TECHNICAL FIELD
[0001] The present invention relates to a humidity control device that controls indoor humidity.
BACKGROUND ART
[0002] In
JP-A-2009-109120, there is disclosed a humidity control device that dehumidifies one of outdoor air
and indoor air, and humidifies the other in heat exchangers each carrying an adsorbent
to adsorb moisture of air, and then supplies the outdoor air to an inside of a room,
and exhausts the indoor air to an outside of the room.
[0003] Specifically, as shown in FIG. 18, inside a casing 111 of the humidity control device,
fans 134, 135 that generate airflow, and a refrigerant circuit that circulates a refrigerant
are provided. The refrigerant circuit is configured by connecting two adsorption heat
exchangers 131, 132 each carrying an adsorbent, a compressor 127, an expansion valve,
a four way valve and the like by refrigerant pipes. In one side surface 121 (hereinafter,
referred to as a first side surface) of the casing, an outside air intake 151 to take
in the outdoor air, and an inside air intake 153 to take in the indoor air are formed,
and in the vicinity thereof, an air filter 171 is provided. Moreover, in two other
side surfaces 122, 123 (hereinafter, referred to as second and third side surfaces)
adjacent to both sides of the first side surface 121, a supply air outlet 154 to supply
the outdoor air to the inside of the room, and an exhaust outlet 152 to exhaust the
indoor air to the outside of the room are formed, respectively.
[0004] In the vicinity of another side surface 124 (hereinafter, referred to as a fourth
side surface) opposed to the first side surface 121 of the casing 111, the two fans
134, 135 are arranged, and discharge ports of the two fans 134, 135 are connected
to the supply air outlet 154 and the exhaust outlet 152, respectively. Actuation of
these two fans 134, 135 generates flows of air in which the air taken in from the
outside air intake 151 and the inside air intake 153 is blown out from the supply
air outlet 154 and the exhaust outlet 152. Moreover, the compressor 127, the expansion
valve, the four way valve and the like constituting the refrigerant circuit are arranged
between the two fans 134, 135. An electric component unit (an electric component box)
provided with a control board and the like of the humidity control device is normally
attached to the fourth side surface 124 of the casing 11 in the vicinity of the fans
134, 135 and the compressor 127.
[0005] A humidity control device having the features in the preamble of claim 1 is known
from
EP-A-1 739 370.
SUMMARY OF INVENTION
TECHNICAL PROBLEM
[0006] The humidity control device according to
JP-A-2009-109120 is, for example, installed in an indoor roof space, and is connected to the inside
and the outside of the room through ducts. Accordingly, sound accompanying the actuation
of the fans 134, 135 (blowing sound and actuation sound) is easily propagated to the
inside of the room, which causes noise. Moreover, the discharge ports of the fans
134, 135 are connected to the supply air outlet 154 and the exhaust outlet 152 of
the humidity control device, so that the air blowing from the fans 134, 135 is directly
exhausted outside the casing 111 from the supply air outlet 154 and the exhaust outlet
152. Accordingly, the sound accompanying the actuation of the fans 134, 135 (blowing
sound and actuation sound) is easily propagated outside the casing 111, which also
causes noise. Furthermore, sound generated from the compressor 127, the four way valve
and the like near the supply air outlet 154 and the exhaust outlet 152 is also easily
propagated to the inside of the room.
[0007] Moreover, in the conventional humidity control device, since the two heat exchangers
131, 132, the four way valve, the compressor 127 and the like are housed inside one
casing 111, it has a heavy load and a large volume. Thus, handling in conveyance,
keeping, installation and the like is difficult.
[0008] Moreover, the fans 134, 135, the air filter 171, the electric component unit and
the like inside the casing 111 require maintenance such as inspection, part replacement,
cleaning and the like, and the maintenance of these is performed in the roof space
through an opening formed in a ceiling.
[0009] However, the maintenance in the roof space is very complicated because of working
at a narrow, dark place. Moreover, since the electric component unit and the fans
134, 135 are arranged apart from the air filter 171, respective working spaces need
to be assured by being distributed around the casing 111, and the maintenance cannot
be performed at one position. Furthermore, there is a drawback that limitation on
an installation place of the humidity control device becomes large because the working
spaces are assured by being distributed.
[0010] The present invention is achieved in light of the above-described situations, and
an object of the present invention is to enhance maintenability of a humidity control
device and reduce noise to an inside of a room.
SOLUTION TO PROBLEM
[0011] The present invention provides a humidity control device that dehumidifies one of
outdoor air and indoor air, and humidifies the other in adsorption heat exchangers
each carrying an adsorbent to adsorb moisture of air, and then supplies the outdoor
air to an inside of a room, and exhausts the indoor air to an outside of the room,
the device including:
casings;
a refrigerant circuit having the adsorption heat exchangers, a compressor that circulates
a refrigerant, a switching mechanism that switches a circulation direction of the
refrigerant, and refrigerant pipes that connect the adsorption heat exchangers, the
compressor, and the switching mechanism;
fans that respectively take the outdoor air and the indoor air into one of the casings;
and
an electric component unit including control parts of the humidity control device,
the humidity control device being characterized in that the casings include:
a first casing in which the fans, the switching mechanism, and the electric component
unit are arranged; and
a second casing in which the adsorption heat exchangers are arranged, and
the first casing and the second casing are mutually connected through ducts.
[0012] In the humidity control device of the present invention, the fans and the electric
component unit, which are parts having relatively high maintenance frequency, and
the fans and the switching mechanism, which are parts generating sound, are arranged
in the first casing, and the adsorption heat exchangers, which have low maintenance
frequency, and hardly generate sound, are arranged in the second casing. Thus, only
the second casing is arranged indoors, and the first casing is arranged outdoors where
the maintenance is easy, which can enhance maintenability to the equipment inside
the first casing, and reduce noise to the inside of the room. Moreover, the casings
are divided into the first casing and the second casing, which can make a weight and
a volume of each of the casings small, and can make handling in conveyance, keeping,
installation and the like easy.
[0013] The first casing may be provided with a supply air outlet to supply the air to the
inside of the room and an exhaust outlet to exhaust the air to the outside of the
room, and
the second casing may be provided with an outside air intake to take in the outside
air, and an inside air intake to take in the indoor air.
[0014] Alternatively, the first casing may be provided with an outside air intake to take
in the outside air, and an inside air intake to take in the indoor air, and
the second casing may be provided with a supply air outlet to supply the air to the
inside of the room and an exhaust outlet to exhaust the air to the outside of the
room.
[0015] In the latter case, it is preferable that air filters are provided on a suction side
of the respective fans inside the first casing.
[0016] In this case, maintenability of the air filters, which have relatively high maintenance
frequency, can be enhanced.
[0017] The ducts can include a duct for outside air that introduces the outdoor air to the
first casing, and a duct for inside air that introduces the indoor air to the first
casing, the outdoor air being taken into the second casing from the outside air intake,
and the indoor air being taken into the second casing from the inside air intake.
[0018] Alternatively, the ducts can include a duct for outside air that introduces the outdoor
air to the second casing, and a duct for inside air that introduces the indoor air
to the second casing, the outdoor air being taken into the first casing from the outside
air intake, and the indoor air being taken into the first casing from the inside air
intake.
[0019] The compressor may be connected to the refrigerant pipes drawn from the first casing,
or may be arranged inside the first casing.
[0020] In either of the foregoing, the compressor generating sound can be arranged outdoors
together with the first casing.
[0021] In the present invention, it is preferable that a plurality of second units are connected
to a first unit in parallel, the plurality of second units each being configured by
the second casing and internal equipment of the second casing, and the first unit
being configured by the first casing, internal equipment of the first casing, and
the compressor.
[0022] According to this configuration, the second units are arranged in a plurality of
rooms, and the supply of the refrigerant to the adsorption heat exchangers in the
respective second units can be performed, using the compressor and the like in the
one first unit.
ADVANTAGEOUS EFFECTS OF INVENTION
[0023] According to the present invention, maintenability of the equipment inside the casings
can be enhanced, and noise to the inside of the room can be reduced.
BRIEF DESCRIPTION OF DRAWINGS
[0024]
[FIG. 1] FIG. 1 is an explanatory plan view of an inside of a humidity control device
according to a first embodiment of the present invention.
[FIG. 2] FIG. 2 is an explanatory view of the inside of the humidity control device
viewed from an A-A line arrow direction in FIG. 1.
[FIG. 3] FIG. 3 is an explanatory view of the inside of the humidity control device
viewed from a B-B line arrow direction in FIG. 1.
[FIG. 4] FIGS. 4A and 4B are piping flow diagrams each showing a refrigerant circuit
of the humidity control device.
[FIG. 5] FIG. 5 is an explanatory plan view showing a flow of air inside the humidity
control device.
[FIG. 6] FIG. 6 is an explanatory plan view showing a flow of the air inside the humidity
control device.
[FIG. 7] FIGS. 7A and 7B are explanatory views each showing a flow of the air between
airflow paths and a heat exchange chamber inside the humidity control device.
[FIG. 8] FIGS. 8A and 8B are explanatory views each showing a flow of the air between
the airflow paths and the heat exchange chamber inside the humidity control device.
[FIG. 9] FIG. 9 is a schematic diagram showing an installation example of the humidity
control device.
[FIG. 10] FIG. 10 is an explanatory plan view of an inside of a humidity control device
according to a second embodiment of the present invention.
[FIG. 11] FIG. 11 is an explanatory view of the inside of the humidity control device
viewed from an A-A line arrow direction in FIG. 10.
[FIG. 12] FIG. 12 is an explanatory view of the inside of the humidity control device
viewed from a B-B line arrow direction in FIG. 10.
[FIG. 13] FIG. 13 is an explanatory plan view showing a flow of air inside the humidity
control device.
[FIG. 14] FIG. 14 is an explanatory plan view showing a flow of the air inside the
humidity control device.
[FIG. 15] FIGS. 15A and 15B are explanatory views each showing a flow of the air between
airflow paths and a heat exchange chamber inside the humidity control device.
[FIG. 16] FIGS. 16A and 16B are explanatory views each showing a flow of the air between
the airflow paths and the heat exchange chamber inside the humidity control device.
[FIG. 17] FIG. 17 is a cross-sectional diagram showing a structure around a fan in
an enlarged manner.
[FIG. 18] FIG. 18 is an explanatory plan view showing an inside of a humidity control
device according to a related art.
DESCRIPTION OF EMBODIMENTS
[0025] Hereinafter, embodiments of the present invention will be described based on the
drawings.
<First Embodiment>
[0026] FIG. 1 is an explanatory plan view of an inside of a humidity control device according
to a first embodiment of the present invention. FIG. 2 is an explanatory view of the
inside of the humidity control device viewed from an A-A line arrow direction in FIG.
1. FIG. 3 is an explanatory view of the inside of the humidity control device viewed
from a B-B line arrow direction in FIG. 1.
[0027] A humidity control device 10 of the present embodiment performs dehumidification
and humidification while performing indoor ventilation, and includes casings 11A,
11B, a refrigerant circuit 12, and an airflow control mechanism 13 and the like.
[0028] Casings include the first casing 11A and the second casing 11B. The first casing
11A is arranged, for example, in a roof space of an outdoor passage or the like, in
a machine room or the like, while the second casing 11B is arranged in an indoor roof
space or the like. The first casing 11A and the second casing 11B are each formed
into a flat rectangular parallelepiped box.
[0029] Specifically, the first casing 11A includes a bottom plate 18a, a top plate 18b,
and four side plates (first to fourth side plates) 21a to 21d. Part of the refrigerant
circuit 12, part of the airflow control mechanism 13, and the like are housed inside
a space surrounded by these bottom plate 18a, top plate 18b, and side plates 21a to
21d. Moreover, in one side surface (an outer surface of the first side plate 21a)
of the first casing 11A, an electric component unit 15 is provided.
[0030] In the following description, a direction along short sides in a planar shape (rectangular
shape) of the first casing 11A is a front-back direction, and a direction along long
sides is a right-left direction. Moreover, as to the front-back direction, a side
of the first side plate 21a is a front side, and a side of the fourth side plate 21d
is a back side. In the first casing 11A, a length in the right-left direction is longer
than a length in the front-back direction, and the first casing 11A is formed into
an elongated rectangular parallelepiped shape.
[0031] The second casing 11B includes a bottom plate 19a, a top plate 19b, and four side
plates (fifth to eighth side plates) 24a to 24d. Part of the refrigerant circuit 12,
part of the airflow control mechanism 13, and the like are housed inside a space surrounded
by these bottom plate 19a, top plate 19b, and side plates 24a to 24d. As for the second
casing 11B, the fifth side plate 24a is arranged in a front portion thereof, the eighth
side plate 24d is arranged in a back portion thereof, and the sixth and seventh side
plates 24b, 24c are arranged in right and left side portions, respectively.
[0032] The refrigerant circuit 12 housed in the first and second casings 11A, 11B will be
described. FIGS. 4A and 4B are piping flow diagrams each showing the refrigerant circuit
12 of the humidity control device 10.
[0033] The refrigerant circuit 12 is configured by connecting a first heat exchanger 31,
a four way valve (switching mechanism) 26, a compressor 27, a second heat exchanger
32, and an electric expansion valve (expansion mechanism) 28 by refrigerant pipes
29, and circulating a refrigerant allows a vapor compression type refrigerating cycle
to be executed.
[0034] A discharge side of the compressor 27 is connected to a first port of the four way
valve 26, and a suction side thereof is connected to a second port of the four way
valve 26. One end of the first heat exchanger 31 is connected to a third port of the
four way valve 26. The other end of the first heat exchanger 31 is connected to the
electric expansion valve 28. One end of the second heat exchanger 32 is connected
to a fourth port of the four way valve 26. The other end of the second heat exchanger
32 is connected to the electric expansion valve 28.
[0035] The compressor 27 is a so-called totally-sealed type compressor, and is a variable
displacement compressor in which an operation rotation speed (operation frequency)
is controlled by an inverter.
[0036] The first heat exchanger 31 and the second heat exchanger 32 are each configured
by a so-called cross fin type, fin and tube type, heat exchanger including heat transfer
tubes and a number of fins. Moreover, in each outer surface of the first heat exchanger
31 and the second heat exchanger 32, an adsorbent such as zeolite is carried across
almost the entire surface.
[0037] The four way valve 26 is configured so as to be switchable between a state where
the first port and the third port are communicated with each other and the second
port and the fourth port are communicated with each other (refer to FIG. 4A), and
a state where the first port and the fourth port are communicated with each other
and the second port and the third port are communicated with each other (refer to
FIG. 4B). The refrigerant circuit 12 inverts a refrigerant circulation direction by
switching the communication state of the ports of this four way valve 26, so that
a first refrigerating cycle operation in which the first heat exchanger 31 functions
as a condenser, and the second heat exchanger 32 functions as an evaporator, and a
second refrigerating cycle operation in which the first heat exchanger 31 functions
as an evaporator, and the second heat exchanger 32 functions as a condenser can be
performed.
[0038] As shown in FIGS. 1 to 3, in the airflow control mechanism 13, outdoor air and indoor
air are taken into the second casing 11B, and after passing through the heat exchangers
31, 32, respectively, the outdoor air and the indoor air are sent to the first casing
11A to generate airflow that blows to an inside and an outside of a room from the
first casing 11A. Specifically, the airflow control mechanism 13 has a first fan 34
and a second fan 35 that blow the air from the casings 11A, 11B.
[0039] The first fan 34 and the second fan 35 are each configured by a sirocco fan. In the
sirocco fan, as shown in FIG. 1, a multiblade impeller 37 rotated by a motor 36 is
provided inside a fan casing 38. The fan casing 38 is formed into a cylindrical shape,
and suction ports are formed on both side surfaces of the fan casing 38, and a discharge
port 38b is formed in an outer surface of the fan casing 38. Moreover, the first fan
34 and the second fan 35 are each configured so that an airflow rate can be adjusted
by inverter control.
[0040] Moreover, the airflow control mechanism 13, as shown in FIGS. 1 to 3, includes a
plurality of dampers 41 to 48 that control flow paths of the air taken into the casings
11A, 11B by the first and second fans 34, 35. Specific operation of these dampers
41 to 48 will be described later.
[0041] As shown in FIG. 1, in the second side plate 21b of the first casing 11A, an exhaust
outlet 52 to blow the indoor air from the first casing 11A is formed. A duct D1 leading
to the outside of the room is connected to this exhaust outlet 52. Inside the first
casing 11A in the vicinity of the exhaust outlet 52, the first fan 34 for exhaust
blowing is arranged, and the discharge port 38b of the first fan 34 is connected to
the exhaust outlet 52.
[0042] In the third side plate 21c of the first casing 11A, a supply air outlet 54 to blow
the air inside the first casing 11A to the inside of the room is formed. A duct D3
leading to the inside of the room is connected to this supply air outlet 54. Moreover,
inside the first casing 11A in the vicinity of the supply air outlet 54, the second
fan 35 for supply air blowing is arranged, and the discharge port 38b of this second
fan 35 is connected to the supply air outlet 54.
[0043] In both right and left end portions in the fourth side plate 21d of the first casing
11A, first and second relay intakes 22b, 23b are formed, respectively. One end of
a duct for inside air D6, and one end of a duct for outside air D5 leading to the
second casing 11B are connected to the first and second relay intakes 22b, 23b, respectively.
Accordingly, air sent from the duct for inside air D6 and the duct for outside air
D5 is taken into the first casing 11A through the first and second relay intakes 22b,
23b.
[0044] On a back portion side of the sixth side plate 24b in the second casing 11B, an outside
air intake 51 to take in the outdoor air into the second casing 11B is formed. A duct
D2 leading to the outside of the room is connected to this outside air intake 51.
Moreover, on the back portion side of the seventh side plate 24c in the second casing
11B, an inside air intake 53 to take the indoor air into the second casing 11B is
formed. A duct D4 leading to the inside of the room is connected to this inside air
intake 53.
[0045] On a front portion side of the sixth side plate 24b and the seventh side plate 24c
in the second casing 11B, first and second relay outlets 22a, 23a are formed, respectively.
The other end of the duct for inside air D6 is connected to the first relay outlet
22a, and the other end of the duct for outside air D5 is connected to the second relay
outlet 23a. Accordingly, the outdoor air taken into the second casing 11B from the
outside air intake 51 is taken into the first casing 11A through the duct for outside
air D5, and the indoor air taken into the second casing 11B from the inside air intake
53 is taken into the first casing 11A through the duct for inside air D6.
[0046] With the above-described configuration, the inside and the outside of the room are
communicated with each other through the ducts D1 to D6 and the first and second casings
11A, 11B.
[0047] As shown in FIG. 1, the air taken into the second casing 11B from the outside air
intake 51 may be expressed by OA, the air taken into the second casing 11B from the
inside air intake 53 may be expressed by RA, the air exhausted outside the first casing
11A from the exhaust outlet 52 may be expressed by EA, and the air exhausted outside
the first casing 11A from the supply air outlet 54 may be expressed by SA.
[0048] As shown in FIG. 1, inside the first casing 11A, there are provided air blowing chambers
56a, 56b in which the first fan 34 and the second fan 35 are arranged. These air blowing
chambers 56a, 56b are partitioned by a second partition wall 62 into the first air
blowing chamber 56a in which the first fan 34 for exhaust blowing is arranged, and
the second air blowing chamber 56b in which the second fan 35 for supply air blowing
is arranged. The second air blowing chamber 56b is formed wider in the right-left
direction than the first air blowing chamber 56a.
[0049] In a space S inside the second air blowing chamber 56b between the first fan 34 and
the second fan 35, the four way valve 26 and the like constituting the refrigerant
circuit 12 (refer to FIGS 4A and 4B) are arranged. The compressor 27 installed outside
the first casing 11A is connected to refrigerant pipes 29, which penetrate the first
side plate 21a and are drawn out from this space S. In the present embodiment, the
first casing 11A and internal equipment of the first casing 11A, and the compressor
27 constitute a first unit (function unit) 10A. The compressor 27 may be arranged
in the space S inside the first casing 11A.
[0050] Since the first and second fans 34, 35 are provided inside the first casing 11A,
which is installed outdoors, actuation sound and blowing sound of the first and second
fans 34, 35 can be prevented from being transmitted to the inside of the room. Particularly,
the second fan 35 is connected to the distant inside of the room through the duct
D3, so that the sound of the second fan 35 is attenuated through the long duct D3,
which can preferably prevent the sound from being propagated to the inside of the
room.
[0051] The electric component unit 15 arranged on a front surface of the first side plate
21a of the first casing 11A contains electric parts such as a control board of the
whole humidity control device 10, a control board (inverter board) of the compressor
27 and the first and second fans 34, 35, and the like in an electric component box.
In order to conduct inspection, part replacement and the like of this electric component
unit 15, a working space for maintenance is formed in front of the first casing 11A.
Moreover, detaching the first side plate 21a enables maintenance of the first and
second fans 34, 35, and maintenance of the four way valve 26 and the like in the refrigerant
circuit 12 to be performed in the working space in front of the first casing 11A.
[0052] Accordingly, in the present embodiment, the electric component unit 15, the first
and second fans 34, 35, and part of the refrigerant circuit 12 (the four way valve
26 and the like), which have relatively high maintenance frequency, are concentratively
arranged in the first casing 11A, and the working space for maintenance of these can
be concentratively provided on the one side of the first casing 11A (in front of the
first side plate 21a). As a result, as compared with a case where the working spaces
are provided so as to be distributed around the casing, a planar area of the whole
working space can be made as small as possible, and maintenance working can be easily
performed at one position. Moreover, arranging the first casing 11A at an outdoor
place where the maintenance is easily performed can further enhance maintenability.
Moreover, since the first casing 11A can be downsized as compared with the second
casing 11B, it can be installed, using an outdoor narrow space (a dead space or the
like).
[0053] As shown in FIG. 1, inside the second casing 11B, heat exchange chambers 57, 58,
and airflow paths 59, 60 are formed. Specifically, a third partition wall 63 and a
fourth partition wall 64 extending along the front-back direction are provided side
by side in the right-left direction between the fifth side plate 24a and the eighth
side plate 24d. Front ends of the third partition wall 63 and the fourth partition
wall 64 are connected to the fifth side plate 24a, and back ends thereof are connected
to the eighth side plate 24d. The heat exchange chambers 57, 58 where the first and
second heat exchangers 31, 32 are arranged are formed between the third partition
wall 63 and the fourth partition wall 64. The first airflow path 59 and the second
airflow path 60 extending in the front-back direction are formed between the third
partition wall 63 and the sixth side plate 24b, and between the fourth partition wall
64 and the seventh side plate 24c, respectively. In each of the first and second airflow
paths 59, 60, an air filter 71 is provided.
[0054] The heat exchange chambers 57, 58 are partitioned by a fifth partition wall 65 in
the front-back direction. The first heat exchanger 31 is arranged in the first heat
exchange chamber 57 on a front side, and the second heat exchanger 32 is arranged
in the second heat exchange chamber 58 on a back side. As shown in FIGS. 7A to 8B,
the first heat exchanger 31 and the second heat exchanger 32 are each arranged in
a posture inclined so that the side of the first airflow path 59 is higher than the
side of the second airflow path 60. This allows the airflow inside the first and second
heat exchange chambers 57, 58 to flow through the first and the second heat exchangers
31, 32 in the right-left direction and in an upper-lower direction. The first and
second heat exchangers 31 may be arranged so as to be inclined reversely in the right-left
direction to those shown in FIGS. 7A to 8B. Moreover, the first heat exchanger 31
and the second heat exchanger 32 may be inclined reversely to each other.
[0055] Arranging the first and second heat exchangers 31, 32 in the inclined posture in
this manner can expand an area of flow-through of the air, and can enhance heat exchange
efficiency and adsorption efficiency of moisture by the adsorbent. The first and second
heat exchangers 31, 32 are connected to the refrigerant circuit 12 inside the first
casing 11A by the refrigerant pipes 29a, as shown in FIG. 1. The electric expansion
valve 28 (refer to FIGS. 4A and 4B) is also arranged between the first and second
heat exchangers 31, 32 in the second casing 11B. In the present embodiment, a second
unit (humidity control unit) 10B is configured by the second casing 11B and the internal
equipment of the second casing 11B.
[0056] As shown in FIG. 2, the first airflow path 59 is partitioned into two upper/lower
stages by a sixth partition wall 66. The first relay outlet 22a formed in the sixth
side plate 24b (refer to FIG. 1) is communicated with a first airflow path 59b on
the lower stage side. Moreover, the outside air intake 51 is communicated with a first
airflow path 59a on the upper stage side.
[0057] As shown in FIG. 3, the second airflow path 60 is partitioned into two upper/lower
stages by a seventh partition wall 67. The second relay outlet 23a formed in the seventh
side plate 24c (refer to FIG. 1) is communicated with a second airflow path 60a on
the upper stage side. Moreover, the inside air intake 53 is communicated with a second
airflow path 60b on the lower stage side.
[0058] As shown in FIG. 1, the first relay outlet 22a and the outside air intake 51 are
formed in the sixth side plate 24b, and the second relay outlet 23a and the inside
air intake 53 are formed in the seventh side plate 24c. Accordingly, in the fifth
and eighth side plates 24a, 24d of the second casing 11B, no opening through which
the air flows is formed, and no duct is connected. Thus, no space for arranging the
duct or the like is required around the fifth and eighth side plates 24a, 24d. Moreover,
the maintenance such as inspection, replacement and the like to the heat exchangers
31, 32 can be performed by detaching one of the fifth side plate 24a and the eighth
side plate 24d. Accordingly, while a working space for maintenance is required on
one side of the fifth side plate 24a and the eighth side plate 24d, the working space
need not be assured on the other side, which enables the second casing 11B to be arranged
so that the other side is arranged at a window of a building or the like. This reduces
limitation on an installation place of the second casing 11B, thereby increasing a
degree of freedom of the installation.
[0059] FIG. 9 is a schematic diagram showing one example of an installation aspect of the
humidity control device. In this figure, the plurality of second units (humidity control
units) 10B are connected to the one first unit (function unit) 10A in parallel. The
first unit 10A is arranged in a roof space of an outdoor passage C, in a machine room
or the like. The plurality of second units 10B are installed in roof spaces of respective
rooms R or the like. The first unit 10A and the second units 10B are connected by
the ducts D5, D6. Since the second units 10B each include parts having less occurrence
of sound such as the heat exchangers 31, 32, the expansion valve 28 and the like,
it hardly causes noise to the inside of the room. Accordingly, the second units 10B
can be each installed in a place where quietness is required, such as a sickroom in
a hospital, a guest room of a hotel, or the like. In contrast, while the first unit
10A includes parts that generate relatively large sound, such as the fans 34, 35,
the compressor 27 and the like, it can be arranged outdoors, which hardly poses a
problem of noise to the inside of the room. Moreover, arranging the first unit 10A
outdoors allows the maintenance of the fans 34, 35, the compressor 27 and the like
to be performed outdoors, so that the inside of the room can be used as usual during
the maintenance. Moreover, configuring the humidity control device by dividing into
the first unit 10A and the second unit 10B can downsize each of the units, as compared
with a case where both are configured integrally Thus, the conveyance, keeping, installation
and the like of the first unit 10A and the second units 10B can be easily performed.
[0060] Next, a configuration of the airflow control mechanism 13 will be described in more
detail.
[0061] As shown in FIG. 2, in the third partition wall 63 of the second casing 11B, four
vent holes 81 to 84 are formed side by side in the front-back direction and in the
upper-lower direction. These vent holes 81 to 84 are configured so as to be openable
and closable by the dampers 41 to 44.
[0062] Moreover, as shown in FIG. 3, in the fourth partition wall 64, four vent holes 85
to 88 are formed side by side in the front-back direction and in the upper-lower direction.
These vent holes 85 to 88 are configured so as to be openable and closable by the
dampers 45 to 48.
[0063] As shown in FIG. 2, the vent holes 83, 84 on the upper stage side formed in the third
partition wall 63 are communicated with the first airflow path 59a on the upper stage
side. Moreover, the vent holes 81, 82 on the lower stage side are communicated with
the first airflow path 59b on the lower stage side.
[0064] As shown in FIG. 3, the vent holes 85, 86 on the upper stage side formed in the fourth
partition wall 64 are communicated with the second airflow path 60a on the upper stage
side. Moreover, the vent holes 87, 88 on the lower stage side are communicated with
the second airflow path 60b on the upper stage side.
[0065] Among the vent holes 81 to 88 formed in the third and fourth partition walls 63,
64, the four vent holes 81, 83, 85, 87 arranged on the front side are communicated
with the first heat exchange chamber 57 on the front side (refer to FIG. 1), and the
four vent holes 82, 84, 86, 88 arranged on the back side are communicated with the
second heat exchange chamber 58 on the back side (refer to FIG. 1).
[0066] Each of the dampers 41 to 48 performs opening and closing operation in accordance
with the following opening and closing patterns.
[0067] As shown in FIG. 2, among the dampers 41 to 44 provided in the third partition wall
63, the front and back dampers 43, 44 on the upper stage side alternately open and
close (when one opens, the other closes, and when the other opens, one closes). Similarly,
the front and back dampers 41, 42 on the lower stage also alternately open and close.
Moreover, the upper and lower dampers 43, 41 on the front side alternately open and
close, and the upper and lower dampers 44, 42 on the back side also alternately open
and close.
[0068] As shown in FIG. 3, among the dampers 45 to 48 provided in the fourth partition wall
64, the front and back dampers 45, 46 on the upper stage side alternately open and
close, and the front and back dampers 47, 48 on the lower stage also alternately open
and close. Moreover, the upper and lower dampers 45, 47 on the front side alternately
open and close, and the upper and lower dampers 46, 48 on the back side also alternately
open and close.
[0069] Among the dampers 41, 42, 47, 48 on the lower stage side provided in the third and
fourth partition walls 63, 64, the two dampers 41, 47 arranged on the front side form
a pair to simultaneously open and close (when one opens, the other also opens, and
when one closes, the other also closes), and the two dampers 42, 48 arranged on the
back side form a pair to simultaneously open and close.
[0070] Similarly, among the dampers 43, 44, 45, 46 on the upper stage side provided in the
third and fourth partition walls 63, 64, the two dampers 43, 45 arranged on the front
side form a pair to simultaneously open and close, and the two dampers 44, 46 arranged
on the back side form a pair to simultaneously open and close.
[0071] In the present embodiment, combination of the above-described opening and closing
patterns of the dampers 41 to 48 allows the airflow to be switched between an aspect
shown in FIG. 5 and an aspect shown in FIG. 6.
[0072] In the aspect shown in FIG. 5, the indoor air taken in from the inside air intake
53 by the first fan 34 passes through the first heat exchange chamber 57, flows into
the first casing 11A through the first relay outlet 22a and the first relay intake
22b, and is exhausted from the exhaust outlet 52. Moreover, the outdoor air taken
in from the outside air intake 51 by the second fan 35 passes through the second heat
exchange chamber 58, flows into the first casing 11A through the second relay outlet
23a and the second relay intake 23b, and is exhausted from the supply air outlet 54.
[0073] Moreover, in the aspect shown in FIG. 6, the indoor air taken in from the inside
air intake 53 by the first fan 34 passes through the second heat exchange chamber
58, flows into the first casing 11A through the first relay outlet 22a and the first
relay intake 22b, and is exhausted from the exhaust outlet 52. Moreover, the indoor
air taken in from the outside air intake 51 by the second fan 35 passes through the
first heat exchange chamber 57, flows into the first casing 11A through the second
relay outlet 23a and the second relay intake 23b, and is exhausted from the supply
air outlet 54.
[0074] FIGS. 7A and 7B are explanatory views respectively showing air flows between the
first and second airflow paths 59, 60, and the first and second heat exchange chambers
57, 58, corresponding to the aspect of the airflow shown in FIG. 5.
[0075] As shown in FIG. 7A, airflow flowing in the second airflow path 60b on the lower
stage side from the inside air intake 53 flows into the first heat exchange chamber
57 through the vent hole 87 formed on the lower stage front side of the fourth partition
wall 64. Thereafter, the airflow passes through the first heat exchanger 31, flows
into the first airflow path 59b on the lower stage side through the vent hole 81 formed
on the lower stage front side of the third partition wall 63, and is exhausted from
the first relay outlet 22a.
[0076] At the same time, as shown in FIG. 7B, airflow flowing in the first airflow path
59a on the upper stage side from the outside air intake 51 flows into the second heat
exchange chamber 58 through the vent hole 84 formed on the upper stage back side of
the third partition wall 63. Thereafter, the airflow passes through the second heat
exchanger 32, flows into the second airflow path 60a on the upper stage side through
the vent hole 86 formed on the upper stage back side of the fourth partition wall
64, and is exhausted from the second relay outlet 23a.
[0077] FIGS. 8A and 8B are explanatory views respectively showing air flows between the
first and second airflow paths 59, 60, and the first and second heat exchange chambers
57, 58, corresponding to the aspect of the airflow shown in FIG. 6.
[0078] As shown in FIG. 8A, airflow flowing in the second airflow path 60b on the lower
stage side from the inside air intake 53 flows into the second heat exchange chamber
58 through the vent hole 88 formed on the lower stage back side of the fourth partition
wall 64. Thereafter, the airflow passes through the second heat exchanger 32, flows
into the first airflow path 59b on the lower stage side through the vent hole 82 formed
on the lower stage back side of the third partition wall 63, and is exhausted to the
inside of the room from the first relay outlet 22a.
[0079] At the same time, as shown in FIG. 8B, airflow flowing in the first airflow path
59a on the upper stage side from the outside air intake 51 flows into the first heat
exchange chamber 57 through the vent hole 83 formed on the upper stage front side
of the third partition wall 63. Thereafter, the airflow passes through the first heat
exchanger 31, flows into the second airflow path 60a on the upper stage side through
the vent hole 85 formed on the upper stage front side of the fourth partition wall
64, and is exhausted to the outside of the room from the second relay outlet 23a.
[0080] The aspect of the airflow shown in FIG. 5 and FIGS. 7A and 7B, and the aspect of
the airflow shown in FIG. 6, and FIGS. 8A and 8B are executed by being alternately
repeated every predetermined time (e.g., every three minutes) in accordance with the
switching operation (first and second refrigerating cycle operations) of the refrigerant
circulation direction shown in FIGS. 4A and 4B. This enables the humidity control
device 10 to perform dehumidification operation and humidification operation.
(Description of dehumidification)
[0081] First, the dehumidification operation will be described. In the first refrigerating
cycle operation, as shown in FIG. 4A, the refrigerant discharged from the compressor
27 radiates heat and condenses in the first heat exchanger 31, and is then sent to
the electric expansion valve 28 to be decompressed. The decompressed refrigerant absorbs
heat and evaporates in the second heat exchanger 32, and is then sucked into the compressor
27 to be compressed, and is again discharged. Accordingly, in the first refrigerating
cycle operation, the first heat exchanger 31 functions as a condenser, and the second
heat exchanger 32 functions as an evaporator.
[0082] At this time, as shown in FIG. 5 and FIGS. 7A and 7B, the outdoor air OA taken in
from the outside air intake 51 passes through the second heat exchanger 32, and the
air SA after the heat exchange is exhausted from the supply air outlet 54. Moreover,
the indoor air RA taken in from the inside air intake 53 passes through the first
heat exchanger 31, and the air EA after the heat exchange is exhausted from the exhaust
outlet 52. Specifically, in the first heat exchanger 31 as the condenser, moisture
adsorbed by the adsorbent is desorbed by heat of the refrigerant, and is taken into
the indoor air RA. Thereby, the adsorbent of the first heat exchanger 31 is reproduced,
and the indoor air RA is humidified, and the air EA after the humidification is exhausted
to the outside of the room from the exhaust outlet 52. Moreover, in the second heat
exchanger 32 as the evaporator, moisture contained in the outdoor air OA is adsorbed
(collected) by the adsorbent by heat absorption of the refrigerant, so that the outdoor
air OA is dehumidified. The air SA after the dehumidification is supplied to the inside
of the room from the supply air outlet 54.
[0083] In the second refrigerating cycle operation, as shown in FIG. 4B, the refrigerant
discharged from the compressor 27 radiates heat and condenses in the second heat exchanger
32, and is then sent to the electric expansion valve 28 to be decompressed. The decompressed
refrigerant absorbs heat and evaporates in the first heat exchanger 31, and is then
sucked into the compressor 27 to be compressed, and is again discharged. Accordingly,
in the second refrigerating cycle operation, the first heat exchanger 31 functions
as an evaporator, and the second heat exchanger 32 functions as a condenser.
[0084] At this time, as shown in FIG. 6 and FIGS. 8A and 8B, the outdoor air OA taken in
from the outside air intake 51 passes through the first heat exchanger 31, and the
air SA after the heat exchange is exhausted from the supply air outlet 54. The indoor
air RA taken in from the inside air intake 53 passes through the second heat exchanger
32, and the air EA after the heat exchange is exhausted from the exhaust outlet 52.
Specifically, in the second heat exchanger 32 as the condenser, moisture adsorbed
by the adsorbent is desorbed by heat of the refrigerant, and is taken into the indoor
air RA. Thereby, the adsorbent of the second heat exchanger 32 is reproduced, and
the indoor air RA is humidified, and the air EA after the humidification is exhausted
to the outside of the room from the exhaust outlet 52. Moreover, in the first heat
exchanger 31 as the evaporator, moisture contained in the outdoor air OA is adsorbed
(collected) by the adsorbent by heat absorption of the refrigerant, so that the outdoor
air OA is dehumidified. The air SA after the dehumidification is supplied to the inside
of the room from the supply air outlet 54.
(Description of humidification)
[0085] Next, humidification operation will be described. In the first refrigerating cycle
operation shown in FIG. 4A, the first heat exchanger 31 functions as the condenser,
and the second heat exchanger 32 functions as the evaporator. At this time, as shown
in FIG. 6 and FIGS. 8A and 8B, the outdoor air OA taken in from the outside air intake
51 passes through the first heat exchanger 31, and the air SA after the heat exchange
is exhausted from the supply air outlet 54. The indoor air RA taken in from the inside
air intake 53 passes through the second heat exchanger 32, and the air EA after the
heat exchange is exhausted from the exhaust outlet 52. Specifically, in the first
heat exchanger 31 as the condenser, moisture adsorbed by the adsorbent is desorbed
by the heat of the refrigerant, and is taken into the outdoor air OA. Thereby, the
adsorbent is reproduced, and the outdoor air OA is humidified, and the air SA after
the humidification is supplied to an inside of a room from the supply air outlet 54.
Moreover, in the second heat exchanger 32 as the evaporator, moisture contained in
the indoor air RA is adsorbed (collected) by the adsorbent by heat absorption of the
refrigerant, so that the indoor air RA is dehumidified. The air EA after the dehumidification
is exhausted to the outside of the room from the exhaust outlet 52.
[0086] In the second refrigerating cycle operation shown in FIG. 4B, the first heat exchanger
31 functions as the evaporator, and the second heat exchanger 32 functions as the
condenser. At this time, as shown in FIG. 5 and FIGS. 7A and 7B, the outdoor air OA
taken in from the outside air intake 51 passes through the second heat exchanger 32,
and the air SA after the heat exchange is exhausted from the supply air outlet 54.
The indoor air RA taken in from the inside air intake 53 passes through the first
heat exchanger 31, and the air EA after the heat exchange is exhausted from the exhaust
outlet 52. Specifically, in the second heat exchanger 32 as the condenser, moisture
adsorbed by the adsorbent is desorbed by the heat of the refrigerant, and is taken
into the outdoor air OA. Thereby, the adsorbent is reproduced, and the outdoor air
OA is humidified, and the air SA after the humidification is supplied to the inside
of the room from the supply air outlet 54. Moreover, in the first heat exchanger 31
as the evaporator, moisture contained in the indoor air RA is adsorbed (collected)
by the adsorbent by heat absorption of the refrigerant, so that the indoor air RA
is dehumidified. The air EA after the dehumidification is exhausted to the outside
of the room from the exhaust outlet 52.
<Second Embodiment>
[0087] Next, a second embodiment of the present invention will be described with reference
to FIGS. 10 to 17. The present embodiment is different from the first embodiment mainly
in the configuration of an airflow control mechanism 13.
[0088] The airflow control mechanism 13 of the present embodiment is configured to take
outdoor air and indoor air into a first casing 11A as shown in FIGS. 10 to 12, send
the outdoor air and the indoor air to a second casing 11B and pass the same through
the heat exchangers 31, 32, and then generate airflow blowing to an inside and an
outside of a room from the second casing 11B. Specifically, a first fan 34 and a second
fan 35 in the airflow control mechanism 13 suck the outdoor air and the indoor air
into the first casing 11A.
[0089] The first fan 34 and the second fan 35 are each configured by a sirocco fan as in
the first embodiment. In the sirocco fan, as shown in FIG. 17, a multiblade impeller
37 rotated by a motor 36 is provided inside a fan casing 38. The fan casing 38 is
formed into a cylindrical shape, and in both side surfaces of the fan casing 38, suction
ports 38a are formed, and in an outer surface, a discharge port 38b is formed. Moreover,
the first fan 34 and the second fan 35 are each configured so that an airflow rate
can be adjusted by inverter control.
[0090] Moreover, the airflow control mechanism 13, as shown in FIGS. 10 to 12, includes
a plurality of dampers 41 to 48 that control flow paths of the air taken into the
casings 11A, 11B by the first and second fans 34, 35. In a second side plate 21b of
the first casing 11A, an outside air intake 51 to take indoor air into the first casing
11A is formed. A duct D1 leading to the outside of the room is connected to this outside
air intake 51. Inside the first casing 11A in the vicinity of the outside air intake
51, the first fan 34 for outside air intake is arranged.
[0091] In a third side plate 21c of the first casing 11A, an inside air intake 53 to take
indoor air into the first casing 11A is formed. A duct D3 leading to the inside of
the room is connected to this inside air intake 53. Moreover, inside the first casing
11A in the vicinity of the inside air intake 53, the second fan 35 for inside air
intake is arranged.
[0092] In both right and left end portions in a fourth side plate 21d of the first casing
11A, first and second relay outlets 22a, 23a are formed, respectively. The outdoor
air taken into the first casing 11A from the outside air intake 51 is blown out from
the first relay outlet 22a, and the indoor air taken into the first casing 11A from
the inside air intake 53 is blown out from the second relay outlet 23a. One end of
each of a duct for outside air D5 and a duct for inside air D6 leading to the second
casing 11B is connected to each of the first and second relay outlets 22a, 23a.
[0093] On a back portion side of a sixth side plate 24b in the second casing 11B, an exhaust
outlet 52 to exhaust the air to the outside of the room from the second casing 11B
is formed. A duct D2 leading to the outside of the room is connected to this exhaust
outlet 52. Moreover, on a back portion side of a seventh side plate 24c in the second
casing 11B, a supply air outlet 54 to exhaust the air to the inside of the room from
the second casing 11B is formed. A duct D4 leading to the inside of the room is connected
to this supply air outlet 54.
[0094] On a front portion side of the sixth side plate 24b and the seventh side plate 24c
in the second casing 11B, first and second relay intakes 22b, 23b are formed, respectively.
The other end of the duct for outside air D5 is connected to the first relay intake
22b, and the other end of the duct for inside air D6 is connected to the second relay
intake 23b. Accordingly, the outdoor air taken into the first casing 11A is taken
into the second casing 11B through the duct for outside air D5, and the indoor air
taken into the first casing 11A is taken into the second casing 11B through the duct
for inside air D6.
[0095] The above-described configuration allows the inside and the outside of the room to
be communicated with each other through the ducts D1 to D6, and the first and second
casings 11A, 11B.
[0096] As shown in FIG. 10, inside the first casing 11A, as in the first embodiment, first
and second air blowing chambers 56a, 56b where the first fan 34 and the second fan
35 are arranged are provided by being partitioned by a second partition wall 62.
[0097] As shown in FIGS. 10 and 17, on a front side of both right and left end portions
of the fourth side plate 21d, there are provided inclined plates 21d1 each inclined
so that a more outer portion thereof in the right-left direction is located on a more
front side. The discharge ports 38b of the first and second fans 34, 35 are connected
to these inclined plates 21d1. Moreover, the first and second fans 34, 35 are arranged
so that a rotating shaft of each of the impellers 37 is substantially parallel to
the inclined plate 21d1. Accordingly, the first and second fans 34, 35 are arranged
in postures inclined to the second side plate 21b and the third side plate 21c.
[0098] Thus, the suction ports 38a formed in the side surfaces of the fan casing 38 of the
first and second fans 34, 35 are arranged apart from the second side plate 21b and
the third side plate 21c, and air bringing-in spaces 70 are formed between both, which
spaces are each substantially triangular in planar view. These air bringing-in spaces
70 each function as a flowing space of the air before being sucked into the fan casing
38 from the suction ports 38a. Particularly, each of the air bringing-in spaces 70
effectively functions as the flowing space of the air (indicated by arrow a in FIG.
17) flowing into the suction ports 38a from an outer circumferential side of the suction
ports 38a, and is useful for smoothly guiding the airflow to the suction ports 38a.
Accordingly, forming the above-described air bringing-in spaces 70 effectively reduces
pressure loss of the air sucked into the suction ports 38a of the first and second
fans 34, 35 from the outside air intake 51 and the inside air intake 53, so that the
outside air and the inside air can be efficiently taken into the first casing 11A.
[0099] Moreover, since the first and second fans 34, 35 are arranged in the vicinity of
the outside air intake 51 and the inside air intake 53, actuation sound and blowing
sound of the first and second fans 34, 35 are attenuated while the airflow passes
through the insides of the first and second casings 11A, 11B and the ducts D5, D6.
Accordingly, the sound can be prevented from being propagated outside the first and
second casings 11A, 11B, thereby causing noise. In addition to the above-described
arrangement of the first and second fans 34, 35, the first casing 11A in which these
first and second fans 34, 35 are housed is arranged outdoors, which can surely prevent
the sound of the first and second fans 34, 35 from being transmitted to the inside
of the room.
[0100] In each of the air bringing-in spaces 70, an air filter 71 is arranged. These air
filters 71 are arranged substantially parallel to the side surfaces of the fans 34,
35. Accordingly, the air filters 71 are also arranged so as to be inclined to the
second side plate 21b and the third side plate 21c. The above-described inclined arrangement
of the air filters 71 can expand an area of flow-through of the air. Moreover, part
or all of a first side plate 21a of the first casing 11A is configured detachably,
and by detaching part or all of the first side plate 21a, an attachment/ detachment
port for attaching and detaching the air filters 71 can be formed. As indicated by
arrow b in FIG. 10, the air filters 71 are drawn out obliquely forward, by which the
air filters 71 can be detached from the first casing 11A, so that the air filters
71 can be cleaned or replaced.
[0101] In the air bringing-in spaces 70, sensors 72, 73 and the like that measure temperature
and humidity of the air taken in from the outside air intake 51 and the inside air
intake 53 are provided. Electric wiring of these sensors 72, 73 and the like is drawn
from the first and second air blowing chambers 56a, 56b into an electric component
unit 15 provided in the first side plate 21a. In this manner, the outside air intake
51 and the inside air intake 53 are arranged in the first casing 11A together with
the electric component unit 15, by which the electric wiring of the sensors 72, 73
and the like can be connected to the electric component unit 15 at short distances.
Moreover, penetration of the electric wiring through the partition wall inside the
first casing 11A is reduced as much as possible, so that air leakage between the partitioned
spaces can be prevented from occurring.
[0102] In front of the first casing 11A, as in the first embodiment, a working space for
maintenance to perform inspection, part replacement and the like of the electric component
unit 15 is formed. However, as described before, since the air filters 71 are attached
and detached in front of the first casing 11A, the attachment and detachment working
of the air filters 71 can be performed, using the same working space.
[0103] Accordingly, in the present embodiment, the air filters 71 are concentratively arranged
in the first casing 11A together with the electric component unit 15, the first and
second fans 34, 35, and part of the refrigerant circuit 12 (four way valve 26 and
the like), which have relatively high maintenance frequency, and the working space
for maintenance of these can be concentratively formed on one side of the first casing
11A (in front of the first side plate 21a).
[0104] Configurations of first and second heat exchange chambers 57, 58 and first and second
airflow paths 59, 60, arrangement of first and second heat exchangers 31, 32, and
the like inside the second casing 11B are similar to those in the first embodiment.
[0105] As shown in FIGS. 11, the first airflow path 59 is partitioned by a sixth partition
wall 66 into two upper/lower stages. A first relay intake 22b formed in the sixth
side plate 24b (refer to FIG. 10) is communicated with a first airflow path 59b on
a lower stage side. Moreover, the exhaust outlet 52 is communicated with a first airflow
path 59a on an upper stage side.
[0106] As shown in FIG. 12, the second airflow path 60 is partitioned into two upper/lower
stages by a seventh partition wall 67. The second relay intake 23b formed in the seventh
side plate 24c (refer to FIG. 10) is communicated with a second airflow path 60a on
an upper stage side. Moreover, the supply air outlet 54 is communicated with a second
airflow path 60b on a lower stage side.
[0107] As described above, since the first relay intake 22b and the exhaust outlet 52 are
formed in the sixth side plate 24b, and the second relay intake 23b and the supply
air outlet 54 are formed in the seventh side plate 24c, in fifth and eighth side plates
24a, 24d of the second casing 11B, no opening through which the air flows is formed,
and no duct is connected, as in the first embodiment. Thus, spaces for arranging the
ducts and the like are not required around the fifth and eighth side plates 24a, 24d,
and maintenance of inspection, replacement and the like to the heat exchangers 31,
32 can be performed by detaching one of the fifth side plate 24a and the eighth side
plate 24d.
[0108] Moreover, in the present embodiment as well, an installation aspect of the humidity
control device can be configured as shown in FIG. 9. Particularly, in the present
embodiment, arranging a first unit 10A outdoors allows the maintenance of the air
filters 71 to be performed outdoors together with the fans 34, 35, a compressor 27
and the like, and the inside of the room can be used as usual during the maintenance.
[0109] Next, the configuration of the airflow control mechanism 13 will be described in
more detail.
[0110] In the present embodiment as well, a configuration of vent holes 81 to 88 formed
in the second casing 11B, and the dampers 41 to 44 that open and close the vent holes
81 to 88 is similar to that in the first embodiment.
[0111] Moreover, opening and closing patterns of the respective dampers 41 to 48 are also
similar to those in the first embodiment. In the present embodiment, combination of
the above-described opening and closing patterns of the dampers 41 to 48 allows the
airflow to be switched between an aspect shown in FIG. 13 and an aspect shown in FIG.
14.
[0112] In the aspect shown in FIG. 13, the outdoor air taken in from the outside air intake
51 by the first fan 34 inside the first casing 11A flows into the second casing 11B
through the first relay outlet 22a and the first relay intake 22b, passes through
the first heat exchange chamber 57, and is exhausted from the supply air outlet 54.
Moreover, the indoor air taken in from the inside air intake 53 by the second fan
35 inside the first casing 11A flows into the second casing 11B through the second
relay outlet 23a and the second relay intake 23b, passes through the second heat exchange
chamber 58, and is exhausted from the exhaust outlet 52.
[0113] Moreover, in the aspect shown in FIG. 14, the outdoor air taken in from the outside
air intake 51 by the first fan 34 inside the first casing 11A flows into the second
casing 11B through the first relay outlet 22a and the first relay intake 22b, passes
through the second heat exchange chamber 58, and is exhausted from the supply air
outlet 54. Moreover, the indoor air taken in from the inside air intake 53 by the
second fan 35 inside the first casing 11A flows into the second casing 11B through
the second relay outlet 23a and the second relay intake 23b, passes through the first
heat exchange chamber 57, and is exhausted from the exhaust outlet 52.
[0114] FIGS. 15A and 15B are explanatory views respectively showing air flows between the
first and second airflow paths 59, 60, and the first and second heat exchange chambers
57, 58, corresponding to the aspect of the airflow shown in FIG. 13.
[0115] As shown in FIG. 15A, airflow flowing in the first airflow path 59b on the lower
stage side from the first relay intake 22b flows into the first heat exchange chamber
57 through the vent hole 81 formed on the lower stage front side of a third partition
wall 63. Thereafter, the airflow passes through the first heat exchanger 31, flows
into the second airflow path 60b on the lower stage side through the vent hole 87
formed on the lower stage front side of a fourth partition wall 64, and is exhausted
to the inside of the room from the supply air outlet 54.
[0116] At the same time, as shown in FIG. 15B, airflow flowing in the second airflow path
60a on the upper stage side from the second relay intake 23b flows into the second
heat exchange chamber 58 through the vent hole 86 formed on the upper stage back side
of the fourth partition wall 64. Thereafter, the airflow passes through the second
heat exchanger 32, flows into the first airflow path 59a on the upper stage side through
the vent hole 84 formed on the upper stage back side of the third partition wall 63,
and is exhausted to the outside of the room from the exhaust outlet 52.
[0117] FIGS. 16A and 16B are explanatory views respectively showing air flows between the
first and second airflow paths 59, 60, and the first and second heat exchange chambers
57, 58, corresponding to the aspect of the airflow shown in FIG. 14.
[0118] As shown in FIG. 16A, airflow flowing in the first airflow path 59b on the lower
stage side from the first relay intake 22b flows into the second heat exchange chamber
58 through the vent hole 82 formed on the lower stage back side of the third partition
wall 63. Thereafter, the airflow passes through the second heat exchanger 32, flows
into the second airflow path 60b on the lower stage side through the vent hole 88
formed on the lower stage back side of the fourth partition wall 64, and is exhausted
to the inside of the room from the supply air outlet 54.
[0119] At the same time, as shown in FIG. 16B, airflow flowing in the second airflow path
60a on the upper stage side from the second relay intake 23b flows into the first
heat exchange chamber 57 through the vent hole 85 formed on the upper stage front
side of the fourth partition wall 64. Thereafter, the airflow passes through the first
heat exchanger 31, flows into the first airflow path 59a on the upper stage side through
the vent hole 83 formed on the upper stage front side of the third partition wall
63, and is exhausted to the outside of the room from the exhaust outlet 52.
[0120] The aspect of the airflow shown in FIG. 13 and FIGS. 15A and 15B, and the aspect
of the airflow shown in FIG. 14 and FIGS. 16A and 16B are executed by being alternately
repeated every predetermined time (e.g., every three minutes) in accordance with the
switching operation (first and second refrigerating cycle operations) of the refrigerant
circulation direction shown in FIGS. 4A and 4B. This enables the humidity control
device 10 to perform dehumidification operation and humidification operation.
(Description of dehumidification)
[0121] Dehumidification operation in the present embodiment will be described. In the first
refrigerating cycle operation shown in FIG. 4A, the refrigerant discharged from the
compressor 27 radiates heat and condenses in the first heat exchanger 31, and is then
sent to an electric expansion valve 28 to be decompressed. The decompressed refrigerant
absorbs heat and evaporates in the second heat exchanger 32, and is then sucked into
the compressor 27 to be compressed, and is again discharged. Accordingly, in the first
refrigerating cycle operation, the first heat exchanger 31 functions as a condenser,
and the second heat exchanger 32 functions as an evaporator.
[0122] At this time, as shown in FIG. 14 and FIGS. 16A and 16B, outdoor air OA taken in
from the outside air intake 51 passes through the second heat exchanger 32, and air
SA after the heat exchange is exhausted from the supply air outlet 54. Moreover, indoor
air RA taken in from the inside air intake 53 passes through the first heat exchanger
31, and air EA after the heat exchange is exhausted from the exhaust outlet 52. Specifically,
in the first heat exchanger 31 as the condenser, moisture adsorbed by the adsorbent
is desorbed by heat of the refrigerant, and is taken into the indoor air RA. Thereby,
the adsorbent of the first heat exchanger 31 is reproduced, and the indoor air RA
is humidified, and the air EA after the humidification is exhausted to the outside
of the air from the exhaust outlet 52. Moreover, in the second heat exchanger 32 as
the evaporator, moisture contained in the outdoor air OA is adsorbed (collected) by
the adsorbent by heat absorption of the refrigerant, so that the outdoor air OA is
dehumidified. The air SA after the dehumidification is supplied to the inside of the
room from the supply air outlet 54.
[0123] In the second refrigerating cycle operation shown in FIG. 4B, the refrigerant discharged
from the compressor 27 radiates heat and condenses in the second heat exchanger 32,
and is then sent to the electric expansion valve 28 to be decompressed. The decompressed
refrigerant absorbs heat and evaporates in the first heat exchanger 31, and is then
sucked into the compressor 27 to be compressed, and is again discharged. Accordingly,
in the second refrigerating cycle operation, the first heat exchanger 31 functions
as an evaporator, and the second heat exchanger 32 functions as a condenser.
[0124] At this time, as shown in FIG. 13 and FIGS. 15A and 15B, the outdoor air OA taken
in from the outside air intake 51 passes through the first heat exchanger 31, and
the air SA after the heat exchange is exhausted from the supply air outlet 54. Moreover,
the indoor air RA taken in from the inside air intake 53 passes through the second
heat exchanger 32, and the air EA after the heat exchange is exhausted from the exhaust
outlet 52. Specifically, in the second heat exchanger 32 as the condenser, moisture
adsorbed by the adsorbent is desorbed by heat of the refrigerant, and is taken into
the indoor air RA. Thereby, the adsorbent of the second heat exchanger 32 is reproduced,
and the indoor air RA is humidified, and the air EA after the humidification is exhausted
to the outside of the room from the exhaust outlet 52. Moreover, in the first heat
exchanger 31 as the evaporator, moisture contained in the outdoor air OA is adsorbed
(collected) by the adsorbent by heat absorption of the refrigerant, so that the outdoor
air OA is dehumidified. The air SA after the dehumidification is supplied to the inside
of the room from the supply air outlet 54.
(Description of humidification)
[0125] Next, humidification operation will be described. In the first refrigerating cycle
operation shown in FIG. 4A, the first heat exchanger 31 functions as the condenser,
and the second heat exchanger 32 functions as the evaporator. At this time, as shown
in FIG. 13 and FIGS. 15A and 15B, the outdoor air OA taken in from the outside air
intake 51 passes through the first heat exchanger 31, and the air SA after the heat
exchange is exhausted from the supply air outlet 54. The indoor air RA taken in from
the inside air intake 53 passes through the second heat exchanger 32, and the air
EA after the heat exchange is exhausted from the exhaust outlet 52. Specifically,
in the first heat exchanger 31 as the condenser, moisture adsorbed by the adsorbent
is desorbed by the heat of the refrigerant, and is taken into the outdoor air OA.
Thereby, the adsorbent is reproduced, and the outdoor air OA is humidified, and the
air SA after the humidification is supplied to the inside of the room from the supply
air outlet 54. Moreover, in the second heat exchanger 32 as the evaporator, moisture
contained in the indoor air RA is adsorbed (collected) by the adsorbent by heat absorption
of the refrigerant, so that the indoor air RA is dehumidified. The air EA after the
dehumidification is exhausted to the outside of the room from the exhaust outlet 52.
[0126] In the second refrigerating cycle operation shown in FIG. 4B, the first heat exchanger
31 functions as the evaporator, and the second heat exchanger 32 functions as the
condenser. At this time, as shown in FIG. 14 and FIGS. 16A and 16B, the outdoor air
OA taken in from the outside air intake 51 passes through the second heat exchanger
32, and the air SA after the heat exchange is exhausted from the supply air outlet
54. The indoor air RA taken in from the inside air intake 53 passes through the first
heat exchanger 31, and the air EA after the heat exchange is exhausted from the exhaust
outlet 52. Specifically, in the second heat exchanger 32 as the condenser, moisture
adsorbed by the adsorbent is desorbed by the heat of the refrigerant, and is taken
into the outdoor air OA. Thereby, the adsorbent is reproduced, and the outdoor air
OA is humidified, and the air SA after the humidification is supplied to the inside
of the room from the supply air outlet 54. Moreover, in the first heat exchanger 31
as the evaporator, moisture contained in the indoor air RA is adsorbed (collected)
by the adsorbent by heat absorption of the refrigerant, so that the indoor air RA
is dehumidified. The air EA after the dehumidification is exhausted to the outside
of the room from the exhaust outlet 52.
[0127] The present invention is not limited to the above-described embodiments, but modifications
can be made within the scope of the invention described in the claims as needed.
[0128] For example, while in the first embodiment, as shown in FIG. 1, the outside air intake
51 and the inside air intake 53 are formed in the sixth side plate 24b and the seventh
side plate 24c, respectively, both of them can be formed in the eighth side plate
24d. Moreover, while in the second embodiment, as shown in FIG. 10, the exhaust outlet
52 and the supply air outlet 54 are formed in the sixth side plate 24b and the seventh
side plate 24c, respectively, both of them can be formed in the eighth side plate
24d.
[0129] Moreover, in the second embodiment, the first and second fans 34, 35 may be arranged
so that the side surfaces provided with the suction ports 38a are parallel to the
second side plate 21b and the third side plate 21c. In this case as well, the air
bringing-in spaces 70 are preferably formed between the first and second fans 34,
35, and the second and third side plates 21b, 21c of the first casing 11A.
[0130] Moreover, the specific aspects of the airflow in the airflow control mechanism 13
can be modified as needed. For example, while in the above-described respective embodiments,
the configuration is such that the airflow passing through the heat exchange chambers
57, 58 from the airflow paths 59a, 60a on the upper side flows into the airflow paths
60a, 59a on the same upper side, and the airflow passing through the heat exchange
chambers 57, 58 from the airflow paths 59b, 60b on the lower side flows into the airflow
paths 60b, 59b on the same lower side, unlike this, the configuration may be such
that the airflow passing through the heat exchange chambers 57, 58 from the airflow
paths 59a, 60a on the upper side flows into the airflow paths 60b, 59b on the lower
side, and the airflow passing through the heat exchange chambers 57, 58 from the airflow
paths 59b, 60b on the lower side flows into the airflow paths 60a, 59a on the upper
side.
REFERENCE SIGNS LIST
[0131]
10: HUMIDITY CONTROL DEVICE
10A: FIRST UNIT (FUNCTION UNIT)
10B: SECOND UNIT (HUMIDITY CONTROL UNIT)
11A: FIRST CASING
11B: SECOND CASING
12: REFRIGERANT CIRCUIT
26: FOUR WAY VALVE (SWITCHING MECHANISM)
27: COMPRESSOR
29: REFRIGERANT PIPE
31: FIRST HEAT EXCHANGER (ADSORPTION HEAT EXCHANGER)
32: SECOND HEAT EXCHANGER (ADSORPTION HEAT EXCHANGER)
34: FIRST FAN
35: SECOND FAN
51: OUTSIDE AIR INTAKE
52: EXHAUST OUTLET
53: INSIDE AIR INTAKE
54: SUPPLY AIR OUTLET
71: AIR FILTER
D5: DUCT FOR OUTSIDE AIR
D6: DUCT FOR INSIDE AIR