[0001] The present invention relates to the sector of door and window frames, and in particular
to curtains of the rolling type.
[0002] It is known that rolling curtains are equipped with an actuating spring that must
be pre-loaded at the moment of installation.
[0003] The present invention regards an innovative pre-loading device that is particularly
convenient and safe to install, in so far as it does not require particular equipment
or arrangements for mounting and installation.
[0004] Known from
WO 2009/128108 is a spring-winding device that envisages a bushing provided with front-engagement
teeth (i.e., ones engaging in an axial direction), wherein the element that rigidly
connects the winding spring to the lateral support is divided into two parts that
can slide axially with respect to one another, one of which has a series of teeth
once again of the front-engagement type. According to the position of axial sliding,
the teeth do or do not engage: if the teeth engage, the winding spring has its ends
blocked, whereas, if the teeth do not engage, the spring exerts its own force on the
tube via the end engaged in the latter. The teeth do not engage when the spring is
located in its seat since installation determines sliding of the two parts with front
teeth in the sense of releasing the teeth from engagement. The teeth of said two axially
slidable parts are rigid and are unable to undergo any elastic deformation.
[0005] A disadvantage of the above known device is represented by the fact that, in the
device described in
WO 2009/128108, there is always necessary a force that keeps the teeth of the two axially sliding
components constantly in front engagement in order to enable rotation only in the
loading direction.
[0006] One of the purposes of the present invention is to overcome the above drawbacks by
providing a device equipped with an element that is not present in
WO 2009/128108 and is provided with engagement teeth that are elastically deformable in a radial,
and not axial, direction, thus rendering unnecessary the constant presence of an axial
force that constantly keeps in front engagement the front teeth of the two axially
slidable components that, together, connect the winding spring to the lateral support.
[0007] A better understanding of the invention will be obtained from the ensuing detailed
description with reference to the figures listed below, which illustrate a preferred
embodiment of the invention.
[0008] In the drawings:
Figure 1A is a 3D view of the device according to the invention assembled and sectioned
according to the longitudinal axis;
Figure 1B is a cross-sectional view corresponding to that of Figure 1A;
Figures 2 and 3 show the device as a whole from two opposite viewpoints;
Figure 4 shows the details of the engagement teeth of the snap-action spring that
engage with the ones inside the tube support;
Figures 5 and 6 show the device in two exploded views from two opposite viewpoints;
Figure 7 shows the device as a whole in a position of loading of the pre-loading spring,
with the teeth of the snap-action spring engaged with those of the tube support;
Figure 8 shows the device as a whole in the working position, with the teeth of the
snap-action spring released from those of the tube support;
Figure 9 is a 3D view that shows a detail of installation of the device;
Figure 10 is an exploded view corresponding to that of Figure 9;
Figure 11 is a 3D view that shows a detail of the installation of the device in the
box of the rolling curtain; and
Figure 12 is an exploded view corresponding to that of Figure 11.
[0009] In what follows reference will be made to the case of rolling mosquito screens, but
the teachings may be applied - without modifications - to any type of rolling curtain.
[0010] The device D illustrated in Figure 1 is designed for carrying out pre-loading of
the spring that enables winding and unwinding of the screen on the tube in rolling
mosquito screens.
[0011] In particular, loading of the spring occurs without any possibility of it unwinding
dangerously during installation on account of a wrong manoeuvre on the part of the
installer.
[0012] A peculiar characteristic of the invention lies in the fact that, unlike what occurs
for traditional devices, loading of the spring can be carried out prior to installation,
i.e., during assembly of the components in the box of the rolling curtain, and not,
as usually occurs, directly at the moment of installation when the box is mounted
on the door or window frame.
[0013] Furthermore, in the event of deterioration or failure of the mesh of the mosquito
screen, dismantling and replacement thereof can be carried out in a faster way.
[0014] With reference to the figures listed above, the device D comprises a plurality of
elements coaxial to one another and sharing the axis of the rolling mosquito screen,
namely: an external support 1; an engagement pin 2; a retaining spring 3; an internal
bushing 4; a snap-action spring 5; and a spring pin 6. All these elements are described
hereinafter.
[0015] As regards the external support 1, inserted therein is the tube TR on which the mosquito
screen is rolled. Assembled coaxially to the support 1 are the components that constitute
the device D, and the support itself is moreover provided with a toothed inner area
with a substantially saw-tooth profile that is of primary importance for operation
thereof.
[0016] On the outer surface of said support 1, a projection 10 is provided that projects
in a radial direction and has a body with longitudinal development, like a spline,
having the purpose of constraining in rotation the tube TR of the mosquito screen
on the support 1. Accordingly, this tube TR envisages one or more internal longitudinal
grooves designed to co-operate with said projection 10.
[0017] Furthermore, the proximal end of the support 1 has a perimetral shoulder 14 designed
to provide a valid resting contrast for the screen tube TR on which the mosquito screen
is rolled.
[0018] The engagement pin 2 has the dual function of connection between the device and the
lateral end piece for fixing the mosquito screen to the door or window frame and between
the device D and the pre-loading spring through the spring pin 6. It has a distal-end
area having a square cross section, located on which is the snap-action spring 5.
Provided in the outer part of the proximal end is an area that has, preferably, both
a slot with a hexagonal cross section and a protrusion having a square (or hexagonal)
shape that enables loading of the spring using appropriate wrenches of an Allen-wrench
type or of a fixed-wrench type. Adjacent to the proximal end a shoulder 12 is provided
on which the retaining spring 3 comes to bear. In order to prevent any sticking during
the relative axial movement between the pin 2 and the support 1, provided on the outside
of the retaining spring 3 and adjacent to the shoulder 12 is a tubular sleeve 13 designed
to slide freely within the support 1.
[0019] The retaining spring 3, with axial thrust, keeps the components of the ensemble in
the correct working position. Prior to installation, the retaining spring 3 is not
compressed or is only slightly compressed and enables engagement for loading in so
far as the spring pin 6 bears upon the distal end of the tube support 1 and keeps
the snap-action spring 5 in a position such that it can mesh with the internal toothing
of the tube support 1. After installation, the retaining spring 3 tends (as will be
seen more clearly from what follows) to bring the parts back into the position of
engagement of the snap-action spring 5 with the toothed part of the tube support 1.
[0020] The internal bushing 4, preferably made of brass, during operation, has the function
of a thrust bearing between the retaining spring 3 and the snap-action spring 5, as
well as that of longitudinal-guide bearing between the cylindrical body of the engagement
pin and the tube support 1. It is only the latter, in fact, that turns during winding-unwinding
of the pre-loading spring (i.e., closing-opening of the mosquito screen).
[0021] The snap-action spring 5, thanks to the particular nature of its geometry and of
the material of which it is made, constitutes the true novelty of the device. It is
substantially constituted by a bushing with one or more saw-tooth external teeth,
designed to undergo elastic deformation in a radial direction. It is made of plastic
material containing elastomer that enables it to bend elastically its own teeth in
a radial direction to engage by snap action the teeth present inside the tube support
1 and simultaneously to be able to turn and thus load the pre-loading spring MP of
the mosquito screen.
[0022] On the spring pin 6 the end part of the pre-loading spring MP is fixed. Assembly
of said spring pin 6 with the engagement pin 2 is obtained via a self-tapping screw
7.
OPERATION OF THE DEVICE
[0023] The pre-loading device D according to the present invention is designed to be mounted
in the tube TR with round section, on which the mesh of the mosquito screen is rolled
and, more precisely, at the end of said round tube and simultaneously at the end of
the pre-loading spring MP that brings about rolling and unrolling of the mosquito
screen itself (see Figure 9) and that is protected by the spring tube TM.
[0024] By holding stationary the tube TR on which the screen is placed, it is sufficient
to turn the engagement pin 2 (for example, with a hexagonal Allen wrench or with a
spanner) so as to get also the snap-action spring 5 and the spring pin 6, which are
fixed in rotation with respect thereto, to turn.
[0025] The aforesaid snap-action spring 5 can turn, with respect to the tube support 1,
only in the loading direction (clockwise according to the arrow of Figure 2) thanks
to the elastic teeth DM having a saw-tooth profile with which it is equipped, but
cannot turn in the opposite direction given the geometry of said teeth.
[0026] The above teeth DM of the snap-action spring 5, which according to the invention
are flexible and undergo deformation in a radial direction, during rotation engage
the rigid teeth DS present within the tube support 1 so as to enable loading of the
pre-loading spring MP. The greater the number of turns made, the more the spring MP
will be loaded (see Figures 4, 7).
[0027] Once the desired loading has been achieved for the spring MP by actuating the pre-loading
device D installed on the tube TR of the mosquito screen, it is sufficient to insert
the square head of the engagement pin 2 in the seat purposely provided on the lateral
end piece 11 for fixing of the mosquito screen to the door or window frame (see Figures
9-10).
[0028] According to a peculiar characteristic of the present invention, when this operation
of positioning
in situ of the end of the device D in the lateral fixing end piece 11 is performed, the engagement
pin 2 is displaced axially with respect to the tube support 1 towards the centre of
the mosquito screen, and this displacement advantageously exerts a thrust on the snap-action
spring 5, which translates together with the spring pin 6 until it disengages from
the toothed area inside the tube support 1 (see Figure 8). In this way, the mechanism
according to the present invention is in the working position; namely, it is free
to turn in both directions of rotation (either clockwise or counterclockwise), which
is equivalent to saying that the mosquito screen can be opened and closed normally.
[0029] It is should be noted that the above axial displacement of the engagement pin 2 with
respect to the support 1 of the tube TR of the mosquito screen causes exertion of
a thrust on the retaining spring 3, which, undergoing axial compression, applies a
force of contrast on the bushing 4 that, with its external circumference, bears upon
the internal toothing of the tube support 1. This compression of the retaining spring
3 enables the device D to be brought back into the pre-loading configuration as soon
as it is removed from the lateral fixing end piece 11.
ASSEMBLY OF THE COMPONENTS
[0030] From the operating standpoint, there should be noted the simplicity of installation.
In fact, assembly of the device simply requires the following operations:
A - inserting the retaining spring 3 and the bushing 4 made of brass on the part with
round section of the engagement pin 2;
B - resting the tube support 1 and the snap-action spring 5, inserting it in the part
with square section of the engagement pin 2;
C - inserting the spring pin 6 until it is brought to bear upon the engagement pin
2 and upon the tube support 1; and
D - inserting the fixing screw 7, preferably a self-tapping screw, and screwing it
until all the components are brought to bear properly on one another.
[0031] The device is thus assembled with the aid of a single fixing screw 7.
1. A device (D) for pre-loading a pre-loading spring (MP) of a rolling curtain that can
be installed between said curtain and a lateral end piece (11) for fixing the curtain
to a load-bearing structure, said device being
characterized in that it can be installed coaxially at at least one end of a screen tube (TR) on which
a rolling curtain or mosquito screen is rolled and
in that it comprises, in combination:
- an external support (1) on which the screen tube (TR) can be fitted, having a toothed
inner area with a substantially saw-tooth profile;
- a spring pin (6) fitted at the end of the pre-loading spring (MP);
- a snap-action spring (5) that is substantially constituted by a bushing with one
or more saw-tooth external teeth, designed to undergo elastic deformation in a radial
direction and co-operate with said internal toothed area of the external support (1),
where the teeth of said snap-action spring (5) are elastically deformable and project
in a radial, and not axial, direction;
- an engagement pin (2) that has the dual function of connection between the device
(D) and the lateral end piece (11) for fixing the mosquito screen, as well as between
the device (D) and the pre-loading spring (MP) through said spring pin (6); wherein
said engagement pin has a distal-end area having a square or polygonal cross section,
located on which is the snap-action spring (5);
- an internal bushing (4) that during operation has the function of bearing between
the sealing spring (3) and the snap-action spring (5), as well as the function of
longitudinal-guide bearing between the cylindrical body of the engagement pin (2)
and the tube support (1), which is the only element that turns during winding-unwinding
of the pre-loading spring, i.e., during closing-opening of the mosquito screen;
wherein said elements are positioned coaxially to one another and so as to share the
axis of the rolling curtain.
2. The device (D) according to Claim 1, characterized in that it further comprises a retaining spring (3), with axial thrust, which holds the components
of the ensemble in the correct working position: prior to installation, said retaining
spring (3) is not compressed or is slightly compressed and enables engagement for
loading in so far as the spring pin (6) bears upon the distal end of the tube support
(1) and keeps the snap-action spring (5) in a position such that it can mesh with
the internal toothing of the tube support (1); after installation, the retaining spring
(3) tends to bring the parts of the device back into the configuration of engagement
of said snap-action spring (5) with the toothed part of the tube support (1) itself.
3. The device (D) according to either Claim 1 or Claim 2, characterized in that provided on the outer surface of said support (1) is a projection (10) that projects
in a radial direction and has a body with longitudinal development, like a spline,
having the purpose of constraining in rotation the screen tube (TR) of the mosquito
screen on the support (1) itself; said screen tube (TR) accordingly envisaging one
or more internal longitudinal grooves designed to co-operate with said projection
(10).
4. The device (D) according to Claim 3, characterized in that the proximal end of the support (1) has a perimetral shoulder (14) designed to provide
a valid resting contrast element for the screen tube (TR) on which the mosquito screen
is rolled.
5. The device (D) according to one or more of the preceding claims, characterized in that provided in the outer part of the proximal end of the engagement pin (2) is an area
that has a slot with a hexagonal cross section and/or a protrusion having a square
or hexagonal shape that enable/s loading of the spring via appropriate wrenches of
an Allen-wrench type or of the fixed-wrench type.
6. The device (D) according to Claim 2, characterized in that provided adjacent to the proximal end of the engagement pin (2) is a shoulder (12)
on which the retaining spring (3) comes to bear.
7. The device (D) according to Claim 6, characterized in that to prevent any sticking during the relative axial movement between the engagement
pin (2) and the tube support (1), outside the retaining spring (3) and adjacent to
said shoulder (12) a tubular sleeve (13) is provided designed to slide freely within
the support (1) itself.
8. The device (D) according to one or more of the preceding claims, characterized in that said snap-action spring (5) is made of plastic material containing elastomer that
enables it to bend elastically its own teeth in a radial direction so that they can
engage by snap action the teeth present within the tube support (1) and simultaneously
to turn and thus load the pre-loading spring (MP) of the rolling curtain or of the
mosquito screen.
9. The device (D) according to one or more of the preceding claims, characterized in that assembly of said spring pin (6) with the engagement pin (2) is obtained via a coaxial
self-tapping screw (7).
10. The device (D) according to one or more of the preceding claims, characterized in that it is designed to be mounted in the screen tube (TR) with round cross section on
which the mosquito screen is rolled and, simultaneously, at the end of the pre-loading
spring (MP) that causes the mosquito screen itself to be rolled and unrolled and that
is protected by a spring tube (TM).
11. The device (D) according to one or more of the preceding claims, characterized in that to pre-load the pre-loading spring (MP), keeping the screen tube (TR) on which the
screen is rolled stationary, it is sufficient to get the engagement pin (2) to turn
so as to get also the snap-action spring (5) and the spring pin (6) fixed in rotation
with respect thereto to turn.
12. The device (D) according to one or more of the preceding claims, characterized in that the teeth of the snap-action spring (5) are flexible and undergo deformation in a
radial direction, and during rotation engage the rigid teeth present within the tube
support (1) so as to enable loading of the pre-loading spring (MP).
13. The device (D) according to one or more of the preceding claims, characterized in that, once the desired loading has been reached for the spring (MP), the square head of
the engagement pin (2) can be fitted in the seat purposely provided on the lateral
end piece (11) for fixing the mosquito screen to the door or window frame; thus obtaining
that the engagement pin (2) is displaced axially with respect to the tube support
(1) towards the centre of the mosquito screen and said displacement brings about a
thrust on the snap-action spring (5), which translates together with the spring pin
(6) until it disengages from the toothed area internal to the tube support (1) itself,
so that the device itself will be free to turn in both directions of rotation in such
a way that the mosquito screen can be opened and closed normally.
14. The device (D) according to Claims 2 and 13, characterized in that said axial displacement of the engagement pin (2), with respect to the support (1)
of the screen tube (TR) for the mosquito screen, causes a thrust on the retaining
spring (3), which, undergoing axial compression, applies a force of contrast on the
bushing (4), which, with its outer circumference, bears upon the internal toothing
of the tube support (1); thus obtaining that said compression of the retaining spring
(3) enables the device (D) to be brought back into the pre-loading configuration as
soon as it is removed from the lateral fixing end piece (11).