3,6-dihydroxy-hexanoyl-CoA.
Table 4
| Reaction 4, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| 3-oxo-CoA dehydrogenase |
1.1.1.X |
|
| 3-hydroxyadipoyl-CoA dehydrogenase |
1.1.1.35 |
B0VBA5, Q99714, ref1 |
| 3-hydroxybutyryl-CoA dehydrogenase |
1.1.1.157 |
P52041, 053753 |
| 3-hydroxy-2-methylbutyryl-CoA dehydrogenase |
1.1.1.178 |
070351, E4R870 |
| long-chain-3-hydroxyacyl-CoA dehydrogenase |
1.1.1.211 |
Q88L88, Q64428 |
| 3 -hydroxypimeloyl-CoA dehydrogenase |
1.1.1.259 |
ref2 |
| very-long-chain 3-oxoacyl-CoA reductase |
1.1.1.330 |
P38286, Q0VH86 |
[0052] 3,6,-dihydroxy-hexanoyl-CoA can be reacted with one or more enzymes selected from
those shown in Table 5, below to form 6-hydroxy-2-hexenoyl-CoA.
Table 5
| Reaction 5, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| enolyl-CoA dehydratase |
4.2.1.X |
|
| enoyl-CoA hydratase |
4.2.1.17 |
P76082, P14604 |
| methylglutaconyl-CoA hydratase |
4.2.1.18 |
Q3HW12, Q13825 |
| 3-Hydroxybutyryl-CoA dehydratase |
4.2.1.55 |
P52046, Q65LU4 |
| Isohexenylglutaconyl-CoA hydratase |
4.2.1.57 |
Q4K8Z3 |
| 3-hydroxyacyl-[acyl-carrier-protein]dehydratase |
4.2.1.59 |
P0A6Q3 |
| long-chain-enoyl-CoA hydratase |
4.2.1.74 |
|
| 3-hydroxypropionyl-CoA dehydratase |
4.2.1.116 |
A4YI89 |
| enoyl-CoA hydratase 2 |
4.2.1.119 |
Q8VYI3, P97852 |
| 4.2.1.134 |
4.2.1.134 |
Q8VZB2 |
[0053] 6-hydroxy-2-hexenoyl-CoA can be reacted with one or more enzymes selected from those
shown in Table 6, below to 6-hydroxyhexanoyl-CoA.
Table 6
| Reaction 6, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| acrylyl-CoA reductase |
1.3.1.X |
|
| acyl-CoA dehydrogenase |
1.3.8.X |
|
| acrylyl-CoA reductase |
1.3.1.B1 |
|
| acyl-CoA dehydrogenase |
1.3.1.8 |
Q3IAA0 |
| enoyl-[acyl-carrier-protein] reductase |
1.3.1.9 |
P54616 |
| enoyl-[acyl-carrier-protein] reductase (NADPH, B-specific) |
1.3.1.10 |
Q8WZM3 |
| cis-2-enoyl-CoA reductase |
1.3.1.37 |
|
| trans-2-enoyl-CoA reductase |
1.3.1.38 |
Q9BY49 |
| 2-hydroxy-6-oxo-6-phenylhexa-2,4-dienoate reductase |
1.3.1.39 |
|
| 2'-hydroxyisoflavone reductase |
1.3.1.45 |
P52575 |
| pimeloyl-CoA dehydrogenase |
1.3.1.62 |
D3RZ02 ,D3RZ15, Q0K4A3,Q0K4A2 |
| short-chain acyl-CoA dehydrogenase |
1.3.8.1 |
Q06319 |
| medium-chain acyl-CoA dehydrogenase |
1.3.8.7 |
P08503 |
[0054] 6-hydroxyhexanoyl-CoA can be reacted with one or more enzymes selected from those
shown in Table 7 to produce 6-hydroxycaproic acid.
Table 7
| Enzyme |
E.C. Number |
Uniprot |
| CoA transferases |
2.8.3.X |
|
| thioesterase/hydrolase |
3.1.2.X |
|
| propionate CoA-transferase |
2.8.3.1 |
Q9L3F7 |
| glutaconate CoA transferase |
2.8.3.12 |
Q59111, ref1 |
| 5-hydroxypentanoate CoA-transferase |
2.8.3.14 |
|
| succinyl-CoA hydrolase |
3.1.2.3 |
ref 2 |
| 3-hydroxyisobutyryl-CoA hydrolase |
3.1.2.4 |
Q6NVY1 |
| acyl-CoA hydrolase |
3.1.2.20 |
P44886 |
| 4-hydroxybenzoyl-CoA thioesterase |
3.1.2.23 |
P56653 |
| dehydrogenase |
1.1.1.X |
|
| long-chain-alcohol dehydrogenase |
1.1.1.192 |
A4IP64, A4ISB9, Q9RAG9 |
[0055] 6-hydroxycaproic acid can then be converted to adipate semialdehyde using one or
more of the enzymes listed in Table 8, below.
Table 8
| Reaction 8, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| alcohol dehydrogenase |
1.1.1.X |
|
| alcohol dehydrogenase |
1.1.1.1 |
F9VMI9, Q76HN6, Q9QYY9 |
| alcohol dehydrogenase |
1.1.1.2 |
C1IWT4, C6GFB1 |
| aldehyde reductase |
1.1.1.21 |
O60218 |
| glycerol dehydrogenase (NADP+) |
1.1.1.72 |
Q5FQJ0 |
| octanol dehydrogenase |
1.1.1.73 |
P46415 |
| cyclohexanol dehydrogenase |
1.1.1.245 |
ref1 |
| 6-hydroxyhexanoate dehydrogenase |
1.1.1.258 |
M1LWP7, ref2 |
| long-chain-alcohol dehydrogenase |
1.1.1.192 |
A4IP64, A4ISB9, Q9RAG9 |
[0056] Adipate semialdehyde can then be converted to 6-aminocaproic acid using on or more
of the enzymes shown in Table 9, below.
Table 9
| Reaction 9, FIG. 2 |
| Enzyme |
E.C. Number |
Uniprot |
| transaminase |
2.6.1.X |
|
| beta-alanine-pyruvate transaminase |
2.6.1.18 |
Q3KIH7, P28269, |
| 4-aminobutyrate-2-oxoglutarate transaminase |
2.6.1.19 |
P80147, G8PZ77, 4KKA1 |
| 4-aminobutyrate-2-oxoglutarate transaminase |
2.6.1.13 |
P38021 |
| (S)-3-amino-2-methylpropionate transaminase |
2.6.1.22 |
P80147 |
| L-lysine 6-transaminase |
2.6.1.36 |
Q5XPV2 |
| lysine-pyruvate 6-transaminase |
2.6.1.71 |
ref 1 |
| diaminobutyrate-2-oxoglutarate transaminase |
2.6.1.76 |
P56744 |
| 4-aminobutyrate-pyruvate transaminase |
2.6.1.96 |
Q94CE5 |
[0057] One of ordinary skill in the art will appreciate that FIG. 2 shows a variety of different
pathways that can be used to form Products. Accordingly, a variety of recombinant
microorgansims are described which are engineered to include one or more enzymes show
in FIG. 2 and the accompanying tables, in combination with one or more recombinant
sequences to up regulate succinate and/or 4-hydrobutyryl-CoA production. Other recombinant
microorganisms include recombinant sequences that allow for the expression of two,
three, four or more enzymes described in FIG. 2 and the accompanying text. The following
exemplary microorgansims can be used to produce Products.
B. Making Products
[0058] The recombinant microorganisms described herein may be cultivated continuously or
discontinuously in a batch process (batch cultivation) or in a fed-batch process (feed
process) or repeated fed-batch process (repetitive feed process) for the purposes
of producing products.
[0059] The culture medium to be used must satisfy in a suitable manner the requirements
of the respective strains. Descriptions of culture media for various microorganisms
are contained in the handbook "
Manual of Methods for General Bacteriology" of the American Society for Bacteriology
(Washington D.C., USA, 1981). Media must contain suitable carbon sources such as monosaccharides (e.g. glucose
and fructose), oligosaccharides (e.g. sucrose, lactose), polysaccharides (e.g. starch
and cellulose), oils and fats or mixture thereof. Media must contain a nitrogen source
such as organic nitrogen-containing compounds such as peptones, yeast extract, meat
extract, malt extract, corn steep liquor, soy bean flour and urea, or inorganic compounds
such as ammonium sulfate, ammonium chloride, ammonium phosphate, ammonium carbonate
and ammonium nitrate. The nitrogen sources may be used individually or as a mixture.
[0060] In addition to the carbon sources and nitrogen sources, media must contain suitable
minerals, salts, cofactors, buffers and other components, known to those skilled in
the art, suitable for growth of the culture and promotion of product production.
[0061] Typically cells are grown at a temperature in the range of 20° C to about 45° C and
preferably 25° C to 40° C. in an appropriate medium. Suitable growth media includes
common commercially available media such as Luria Bertani (LB) broth, Yeast medium
(YM) or any synthetic or defined media. Suitable pH ranges are between pH 5.0 to pH
9.0, in some cases suitable pH ranges may fall below pH 5, such as to between pH 3-5
when acidiphilic organisms are used. In order to regulate the pH of the culture, basic
compounds such as sodium hydroxide, potassium hydroxide, ammonia or ammonia water,
or acidic compounds such as phosphoric acid or sulfuric acid are used as appropriate.
Culture may be performed under aerobic or anaerobic conditions.
[0062] In accordance with the methods described herein, reaction mixtures for pathway development
may be carried out in any vessel that permits cell growth and/or incubation. For example,
a reaction mixture may be a bioreactor, a cell culture flask or plate, a multiwell
plate (e.g., a 96, 384, 1056 well microtiter plates, etc.), a culture flask, a fermentor,
or other vessel for cell growth or incubation.
[0063] Screening for the expression of a particular recombinant sequence can be accomplished
using any technique known in the art. For example, screening may be carried out by
detection of expression of a selectable marker, which, in some genetic circumstances,
allows cells expressing the marker to survive while other cells die (or vice versa).
Efficient screening techniques are needed to provide efficient development of novel
pathways using the methods described herein. Preferably, suitable screening techniques
for compounds produced by the enzymatic pathways allow for a rapid and sensitive screen
for the properties of interest. Visual (colorimetric) assays are optimal in this regard,
and are easily applied for compounds with suitable light absorption properties. More
sophisticated screening technologies include, for instance, high-throughput HPLC-MS
analysis, SPME (Solid Phase Microextraction) and GC-MS (Gas chromatography-mass spectrometry)
(see
Handbook of analytical derivatization reaction, D. R. Knapp; John Wiley & Sons, 1979). In some instance, screening robots are connected to HPLC-MS systems for automated
injection and rapid sample analysis. These techniques allow for high-throughput detection
and quantification of virtually any desired compound.
[0064] Produced products of interest may be isolated from the fermentation medium or cell
extract using methods known in the art. For example, solids or cell debris may be
removed by centrifugation, filtration, decantation and the like. Products may be isolated
by distillation, liquid-liquid extraction, membrane evaporation, adsorption, or using
any methods known in the art.
[0065] In some embodiments, identification of the product of interest may be performed using
an HPLC. For example, the standard samples are prepared with known amounts of the
organic product in the medium (e.g. HMDA and ACA). The retention time of the adipic
acid produced can then be compared to that of the authentic standard. In some embodiments,
identification of the product of interest may be performed using a GC-MS. The resolved
samples are then analyzed by a mass selective detector and compared to previous mass
spectra and retention time of authentic standards.
[0066] The practice of the present methods will employ, unless otherwise indicated, conventional
techniques of cell biology, cell culture, molecular biology, transgenic biology, microbiology,
recombinant DNA, and immunology, engineering, robotics, optics, computer software
and integration. The techniques and procedures are generally performed according to
conventional methods in the art and various general references. Such techniques are
explained fully in the literature. See, for example,
Molecular Cloning A Laboratory Manual, 2nd Ed., ed. by Sambrook, Fritsch and Maniatis
(Cold Spring Harbor Laboratory Press: 1989);
DNA Cloning, Volumes I and II (D. N. Glover ed., 1985);
Oligonucleotide Synthesis (M. J. Gait ed., 1984);
Mullis et al. U.S. Pat. No. 4,683,195;
Nucleic Acid Hybridization (B. D. Hames & S. J. Higgins eds. 1984);
Transcription And Translation (B. D. Hames & S. J. Higgins eds. 1984);
Culture Of Animal Cells (R. I. Freshney, Alan R. Liss, Inc., 1987);
Immobilized Cells And Enzymes (IRL Press, 1986);
B. Perbal, A Practical Guide To Molecular Cloning (1984); the treatise,
Methods In Enzymology (Academic Press, Inc., N.Y.);
Gene Transfer Vectors For Mammalian Cells (J. H. Miller and M. P. Calos eds., 1987,
Cold Spring Harbor Laboratory);
Methods In Enzymology, Vols. 154 and 155 (Wu et al. eds.),
Immunochemical Methods In Cell And Molecular Biology (Mayer and Walker, eds., Academic
Press, London, 1987);
Handbook Of Experimental Immunology, Volumes I-IV (D. M. Weir and C. C. Blackwell,
eds., 1986);
Manipulating the Mouse Embryo, (Cold Spring Harbor Laboratory Press, Cold Spring Harbor,
N.Y., 1986);
Lakowicz, J. R. Principles of Fluorescence Spectroscopy, New York:Plenum Press (1983), and
Lakowicz, J. R. Emerging Applications of Fluorescence Spectroscopy to Cellular Imaging:
Lifetime Imaging, Metal-ligand Probes, Multi-photon Excitation and Light Quenching,
Scanning Microsc. Suppl. VOL. 10 (1996) pages 213-24, for fluorescent techniques, Optics Guide 5 Melles Griot® Irvine Calif. for general
optical methods,
Optical Waveguide Theory, Snyder & Love, published by Chapman & Hall, and
Fiber Optics Devices and Systems by Peter Cheo, published by Prentice-Hall for fiber optic theory and materials.
EXAMPLES
[0067] The following reference materials are used in the following Examples: Recombinant
DNA manipulations generally follow methods described by
Sambrook et al. Molecular Cloning: A Laboratory Manual, Third Edition, Sambrook and
Russell, 2001, Cold Spring Harbor Laboratory Press, 3rd Edition. Restriction enzymes are purchased from New England Biolabs (NEB). T4 DNA ligase
is obtained from Invitrogen. FAST-LINKTM DNA Ligation Kit is obtained from Epicentre.
Zymoclean Gel DNA Recovery Kit and DNA Clean & Concentrator Kit are obtained from
Zymo Research Company. Maxi and Midi Plasmid Purification Kits are obtained from Qiagen.
Antarctic phosphatase is obtained from NEB. Agarose (electrophoresis grade) is obtained
from Invitrogen. TE buffer contains 10 mM Tris-HCl (pH 8.0) and 1 mM Na2EDTA (pH 8.0).
TAE buffer contains 40 mM Tris-acetate (pH 8.0) and 2 mM Na2EDTA.
[0068] In Examples 1, restriction enzyme digests were performed in buffers provided by NEB.
A typical restriction enzyme digest contains 0.8 µg of DNA in 8 µL of TE, 2 µL of
restriction enzyme buffer (10x concentration), 1 µL of bovine serum albumin (0.1 mg/mL),
1 µL of restriction enzyme and 8 µL TE. Reactions are incubated at 37°C for 1 h and
analyzed by agarose gel electrophoresis. The DNA used for cloning experiments was
digested and the reaction was terminated by heating at 70°C for 15 min followed by
extraction of the DNA using Zymoclean gel DNA recovery kit.
[0069] The concentration of DNA in the sample was determined as follows. An aliquot (10
µL) of DNA was diluted to 1 mL in TE and the absorbance at 260 nm was measured relative
to the absorbance of TE. The DNA concentration was calculated based on the fact that
the absorbance at 260 nm of 50 µg/mL of double stranded DNA is 1.0.
[0070] Agarose gel typically contains 0.7% agarose (w/v) in TAE buffer. Ethidium bromide
(0.5 µg/ml) is added to the agarose to allow visualization of DNA fragments under
a UV lamp. Agarose gel were run in TAE buffer. The size of the DNA fragments was determined
using two sets of 1kb Plus DNA Ladder obtained from Invitrogen.
EXAMPLE 1
Expression of thiolase sequences useful for making 6-hydroxy-3-oxo-hexanoyl-CoA
[0071] E coli optimized thiolase genes were synthesized and cloned into pTrcHisA (Life Technologies
(formerly Invitrogen)). The optimized sequences were as follows: SEQ ID NOS 1 and
2 (nucleic acid sequence and amino acid sequence, respectively) show the optimized
bktB sequences originally from Cupriavidus necator, strain ATCC 17699, EC NOS 2.3.1.16
and 2.3.9, having a recommended name of Beta-ketothiolase; SEQ ID NOS 3 and 4 (nucleic
acid sequence and amino acid sequence, respectively) show the PhaA optimized sequences
originally from Ralstonia sp., strain EMBL EON20543.1, EC NO 2.3.1.9, having a suggested
name of acyltransferase; and SEQ ID NOS 5 and 6 (nucleic acid sequence and amino acid
sequence, respectively) show the thl optimized sequences originally from Clostridium
acetobutylicum, strain ATCC 824, EC 2.3.1.9, suggested name acetyl-CoA acetyltransferase.
[0072] Plasmids containing the optimized thiolase genes were transformed into BL21 E. coli
cells. Empty plasmid pTrcHisA was also transformed as a negative control. For expression
and characterization experiments, shake flasks containing 40 mL TB were innoculated
at 5% from overnight cultures. Flasks were incubated at 30°C at 250 rpm shaking for
2 hours, then protein production was induced with 0.2 mM IPTG and incubated for 4
more hours at 30°C while shaking. Cells were harvested by centrifugation and pellets
were stored at -80°C.
[0073] Activity of thiolase candidates were assessed with an
in vitro assay using DTNB (5,5'-Dithiobis(2-nitrobenzoic acid)) as an indicator. The enzyme
activity was tested using two different substrates: crotonoyl-CoA and butyryl-CoA.
The DTNB interacts with the free thiol created by the condensation of acetyl-CoA and
the substrate present (butyryl-CoA or crotonoyl-CoA). Unless otherwise specified,
all chemicals were purchased from Sigma-Aldrich Chemical Company, ST. Louis, MO.
[0074] Cells were lysed using mechanical disruption using a BeadBeater (BioSpec products,
Bartlesville, OK) using the manufacturer's instructions. The cell lysate was partially
clarified by centrifugation (14,000G for 5 minutes). Protein concentrations of the
resulting clarified lysates were measured via BioRad Total Protein assay using the
manufacturer's instructions. Lysates were normalized by protein concentration by dilution
in 10 mM Tris buffer. The normalized lysates were diluted 1 to 5 in 10 mM Tris buffer.
20 ul of lysate was added to each well for the 96-well plate assay. Each condition
was performed in triplicate.
[0075] The reaction mixture contains 10 mM Tris pH 7.4, 5 mM MgSO4, 0.2 mM acetyl-coA, 0.5
mM DTNB, 0.5 mM substrate (either butyryl-CoA or crotonoyl-CoA). The pH of each reaction
mixture was adjusted to approximately pH 7.4. To start the reaction, 180 ul of reaction
mix was added to the each well already containing 20 ul lysate. The reactions in these
microplates were monitored at 412 nm. Readings were taken every 9 seconds for 5 minutes
and the data was used to calculate activities of each enzyme.. The reactions using
crotonoyl-CoA as substrate required a 60 sec incubation period before rates were able
to be measured.
[0076] Results are shown in FIG. 3. Thiolase activity was observed with butyryl-CoA as a
substrate as compared to cells containing empty vector (FIG 3A). Thiolase activity
was observed with crotonyl-CoA as a substrate as compared to cells containing empty
vector (FIG. 3B). Background absorbances as measured by same reaction with no substrate
present were subtracted. An incubation period of 60 seconds for equilibrium of crotonyl-CoA
reactions was required before measurement of activity began . Errors bars in the graphs
reflect the standard deviations calculated for the averages for each condition performed
in triplicate..
Table 10
| Table of activity of thiolases with different substrates with background (no substrate)
subtracted |
| Average Activity with background subtracted (umol/min/mg) |
Stdev |
| |
Butyryl coenzyme A |
Crotonoyl coenzyme A |
Butyryl coenzyme A |
Crotonoyl coenzyme A |
| ptrc empty vector control |
0.034 |
-0.0028 |
0.0022 |
0.00035 |
| bktB |
0.069 |
0.0043 |
0.0152 |
0.00069 |
| phaA |
0.053 |
0.0001 |
0.0053 |
0.00027 |
| thl |
0.039 |
0.0021 |
0.0052 |
0.00045 |
Example 2
Cloning of a plasmid expressing enzymatic pathways for making aminocaproic acid
[0077] The DNA fragments encoding CoA synthase-decarboxylase/thiolase (Step 1 in FIG. 2),
3-oxo-CoA dehydrogenase (Step 4 in FIG. 2), enolyl-CoA dehydratse (Step 5 in FIG.
2), acrylyl-CoA reductase (Step 6 in FIG. 2), CoA transferases (Step 7 in FIG. 2),
alcohol dehydrogenase (Step 8 in FIG. 2) and aminotranferase (Step 9, FIG. 2) are
cloned into an expression vector. Gene candidates and their sequence are shown in
Tables 1, 4, 5, 6, 7, 8, and 9. The resulting plasmid that successfully transcribes
all pathway genes is designated pBA901.
EXAMPLE 3
Transformation of E. coli with plasmid containing nucleic acid sequence encoding pathway
enzymes
[0078] Plasmid DNA molecules of pBA901 are introduced into target E. coli cells engineered
with the referenced pathway described in Example 2, above by chemical transformation
or electroporation. For chemical transformation, cells are grown to mid- log growth
phase, as determined by the optical density at 600 nm (0.5-0.8). The cells are harvested,
washed and finally treated with CaCl
2. To chemically transform these E. coli cells, purified plasmid DNA is allowed to
mix with the cell suspension in a microcentrifuge tube on ice. A heat shock is applied
to the mixture and followed by a 30-60 min recovery incubation in rich culture medium.
For electroporation, E. coli cells grown to mid-log growth phase are washed with water
several times and finally resuspended into 10% glycerol solution. To electroporate
DNA into these cells, a mixture of cells and DNA is pipetted into a disposable plastic
cuvette containing electrodes. A short electric pulse is then applied to the cells
which forms small holes in the membrane where DNA can enter. The cell suspension is
then incubated with rich liquid medium followed by plating on solid agar plates. Detailed
protocol can be obtained in
Molecular Cloning: A Laboratory Manual, Third Edition, Sambrook and Russell, 2001,
Cold Spring Harbor Laboratory Press, 3rd Edition.
[0079] E. coli cells of the BL21 strain are transformed with plasmid pBA901. BL21 is a strain
of E. coli having the genotype: B F- dcm ompT hsdS(rB- mB-) gal λ. BL21 transformant
of pBA901 is also called biocatalyst BA901.
EXAMPLE 4
Culture of transformed E. coli
[0080] For the following Examples, Examples 5-6, the Growth Medium is prepared as follows:
All solutions are prepared in distilled, deionized water. LB medium (1 L) contained
Bacto tryptone (i.e. enzymatic digest of casein) (10 g), Bacto yeast extract (i.e.
water soluble portion of autolyzed yeast cell) (5 g), and NaCl (10 g). LB-glucose
medium contained glucose (10 g), MgSO
4 (0.12 g), and thiamine hydrochloride (0.001 g) in 1 L of LB medium. LB- freeze buffer
contains K
2HPO
4 (6.3 g), KH
2PO
4 (1.8 g), MgSO
4 (1.0 g), (NH
4)
2SO
4 (0.9 g), sodium citrate dihydrate (0.5 g) and glycerol (44 mL) in 1 L of LB medium.
M9 salts (1 L) contains Na
2HPO
4 (6 g), KH
2PO
4 (3 g), NH
4Cl (1 g), and NaCl (0.5 g). M9 minimal medium contains D-glucose (10 g), MgSO
4 (0.12 g), and thiamine hydrochloride (0.001 g) in 1 L of M9 salts. Antibiotics are
added where appropriate to the following final concentrations: ampicillin (Ap), 50
µg/mL; chloramphenicol (Cm), 20 µg/mL; kanamycin (Kan), 50 µg/mL; tetracycline (Tc),
12.5µg/mL. Stock solutions of antibiotics are prepared in water with the exceptions
of chloramphenicol which is prepared in 95% ethanol and tetracycline which is prepared
in 50% aqueous ethanol. Aqueous stock solutions of isopropyl-β-D-thiogalactopyranoside
(IPTG) are prepared at various concentrations.
[0081] The standard fermentation medium (1 L) contains K2HPO4 (7.5 g), ammonium iron (III)
citrate (0.3 g), citric acid monohydrate (2.1 g), and concentrated H2SO4 (1.2 mL).
Fermentation medium is adjusted to pH 7.0 by addition of concentrated NH4OH before
autoclaving. The following supplements are added immediately prior to initiation of
the fermentation: D-glucose, MgSO4 (0.24 g), potassium and trace minerals including
(NH
4)6(Mo
7O
24)·4H
2O (0.0037 g), ZnSO
4·7H
2O (0.0029 g), H
3BO
3 (0.0247 g), CuSO
4·5H
2O (0.0025 g), and MnCl
2·4H
2O (0.0158 g). IPTG stock solution is added as necessary (e.g., when optical density
at 600 nm lies between 15-20) to the indicated final concentration. Glucose feed solution
and MgSO
4 (1 M) solution are autoclaved separately. Glucose feed solution (650 g/L) is prepared
by combining 300 g of glucose and 280 mL of H
2O. Solutions of trace minerals and IPTG are sterilized through 0.22-µm membranes.
Antifoam (Sigma 204) is added to the fermentation broth as needed.
EXAMPLE 5
Shake Flask Experiments for Aminocaproic acid Production
[0082] Seed inoculant is started by introducing a single colony of biocatalyst BA901 picked
from a LB agar plate into 50 mL TB medium (1.2% w/v Bacto Tryptone, 2.4% w/v Bacto
Yeast Extract, 0.4% v/v glycerol, 0.017 M KH
2PO
4, 0.072 M K
2HPO
4). Culture is grown overnight at 37°C with agitation at 250 rpm until they are turbid.
All of the culture conditions include suitable selective pressure to ensure that the
plasmid containing the biosynthetic pathway genes is maintained and expressed in the
host cell. A 2.5 mL aliquot of this culture is subsequently transferred to 50 mL of
fresh TB medium. After culturing at 37°C and 250 rpm for an additional 3 h, IPTG is
added to a final concentration of 0.2 mM. The resulting culture is allowed to grow
at 27°C for 4 hours. Cells are harvested, washed twice with PBS medium, and resuspended
in 0.5 original volume of M9 medium supplemented with glucose (2 g/L). The whole cell
suspension is then incubated at 27°C for 48 h. Samples is taken and analyzed by GC/MS
and 1H-NMR. Compared to the control BL21 strain transformed with empty plasmids that
no aminocaproic acid production is detected, E. coli BA901 produces aminocaproic acid
at a concentration above 0.5 g/L in shake flasks from glucose.
EXAMPLE 6
Cultivation of Aminocaproic acid Biocatalyst Under Fermentor-Controlled Conditions
[0083] Fed-batch fermentation is performed in a 2 L working capacity fermentor. Temperature,
pH and dissolved oxygen are controlled by PID control loops. Temperature is maintained
at 37°C by temperature adjusted water flow through a jacket surrounding the fermentor
vessel at the growth phase, and later adjusted to 27°C when production phase starts.
The pH is maintained at 7.0 by the addition of 5 N KOH and 3 NH
3PO
4. Dissolved oxygen (DO) level is maintained at 20% of air saturation by adjusting
air feed as well as agitation speed.
[0084] Inoculant is started by introducing a single colony of BA901 picked from an LB agar
plate into 50 mL TB medium. The culture is grown at 37°C with agitation at 250 rpm
until the medium is turbid. Subsequently a 100 mL seed culture is transferred to fresh
M9 glucose medium. After culturing at 37°C and 250 rpm for an additional 10 h, an
aliquot (50 mL) of the inoculant (OD600 = 6-8) is transferred into the fermentation
vessel and the batch fermentation is initiated. The initial glucose concentration
in the fermentation medium is about 40 g/L.
[0085] Cultivation under fermentor-controlled conditions is divided into two stages. In
the first stage, the airflow is kept at 300 ccm and the impeller speed is increased
from 100 to 1000 rpm to maintain the DO at 20%. Once the impeller speed reaches its
preset maximum at 1000 rpm, the mass flow controller starts to maintain the DO by
oxygen supplementation from 0 to 100% of pure O2.
[0086] The initial batch of glucose is depleted in about 12 hours and glucose feed (650
g/L) is started to maintain glucose concentration in the vessel at 5-20 g/L. At OD600
= 20-25, IPTG stock solution is added to the culture medium to a final concentration
of 0.2 mM. The temperature setting is decreased from 37 to 27°C and the production
stage (i.e., second stage) is initiated. Production stage fermentation is run for
48 hours and samples are removed to determine the cell density and quantify metabolites.
[0087] The aminocaproic acid production is measured by GS/MS and 1H-NMR. Compared to the
control BL21 strain transformed with empty plasmids, E. coli BA091 produced aminocaproic
acid from glucose at a concentration of above 0.5 g/L under fermentor-controlled conditions.
SEQUENCE LISTING
[0088]
<110> BioAmber, Inc
BioAmber, Inc
<120> Pathways to adipate semialdehyde and other organic products
<130> family 109 PCT
<140> 61/703,360
<141> 2012-09-20
<160> 6
<170> PatentIn version 3.5
<210> 1
<211> 1185
<212> DNA
<213> Artificial sequence
<220>
<223> Synthetic Construct
<400> 1

<210> 2
<211> 394
<212> PRT
<213> cupriavidus necator
<400> 2


<210> 3
<211> 1182
<212> DNA
<213> Artificial sequence
<220>
<223> synthetic construct
<400> 3


<210> 4
<211> 393
<212> PRT
<213> Ralstonia sp., strain EMBL EON20543.1
<400> 4


<210> 5
<211> 1179
<212> DNA
<213> Artificial Sequence
<220>
<223> Synthetic Construct
<400> 5


<210> 6
<211> 392
<212> PRT
<213> Clostridium acetobutylicum
<400> 6


