[0001] The present invention relates to a dental implant or abutment comprising a ceramic
body covered with an at least essentially monomolecular phosphate layer having a thickness
of less than 1 nm, to a kit comprising a container and the dental implant or abutment,
and to a method for preparing said dental implant or abutment. Implants, such as dental
implants, are well known in the art. They generally consist of a material, which is
biocompatible and which additionally has a low elastic modulus and a high strength.
[0002] Apart from its biocompatibility and its mechanical properties, the osteointegrative
properties of an implant are usually of major importance. The term "osteointegration"
designates the direct structural and functional connection between living bone and
the surface of the load-bearing implant. A good osteointegration means that the implant,
after reaching a primary stability by screwing it into the bone, safely ossifies within
a short healing time so that a permanent bond between implant and bone is obtained.
[0003] Dental implants and abutments, which are currently in use, are in general made of
a metal, e.g. titanium, or of a ceramic, e.g. a zirconia based ceramic, due to the
biocompatibility and the favourable mechanical properties of these materials.
[0004] In contrast to metal implants, which are generally dark, ceramic materials have the
advantage that their colour can be closely matched to the natural tooth colour. Efforts
have thus been made to provide dental implants, and in particular abutments, of which
at least those parts that are visible after placement into a patient's jaw are made
of a ceramic material.
[0005] In order to achieve optimal osteointegration of the implant, several surface treatments
have been developed:
EP 1 450 722 relates to a dental implant made of zirconia ceramic, which, after abrasive blasting,
is subjected to a treatment using phosphoric acid, sulphuric acid, hydrochloric acid
or mixtures thereof.
[0006] EP 1 982 670 discloses a process for providing the implant with a surface roughness by sandblasting,
milling and/or injection molding techniques, followed by etching with a hydrofluoric
acid solution.
[0007] As an alternative to the above subtractive processes, it is also well known to provide
the implant surface with a suitable coating in order to improve its osteointegrative
properties. Such coatings include, for instance, metallic or ceramic coatings, hydroxylapatite
coatings or coatings comprising bioactive factors, such as bone growth enhancing factors
or bone morphogenic proteins.
[0008] US 2003/0157349 refers to an osteoconductive biomaterial including a metallic or oxide ceramic substrate
and a metal oxide layer on the surface of the substrate, which contains at least on
a portion of the oxide layer a coating comprising dihydrogenphosphate, titanium hydroxide,
zirconium hydroxide, niobium hydroxide, tantalum hydroxide or silicon hydroxide. Said
coating is formed by soaking the substrate in a phosphate buffer or a similar solution
and subjecting it to hydrothermal treatment at a temperature of 100 °C or higher and
a pressure of 0.1 MPa or higher. In the surfaces thus obtained, the chemical species,
which has been applied, is typically found in a depth range of about 0.1 to 0.8
µm.
[0009] When providing a ceramic body with such a coating, it is important that the advantageous
properties of the ceramic material are not lost due to the coating. Also, the applied
coating material must not have any undesired side effect once implanted in the human
body. For this reason, thin, phosphorus-based coatings have been chosen in the past:
US 2006/0194008 discloses devices made of titanium having multiple surface functionality, which have
been provided with phosphorus-based coatings. The coatings have a plurality of phosphate
moieties, a plurality of phosphonate moieties or both, which are covalently bonded
to an oxide surface of an implantable substrate. According to a preferred embodiment,
these phosphorus-based coatings have a thickness of less than about 10 nm.
[0010] According to one embodiment of
US 2006/0194008, the device surface is treated with phosphoric acid at a pH of less than 3. Due to
these rather harsh conditions, the titanium surface of the devices is partially dissolved
and three dimensional titanium phosphate complexes are formed. Since a ceramic surface
is inert under these conditions, it is not possible to apply an analogous coating
to a ceramic surface. Furthermore, the surface structure of the devices is significantly
changed by the application of the titanium phosphate complexes.
[0011] US 4,962,073 refers to surface treated porous ceramic membranes comprising a metal oxide/hydroxide.
Chemically bonded to the metal oxide/hydroxide surface of the membrane is a monomolecular
layer of one or more phosphoric acid esters.
[0012] Also
WO 02/40073 discloses endosseous implants, the surface of which has been treated with at least
one organic compound carrying at least one phosphonic acid group or a salt thereof.
It is assumed that these phosphonates form a covalent bond with the surface of the
implant.
[0013] US 2010/0131062 relates to a method of applying crystalline nanoparticles onto the surface of an
implant to produce an implant with a crystalline nanoparticle layer on its surface.
For implants, calcium phosphate and hydroxylapatite nanoparticles have been found
to be suitable. However, said nanoparticles are forming a crystalline layer on the
surface, which may peel off under mechanical stress.
[0014] For a good integration of a dental implant, it is not only important that a strong
bond to the bone is formed (i.e. good osteointegration), but also that the implant
has no adverse effect on the soft tissue. In this respect, it has been found that
also the soft tissue integration of an implant or abutment plays a crucial role for
the overall healing after placement of a dental implant.
[0015] As a consequence, dental implants and abutments have also been subjected to various
surface treatments in order to improve the soft tissue integration. For instance,
it has been found that a roughened, hydroxylated and hydrophilic surface has a positive
effect on the soft tissue integration (see e.g.
EP 1 825 828,
EP 1 825 829 or
EP 1 825 830).
[0016] The problem of the present invention is to provide a dental implant or abutment made
of ceramic, which is characterized by a particularly good integration.
[0017] The problem is solved by the dental implant or abutment according to claim 1, the
kit comprising a container and the dental implant or abutment according to claim 12,
and the method for preparing said dental implant or abutment according to claim 14.
Preferred embodiments are subject of the dependent claims.
Figures
[0018]
Fig. 1a, 1b and 1c show the surface morphology of zirconia discs with a phosphate
coating of several micrometers (state of the art).
Fig. 2a, 2b and 2c show the surface morphology of zirconia discs with an essentially
monomolecular phosphate layer according to the present invention.
[0019] The present invention features a dental implant or abutment comprising a ceramic
body having a surface. The ceramic body comprises zirconia (i.e. zirconium oxide)
as the main component. The dental implant or abutment is characterized in that at
least a first surface area of the ceramic body is covered with an at least essentially
monomolecular phosphate layer having a thickness of less than 1.0 nm. Therefore, at
least part of the surface area of the ceramic body is covered with a relatively thin
phosphate layer. The phosphate layer contains at least one phosphate selected from
the group consisting of ortho-phosphate, poly-phosphates, cyclo-phosphates, and mixtures
thereof. Thus, the present invention refers to a dental implant or abutment with a
zirconia-based ceramic body, the surface of which is at least partially covered with
an at least essentially monomolecular phosphate layer having a thickness of less than
1.0 nm.
[0020] A "dental implant", as used throughout this application, is an implant used in the
dental field for replacement of one or more teeth or at least part of a tooth. In
general, a dental implant comprises at least an anchoring part for anchoring the implant
in the jaw bone and a mounting part for attachment of an abutment, a crown or a similar
element. The dental implant of the present invention is not limited to any particular
shape, and may in particular be a one- or two-part implant as generally known in the
field.
[0021] An "abutment", as used throughout this application, is a separate mounting part for
a dental implant, which is intended for attachment to the dental implant and to a
crown. Again, the abutment of the present invention is not limited to any particular
shape.
[0022] The ceramic body of the dental implant or abutment of the present invention comprises
zirconia as the main component. Thus, the ceramic body is made of a zirconia-based
material. Zirconia shows no interactions with other dental materials and is electrically
neutral. Because of a friendly gum reaction and due to the fact that dental plaque
seems to be less attached to this material, it bears also a low risk of inflammation.
In addition, zirconia has a light colour and can thus be closely adapted to natural
tooth colour. Also, the ceramic body of the present invention is highly resistant,
biocompatible and can be worked into the desired shape for a dental implant or abutment.
[0023] An "at least essentially monomolecular layer", as used throughout this application,
is a thin layer of a material covering the surface of the ceramic body, the thickness
of the layer being not more than about one molecule. For instance, such a phosphate
layer may have a thickness of about 0.7 to about 1.3 phosphate molecules. Thus, in
the planar direction, the phosphate layer may have any dimension, while it is limited
to about one molecule in the orthogonal direction. Further, the phosphate layer may
be uniform or irregular, and may also have small gaps in the lateral direction. Therefore,
it is not necessary that the phosphate molecules occupy every single adsorption site
on the ceramic surface. In order for the implant or abutment surface to be hydrophilic,
it is believed that only about 10% of the adsorption sites on the surface of the ceramic
body need to be occupied, which is comparable to a 3x3 superlattice. However, a more
dense arrangement of the phosphate molecules on the ceramic surface is preferred.
[0024] Preferably, the dental implant or abutment of the present invention comprises a ceramic
body that is covered with a monomolecular phosphate layer. In this case, the phosphate
layer has a thickness of one phosphate molecule within the measuring accuracy.
[0025] A "phosphate", as used throughout this application, is a phosphate group that does
not comprise any organic substituents. In particular, the phosphates of the present
invention do not include phosphate esters or phosphonates.
[0026] Surprisingly, it has been found that a ceramic dental implant or abutment with such
a thin phosphate layer has exceptionally good osteointegrative properties. This can
at least partially be explained by the finding that the hydrophilicity of the ceramic
body's surface is increased by the phosphate covering, since a good hydrophilicity
generally goes along with a good osteointegration.
[0027] Furthermore, it is believed that the phosphates on the surface lead to a beneficial
interaction with the surrounding bone tissue, thereby further improving the formation
of a bond between bone and implant surface. Also, in contrast to the phosphoric acid
esters of
US 4,962,073, for instance, the phosphates in the covering layer of the present invention are
directly available for incorporation into newly formed bone, whereas the phosphoric
acid esters require previous hydrolysis.
[0028] Also, the interaction between the surrounding soft tissue and the implant/abutment
has been found to be beneficial, probably thanks to the phosphate layer on the ceramic
surface.
[0029] It is believed that, thanks to the thinness of said layer, the surrounding bone or
soft tissue is able to interact with both the phosphate groups and the ceramic material,
leading to a particularly good connection between ceramic body and bone/soft tissue.
Furthermore, the coating of the present invention is not prone to peeling off, which
is a well-known problem of thicker coatings. Also, even if the coating is degraded
in the patient's body, there is essentially no gap between implant or abutment and
surrounding bone/soft tissue, such that the stability is always guaranteed.
[0030] As a further advantage, the thin phosphate layer of the present invention does not
change the topography of the underlying ceramic surface. Therefore, in case the ceramic
body has been provided with a special surface structure, such as a smooth or roughened
surface, this structure will be conserved upon application of the phosphate layer.
[0031] Also, it has been found that the dental implant or abutment of the present invention
is very well integrated in soft tissue, thereby further enhancing the good healing
properties after implantation.
[0032] By X-ray photoelectron spectroscopy (XPS) analysis of the surface, it has been shown
that the ceramic material is visible through the thin phosphate coating. For the claimed
zirconia-based ceramic, it has been found that still about 20 (atomic)% zirconium
is detected. Therefore, the outermost surface layer is still influenced by the ceramic
material, which will have a positive effect on the attachment of the surrounding tissue.
[0033] In addition, there is a strong bond between the ceramic surface and the phosphate
layer thereon, such that the phosphate layer does not delaminate during transport
or storing. Therefore, the ceramic body of the present invention is also very stable.
[0034] In the early state of the art, rather thick phosphate coatings have been discussed.
These phosphate coatings are typically several micrometers thick, which is several
orders of magnitude more than the monomolecular phosphate layers of the present invention.
The previously known thick phosphate coatings have several disadvantages: The connection
between phosphate layer and ceramic surface is not very strong, therefore the phosphate
coating may peel off during transport or storing. Also, the thickness of these phosphate
coatings is inhomogeneous.
[0035] Furthermore, upon insertion of the ceramic body into bone, the high phosphate concentration
may lead to irritation of the surrounding (soft) tissue and thereby even cause an
inflammation. Therefore, the physiologic conditions in the surrounding area are severely
disturbed, which may impair the osteointegration and ultimately lead to loss of the
implant.
[0036] In addition, the thick phosphate coatings also significantly modify the surface morphology
of the ceramic body, whereas the very thin layers of the present invention essentially
preserve the surface morphology (see figures 1a-c and 2a-c).
[0037] In contrast to the present invention, the phosphorus-based coatings of
US 2006/0194008 are formed on a titanium surface and at a very low pH. By the described procedure,
the surface is partially corroded and titanium phosphate complexes are formed.
[0038] US 4,962,073 and
WO 02/40073, on the other hand, disclose only coatings with phosphates bearing organic substituents,
namely phosphate esters and phosphonates, respectively.
[0039] And the crystalline nanoparticle layers of
US 2010/0131062 have a thickness of 2 nm to 500 nm.
[0041] In a preferred embodiment of the present invention, the monomolecular phosphate layer
has a thickness of about 0.5 nm. It has been found that the osteointegration of the
dental implant or abutment is particularly good in this case. Furthermore, the bonding
of this at least essentially monomolecular layer to the implant or abutment surface
is particularly strong. Also, the at least essentially monomolecular phosphate layer
is able to form an optimal transition from the zirconia surface to the surrounding
bone.
[0042] According to a preferred embodiment, the phosphate is selected from the group consisting
of ortho-phosphate, diphosphate, tri-phosphate, trimeta-phosphate, and mixtures thereof.
Particularly preferred is the use of ortho-phosphate. As mentioned above, all these
phosphates do not have any organic substituents, i.e. they are directly derived from
the pertaining phosphoric acids by simple deprotonation. Ortho-phosphate (PO
43-), for instance, is the phosphate derived from ortho-phosphoric acid (H
3PO
4).
[0043] In general, the implant has a bone contact area and/or a soft tissue contact area.
The bone contact area is that part of the implant surface, which is intended to be
in contact with the bone (for a dental implant: the jaw bone) after implantation;
the soft tissue contact area is that part of the implant surface, which is intended
to be in contact with the soft tissue after implantation. In a modern dental implant,
at least part of the bone contact area is typically provided with a thread, whereas
the soft tissue contact area is usually threadless. Both the bone contact area and/or
a soft tissue contact area may be roughened or smooth, with the bone contact area
preferably being roughened and the soft tissue contact area preferably being smooth.
Also, there may be a transition area between the bone contact area and the soft tissue
contact area, which may have the same characteristics of either contact area or, in
case the bone contact area and the soft tissue contact area are different, the transition
area may form a transition from one state to the other or correspond in one characteristic
to the bone contact area and in another to the soft tissue contact area.
[0044] Depending on the type of dental implant, it comprises both a bone contact area and
a soft tissue contact area or only a bone contact area. In either case, it is preferred
that at least the bone contact area of the ceramic body is covered with the thin phosphate
layer. Thereby, an optimal osteointegration is achieved.
[0045] According to a preferred embodiment, both the bone and the soft tissue contact area
of the dental implant are covered with the phosphate layer. It has surprisingly been
found that due to the improved hydrophilicity achieved according to the present invention,
not only a positive effect on the bone/implant interface can be obtained. Also, the
contact of the implant's soft tissue contact area with the soft tissue has been found
to be improved, although it is assumed that the mechanisms underlying this improvement
are different from those underlying the osteointegration.
[0046] A dental implant system typically comprises an anchoring part for anchoring the dental
implant in a jaw bone and a mounting part for attaching a suprastructure, such as
a crown. According to a preferred embodiment, at least the surface of the anchoring
part is covered with the phosphate layer. More preferably, the surface of both the
anchoring part and the mounting part are covered with the phosphate layer.
[0047] It is particularly preferred that the entire surface of the ceramic body is covered
with a phosphate layer. This allows for uniform treatment of the entire surface of
the dental implant or abutment.
[0048] In a preferred embodiment, the ceramic body is made of stabilized zirconia. More
preferably, the ceramic body is made of yttria-stabilized zirconia, ceria-stabilized
zirconia, magnesium oxide stabilized zirconia or alumina-stabilized zirconia (ATZ).
However, also other ceramic materials comprising zirconia, such as zirconia-stabilized
alumina, or zirconia-based materials comprising more than one stabilizer are possible.
[0049] According to the most preferred embodiment, the ceramic body of the dental implant
or abutment of the present invention is made of yttria-stabilized zirconia. In general,
the yttria-stabilized zirconia is tetragonal in phase. Yttria-stabilized zirconia
displays a very high strength, a high toughness and a good wear resistance.
[0050] In a particularly preferred embodiment, the ceramic body is made of yttria-stabilized
zirconia according to ISO 13356. An example of a preferred yttria-stabilized zirconia
is Tosoh zirconia powder of grade TZ-3YSB-E (Tosoh Corporation) comprising 4.95 to
5.35 wt-% Y
2O
3, 0.15 to 0.35 wt-% Al
2O
3, at most 0.02 wt-% SiO
2, at most 0.01 wt-% Fe
2O
3, at most 0.04 wt-% Na
2O and comprising a binder in an amount corresponding to an Ig-loss of 2.7 to 3.9 wt-%,
the percentages being based on the total weight of the zirconia powder.
[0051] In a preferred embodiment, the dental implant or abutment of the present invention
is stored in water, which may optionally also contain one or more additives. Suitable
additives include, for instance, Na
+, K
+, Mg
2+, Sr
2+, Cl
-, PO
43-, HPO
42-, and H
2PO
4-. Preferably, these additives have been added to the water in the form of their respective
salts. Additionally or alternatively, the water can also contain suitable gases, such
as oxygen, inert gases and/or CO
2.
[0052] More preferably, the dental implant or abutment of the present invention is stored
in an aqueous phosphate solution, preferably in an aqueous phosphate buffer solution.
Said aqueous phosphate solution contains phosphates, typically in a concentration
of 1 mM to 3 M, preferably of 20 mM to 1 M, and more preferably of 50 mM to 0.5 M,
and usually has a pH of 4 to 10, preferably 5 to 9, more preferably 6 to 8.
[0053] In a further aspect, the present invention also relates to a kit comprising a gas-
and liquid-tight container and the dental implant or abutment of the present invention.
Within this kit, the dental implant or abutment is stored in the container, i.e. it
is arranged inside the container.
[0054] Dental implants and abutments are generally packaged prior to storing and delivery
to a surgeon in order to avoid contamination of the dental implant or abutment. Furthermore,
by storing the dental implant or abutment in a gas- and liquid-tight container, it
is possible to preserve the implant's or abutment's properties, and in particular
the at least essentially monomolecular phosphate layer on the surface of the ceramic
body.
[0055] In a preferred embodiment, at least part of the remaining volume of the container
is filled with water and/or an inert gas. Suitable inert gases are, for instance,
noble gases - preferably Ar, Ne and/or Kr - N
2, O
2 and/or N
2O. It has been found that by storing the dental implant or abutment of the present
invention in water and/or an inert gas, it is possible to conserve the hydrophilicity
of its surface. The water may be pure water or may contain one or more additives,
such as Na
+, K
+, Mg
2+, Sr
2+, Cl
-, PO
43-, HPO
42-, and/or H
2PO
4-, for instance.
[0056] Preferably, at least part of the remaining volume of the container is filled with
an aqueous phosphate solution, preferably with an aqueous phosphate buffer solution.
Said aqueous phosphate solution contains phosphates, typically in a concentration
of 1 mM to 3 M, preferably of 20 mM to 1 M, and more preferably of 50 mM to 0.5 M,
and usually has a pH of 4 to 10, preferably 5 to 9, more preferably 6 to 8. This is
particularly advantageous for the at least essentially monomolecular phosphate layer
on the implant's or abutment's surface.
[0057] In a further aspect, the present invention also relates to a method for the preparation
of the above described dental implant or abutment. According to this method, the ceramic
body of the dental implant or abutment is treated with an aqueous phosphate buffer
solution and subsequently rinsed with water or an aqueous, phosphate-free solution.
It is understood that prior to the rinsing with the above mentioned rinsing fluids,
an optional pre-rinsing using e.g. an alcohol can be performed.
[0058] The aqueous phosphate buffer solution used for the treatment contains phosphates,
typically in a concentration of 10 mM to 3 M, preferably 20 mM to 1 M, more preferably
50 mM to 1 M, and usually has a pH of 4 to 10, preferably 5 to 9, more preferably
6 to 8.
[0059] The phosphates contained in the aqueous phosphate buffer solution are selected from
the group consisting of ortho-phosphate, poly-phosphates, cyclo-phosphates, and mixtures
thereof. More preferably, the contained phosphates are selected from the group consisting
of ortho-phosphate, diphosphate, tri-phosphate, trimeta-phosphate, and mixtures thereof.
Most preferably, the buffer solution contains ortho-phosphate.
[0060] It has been found that the rinsing time does not significantly influence the thickness
of the phosphate layer obtained, as long as a certain minimal rinsing time is observed.
Typically, the surface is rinsed for about 5 s to 10 min.
[0061] By performing these steps, an at least essentially monomolecular phosphate layer
with a thickness of less than 1.0 nm on the ceramic surface of the body is obtained.
At the same time, the surface morphology of the ceramic body is essentially preserved.
[0062] In a preferred embodiment, the dental implant or abutment is further subjected to
a thermal or hydrothermal treatment prior to or after the rinsing with pure water.
This improves the stability of the phosphate layer on the ceramic body. Simultaneously,
the dental implant or abutment is sterilised by the thermal treatment, which is particularly
advantageous in view of the intended use for placement into a patient's bone.
[0063] In a preferred embodiment, the surface of the ceramic body is roughened and/or rendered
hydrophilic prior to the treatment with the aqueous phosphate buffer solution. Therefore,
the phosphate coating is applied to a roughened and/or hydrophilic ceramic surface.
[0064] A roughened surface may be obtained by the methods generally known in the art, such
as abrasive blasting or chemical etching, for instance.
[0065] A hydrophilic surface may be obtained by the methods generally known in the art,
such as chemical etching, UV irradiation or laser treatment, for instance.
[0066] It is particularly preferred that the ceramic surface is both roughened and hydrophilic.
Such a surface may be obtained, for instance, by sand-blasting and subsequent acid
etching, as described in
EP 1 450 722. The disclosure of
EP 1 450 722 regarding the preparation of a roughened and hydrophilic surface is herewith incorporated
by reference. As will be shown in the examples below, a particularly long-lasting
hydrophilicity can be achieved by the phosphate layer of the present invention if
the body has previously been subjected to a roughening treatment, such as the one
mentioned above.
[0067] Preferably, the implant or abutment of the present invention is subsequently placed
in a gas- and liquid-tight container. This protects the implant or abutment during
transport and storage.
[0068] The present invention is further characterized by way of the following examples:
Example 1: Preparation of a Thick Phosphate Coating (State of the Art)
Preparation of Samples
[0069] Smooth ZrO
2 discs (Tosoh from Ceramtec) with a diameter of 14 mm having a polished surface were
cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from Max F. Keller
GmbH, Mannheim) and subjected to ultra sonication for 5 min and to oxygen plasma cleaning
(using an apparatus of the type "Femto" by Diener Electronics GmbH + Co. KG, Ebhausen,
Germany; 35 W, 6 sccm ("standard cubic centimetre per minute"; 1 cm
3 per minute at normal pressure, i.e. 1013 mbar) O
2 gas flow, p ≈ 0.1 mbar, time = 2.5 minutes).
[0070] The cleaned discs were immersed in 10 ml of 0.5 M Na-phosphate buffer (pH=7.2) in
glass test tubes and subjected to hydrothermal treatment (121 °C, 20 min) in the autoclave.
[0071] Without rinsing, the discs were dried by heating to 60 °C for 1 h.
Surface Morphology
[0072] The surface morphology of the discs was investigated with an optical microscope.
Images were taken with 50x magnification. Figures 1a, 1b, and 1c show the surface
of three different discs treated in the above described way.
[0073] As can be clearly seen from these images, a relatively thick, inhomogeneous phosphate
coating has formed on the ceramic surface and completely covers this surface.
Thickness of Phosphate Layer
[0074] The thickness of the phosphate coatings was determined as being in the micrometer
range. Determination was performed for three samples using confocal microscopy and
the following results were obtained:
Sample 1: ≈ 4 to 5 µm
Sample 2: ≈ 20 to 25 µm
Sample 3: ≈ 15 µm
Example 2: Preparation of an Essentially Monomolecular Ortho-Phosphate Layer (Rinsing
by Immersion)
Preparation of Samples
[0075] Smooth ZrO
2 discs (Tosoh from Ceramtec) with a diameter of 14 mm having a polished surface were
cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from Max F. Keller
GmbH, Mannheim) and subjected to ultra sonication for 5 min and to oxygen plasma cleaning
(using an apparatus of the type "Femto" by Diener Electronics GmbH + Co. KG, Ebhausen,
Germany; 35 W, 6 sccm O
2 gas flow, p ≈ 0.1 mbar, time = 2.5 minutes).
[0076] The cleaned discs were immersed in 10 ml of 0.5 M Na-phosphate buffer (pH=7.2) in
glass test tubes and subjected to hydrothermal treatment (121 °C, 20 min) in the autoclave.
[0077] The treated discs were then rinsed with ultrapure water: Two glass beakers were filled
with water (300 ml each) and the discs were immersed for about 5 s in each of the
beakers while performing slow swirling movements.
[0078] The surface was then blown dry in a stream of Ar.
Surface Morphology
[0079] The surface morphology of the discs was investigated with an optical microscope.
Images were taken with 50x magnification. Figures 2a, 2b, and 2c show the surface
of three different discs treated in the above described way.
[0080] In these images, the phosphate layer on the ceramic surface is invisible and the
morphology of the ceramic surface is essentially unchanged.
Surface Composition
[0081] The chemical composition of the surface was determined by XPS and is represented
below:
| # |
Zr [%] |
P [%] |
Y [%] |
C [%] |
N [%] |
O [%] |
Si [%] |
Al [%] |
| 3 |
23.4 |
2.7 |
1.5 |
14.7 |
0.3 |
54.4 |
2.0 |
0.9 |
| 4 |
23.7 |
2.8 |
1.4 |
18.6 |
0.9 |
50.7 |
0.8 |
0.8 |
Thickness of Phosphate Layer
[0082] Based on the above atomic concentrations, the thickness of the phosphate layers was
calculated based on the following assumptions:
- Tetragonal structure of ZrO2, (101) surface (unit cell 3.6 Å x 3.6 Å x 5.18 Å; 2 Zr, 4 O) → nZr,101 = 7.58 atoms/nm2; interlayer distance dZr,101 = 0.254 nm
- Number of phosphate binding sites equal to number of Zr atoms on the surfaces → nP,101 = 7.58 atoms/nm2 (number of binding sites equal to number of Zr atoms on the surface)
- Electron mean free path: λ = 3.47 nm
[0083] The thickness of the phosphate layer was then calculated using the following equation:

(
θ being the electron emission angle; in the present case
θ = 45°)
[0084] Based on the average values of the above two samples, the thickness of the phosphate
layer was determined as 1.1 monolayers.
Example 3: Preparation of an Essentially Monomolecular Ortho-Phosphate Layer (Rinsing
under Running Water)
Preparation of Samples
[0085] Smooth ZrO
2 discs (Tosoh from Ceramtec) with a diameter of 14 mm having a polished surface were
cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from Max F. Keller
GmbH, Mannheim) and subjected to ultra sonication for 5 min and to oxygen plasma cleaning
(using an apparatus of the type "Femto" by Diener Electronics GmbH + Co. KG, Ebhausen,
Germany; 35 W, 6 sccm O
2 gas flow, p ≈ 0.1 mbar, time = 2.5 minutes).
[0086] The cleaned discs were immersed in 10 ml of 0.5 M Na-phosphate buffer (pH=7.2) in
glass test tubes and subjected to hydrothermal treatment (121 °C, 20 min) in the autoclave.
[0087] The treated discs were then rinsed under running water for about 30 s and blown dry
in a stream of Ar.
Surface Composition
[0088] The chemical composition of the surface was determined by XPS and is represented
below:
| # |
Zr [%] |
P [%] |
Y [%] |
C [%] |
N [%] |
O [%] |
Si [%] |
Al [%] |
| 5 |
23.8 |
2.6 |
1.4 |
19.4 |
1.2 |
49.9 |
0.7 |
1.0 |
| 6 |
22.7 |
2.1 |
1.2 |
19.4 |
0.1 |
51.4 |
2.0 |
0.7 |
Thickness of Phosphate Layer
[0089] The thickness of the phosphate layer was calculated according to the method described
in example 2. Based on the average values of the above two samples, the thickness
of the phosphate layer was determined as 0.9 monolayers.
Example 4: Preparation of an Essentially Monomolecular Ortho-Phosphate Layer (Rinsing
and Ultra Sonification)
Preparation of Samples
[0090] Smooth ZrO
2 discs (Tosoh from Ceramtec) with a diameter of 14 mm having a polished surface were
cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from Max F. Keller
GmbH, Mannheim) and subjected to ultra sonication for 5 min and to oxygen plasma cleaning
(using an apparatus of the type "Femto" by Diener Electronics GmbH + Co. KG, Ebhausen,
Germany; 35 W, 6 sccm O
2 gas flow, p ≈ 0.1 mbar, time = 2.5 min).
[0091] The cleaned discs were immersed in 10 ml of 0.5 M Na-phosphate buffer (pH = 7.2)
in glass test tubes and subjected to hydrothermal treatment (121 °C, 20 min) in the
autoclave.
[0092] The treated discs were then rinsed with ultrapure water: Two glass beakers were filled
with water (300 ml each) and the discs were immersed for about 5 s in each of the
beakers while performing slow movements. Subsequently, the discs were subjected to
ultra sonification for 5 min in water at room temperature, followed by a further round
of rinsing as before.
Surface Composition
[0093] The surface was then blow dried in a stream of Ar.
[0094] The chemical composition of the surface was determined by XPS and is represented
below:
| # |
Zr [%] |
P [%] |
Y [%] |
C [%] |
N [%] |
O [%] |
Si [%] |
Al [%] |
| 7 |
24.6 |
2.1 |
1.6 |
18.8 |
0.4 |
50.4 |
0.9 |
1.0 |
| 8 |
25.0 |
2.2 |
1.6 |
17.0 |
0.1 |
52.6 |
0.8 |
0.7 |
Thickness of Phosphate Layer
[0095] The thickness of the phosphate layer was calculated according to the method described
in example 2. Based on the average values of the above two samples, the thickness
of the phosphate layer was determined as 0.80 monolayers.
Example 5: Contact Angle Measurement of Samples Having a Thin Phosphate Layer (HF
Etching of Ceramic Substrate Prior to Phosphate Coating)
[0096] ZrO
2 discs (MZ111 from Ceramtec) with a diameter of 15 mm were cleaned according to Examples
1 to 4. The cleaned samples were then treated as follows:
- A (according to the present invention) :
etching with HF followed by rinsing with pure water and
- I) immersion in test glass in 0.5 M Na-phosphate buffer (pH = 7.2)
or
- II) immersion in test glass in 0.1 M Na-phosphate buffer (pH = 7.2)
- B (reference):
etching with HF followed by rinsing with pure water and storage in pure water
Surface Composition
[0097] For XPS characterization, the samples were stored in the phosphate buffer for 2 days
and then rinsed in ultrapure water followed by blow drying in a stream of Ar.
[0098] For the samples according to the present invention (two samples for each concentration),
the following surface composition has been determined by XPS:
| # |
Zr [%] |
P [%] |
Y [%] |
C [%] |
N [%] |
O [%] |
F [%] |
| A.I, 01 |
31.5 |
2.3 |
1.4 |
7.0 |
0.3 |
56.8 |
0.8 |
| A.I, 02 |
31.4 |
2.2 |
1.2 |
6.9 |
0.7 |
56.7 |
0.8 |
| A.II, 01 |
28.6 |
2.1 |
1.2 |
16.4 |
0.7 |
50.4 |
0.6 |
| A.II, 02 |
29.8 |
2.2 |
1.3 |
12.6 |
0.4 |
53.0 |
0.8 |
Thickness of Phosphate Layer
[0099] The thickness of the phosphate layer was calculated according to the method described
in example 2. Based on the average values of the above samples, the thickness of the
phosphate layer was determined as 0.7 monolayers for sample A.I and 0.7 monolayers
sample A.II.
Contact Angle
[0100] The contact angle measurements were performed using a sessile drop test with ultrapure
water (EasyDrop DSA20E, Krüss GmbH). The samples were analysed after different immersion
times of 1 day and 22 days in phosphate buffer. The samples analysed after 1 day were
afterwards stored dry and remeasured at later time points (6 d, 13 d, 21 d storage
in air). The samples stored in liquid were rinsed with ultrapure water (two glass
beakers filled with water, about 5 seconds rinsing in each by immersing the samples
and performing slow movements) and blown dry in a stream of Ar right before analysis.
[0101] The results of the contact angle measurements are shown below. The reference samples
were kept in water up to the first analysis (0 d) in order to avoid air exposure and
to have the same starting point as for the samples having a phosphate layer according
to the present invention.
| Sample |
Storage period |
Contact angle 1 |
Contact angle 2 |
| |
|
|
|
| B (ref) |
0d |
0° |
0° |
| B (ref) |
6d; air |
4.6° |
5.4° |
| B (ref) |
13d; air |
17.6° |
11.6° |
| B (ref) |
21d; air |
65° |
24.7° |
| |
|
|
|
| A. II |
22d; liquid |
0° |
0° |
| |
|
|
|
| A. I |
1d; liquid |
0° |
0° |
| A. I |
22d; liquid |
0° |
0° |
| |
|
|
|
| A. I |
6d; air |
0° |
0° |
| A. I |
13d; air |
0° |
2° |
| A. I |
21d; air |
1.6° |
1.5° |
[0102] For each treatment method and time point, the contact angles of two different samples
have been measured (contact angles 1 and 2, respectively).
[0103] All samples were hydrophilic right after preparation; they showed complete wetting
and thus contact angles of 0°.
[0104] The contact angles of the reference samples increased with additional storage time
in air.
[0105] In comparison, the samples according to the present invention, which were covered
with a phosphate layer, remained super-hydrophilic with contact angles below 5°, even
after a storage period of 21 d in air.
Example 6: Preparation and Initial Surface Contact Angles of an Essentially Monomolecular
Ortho-Phosphate Layer (Sand-Blasted and Acid Etched)
Preparation of Samples
[0106] Smooth ZrO
2 discs (Y-TZP, Yttria stabilized zirconia) with a diameter of 5 mm having a machined
surface were cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from
Max F. Keller GmbH, Mannheim) and subjected to ultra sonication for 5 min (no oxygen
plasma cleaning).
[0107] The discs were then subjected to sand-blasting with corundum and acid treatment with
HF in order to roughen the surface.
[0108] The treated discs were immersed in 20 ml of 0.1 M Na-phosphate buffer (pH = 7.2;
3.37 ml 85% H
3PO
4, 3.4 g NaOH, pH adjustment with 1 M NaOH) in a 25 ml Schott Glass (Duranglas) and
subjected to hydrothermal treatment (121 °C, 20 min).
[0109] The treated discs were then rinsed under running water and blown dry in a stream
of N
2.
Surface Composition
[0110] The chemical composition of the surface was determined by XPS and is represented
below:
| # |
Zr |
P |
Y |
C |
N |
O |
Na |
Al |
Mg |
Cl |
F |
Ca |
| [%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
[%] |
| 9 |
26.1 |
3.8 |
0.9 |
11.3 |
0.6 |
54.6 |
0.0 |
1.9 |
0.1 |
0.0 |
0.5 |
0.2 |
| 10 |
25.0 |
3.9 |
0.9 |
11.3 |
0.5 |
55.1 |
0.6 |
1.6 |
0.0 |
0.0 |
1.1 |
0.0 |
| 11 |
26.0 |
3.6 |
0.9 |
9.5 |
1.2 |
54.8 |
0.5 |
1.7 |
0.2 |
0.0 |
0.8 |
0.8 |
Thickness of Phosphate Layer
[0111] The thickness of the phosphate layer was calculated according to the method described
in example 2. Based on the average values of the above three samples, the thickness
of the phosphate layer was determined as 1.3 monolayers.
Initial Surface Contact Angles
[0112] The contact angles measurements were performed with the EasyDrop DSA20E (Krüss GmbH)
using a sessile drop test with ultrapure water. Three samples were measured for each
surface type. The samples stored in liquid were blown dry in a stream of Ar prior
to the measurement. After the measurement of the contact angle, all samples were properly
rinsed under running water, blown dry with Ar and remeasured. The droplet size for
the contact angle measurements was 0.1 µl for all samples. The contact angles were
determined using the circle fitting procedure (fitting of a circular segment function
to the contour of the droplet placed on the surface) implemented in the software.
[0113] The samples "Phosphate" were prepared as described above (present example); the samples
"Comparison" were ZrO
2 discs from the same source, which were sandblasted and acid etched but not treated
with a phosphate buffer.
[0114] The results of the contact angle (CA) measurements are compiled in the following
table. The left part of the table presents the results of the contact angle measurements
after blowing dry those samples stored in liquid. The right part of the table presents
the results after rinsing all the samples with water and blowing dry with Ar.
| Sample |
Sample 1 |
Sample 2 |
Sample 3 |
|
Sample 1 |
Sample 2 |
Sample 3 |
| |
CA [°] |
CA [°] |
CA [°] |
|
CA [°] |
CA [°] |
CA [°] |
| Phosphate |
0 |
0 |
0 |
|
0 |
0 |
0 |
| Comparison |
53.5 |
66.7 |
8.7 |
|
20.3 |
30.0 |
7.6 |
Example 7: Preparation and Surface Contact Angles of an Essentially Monomolecular
Ortho-Phosphate Layer (Sand-Blasted and Acid Etched)
Preparation of Samples
[0115] Smooth ZrO
2 discs (Y-TZP, yttria stabilized zirconia) with a diameter of 5 mm having a machined
surface were cleaned with a basic, phosphate-free cleaning agent (Deconex 15PF from
Max F. Keller GmbH, Mannheim) and subjected to ultra sonication for 5 min (no oxygen
plasma cleaning).
[0116] The discs were then subjected to sand-blasting with corundum and acid treatment with
HF in order to roughen the surface.
[0117] The cleaned discs were immersed in 20 ml of 0.1 M Na-phosphate buffer (pH = 7.2;
3.37 ml 85% H
3PO
4, 3.4 g NaOH, pH adjustment with 1 M NaOH) in a 25 ml Schott Glass (Duranglas) and
subjected to hydrothermal treatment (121 °C, 20 min).
Surface Contact Angles
[0118] The contact angles measurements were performed with the EasyDrop DSA20E (Krüss GmbH)
using a sessile drop test with ultrapure water. Two samples were measured for each
surface type. The samples stored in liquid were blown dry in a stream of Ar prior
to the measurement. After the measurement of the contact angle, all samples were properly
rinsed under running water, blown dry with Ar and remeasured. The droplet size for
the contact angle measurements was 0.1 µl for all samples. The contact angles were
determined using the circle fitting procedure (fitting of a circular segment function
to the contour of the droplet placed on the surface) implemented in the software.
[0119] The samples "Phosphate" were prepared as described above (present example); the samples
"Comparison" were ZrO
2 discs from the same source, which were sandblasted and acid etched but not treated
with a phosphate buffer.
[0120] The results of the initial contact angle (CA) measurements are compiled in the first
table below. The left part of the first table presents the results of the contact
angle measurements after blowing dry those samples stored in liquid. The right part
of the table presents the results after rinsing all the samples with water and blowing
dry with Ar.
| |
Sample 1 |
Sample 2 |
|
Sample 1 |
Sample 2 |
| |
CA [°] |
CA [°] |
|
CA [°] |
CA [°] |
| Phosphate |
0 |
0 |
|
0 |
0 |
| Comparison |
45.2 |
50.2 |
|
32.2 |
12.2 |
[0121] The contact angles of the same samples were measured once again after storing the
rinsed and blown dry samples in air for 19 days. The results of the contact angle
measurements after 19 days of air storage are shown in the second table below:
| |
Sample 1 |
Sample 2 |
| |
CA [°] |
CA [°] |
| Phosphate |
31.4 |
18.9 |
| Comparison |
99 |
103.7 |
[0122] As can be seen from the above results, the surface of the zirconium oxide discs covered
with an essentially monomolecular phosphate layer is not only significantly more hydrophilic
in the initial stage, but this hydrophilicity is somewhat conserved even during prolonged
storage in air. The zirconium oxide discs without phosphate coating turn completely
hydrophobic within these 19 days.
1. Dental implant or abutment comprising a ceramic body having a surface, the ceramic
body comprising zirconia as the main component, wherein at least a first surface area
of the ceramic body is covered with an at least essentially monomolecular phosphate
layer having a thickness of less than 1.0 nm, wherein the phosphate layer contains
phosphates selected from the group consisting of ortho-phosphate, poly-phosphates,
cyclo-phosphates, and mixtures thereof.
2. Dental implant or abutment according to claim 1, wherein the ceramic body is covered
with a monomolecular phosphate layer.
3. Dental implant or abutment according to claim 1 or 2, wherein the phosphate layer
has a thickness of about 0.5 nm.
4. Dental implant or abutment according to one of claims 1 to 3, wherein the phosphate
is selected from the group consisting of ortho-phosphate, diphosphate, tri-phosphate,
trimeta-phosphate, and mixtures thereof, and is preferably ortho-phosphate.
5. Dental implant according to one of claims 1 to 4, wherein the dental implant comprises
a bone contact surface area and optionally also a soft tissue contact surface area,
and wherein at least the bone contact surface area is covered with the phosphate layer.
6. Dental implant according to claim 5, wherein the soft tissue contact surface area
is also covered with the phosphate layer.
7. Dental implant according to one of claims 1 to 6, wherein the dental implant comprises
an anchoring part for anchoring the dental implant in a jaw bone and a mounting part
for attaching a suprastructure, and at least the anchoring part is covered with the
phosphate layer.
8. Dental implant according to one of claims 1 to 7 or abutment according to one of claims
1 to 4, wherein the entire surface of the ceramic body is covered with the phosphate
layer.
9. Dental implant according to one of claims 1 to 8 or abutment according to one of claims
1 to 4 or 8, wherein the ceramic body is made of stabilized zirconia, preferably of
yttria-stabilized zirconia, ceria-stabilized zirconia, magnesium oxide stabilized
zirconia or alumina-stabilized zirconia, most preferably of yttria-stabilized zirconia.
10. Dental implant according to one of claims 1 to 9 or abutment according to one of claims
1 to 4, 8 or 9, wherein the dental implant or abutment is stored in water optionally
containing one or more additives.
11. Dental implant or abutment according to claim 10, wherein the dental implant or abutment
is stored in an aqueous phosphate solution, preferably in an aqueous phosphate buffer
solution.
12. Kit comprising a gas- and liquid-tight container and the dental implant of one of
claims 1 to 11 or the abutment of one of claims 1 to 4 or 8 to 11, wherein the dental
implant or abutment is stored in the container.
13. Kit according to claim 12, wherein at least part of the remaining volume of the container
is filled with water and/or an inert gas, in particular with an aqueous phosphate
buffer solution.
14. Method for the preparation of the dental implant according to one of claims 1 to 11
or the abutment according to one of claims 1 to 4 or 8 to 11, wherein the ceramic
body of the dental implant or abutment is treated with an aqueous phosphate buffer
solution, which contains phosphates in a concentration of 10 mM to 3 M and has a pH
of 4 to 10, the phosphates being selected from the group consisting of ortho-phosphate,
poly-phosphates, cyclo-phosphates, and mixtures thereof, and subsequently rinsed with
water or an aqueous, phosphate-free solution for about 5 seconds to 10 minutes.
15. Method according to claim 14, wherein the dental implant or abutment is further subjected
to a thermal or hydrothermal treatment prior to or after the rinsing.
16. Method according to claim 14 or 15, wherein the surface of the ceramic body is roughened
and/or rendered hydrophilic prior to the treatment with the aqueous phosphate buffer
solution.
1. Dentalimplantat oder Aufbauteil enthaltend einen keramischen Körper mit einer Oberfläche,
wobei der keramische Körper Zirkonia als Hauptkomponente enthält, wobei wenigstens
ein erster Oberflächenbereich des keramischen Körpers mit wenigstens einer im Wesentlichen
monomolekularen Phosphatschicht mit einer Dicke von weniger als 1.0 nm bedeckt ist,
wobei die Phosphatschicht Phosphate enthält, die ausgewählt sind aus der Gruppe bestehend
aus Orthophosphat, Polyphosphaten, Cyclophosphaten und Mischungen davon.
2. Dentalimplantat oder Aufbauteil nach Anspruch 1, wobei der keramische Körper mit einer
monomolekularen Phosphatschicht bedeckt ist.
3. Dentalimplantat oder Aufbauteil nach Anspruch 1 oder 2, wobei die Phosphatschicht
eine Dicke von ungefähr 0.5 nm aufweist.
4. Dentalimplantat oder Aufbauteil nach einem der Ansprüche 1 bis 3, wobei das Phosphat
ausgewählt ist aus der Gruppe bestehend aus Orthophosphat, Diphosphat, Triphosphat,
Trimetaphosphat und Mischungen davon, und vorzugsweise Orthophosphat ist.
5. Dentalimplantat nach einem der Ansprüche 1 bis 4, wobei das Dentalimplantat einen
Knochenkontaktoberflächenbereich und wahlweise auch einen Weichgewebekontaktoberflächenbereich
aufweist, und wobei wenigstens der Knochenkontaktoberflächenbereich mit der Phosphatschicht
bedeckt ist.
6. Dentalimplantat nach Anspruch 5, wobei der Weichgewebekontaktoberflächenbereich auch
mit der Phosphatschicht bedeckt ist.
7. Dentalimplantat nach einem der Ansprüche 1 bis 6, wobei das Dentalimplantat einen
Verankerungsteil zur Verankerung des Dentalimplantats in einen Kieferknochen und einen
Aufbauteil zur Befestigung einer Suprastruktur enthält, und wenigstens das Verankerungsteil
mit der Phosphatschicht bedeckt ist.
8. Dentalimplantat nach einem der Ansprüche 1 bis 7 oder Aufbauteil nach einem der Ansprüche
1 bis 4, wobei die gesamte Oberfläche des keramischen Körpers mit der Phosphatschicht
bedeckt ist.
9. Dentalimplantat nach einem der Ansprüche 1 bis 8 oder Aufbauteil nach einem der Ansprüche
1 bis 4 oder 8, wobei der keramische Körper aus stabilisiertem Zirkonia, vorzugsweise
aus Yttriumoxid-stabilisiertem Zirkonia, Ceroxidstabilisiertem Zirkonia, Magnesiumoxidstabilisiertem
Zirkonia oder Aluminiumoxidstabilisiertem Zirkonia, besonders bevorzugt aus Yttriumoxid-stabilisiertem
Zirkonia hergestellt ist.
10. Dentalimplantat nach einem der Ansprüche 1 bis 9 oder Aufbauteil nach einem der Ansprüche
1 bis 4, 8 oder 9, wobei das Dentalimplantat oder Aufbauteil in Wasser gelagert ist,
das wahlweise ein oder mehrere Additive enthält.
11. Dentalimplantat oder Aufbauteil nach Anspruch 10, wobei das Dentalimplantat oder Aufbauteil
in einer wässrigen Phosphatlösung gelagert ist, vorzugsweise in einer wässrigen Phosphatpufferlösung.
12. Kit enthaltend einen gas- und flüssigkeitsdichten Behälter und das Dentalimplantat
von einem der Ansprüche 1 bis 11 oder das Aufbauteil von einem der Ansprüche 1 bis
4 oder 8 bis 11, wobei das Dentalimplantat oder Aufbauteil im Behälter gelagert ist.
13. Kit nach Anspruch 12, wobei wenigstens ein Teil des verbleibenden Volumens des Behälters
mit Wasser und/oder einem Inertgas gefüllt ist, insbesondere mit einer wässrigen Phosphatpufferlösung.
14. Verfahren zur Herstellung des Dentalimplantats nach einem der Ansprüche 1 bis 11 oder
des Aufbauteils nach einem der Ansprüche 1 bis 4 oder 8 bis 11, wobei der keramische
Körper des Dentalimplantats oder Aufbauteils mit einer wässrigen Phosphatpufferlösung
behandelt wird, die Phosphate in einer Konzentration von 10 mM bis 3 M enthält und
einen pH von 4 bis 10 aufweist, wobei die Phosphate ausgewählt sind aus der Gruppe
bestehend aus Orthophosphat, Polyphosphaten, Cyclophosphaten und Mischungen davon,
und nachfolgend mit Wasser oder einer wässrigen, phosphatfreien Lösung für ungefähr
5 Sekunden bis 10 Minuten gespült wird.
15. Verfahren nach Anspruch 14, wobei das Dentalimplantat oder Aufbauteil zusätzlich vor
oder nach der Spülung einer thermalen oder hydrothermalen Behandlung unterzogen wird.
16. Verfahren nach einem der Ansprüche 14 oder 15, wobei die Oberfläche des keramischen
Körpers vor der Behandlung mit der wässrigen Phosphatpufferlösung aufgeraut und/oder
hydrophil gemacht wird.
1. Implant dentaire ou pilier comprenant un corps en céramique ayant une surface, le
corps en céramique comprenant du zircone comme composant principal, au moins une première
zone de surface du corps en céramique étant couverte d'une couche de phosphate au
moins essentiellement monomoléculaire ayant une épaisseur de moins de 1.0 nm, la couche
de phosphate contenant des phosphates sélectionnés du groupe consistant en orthophosphate,
polyphosphates, cyclophosphates, et des mélanges de ceux-ci.
2. Implant dentaire ou pilier selon la revendication 1, le corps en céramique étant couvert
d'une couche de phosphate monomoléculaire.
3. Implant dentaire ou pilier selon la revendication 1 ou 2, la couche de phosphate ayant
une épaisseur d'environ 0.5 nm.
4. Implant dentaire ou pilier selon l'une des revendications 1 à 3, le phosphate étant
sélectionné du groupe consistant en orthophosphate, diphosphate, triphosphate, trimétaphosphate,
et des mélanges de ceux-ci, et étant préférablement de l'orthophosphate.
5. Implant dentaire selon l'une des revendications 1 à 4, l'implant dentaire comprenant
une zone de surface de contact d'os et optionnellement aussi une zone de surface de
contact de tissu mou, et au moins la zone de surface de contact d'os étant couverte
de la couche de phosphate.
6. Implant dentaire selon la revendication 5, la zone de surface de contact de tissu
mou étant aussi couverte de la couche de phosphate.
7. Implant dentaire selon l'une des revendications 1 à 6, l'implant dentaire comprenant
une partie d'ancrage pour ancrer l'implant dentaire dans un os de mâchoire et une
partie de montage pour attacher une suprastructure, et au moins la partie d'ancrage
étant couverte de la couche de phosphate.
8. Implant dentaire selon l'une des revendications 1 à 7 ou pilier selon l'une des revendications
1 à 4, la surface entière du corps en céramique étant couverte de la couche de phosphate.
9. Implant dentaire selon l'une des revendications 1 à 8 ou pilier selon l'une des revendications
1 à 4 ou 8, le corps en céramique étant fait en zircone, préférablement en zircone
stabilisé à l'yttria, en zircone stabilisé à l'oxyde de cérium, en zircone stabilisé
à l'oxyde de magnésium ou en zircone stabilisé à l'oxyde d'aluminium, de façon la
plus préférable en zircone stabilisé à l'yttria.
10. Implant dentaire selon l'une des revendications 1 à 9 ou pilier selon l'une des revendications
1 à 4, 8 ou 9, l'implant dentaire ou le pilier étant stocké dans de l'eau optionnellement
contenant un ou plusieurs additifs.
11. Implant dentaire ou pilier selon la revendication 10, l'implant dentaire ou le pilier
étant stocké dans une solution aqueuse de phosphate, préférablement dans une solution
tampon aqueuse de phosphate.
12. Kit comprenant un conteneur étanche aux gaz et aux liquides et l'implant dentaire
selon l'une des revendications 1 à 11 ou le pilier selon l'une des revendications
1 à 4 ou 8 à 11, l'implant dentaire ou le pilier étant stocké dans le conteneur.
13. Kit selon la revendication 12, au moins une partie du volume restant du conteneur
étant rempli avec de l'eau et/ou un gaz inerte, en particulier avec une solution tampon
aqueuse de phosphate.
14. Méthode pour la préparation de l'implant dentaire selon l'une des revendications 1
à 11 ou le pilier selon l'une des revendications 1 à 4 ou 8 à 11, le corps en céramique
de l'implant dentaire ou le pilier étant traité avec une solution tampon aqueuse de
phosphate, qui contient des phosphates dans une concentration de 10 mM à 3 M et a
un pH de 4 à 10, les phosphates étant sélectionnés dans le groupe consistant en orthophosphate,
polyphosphates, cyclophosphates, et des mélanges de ceux-ci, et étant ensuite rincé
avec de l'eau ou une solution aqueuse exempte de phosphates pendant environ 5 secondes
à 10 minutes.
15. Méthode selon la revendication 14, l'implant dentaire ou le pilier étant en plus soumis
à un traitement thermique ou hydrothermique avant ou après le rinçage.
16. Méthode selon la revendication 14 ou 15, la surface du corps en céramique est rendue
rugueuse et/ou rendue hydrophile avant le traitement avec la solution tampon aqueuse
de phosphate.