[Technical Field]
[0001] The present invention relates to an air conditioner including a cross flow fan.
[Background]
[0002] A cross flow fan is a blower which extends in the axial direction and includes a
plurality of vanes lined up in the rotational direction. In an air conditioner including
this cross flow fan, a front tongue portion (stabilizer) and a rear tongue portion
(rear guider) are provided to oppose the outer periphery of the fan, respectively.
These tongue portions form an air passage on the blow-out side of the fan. Each tongue
portion is closest to the fan at and around the leading end. Between the leading end
portion of each tongue portion and the fan, a vortex airflow is generated. When a
vane of the fan passes this vortex airflow, wind noise (NZ noise) is generated on
account of the interference between the vortex airflow and the vane.
[0003] To suppress this wind noise, for example, Patent Document 1 teaches that level-difference
portions are provided at the leading end of the front tongue portion (stabilizer)
to vary the height of the leading end along the axial direction. The front tongue
portion is closest to the fan at the leading end. Each level-difference portion extends
in a direction orthogonal to the axial direction, and the leading end of a part between
neighboring level-difference portions is deviated from the axial direction of the
fan in the rotational direction. With this arrangement, because the vane does not
pass the leading end of the front tongue portion at once, the wind noise is continuously
generated and the wind noise is suppressed.
[Citation List]
[Patent Document]
[0004] [Patent Document 1] Japanese Unexamined Patent Publication No.
2-203129
[Summary of Invention]
[Technical Problem]
[0005] In the air conditioner of Patent Document 1, because level differences are formed
at the leading end of the front tongue portion, a vortex airflow is bended around
each level-difference portion and is therefore unstable.
The wind speed distribution of the cross flow fan on the blow-out side is arranged
such that the wind speed increases toward the center in the axial direction of the
fan, and hence the flow of the air sucked into the fan tends to converge on the center
in the axial direction of the fan. For this reason, as shown in FIG. 21, around a
level-difference portion 91a which decreases in height toward the center in the axial
direction of the fan 90 among the level-difference portions of the front tongue portion
91, the airflow changes its direction toward that level-difference portion 91a and
climbs over the level-difference portion 91a. As a result, the air flows into a bended
portion of the vortex airflow in a concentrated manner, with the result that the vortex
airflow is disturbed and the wind noise increases.
The same problem occurs also when level differences are provided at the leading end
of the rear tongue portion.
[0006] An object of the present invention is therefore to provide an air conditioner in
which wind noise is suppressed by restraining the disturbance of a vortex airflow.
[Solution to Problem]
[0007] According to the first aspect of the invention, an air conditioner includes: a cross
flow fan; and a stabilizer and a rear guider which are provided on respective sides
of an outer periphery of the cross flow fan to form an air passage, at least one of
the stabilizer and the rear guider having, at a leading end portion, level-difference
portions which are lined up in an axial direction and include first level-difference
portions each of which decreases in height toward a central part in the axial direction
of the fan; a swollen portion being formed in the vicinity of at least one of the
first level-difference portions on a surface of the at least one of the stabilizer
and the rear guider which surface is opposite to the cross flow fan.
[0008] In this air conditioner, at least one of the stabilizer and the rear guider has a
swollen portion which is swollen away from the fan, in the vicinity of the first level-difference
portion which decreases in height toward the central part of the fan. For this reason,
the airflow sucked into the fan is unlikely to climb over the swollen portion. As
such, the flowing of the air in a concentrated manner into the bended portion of the
vortex airflow generated between each of the first level-difference portions and the
fan is restrained, and hence the disturbance of the vortex airflow is restrained.
As a result, the wind noise is suppressed.
Furthermore, because the level-difference portions are provided at the leading end
portion of at least one of the stabilizer and the rear guider, it is possible to cause
the vane of the fan to pass the end portions in the axial direction of the level-difference
portion at different timings or to cause the vane not to pass the part between the
level-difference portions at once, as the height of this part between the level-difference
portions is gradually changed in the axial direction. As such, the wind noise is suppressed
by differentiating the timings of the generation of the wind noise in this way.
[0009] According to the second aspect of the invention, the air conditioner of the first
aspect is arranged such that the swollen portion is formed along the first level-difference
portion.
[0010] In this air conditioner, because the swollen portion is formed along the first level-difference
portion, it is possible to restrain the airflow sucked into the fan from climbing
over the first level-difference portions. With this, it is possible to further certainly
restrain the flowing of the air into the bended portion of the vortex airflow in a
concentrated manner.
[0011] According to the third aspect of the invention, the air conditioner of the first
or second aspect is arranged such that the swollen portion is provided in the vicinity
of a first level-difference portion which is farthest in the axial direction from
the central part of the fan, among the first level-difference portions.
[0012] In this air conditioner, because the airflow sucked into the cross flow fan tends
to converge on the central part of the fan in the axial direction, the disturbance
of the vortex airflow is further certainly suppressed when the swollen portion is
provided in the vicinity of the first level-difference portion farthest from the central
part of the fan in the axial direction.
[0013] According to the fourth aspect of the invention, the air conditioner of any one of
the first to third aspects is arranged such that at least one of the stabilizer and
the rear guider further includes one or more swollen portion, and the two or more
swollen portions are arranged such that, the farther a swollen portion is from the
central part of the fan in the axial direction, the higher the swelling height of
the swollen portion is.
[0014] In this air conditioner, because the airflow sucked into the cross flow fan tends
to converge on the central part of the fan in the axial direction, the disturbance
of the vortex airflow is further certainly suppressed when the farther a swollen portion
is from the central part of the fan in the axial direction, the higher the swelling
height of the swollen portion is.
[0015] According to the fifth aspect of the invention, the air conditioner of any one of
the first to fourth aspects is arranged such that each of the first level-difference
portions extends linearly or in a curved manner from a highest point to a lowest point.
[0016] In this air conditioner, the first level-difference portions are easily formed because
the first level-difference portions extend linearly or in a curved manner across the
entirety in the axial direction.
[0017] According to the sixth aspect of the invention, the air conditioner of any one of
the first to fourth aspects is arranged such that the height of each of the first
level-difference portions changes in stages.
[0018] In this air conditioner, because each first level-difference portion changes in height
in stages, the inclination of the first level-difference portion is adjustable irrespective
of the length in the axial direction of the first level-difference portion.
[0019] According to the seventh aspect of the invention, the air conditioner of any one
of the first to sixth aspects is arranged such that two first level-difference portions
among the first level-difference portions are provided to neighbor each other, and
the height of a part between the two neighboring level-difference portions gradually
changes in the axial direction.
[0020] In this air conditioner, because the height of the part between neighboring ones
of the level-difference portions gradually changes in the axial direction, the vane
does not pass across that part between neighboring ones of the level-difference portions
at once. For this reason, when the vane passes across the part between the level-difference
portions, wind noise is continuously generated, and hence the wind noise is suppressed.
[0021] According to the eighth aspect of the invention, the air conditioner of any one of
the first to sixth aspects is arranged such that, a level-difference portion which
increases in height toward the central part of the fan in the axial direction is provided
in the vicinity of one of the first level-difference portions, and the height of a
part between the two neighboring level-difference portions is constant in the axial
direction.
[0022] In this air conditioner, because in at least one of the stabilizer and the rear guider
the height of the part between the level-difference portions is constant in the axial
direction, the stabilizer or the rear guider can be easily formed.
[0023] According to the ninth aspect of the invention, the air conditioner of any one of
the first to eighth aspects is arranged such that the level-difference portions include
second level-difference portions each of which increases in height toward the central
part of the fan in the axial direction, and in the at least one of the stabilizer
and the rear guider, no swollen portion is formed in the vicinity of the second level-difference
portions on the surface of the at least one of the stabilizer and the rear guider
which surface is opposite to the cross flow fan.
[0024] In this air conditioner, because each second level-difference portion increases in
height toward the central part of the fan, the airflow sucked into the fan does not
change its direction toward the second level-difference portion. It is therefore unnecessary
to provide a swollen portion in the vicinity of the second level-difference portion.
When a swollen portion is provided in the vicinity of each of all the level-difference
portions, air-blowing resistance is high and the air-blowing capability may be deteriorated.
In the present embodiment, because no swollen portion is provided in the vicinity
of each of the second level-difference portions, the deterioration of the air-blowing
capability is prevented.
[Advantageous Effects of Invention]
[0025] As described above, the following effects are obtained by the present invention.
[0026] According to the first aspect of the invention, at least one of the stabilizer and
the rear guider has a swollen portion which is swollen away from the fan, in the vicinity
of the first level-difference portion which decreases in height toward the central
part of the fan. For this reason, the airflow sucked into the fan is unlikely to climb
over the swollen portion. As such, the flowing of the air in a concentrated manner
into the bended portion of the vortex airflow generated between each of the first
level-difference portions and the fan is restrained, and hence the disturbance of
the vortex airflow is restrained. As a result, the wind noise is suppressed. Furthermore,
because the level-difference portions are provided at the leading end portion of at
least one of the stabilizer and the rear guider, it is possible to cause the vane
of the fan to pass the end portions in the axial direction of the level-difference
portion at different timings or causes the vane not to pass the part between the level-difference
portions at once, as the height of this part between the level-difference portions
is gradually changed in the axial direction. As such, the wind noise is suppressed
by differentiating the timings of the generation of the wind noise in this way.
[0027] According to the second aspect of the invention, because the swollen portion is formed
along the first level-difference portions, it is possible to restrain the airflow
sucked into the fan from climbing over the first level-difference portions. With this,
it is possible to further certainly restrain the flowing of the air into the bended
portion of the vortex airflow in a concentrated manner.
[0028] According to the third aspect of the invention, because the airflow sucked into the
cross flow fan tends to converge on the central part of the fan in the axial direction,
the disturbance of the vortex airflow is further certainly suppressed when the swollen
portion is provided in the vicinity of the first level-difference portion farthest
from the central part of the fan in the axial direction.
[0029] According to the fourth aspect of the invention, because the airflow sucked into
the cross flow fan tends to converge on the central part of the fan in the axial direction,
the disturbance of the vortex airflow is further certainly suppressed when the farther
a swollen portion is from the central part of the fan in the axial direction, the
higher the swelling height of the swollen portion is.
[0030] According to the fifth aspect of the invention, the first level-difference portions
are easily formed because the first level-difference portions extend linearly or in
a curved manner across the entirety in the axial direction.
[0031] According to the sixth aspect of the invention, because each first level-difference
portion changes in height in stages, the inclination of the first level-difference
portion is adjustable irrespective of the length in the axial direction of the first
level-difference portion.
[0032] According to the seventh aspect of the invention, because the height of the part
between neighboring ones of the level-difference portions gradually changes in the
axial direction, the vane does not pass across that part between neighboring ones
of the level-dif ference portions at once. For this reason, when the vane passes across
the part between the level-difference portions, wind noise is continuously generated,
and hence the wind noise is suppressed.
[0033] According to the eighth aspect of the invention, because in at least one of the stabilizer
and the rear guider the height of the part between the level-difference portions is
constant in the axial direction, the stabilizer or the rear guider can be easily formed.
[0034] According to the ninth aspect of the invention, because each second level-difference
portion increases in height toward the central part of the fan, the airflow sucked
into the fan does not change its direction toward the second level-difference portion.
It is therefore unnecessary to provide a swollen portion in the vicinity of the second
level-difference portion. When a swollen portion is provided in the vicinity of each
of all the level-difference portions, air-blowing resistance is high and the air-blowing
capability may be deteriorated. In the present embodiment, because no swollen portion
is provided in the vicinity of each of the level-difference portions, the deterioration
of the air-blowing capability is prevented.
[Brief Description of Drawings]
[0035]
[FIG. 1] FIG. 1 is an oblique perspective of the external appearance of an indoor
unit of an air conditioner of an embodiment of the present invention.
[FIG. 2] FIG. 2 is a cross section of the indoor unit.
[FIG. 3] FIG. 3 is an oblique perspective of a cross flow fan.
[FIG. 4] FIG. 4 is a partially-enlarged oblique perspective of the cross flow fan.
[FIG. 5] FIG. 5 is an oblique perspective of the cross flow fan and its surroundings
in the indoor unit.
[FIG. 6] FIG. 6 is a front view of the cross flow fan and its surroundings in the
indoor unit.
[FIG. 7] shows the cross flow fan and its surroundings in the indoor unit when they
are viewed from above.
[FIG. 8] FIG. 8(a) is a partially-enlarged cross section of the leading end of the
rear guider and its surroundings, which is taken at the A-A line in FIG. 6 and FIG.
7. FIG. 8(b) is a partially-enlarged cross section of the leading end of the rear
guider and its surroundings, which is taken at the B-B line in FIG. 6 and FIG. 7.
[FIG. 9] FIG. 9(a) is a partially-enlarged cross section of the leading end of the
rear guider and its surroundings, which is taken at the C-C line in FIG. 6 and FIG.
7. FIG. 9(b) is a partially-enlarged cross section of the leading end of the rear
guider and its surroundings, which is taken at the D-D line in FIG. 6 and FIG. 7.
[FIG. 10] FIG. 10(a) is a partially-enlarged cross section of a stabilizer and its
surroundings, which is taken at the A-A line in FIG. 6 and FIG. 7. FIG. 10 (b) is
a partially-enlarged cross section of the stabilizer and its surroundings, which is
taken at the B-B line in FIG. 6 and FIG. 7.
[FIG. 11] FIG. 11 is an oblique perspective of a leading end portion of the rear guider.
[FIG. 12] FIG. 12 is a partially-enlarged view of FIG. 11.
[FIG. 13] FIG. 13 is a partially-enlarged oblique perspective of the leading end portion
of the rear guider.
[FIG. 14] FIG. 14 is an oblique perspective of a front guider.
[FIG. 15] FIG. 15 illustrates the flow of air around a level-difference portion of
the rear guider.
[FIG. 16] Each of FIGs. 16(a) to 16(f) shows a rear guider of another embodiment of
the present invention, when it is viewed from above.
[FIG. 17] Each of FIGs. 17(a) and 17(b) shows a rear guider of another embodiment
of the present invention, when it is viewed from above.
[FIG. 18] FIG. 18 is an oblique perspective of a rear guider of another embodiment
of the present invention, when it is viewed from the fan side.
[FIG. 19] FIG. 19 is a partially-enlarged oblique perspective of the rear guider of
FIG. 18.
[FIG. 20] Each of FIGs. 20(a) to 20(c) shows a rear guider of another embodiment of
the present invention, when it is viewed from above.
[FIG. 21] FIG. 21 shows a known front tongue portion and a known fan, when they are
viewed from above.
[Description of Embodiments]
[0036] The following will describe an embodiment of the present invention.
As shown in FIG. 1, an indoor unit 1 of an air conditioner of the present embodiment
is as a whole narrow and long in one direction in shape, and is attached to a wall
of a room so that the length of the air conditioner is horizontal. The indoor unit
1 and an unillustrated outdoor unit constitute the air conditioner which cools or
warms the room.
Hereinafter, a direction of protrusion from the wall to which the indoor unit 1 is
attached will be referred to as "frontward", whereas the direction opposite to the
frontward will be referred to as "backward". Furthermore, the left-right direction
in FIG. 1 will be simply referred to as "left-right direction".
[0037] As shown in FIG. 2, the indoor unit 1 includes a casing 2 and internal devices stored
in the casing 2 such as a heat exchanger 3, a cross flow fan 10, a filter 4, and an
electronic component box (not illustrated). Through the upper surface of the casing
2 is formed an inlet port 2a, whereas through the lower surface of the casing 2 is
formed an outlet port 2b. In the vicinity of the outlet port 2b, a horizontal flap
5 is provided for adjusting the wind direction in the up-down direction and for opening
and closing the outlet port 2b.
[0038] The cross flow fan 10 (hereinafter, this will be simply referred to as a fan 10)
is disposed so that its axial direction is in parallel to the left-right direction.
This fan 10 rotates in the direction indicated by the arrow in FIG. 2. To the front
and to the back of the fan 10, a front guider 30 and a rear guider (rear tongue portion)
20 are provided, respectively, to form an air passage. A substantial upper half of
the front guider 30 is constituted by a stabilizer (front tongue portion) 32. As the
stabilizer 32 and the rear guider 20 are provided on the respective sides of the fan
10, the fan 10 sucks air from the upper front and blows out the air downward and backward.
The heat exchanger 3 is disposed to surround the front side and the upper side of
the fan 10. In an air conditioning operation, the fan 10 is driven so that indoor
air is sucked through the inlet port 2a, and the sucked air is heated or cooled in
the heat exchanger 3 and is then blown out through the outlet port 2b.
[0039] The following will detail the fan 10, the rear guider 20, and the front guider 30.
[Fan]
[0040] As shown in FIG. 3, the fan 10 is constituted by a plurality of (six in the present
embodiment) vane wheels 12 lined up in the axial direction (left-right direction)
and an end plate 11.
[0041] The end plate 11 constitutes the right end portion of the fan 10. From a central
portion of the right surface of the end plate 11, a boss portion 11a protrudes to
be connected with the rotational axis of a motor (not illustrated) for driving the
fan 10.
[0042] Among the six vane wheels 12, each of the right five vane wheels 12A is made up of
vanes 15 lined up in the circumferential direction and a substantially annular supporting
plate 13 connected to the left ends of the vanes. The vanes 15 and the supporting
plate 13 are integrally formed. The right end of each vane 15 of each vane wheel 12A
is joined by welding or the like with the neighboring end plate 11 or the supporting
plate 13 of the neighboring vane wheel 12A.
[0043] The leftmost vane wheel 12B among the six vane wheels 12 is made up of vanes 15 lined
up in the circumferential direction and a substantially disc-shaped end plate 14 which
is connected to the left ends of the vanes 15. The vanes 15 and the end plate 14 are
integrally formed. The right end of each vane 15 of the vane wheel 12B is joined by
welding or the like with the supporting plate 13 of the neighboring vane wheel 12A.
From a central portion of the left surface of the end plate 14, a shaft (not illustrated)
which is rotatably supported by a bearing attached to the casing 2 protrudes.
[0044] The vanes 15 of each vane wheel 12 extends in the axial direction (left-right direction),
and each of which is disposed as a forward-swept wing with a predetermined blade angle.
The lengths of the vanes 15 of each of the five vane wheels 12A are identical in the
axial direction and is substantially twice as long as the lengths of the vanes 15
of the vane wheel 12B in the axial direction. In the present embodiment, the vanes
15 of each vane wheel 12 are lined up in the circumferential direction at irregular
intervals. The intervals of the vanes 15 are identical between the six vane wheels
12. The vanes 15 may be lined up at regular intervals.
[0045] As shown in FIG. 4, the vanes 15 of one vane wheel 12 and the vanes 15 of the neighboring
vane wheel 12 are deviated from one another in the circumferential direction. To be
more specific, vanes 15 of any given vane wheel 12 are deviated from the vanes 15
of the vane wheel 12 immediately to the left of the any given vane wheel 12 each for
an angle θ in the rotational direction (indicated by the arrow in FIG. 4). To put
it differently, from the leftmost wheel 12 to the rightmost wheel 12 of the six vane
wheels 12, each vane 15 is deviated from the corresponding vane 15 of the neighboring
vane wheel 12 for the angle θ in the rotational direction.
[Rear Guider]
[0046] The rear guider 20 is provided to the back of the fan 10, and the lower edge of the
rear guider 20 is connected to the outlet port 2b (see FIG. 2). As shown in FIG. 5
to FIG. 7, the length in the left-right direction of the rear guider 20 is substantially
identical with the length in the left-right direction of the fan 10, and the rear
guider 20 opposes substantially the entirety of the fan 10 in the left-right direction.
Furthermore, as shown in FIG. 2 and FIG. 6, the upper edge of the rear guider 20 is
slightly higher in position than the upper end of the fan 10.
[0047] As shown in FIG. 2, in the surface of the rear guider 20 which surface opposes the
fan 10, a part which is not the upper and lower end portions is a curved surface 21
which is substantially arc-shaped. The distance (shortest distance) between the curved
surface 21 and the outer periphery of the fan 10 decreases upward.
[0048] In addition to the above, the rear guider 20 includes a protruding portion 22 at
a part above the curved surface 21 (i.e., to the leading end side of the curved surface
21). The protruding portion 22 is substantially arc-shaped and bulges in the direction
away from the fan 10 in cross section taken at the line orthogonal to the left-right
direction. As shown in FIG. 9, the distance (shortest distance) between each protruding
portion 22 and the outer periphery of the fan 10 increases upward. As described above,
because the distance (shortest distance) between the curved surface 21 and the outer
periphery of the fan 10 decreases upward, the rear guider 20 is closest to the fan
10 at a border 20a (hereinafter, closest position 20a) between the lower edge of each
protruding portion 22 and the upper edge of the curved surface 21.
[0049] As shown in FIG. 11 and the like, the protruding portion 22 is constituted by six
twisted portions 23 lined up in the left-right direction, five connecting portions
24 each of which is provided between two neighboring twisted portions 23, two inclination
alleviation portions 25, and plural rib portions 26 (see FIG. 7 and FIG. 9).
[0050] Each of the six twisted portions 23 is positioned to oppose the vane wheel 12. Among
the six twisted portions 23, the right five twisted portions 23A are identical with
one another in length in the left-right direction, and are identical with the vanes
15 of the vane wheels 12A in length in the left-right direction. The length of the
leftmost twisted portion 23B is substantially identical with the length in the left-right
direction of each of the vanes 15 of the vane wheel 12B.
[0051] Each of the twisted portions 23 is substantially arc-shaped in cross section in the
direction orthogonal to the left-right direction. As shown in FIG. 11, in the circumferential
direction of the fan 10, each twisted portion 23 is deviated from the axial direction
of the fan 10 gradually from the left edge to the right edge. On this account, the
shape of each twisted portion 23 is substantially uniform across any cross section
orthogonal to the left-right direction. Furthermore, the height of the leading end
(front upper edge) of each twisted portion 23 gradually changes in the left-right
direction. In this specification, the heights of the twisted portion 23, the connecting
portion 24, the inclination alleviation portion 25, and each of later-mentioned level-difference
portions 28a to 28e are not heights in the up-down direction but heights along the
direction in which the protruding portion 22 protrudes (i.e., substantially frontward
and upward in the present embodiment). Furthermore, the highest ends of the six twisted
portions 23 are at the same height and the lowest ends of the six twisted portions
23 are at the same height (see FIGs. 6 and 7).
[0052] As shown in FIG. 8(a), between the left edge to the right edge, each twisted portion
23 is deviated for an angle α1 in the direction opposite to the rotational direction
(indicated by the arrow in FIG. 8) of the fan 10. The angles α1 of the deviation of
the six twisted portions 23 are identical with one another. In addition to the above,
as shown in FIG. 8(b), the left edge of one twisted portion 23 is deviated from the
right edge of the twisted portion 23 neighboring to the left of that twisted portion
23 for an angle β1 in the rotational direction (indicated by the arrow in FIG. 9)
of the fan 10. Furthermore, the angle β1 is identical with the angle α1.
[0053] As shown in FIG. 11 and the like, each of the five connecting portions 24 connects
end portions of two neighboring twisted portions 23, which end portions oppose each
other in the left-right direction, with each other. Each connecting portion 24 is
substantially arc-shaped in cross section in the direction orthogonal to the left-right
direction, and is substantially as thick as each twisted portion 23. The leading end
(front upper edge) of each connecting portion 24 linearly extends to decrease in height
rightward. Each of the five connecting portions 24 is positioned to oppose the supporting
plate 13 of the fan 10 (see FIGs. 6 and 7).
[0054] As shown in FIG. 7 and the like, the two inclination alleviation portions 25 are
connected to the leading ends of the two left connecting portions 24 among the five
connecting portions 24, respectively. These two inclination alleviation portions 25
are identical in shape. As shown in FIG. 7, each inclination alleviation portion 25
extends substantially frontward from the connecting portion 24 and the front upper
edge of the left end portion of the twisted portion 23 provided to the left of that
connecting portion 24. The inclination alleviation portion 25 is substantially triangular
in shape when viewed from above. The leading end (front edge) of the inclination alleviation
portion 25 substantially linearly extends and connects the left edge of the leading
end of the connecting portion 24 with the leading end of the twisted portion 23. As
shown in FIG. 6, the height of the leading end (front edge) of the inclination alleviation
portion 25 decreases rightward. The length in the left-right direction of the inclination
alleviation portion 25 is preferably 5% to 30% of the total length of the twisted
portion 23 and the connecting portion 24 in the left-right direction.
[0055] As shown in FIG. 9(b), the inclination alleviation portion 25 is substantially triangular
in cross section in the direction orthogonal to the axial direction. The rear face
of the inclination alleviation portion 25 extends substantially upward from the upper
surface of the twisted portion 23 or the connecting portion 24, and the upper surface
of the inclination alleviation portion 25 extends substantially frontward from the
upper edge of the rear face of the inclination alleviation portion 25. The front edge
of the inclination alleviation portion 25 is substantially as thick as the twisted
portion 23 and the connecting portion 24.
[0056] As shown in FIG. 7, the rib portions 26 extend backward from the rear face of the
inclination alleviation portion 25. As shown in FIG. 9, each rib portion 26 is provided
to protrude from the rear face (which is on the side opposite to the fan 10) of the
twisted portion 23 or the connecting portion 24. The height in the up-down direction
of the front edge of the rib portion 26 is substantially identical with the height
in the up-down direction of the upper edge of the rear face of the inclination alleviation
portion 25. The thickness of the rib portion 26 decreases backward.
[0057] On the surface of the protruding portion 22 which surface is on the side opposite
to the fan 10, the inclination alleviation portion 25 and the rib portion 26 are swollen
in shape as compared to its surrounding (the twisted portion 23 and the connecting
portion 24). This swollen part is termed a swollen portion 27. The range of the swollen
portion 27 when viewed from above is identical with the range occupied by the inclination
alleviation portion 25 and the rib portions 26.
[0058] The height of the swollen portion 27 in a direction D (see FIG. 9) which is substantially
orthogonal to the surface of the protruding portion 22 which surface is opposite to
the fan 10 is termed swelling height. The highest position 27a of the swelling height
of the swollen portion 27 (hereinafter, apex 27a) corresponds to the right edge of
the connecting portion 24, in the upper edge of the rear face of the inclination alleviation
portion 25. As shown in FIG. 13, the swelling height of a part of the swollen portion
27 which part is to the right of the apex 27a decreases rightward, whereas the swelling
height of a part of the swollen portion 27 which part is to the left of the apex 27a
rapidly decreases leftward.
[0059] Because the opposing end portions in the left-right direction of two neighboring
twisted portions 23 are different in height, five level-difference portions 28a to
28e are formed at the leading end of the protruding portion 22 to be lined up in the
left-right direction. The height of each of the level-difference portions 28a to 28e
decreases rightward. The level-difference portions 28a to 28c are provided to the
left of a central part M in the axial direction of the fan 10 (see FIG. 6 and FIG.
7), whereas the level-difference portions 28d and 28e are provided to the right of
the central part M in the axial direction of the fan 10. Each of the level-difference
portions 28a and 28b is the leading end of the inclination alleviation portion 25,
whereas each of the level-difference portions 28c to 28e is the leading end of the
connecting portion 24.
[0060] The highest points (left edges) of the five level-difference portions 28a to 28e
are identical in height. The lowest points (right edges) of the level-difference portions
28c to 28e which are the leading ends of the connecting portions 24 are identical
in height. The lowest points (right edges) of the level-difference portions 28a and
28b which are the leading ends of the inclination alleviation portions 25 are identical
in height and are higher than the lowest points of the level-difference portions 28c
to 28e.
[0061] As shown in FIG. 12, an inclination angle of each of the level-difference portions
28a and 28b with respect to the axial direction is termed an angle φ1, whereas an
inclination angle of each of the level-difference portions 28c to 28e with respect
to the axial direction is termed an angle φ2. The angle φ1 is smaller than the angle
φ2. In other words, the inclination of each of the level-difference portions 28a and
28b is more gentle than the inclination of each of the level-difference portions 28c
to 28e.
[0062] In addition to the above, as shown in FIG. 12, a variation in height within a predetermined
length W in the left-right direction from the highest point in each of the level-difference
portions 28a and 28b is referred to as ΔH1. Furthermore, a variation in height within
the predetermined length W in the left-right direction from the highest point in each
of the level-difference portions 28c to 28e is referred to as ΔH2. The variation ΔH1
is smaller than the variation ΔH2. "The variation in height within the predetermined
length W in the left-right direction (axial direction)" is an index for a comparison
between inclinations of level-difference portions. The length W is not limited to
the length shown in FIG. 12. In the present embodiment, the length W is only required
to be shorter than the length in the left-right direction of each of the level-difference
portions 28a and 28b. Furthermore, in the present embodiment, the starting point of
the length W in the left-right direction is the highest point of each level-difference
portion. The starting point, however, may not be the highest point of the level-difference
portion.
[Front Guider]
[0063] The front guider 30 is provided to the front of the fan 10, and the lower edge of
the front guider 30 is connected to the outlet port 2b (see FIG. 2). The front guider
30 is made up of the stabilizer 32 provided to oppose the fan 10 and a front wall
portion 31 which extends from the lower edge of the stabilizer 32 to the outlet port
2b.
[0064] As shown in FIG. 5 to FIG. 7, the length in the left-right direction of the stabilizer
32 is substantially identical with the length in the left-right direction of the fan
10, and the stabilizer 32 opposes substantially the entirety in the left-right direction
of the fan 10. Furthermore, as shown in FIG. 2 and FIG. 6, the upper edge of the stabilizer
32 is lower in position than the center of the fan 10.
[0065] As shown in FIG. 14, in the surface of the stabilizer 32 which surface opposes the
fan 10, a part which is not the upper and lower end portions is a curved surface 33
which is substantially arc-shaped. The distance (shortest distance) between the curved
surface 21 and the outer periphery of the fan 10 decreases upward. Furthermore, the
stabilizer 32 includes a bending surface 34 which is bended substantially frontward
from the lower edge of the curved surface 33. The lower edge of the bending surface
34 is connected to the front wall portion 31.
[0066] In addition to the above, the stabilizer 32 includes a flat end face 35 which extends
downward and frontward from the upper edge of the curved surface 33 and a convex portion
36 which is provided to the front of the end face 35 and protrudes upward from the
end face 35. The convex portion 36 and the end face 35 constitute the upper end portion
of the rear guider 20. The cross sectional shape of the convex portion 36 in the direction
orthogonal to the left-right direction is substantially triangular. As shown in FIG.
14, the stabilizer 32 is closest to the outer periphery of the fan 10 at an upper
edge 32a (hereinafter, closest position 32a) of the curved surface 33.
[0067] The stabilizer 32 (including the convex portion 36, the end face 35, the curved surface
33, and the bending surface 34) is made up of six twisted portions 37 lined up in
the left-right direction and five connecting portions 38 each of which is provided
between two neighboring twisted portions 37.
[0068] Each of the six twisted portions 23 is positioned to oppose the vane wheel 12. Among
the six twisted portions 23 , the right five twisted portions 23A are identical with
one another in length in the left-right direction, and are identical with the vanes
15 of the vane wheels 12A in length in the left-right direction. The length of the
leftmost twisted portion 23B is substantially identical with the length in the left-right
direction of each of the vanes 15 of the vane wheel 12B.
[0069] As shown in FIG. 11, in the circumferential direction of the fan 10, each twisted
portion 23 is deviated from the axial direction of the fan 10 gradually from the left
edge to the right edge. On this account, the shape of each twisted portion 23 is substantially
uniform across any cross section orthogonal to the left-right direction. The height
of the leading end (upper edge) of each twisted portion 37 gradually changes in the
left-right direction. Furthermore, the highest ends of the six twisted portions 23
are at the same height and the lowest ends of the six twisted portions 23 are at the
same height (see FIG. 6).
[0070] As shown in FIG. 10(a), between the left edge and the right edge, each twisted portion
37 is deviated for an angle α2 in the direction opposite to the rotational direction
(indicated by the arrow in FIG. 11) of the fan 10. The angles α2 of the deviation
of the six twisted portions 37 are identical with one another. In addition to the
above, as shown in FIG. 11(b), the left edge of one twisted portion 37 is deviated
from the right edge of the twisted portion 37 neighboring to the left of that twisted
portion 37 for an angle β2 in the direction of the rotational direction (indicated
by the arrow in FIG. 10) of the fan 10. Furthermore, the angle β2 is identical with
the angle α2.
[0071] As shown in FIG. 6 and FIG. 7, each of the five connecting portions 38 connects the
end portions of two neighboring twisted portions 37 which end portions oppose each
other in the left-right direction. Each of the connecting portions 38 is positioned
to oppose the supporting plate 13 of the fan 10. Because the end portions of two neighboring
twisted portions 37 which end portions oppose each other in the left-right direction
are different in height, five level-difference portions are formed at the leading
end of the stabilizer 32 to be lined up in the left-right direction.
[0072] Now, the air flowing in the gap between the rear guider 20 and the fan 10 when the
air conditioner is driven will be described. As the fan 10 is driven, a vortex airflow
(indicated by the arrow in FIG. 8(b)) is generated between the leading end portion
of the rear guider 20 and the fan 10. In FIG. 15, the center C of the vortex airflow
is indicated by a chain line. As shown in FIG. 15, the vortex airflow is bended in
an area formed by the edges in the axial direction of each of the level-difference
portions 28a to 28e and the fan 10.
[0073] When a vane 15 passes the vortex airflow formed between the rear guider 20 and the
fan 10, wind noise is generated on account of the interference between the vortex
airflow and the vane 15. Because each twisted portion 23 of the rear guider 20 is
gradually deviated in the circumferential direction from the left-right direction,
wind noise is continuously generated while the vane 15 passes across one twisted portion
23. Furthermore, because end portions of two neighboring twisted portions 23 which
end portions oppose each other in the left-right direction are deviated from each
other for the angle β1 in the circumferential direction, wind noise is generated at
different timings at the end portions of two neighboring twisted portions 23 which
end portions oppose each other in the left-right direction, when the deviation angle
θ of the vane wheel 12 is different from the angle β1 (=α1). As such, the wind noise
is suppressed by differentiating the timings of the generation of the wind noise in
this way.
[0074] In the wind speed distribution of the fan 10 on the blow-out side, the wind speed
increases toward the central part in the axial direction of the fan 10. For this reason,
as the arrows in FIG. 7 indicate, the airflow sucked into the fan 10 tends to converge
on the central part M in the axial direction of the fan 10. For this reason, provided
that no swollen portion 27 is provided in the vicinity of the level-difference portions
28a and 28b, the airflow tends to change its direction toward each of the level-difference
portions 28a and 28b, with the result that the air flows in a concentrated manner
into the bended portion of the vortex airflow. Consequently, the vortex airflow is
disturbed and hence the wind noise increases.
[0075] In the meanwhile, in the present embodiment, the swollen portion 27 which is swollen
away from the fan 10 as compared to the twisted portion and the connecting portion
24 is provided in the vicinity of each of the level-difference portions 28a and 28b.
For this reason, as shown in FIG. 15, the airflow is unlikely to change its direction
toward each of the level-difference portions 28a and 28b and the airflow passing across
the range of the swollen portion 27 is reduced. Because the flowing of the air into
the bended portion of the vortex airflow in a concentrated manner is restrained, the
disturbance of the vortex airflow is restrained.
[0076] In addition to the above, in the present embodiment, the inclination angle φ1 of
each of the level-difference portions 28a and 28b is smaller than the inclination
angle φ2 of each of the other level-difference portions 28c to 28e. For this reason,
as compared to the case where the inclination angle of each of the level-difference
portions 28a and 28b is identical with the angle φ2 (i.e., where no inclination alleviation
portion 25 is provided), the airflow is unlikely to change its direction toward each
of the level-difference portions 28a and 28b, and the flowing of the air into the
bended portion of the vortex airflow is further restrained. Furthermore, because the
inclination angle of each of the level-difference portions 28a and 28b is small, the
degree of bending of the bended portion of the vortex airflow is gentle, and hence
the vortex airflow is less disturbed.
[0077] In addition to the above, the vortex airflow (indicated by the arrow in FIG. 8(b))
is generated between the leading end portion of the stabilizer 32 and the fan 10,
and the wind noise is generated as the vortex airflow and the vane 15 interfere with
each other when the vane 15 passes the vortex airflow. Because the twisted portion
37 of the stabilizer 32 is linearly deviated from the left-right direction in the
circumferential direction, wind noise is continuously generated when the vane 15 passes
across one twisted portion 37. Furthermore, because the opposing end portions in the
left-right direction of the two neighboring twisted portions 37 are deviated from
each other for β2 in the circumferential direction, wind noise is generated at different
timings at the end portions of two neighboring twisted portions 23 which end portions
oppose each other in the left-right direction, when the deviation angle θ of the vane
wheel 12 is different from the angle β2 (=α2). As such, the wind noise is suppressed
by differentiating the timings of the generation of the wind noise in this way.
[0078] The air conditioner of the present embodiment has the following characteristics.
[0079] Because the rear guider 20 includes the swollen portion 27 swollen away from the
fan 10 in the vicinity of each of the level-difference portions 28a and 28b which
decreases in height toward the central part M in the axial direction of the fan 10,
the airflow sucked into the fan 10 is unlikely to climb over the swollen portion 27.
As such, the flowing of the air in a concentrated manner into the bended portion of
the vortex airflow generated between each of the level-difference portions 28a and
28b and the fan 10 is restrained, and hence the disturbance of the vortex airflow
is restrained. As a result, the wind noise is suppressed.
[0080] In addition to the above, because in the present embodiment the height of a part
(twisted portion 23) between neighboring ones of the level-difference portions 28a
to 28e gradually changes in the axial direction, the vane 15 does not pass across
that part between neighboring ones of the level-difference portions 28a to 28e at
once. For this reason, when the vane 15 passes across the part between neighboring
ones of the level-difference portions 28a to 28e, wind noise is continuously generated,
and hence the wind noise is suppressed.
[0081] In addition to the above, because the height of each of the level-difference portions
(second level-difference portions) 28d and 28e increases toward the central part M
in the axial direction of the fan 10, the airflow sucked into the fan 10 does not
change its direction toward each of the level-difference portions 28d and 28e. On
this account, it is unnecessary to provide a swollen portion in the vicinity of each
of the level-difference portions 28d and 28e. If a swollen portion is provided in
the vicinity of each of all the level-difference portions 28a to 28e, the air-blowing
capability may be deteriorated on account of high air-blowing resistance. In the present
embodiment, because no swollen portion is provided in the vicinity of each of the
level-difference portions 28d and 28e, the deterioration of the air-blowing capability
is prevented.
[0082] In addition to the above, because the airflow sucked into the fan 10 tends to converge
on the central part M in the axial direction of the fan 10, the disturbance of the
vortex airflow is further restrained as the swollen portion 27 is provided in the
vicinity of the level-difference portion 28a which is closest to the end portion in
the axial direction of the fan 10.
Furthermore, because in the present embodiment the swollen portion 27 is provided
also in the vicinity of the level-difference portion 28b which is the second closest
to the end portion in the axial direction of the fan 10, the disturbance of the vortex
airflow is further restrained. In addition to the above, in the present embodiment,
no swollen portion is provided in the vicinity of the level-difference portion 28c
which decreases in height toward the central part M in the axial direction of the
fan 10. In this regard, because the level-difference portion 28c is close to the central
part M in the axial direction of the fan 10, the direction of the air flowing around
the level-difference portion 28c is substantially orthogonal to the axial direction,
and the airflow scarcely changes its direction toward the level-difference portion
28c. In the present embodiment, the deterioration in the air-blowing capability is
restrained because no swollen portion is provided in the vicinity of the level-difference
portion 28c.
[0083] In addition to the above, because in the present embodiment the swollen portion 27
is formed along each of the level-difference portions 28a and 28b, it is possible
to restrain the airflow sucked into the fan 10 from climbing over each of the level-difference
portions 28a and 28b. In this way, the flowing of the air in a concentrated manner
into the bended portion of the vortex airflow is further certainly restrained.
[0084] In addition to the above, in the present embodiment, the variation in height of each
of the level-difference portions 28a and 28b within the predetermined length in the
axial direction is smaller than the variation in height of each of the other level-difference
portions 28c to 28e. Provided that the variation in height of each of the level-difference
portions 28a and 28b is identical with that of each of the level-difference portions
28c to 28e, the air flow tends to change its direction toward each of the level-difference
portions 28a and 28b around each of the level-difference portions 28a and 28b, with
the result that the disturbance is likely to occur at the bended portion of the vortex
airflow. In this regard, in the present embodiment, because the variation in height
of each of the level-difference portions 28a and 28b is small, it is possible to restrain
the airflow sucked into the fan 10 from changing its direction toward each of the
level-difference portions 28a and 28b. This further restrains the flowing of the air
in a concentrated manner into the bended portion of the vortex airflow generated between
each of the level-difference portions 28a and 28b and the fan 10.
[0085] While the embodiment of the present invention has been described, it should be noted
that the scope of the invention is not limited to the above-described embodiment.
The scope of the present invention is defined by the appended claims rather than the
foregoing description of the embodiment, and the present invention is intended to
embrace all alternatives, modifications and variances which fall within the scope
of the appended claims. It is noted that the modifications below may be suitably combined
and implemented.
[0086] While in the embodiment above two neighboring twisted portions 23 are connected with
each other by a connecting portion 24, such a connecting portion 24 may not be provided
and end portions of two neighboring twisted portions 23 which end portions oppose
each other in the axial direction may be directly connected with each other as shown
in FIG. 16 (a) to FIG. 16 (f) . In this case, a level-difference portion for which
no inclination alleviation portion is provided (e.g., a level-difference portion 128e
shown in FIG. 16 (a) to FIG. 16 (f) is constituted by the leading end portion of higher
one of the opposing end portions of two neighboring twisted portions 23, and is orthogonal
to the axial direction.
[0087] The shape of each of the level-difference portions 28a and 28b may be different from
the shape described in the embodiment above.
For example, a level-difference portion may extend in a curved manner from the highest
point to the lowest point, as in a level-difference portion 128a which is indicated
by the thick line in FIG. 16(a).
[0088] Furthermore, the height of a level-difference portion may change in stages as in
level-difference portions 228a to 628a and 828a which are indicated by the thick lines
in FIG. 16 (b) to FIG. 16(f) and FIG. 17(b). In this way, the inclination of the level-difference
portion is adjustable irrespective of the length in the axial direction of the level-difference
portion.
[0089] In the level-difference portions 228a and 828a in FIG. 16(b) and FIG. 17(b), the
edge portion which extends linearly or in a curved manner from the highest point is
gentle in inclination as compared to the level-difference portion (second level-difference
portion) 128e which increases in height toward the central part in the axial direction
of the fan (i.e. , the variation in height within the predetermined length in the
axial direction is small). This arrangement restrains the airflow sucked into the
fan 10 from changing its direction toward each of the above-described edge portions
of the level-difference portions 228a and 828a. It is noted that the predetermined
length in the axial direction is, for example, shorter than the length in the axial
direction of each of the level-difference portions 228a and 828a from the highest
point of each of the level-difference portions 228a, 828a, and 128e.
[0090] In addition to the above, in each of the level-difference portions 328a to 628a shown
in FIG. 16(c) to FIG. 16(f), the inclination angle of the edge portion which extends
linearly or in a curved manner from the highest point is identical with the inclination
angle of the level-difference portion (second level-difference portion) 128e which
increases in height toward the central part in the axial direction of the fan, and
this edge portion is shorter than the edge portion which extends linearly from the
highest point of the level-difference portion 128e. This arrangement restrains the
airflow sucked into the fan 10 from changing its direction toward around the edge
portion of each of the level-difference portion 328a to 628a. It is noted that the
predetermined length in the axial direction is, for example, longer than the length
in the axial direction of the edge portion of each of the level-difference portions
328a to 628a from the highest point of each of the level-difference portions 328a
to 628a and 128e.
[0091] In addition to the above, while in the embodiment above the level-difference portions
28a and 28b are identical with the level-difference portions (second level-difference
portions) 28d and 28e in the height of the highest point, the height of the highest
points of the level-difference portions 28a and 28b may be different from the height
of the highest point of the level-difference portion (second level-difference portion)
128e, as in level-difference portions 728a and 828a indicated by the thick lines in
FIG. 17(a) and FIG. 17(b).
[0092] While in the embodiment above the two level-difference portions 28a and 28b are identical
in the variation in height ΔH1 within the predetermined length W in the axial direction,
these portions may be different in the variation. In such a case, to restrain the
disturbance of the vortex airflow, the variation in height of the level-difference
portion 28a which is farther from the central part M in the axial direction of the
fan 10 is preferably arranged to be smaller than the variation in height of the level-difference
portion 28b.
[0093] In the embodiment above, the level-difference portions 28a and 28b among the three
level-difference portions 28a to 28c each of which decreases in height toward the
central part M in the axial direction of the fan 10 are smaller than the level-difference
portions 28d and 27e which increase in height toward the central part M in the axial
direction of the fan 10, in terms of the variation in height in the predetermined
length in the axial direction. Alternatively, all of the three level-difference portions
28a to 28c may be smaller than the level-difference portions 28d and 28e in terms
of the variation in height.
[0094] In addition to the above, only one of the level-difference portions 28a and 28b may
be smaller than the level-difference portions 28d and 28e in terms of the variation
in height, and the other one of the level-difference portions 28a and 28b may be identical
with the level-difference portions 28d and 28e in terms of the variation in height.
In such a case, to restrain the disturbance of the vortex airflow, the variation in
height of the level-difference portion 28a which is farther from the central part
M in the axial direction of the fan 10 is preferably arranged to be smaller than the
variation in height of the level-difference portion 28b.
[0095] While in the embodiment above the number of the level-difference portions 28a to
28e provided on the rear guider 20 is identical with the number of the supporting
plates 13 and the level-difference portions 28a to 28e are disposed to oppose the
respective supporting plates 13, the present invention is not limited to this arrangement.
The number of the level-difference portions may be different from the number of the
supporting plates 13. Furthermore, the level-difference portions may not be disposed
to oppose the respective supporting plates 13.
[0096] While in the embodiment above the twisted portion 23 is provided between neighboring
ones of the level-difference portions 28a to 28e and the leading end of the twisted
portion 23 gradually changes in height in the axial direction, a part between neighboring
ones of level-difference portions 928a to 928e and 929a to 929e may be constant in
height in the axial direction, as in a rear guider 920 shown in FIG. 18 and FIG. 19,
for example. The rear guider 920 is easily formed in this case.
[0097] As shown in FIG. 18, a protruding portion 922 of the rear guider 920 is arc-shaped
in cross section in the direction orthogonal to the axial direction and, high portions
and low portions are alternately lined up in the axial direction. To put it differently,
at the leading end of the rear guider 920, the level-difference portions 928a to 928e
each of which decreases in height toward one end in the axial direction of the fan
10 and the level-difference portions 929a to 929e each of which increases in height
toward the one end in the axial direction of the fan 10 are alternately lined up in
the axial direction. Among the level-difference portions (first level-difference portions)
928a to 928c and 929c to 929e each of which decreases in height toward the central
part M in the axial direction of the fan 10, four level-difference portions 928a,
928b, 929d, and 929e which are close to the ends in the axial direction of the fan
10 are smaller than the level-difference portions (second level-difference portions)
928d, 928e, 929a, and 929b each of which increases in height toward the central part
M in the axial direction of the fan 10, in terms of the variation in height within
a predetermined length in the axial direction. The predetermined length in the axial
direction is, for example, shorter than the length in the axial direction of each
of the level-difference portions 928a, 928b, 929d, and 929e from the highest point
of each of the level-difference portions 928a to 928e and 929a to 929e.
In addition to the above, as shown in FIG. 19, on the surface of the protruding portion
922 which surface is on the side opposite to the fan 10, a swollen portion 927 is
formed in the vicinity of each of the level-difference portions 928a, 928b, 929d,
and 929e. The swelling height of this swollen portion 927 decreases toward the central
part M in the axial direction of the fan 10.
[0098] The shape of the swollen portion 27 is not limited to the shape described in the
embodiment above, and is only required to be swollen away from the fan 10 as compared
to the surrounding of the swollen portion 27.
[0099] While in the embodiment above two swollen portions 27 are identical in the swelling
height, they may be different in the swelling height. In such a case, to restrain
the disturbance of the vortex airflow, the swelling height of the swollen portion
27 which is farther from the central part M in the axial direction of the fan 10 is
preferably arranged to be higher than the swelling height of the other swollen portion
27.
[0100] While in the embodiment above the swollen portion 27 is provided in the vicinity
of each of the level-difference portions 28a and 28b, no swollen portion 27 may be
provided in the vicinity of only one of the two level-difference portions 28a and
28b. To put it differently, the surface on the side opposite to the fan 10 of one
of the two inclination alleviation portions 25 may not be swollen as compared to the
twisted portion 23 and the connecting portion 24. For the purpose of restraining the
disturbance of the vortex airflow, the swollen portion 27 is preferably provided at
the level-difference portion 28a which is farther from the central part M in the axial
direction of the fan 10.
[0101] In the embodiment above, the inclination of each of the level-difference portions
28a and 28b in the vicinity of the swollen portion 27 is more gentle than the inclination
of each of the level-difference portions (second level-difference portions) 28d and
28e which increase in height toward the central part M in the axial direction of the
fan 10 (i.e., the variation in height within the predetermined range in the axial
direction is small). In this regard, as shown in, for example, FIG. 20(a) to FIG.
20(c), the variation in height of each of level-difference portions 1028a, 1128a,
and 1228a in the vicinity of each of swollen portions 1027, 1127, and 1227 may be
equal to the variation in height of the level-difference portion (second level-difference
portion) 128e which increases in height toward the central part M in the axial direction
of the fan 10. In FIG. 20(a) to FIG. 20(c), the ranges of the swollen portions 1027,
1127, and 1227 are hatched.
[0102] In addition to the above, while in the embodiment above the swollen portion 27 is
formed along each of the level-difference portions 28a and 28b, the range of the formation
of the swollen portion 27 is not limited to this. The swollen portion may be differently
formed as long as the swollen portion is formed in the vicinity of a level-difference
portion which decreases in height toward the central part M in the axial direction
of the fan 10 and in a part where the amount of air flowing into the bended portion
of the vortex airflow can be reduced. For example, as in the swollen portion 1127
shown in FIG. 20(b), a swollen portion may be formed only at around the lowest part
of the level-difference portion 1128a. Furthermore, for example, as in the swollen
portion 1227 shown in FIG. 20(c), a swollen portion may be formed only at around the
highest part of the level-difference portion 1228(a). In any modifications, the air
flowing into the bended portion of the vortex airflow is reduced.
[0103] While in the embodiment above the level-difference portions provided at the leading
end of the stabilizer 32 are identical with one another in inclination, the level-difference
portions of the stabilizer 32 may be different from one another in inclination as
in the rear guider 20 (i.e., they may be different from one another in the variation
in height in the predetermined length in the axial direction). To be more specific,
the variation in height of at least one of the level-difference portions each of which
decreases in height toward the central part M in the axial direction of the fan 10
is arranged to be smaller than the variation in height of the level-difference portions
each of which increases in height toward the central part M in the axial direction
of the fan 10.
Furthermore, the level-difference portions are different from each other in inclination
only in one of the rear guider 20 and the stabilizer 32.
[0104] In addition to the above, while in the embodiment above no swollen portion is provided
in the vicinity of each of the level-difference portions provided at the leading end
of the stabilizer 32 , a swollen portion may be provided in the vicinity of a level-difference
portion of the stabilizer 32, as in the rear guider 20. To be more specific, a swollen
portion which is swollen away from the fan 10 as compared to the surrounding is provided
in the vicinity of at least one of the level-difference portions each of which decreases
in height toward the central part M in the axial direction of the fan 10.
Furthermore, a swollen portion may be provided in only one of the rear guider 20 and
the stabilizer 32.
[0105] While the embodiment above describes a case where the present invention is employed
in a wall-mounted indoor unit which is arranged to suck indoor air from an upper part
of the indoor unit and blow out the air from a lower part of the indoor unit, the
present invention may be applicable to other purposes. For example, the present invention
may be employed in a floor-mounted indoor unit which is arranged to suck indoor air
from a lower part of the indoor unit and blow out the air from an upper part of the
indoor unit.
[Industrial Applicability]
[0106] The present invention makes it possible to suppress wind noise by restraining the
disturbance of a vortex airflow.
[Reference Signs List]
[0107]
1 INDOOR UNIT OF AIR CONDITIONER
10 CROSS FLOW FAN
20, 920 REAR GUIDER
25 INCLINATION ALLEVIATION PORTION
26 RIB PORTION
27, 927 SWOLLEN PORTION
27a APEX
28a to 28c, 128a, 228a, 328a, 428a, 528a, 628a, 728a, 828a, 928a to 928c, 929c to
929e, 1028a, 1128a, 1228a LEVEL-DIFFERENCE PORTION (FIRST LEVEL-DIFFERENCE PORTION)
28d, 28e, 128e, 928d, 928e, 929a, 929b LEVEL-DIFFERENCE PORTION (SECOND LEVEL-DIFFERENCE
PORTION)
32 STABILIZER