[0001] The invention relates to a covering, in particular for a garment, comprising a plurality
of projections projecting from a base surface of the covering, the projections being
made of an elastically deformable material, whereby the projections have a micro crater
with a recess at the top of the projections.
[0002] Such a covering is known from
WO 2008/113816 A2. The disclosed covering is used for a garment in form of a glove. The disclosed projections
thereby function as suction cups in order to improve the grip of the glove.
[0004] In contrast thereto, the object of the invention at hand is to provide a covering
that is capable of absorbing pressure on the covering.
[0005] This object is solved by a covering, in particular for a garment, comprising a plurality
of projections projecting from a base surface of the covering, the projections being
made of an elastically deformable material, whereby the projections have a micro crater
with a recess at the top of the projections, whereby in order to absorb pressure on
the covering, an average outer surface of the projections has an outer angle of more
than 97° with respect to the base surface, whereby the average outer surface is a
surface between the bottom of the outer surface and the top of the outer surface of
the projections.
[0006] Thereby, the outer angle is the angle outside the projection. This outer angle is
measured between the base surface and the average outer surface. The average outer
surface follows substantially the outer surface of the projections. However, the average
outer surface is a fictional, i.e. an artificial outer surface, which is determined
by drawing a surface between the intersection of the outer surface with the base surface
and the top of the outer surface. In other words, the projections are tapered with
an outer angle of more than 97°, having a wider base area and taper towards their
tip.
[0007] Due to the outer angle of more than 97°, the micro crater collapses inwards into
the recess of the micro crater, when the top of the projections is squeezed. In other
words, the projections according to the invention are built in such a way that they
do not bend outwardly, when the projections are pressurized. Hence, pressure on the
projections can be effectively damped.
[0008] The micro crater may have an ellipsoidal, a circular or an angular formed opening.
In a preferred embodiment, the opening of the micro crater corresponds to the form
of the base area of the projections. For example, if the base area is circular, the
opening will be circular, too. In these cases, the production of the projections can
be performed very costeffective.
[0009] The covering may comprise a carrier material, the top surface of the carrier material
forming the base surface, whereby at least some projections are attached to the carrier
material. In this case, the covering can be attached directly onto a carrier, such
as a fabric or as a patch in a designated area to improve the dexterity, contact and
specific operational movement and control issues. The projections can be coated, injected,
moulded, cast or centrifugally injection moulded directly or indirectly onto the product,
such as a textile or a carrier.
[0010] In a preferred embodiment, the average outer surface of the projections have an outer
angle of 105°-109° with respect to the base surface. The wall(s) of the micro crater
can then implode very controlled and fold inwards into the recess of the micro crater,
when squeezed.
[0011] The projections may have a smooth outer surface. In case the outer surface is built
straight, i.e. without a slope between the bottom of the outer surface and the top
of the outer surface, the outer surface coincides with the average outer surface.
[0012] Preferably, the outer surface of the projections is built as a jagged surface with
a plurality of edges, which run substantially parallel to the base surface. The implosion
of the micro crater of the projections then occurs "stepwise", so the damping of pressure
can be performed in a controlled manner.
[0013] The edges of the outer surface may define steps of the outer surface, whereby the
top surfaces of the steps run substantially parallel to the base surface and the side
surfaces of the outer surface run substantially perpendicular to the base surface.
In this case, both the absorption of pressure and the grip of the covering are improved.
[0014] The flexibility of the projections to bend inwards into the micro crater is improved,
when an average inner surface of the micro crater has an outer angle of less than
115° with respect to a plane parallel to the base surface, whereby the average inner
surface is a surface between the bottom of the micro crater and the top of the micro
crater, i.e. between the bottom of the micro crater's recess and the top of the micro
crater's recess.
[0015] In a preferred embodiment the average inner surface has an outer angle of less than
101° with respect to the plane parallel to the base surfaces. The micro crater, i.e.
the recess of the micro crater, may have a smooth inner surface. In case the inner
surface is built straight, i.e. without a slope between the bottom of the inner surface
and the top of the inner surface, the inner surface coincides with the average inner
surface.
[0016] "Stepwise" inward bending of the micro crater can be achieved, when an inner surface
of the micro crater is built as a jagged surface with a plurality of edges, which
run substantially parallel to the base surface.
[0017] The edges of the inner surface may thereby define steps of the inner surface, whereby
the top surfaces of these steps run substantially parallel to the base surface and
the side surfaces run substantially perpendicular to the base surface. This improves
producibility of the covering.
[0018] Within the course of the invention it was found out that best damping results can
be achieved, when the projections are built substantially as pyramids with a micro
crater on the top.
[0019] Preferably the pyramids have a rectangular base area.
[0020] In order to provide substantially equal damping results in transverse directions
of the projections, the pyramids preferably have a quadratic base area.
[0021] Both stability and flexibility of the projections are achieved, when the ratio of
the biggest width of the base area of the projections to the height of the projections
is in the range of 0.5-3.5, preferably in the range of 1-3. The biggest width of the
base area can be seen as the diameter of the base area. For example, the biggest width
of the base area can be 1.25 mm and the height of the projections can be 1.00 mm.
This would lead to an aspect ratio of 1.25. Other preferred seizes of the projections
are (1.00 mm/0.80 mm), (0.75 mm/0.55 mm), (0.6 mm/0.45 mm), (0.45 mm/0.30 mm), (0.28
mm/0.15 mm) and (0.15 mm/0.05 mm) with the biggest width of the base area in first
place and the height of the projections in second place within the brackets.
[0022] In a preferred embodiment, at most 75% of the top of the projections comprises the
recess of the micro crater. In other words, the projections have preferably a solid
stub. After bending the micro crater inwards the pressure applied on the projections
is then be damped with increased damping force by the solid stub.
[0023] The covering can comprise regions having projections of different size and/or height
and/or form and/or different densities of projections. The covering can then form
a surface 3D-structure. When using a covering on a garment, preferably on a glove,
the covering comprising projections of different heights, the sensitivity can be improved.
Spacing of the projections allows for air ventilation, moisture wicking and assists
with cooling.
[0024] In one preferred embodiment, some projections may be arranged to form ridges. For
example, the projections may be arranged to form circular, oval or oblong ridges.
Circular ridges may be formed around a central point, to which a specific pressure
needs to be applied, balancing out multidirectional pressure.
[0025] In an alternative embodiment, some in particular smaller projections for sensitivity
may be arranged particularly to imitate epidermal ridges. Thus, the projections can
be used to simulate or enhance a finger's contact, adhesive properties and touch.
[0026] The projections may be made of a polymer. The shore hardness and the strength of
the polymer may thereby determine the grip of the covering. The softer, more flexible
or elastic the polymer is, the softer is the reaction to pressure on the covering.
[0027] In an advantageous embodiment, some projections may comprise carbon and/or metal
particles. In particular, the elastically deformable material may be a polymer mixed
with carbon particles and/or carbon nanotubes, which transfer electrical impulses
through the projections and in particular the covering. In particular, the transfer
can be from a user's skin to the outside of the covering. By using carbon particles
and/or carbon nanotubes, the covering may be used to operate touch screens.
[0028] In a further embodiment, some projections may comprise gas bubbles, in particular
air bubbles. By incorporating gas bubbles into the projections, the elasticity of
the projections can be modified and engineered.
[0029] The invention also relates to a garment, in particular a glove, having a covering
described before. The covering can be used for glove insides and insoles or at the
outside of gloves, elbow or knee pads, on grips, handlebars etc.
[0030] Other advantages and features of the invention will be appreciated from the following
description of embodiments with reference to the figures of the drawings, which show
significant details and from the claims. The individual features may each be carried
out individually or carried out together in any combination in variants of the invention.
- Fig. 1a-1d
- shows a first projection under increasing pressure;
- Fig. 2
- shows a cross section of a second projection;
- Fig. 3a-3d
- shows a third projection under increasing pressure;
- Fig. 4a
- shows a first covering with a plurality of projections; and
- Fig. 4b
- shows a second covering with a plurality of projections.
[0031] Fig. 1a shows in a perspective view a first projection 10 according to the invention.
The first projection 10 has the form of a pyramid. It is made out of an elastically
deformable material. The pyramid has a quadratic base area 12 and a quadratic top
14. The top 14 is formed as a micro crater, i.e. the top 14 has a recess 16. The recess
16 is shown in Fig. 1a with dashed lines. The first projection 10 is built to absorb
pressure on its top 14.
[0032] Fig. 1b shows the first projection 10 under slight pressure on the top 14. The pressure
is applied along the longitudinal axis of the first projection 10, i.e. in direction
of an arrow 18.
[0033] Fig. 1c shows the first projection 10 under increased pressure on the top 14. As
can be seen from Fig. 1c, the recess 16 is built only in the upper half of the first
projection 10. The lower half of the first projection 10 is made out of solid material.
The lower half of the first projection 10 is built as a stump 20. The stump 20 becomes
less deformed under pressure than the upper half of the first projection 10. Hence,
the resisting force of the first projection 10 against the applied pressure increases
significantly with increasing applied pressure.
[0034] Fig. 1d shows the first projection 10 under even higher pressure. As can be seen
from Fig. 1d, the upper half of the first projection 10 is substantially even, i.e.
the recess 16 (see e.g. Fig. 1a) is vanished.
[0035] Fig. 2 shows a cross sectional view of a second projection 22. For clarity reasons,
hatching of the figure is omitted. The second projection 22 is built on a base surface
24, which is the top surface of a carrier material 25. The second projection 22 has
a tapered and jagged outer surface 26. An average outer surface 28 can be derived
from the outer surface 26 by drawing the average outer surface from the bottom 30
of the outer surface 26, i.e. from the intersection of the outer surface 26 with the
base surface 24, and the top 32 of the outer surface 26. The second projection 22
is built in such a way that an outer angle α between the average outer surface 28
and the base surface 24 is bigger than 97°. In the case at hand, the outer angle α
is 107°. This outer angle α avoids the outward folding of a micro crater 34.
[0036] The micro crater 34 has a tapered jagged inner surface 36. An average inner surface
38 can be derived from the inner surface 36 by drawing the average inner surface from
a bottom 40 of the micro crater 34 to a top 42 of the micro crater 34. In the case
at hand, the top 42 of the micro crater coincides with the top 32 of the outer surface
26. The second projection 22 is built in such a way that an outer angle β between
the average inner surface 38 and a plane 44, which is parallel to the base surface
24 and cuts the bottom 40, is less than 115°. In the case at hand the outer angle
β is 100°.
[0037] The outer surface 26 and the inner surface 36 have a plurality of edges. For clarity
reasons only two edges 46, 48 are denoted with a reference sign. The first edge 46
defines a first step 50, with a top surface 52 running substantially parallel to the
base surface 24. The first step 50 further has a side surface 54 running substantially
perpendicular to the base surface 24. The second edge 48 defines a second step 56,
with a top surface 58 running substantially parallel to the base surface 24. The second
step 56 further has a side surface 60 running substantially perpendicular to the base
surface 24.
[0038] The aspect ratio of the biggest width W of the second projection 22 to its height
H is preferably between 0.5 and 3.5, in the case at hand it is 0.9. By selecting the
aspect ratio, the damping properties of the second projection 22 can be adjusted appropriately.
[0039] Fig. 3a shows in a perspective view a third projection 62 without application of
pressure. The third projection 62 corresponds to the first projection 10 according
to Fig. 1a. However, an average outer surface (see average outer surface 28 in Fig.
2) and an average inner surface (see average inner surface 38 in Fig. 2) of the third
projection 62 are chosen in such a way that the walls of a micro crater 64 of the
third projection 62 not only collapses but folds inwardly under pressure.
[0040] Fig. 3b shows the third projection 62 under the pressure of a plate 66. As one can
see from Fig. 3b, walls 68 of the micro crater 64 are everted.
[0041] Fig. 3c shows the third projection 62 under more pressure. As can be seen from Fig.
3c, the micro crater 64 is built in such a way that under high pressure on the top
of the micro crater 64 the walls 68 of the micro crater 64 fill a recess 70 of the
micro crater 64.
[0042] Fig. 3d shows the third projection 62 under even more pressure. At this stage, the
recess 70 is substantially completely filled with the walls 68 of the micro crater
64. In case of further pressure, mainly a stump 72 absorbs this further stress on
the third projection 62.
[0043] Fig. 4a shows a first covering 74 with a plurality of projections. For clarity reasons
only two projections 76, 78 are denoted with a reference sign. The first covering
74 has regions with projections (e.g. the projections 76, 78) of different size and
height. The first covering 74 is adapted to an application, where one expects high
pressure in the center of the first covering 74. Therefore, the projections (e.g.
the projections 76, 78) are formed and distributed in a substantially convex manner.
[0044] Fig. 4b shows a second covering 80. For clarity reasons only two projections 82,
84 are denoted with a reference sign. The second covering 80 has regions with projections
(e.g. the projections 82, 84) of different size and height. The second covering 80
is adapted to an application, where one expects high pressure in the outer parts of
the second covering 80. Therefore, the projections (e.g. the projections 82, 84) are
formed and distributed in a substantially concave manner. In conclusion, the invention
relates to a covering for the absorption of pressure. The covering comprises a plurality
of projections having a micro crater at the top. The projections are preferably built
in such a way that the wall(s) of the micro crater bend(s) inwards under pressure
and fills the recess of the micro crater. In order to achieve this effect, the projections
are preferably built in a pyramidal tapered shape with an average outer angle of the
outer surface of more than 97° with respect to a base surface of the projection. The
projections preferably have a jagged outer and/or inner surface. The invention further
relates to a garment, in particular a glove, with such a covering.
1. Covering (74, 80), in particular for a garment, comprising a plurality of projections
(10, 22, 62) projecting from a base surface (24) of the covering (74, 80), the projections
(10, 22, 62) being made of an elastically deformable material, whereby the projections
(10, 22, 62) have a micro crater (34, 64) with a recess (16) at the top (14) of the
projections (10, 22, 62),
characterized in that
in order to absorb pressure on the covering (74, 80), an average outer surface (28)
of the projections (10, 22, 62) has an outer angle (α) of more than 97° with respect
to the base surface (24), whereby the average outer surface (28) is a surface between
the bottom (30) of the outer surface (26) and the top (32) of the outer surface (26)
of the projections (10, 22, 62).
2. Covering according to claim 1, wherein the covering (74, 80) comprises a carrier material
(25), the top surface of the carrier material (25) forming the base surface (24),
whereby at least some projections (10, 22, 62) are attached to the carrier material
(25).
3. Covering according to claim 1 or 2, wherein the average outer surface (28) of the
projections (10, 22, 62) has an outer angle (α) of 105°-109° with respect to the base
surface (24).
4. Covering according to any of the preceding claims, wherein the outer surface (26)
of the projections (10, 22, 62) is built as a jagged surface with a plurality of edges
(46, 48), which run substantially parallel to the base surface (24).
5. Covering according to claim 4, wherein the edges (46, 48) of the outer surface (26)
define steps (56) of the outer surface (26), whereby the top surfaces (58) of the
steps (56) run substantially parallel to the base surface (24) and the side surfaces
(60) of the outer surface (26) run substantially perpendicular to the base surface
(24).
6. Covering according to any of the preceding claims, wherein an average inner surface
(38) of the micro crater (34, 64) has an outer angle (β) of less than 115° with respect
to a plane (44) parallel to the base surface (24), whereby the average inner surface
(38) is a surface between the bottom (40) of the recess (16) and the top (42) of the
recess (16) of the micro crater (34, 64).
7. Covering according to claim 6, wherein the average inner surface (38) has an outer
angle (β) of less than 101° with respect to the plane (44) parallel to the base surface
(24).
8. Covering according to one of the preceding claims, wherein an inner surface (36) of
the micro crater (34, 64) has a jagged surface with a plurality of edges (46), which
run substantially parallel to the base surface (24).
9. Covering according to claim 8, wherein the edges (24) of the inner surface (36) define
steps (50) of the inner surface (36), whereby the top surfaces (52) of these steps
(50) run substantially parallel to the base surface (24) and the side surfaces (54)
run substantially perpendicular to the base surface (24).
10. Covering according to one of the preceding claims, wherein the projections (10, 22,
62) are built substantially as pyramids with a micro crater (34, 64) on the top (14).
11. Covering according to claim 10, wherein the pyramids have a rectangular base area.
12. Covering according to claim 11, wherein the pyramids have a quadratic base area.
13. Covering according to one of the preceding claims, wherein the ratio of the biggest
width (W) of the base area (12) of the projections (10, 22, 62) to the height (H)
of the projections (10, 22, 62) is in the range of 0.5-3.5, preferably in the range
of 1-3
14. Covering according to one of the preceding claims, wherein the covering (74, 80) comprises
regions having projections (10, 22, 62) of different size and/or height and/or form
and/or different densities of projections (10, 22, 62).
15. Garment, in particular a glove, having a covering (74, 80) according to any of the
preceding claims.