TECHNICAL FIELD
[0001] The present invention relates generally to stable percarboxylic acid compositions
comprising,
inter alia, at least two stabilizing agents, and various uses for water treatments, including
water treatments in connection with oil- and gas-field operations. Described herein
are also slick water compositions and gel based compositions that comprise stable
percarboxylic acid compositions and the use thereof in oil- and gas-field operations.
BACKGROUND OF THE INVENTION
[0002] Peroxycarboxylic acids are increasingly used as biocides in various fields owing
to their broad biocidal efficacy and excellent environmental profiles. The most commonly
used peroxycarboxylic acid is peracetic acid. Peracetic acid is a colorless, freely
water soluble liquid which has great biocidal efficacy toward various microorganisms,
such as bacteria, virus, yeast, fungi and spores. When decomposed, peracetic acid
results in acetic acid (vinegar), water and oxygen. Pure peroxycarboxylic acids, such
as peracetic acid, however, are unstable and explosive, and thus commercially available
peroxycarboxylic acids are usually sold in an equilibrium solution. In addition to
the peroxycarboxylic acid, an equilibrium solution also contains the corresponding
carboxylic acid, hydrogen peroxide and water. Compared to the peroxycarboxylic acid,
hydrogen peroxide only has negligible biocidal efficacy, but may pose environmental
issues in some applications if it exceeds the specific release limitation. Furthermore,
it has been disclosed that the presence of hydrogen peroxide has negative impacts
on the efficacy of peroxycarboxylic acid toward some microorganisms.
[0003] In applications such as water treatment for use in fracturing drilling of oil and
gas wells, the hydrogen peroxide that is in the peroxycarboxylic acid compositions
may interact with other components used in the applications, such as gelling agents,
friction reducers, corrosion inhibitors and scale inhibitors, etc. The presence of
hydrogen peroxide in these solutions may cause the performance failure. Thus, there
is a need to develop a peroxycarboxylic acid composition which has as high as possible
peroxycarboxylic acid to hydrogen peroxide ratio for applications as a biocide in
general, and in particular for water treatment in oil and gas drilling.
[0004] Commercially available peroxycarboxylic acid compositions generally have significantly
less, or roughly equal, weight amounts of peroxycarboxylic acid than hydrogen peroxide.
It is known that among other factors, the ratio of hydrogen peroxide to peroxycarboxylic
acid plays a significant role in the stability of the peroxycarboxylic acid compositions.
The higher the ratio of hydrogen peroxide to peroxycarboxylic acid, the more stable
of the composition. Some commonly available peroxycarboxylic acid compositions have
a ratio of about 1.5 to 1 hydrogen peroxide to peroxycarboxylic acid. While compositions
with higher ratio of peroxycarboxylic acid to hydrogen peroxide are commercially available,
these compositions are in small packaging sizes limited by self accelerating decomposition
temperature (SADT) transportation limitations and require controlled temperature storage
due to the limited stability of the compositions.
[0005] Various stabilizers are used in peroxycarboxylic acid compositions to stabilize the
compositions. For example, pyridine carboxylic acid based stabilizers, such as picolinic
acid and salts, pyridine-2,6-dicarboxylic acid and salts, and phosphonate based stabilizers,
such as phosphoric acid and salts, pyrophosphoric acid and salts and most commonly
1-hydroxyethylidene-1,1-diphosphonic acid (HEDP) and salts, are used. When used individually
at the right level, these stabilizers can significantly improve the stability of the
peroxycarboxylic acid compositions, and for the conventional peroxycarboxylic acid
compositions, the stability profile achieved with these stabilizers allows for the
commercial use of these compositions. For peroxycarboxylic acid compositions with
high ratios of peroxycarboxylic acid to hydrogen peroxide, the extra stability challenge
cannot be met by these stabilizers used in the traditional matter.
WO 91/13058 A1 discloses a dilute solution of a lower aliphatic peracid such as peracetic acid,
having an equilibrium composition, which is produced by contacting hydrogen peroxide
with a lower aliphatic acid each at initial high concentrations in an aqueous reaction
mixture to rapidly form a reaction mixture containing, for example, up to 30 % wt
of peracid and diluting the reaction mixture with water and with any required quantities
of lower aliphatic acid and/or hydrogen peroxide to reproduce the equilibrium composition
of the dilute solution, the process being characterised in that the reaction mixture
rich in lower aliphatic peracid is diluted before it has itself reached equilibrium,
for example when it contains from 20 to 80 % of its potential equilibrated content
of peracid.
EP 0 626 371 A1 relates to stabilized percarboxylic acid solutions, in particular those which contain,
in addition to a percarboxylic acid, the carboxylic acid on which it is based, hydrogen
peroxide and at least two stabilizers, and to a process for their preparation. Solutions
according to said document contain, as stabilizers, (a) pyrophosphoric acid or an
alkali metal salt or ammonium salt thereof in an amount of 50 to 1000 ppm and (b)
a pyridinedicarboxylic acid or an alkali metal salt or ammonium salt thereof in an
amount of 5 to 150 ppm, in each case based on the solution. The stabilizer combination
is synergistically active; equilibrium peracetic acid stabilized with it meets the
criteria of the SADT test "not less than 60°C".
WO 91/07375 A1 relates to a composition containing peracetic acid, hydrogen peroxide, mineral acid
and water. For the purpose of improving the stability of the peracetic acid, it also
contains dipicolinic acid and at least one phosphonic acid having capability of complex
binding divalent metal cations. The document also concerns a method of preparing peracetic
acid from acetic acid and hydrogen peroxide.
BRIEF SUMMARY OF THE INVENTION
[0006] The present invention relates to stable percarboxylic acid compositions and uses
thereof. In some embodiments, the present invention relates to a stable peracid composition
with high ratio of peracid to hydrogen peroxide. Optionally, the level of hydrogen
peroxide is further reduced by adding a catalase or peroxidase either in use solution,
or in the diluted concentrate prior to use. The compositions disclosed are particularly
useful in treating the water for use in fracturing drilling of oil and gas well.
[0007] In one aspect, the present invention is directed to a composition, which composition
comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
R5 is (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
R6 is hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
or a salt thereof; and
wherein said hydrogen peroxide has a concentration of at least about 0.1 wt-%, the
C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide, and said composition has a pH at about 4 or less.
[0008] In another aspect, described herein is a method for storing a percarboxylic acid
containing composition, which method comprises storing the above composition, wherein
said composition retains at least about 80% of the C
1-C
22 percarboxylic acid activity after storage of about 30 days at about 50°C.
[0009] In still another aspect, described herein is a method for transporting a percarboxylic
acid containing composition, which method comprises transporting the above composition,
preferably in bulk, wherein the SADT of said composition is elevated to at least 45°C
during transportation.
[0010] In yet another aspect, the present invention is directed to a method for treating
water, which method comprises providing the above composition to a water source in
need of treatment to form a treated water source, wherein said treated water source
comprises from about 1 ppm to about 1,000 ppm of said C
1-C
22 percarboxylic acid.
[0011] In yet another aspect, described herein is a method for treating a target, which
method comprises a step of contacting a target with the above composition in a diluted
level to form a treated target composition, wherein said treated target composition
comprises from about 1 ppm to about 10,000 ppm of said C
1-C
22 percarboxylic acid, and said contacting step lasts for sufficient time to stabilize
or reduce microbial population in and/or on said target or said treated target composition.
[0012] In yet another aspect, described herein is a method for reducing the level of hydrogen
sulfide (H2S), hydrosulfuric acid or a salt thereof in a water source, which method
comprises a step of contacting a water source with the above composition in a diluted
level to form a treated water source, wherein said treated water source comprises
from about 1 ppm to about 10,000 ppm of said C
1-C
22 percarboxylic acid, and said contacting step lasts for sufficient time to stabilize
or reduce the level of H
2S, hydrosulfuric acid or a salt thereof in said treated water source.
[0013] Described herein are also slick water compositions useful in oil and/or gas drilling
that comprise stable percarboxylic acid compositions and uses thereof. In one aspect,
described herein is a composition, which composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
R5 is (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
R6 is hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
or a salt thereof;
- 6) a friction reducer; and
wherein said hydrogen peroxide has a concentration of about 1 ppm to about 20 ppm,
and the C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide.
[0014] In another aspect, described herein is a method for slick water fracturing, which
method comprises directing the above composition into a subterranean environment.
[0015] Described herein are also gel based compositions useful in oil and/or gas drilling
that comprise stable percarboxylic acid compositions and uses thereof. In one aspect,
described herein is a composition, which composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
R5 is (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
R6 is hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
or a salt thereof;
- 6) a viscosity enhancer; and
wherein said hydrogen peroxide has a concentration of about 1 ppm to about 15 ppm,
and said C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide.
[0016] In another aspect, described herein is a method for high-viscosity fracturing, which
method comprises directing the above composition into a subterranean environment.
BRIEF DESCRIPTION OF THE DRAWINGS
[0017]
Figure 1 illustrates stability of peracetic acid compositions with various stabilizers.
Figure 2 illustrates synergistic stabilizing performance of HEDP and DPA.
Figure 3 illustrates SADT test of peracetic acid compositions with various stabilizers.
Figure 4 illustrates kinetic viscosity profile of POAA with various levels of H2O2 in a gel fluid.
Figure 5A and 5B illustrate an example of H2S reduction using various levels of formulations 13523-37-1 and 13523-37-2.
Figure 6A and 6B illustrate another example of H2S reduction using various levels of formulations 13523-37-1 and 13523-37-2.
DETAILED DESCRIPTION OF THE INVENTION
[0018] For clarity of disclosure, and not by way of limitation, the detailed description
of the invention is divided into the subsections that follow.
A. Definitions
[0019] Unless defined otherwise, all technical and scientific terms used herein have the
same meaning as is commonly understood by one of ordinary skill in the art to which
this invention belongs.
[0020] The embodiments of this invention are not limited to particular peroxycarboxylic
acid compositions and methods for using the same, which can vary and are understood
by skilled artisans. It is further to be understood that all terminology used herein
is for the purpose of describing particular embodiments only, and is not intended
to be limiting in any manner or scope. For example, all units, prefixes, and symbols
may be denoted in its SI accepted form. Numeric ranges recited within the specification
are inclusive of the numbers defining the range and include each integer within the
defined range.
[0021] It should be noted that, as used in this specification, the singular forms "a," "an,"
and "the" include plural referents unless the content clearly dictates otherwise.
Thus, for example, reference to a composition containing "a compound" includes a composition
having two or more compounds. It should also be noted that the term "or" is generally
employed in its sense including "and/or" unless the content clearly dictates otherwise.
[0022] So that the present invention may be more readily understood, certain terms are first
defined. Unless defined otherwise, all technical and scientific terms used herein
have the same meaning as commonly understood by one of ordinary skill in the art to
which embodiments of the invention pertain. Many methods and materials similar, modified,
or equivalent to those described herein can be used in the practice of the embodiments
of the present invention without undue experimentation, the preferred materials and
methods are described herein. In describing and claiming the embodiments of the present
invention, the following terminology will be used in accordance with the definitions
set out below.
[0023] As used herein, the term "about" refers to variation in the numerical quantity that
can occur, for example, through typical measuring and liquid handling procedures used
for making concentrates or use solutions in the real world; through inadvertent error
in these procedures; through differences in the manufacture, source, or purity of
the ingredients used to make the compositions or carry out the methods; and the like.
The term "about" also encompasses amounts that differ due to different equilibrium
conditions for a composition resulting from a particular initial mixture.
[0024] The term "cleaning," as used herein, means to perform or aid in soil removal, bleaching,
microbial population reduction, or combination thereof. For the purpose of this patent
application, successful microbial reduction is achieved when the microbial populations
are reduced by at least about 50%, or by significantly more than is achieved by a
wash with water. Larger reductions in microbial population provide greater levels
of protection.
[0025] As used herein, "consisting essentially of" means that the methods and compositions
may include additional steps, components, ingredients or the like, but only if the
additional steps, components and/or ingredients do not materially alter the basic
and novel characteristics of the claimed methods and compositions.
[0026] As used herein, the term "disinfectant" refers to an agent that kills all vegetative
cells including most recognized pathogenic microorganisms, using the procedure described
in
A.O.A.C. Use Dilution Methods, Official Methods of Analysis of the Association of
Official Analytical Chemists, paragraph 955.14 and applicable sections, 15th Edition,
1990 (EPA Guideline 91-2). As used herein, the term "high level disinfection" or "high level disinfectant"
refers to a compound or composition that kills substantially all organisms, except
high levels of bacterial spores, and is effected with a chemical germicide cleared
for marketing as a sterilant by the Food and Drug Administration. As used herein,
the term "intermediate-level disinfection" or "intermediate level disinfectant" refers
to a compound or composition that kills mycobacteria, most viruses, and bacteria with
a chemical germicide registered as a tuberculocide by the Environmental Protection
Agency (EPA). As used herein, the term "low-level disinfection" or "low level disinfectant"
refers to a compound or composition that kills some viruses and bacteria with a chemical
germicide registered as a hospital disinfectant by the EPA.
[0027] As used herein, the term "free," "no," "substantially no" or "substantially free"
refers to a composition, mixture, or ingredient that does not contain a particular
compound or to which a particular compound or a particular compound-containing compound
has not been added. In some embodiments, the reduction and/or elimination of hydrogen
peroxide according to embodiments provide hydrogen peroxide-free or substantially-free
compositions. Should the particular compound be present through contamination and/or
use in a minimal amount of a composition, mixture, or ingredients, the amount of the
compound shall be less than about 3 wt-%. More preferably, the amount of the compound
is less than 2 wt-%, less than 1 wt-%, and most preferably the amount of the compound
is less than 0.5 wt-%.
[0028] As used herein, the term "microorganism" refers to any noncellular or unicellular
(including colonial) organism. Microorganisms include all prokaryotes. Microorganisms
include bacteria (including cyanobacteria), spores, lichens, fungi, protozoa, virinos,
viroids, viruses, phages, and some algae. As used herein, the term "microbe" is synonymous
with microorganism.
[0029] As used herein, the terms "mixed" or "mixture" when used relating to "percarboxylic
acid composition," "percarboxylic acids," "peroxycarboxylic acid composition" or "peroxycarboxylic
acids" refer to a composition or mixture including more than one percarboxylic acid
or peroxycarboxylic acid.
[0031] Differentiation of antimicrobial "-cidal" or "-static" activity, the definitions
which describe the degree of efficacy, and the official laboratory protocols for measuring
this efficacy are considerations for understanding the relevance of antimicrobial
agents and compositions. Antimicrobial compositions can affect two kinds of microbial
cell damage. The first is a lethal, irreversible action resulting in complete microbial
cell destruction or incapacitation. The second type of cell damage is reversible,
such that if the organism is rendered free of the agent, it can again multiply. The
former is termed microbiocidal and the later, microbistatic. A sanitizer and a disinfectant
are, by definition, agents which provide antimicrobial or microbiocidal activity.
In contrast, a preservative is generally described as an inhibitor or microbistatic
composition.
[0032] As used herein, the term "water" for treatment according to the invention includes
a variety of sources, such as freshwater, pond water, sea water, salt water or brine
source, brackish water, recycled water, or the like. Waters are also understood to
optionally include both fresh and recycled water sources (e.g. "produced waters"),
as well as any combination of waters for treatment according to the invention. In
some embodiments, produced water (or reuse water) refers to a mixture of water that
comprises both water recycled from previous or concurrent oil- and gas-field operations,
e.g., fracking, and water that has not been used in oil- and gas-field operations,
e.g., fresh water, pond water, sea water, etc.
[0033] As used herein, "weight percent," "wt-%," "percent by weight," "% by weight," and
variations thereof refer to the concentration of a substance as the weight of that
substance divided by the total weight of the composition and multiplied by 100. It
is understood that, as used here, "percent," "%," and the like are intended to be
synonymous with "weight percent," "wt-%," etc.
[0034] It is understood that aspects and embodiments of the invention described herein include
"consisting" and/or "consisting essentially of' aspects and embodiments.
[0035] Throughout this disclosure, various aspects of this invention are presented in a
range format. It should be understood that the description in range format is merely
for convenience and brevity and should not be construed as an inflexible limitation
on the scope of the invention. Accordingly, the description of a range should be considered
to have specifically disclosed all the possible sub-ranges as well as individual numerical
values within that range. For example, description of a range such as from 1 to 6
should be considered to have specifically disclosed sub-ranges such as from 1 to 3,
from 1 to 4, from 1 to 5, from 2 to 4, from 2 to 6, from 3 to 6 etc., as well as individual
numbers within that range, for example, 1, 2, 3, 4, 5, and 6. This applies regardless
of the breadth of the range.
[0036] Other objects, advantages and features of the present invention will become apparent
from the following specification taken in conjunction with the accompanying drawings.
B. Stable percarboxylic acid compositions and uses thereof
[0037] The present invention relates to stable percarboxylic acid compositions and uses
thereof. In one aspect, the present invention is directed to a composition, which
composition comprises:
a C1-C22 carboxylic acid;
a C1-C22 percarboxylic acid;
hydrogen peroxide;
a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each R3 is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1-C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1-C6)alkyl;
each is independently (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
R5 is (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl; and
R6 is hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and are independently hydrogen, (C1-C6)alkyl, (C2-C6)alkenyl or (C2-C6)alkynyl, or C6-20 aryl;
or a salt thereof; and
wherein said hydrogen peroxide has a concentration of at least about 0.1 wt-%, the
C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide, and said composition has a pH at about 4 or less.
[0038] In some embodiments, the present composition is an equilibrated composition that
comprises peracid, hydrogen peroxide, carboxylic acid and a solvent,
e.g., water. In some embodiments, the present composition does not comprise a mineral acid,
e.g., the mineral acids disclosed in
WO 91/07375.
[0039] The C
1-C
22 percarboxylic acid can be used at any suitable concentration relative to the concentration
of the hydrogen peroxide. In some embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide. In other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 6, 7, 8, 9 or 10 times of
the concentration of the hydrogen peroxide.
Carboxylic Acid
[0040] The present invention includes a carboxylic acid with the peracid composition and
hydrogen peroxide. A carboxylic acid includes any compound of the formula R--(COOH)
n in which R can be hydrogen, alkyl, alkenyl, alkyne, acylic, alicyclic group, aryl,
heteroaryl, or heterocylic group, and n is 1, 2, or 3. Preferably R includes hydrogen,
alkyl, or alkenyl. The terms "alkyl," "alkenyl," "alkyne," "acylic," "alicyclic group,"
"aryl," "heteroaryl," and "heterocyclic group" are as defined below with respect to
peracids.
[0041] Examples of suitable carboxylic acids according to the equilibrium systems of peracids
according to the invention include a variety monocarboxylic acids, dicarboxylic acids,
and tricarboxylic acids. Monocarboxylic acids include, for example, formic acid, acetic
acid, propanoic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid,
octanoic acid, nonanoic acid, decanoic acid, undecanoic acid, dodecanoic acid, glycolic
acid, lactic acid, salicylic acid, acetylsalicylic acid, mandelic acid, etc. Dicarboxylic
acids include, for example, adipic acid, fumaric acid, glutaric acid, maleic acid,
succinic acid, malic acid, tartaric acid, etc. Tricarboxylic acids include, for example,
citric acid, trimellitic acid, isocitric acid, agaicic acid, etc.
[0042] In an aspect of the invention, a particularly well suited carboxylic acid is water
soluble such as formic acid, acetic acid, propionic acid, butanoic acid, lactic acid,
glycolic acid, citric acid, mandelic acid, glutaric acid, maleic acid, malic acid,
adipic acid, succinic acid, tartaric acid, etc. Preferably a composition of the invention
includes acetic acid, octanoic acid, or propionic acid, lactic acid, heptanoic acid,
octanoic acid, or nonanoic acid.
[0044] Any suitable C
1-C
22 carboxylic acid can be used in the present compositions. In some embodiments, the
C
1-C
22 carboxylic acid is a C
2-C
20 carboxylic acid. In other embodiments, the C
1-C
22 carboxylic acid is a C
1, C
2, C
3, C
4, C
5, C
6, C
7, C
8, C
9, C
10, C
11, C
12, C
13, C
14, C
15, C
16, C
17, C
18, C
19, C
20, C
21, or C
22 carboxylic acid. In still other embodiments, the C
1-C
22 carboxylic acid comprises acetic acid, octanoic acid and/or sulfonated oleic acid.
[0045] The C
1-C
22 carboxylic acid can be used at any suitable concentration. In some embodiments, the
C
1-C
22 carboxylic acid has a concentration from about 10 wt-% to about 90 wt-%. In other
embodiments, the C
1-C
22 carboxylic acid has a concentration from about 20 wt-% to about 80 wt-%. In still
other embodiments, the C
1-C
22 carboxylic acid has a concentration at about 10 wt-%, 20 wt-%, 30 wt-%, 40 wt-%,
50 wt-%, 60 wt-%, 70 wt-%, 80 wt-%, or 90 wt-%.
Peracids
[0046] In some aspects, a peracid is included for antimicrobial efficacy in the compositions.
As used herein, the term "peracid" may also be referred to as a "percarboxylic acid"
or "peroxyacid." Sulfoperoxycarboxylic acids, sulfonated peracids and sulfonated peroxycarboxylic
acids are also included within the term "peracid" as used herein. The terms "sulfoperoxycarboxylic
acid," "sulfonated peracid," or "sulfonated peroxycarboxylic acid" refers to the peroxycarboxylic
acid form of a sulfonated carboxylic acid as disclosed in
U.S. Patent Publication Nos. 2010/0021557,
2010/0048730 and
2012/0052134. A peracid refers to an acid having the hydrogen of the hydroxyl group in carboxylic
acid replaced by a hydroxy group. Oxidizing peracids may also be referred to herein
as peroxycarboxylic acids.
[0047] A peracid includes any compound of the formula R--(COOOH)
n in which R can be hydrogen, alkyl, alkenyl, alkyne, acylic, alicyclic group, aryl,
heteroaryl, or heterocyclic group, and n is 1, 2, or 3, and named by prefixing the
parent acid with peroxy. Preferably R includes hydrogen, alkyl, or alkenyl. The terms
"alkyl," "alkenyl," "alkyne," "acylic," "alicyclic group," "aryl," "heteroaryl," and
"heterocyclic group" are as defined herein.
[0048] As used herein, the term "alkyl" includes a straight or branched saturated aliphatic
hydrocarbon chain having from 1 to 22 carbon atoms, such as, for example, methyl,
ethyl, propyl, isopropyl (1-methylethyl), butyl, tert-butyl (1,1-dimethylethyl), and
the like. The term "alkyl" or "alkyl groups" also refers to saturated hydrocarbons
having one or more carbon atoms, including straight-chain alkyl groups (
e.g., methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, etc.),
cyclic alkyl groups (or "cycloalkyl" or "alicyclic" or "carbocyclic" groups) (
e.g., cyclopropyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, etc.), branched-chain
alkyl groups (
e.g., isopropyl, tert-butyl, sec-butyl, isobutyl, etc.), and alkyl-substituted alkyl groups
(
e.g., alkyl-substituted cycloalkyl groups and cycloalkyl-substituted alkyl groups).
[0049] Unless otherwise specified, the term "alkyl" includes both "unsubstituted alkyls"
and "substituted alkyls." As used herein, the term "substituted alkyls" refers to
alkyl groups having substituents replacing one or more hydrogens on one or more carbons
of the hydrocarbon backbone. Such substituents may include, for example, alkenyl,
alkynyl, halogeno, hydroxyl, alkylcarbonyloxy, arylcarbonyloxy, alkoxycarbonyloxy,
aryloxy, aryloxycarbonyloxy, carboxylate, alkylcarbonyl, arylcarbonyl, alkoxycarbonyl,
aminocarbonyl, alkylaminocarbonyl, dialkylaminocarbonyl, alkylthiocarbonyl, alkoxyl,
phosphate, phosphonato, phosphinato, cyano, amino (including alkyl amino, dialkylamino,
arylamino, diarylamino, and alkylarylamino), acylamino (including alkylcarbonylamino,
arylcarbonylamino, carbamoyl and ureido), imino, sulfhydryl, alkylthio, arylthio,
thiocarboxylate, sulfates, alkylsulfinyl, sulfonates, sulfamoyl, sulfonamido, nitro,
trifluoromethyl, cyano, azido, heterocyclic, alkylaryl, or aromatic (including heteroaromatic)
groups.
[0050] The term "alkenyl" includes an unsaturated aliphatic hydrocarbon chain having from
2 to 12 carbon atoms, such as, for example, ethenyl, 1-propenyl, 2-propenyl, 1-butenyl,
2-methyl-1-propenyl, and the like. The alkyl or alkenyl can be terminally substituted
with a heteroatom, such as, for example, a nitrogen, sulfur, or oxygen atom, forming
an aminoalkyl, oxyalkyl, or thioalkyl, for example, aminomethyl, thioethyl, oxypropyl,
and the like. Similarly, the above alkyl or alkenyl can be interrupted in the chain
by a heteroatom forming an alkylaminoalkyl, alkylthioalkyl, or alkoxyalkyl, for example,
methylaminoethyl, ethylthiopropyl, methoxymethyl, and the like.
[0051] Further, as used herein the term "alicyclic" includes any cyclic hydrocarbyl containing
from 3 to 8 carbon atoms. Examples of suitable alicyclic groups include cyclopropanyl,
cyclobutanyl, cyclopentanyl, etc. The term "heterocyclic" includes any closed ring
structures analogous to carbocyclic groups in which one or more of the carbon atoms
in the ring is an element other than carbon (heteroatom), for example, a nitrogen,
sulfur, or oxygen atom. Heterocyclic groups may be saturated or unsaturated. Examples
of suitable heterocyclic groups include for example, aziridine, ethylene oxide (epoxides,
oxiranes), thiirane (episulfides), dioxirane, azetidine, oxetane, thietane, dioxetane,
dithietane, dithiete, azolidine, pyrrolidine, pyrroline, oxolane, dihydrofuran, and
furan. Additional examples of suitable heterocyclic groups include groups derived
from tetrahydrofurans, furans, thiophenes, pyrrolidines, piperidines, pyridines, pyrrols,
picoline, coumaline, etc.
[0052] In some embodiments, alkyl, alkenyl, alicyclic groups, and heterocyclic groups can
be unsubstituted or substituted by, for example, aryl, heteroaryl, C
1-4 alkyl, C
1-4 alkenyl, C
1-4 alkoxy, amino, carboxy, halo, nitro, cyano, --SO
3H, phosphono, or hydroxy. When alkyl, alkenyl, alicyclic group, or heterocyclic group
is substituted, preferably the substitution is C
1-4 alkyl, halo, nitro, amido, hydroxy, carboxy, sulpho, or phosphono. In one embodiment,
R includes alkyl substituted with hydroxy. The term "aryl" includes aromatic hydrocarbyl,
including fused aromatic rings, such as, for example, phenyl and naphthyl. The term
"heteroaryl" includes heterocyclic aromatic derivatives having at least one heteroatom
such as, for example, nitrogen, oxygen, phosphorus, or sulfur, and includes, for example,
furyl, pyrrolyl, thienyl, oxazolyl, pyridyl, imidazolyl, thiazolyl, isoxazolyl, pyrazolyl,
isothiazolyl, etc. The term "heteroaryl" also includes fused rings in which at least
one ring is aromatic, such as, for example, indolyl, purinyl, benzofuryl, etc.
[0053] In some embodiments, aryl and heteroaryl groups can be unsubstituted or substituted
on the ring by, for example, aryl, heteroaryl, alkyl, alkenyl, alkoxy, amino, carboxy,
halo, nitro, cyano, --SO
3H, phosphono, or hydroxy. When aryl, aralkyl, or heteroaryl is substituted, preferably
the substitution is C
1-4 alkyl, halo, nitro, amido, hydroxy, carboxy, sulpho, or phosphono. In one embodiment,
R includes aryl substituted with C
1-4 alkyl.
[0054] Peracids suitable for use include any peroxycarboxylic acids, including varying lengths
of peroxycarboxylic and percarboxylic acids (
e.g. C1-22) that can be prepared from the acid-catalyzed equilibrium reaction between
a carboxylic acid described above and hydrogen peroxide. A peroxycarboxylic acid can
also be prepared by the auto-oxidation of aldehydes or by the reaction of hydrogen
peroxide with an acid chloride, acid hydride, carboxylic acid anhydride, or sodium
alcoholate. Alternatively, peracids can be prepared through non-equilibrium reactions,
which may be generated for use in situ, such as the methods disclosed in
U.S. Pat. Application Ser. Nos. 13/331,304 and
13/331,486 each titled "In Situ Generation of Peroxycarboxylic Acids at Alkaline pH, and Methods
of Use Thereof,". Preferably a composition of the invention includes peroxyacetic
acid, peroxyoctanoic acid, peroxypropionic acid, peroxylactic acid, peroxyheptanoic
acid, peroxyoctanoic acid and/or peroxynonanoic acid.
[0055] In some embodiments, a peroxycarboxylic acid includes at least one water-soluble
peroxycarboxylic acid in which R includes alkyl of 1-22 carbon atoms. For example,
in one embodiment, a peroxycarboxylic acid includes peroxyacetic acid. In another
embodiment, a peroxycarboxylic acid has R that is an alkyl of 1-22 carbon atoms substituted
with hydroxy. Methods of preparing peroxyacetic acid are known to those of skill in
the art including those disclosed in
U.S. Pat. No. 2,833,813.
[0056] In another embodiment, a sulfoperoxycarboxylic acid has the following formula:

wherein R
1 is hydrogen, or a substituted or unsubstituted alkyl group; R
2 is a substituted or unsubstituted alkylene group; X is hydrogen, a cationic group,
or an ester forming moiety; or salts or esters thereof. In additional embodiments,
a sulfoperoxycarboxylic acid is combined with a single or mixed peroxycarboxylic acid
composition, such as a sulfoperoxycarboxylic acid with peroxyacetic acid and peroxyoctanoic
acid .(PSOA/POOA/POAA).
[0057] In other embodiments, a mixed peracid is employed, such as a peroxycarboxylic acid
including at least one peroxycarboxylic acid of limited water solubility in which
R includes alkyl of 5-22 carbon atoms and at least one water-soluble peroxycarboxylic
acid in which R includes alkyl of 1-4 carbon atoms. For example, in one embodiment,
a peroxycarboxylic acid includes peroxyacetic acid and at least one other peroxycarboxylic
acid such as those named above. Preferably a composition of the invention includes
peroxyacetic acid and peroxyoctanoic acid. Other combinations of mixed peracids are
well suited for use in the current invention.
[0058] In another embodiment, a mixture of peracetic acid and peroctanoic acid is used to
treat a water source, such as disclosed in
U.S. Patent No. 5,314,687. In an aspect, the peracid mixture is a hydrophilic peracetic acid and a hydrophobic
peroctanoic acid, providing antimicrobial synergy. In an aspect, the synergy of a
mixed peracid system allows the use of lower dosages of the peracids.
[0059] In another embodiment, a tertiary peracid mixture composition, such as peroxysulfonated
oleic acid, peracetic acid and peroctanoic acid are used to treat a water source,
such as disclosed in
U.S. Patent Publication No. 2010/00021557. A combination of the three peracids provides significant antimicrobial synergy providing
an efficient antimicrobial composition for the water treatment methods according to
the invention. In addition, it is thought the high acidity built in the composition
assists in removing chemical contaminants from the water (
e.g. sulfite and sulfide species).
[0060] Advantageously, a combination of peroxycarboxylic acids provides a composition with
desirable antimicrobial activity in the presence of high organic soil loads. The mixed
peroxycarboxylic acid compositions often provide synergistic micro efficacy. Accordingly,
compositions of the invention can include a peroxycarboxylic acid, or mixtures thereof.
[0061] Various commercial formulations of peracids are available, including for example,
peracetic acid (15%) available as EnviroSan (EcolabInc., St. Paul MN). Most commercial
peracid solutions state a specific percarboxylic acid concentration without reference
to the other chemical components in a use solution. However, it should be understood
that commercial products, such as peracetic acid, will also contain the corresponding
carboxylic acid (
e.g. acetic acid), hydrogen peroxide and water.
[0062] Any suitable C
1-C
22 percarboxylic acid can be used in the present compositions. In some embodiments,
the C
1-C
22 percarboxylic acid is a C
2-C
20 percarboxylic acid. In other embodiments, the C
1-C
22 percarboxylic is a C
1, C
2, C
3, C
4, C
5, C
6, C
7, C
8, C
9, C
10, C
11, C
12, C
13, C
14, C
15, C
16, C
17, C
18, C
19, C
20, C
21, or C
22 carboxylic acid. In still other embodiments, the C
1-C
22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid.
[0063] The C
1-C
22 percarboxylic acid can be used at any suitable concentration. In some embodiments,
the C
1-C
22 percarboxylic acid has a concentration from about 1 wt-% to about 40 wt-%. In other
embodiments, the C
1-C
22 percarboxylic acid has a concentration from about 1 wt-% to about 20 wt-%. In still
other embodiments, the C
1-C
22 percarboxylic acid has a concentration at about 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5
wt-%, 6 wt-%, 7 wt-%, 8 wt-%, 9 wt-%, 10 wt-%, 11 wt-%, 12 wt-%, 13 wt-%, 14 wt-%,
15 wt-%, 16 wt-%, 17 wt-%, 18 wt-%, 19 wt-%, 20 wt-%, 25 wt-%, 30 wt-%, 35 wt-%, or
40 wt-%.
Hydrogen Peroxide
[0064] The present invention includes the use of hydrogen peroxide. Hydrogen peroxide, H
2O
2, provides the advantages of having a high ratio of active oxygen because of its low
molecular weight (34.014 g/mole) and being compatible with numerous substances that
can be treated by methods of the invention because it is a weakly acidic, clear, and
colorless liquid. Another advantage of hydrogen peroxide is that it decomposes into
water and oxygen. It is advantageous to have these decomposition products because
they are generally compatible with substances being treated. For example, the decomposition
products are generally compatible with metallic substance (
e.g., substantially noncorrosive) and are generally innocuous to incidental contact and
are environmentally friendly.
[0065] In one aspect of the invention, hydrogen peroxide is initially in an antimicrobial
peracid composition in an amount effective for maintaining an equilibrium between
a carboxylic acid, hydrogen peroxide, a solvent such as water, and a peracid. The
amount of hydrogen peroxide should not exceed an amount that would adversely affect
the antimicrobial activity of a composition of the invention. In further aspects of
the invention, hydrogen peroxide concentration is significantly reduced within an
antimicrobial peracid composition, preferably containing hydrogen peroxide at a concentration
as close to zero as possible. That is, the concentration of hydrogen peroxide is minimized,
through the use of a selected catalase or peroxidase enzymes according to the invention.
In further aspects, the concentration of hydrogen peroxide is reduced and/or eliminated
as a result of distilled equilibrium peracid compositions, other catalysts for hydrogen
peroxide decomposition (
e.g. biomimetic complexes) and/or the use of anionic perhydrolysis of esters (
e.g. triacetin) to obtain peracids with very low hydrogen peroxide.
[0066] In some embodiments, an advantage of minimizing the concentration of hydrogen peroxide
is that antimicrobial activity of a composition of the invention is improved as compared
to conventional equilibrium peracid compositions. Without being limited to a particular
theory of the invention, significant improvements in antimicrobial efficacy result
from enhanced peracid stability from the reduced hydrogen peroxide concentration in
use solution.
[0067] The hydrogen peroxide can be used at any suitable concentration. In some embodiments,
the hydrogen peroxide has a concentration from about 0.5 wt-% to about 10 wt-%. In
other embodiments, the hydrogen peroxide has a concentration from about 1 wt-% to
about 2 wt-%. In still other embodiments, the hydrogen peroxide has a concentration
at about 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In yet other embodiments, the hydrogen peroxide has a concentration
at about 1 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4 wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%,
1.8 wt-%, 1.9 wt-%, or 2 wt-%.
[0068] In some embodiments, the C
1-C
22 carboxylic acid is acetic acid and the C
1-C
22 percarboxylic acid is peracetic acid. In other embodiments, the C
1-C
22 carboxylic acid,
e.g., acetic acid, has a concentration of about 70 wt-%, the C
1-C
22 percarboxylic acid, e.g., peracetic acid, has a concentration of about 15 wt-%, and
the hydrogen peroxide has a concentration of at least about 1 wt-%.
Stabilizing agents
[0069] In some aspects, more than one type of stabilizer is used in the compositions. In
some embodiments, at least one stabilizer is a phosphonic acid or a derivative thereof.
Without wishing to be bound by any particular theory, it is thought that in addition
to functioning as a stabilizer through the chelating of transition metal ions, phosphonic
acid based stabilizers such as HEDP, also act as an acid catalyst and aid in the formation
of the peroxycarboxylic acid from the corresponding carboxylic acid and hydrogen peroxide.
In some embodiments, a pyridine carboxylic acid based stabilizer is used as a second
stabilizer. Pyridine carboxylic acids such as 2,6-pyridinedicarboxylic acid (DPA),
are well known chelators for metal ions. It is thought that by using two different
types of stabilizers, the transition metals responsible for the catalytic decomposition
of peroxycarboxylic acids are more efficiently deactivated by forming a more stable
complex(es) involving both chelators.
[0070] Any suitable first stabilizing agent can be used in the present compositions. In
some embodiments, the first stabilizing agent is a picolinic acid, or a salt thereof.
In other embodiments, the first stabilizing agent is 2,6-pyridinedicarboxylic acid,
or a salt thereof. The first stabilizing agent can be used at any suitable concentration.
In some embodiments, the first stabilizing agent has a concentration from about 0.005
wt-% to about 5 wt-%. In other embodiments, the first stabilizing agent has a concentration
from about 0.05 wt-% to about 0.15 wt-%. In still other embodiments, the first stabilizing
agent has a concentration at about 0.005 wt-%, 0.01 wt-%, 0.1 wt-%, 1 wt-%,2 wt-%,
3 wt-%, 4 wt-%, or 5 wt-%. In yet other embodiments, the first stabilizing agent has
a concentration at about 0.05 wt-%, 0.06 wt-%, 0.07 wt-%, 0.08 wt-%, 0.09 wt-%, 0.10
wt-%, 0.11 wt-%, 0.12 wt-%, 0.13 wt-%, 0.14 wt-%, or 0.15 wt-%.
[0071] Any suitable second stabilizing agent can be used in the present compositions. In
some embodiments, the second stabilizing agent is 1-hydroxy ethylidene-1,1-diphosphonic
acid (HEDP), or a salt thereof. The second stabilizing agent can be used at any suitable
concentration. In some embodiments, the second stabilizing agent has a concentration
from about 0.1 wt-% to about 10 wt-%,
e.g., 0.1 wt-%, 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In other embodiments, the second stabilizing agent has a concentration
from about 0.5 wt-% to about 5 wt-%,
e.g., 0.5 wt-%, 1 wt-%, 1.5 wt-%, 2 wt-%, 2.5 wt-%, 3 wt-%, 3.5 wt-%, 4 wt-%, 4.5 wt-%
or 5 wt-%. In still other embodiments, the second stabilizing agent has a concentration
from about 0.6 wt-% to about 1.8 wt-%,
e.g., 0.6 wt-%, 0.7 wt-%, 0.8 wt-%, 0.9 wt-%, 1.0 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4
wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%, 1.8 wt-%.
[0072] In some embodiments, the present composition can further comprise a substance that
aids solubilization of the first and/or second stabilizing agent(s). Exemplary substances
that can aid solubilization of the first and/or second stabilizing agent(s) include
hydrotropes such as sodium xylene sulfonate, sodium cumene sulfonates, and surfactants,
such as anionic surfactants and noinionic surfactants.
[0073] In some embodiments, the first stabilizing agent is a 2,6-pyridinedicarboxylic acid,
or a salt thereof, and the second stabilizing agent is HEDP, or a salt thereof. In
other embodiments, the first and second stabilizing agents act synergistically to
delay or prevent the composition from meeting its self-accelerating decomposition
temperature (SADT). SADT refers to the lowest temperature at which self-accelerating
decomposition may occur with a composition. In some embodiments, SADT refers to the
lowest temperature at which self-accelerating decomposition may occur under the commercial
packaging, storage, transportation and/or use condition(s). SADT can be estimated,
calculated, predicted and/or measured by any suitable methods. For example, SADT can
be estimated, or measured directly by one of 3 methods (H1,H2 and H4) recommended
by
UN Committee for the Transportation of Dangerous Goods in "Recommendations on the
Transport of Dangerous Goods, Model Regulations" (Rev.17) ST/SG/AC.10/1/Rev.17. For example, the methodology disclosed in
Malow and Wehrstedt, J. Hazard Mater., 120(1-3):21-4 (2005) can be used.
[0074] The present compositions can retain any suitable level or percentage of the C
1-C
22 percarboxylic acid activity under the usual packaging, storage, transportation and/or
use condition(s). In some embodiments, the present compositions retain at least about
80% of the C
1-C
22 percarboxylic acid activity after storage of about 30 days at about 50°C. Preferably,
the present compositions retain at least about 85%, 90% or higher percentage of the
C
1-C
22 percarboxylic acid activity after storage of about 30 days at about 50°C.
Additional Optional Materials
[0075] The present compositions can optionally include additional ingredients to enhance
the composition for water treatment according to the invention, including for example,
friction reducers, viscosity enhancers and the like. Additional optional functional
ingredients may include for example, peracid stabilizers, emulsifiers, corrosion inhibitors
and/or descaling agents (
i.e. scale inhibitors), surfactants and/or additional antimicrobial agents for enhanced
efficacy (
e.g. mixed peracids, biocides), antifoaming agents, acidulants (
e.g. strong mineral acids), additional carboxylic acids, and the like. In an embodiment,
no additional functional ingredients are employed.
Friction Reducers
[0076] Friction reducers are used in water or other water-based fluids used in hydraulic
fracturing treatments for subterranean well formations in order to improve permeability
of the desired gas and/or oil being recovered from the fluid-conductive cracks or
pathways created through the fracking process. The friction reducers allow the water
to be pumped into the formations more quickly. Various polymer additives have been
widely used as friction reducers to enhance or modify the characteristics of the aqueous
fluids used in well drilling, recovery and production applications.
[0077] Examples of commonly used friction reducers include polyacrylamide polymers and copolymers.
In an aspect, additional suitable friction reducers may include acrylamide-derived
polymers and copolymers, such as polyacrylamide (sometime abbreviated as PAM), acrylamide-acrylate
(acrylic acid) copolymers, acrylic acid-methacrylamide copolymers, partially hydrolyzed
polyacrylamide copolymers (PHPA), partially hydrolyzed polymethacrylamide, acrylamide-methyl-propane
sulfonate copolymers (AMPS) and the like. Various derivatives of such polymers and
copolymers,
e.g., quaternary amine salts, hydrolyzed versions, and the like, should be understood to
be included with the polymers and copolymers described herein.
[0078] Friction reducers are combined with water and/or other aqueous fluids, which in combination
are often referred to as "slick water" fluids. Slick water fluids have reduced frictional
drag and beneficial flow characteristics which enable the pumping of the aqueous fluids
into various gas- and/or oil-producing areas, including for example for fracturing.
[0079] In an aspect of the invention, a friction reducer is present in a use solution in
an amount between about 100 ppm to 1,000 ppm. In a further aspect, a friction reducer
is present in a use solution in an amount of at least about 0.01 wt-% to about 10
wt-%, preferably at least about 0.01 wt-% to about 5 wt-%, preferably at least about
0.01 wt-% to about 1 wt-%, more preferably at least about 0.01 wt-% to about 0.5 wt-%,
and still more preferably at least about 0.01 wt-% to about 0.1 wt-%. Beneficially,
the compositions and methods of the invention do not negatively interfere with friction
reducers included in an aqueous solution. Without being limited to a particular theory
of the invention, it is thought that the reduction and/or elimination of the oxidant
hydrogen peroxide from the peracid composition promotes the stability and efficacy
of any variation in the amount of friction reducer present in a use solution.
Viscosity Enhancers
[0080] Viscosity enhancers are additional polymers used in water or other water-based fluids
used in hydraulic fracturing treatments to provide viscosity enhancement. Natural
and/or synthetic viscosity-increasing polymers may be employed in compositions and
methods according to the invention. Viscosity enhancers may also be referred to as
gelling agents and examples include guar, xanthan, cellulose derivatives and polyacrylamide
and polyacrylate polymers and copolymers, and the like.
[0081] In an aspect of the invention, a viscosity enhancer is present in a use solution
in an amount between about 100 ppm to 1,000 ppm. In a further aspect, a viscosity
enhancer is present in a use solution in an amount of at least about 0.01 wt-% to
about 10 wt-%, preferably at least about 0.01 wt-% to about 5 wt-%, preferably at
least about 0.01 wt-% to about 1 wt-%, at least about 0.01 wt-% to about 2 wt-%, preferably
at least about 0.01 wt-% to about 1 wt-%, preferably at least about 0.01 wt-% to about
0.5 wt-%. Beneficially, the compositions and methods of the invention do not negatively
interfere with viscosity enhancer included in an aqueous solution. Without being limited
to a particular theory of the invention, it is believed the reduction and/or elimination
of the oxidant hydrogen peroxide from the peracid composition promotes the stability
and efficacy of any variation in the amount of viscosity enhancer present in a use
solution.
Corrosion Inhibitors
[0082] Corrosion inhibitors are additional molecules used in oil and gas recovery operations.
Corrosion inhibitors that may be employed in the present disclosure include the exemplary
corrosion inhibitors disclosed in
U.S. Patent No. 5,965,785,
U.S. Patent Application Ser. No. 12/263,904,
GB Pat. No. 1,198,734,
WO/03/006581,
WO04/044266, and
WO08/005058.
[0083] In an aspect of the invention, a corrosion inhibitor is present in a use solution
in an amount between about 100 ppm to 1,000 ppm. In a further aspect, a corrosion
inhibitor is present in a use solution in an amount of at least about 0.0001 wt-%
to about 10 wt-%, preferably at least about 0.0001 wt-% to about 5 wt-%, preferably
at least about 0.0001 wt-% to about 1 wt-%, preferably at least about 0.0001 wt-%
to about 0.1 wt-%, and still more preferably at least about 0.0001 wt-% to about 0.05
wt-%. Beneficially, the compositions and methods of the invention do not negatively
interfere with corrosion inhibitor included in an aqueous solution. Without being
limited to a particular theory of the invention, it is believed the reduction and/or
elimination of the oxidant hydrogen peroxide from the peracid composition promotes
the stability and efficacy of any variation in the amount of corrosion inhibitor present
in a use solution.
Scale Inhibitors
[0084] Scale inhibitors are additional molecules used in oil and gas recovery operations.
Common scale inhibitors that may be employed in these types of applications include
polymers and co-polymers, phosphates, phosphate esters and the like.
[0085] In an aspect of the invention, a scale inhibitor is present in a use solution in
an amount between about 100 ppm to 1,000 ppm. In a further aspect, a scale inhibitor
is present in a use solution in an amount of at least about 0.0001 wt-% to about 10
wt-%, at least about 0.0001 wt-% to about 1 wt-%, preferably at least about 0.0001
wt-% to about 0.1 wt-%, preferably at least about 0.0001 wt-% to about 0.05 wt-%.
Beneficially, the compositions and methods of the invention do not negatively interfere
with scale inhibitor included in an aqueous solution. Without being limited to a particular
theory of the invention, it is thought that the reduction and/or elimination of the
oxidant hydrogen peroxide from the peracid composition promotes the stability and
efficacy of any variation in the amount of scale inhibitor present in a use solution.
Additional Antimicrobial Agents
[0086] Additional antimicrobial agents may be included in the compositions and/or methods
of the invention for enhanced antimicrobial efficacy. In addition to the use of peracid
compositions, additional antimicrobial agents and biocides may be employed. Additional
biocides may include, for example, a quaternary ammonium compound as disclosed in
U.S. Patent No. 6,627,657. Beneficially, the presence of the quaternary ammonium compound provides both synergistic
antimicrobial efficacies with peracids, as well as maintains long term biocidal efficacy
of the compositions.
[0087] In another embodiment, the additional biocide may include an oxidizer compatible
phosphonium biocide, such as tributyl tetradecyl phosphonium chloride. The phosphonium
biocide provides similar antimicrobial advantages as the quaternary ammonium compound
in combination with the peracids. In addition, the phosphonium biocide is compatible
with the anionic polymeric chemicals commonly used in the oil field applications,
such as the methods of the fracking disclosed according to the invention.
[0088] Additional antimicrobial and biocide agents may be employed in amounts sufficient
to provide antimicrobial efficacy, as may vary depending upon the water source in
need of treatment and the contaminants therein. Such agents may be present in a use
solution in an amount of at least about 0.1 wt-% to about 50 wt-%, preferably at least
about 0.1 wt-% to about 20 wt-%, more preferably from about 0.1 wt-% to about 10 wt-%.
Acidulants
[0089] Acidulants may be included as additional functional ingredients in a composition
according to the invention. In an aspect, a strong mineral acid such as nitric acid
or sulfuric acid can be used to treat water sources, as disclosed in
U.S. Patent No. 4,587,264. The combined use of a strong mineral acid with the peracid composition provides
enhanced antimicrobial efficacy as a result of the acidity assisting in removing chemical
contaminants within the water source (
e.g. sulfite and sulfide species). In addition, some strong mineral acids, such as nitric
acid, provide a further benefit of reducing the risk of corrosion toward metals contacted
by the peracid compositions according to the invention. Exemplary products are commercially
available from Enviro Tech Chemical Services, Inc. (Reflex brand) and from Solvay
Chemicals (Proxitane® NT brand).
[0090] Acidulants may be employed in amounts sufficient to provide the intended antimicrobial
efficacy and/or anticorrosion benefits, as may vary depending upon the water source
in need of treatment and the contaminants therein. Such agents may be present in a
use solution in an amount of at least about 0.1 wt-% to about 50 wt-%, preferably
at least about 0.1 wt-% to about 20 wt-%, more preferably from about 0.1 wt-% to about
10 wt-%.
Catalase and Peroxidase Enzyme
[0091] In an aspect of the invention, a catalase or peroxidase enzyme is used to reduce
and/or eliminate the concentration of hydrogen peroxide in an antimicrobial peracid
composition. The enzymes catalyze the decomposition of hydrogen peroxide to water
and oxygen. Beneficially, the reduction and/or elimination of hydrogen peroxide (strong
oxidizer) results in other additives for a water treatment source (
e.g. water source) not being degraded or rendered incompatible. Various additives used
to enhance or modify the characteristics of the aqueous fluids used in well drilling,
recovery and production applications are at risk of degradation by the oxidizing effects
of hydrogen peroxide. These may include for example, friction reducers and viscosity
enhancers used in commercial well drilling, well completion and stimulation, or production
applications.
[0092] Various sources of catalase enzymes may be employed according to the invention, including:
animal sources such as bovine catalase isolated from beef livers; fungal catalases
isolated from fungi including
Penicillium chrysogenum, Penicillium notatum, and
Aspergillus niger; plant sources; bacterial sources such as
Staphylcoccus aureus, and genetic variations and modifications thereof. In an aspect of the invention,
fungal catalases are utilized to reduce the hydrogen peroxide content of a peracid
composition. Catalases are commercially available in various forms, including liquid
and spray dried forms. Commercially available catalase includes both the active enzyme
as well as additional ingredients to enhance the stability of the enzyme. Some exemplary
commercially available catalase enzymes include Genencor CA-100 and CA-400, as well
as Mitsubishi Gas and Chemical (MGC) ASC super G and ASC super 200, and Optimase CA
400L from Genecor International. Additional description of suitable catalase enzymes
are disclosed in
U.S. Patent Publication No. 2009/0269324.
[0093] In an aspect of the invention, catalase enzymes have a high ability to decompose
hydrogen peroxide. Beneficially, the reduction or elimination of hydrogen peroxide
from oxidizing compositions obviates the various detriments caused by oxidizing agents.
In particular, the use of catalase with the peracids compositions provides enhanced
antimicrobial benefits without causing the damage associated with conventional oxidizing
agents (
e.g. peracetic acid, hypochlorite or hypochlorous acid, and/or chlorine dioxide), such
as corrosion.
[0094] Peroxidase enzymes may also be employed to decompose hydrogen peroxide from a peracid
composition. Although peroxidase enzymes primarily function to enable oxidation of
substrates by hydrogen peroxide, they are also suitable for effectively lowering hydrogen
peroxide to peracid ratios in compositions. Various sources of peroxidase enzymes
may be employed according to the invention, including for example animal sources,
fungal peroxidases, and genetic variations and modifications thereof. Peroxidases
are commercially available in various forms, including liquid and spray dried forms.
Commercially available peroxidases include both the active enzyme as well as additional
ingredients to enhance the stability of the enzyme.
[0095] In some embodiments, the catalase or peroxidase enzyme is able to degrade at least
about 50% of the initial concentration of hydrogen peroxide in a peracid composition.
Preferably, the enzyme is provided in sufficient amount to reduce the hydrogen peroxide
concentration of a peracid composition by at least more than about 50%, more preferably
at least about 60%, at least about 70%, at least about 80%, at least about 90%. In
some embodiments, the enzyme reduces the hydrogen peroxide concentration of a peracid
composition by more than 90%.
[0096] In an aspect of the invention, the enzymes are suitable for use and have a tolerance
to a wide range of temperatures, including the temperatures ranges in water treatment
applications which may range from about 0-180°C. A suitable catalase enzyme will maintain
at least 50% of its activity under such storage and/or application temperatures for
at least about 10 minutes, preferably for at least about 1 hour.
[0097] In a further aspect of the invention, the catalase or peroxidase enzymes described
herein have a tolerance to pH ranges found in water treatment applications. Acetic
acid levels (or other carboxylic acid) in a water treatment application can widely
range in parts per million (ppm) of acetic or other carboxylic acid. The solutions
may have a corresponding range of pH range from greater than 0 to about 10. A suitable
catalase or peroxidase enzyme will maintain at least about 50% of its activity in
such solutions of acetic or other carboxylic acid over a period of about 10 minutes.
[0098] In an aspect of the invention, a catalase or peroxidase enzyme is present in a use
solution of the water treatment and peracid composition in sufficient amounts to reduce
the concentration of hydrogen peroxide from the peracid composition by at least 50%
within about 10 minutes, preferably within about 5 minutes, preferably within about
2 to 5 minutes, more preferably within about 1 minute. The ranges of concentration
of the enzymes will vary depending upon the amount of time within which 50% of the
hydrogen peroxide from the peracid composition is removed. In certain aspects of the
invention, a catalase or peroxidase enzyme is present in a use solution composition
including the water source to be treated in amounts between about 1 ppm and about
1,000 ppm, preferably between about 5 ppm and 500 ppm, and more preferably between
about 10 ppm and about 100 ppm.
Uses of the present compositions
[0099] In another aspect, described herein is a method for storing a percarboxylic acid
containing composition, which method comprises storing the above compositions, wherein
said composition retains at least about 80% of the C
1-C
22 percarboxylic acid activity after storage for any suitable time under any suitable
conditions,
e.g., retaining at least about 80% of the C
1-C
22 percarboxylic acid activity after storage of about 30 days at about 50°C. Preferably,
the present compositions retain at least about 85%, 90% or higher of the C
1-C
22 percarboxylic acid activity after storage of about 30 days at about 50°C.
[0100] In still another aspect, described herein is a method for transporting a percarboxylic
acid containing composition, which method comprises transporting the above compositions
under ambient conditions, preferably in bulk
e.g., 37,854 hectoliter (1,000 gallons) and above, wherein the SADT of said composition
is at least 45°C during transportation. Preferably, the SADT of said composition is
higher than at least 50°C, 55°C, 60°C 65°C or 70°C.
[0101] In yet another aspect, the present invention is directed to a method for treating
water, which method comprises providing the above compositions to a water source in
need of treatment to form a treated water source, wherein said treated water source
comprises from about 1 ppm to about 1,000 ppm of said C
1-C
22 percarboxylic acid.
[0102] The present methods can be used to treat any suitable or desirable water sources.
For example, the present methods can be used to treat fresh water, pond water, sea
water, produced water and a combination thereof. In some embodiments, the water source
comprises at least about 1 wt-% produced water. In other embodiments, the water source
comprises at least about 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8
wt-%, 9 wt-%, or 10 wt-%, 15 wt-%, 20 wt-%, 25 wt-%, 30 wt-% or more produced water.
[0103] The treated water source can comprise any suitable concentration of the C
1-C
22 percarboxylic acid. In some embodiments, the treated water source comprises from
about 10 ppm to about 200 ppm of the C
1-C
22 percarboxylic acid. In other embodiments, the treated water source comprises about
1 ppm, 10 ppm, 100 ppm, 200 ppm, 300 ppm, 400 ppm, 500 ppm, 600 ppm, 700 ppm, 800
ppm, 900 ppm or 1,000 ppm of the C
1-C
22 percarboxylic acid. The present methods can be used to treat any suitable or desirable
water sources. In another example, the present methods can be used to treat fresh
water, pond water, sea water, produced water and a combination thereof. In some embodiments,
the water source comprises at least about 1 wt-% produced water. In other embodiments,
the water source comprises at least about 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%,
6 wt-%, 7 wt-%, 8 wt-%, 9 wt-%, or 10 wt-%, 15 wt-%, 20
wt-%, 25 wt-%, 30 wt-% or more produced water.
[0104] Any suitable C
1-C
22 percarboxylic acid can be used in the present methods. For example, peroxyacetic
acid, peroxyoctanoic acid and/or peroxysulfonated oleic acid can be used. In some
embodiments, a combination of peroxyacetic acid, peroxyoctanoic acid and peroxysulfonated
oleic acid is used.
[0105] The treated water source can comprise any suitable concentration of the hydrogen
peroxide. In some embodiments, the treated water source comprises from about 1 ppm
to about 15 ppm of the hydrogen peroxide. In other embodiments, the treated water
source comprises about 1 ppm, 2 ppm, 3 ppm, 4 ppm, 5 ppm, 6 ppm, 7 ppm, 8 ppm, 9 ppm,
10 ppm, 11 ppm, 12 ppm, 13 ppm, 14 ppm, or 15 ppm of the hydrogen peroxide.
[0106] The treated water source can retain any suitable concentration and/or percentage
of the initial C
1-C
22 percarboxylic acid activity in the treated water source for any suitable time period
after the treated water source is formed. In some embodiments, the treated water source
retains at least about 60%, 65%, 70%, 75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity in the treated water source for a suitable time after
the treated water source is formed. In other embodiments, the treated water source
retains at least about 60%, 65%, 70%, 75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity in the treated water source for at least 15 minutes after
the treated water source is formed.
[0107] In some embodiments, the level of a microorganism, if present in the water source,
is stabilized or reduced by the present methods. For example, at least 10%, 20%, 30%,
40%, 50%, 60%, 70%, 80%, or 90% or more of the microorganism, if present in the water
source, is killed, destroyed, removed and/or inactivated by the present methods.
[0108] In some embodiments, the antimicrobial efficacy of the composition used in the present
methods on the treated water source is comparable to antimicrobial effect of a water
source that does not contain produced water. In other embodiments, the treated water
source reduces corrosion caused by hydrogen peroxide and reduces microbial-induced
corrosion, and the composition used in the present methods does not substantially
interfere with a friction reducer, a viscosity enhancer, other functional ingredients
present in the treated water source, or a combination thereof.
[0109] In some embodiments, the present methods can comprise adding a peroxidase or a catalase
to further reduce the hydrogen peroxide level in the treated water source. The peroxidase
or catalase can be added in any suitable manner. In some embodiments, the peroxidase
or catalase can be added to the water source before a composition used in the present
methods is provided to the water source. In other embodiments, the present compositions
can be diluted into a suitable intermediate volume, and the peroxidase or catalase
can be added to the diluted, intermediate volume. Thereafter, the diluted, intermediate
volume, which contains the peroxidase or catalase, can be added to the water source.
Any suitable peroxidase or catalase, including the ones described below, can be used
in the present methods.
[0110] In some embodiments, the present methods can further comprise directing the treated
water source into a subterranean environment or disposing of the treated water source.
[0111] In some embodiments, the water source treated by the present methods does not comprise
reuse water, the treated water source comprises from about 10 ppm to about 20 ppm
of the C
1-C
22 percarboxylic acid and from about 1 ppm to about 2 ppm of hydrogen peroxide and the
treated water source does not comprise a friction reducer and/or a rheology modifier.
[0112] In some embodiments, the water source treated by the present methods is a blended
water source that comprises about 80 wt-% fresh water or pond water and about 20 wt-%
of reuse water, the treated water source comprises from about 25 ppm to about 35 ppm
of the C
1-C
22 percarboxylic acid and from about 2 ppm to about 3 ppm of hydrogen peroxide and catalase,
the treated water source does not comprise a friction reducer and/or a rheology modifier,
and the treated water source is formed before reaching a blending tub.
[0113] In some embodiments, the water source treated by the present methods is a blended
water source that comprises about 80 wt-% fresh water or pond water and about 20 wt-%
of reuse water, the treated water source comprises from about 25 ppm to about 35 ppm
of the C
1-C
22 percarboxylic acid and from about 2 ppm to about 3 ppm of hydrogen peroxide and catalase,
the treated water source comprises a friction reducer and/or a rheology modifier,
and the treated water source is formed in a blending tub.
[0114] In some embodiments, the treated water source comprises from about 30 ppm or less
of the C
1-C
22 percarboxylic acid and about 0.5 ppm or less of the hydrogen peroxide, the treated
water source comprises a friction reducer and/or a rheology modifier, and the treated
water source is directed into or is at a subterranean environment.
[0115] In some aspects, the methods disclosed for water treatment in oil and gas recovery
provide effective antimicrobial efficacy without deleterious interaction with functional
agents, including for example friction reducers. In a further aspect, the methods
for water treatment provide increased antimicrobial efficacy compared to the use of
the antimicrobial peracids alone. In a still further aspect, the methods of use result
in the disposal of cleaner water with low numbers of microorganisms. In yet a further
aspect of the methods of the invention, the reduction and/or elimination of H
2O
2 from the peracid compositions minimizes the negative effects of the oxidant H
2O
2. Still further, the methods of the invention reduce the volume expansion within sealed
systems used in oil and gas recovery methods, as a result of the reduction and/or
elimination of H
2O
2 from the systems.
Use in Water Treatment
[0116] The treated peracid compositions can be used for a variety of industrial applications,
e.g., to reduce microbial or viral populations on a surface or object or in a body or stream
of water. In some aspects, the invention includes methods of using the treated peracid
compositions to prevent biological fouling in various industrial processes and industries,
including oil and gas operations, to control microorganism growth, eliminate microbial
contamination, limit or prevent biological fouling in liquid systems, process waters
or on the surfaces of equipment that come in contact with such liquid systems. As
referred to herein, microbial contamination can occur in various industrial liquid
systems including, but not limited to, air-borne contamination, water make-up, process
leaks and improperly cleaned equipment. In another aspect, peracid and catalase compositions
(or other treated peracid compositions having low to substantially no hydrogen peroxide)
are used to control the growth of microorganisms in water used in various oil and
gas operations. In a further aspect, the compositions are suitable for incorporating
into fracturing fluids to control or eliminate microorganisms.
[0117] As used herein for the methods of the invention, treated peracid compositions can
employ a variety of peracid compositions having a low to substantially no hydrogen
peroxide concentration. These treated peracid compositions include peracid compositions
with a catalase or peroxidase enzyme to reduce the hydrogen peroxide to peracid ratio
and/or other reduced hydrogen peroxide peracid compositions disclosed herein. In a
preferred embodiment peracid and catalase use solutions having reduced or substantially
no hydrogen peroxide are introduced to a water source in need of treatment.
[0118] The methods by which the treated peracid use solutions are introduced into the aqueous
fluids according to the invention are not critical. Introduction of the treated peracid
compositions may be carried out in a continuous or intermittent manner and will depend
on the type of water being treated. In some embodiments, the treated peracid compositions
are introduced into an aqueous fluid according to the methods disclosed in
U.S. Patent Application Serial No. 13/645,671 (Attorney Docket No. 8421), titled "New Method and Arrangement for Feeding Chemicals
into a Hydrofracturing Process and Oil and Gas Applications".
[0119] In an aspect, the treated peracid use solutions are added to waters in need of treatment
prior to the drilling and fracking steps in order to restrict the introduction of
microbes into the reservoir and to prevent the microbes from having a negative effect
on the integrity of the fluids. The treatment of source waters (
e.g. pond, lake, municipal, etc.) and/or produced waters is particularly well suited for
use according to the invention.
[0120] The treated waters according to the invention can be used for both slick water fracturing
(
i.e. using frictions reducers) and/or gel fracturing (
i.e. using viscosity enhancers), depending on the type of formation being fractured and
the type of hydrocarbon expected to be produced. Use of a treated peracid use solution,
including a catalase treated peracid composition use solution having low to substantially
no hydrogen peroxide, is suitable for both slick water fracturing and gel fracturing.
[0121] In an aspect, pretreating the peracid peracetic acid (including a mixture of acetic
acid, hydrogen peroxide and water) with catalase substantially removes the hydrogen
peroxide with minimal to no impact on the fracturing fluids and the well itself. In
an aspect, the peracetic acid pretreated with catalase allows the formation of gel
suitable for gel fracturing, as opposed to untreated peracetic acid/hydrogen peroxide
solutions that do not allow a gel to form under certain conditions. In a further aspect,
the treated peracid use solutions are added to waters in need of treatment in the
subterranean well formations (
e.g. introduced through a bore hole in a subterranean formation). These methods provide
additional control within the well formation suitable for reducing microbial populations
already present within the down hole tubing in the well or within the reservoir itself.
[0122] In a still further aspect, the treated peracid use solutions are added to waters
in need of treatment before disposal. In such an aspect, flow back waters (
e.g. post fracking) are treated to minimize microbial contaminations in the waters and
to remove solids prior to disposal of the water into a subterranean well, reuse in
a subsequent fracturing application or return of the water into local environmental
water sources.
[0123] In an aspect, the water source in need of treatment may vary significantly. For example,
the water source may be a freshwater source (
e.g. pond water), salt water or brine source, brackish water source, recycled water source,
or the like. In an aspect, wherein offshore well drilling operations are involved,
seawater sources are often employed (
e.g. saltwater or non-saltwater). Beneficially, the peracid compositions, with or without
catalase, of the invention are suitable for use with any types of water and provide
effective antimicrobial efficiency with any of such water sources.
[0124] Large volumes of water are employed according to the invention as required in well
fluid operations. As a result, in an aspect of the invention, recycled water sources
(
e.g. produced waters) are often employed to reduce the amount of a freshwater, pond water
or seawater source required. Recycled or produced water are understood to include
non-potable water sources. The use of such produced waters (in combination with freshwater,
pond water or seawater) reduces certain economic and/or environmental constraints.
In an aspect of the invention, thousands to millions of gallons of water may be employed
and the combination of produced water with fresh water sources provides significant
economic and environmental advantages. In an aspect of the invention, as much produced
water as practical is employed. In an embodiment at least 1% produced water is employed,
preferably at least 5% produced water is employed, preferably at least 10% produced
water is employed, preferably at least 20% produced water is employed, or more preferably
more than 20% produced water is employed.
[0125] In an aspect of the invention, the method includes a pretreatment step, wherein the
peracid composition is treated with a catalase enzyme to reduce the hydrogen peroxide
concentration in a use solution. The pretreatment step occurs prior to combining the
peracid antimicrobial composition and/or catalase to a water source in need of treatment.
In an aspect of the invention, the pretreatment may occur within a few minutes to
hours before addition to a water source. Preferably, a commercial peracid formulation
is employed (
e.g. peracetic acid). Thereafter, the peracid and catalase composition use solution may
be diluted to obtain the desired peracetic acid concentrations, with low and/or no
hydrogen peroxide concentration.
[0126] According to embodiments of the invention, a sufficient amount of the pretreated
peracid use solution composition, with or without catalase, is added to the aqueous
water source in need of treatment to provide the desired peracid concentration for
antimicrobial efficacy. For example, a water source is dosed amounts of the peracid
and catalase use solution composition until a peracid concentration within the water
source is detected within the preferred concentration range (
e.g. about 1 ppm to about 100 ppm peracid). In an aspect, it is preferred to have a microbial
count of less than about 100,000 microbes/mL, more preferably less than about 10,000
microbes/mL, or more preferably less than about 1,000 microbes/mL.
[0127] The methods of use as described herein can vary in the temperature and pH conditions
associated with use of the aqueous treatment fluids. For example, the aqueous treatment
fluids may be subjected to varying ambient temperatures according to the applications
of use disclosed herein, including ranging from about 0°C to about 130°C in the course
of the treatment operations. Preferably, the temperature range is between about 5°C
to about 100°C, more preferably between about 10°C to about 80°C. However, as a majority
of the antimicrobial activity of the compositions of the invention occurs over a short
period of time, the exposure of the compositions to relatively high temperatures is
not a substantial concern. In addition, the peracid composition aqueous treatment
fluids (
i.e. use solutions) may be subjected to varying pH ranges, such as from 1 to about 10.5.
Preferably, the pH range is less than about 9, less than about 8.2 (pKa value of the
representative peracid peracetic acid) to ensure the effective antimicrobial efficacy
of the peracid.
[0128] The antimicrobial compositions of the invention are fast-acting. However, the present
methods require a certain minimal contact time of the compositions with the water
in need of treatment for occurrence of sufficient antimicrobial effect. The contact
time can vary with concentration of the use compositions, method of applying the use
compositions, temperature of the use compositions, pH of the use compositions, amount
of water to be treated, amount of soil or substrates in the water to be treated, or
the like. The contact or exposure time can be at least about 15 seconds. In some embodiments,
the exposure time is about 1 to 5 minutes. In other embodiments, the exposure time
is at least about 10 minutes, 30 minutes, or 60 minutes. In other embodiments, the
exposure time is a few minutes to hours. The contact time will further vary based
upon the concentration of peracid in a use solution.
Beneficial Effects of the Methods of Use in Water Treatment
[0129] In an aspect, the methods of use provide an antimicrobial for use that does not negatively
impact the environment. Beneficially, the degradation of the compositions of the invention
provides a "green" alternative. In an aspect of the invention, utilizing peroxyacetic
acid is beneficial as the by-products are non-toxic, non-persistent in the environment,
certified as organic and permitted for discharge in surface waters.
[0130] In a further aspect, the methods of use provide an antimicrobial for use that does
not negatively interfere with friction reducers, viscosity enhancers and/or other
functional ingredients. In a further aspect, the methods of use do not negatively
interfere with any additional functional agents utilized in the water treatment methods,
including for example, corrosion inhibitors, descaling agents and the like. The compositions
administered according to the invention provide extremely effective control of microorganisms
without adversely affecting the functional properties of any additive polymers of
an aqueous system. In addition, the treated peracid composition use solutions provide
additional benefits to a system, including for example, reducing corrosion within
the system due to the decreased or substantially eliminated hydrogen peroxide from
a treated peracid composition. Beneficially, the non-deleterious effects of the treated
peracid compositions (with or without a catalase) on the various functional ingredients
used in water treatment methods are achieved regardless of the make-up of the water
source in need of treatment.
[0131] In an additional aspect, the methods of use prevent the contamination of systems,
such as well or reservoir souring. In further aspects, the methods of use prevent
microbiologically-influenced corrosion of the systems upon which it is employed.
[0132] In additional aspects of the invention, the reduction and/or elimination of H
2O
2 from the systems reduces volume expansion within sealed systems (
e.g. wells). As a result there is a significantly decreased or eliminated risk of well
blow outs due to the removal of gases within the antimicrobial compositions used for
treating the various water sources.
[0133] In further aspects, the methods of use employ the antimicrobial and/or bleaching
activity of the peracid compositions. For example, the invention includes a method
for reducing a microbial population and/or a method for bleaching. These methods can
operate on an article, surface, in a body or stream of water or a gas, or the like,
by contacting the article, surface, body, or stream with the compositions. Contacting
can include any of numerous methods for applying the compositions, including, but
not limited to, providing the antimicrobial peracid compositions in an aqueous use
solution and immersing any articles, and/or providing to a water source in need of
treatment.
[0134] The compositions are suitable for antimicrobial efficacy against a broad spectrum
of microorganisms, providing broad spectrum bactericidal and fungistatic activity.
For example, the peracid biocides of this invention provide broad spectrum activity
against wide range of different types of microorganisms (including both aerobic and
anaerobic microorganisms), including bacteria, yeasts, molds, fungi, algae, and other
problematic microorganisms associated with oil- and gas-field operations.
[0135] Exemplary microorganisms susceptible to the peracid compositions of the invention
include, gram positive bacteria (
e.g., Staphylococcus aureus, Bacillus species (sp.) like
Bacillus subtilis, Clostridia sp.), gram negative bacteria (
e.g., Escherichia coli, Pseudomonas sp.,
Klebsiella pneumoniae, Legionella pneumophila, Enterobacter sp.,
Serratia sp.,
Desulfovibrio sp., and
Desulfotomaculum sp.), yeasts (
e.g., Saccharomyces cerevisiae and
Candida albicans), molds (
e.g., Aspergillus niger, Cephalosporium acremonium, Penicillium notatum, and
Aureobasidium pullulans), filamentous fungi (
e.g., Aspergillus niger and
Cladosporium resinae), algae (
e.g., Chlorella vulgaris, Euglena gracilis, and
Selenastrum capricornutum), and other analogous microorganisms and unicellular organisms (
e.g., phytoplankton and protozoa). Other exemplary microorganisms susceptible to the peracid
compositions of the invention include the exemplary microorganisms disclosed in U.S.
patent application
US 2010/0160449 A1,
e.g., the sulfur- or sulfate-reducing bacteria, such as
Desulfovibrio and
Desulfotomaculum species.
Use in Other Treatments
[0136] Additional embodiments of the invention include water treatments for various industrial
processes for treating liquid systems. As used herein, "liquid system" refers to flood
waters or an environment within at least one artificial artifact, containing a substantial
amount of liquid that is capable of undergoing biological fouling. Liquid systems
include but are not limited to industrial liquid systems, industrial water systems,
liquid process streams, industrial liquid process streams, industrial process water
systems, process water applications, process waters, utility waters, water used in
manufacturing, water used in industrial services, aqueous liquid streams, liquid streams
containing two or more liquid phases, and any combination thereof.
[0137] In a further aspect, the compositions can also be used to treat other liquid systems
where both the compositions' antimicrobial function and oxidant properties can be
utilized. Aside from the microbial issues surrounding waste water, waste water is
often rich in malodorous compounds of reduced sulfur, nitrogen or phosphorous. A strong
oxidant such as the compositions disclosed herein converts these compounds efficiently
to their odor free derivatives
e.g. the sulfates, phosphates and amine oxides. These same properties are very useful
in the pulp and paper industry where the property of bleaching is also of great utility.
C. Slick water compositions and uses thereof
[0138] Described herein are also slick water compositions useful in oil and/or gas drilling
that comprise stable percarboxylic acid compositions and uses thereof. In one aspect,
described herein is a composition, which composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
R5 is (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
R6 is hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
or a salt thereof;
- 6) a friction reducer; and
wherein said hydrogen peroxide has a concentration of about 1 ppm to about 20 ppm,
and the C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide.
[0139] In some embodiments, the present composition is an equilibrated composition that
comprises peracid, hydrogen peroxide, carboxylic acid and a solvent,
e.g., water. In some embodiments, the present composition does not comprise a mineral acid,
e.g., the mineral acids disclosed in
WO 91/07375.
[0140] The present composition can comprise any suitable level of the hydrogen peroxide.
In some embodiments, the hydrogen peroxide in the present compositions has a concentration
of about 1 ppm to about 10 ppm,
e.g., 1 ppm, 2 ppm, 3 ppm, 4 ppm, 5 ppm, 6 ppm, 7 ppm, 8 ppm, 9 ppm, or 10 ppm.
[0141] The present composition can comprise any suitable level of the C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the C
1-C
22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide. In other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 2, 3, 4, 5, 6, 7, 8, 9 or
10 times of the concentration of the hydrogen peroxide.
[0142] The present composition can comprise any suitable friction reducer. In some embodiments,
the friction reducer is a polyacrylamide polymer and/or copolymer, or an acrylamide-derived
polymer and/or copolymer. Other exemplary friction reducers include the ones described
in the above Section B. The present composition can comprise any suitable level of
the friction reducer. In some embodiments, the friction reducer has a concentration
from about 50 ppm to about 5,000 ppm, preferably from about 100 ppm to about 1,000
ppm. In other embodiments, the friction reducer has a concentration at about 50 ppm,
100 ppm, 200 ppm, 300 ppm, 400 ppm, 500 ppm, 600 ppm, 700 ppm, 800 ppm, 900 ppm, 1,000
ppm, 2,000 ppm, 3,000 ppm, 4,000 ppm, or 5,000 ppm.
[0143] The present composition can further comprise any substances suitable for oil and/or
gas drilling. In some embodiments, the present composition can further comprise a
proppant, a surfactant and/or a scale inhibitor. Any suitable proppant can be used.
In some embodiments, the proppant is a sand or a ceramic bead. Any suitable scale
inhibitor can be used. In some embodiments, the scale inhibitor is a polymer, a phosphonate
or a phosphate ester.
[0144] Any suitable C
1-C
22 percarboxylic acid can be used in the present compositions. In some embodiments,
the C
1-C
22 percarboxylic acid is a C
2-C
20 percarboxylic acid. In other embodiments, the C
1-C
22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid. Other exemplary C
1-C
22 percarboxylic acids are described in the above Section B. The present composition
can comprise any suitable level of the C
1-C
22 percarboxylic acid and hydrogen peroxide. In some embodiments, the C
1-C
22 percarboxylic acid has a concentration from about 10 ppm to about 30 ppm,
e.g., 10 ppm, 15 ppm, 20 ppm, 25 ppm, or 30 ppm, and the hydrogen peroxide has a concentration
from about 1 ppm to about 3 ppm,
e.g., 1 ppm, 1.5 ppm, 2 ppm, 2.5 ppm, or 3 ppm.
[0145] Any suitable first stabilizing agent can be used in the present compositions. In
some embodiments, the first stabilizing agent is a picolinic acid, or a salt thereof.
In other embodiments, the first stabilizing agent is 2,6-pyridinedicarboxylic acid,
or a salt thereof. The first stabilizing agent can be used at any suitable concentration.
In some embodiments, the first stabilizing agent has a concentration from about 0.005
wt-% to about 5 wt-%. In other embodiments, the first stabilizing agent has a concentration
from about 0.05 wt-% to about 0.15 wt-%. In still other embodiments, the first stabilizing
agent has a concentration at about 0.005 wt-%, 0.01 wt-%, 0.1 wt-%, 1 wt-%,2 wt-%,
3 wt-%, 4 wt-%, or 5 wt-%. In yet other embodiments, the first stabilizing agent has
a concentration at about 0.05 wt-%, 0.06 wt-%, 0.07 wt-%, 0.08 wt-%, 0.09 wt-%, 0.10
wt-%, 0.11 wt-%, 0.12 wt-%, 0.13 wt-%, 0.14 wt-%, or 0.15 wt-%.
[0146] Any suitable second stabilizing agent can be used in the present compositions. In
some embodiments, the second stabilizing agent is 1-hydroxy ethylidene-1,1-diphosphonic
acid (HEDP), or a salt thereof. The second stabilizing agent can be used at any suitable
concentration. In some embodiments, the second stabilizing agent has a concentration
from about 0.1 wt-% to about 10 wt-%,
e.g., 0.1 wt-%, 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In other embodiments, the second stabilizing agent has a concentration
from about 0.5 wt-% to about 5 wt-%,
e.g., 0.5 wt-%, 1 wt-%, 1.5 wt-%, 2 wt-%, 2.5 wt-%, 3 wt-%, 3.5 wt-%, 4 wt-%, 4.5 wt-%
or 5 wt-%. In still other embodiments, the second stabilizing agent has a concentration
from about 0.6 wt-% to about 1.8 wt-%,
e.g., 0.6 wt-%, 0.7 wt-%, 0.8 wt-%, 0.9 wt-%, 1.0 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4
wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%, or 1.8 wt-%.
[0147] In some embodiments, the first stabilizing agent is a 2,6-pyridinedicarboxylic acid,
or a salt thereof, and the second stabilizing agent is HEDP, or a salt thereof.
[0148] The present compositions can retain any suitable level or percentage of the C
1-C
22 percarboxylic acid activity for any suitable time after the composition is formed.
In some embodiments, the present composition retains at least about 60%, 65%, 70%,
75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity for any suitable time after the composition is formed.
In other embodiments, the present composition retains at least about 60% of the initial
C
1-C
22 percarboxylic acid activity for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13,
14, 15, 20, 25, 30 minutes, 1, 2, 5, 10, 15, 20 or 24 hours, or longer after the composition
is formed.
[0149] In some embodiments, the present compositions can comprise a peroxidase or a catalase
to further reduce the hydrogen peroxide concentration. Any suitable peroxidase or
a catalase can be used in the present compositions. Exemplary peroxidases and catalases
are described in the above Section B. In other embodiments, the present compositions
can further comprise a substance that aids solubilization of the first and/or second
stabilizing agent(s). Exemplary substances that can aid solubilization of the first
and/or second stabilizing agent(s) include hydrotropes such as sodium xylene sulfonate,
sodium cumene sulfonates, and surfactants, such as anionic surfactants and noinionic
surfactants.
[0150] In another aspect, described herein is a method for slick water fracturing, which
method comprises directing the above composition into a subterranean environment.
[0151] The present compositions can be directed into a subterranean environment at any suitable
speed. In some embodiments, the present composition is directed into a subterranean
environment at a speed faster than 30 barrel (bbl)/min. In other embodiments, the
present composition is directed into a subterranean environment at a speed from about
50 bbl/min. to about 100 bbl/min.,
e.g., 50, 60, 70, 80, 90 or 100 bbl/min.
[0152] The present compositions can be directed into any suitable subterranean environment.
In some embodiments, the subterranean environment comprises a well in a shale gas
and/or oil reservoir.
[0153] The present compositions can be directed into a subterranean environment by any suitable
methods. In some embodiments, the composition is pumped down a well-bore.
D. Gel based compositions and uses thereof
[0154] Described herein are also gel based compositions useful in oil and/or gas drilling
that comprise stable percarboxylic acid compositions and uses thereof. In one aspect,
described herein is a composition, which composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
R5 is (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
R6 is hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
or a salt thereof;
- 6) a viscosity enhancer; and
wherein said hydrogen peroxide has a concentration of about 1 ppm to about 15 ppm,
and said C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide.
[0155] In some embodiments, the present composition is an equilibrated composition that
comprises peracid, hydrogen peroxide, carboxylic acid and a solvent,
e.g., water. In some embodiments, the present composition does not comprise a mineral acid,
e.g., the mineral acids disclosed in
WO 91/07375.
[0156] The present composition can comprise any suitable level of the hydrogen peroxide.
In some embodiments, the hydrogen peroxide in the present compositions has a concentration
of about 1 ppm to about 15 ppm,
e.g., 1 ppm, 2 ppm, 3 ppm, 4 ppm, 5 ppm, 6 ppm, 7 ppm, 8 ppm, 9 ppm, 10 ppm, 11 ppm, 12
ppm, 13 ppm, 14 ppm, or 15 ppm.
[0157] The present composition can comprise any suitable level of the C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the C
1-C
22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide. In other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 2, 3, 4, 5, 6, 7, 8, 9 or
10 times of the concentration of the hydrogen peroxide.
[0158] Any suitable viscosity enhancer can be used in the present compositions. In some
embodiments, the viscosity enhancer is a conventional linear gel, a borate-crosslinked
gel, an organometallic-crosslinked gel or an aluminium phosphate-ester oil gel. Other
exemplary viscosity enhancers include the ones described in the above Section B. The
viscosity enhancer can be used at any suitable levels. In some embodiments, the viscosity
enhancer has a concentration from about 2 to about 100 units of pounds per thousand
gallons, preferably from about 5 to about 65 units of pounds per thousand gallons.
In other embodiments, the viscosity enhancer has a concentration at about 2, 3, 4,
5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 60, 70, 80, 90 or 100 units of pounds per thousand
gallons.
[0159] The present composition can further comprise any substances suitable for oil and/or
gas drilling. In some embodiments, the present composition can further comprise a
proppant, a surfactant, a scale inhibitor and/or a breaker. Any suitable proppant
can be used. In some embodiments, the proppant is a sand or a ceramic bead. Any suitable
scale inhibitor can be used. In some embodiments, the scale inhibitor is a polymer,
a phosphonate or a phosphate ester. Any suitable breaker can be used. In some embodiments,
the breaker is an oxidizer, an enzyme or a pH modifier.
[0160] Any suitable C
1-C
22 percarboxylic acid can be used in the present compositions. In some embodiments,
the C
1-C
22 percarboxylic acid is a C
2-C
20 percarboxylic acid. In other embodiments, the C
1-C
22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid. Other exemplary C
1-C
22 percarboxylic acids are described in the above Section B.
[0161] The present composition can comprise any suitable level of the C
1-C
22 percarboxylic acid and hydrogen peroxide. In some embodiments, the C
1-C
22 percarboxylic acid has a concentration that is effective for its anti-microbial function
and the hydrogen peroxide has a concentration that will not cause gel failure. In
other embodiments, the hydrogen peroxide has a concentration that is about 14 ppm
or less. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration from about 10 ppm to about 30 ppm,
e.g., 10 ppm, 15 ppm, 20 ppm, 25 ppm, or 30 ppm, and the hydrogen peroxide has a concentration
from about 1 ppm to about 3 ppm,
e.g., 1 ppm, 1.5 ppm, 2 ppm, 2.5 ppm, or 3 ppm.
[0162] Any suitable first stabilizing agent can be used in the present compositions. In
some embodiments, the first stabilizing agent is a picolinic acid, or a salt thereof.
In other embodiments, the first stabilizing agent is 2,6-pyridinedicarboxylic acid,
or a salt thereof. The first stabilizing agent can be used at any suitable concentration.
In some embodiments, the first stabilizing agent has a concentration from about 0.005
wt-% to about 5 wt-%. In other embodiments, the first stabilizing agent has a concentration
from about 0.05 wt-% to about 0.15 wt-%. In still other embodiments, the first stabilizing
agent has a concentration at about 0.005 wt-%, 0.01 wt-%, 0.1 wt-%, 1 wt-%,2 wt-%,
3 wt-%, 4 wt-%, or 5 wt-%. In yet other embodiments, the first stabilizing agent has
a concentration at about 0.05 wt-%, 0.06 wt-%, 0.07 wt-%, 0.08 wt-%, 0.09 wt-%, 0.10
wt-%, 0.11 wt-%, 0.12 wt-%, 0.13 wt-%, 0.14 wt-%, 0.15 wt-%.
[0163] Any suitable second stabilizing agent can be used in the present compositions. In
some embodiments, the second stabilizing agent is 1-hydroxy ethylidene-1,1-diphosphonic
acid (HEDP), or a salt thereof. The second stabilizing agent can be used at any suitable
concentration. In some embodiments, the second stabilizing agent has a concentration
from about 0.1 wt-% to about 10 wt-%,
e.g., 0.1 wt-%, 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In other embodiments, the second stabilizing agent has a concentration
from about 0.5 wt-% to about 5 wt-%,
e.g., 0.5 wt-%, 1 wt-%, 1.5 wt-%, 2 wt-%, 2.5 wt-%, 3 wt-%, 3.5 wt-%, 4 wt-%, 4.5 wt-%
or 5 wt-%. In still other embodiments, the second stabilizing agent has a concentration
from about 0.6 wt-% to about 1.8 wt-%,
e.g., 0.6 wt-%, 0.7 wt-%, 0.8 wt-%, 0.9 wt-%, 1.0 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4
wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%, or 1.8 wt-%.
[0164] In some embodiments, the first stabilizing agent is a 2,6-pyridinedicarboxylic acid,
or a salt thereof, and the second stabilizing agent is HEDP, or a salt thereof.
[0165] The present compositions can retain any suitable level or percentage of the C
1-C
22 percarboxylic acid activity for any suitable time after the composition is formed.
In some embodiments, the present composition retains at least about 60%, 65%, 70%,
75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity for any suitable time after the composition is formed.
In other embodiments, the present composition retains at least about 60% of the initial
C
1-C
22 percarboxylic acid activity for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13,
14, 15, 20, 25, 30 minutes, 1, 2, 5, 10, 15, 20 or 24 hours, or longer after the composition
is formed.
[0166] In some embodiments, the present compositions can comprise a peroxidase or a catalase
to further reduce the hydrogen peroxide concentration. Any suitable peroxidase or
a catalase can be used in the present compositions. Exemplary peroxidases and catalases
are described in the above Section B. In other embodiments, the present compositions
can further comprise a substance that aids solubilization of the first and/or second
stabilizing agent(s). Exemplary substances that can aid solubilization of the first
and/or second stabilizing agent(s) include hydrotropes such as sodium xylene sulfonate,
sodium cumene sulfonates, and surfactants, such as anionic surfactants and noinionic
surfactants.
[0167] In another aspect, described herein is a method for high-viscosity fracturing, which
method comprises directing the above composition into a subterranean environment.
[0168] The present methods can be used to direct the above composition into any suitable
subterranean environment. In some embodiments, the present methods can be used to
direct the above composition into a subterranean environment comprising a well in
a gas and/or oil field.
[0169] Those skilled in the art will recognize, or be able to ascertain using no more than
routine experimentation, numerous equivalents to the specific procedures, embodiments,
claims, and examples described herein. Such equivalents are considered to be within
the scope of this invention. All publications and patent applications in this specification
are indicative of the level of ordinary skill in the art to which this invention pertains.
The invention is further illustrated by the following examples, which should not be
construed as further limiting.
E. Methods for Treating a Target
[0170] In yet another aspect, described herein is a method for treating a target, which
method comprises a step of contacting a target with a composition in a diluted level
to form a treated target composition, wherein said composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
R5 is (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
R6 is hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl:
or a salt thereof; and
wherein said hydrogen peroxide has a concentration of at least about 0.1 wt-%, the
C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide, and said composition has a pH at about 4 or less, and
wherein said treated target composition comprises from about 1 ppm to about 10,000
ppm of said C1-C22 percarboxylic acid, and said contacting step lasts for sufficient time to stabilize
or reduce microbial population in and/or on said target or said treated target composition.
[0171] In some embodiments, the composition used in the present methods is an equilibrated
composition that comprises peracid, hydrogen peroxide, carboxylic acid and a solvent,
e.g., water. In some embodiments, the composition used in the present methods does not
comprise a mineral acid,
e.g., the mineral acids disclosed in
WO 91/07375.
[0172] The composition used in the present methods can comprise any suitable level of the
hydrogen peroxide. In some embodiments, the hydrogen peroxide in the equilibrated
composition has a concentration of about 0.1% to about 15%,
e.g., about 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 2%, 3%, 4%, 5%, 6%,
7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, or 15%. Prior to or during use, the exemplary
compositions can be diluted to a desired level.
[0173] The composition used in the present methods can comprise any suitable level of the
C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the C
1-C
22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide. In other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 2, 3, 4, 5, 6, 7, 8, 9 or
10 times of the concentration of the hydrogen peroxide.
[0174] Any suitable C
1-C
22 percarboxylic acid can be used in the present methods. In some embodiments, the C
1-C
22 percarboxylic acid is a C
2-C
20 percarboxylic acid. In other embodiments, the C
1-C
22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid. Other exemplary C
1-C
22 percarboxylic acids are described in the above Section B. The composition used in
the present methods can comprise any suitable level of the C
1-C
22 percarboxylic acid and hydrogen peroxide. In some embodiments, the C
1-C
22 percarboxylic acid in the equilibrated composition has a concentration from about
0.1% to about 30 %,
e.g., about 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 2%, 3%, 4%, 5%, 6%,
7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%,
24%, 25%, 26%, 27%, 28%, 29%, or 30%. Prior to or during use, the exemplary compositions
can be diluted to a desired level.
[0175] Any suitable first stabilizing agent can be used in the composition used in the present
methods. In some embodiments, the first stabilizing agent is a picolinic acid, or
a salt thereof. In other embodiments, the first stabilizing agent is 2,6-pyridinedicarboxylic
acid, or a salt thereof. The first stabilizing agent can be used at any suitable concentration.
In some embodiments, the first stabilizing agent has a concentration from about 0.005
wt-% to about 5 wt-%. In other embodiments, the first stabilizing agent has a concentration
from about 0.05 wt-% to about 0.15 wt-%. In still other embodiments, the first stabilizing
agent has a concentration at about 0.005 wt-%, 0.01 wt-%, 0.1 wt-%, 1 wt-%,2 wt-%,
3 wt-%, 4 wt-%, or 5 wt-%. In yet other embodiments, the first stabilizing agent has
a concentration at about 0.05 wt-%, 0.06 wt-%, 0.07 wt-%, 0.08 wt-%, 0.09 wt-%, 0.10
wt-%, 0.11 wt-%, 0.12 wt-%, 0.13 wt-%, 0.14 wt-%, or 0.15 wt-%.
[0176] Any suitable second stabilizing agent can be used in the present compositions. In
some embodiments, the second stabilizing agent is 1-hydroxy ethylidene-1,1-diphosphonic
acid (HEDP), or a salt thereof. The second stabilizing agent can be used at any suitable
concentration. In some embodiments, the second stabilizing agent has a concentration
from about 0.1 wt-% to about 10 wt-%,
e.g., 0.1 wt-%, 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In other embodiments, the second stabilizing agent has a concentration
from about 0.5 wt-% to about 5 wt-%,
e.g., 0.5 wt-%, 1 wt-%, 1.5 wt-%, 2 wt-%, 2.5 wt-%, 3 wt-%, 3.5 wt-%, 4 wt-%, 4.5 wt-%
or 5 wt-%. In still other embodiments, the second stabilizing agent has a concentration
from about 0.6 wt-% to about 1.8 wt-%,
e.g., 0.6 wt-%, 0.7 wt-%, 0.8 wt-%, 0.9 wt-%, 1.0 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4
wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%, or 1.8 wt-%.
[0177] In some embodiments, the first stabilizing agent is a 2,6-pyridinedicarboxylic acid,
or a salt thereof, and the second stabilizing agent is HEDP, or a salt thereof.
[0178] The composition used in the present methods can retain any suitable level or percentage
of the C
1-C
22 percarboxylic acid activity for any suitable time after the treated target composition
is formed. In some embodiments, the present composition retains at least about 50%,
55%, 60%, 65%, 70%, 75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity for any suitable time after the treated target composition
is formed. In other embodiments, the present composition retains at least about 60%
of the initial C
1-C
22 percarboxylic acid activity for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13,
14, 15, 20, 25, 30 minutes, 1, 2, 5, 10, 15, 20 or 24 hours, or longer after the treated
target composition is formed.
[0179] In some embodiments, the composition used in the present methods can comprise a peroxidase
or a catalase to further reduce the hydrogen peroxide concentration. Any suitable
peroxidase or a catalase can be used in the present compositions. Exemplary peroxidases
and catalases are described in the above Section B. In other embodiments, the composition
used in the present methods can further comprise a substance that aids solubilization
of the first and/or second stabilizing agent(s). Exemplary substances that can aid
solubilization of the first and/or second stabilizing agent(s) include hydrotropes
such as sodium xylene sulfonate, sodium cumene sulfonates, and surfactants, such as
anionic surfactants and noinionic surfactants.
[0180] The present methods can be used for treating any suitable target. For example, the
target can be a food item or a plant item and/or at least a portion of a medium, a
container, an equipment, a system or a facility for growing, holding, processing,
packaging, storing, transporting, preparing, cooking or serving the food item or the
plant item.
[0181] The present methods can be used for treating any suitable plant item. In some embodiments,
the plant item is a grain, fruit, vegetable or flower plant item. In other embodiments,
the plant item is a living plant item or a harvested plant item. In still other embodiments,
the plant item comprises a seed, a tuber, a growing plant, a cutting, or a root stock.
In yet other embodiments, the present methods are used for treating a living plant
tissue comprising treating the plant tissue with the above composition in a diluted
level to stabilize or reduce microbial population in and/or on the plant tissue. In
yet other embodiments, the present methods are used for growing a plant on a hydroponic
substrate in a hydroponic liquid supply medium, comprising: (a) establishing a growing
and living plant tissue in the hydroponic substrate; (b) contacting the living plant
tissue, the hydroponic substrate and the hydroponic liquid with a diluted composition
of the present invention to stabilize or reduce microbial population in and/or on
the living plant tissue; and (c) harvesting a usable plant product with reduced microbial
contamination.
[0182] The present methods can be used for treating any suitable food item. For example,
the food item can be an animal product,
e.g., an animal carcass or an egg, a fruit item, a vegetable item, or a grain item. In
some embodiments, the animal carcass can be a beef, pork, veal, buffalo, lamb, fish,
sea food or poultry carcass. In other embodiments, the sea food carcass can be scallop,
shrimp, crab, octopus, mussel, squid or lobster. In still other embodiments, the fruit
item can be a botanic fruit, a culinary fruit, a simple fruit, an aggregate fruit,
a multiple fruit, a berry, an accessory fruit or a seedless fruit. In yet other embodiments,
the vegetable item can be a flower bud, a seed, a leaf, a leaf sheath, a bud, a stem,
a stem of leaves, a stem shoot, a tuber, a whole-plant sprout, a root or a bulb. In
yet other embodiments, the grain item can be maize, rice, wheat, barley, sorghum,
millet, oat, triticale, rye, buckwheat, fonio or quinoa.
[0183] The present methods can be used for treating a target that is at least a portion
of a container, an equipment, a system or a facility for holding, processing, packaging,
storing, transporting, preparing, cooking or serving the food item or the plant item.
In some embodiments, the target is at least a portion of a container, an equipment,
a system or a facility for holding, processing, packaging, storing, transporting,
preparing, cooking or serving a meat item, a fruit item, a vegetable item, or a grain
item. In other embodiments, the target is at least a portion of a container, an equipment,
a system or a facility for holding, processing, packaging, storing, or transporting
an animal carcass. In still other embodiments, the target is at least a portion of
a container, an equipment, a system or a facility used in food processing, food service
or health care industry. In yet other embodiments, the target is at least a portion
of a fixed in-place process facility. An exemplary fixed in-place process facility
can comprise a milk line dairy, a continuous brewing system, a pumpable food system
or a beverage processing line.
[0184] The present methods can be used for treating a target that is at least a portion
of a solid surface or liquid media. In some embodiments, the solid surface is an inanimate
solid surface. The inanimate solid surface can be contaminated by a biological fluid,
e.g., a biological fluid comprising blood, other hazardous body fluid, or a mixture thereof.
In other embodiments, the solid surface can be a contaminated surface. An exemplary
contaminated surface can comprise the surface of food service wares or equipment,
or the surface of a fabric.
[0185] The treated target composition can comprise any suitable level of the C
1-C
22 percarboxylic acid. In some embodiments, the treated target composition comprises
from about 10 ppm to about 200 ppm of the C
1-C
22 percarboxylic acid,
e.g., about 10 ppm, 20 ppm, 30 ppm, 40 ppm, 50 ppm, 60 ppm, 70 ppm, 80 ppm, 90 ppm, 100
ppm, 110 ppm, 120 ppm, 130 ppm, 140 ppm, 150 ppm, 160 ppm, 170 ppm, 180 ppm, 190 ppm,
or 200 ppm of the C
1-C
22 percarboxylic acid.
[0186] The treated target composition can comprise any suitable C
1-C
22 percarboxylic acid. In some embodiments, the treated target composition comprises
peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated oleic acid.
[0187] The treated target composition can comprise any suitable level of the hydrogen peroxide.
In some embodiments, the treated target composition comprises from about 1 ppm to
about 15 ppm of the hydrogen peroxide,
e.g., about 1 ppm, 2 ppm, 3 ppm, 4 ppm, 5 ppm, 6 ppm, 7 ppm, 8 ppm, 9 ppm, 10 ppm, 11 ppm,
12 ppm, 13 ppm, 14 ppm, or 15 ppm of the hydrogen peroxide.
[0188] The treated target composition can comprise any suitable level of the C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the treated target composition comprises the C
1-C
22 percarboxylic acid that has a concentration of at least about 2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20 times of the concentration of the
hydrogen peroxide.
[0189] The treated target composition can comprise any suitable first stabilizing agent
and second stabilizing agent. In some embodiments, the treated target composition
comprises a first stabilizing agent that is a 2,6-pyridinedicarboxylic acid, or a
salt thereof, and a second stabilizing agent that is HEDP, or a salt thereof.
[0190] The treated target composition can retain any suitable level of the initial C
1-C
22 percarboxylic acid activity for any suitable time. In some embodiments, the treated
target composition retains at least about 50%, 60%, 70%, 80%, 90%, 95%, 99%, or 100%
of the initial C
1-C
22 percarboxylic acid activity for any suitable time. In other embodiments, the treated
target composition retains a suitable level of the initial C
1-C
22 percarboxylic acid activity for at least 1 minute, 2 minutes, 3 minutes, 4 minutes,
5 minutes, 6 minutes, 7 minutes, 8 minutes, 9 minutes, 10 minutes, 11 minutes, 12
minutes, 13 minutes, 14 minutes, or 15 minutes after the treated target composition
is formed. In still other embodiments, the treated target composition retains at least
about 60% of the initial C
1-C
22 percarboxylic acid activity for 15 minutes after the treated target composition is
formed.
[0191] The contacting step can last for any suitable time. In some embodiments, the contacting
step lasts for at least 10 seconds, 20 seconds, 30 seconds, 40 seconds, 50 seconds,
1 minute, 10 minutes, 30 minutes, 1 hour, 2 hours, 4 hours, 8 hours, 16 hours, 1 day,
3 days, 1 week, or longer.
[0192] The diluted composition can be applied to the target in any suitable manner. In some
embodiments, the diluted composition is applied to the target by means of a spray,
a fog, or a foam. In other embodiments, the diluted composition is applied to the
target by applying in the form of a thickened or gelled solution. In still other embodiments,
all or part of the target is dipped in the diluted composition. The target and/or
the diluted composition can be subject to any suitable movement to help or facilitate
the contact between the target and the diluted composition. In some embodiments, the
diluted composition can be agitated. In other embodiments, the diluted composition
can be sprayed onto a target,
e.g., an animal carcass, under suitable pressure and at a suitable temperature. For example,
the diluted composition can be sprayed onto an animal carcass at a pressure of at
least 50 psi at a temperature of up to about 60°C, resulting in a contact time of
at least 30 seconds.
[0193] The present methods can comprise any suitable, additional steps. In some embodiments,
the present methods can comprise a vacuum treatment step. In other embodiments, the
present methods can comprise a step of applying an activated light source to the target,
e.g., an animal carcass.
[0194] The present methods can be used to achieve any suitable reduction of the microbial
population in and/or on the target or the treated target composition. In some embodiments,
the present methods can be used to reduce the microbial population in and/or on the
target or the treated target composition by at least one log
10. In other embodiments, the present methods can be used to reduce the microbial population
in and/or on the target or the treated target composition by at least two log
10. In still other embodiments, the present methods can be used to reduce the microbial
population in and/or on the target or the treated target composition by at least three
log
10.
[0195] The present methods can be used to stabilize or reduce any suitable microbial population
in and/or on the target or the treated target composition. In some embodiments, the
present methods can be used to stabilize or reduce a prokaryotic microbial population
in and/or on the target or the treated target composition. Exemplary prokaryotic microbial
population can comprise a bacterial or an archaeal population. In other embodiments,
the present methods can be used to stabilize or reduce an eukaryotic microbial population
in and/or on the target or the treated target composition. Exemplary eukaryotic microbial
population can comprise a protozoal or fungal population. In still other embodiments,
the present methods can be used to stabilize or reduce a viral population in and/or
on the target or the treated target composition. Exemplary viral population can comprise
a population of a DNA virus, a RNA virus, and a reverse transcribing virus.
[0196] The present methods can be used to stabilize or reduce a microbial population in
and/or on the target or the treated target composition, wherein the target is a food
item or a plant item and the contacting step minimizes or does not induce an organoleptic
effect in and/or on the food item or a plant item. Typical organoleptic properties
include the aspects of food or other substances as experienced by the senses, including
taste, sight, smell, and touch, in cases where dryness, moisture, and stale-fresh
factors are to be considered.
See e.g., Jasper Womach, the Congressional Research Service document "Report for Congress: Agriculture:
A Glossary of Term, Programs, and Laws, 2005 Edition." In some embodiments, organoleptic procedures are performed as part of the meat
and poultry inspections to detect signs of disease or contamination. In other embodiments,
organoleptic tests are conducted to determine if package materials and components
can transfer tastes and odors to the food or pharmaceutical products that they are
packaged in. Shelf life studies often use taste, sight, and smell (in addition to
food chemistry and toxicology tests) to determine whether a food product is suitable
for consumption. In still other embodiments, organoleptic tests are conducted as part
of the Hurdle technology. Typically, Hurdle technology refers to an intelligent combination
of hurdles which secures the microbial safety and stability as well as the organoleptic
and nutritional quality and the economic viability of food products.
See generally, Leistner L (1995) "In Gould GW (Ed.) New Methods of Food Preservation, Springer,
pp. 1-21; and
Leistner I (2000) " International Journal of Food Microbiology, 55:181-186.
[0197] The present methods can be conducted at any suitable temperature. In some embodiments,
the present methods are conducted at a temperature ranging from about 0°C to about
70°C,
e.g., from about 0°C to about 4°C or 5°C, from about 5°C to about 10°C, from about 11°C
to about 20°C, from about 21°C to about 30°C, from about 31°C to about 40°C, including
at about 37°C, from about 41°C to about 50°C, from about 51°C to about 60°C, or from
about 61°C to about 70°C.
[0198] The present methods can be used in the methods, processes or procedures described
and/or claimed in
U.S. patent Nos. 5,200,189,
5,314,687 and
5,718,910. In some embodiments, the present methods can be used of sanitizing facilities or
equipment comprises the steps of contacting the facilities or equipment with the diluted
(or use) composition of the present invention at a temperature in the range of about
4°C to about 60°C. The diluted (or use) composition is then circulated or left in
contact with the facilities or equipment for a time sufficient to sanitize (generally
at least 30 seconds) and the treated target composition is thereafter drained or removed
from the facilities or equipment.
[0199] As noted above, the present methods are useful in the cleaning or sanitizing of processing
facilities or equipment in the food service, food processing or health care industries.
Examples of process facilities in which the present methods can be employed include
a milk line dairy, a continuous brewing system, food processing lines such as pumpable
food systems and beverage lines, etc. Food service wares can also be disinfected with
the present methods. The present methods are also useful in sanitizing or disinfecting
solid surfaces such as floors, counters, furniture, medical tools and equipment, etc.,
found in the health care industry. Such surfaces often become contaminated with liquid
body spills such as blood, other hazardous body fluids or mixtures thereof.
[0200] Generally, the actual cleaning of the in-place system or other surface (
i.e., removal of unwanted offal therein) can be accomplished with a different material
such as a formulated detergent which is introduced with heated water. After this cleaning
step, the present composition can be applied or introduced into the system at a use
solution concentration in unheated, ambient temperature water. In some embodiments,
the present composition is found to remain in solution in cold (
e.g., 40°F/4°C.) water and heated (
e.g., 140°F/60°C.) water. Although it is not normally necessary to heat the aqueous use
solution of the present composition, under some circumstances heating may be desirable
to further enhance its antimicrobial activity.
[0201] In some embodiments, a method of sanitizing substantially fixed in-place process
facilities comprises the following steps. The diluted (or use) composition of the
present invention is introduced into the process facilities at a temperature in the
range of about 4°C to about 60°C. After introduction of the use solution, the solution
is circulated throughout the system for a time sufficient to sanitize the process
facilities (
i.e., to kill undesirable microorganisms). After the system has been sanitized by means
of the present composition, the use composition or solution is drained from the system.
Upon completion of the sanitizing step, the system optionally may be rinsed with other
materials such as potable water. The present composition is preferably circulated
through the process facilities for 10 minutes or less.
[0202] In other embodiments, the present composition may also be employed by dipping food
processing equipment into the diluted (or use) composition or solution of the present
invention, soaking the equipment for a time sufficient to sanitize the equipment,
and wiping or draining excess solution off the equipment. The composition may be further
employed by spraying or wiping food processing surfaces with the use solution, keeping
the surfaces wet for a time sufficient to sanitize the surfaces, and removing the
excess composition or solution by wiping, draining vertically, vacuuming, etc.
[0203] In still other embodiments, the present composition may also be used in a method
of sanitizing hard surfaces such as institutional type equipment, utensils, dishes,
health care equipment or tools, and other hard surfaces. The present composition may
also be employed in sanitizing clothing items or fabric which has become contaminated.
The use composition is contacted with any of the above contaminated surfaces or items
at use temperatures in the range of about 4°C to about 60°C for a period of time effective
to sanitize, disinfect, or sterilize the surface or item. For example, the concentrate
composition can be injected into the wash or rinse water of a laundry machine and
contacted with contaminated fabric for a time sufficient to sanitize the fabric. Excess
composition or solution can then be removed by rinsing or centrifuging the fabric.
[0204] The present methods can be used in the methods, processes or procedures described
and/or claimed in
U.S. patent Nos. 6,165,483 and
6,238,685B1, to treat field or greenhouse grown plant tissue, seeds, fruits, and growing media
and containers. The present composition in diluted (or use) form can lower the natural,
plant pathogen and human pathogenic microbial load resulting in less waste to molding,
spoilage, and destruction because of pathogenic poisons.
[0205] In some embodiments, the present composition comprising mixed peracids can be used
to protect growing plant tissue from the undesirable effects of microbial attack.
The mixed peracid materials can be applied to growing plant tissues and can provide
residual antimicrobial effects after the plant has completed its growth cycle, fruit
or vegetable material have been harvested and sent to market. The present composition
comprising mixed peracids can be an effective treatment of living or growing plant
tissues including seeds, roots, tubers, seedlings, cuttings, rooting stock, growing
plants, produce, fruits and vegetables, etc. Under certain circumstances, a single
peroxyacid material can be effective, however, in other circumstances, a mixed peroxy
acid has substantially improved and surprising properties.
[0206] In some embodiments, the invention involves a peroxyacid antimicrobial concentrate
and diluted end use composition including an effective microbicidal amount of a C
2 -C
4 peroxycarboxylic acid such as peracetic acid, an effective microbicidal amount of
a C
5 -C
12 peroxyacid, preferably with a C
6 -C
12 or a C
8 -C
12 peroxy acid, or mixtures thereof, and the first and second stabilizing agents described
above. The concentrate composition can be diluted with a major proportion of water
to form an antimicrobial sanitizing use solution having a pH in the range of about
2 to 8, with a C
2 -C
4 peroxycarboxylic acid concentration of at least about 4 ppm, preferably about 10
to 75 ppm, and a C
5 -C
12, a C
6 -C
12, or a C
8 -C
12 peroxyacid concentration of at least about 1 ppm, preferably about 1 to 25 ppm. Other
components may be added such as a hydrotrope coupling agent for solubilizing the peroxyfatty
acid in the concentrate form and when the concentrate composition is diluted with
water.
[0207] In other embodiments, described herein is a method of controlling fungi and microbial
plant pathogens in growing plants by treating said growing plants with a dilute aqueous
solution comprising an effective amount of a C
2 -C
4 peroxycarboxylic acid, an aliphatic C
5 -C
12, a C
6 -C
12 or a C
8 -C
12 peroxycarboxylic acid, and the first and second stabilizing agents described above.
[0208] In still other embodiments, described herein is a process for controlling fungi and
microbial plant pathogens in growing plants by diluting in an aqueous liquid a concentrate
containing: about 1 to 20 wt-% of a C
2 -C
4 peroxycarboxylic acid; about 0.1 to 20 wt-% of an aliphatic C
5 -C
12, a C
6 -C
12 or a C
8 -C
12 peroxycarboxylic acid, and the first and second stabilizing agents described above,
to form a solution; and contacting said growing plants with said solution.
[0209] In yet other embodiments, described herein is a process for controlling fungi and
microbial plant pathogens in growing plants by diluting in an aqueous liquid a concentrate
containing: about 1 to 20 wt-% of a C
2 -C
4 peroxycarboxylic acid; about 0.1 to 20 wt-% of an aliphatic C
5 -C
12 , a C
6 -C
12 or a C
8 -C
12 peroxycarboxylic acid; about 5 to 40 wt-% of a C
2 -C
4 carboxylic acid; about 1 to 20 wt-% of an aliphatic C
8 -C
12 carboxylic acid; about 1 to 30 wt-% of hydrogen peroxide, and the first and second
stabilizing agents described above, to form a solution; and contacting said growing
plants with said solution.
[0210] As disclosed in
U.S. patent Nos. 6,165,483 and
6,238,685B1, a low pH, (
e.g., preferably less than 7) C
5+ peroxyacids such as peroxyfatty acids are very potent biocides at low levels when
used in combination with a C
2 -C
4 peroxycarboxylic acid such as peroxyacetic acid, a synergistic effect is obtained,
providing a much more potent biocide than can be obtained by using these components
separately. This means that substantially lower concentrations of biocide can be used
to obtain equal biocidal effects.
[0211] As the term is used herein, a C
5 -C
12 peroxyacid (or peracid) is intended to mean the product of the oxidation of a C
5 -C
12 acid such as a fatty acid, or a mixture of acids, to form a peroxyacid having from
about 5 to 12 carbon atoms per molecule. The C
5 -C
12 peroxyacids are preferably aliphatic (straight or branched). A C
2 -C
4 peroxycarboxylic acid is intended to mean the product of oxidation of a C
2 -C
4 carboxylic acid, or a mixture thereof. This includes both straight and branched a
C
2 -C
4 carboxylic acids.
[0212] In yet other embodiments, described herein is a method of controlling fungi and microbial
plant pathogens in growing plants. This treatment utilizes a combination of two different
peroxy acids. This mixture comprises at least 4 parts per million (ppm) of a smaller
C
2 -C
4 peroxy carboxylic acid and at least 1 ppm of a larger C
5 -C
12 peroxy carboxylic acid, and the first and second stabilizing agents described above.
The preferred mixture comprises at least 4 ppm of a smaller C
2 -C
4 peroxy acid and at least 1 ppm of a large aliphatic C
8 -C
12 peroxy acid, and the first and second stabilizing agents described above.
[0213] An especially preferred embodiment of the composition includes a mixture of peroxyacetic
acid and peroctanoic acid.
[0214] In some embodiments, the composition used in the present methods also may contain
a hydrotrope for the purpose of increasing the aqueous solubility of various slightly
soluble organic compounds. The preferred embodiment of the composition utilizes a
hydrotrope chosen from the group of n-octanesulfonate, a xylene sulfonate, a naphthalene
sulfonate, ethylhexyl sulfate, lauryl sulfate, an amine oxide, or a mixture thereof.
[0215] In some embodiments, the composition used in the present methods may also contain
a chelating agent for the purpose of removing ions from solution. The preferred embodiment
of the invention uses 1-hydroxyethylidene-1,1-diphosphonic acid.
[0216] In some embodiments, described herein is also a process of controlling fungi and
microbial plant pathogens in growing plants. In this embodiment, the plant is contacted
with a solution made by diluting in an aqueous liquid a concentrate comprising two
peroxy acids, and the first and second stabilizing agents described above. This mixture
includes C
2 -C
4 peroxy carboxylic acid and a larger C
8 -C
12 peroxy carboxylic acid. The preferred mixture includes about 1-20 weight percent
(wt %) of a smaller C
2 -C
4 peroxy acid and about 0.1-20 wt % of a larger C
8 -C
12 peroxy acid. An especially preferred embodiment of the composition includes a mixture
of peroxyacetic acid and peroxyoctanoic acid. The composition may further contain
about 1-15 wt % of a hydrotrope and about 5 wt-% of a chelating agent.
[0217] In other embodiments, described herein is also a process of controlling fungi and
microbial plant pathogens in growing plants. In this embodiment, the plant is contacted
with a solution made by diluting in an aqueous liquid a concentrate containing two
peroxy acids, and the first and second stabilizing agents described above. This mixture
includes a smaller C
2 -C
4 peroxy carboxylic acid and a larger C
8 -C
12 aliphatic peroxy carboxylic acid. An especially preferred embodiment of the composition
includes a mixture of peroxyacetic acid and peroctanoic acid. The composition may
further contain a hydrotrope and a chelating agent. Further, the solution contains
about 1-30 wt % of hydrogen peroxide. The preferred composition includes a mixture
of acetic acid and octanoic acid.
[0218] The present methods can be used in the methods, processes or procedures described
and/or claimed in
U.S. patent Nos. 6,010,729,
6,103,286,
6,545,047 and
8,030,351 B2 for sanitizing animal carcasses.
[0219] In some embodiments, the compositions of the present invention can be used in a method
of treating animal carcasses to obtain a reduction by at least one log
10 in surface microbial population which method includes the step of treating said carcass
with a diluted composition of the present invention comprising an effective antimicrobial
amount comprising at least 2 parts per million (ppm, parts by weight per each one
million parts) of one or more peroxycarboxylic acids having up to 12 carbon atoms,
an effective antimicrobial amount comprising at least 20 ppm of one or more carboxylic
acids having up to 18 carbon atoms, and the first and second stabilizing agents described
above, to reduce the microbial population.
[0220] In other embodiments, described herein is an antimicrobial composition adapted for
cleaning and sanitizing animal carcasses which contains about 0.5 weight percent (wt-%)
to about 20 wt-% of a mixture of one or more peroxycarboxylic acids having from 2-4
carbon atoms, and one or more peroxycarboxylic acids having from 8-12 carbon atoms,
from about 0.5 wt-% to about 60 wt-% of an alpha-hydroxy mono or dicarboxylic acid
having 3-6 carbon atoms, an effective amount of a sequestrant, an effective amount
of a hydrotrope, and the first and second stabilizing agents described above.
[0221] In still other embodiments, described herein is an antimicrobial composition adapted
for treating animal carcasses comprising, consisting essentially of, or consisting
of a mixture of peroxyacetic and peroxyoctanoic acid in a ratio of about 10:1 to about
1:1, from about 0.1 to about 10 wt-% of acetic acid, from about 4 wt-% to about 10
wt-% of hydrogen peroxide and from about 0.5 wt-% to about 1.5 wt-% of a sequestering
agent, and the first and second stabilizing agents described above.
[0222] In yet other embodiments, described herein is a method of treating an animal carcass
to reduce a microbial population in resulting cut meat, the method comprising the
steps of spraying an aqueous antimicrobial treatment composition onto said carcass
at a pressure of at least 50 psi at a temperature of up to about 60°C resulting in
a contact time of at least 30 seconds, the antimicrobial composition comprising an
effective antimicrobial amount comprising least 2 ppm of one or more carboxylic acid,
peroxycarboxylic acid or mixtures thereof, and the first and second stabilizing agents
described above; and achieving at least a one log
10 reduction in the microbial population.
[0223] In yet other embodiments, described herein is a method of treating an animal carcass
to reduce a microbial population in resulting cut meat, the method comprising the
steps of placing the animal carcass in a chamber at atmospheric pressure; filling
the chamber with condensing steam comprising an antimicrobial composition,
e.g., a diluted composition of the present invention, for a short duration; and quickly
venting and cooling the chamber to prevent browning of the meat carcass; wherein the
duration of the steam thermal process may be from about 5 seconds to about 30 seconds
and the chamber temperature may reach from about 50°C to about 93°C.
[0224] The antimicrobial composition can be applied in various ways to obtain intimate contact
with each potential place of microbial contamination. For example, it can be sprayed
on the carcasses, or the carcasses can be immersed in the composition. Additional
methods include applying a foamed composition and a thickened or gelled composition.
Vacuum and or light treatments can be included, if desired, with the application of
the antimicrobial composition. Thermal treatment can also be applied, either pre-,
concurrent with or post application of the antimicrobial composition.
[0225] One preferred spray method for treating carcasses with diluted compositions of the
present invention involves spraying the carcass with an aqueous spray at a temperature
less than about 60°C at a pressure of about 50 to 500 psi gauge wherein the spray
comprises an effective antimicrobial amount of a carboxylic acid, an effective antimicrobial
amount of a peroxycarboxylic acid or mixtures thereof, and the first and second stabilizing
agents described above. These sprays can also contain an effective portion of a peroxy
compound such as hydrogen peroxide and other ingredients such as sequestering agents,
etc. The high pressure spray action of the aqueous treatment can remove microbial
populations by combining the mechanical action of the spray with the chemical action
of the antimicrobial materials to result in an improved reduction of such populations
on the surface of the carcass.
[0226] All pressures are psig (or psi gauge). In some embodiments, differentiation of antimicrobial
"-cidal" or "-static" activity, the definitions which describe the degree of efficacy,
and the official laboratory protocols for measuring this efficacy are important considerations
for understanding the relevance of antimicrobial agents in compositions. Antimicrobial
compositions may effect two kinds of microbial cell damages. The first is a truly
lethal, irreversible action resulting in complete microbial cell destruction or incapacitation.
The second type of cell damage is reversible, such that if the organism is rendered
free of the agent, it can again multiply. The former is termed bacteriocidal and the
latter, bacteriostatic. A sanitizer and a disinfectant are, by definition, agents
which provide antibacterial or bacteriocidal activity and achieve at least a five-fold
reduction (
i.e., a five log10 reduction) in microbial populations after a 30 second contact time
(see AOAC method 960.09).
[0227] The present methods can be used in the methods, processes or procedures described
and/or claimed in
U.S. patent Nos. 8,017,409 and
8,236,573. In some embodiments, the present methods may be used for a variety of domestic or
industrial applications,
e.g., to reduce microbial or viral populations on a surface or object or in a body or
stream of water. The diluted (or use) compositions of the present invention may be
applied in a variety of areas including kitchens, bathrooms, factories, hospitals,
dental offices and food plants, and may be applied to a variety of hard or soft surfaces
having smooth, irregular or porous topography. Suitable hard surfaces include, for
example, architectural surfaces (
e.g., floors, walls, windows, sinks, tables, counters and signs); eating utensils; hard-surface
medical or surgical instruments and devices; and hard-surface packaging. Such hard
surfaces may be made from a variety of materials including, for example, ceramic,
metal, glass, wood or hard plastic. Suitable soft surfaces include, for example paper;
filter media, hospital and surgical linens and garments; soft-surface medical or surgical
instruments and devices; and soft-surface packaging. Such soft surfaces may be made
from a variety of materials including, for example, paper, fiber, woven or non-woven
fabric, soft plastics and elastomers. The diluted (or use) compositions may also be
applied to soft surfaces such as food and skin
(e.g., a hand). The diluted (or use) compositions may be employed as a foaming or non-foaming
environmental sanitizer or disinfectant.
[0228] In other embodiments, the diluted (or use) compositions of the present invention
may be included in products such as sterilants, sanitizers, disinfectants, preservatives,
deodorizers, antiseptics, fungicides, germicides, sporicides, virucides, detergents,
bleaches, hard surface cleaners, hand soaps, waterless hand sanitizers, and pre- or
post-surgical scrubs.
[0229] In still other embodiments, the diluted (or use) compositions of the present invention
may also be used in veterinary products such as mammalian skin treatments or in products
for sanitizing or disinfecting animal enclosures, pens, watering stations, and veterinary
treatment areas such as inspection tables and operation rooms. The diluted (or use)
compositions may be employed in an antimicrobial foot bath for livestock or people.
[0230] In yet other embodiments, the present methods may be employed for reducing the population
of pathogenic microorganisms, such as pathogens of humans, animals, and the like.
Exemplary pathogenic microorganisms include fungi, molds, bacteria, spores, and viruses,
for example,
S. aureus, E. coli, Streptococci, Legionella, Pseudomonas aeruginosa, mycobacteria, tuberculosis, phages, or the like. Such pathogens may cause a varieties
of diseases and disorders, including Mastitis or other mammalian milking diseases,
tuberculosis, and the like. The present methods may be used to reduce the population
of microorganisms on skin or other external or mucosal surfaces of an animal. In addition,
the present methods may be used to kill pathogenic microorganisms that spread through
transfer by water, air, or a surface substrate. In some applications, the diluted
(or use) compositions of the present invention need only be applied to the skin, other
external or mucosal surfaces of an animal water, air, or surface.
[0231] In yet other embodiments, the present methods may also be used on foods and plant
species to reduce surface microbial populations; used at manufacturing or processing
sites handling such foods and plant species; or used to treat process waters around
such sites. For example, the present methods may be used on food transport lines
(e.g., as belt sprays); boot and hand-wash dip-pans; food storage facilities; anti-spoilage
air circulation systems; refrigeration and cooler equipment; beverage chillers and
warmers, blanchers, cutting boards, third sink areas, and meat chillers or scalding
devices. The present methods may be used to treat transport waters such as those found
in flumes, pipe transports, cutters, slicers, blanchers, retort systems, washers,
and the like. Particular foodstuffs that may be treated with the present methods include
eggs, meats, seeds, leaves, fruits and vegetables. Particular plant surfaces include
both harvested and growing leaves, roots, seeds, skins or shells, stems, stalks, tubers,
corms, fruit, and the like. The present methods may also be used to treat animal carcasses
to reduce both pathogenic and non-pathogenic microbial levels.
[0232] In yet other embodiments, the present methods may be useful in the cleaning or sanitizing
of containers, processing facilities, or equipment in the food service or food processing
industries. The present methods may be used on food packaging materials and equipment,
including for cold or hot aseptic packaging. Examples of process facilities in which
the present methods may be employed include a milk line dairy, a continuous brewing
system, food processing lines such as pumpable food systems and beverage lines, etc.
Food service wares may be disinfected with the present methods. For example, the present
methods may also be used on or in ware wash machines, dishware, bottle washers, bottle
chillers, warmers, third sink washers, cutting areas (
e.g., water knives, slicers, cutters and saws) and egg washers. Particular treatable
surfaces include packaging such as cartons, bottles, films and resins; dish ware such
as glasses, plates, utensils, pots and pans; ware wash machines; exposed food preparation
area surfaces such as sinks, counters, tables, floors and walls; processing equipment
such as tanks, vats, lines, pumps and hoses (
e.g., dairy processing equipment for processing milk, cheese, ice cream and other dairy
products); and transportation vehicles. Containers include glass bottles, PVC or polyolefin
film sacks, cans, polyester, PEN or PET bottles of various volumes (100 ml to 2 liter,
etc.), one gallon milk containers, paper board juice or milk containers, etc.
[0233] In yet other embodiments, the present methods may also be used on or in other industrial
equipment and in other industrial process streams such as heaters, cooling towers,
boilers, retort waters, rinse waters, aseptic packaging wash waters, and the like.
The present methods may be used to treat microbes and odors in recreational waters
such as in pools, spas, recreational flumes and water slides, fountains, and the like.
[0234] In yet other embodiments, a filter containing the diluted (or use) compositions of
the present invention may be used to reduce the population of microorganisms in air
and liquids. Such a filter may be used to remove water and air-born pathogens such
as
Legionella.
[0235] In yet other embodiments, the present methods may be employed for reducing the population
of microbes, fruit flies, or other insect larva on a drain or other surface.
[0236] In yet other embodiments, the present methods may also be employed by dipping food
processing equipment into the diluted (or use) composition or solution of the present
invention, soaking the equipment for a time sufficient to sanitize the equipment,
and wiping or draining excess composition or solution off the equipment. The present
methods may be further employed by spraying or wiping food processing surfaces with
the use composition or solution, keeping the surfaces wet for a time sufficient to
sanitize the surfaces, and removing excess composition or solution by wiping, draining
vertically, vacuuming, etc.
[0237] In yet other embodiments, the present methods may also be used for sanitizing hard
surfaces such as institutional type equipment, utensils, dishes, health care equipment
or tools, and other hard surfaces. The present methods may also be employed in sanitizing
clothing items or fabrics which have become contaminated. The diluted (or use) compositions
of the present invention can be contacted with any contaminated surfaces or items
at use temperatures in the range of about 4°C to 60°C, for a period of time effective
to sanitize, disinfect, or sterilize the surface or item. For example, the diluted
(or use) compositions may be injected into the wash or rinse water of a laundry machine
and contacted with contaminated fabric for a time sufficient to sanitize the fabric.
Excess composition may be removed by rinsing or centrifuging the fabric.
[0238] In yet other embodiments, the diluted (or use) compositions of the present invention
may be applied to microbes or to soiled or cleaned surfaces using a variety of methods.
These methods may operate on an object, surface, in a body or stream of water or a
gas, or the like, by contacting the object, surface, body, or stream with the diluted
(or use) composition. Contacting may include any of numerous methods for applying
a composition, such as spraying the composition, immersing the object in the composition,
foam or gel treating the object with the composition, or a combination thereof.
[0239] In yet other embodiments, the diluted (or use) compositions of the present invention
may be employed for bleaching pulp. The compositions may be employed for waste treatment.
Such a composition may include added bleaching agent.
[0240] In yet other embodiments, other hard surface cleaning applications for the diluted
(or use) compositions of the present invention include clean-in-place systems (CIP),
clean-out-of-place systems (COP), washer-decontaminators, sterilizers, textile laundry
machines, ultra and nano-filtration systems and indoor air filters. COP systems may
include readily accessible systems including wash tanks, soaking vessels, mop buckets,
holding tanks, scrub sinks, vehicle parts washers, non-continuous batch washers and
systems, and the like.
[0241] The concentrations of peracid and/or hydrogen peroxide in the diluted (or use) compositions
of the present invention can be monitored in any suitable manner. In some embodiments,
the concentrations of peracid and/or hydrogen peroxide in the diluted (or use) compositions
can be monitored using a kinetic assay procedure,
e.g., the exemplary procedure disclosed in
U.S. patent Nos. 8,017,409 and
8,236,573. This can be accomplished by exploiting the difference in reaction rates between
peracid and hydrogen peroxide when using, for example, a buffered iodide reagent to
differentiate peracid and hydrogen peroxide concentrations when both these analyte
compounds are present in the use composition. The use composition monitor may also
determine the concentrations of peracid and/or hydrogen peroxide in the presence of
other additional ingredients, such as acidulants, one or more stabilizing agents,
nonionic surfactants, semi-polar nonionic surfactants, anionic surfactants, amphoteric
or ampholytic surfactants, adjuvants, solvents, additional antimicrobial agents or
other ingredients which may be present in the use composition.
[0242] In some embodiments, exemplary compositions of the present invention comprise the
components set forth in the following Tables 1-3. Prior to or during use, the exemplary
compositions can be diluted to a desired level. For example, the exemplary compositions
can be diluted by 2, 5, 10, 50, 100, 500, 1,000, 5,000, or 10,000 folds.
Table 1
| Vortexx ES with DPA |
|
| Formula (pre-equilibrium) |
|
| Acetic Acid |
59.00% |
| Octanoic Acid |
10.00% |
| Hydrogen Peroxide (35%) |
30.00% |
| DPA (100%) |
0.04% |
| HEDP (60%) |
0.96% |
| Water |
0.00% |
| Total |
100.00% |
| |
|
| Equilibrium Concentrations |
|
| Acetic Acid |
48.54% |
| Peracetic Acid |
13.25% |
| Octanoic Acid |
8.74% |
| Peroctanoic Acid |
1.40% |
| Hydrogen Peroxide |
4.00% |
| DPA (100%) |
0.04% |
| HEDP |
0.58% |
| Water |
23.45% |
| Total |
100.00% |
Table 2
| KX-6145 (Inspexx 100) |
|
| Formula (pre-equilibrium) |
|
| Acetic Acid |
55.00% |
| Octanoic Acid |
4.00% |
| Hydrogen Peroxide (35%) |
30.00% |
| DPA (100%) |
0.04% |
| HEDP (60%) |
1.00% |
| Water |
9.96% |
| Total |
100.00% |
| |
|
| Equilibrium Concentrations |
|
| Acetic Acid |
45.53% |
| Peracetic Acid |
12.00% |
| Octanoic Acid |
3.28% |
| Peroctanoic Acid |
0.80% |
| Hydrogen Peroxide |
6.20% |
| DPA |
0.04% |
| HEDP |
0.60% |
| Water |
31.55% |
| Total |
100.00% |
Table 3
| Tsunami 200 (Falcon 15AO) |
|
| Formula (pre-equilibrium) |
|
| Acetic Acid |
53.96% |
| Octanoic Acid |
15.00% |
| Hydrogen Peroxide (35%) |
30.00% |
| DPA (100%) |
0.04% |
| HEDP (60%) |
1.00% |
| Water |
0.00% |
| Total |
100.00% |
| |
|
| Equilibrium Concentrations |
|
| Acetic Acid |
43.93 |
| Peracetic Acid |
12.75% |
| Octanoic Acid |
12.75% |
| Peroctanoic Acid |
2.50% |
| Hydrogen Peroxide |
4.25% |
| DPA |
0.04% |
| HEDP |
0.60% |
| Water |
23.18% |
| Total |
100.00% |
F. Methods for Reducing the Level of Hydrogen Sulfide
[0243] In yet another aspect, described herein is a method for reducing the level of hydrogen
sulfide (H
2S), hydrosulfuric acid or a salt thereof in a water source, which method comprises
a step of contacting a water source with a composition in a diluted level to form
a treated water source, wherein said composition comprises:
1) a C1-C22 carboxylic acid;
2) a C1-C22 percarboxylic acid;
3) hydrogen peroxide;
4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
6) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
R5 is (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
R6 is hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl;
or a salt thereof;
or a compound having the following Formula (IIB):

wherein
R
1, R
2, and R
3 are independently hydrogen, (C
1 -C
6)alkyl, (C
2 -C
6)alkenyl or (C
2 -C
6)alkynyl, or C
6-20 aryl;
or a salt thereof; and
wherein said hydrogen peroxide has a concentration of at least about 0.1 wt-%, the
C
1-C
22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide, and said composition has a pH at about 4 or less, and
wherein said treated water source comprises from about 1 ppm to about 10,000 ppm of
said C
1-C
22 percarboxylic acid, and said contacting step lasts for sufficient time to stabilize
or reduce the level of H
2S, hydrosulfuric acid or a salt thereof in said treated water source.
[0244] In some embodiments, the composition used in the present methods is an equilibrated
composition that comprises peracid, hydrogen peroxide, carboxylic acid and a solvent,
e.g., water. In some embodiments, the composition used in the present methods does not
comprise a mineral acid,
e.g., the mineral acids disclosed in
WO 91/07375.
[0245] The composition used in the present methods can comprise any suitable level of the
hydrogen peroxide. In some embodiments, the hydrogen peroxide in the equilibrated
composition has a concentration of about 0.1% to about 15%,
e.g., about 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 2%, 3%, 4%, 5%, 6%,
7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, or 15%. Prior to or during use, the exemplary
compositions can be diluted to a desired level.
[0246] The composition used in the present methods can comprise any suitable level of the
C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the C
1-C
22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide. In other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide. In still other embodiments, the C
1-C
22 percarboxylic acid has a concentration of at least about 2, 3, 4, 5, 6, 7, 8, 9 or
10 times of the concentration of the hydrogen peroxide.
[0247] Any suitable C
1-C
22 percarboxylic acid can be used in the present methods. In some embodiments, the C
1-C
22 percarboxylic acid is a C
2-C
20 percarboxylic acid. In other embodiments, the C
1-C
22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid. Other exemplary C
1-C
22 percarboxylic acids are described in the above Section B. The composition used in
the present methods can comprise any suitable level of the C
1-C
22 percarboxylic acid and hydrogen peroxide. In some embodiments, the C
1-C
22 percarboxylic acid in the equilibrated composition has a concentration from about
0.1% to about 30 %,
e.g., about 0.1%, 0.2%, 0.3%, 0.4%, 0.5%, 0.6%, 0.7%, 0.8%, 0.9%, 1%, 2%, 3%, 4%, 5%, 6%,
7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%, 15%, 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%,
24%, 25%, 26%, 27%, 28%, 29%, or 30%. Prior to or during use, the exemplary compositions
can be diluted to a desired level.
[0248] Any suitable first stabilizing agent can be used in the composition used in the present
methods. In some embodiments, the first stabilizing agent is a picolinic acid, or
a salt thereof. In other embodiments, the first stabilizing agent is 2,6-pyridinedicarboxylic
acid, or a salt thereof. The first stabilizing agent can be used at any suitable concentration.
In some embodiments, the first stabilizing agent has a concentration from about 0.005
wt-% to about 5 wt-%. In other embodiments, the first stabilizing agent has a concentration
from about 0.05 wt-% to about 0.15 wt-%. In still other embodiments, the first stabilizing
agent has a concentration at about 0.005 wt-%, 0.01 wt-%, 0.1 wt-%, 1 wt-%,2 wt-%,
3 wt-%, 4 wt-%, or 5 wt-%. In yet other embodiments, the first stabilizing agent has
a concentration at about 0.05 wt-%, 0.06 wt-%, 0.07 wt-%, 0.08 wt-%, 0.09 wt-%, 0.10
wt-%, 0.11 wt-%, 0.12 wt-%, 0.13 wt-%, 0.14 wt-%, or 0.15 wt-%.
[0249] Any suitable second stabilizing agent can be used in the present compositions. In
some embodiments, the second stabilizing agent is 1-hydroxy ethylidene-1,1-diphosphonic
acid (HEDP), or a salt thereof. The second stabilizing agent can be used at any suitable
concentration. In some embodiments, the second stabilizing agent has a concentration
from about 0.1 wt-% to about 10 wt-%,
e.g., 0.1 wt-%, 0.5 wt-%, 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%,
9 wt-%, or 10 wt-%. In other embodiments, the second stabilizing agent has a concentration
from about 0.5 wt-% to about 5 wt-%,
e.g., 0.5 wt-%, 1 wt-%, 1.5 wt-%, 2 wt-%, 2.5 wt-%, 3 wt-%, 3.5 wt-%, 4 wt-%, 4.5 wt-%
or 5 wt-%. In still other embodiments, the second stabilizing agent has a concentration
from about 0.6 wt-% to about 1.8 wt-%,
e.g., 0.6 wt-%, 0.7 wt-%, 0.8 wt-%, 0.9 wt-%, 1.0 wt-%, 1.1 wt-%, 1.2 wt-%, 1.3 wt-%, 1.4
wt-%, 1.5 wt-%, 1.6 wt-%, 1.7 wt-%, or 1.8 wt-%.
[0250] In some embodiments, the first stabilizing agent is a 2,6-pyridinedicarboxylic acid,
or a salt thereof, and the second stabilizing agent is HEDP, or a salt thereof.
[0251] The composition used in the present methods can retain any suitable level or percentage
of the C
1-C
22 percarboxylic acid activity for any suitable time after the treated target composition
is formed. In some embodiments, the present composition retains at least about 50%,
55%, 60%, 65%, 70%, 75%, 80%, 85% or 90% of the initial C
1-C
22 percarboxylic acid activity for any suitable time after the treated target composition
is formed. In other embodiments, the present composition retains at least about 60%
of the initial C
1-C
22 percarboxylic acid activity for at least 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13,
14, 15, 20, 25, 30 minutes, 1, 2, 5, 10, 15, 20 or 24 hours, or longer after the treated
target composition is formed.
[0252] In some embodiments, the composition used in the present methods can comprise a peroxidase
or a catalase to further reduce the hydrogen peroxide concentration. Any suitable
peroxidase or a catalase can be used in the present compositions. Exemplary peroxidases
and catalases are described in the above Section B. In other embodiments, the composition
used in the present methods can further comprise a substance that aids solubilization
of the first and/or second stabilizing agent(s). Exemplary substances that can aid
solubilization of the first and/or second stabilizing agent(s) include hydrotropes
such as sodium xylene sulfonate, sodium cumene sulfonates, and surfactants, such as
anionic surfactants and noinionic surfactants.
[0253] The treated water source can comprise any suitable level of the C
1-C
22 percarboxylic acid. In some embodiments, the treated water source comprises from
about 10 ppm to about 1,000 ppm of the C
1-C
22 percarboxylic acid,
e.g., about 10 ppm, 20 ppm, 30 ppm, 40 ppm, 50 ppm, 60 ppm, 70 ppm, 80 ppm, 90 ppm, 100
ppm, 110 ppm, 120 ppm, 130 ppm, 140 ppm, 150 ppm, 160 ppm, 170 ppm, 180 ppm, 190 ppm,
200 ppm, 300 ppm, 400 ppm, 500 ppm, 600 ppm, 700 ppm, 800 ppm, 900 ppm, or 1,000 ppm
of the C
1-C
22 percarboxylic acid.
[0254] The treated water source can comprise any suitable C
1-C
22 percarboxylic acid. In some embodiments, the treated target composition comprises
peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated oleic acid.
[0255] The treated water source can comprise any suitable level of the hydrogen peroxide.
In some embodiments, the treated water source comprises from about 1 ppm to about
15 ppm of the hydrogen peroxide,
e.g., about 1 ppm, 2 ppm, 3 ppm, 4 ppm, 5 ppm, 6 ppm, 7 ppm, 8 ppm, 9 ppm, 10 ppm, 11 ppm,
12 ppm, 13 ppm, 14 ppm, or 15 ppm of the hydrogen peroxide.
[0256] The treated water source can comprise any suitable level of the C
1-C
22 percarboxylic acid relative to the level of the hydrogen peroxide. In some embodiments,
the treated water source comprises the C
1-C
22 percarboxylic acid that has a concentration of at least about 2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19 or 20 times of the concentration of the
hydrogen peroxide.
[0257] The treated water source can comprise any suitable first stabilizing agent and second
stabilizing agent. In some embodiments, the treated water source comprises a first
stabilizing agent that is a 2,6-pyridinedicarboxylic acid, or a salt thereof, and
a second stabilizing agent that is HEDP, or a salt thereof.
[0258] The treated water source can retain any suitable level of the initial C
1-C
22 percarboxylic acid activity for any suitable time. In some embodiments, the treated
water source retains at least about 50%, 60%, 70%, 80%, 90%, 95%, 99%, or 100% of
the initial C
1-C
22 percarboxylic acid activity for any suitable time. In other embodiments, the treated
water source retains a suitable level of the initial C
1-C
22 percarboxylic acid activity for at least 1 minute, 2 minutes, 3 minutes, 4 minutes,
5 minutes, 6 minutes, 7 minutes, 8 minutes, 9 minutes, 10 minutes, 11 minutes, 12
minutes, 13 minutes, 14 minutes, or 15 minutes after the treated target composition
is formed. In still other embodiments, the treated water source retains at least about
60% of the initial C
1-C
22 percarboxylic acid activity for 15 minutes after the treated water source is formed.
[0259] The contacting step can last for any suitable time. In some embodiments, the contacting
step lasts for at least 10 seconds, 20 seconds, 30 seconds, 40 seconds, 50 seconds,
1 minute, 10 minutes, 30 minutes, 1 hour, 2 hours, 4 hours, 8 hours, 16 hours, 1 day,
3 days, 1 week, or longer.
[0260] The present methods can be used for reducing the level of hydrogen sulfide (H
2S), hydrosulfuric acid or a salt thereof in any suitable water source. Exemplary water
source includes fresh water, pond water, sea water, produced water and a combination
thereof. The water source can comprise any suitable level of produced water,
e.g., at least about 1 wt-%, 2 wt-%, 3 wt-%, 4 wt-%, 5 wt-%, 6 wt-%, 7 wt-%, 8 wt-%, 9
wt-%, 10 wt-%, 20 wt-%, 30 wt-%, 40 wt-%, 50 wt-%, 60 wt-%, 70 wt-%, 80 wt-%, 90 wt-%,
or more produced water.
[0261] The present methods can be used for reducing the level of hydrogen sulfide (H
2S), hydrosulfuric acid or a salt thereof in a water source by any suitable degree.
For example, the level of H
2S, hydrosulfuric acid or a salt thereof in the treated water source can be reduced
by at least 10%, 20%, 30%, 40%, 50%, 60%, 70%, 80%, 90%, 95%, 99%, or more from the
untreated level.
[0262] The present methods can be used for reducing the level of hydrogen sulfide (H
2S), hydrosulfuric acid or a salt thereof in a water source from any suitable location.
For example, the present methods can be used for reducing the level of hydrogen sulfide
(H
2S), hydrosulfuric acid or a salt thereof in a water source partially or completely
obtained or derived from a subterranean environment,
e.g., an oil or a gas well.
[0263] In some embodiments, the present methods can further comprise directing the treated
water source into a subterranean environment,
e.g., an oil or a gas well, or disposing of the treated water source.
G. Examples
[0264] The following examples are included for illustrative purposes only and are not intended
to limit the scope of the invention.
Example 1. Stability Comparison of Peracetic Acid Compositions with Various Stabilizers
[0265] Peracetic acid (POAA) compositions with various stabilizers as described in Table
1 were made, and on reaching equilibrium, the compositions were stored in 50°C oven.
The level of peracetic acid and hydrogen peroxide were monitored by an iodometric
titration method. The results are summarized in Table 4 and Figure 1.
Table 4. Peracetic acid compositions with various stabilizers
| Component |
Composition I-A |
Composition I-B |
Composition I-C |
| Acetic acid |
83.0% |
83.9% |
82.9% |
| H2O2 (50%) |
16.0% |
16.0% |
16.0% |
| HEDP (60%) |
1.0% |
0.0% |
1.0% |
| Dipicolinic acid (DPA) |
0.0% |
0.1% |
0.1% |
| Total |
100.0% |
100.0% |
100.0% |
| |
|
|
|
| POAA (after equilibrium) |
12.12% |
13.55% |
14.37% |
| H2O2 (after equilibrium) |
1.09% |
1.65% |
1.26% |
[0266] As can be seen in Table 4, after reaching equilibrium, the level of peracetic acid
formed among compositions are in the order of I-C > I-B > I-A. While not wishing to
be bound by any particular theories, it is thought that this difference in level of
peracetic acid formed is due to the different efficiency of the stabilizers in the
compositions. Once formed, peracetic acid starts to decompose, and the stabilizer
in the composition will have a direct impact on the decomposition rate of the peracetic
acid. Thus, the more efficient the stabilizer, the less decomposition will occur in
the compositions, and more peracetic acid will be formed upon reaching equilibrium.
This is important not only in maintaining the shelf life of a peracetic acid composition,
but it is also economically beneficial to be able to form higher levels of peracetic
acid in compositions from the same level of starting materials (
e.g., acetic acid, and hydrogen peroxide).
Table 5. Stability of Peracetic Acid Compositions with Various Stabilizers
| Time (day) |
Composition I-A |
Composition I-B |
Composition I-C |
| |
POAA% |
H2O2% |
POAA% |
H2O2% |
POAA% |
H2O2% |
| 0 |
12.12 |
1.09 |
13.55 |
1.65 |
14.37 |
1.26 |
| 7 |
4.84 |
0.36 |
13.43 |
1.20 |
14.18 |
1.33 |
| 14 |
na |
na |
na |
na |
14.11 |
1.26 |
| 21 |
0.13 |
0.0 |
11.93 |
1.06 |
14.00 |
1.30 |
| 28 |
0.0 |
0.0 |
10.97 |
1.01 |
13.95 |
1.25 |
| 35 |
0.0 |
0.0 |
10.23 |
0.88 |
13.74 |
1.28 |
| 42 |
0.0 |
0.0 |
9.44 |
0.90 |
13.65 |
1.23 |
[0267] As can be seen from Table 5 and Figure 1, a synergistic stabilization effect was
observed when a combination of HEDP and DPA was used in the peracetic acid formulations.
Surprisingly, it was found that for the high ratio peracetic acid to hydrogen peroxide
compositions tested, the most commonly used stabilizer,
i.e., HEDP, had only marginal effects on the stabilization of the peracetic acid. For example,
as shown in Table 5, composition I-A lost more than 60% of the peracetic acid formed
after only 1 week under the test conditions. Composition I-B, which used only DPA
as a stabilizer, had an improved stabilization effect compared to composition I-A,
and lost about 20% peracetic acid in four weeks under the tested conditions. In contrast,
the combination of DPA and HEDP proved to be excellent stabilizer for the high ratio
peracetic acid to hydrogen peroxide compositions tested. As shown in Table 5, Composition
I-C, which had a combination of HEDP and DPA as stabilizers, lost less than 5% peracetic
acid in 4 weeks under the same test conditions. The stability effect of the combination
of HEDP and DPA is more than the sum of the individual stability effect of HEDP and
DPA. This result demonstrates that the stability effect of the combination of HEDP
and DPA is a synergistic stabilization effect, and not a merely additive effect of
the individual stability effect of HEDP and DPA.
Example 2. Synergistic Stabilization Study of HEDP and DPA in High Ratio Peracetic
Acid to Hydrogen Peroxide (POAA/H2O2) Compositions
[0268] To systematically study the synergistic stabilization performance of HEDP and DPA,
high ratio POAA/H
2O
2 peracetic acid compositions with various stabilizers are made as described in Table
6. The compositions, once equilibrium was reached, were stored in a 50°C oven, and
the level of peracetic acid and hydrogen peroxide were monitored by an iodometric
titration method. The results are summarized in Table 7.
Table 6. Peracetic Acid Compositions with Various Stabilizers
| Component |
IIA-1 |
IIA-2 |
IIA-3 |
IIA-4 |
IIA-5 |
|
| Acetic acid |
83.0% |
82.0% |
83.0% |
83.0% |
79.0% |
|
| H2O2 (50%) |
16.01% |
16.01% |
16.01% |
16.01% |
16.02% |
|
| HEDP (60%) |
1.00% |
2.00% |
3.01% |
4.02% |
5.00% |
|
| DPA |
0.00% |
0.00% |
0.00% |
0.00% |
0.00% |
|
| Total |
100% |
100% |
100% |
100% |
100% |
|
| POAA% (equilibrium) |
11.60 |
11.63 |
11.68 |
11.88 |
11.80 |
|
| H2O2 (equilibrium) |
0.84 |
0.91 |
0.95 |
0.95 |
1.03 |
|
| |
|
|
|
|
|
|
| Component |
IIB-1 |
IIB-2 |
IIB-3 |
IIB-4 |
IIB-5 |
|
| Acetic acid |
83.88% |
83.93% |
83.93% |
83.94% |
83.96% |
|
| H2O2 (50%) |
16.02% |
16.00% |
16.02% |
16.02% |
16.00% |
|
| HEDP (60%) |
0.00% |
0.00% |
0.00% |
0.00% |
0.00% |
|
| DPA |
0.12% |
0.10% |
0.08% |
0.06% |
0.04% |
|
| Total |
100% |
100% |
100% |
100% |
100% |
|
| POAA% (equilibrium) |
13.90 |
14.01 |
13.97 |
14.15 |
14.05 |
|
| H2O2 (equilibrium) |
1.15 |
1.21 |
1.29 |
1.28 |
1.20 |
|
| |
|
|
|
|
|
|
| Component |
IIC-1 |
IIC-2 |
IIC-3 |
IIC-4 |
IIC-5 |
IIC-6 |
| Acetic acid |
84.03% |
82.90% |
81.90% |
80.92% |
79.95% |
78.97% |
| H2O2 (50%) |
16.02% |
16.00% |
16.04% |
16.02% |
16.01% |
16.01% |
| HEDP (60%) |
0.00% |
1.00% |
2.01% |
3.01% |
4.01% |
5.00% |
| DPA |
0.00% |
0.12% |
0.10% |
0.08% |
0.06% |
0.04% |
| Total |
100% |
100% |
100% |
100% |
100% |
100% |
| POAA% (equilibrium) |
11.42 |
14.51 |
14.39 |
14.30 |
14.18 |
13.43 |
| H2O2 (equilibrium) |
0.82 |
1.20 |
1.16 |
1.17 |
1.23 |
1.22 |

[0269] The results shown in Table 7 clearly indicate that when a single stabilizer is used,
simply increasing the levels of stabilizer in the composition will not proportionally
increase the stability of the peracetic aid. For example, for composition series IIA,
increasing HEDP from 1 to 5% resulted in only a marginal increase of stability. For
composition series IIB, increasing the level of DPA beyond 0.06% had virtually no
impact on the stability. Without wishing to be bound by any particular theory, it
is thought that stabilizers in peracid compositions stabilize peracids through the
chelating of the trace transitional metal ions in the compositions. Thus, the efficacy
of a stabilizer is mainly dependent on its binding constant (Ksp) with the individual
ion. Therefore, it is thought that increasing the concentration of a single stabilizer
has a very limited effect on the binding capability of that stabilizer.
[0270] While not wishing to be bound by any particular theory, on one hand it is thought
that the combination of two stabilizers, such as HEDP and DPA may form mixed ligand
complexes with transition metals with an increased binding constant (Ksp) compared
with that of the individual ligand metal complex formed when a single stabilizer is
used. This mixed ligand complex is thought to lead to the significant increase in
stabilizing effect seen when using a combination of stabilizers. On the other hand,
DPA and the related niacin compounds are known hydroxyl radical scavengers (see for
example:
Biosci. Biotechnol. Biochem., 2002, 66(3), 641-645.), and by quenching the hydroxyl radicals formed and thus preventing the subsequent
chain decomposition reaction involving the peracid species, the stability of the corresponding
peracid composition will be further improved.
[0271] Figure 2 further illustrates the synergistic stabilizing capability of HEDP and DPA.
The percent of POAA retained at the end of 28 days (compared to 0 days) at 50°C of
composition IIC series, which had a mixture of HEDP and DPA, was compared with the
sum of percent of POAA retained from the composition IIA (HEDP only as a stabilizer)
and IIB series (DPA only as a stabilizer). For example, composition IIC-2, which contains
1.2% HEDP and 1,200ppm DPA stabilizers, retained 96% POAA; in contrast, composition
IIA-2 which contains 1.2% HEDP as single stabilizer, retained 0.26% POAA; and composition
IIB-1 which contains 1,200ppm DPA as single stabilizer, retained 73.5% POAA. Combined,
compositions IIA-2 and IIB-1 have the same stabilizer as IIC-2, but the sum of POAA
retained from IIA-2 and IIB-1 is only 73.8%, much less than that of IIC-2. While not
wishing to be bound by any particular theories, the combination of two different types
of ligands, such as HEDP and DPA, may form mixed ligand complexes with the transition
metals that catalytically decompose peracids, and the mixed ligand complexes formed
have dramatically increased binding constant (Ksp) comparing with that of the individual
ligand metal complex. The increased transition metal binding efficiency by the mixture
of HEDP and DPA thus contributed to the synergistic stabilization capability of peracids.
Example 3. Self-Accelerating Decomposition Testing of Low Hydrogen Peroxide Peroxyacetic
Acid Chemistries
[0272] The following SADT procedure is a standardized United Nations protocol to help determine
the hazard classes of self-heating substances known as the "H4 method" (sect. 28.4.4,
p. 314, UN "Recommendations on the Transport of Dangerous Goods, Manual of Tests and
Criteria", 5th revised edition (2009).) The method is specific to the type of packaging used, and if the SADT temperature
is found to be 45 degrees C or lower, the product must be shipped, stored and used
with rigorous refrigerated controls. Such temperature controlled requirements make
it impractical to ship, and store the products. The self-heating behavior of chemistries
in very large package sizes can be simulated in Dewar flasks which have previously
been tested to determine that they closely reflect the heat transfer properties of
the packaging to be used with the chemicals. Bulk tanks are the largest potential
package sizes and to model their heat transfer properties it is recommended to use
spherical Dewar flasks. The UN committee for transport of Dangerous Goods further
builds a safety margin into the 300 gallon and larger package sizes by requiring that
they have SADT's ≥50 deg C. As per UN-H4 guidelines 28.4.1.4.1, if the temperature
of the contents within the flasks does not exceed the oven temperature by greater
than 6 degrees C within 7 days, the SADT by definition is greater than the oven temperature.
The guidelines further define the zero time as when the sample temperature is within
2 degrees of the oven temperature and require an 80% filled Dewar fitted with temperature
monitoring and vented closures.
[0273] For this experiment, the above test conditions were used, and three spherical Dewar
flasks were filled to 80% of full with chemistries I-A, I-B, and IC
(See Table 8).
Table 8
| Component |
Formula I-A |
Formula I-B |
Formula I-C |
| Acetic acid |
83.00 |
83.96 |
82.96 |
| Hydrogen peroxide (50%) |
16.00 |
16.00 |
16.00 |
| Dequest 2010 (60% HEDP) |
1.00 |
0.00 |
1.00 |
| Dipicolinic acid (DPA) |
0.00 |
0.10 |
0.10 |
| |
|
|
|
| Total |
100.00 |
100.00 |
100.00 |
[0274] As can be seen in Figure 3, chemistry I-A and I-B containing respectively HEDP only,
and DPA only, as stabilizers exceeded the 6 degree exotherm limit within 1.5 days
and 3 days respectively. The same concentrations of HEDP and DPA when mixed however
produced such an increased stabilization such that the self-heating effects were not
sufficient to reach the oven temperature within the 7 day period. Thus, this combination
of stabilizers used with this peracid composition would allow for the bulk storage
and transport of the peracid composition without refrigeration.
Example 4. Use Solution Peracetic Acid (POAA) Stability Comparison
[0275] The use solution stability is a very important factor in evaluating the performance
of a biocide, especially for water treatment application. It is preferred that the
biocide is stable during the time period of treatment, as less biocide will be needed
for the application and thus are economically and environmentally beneficial. Peroxycarboxylic
acids are less susceptible to decomposition than most oxidative biocides, such as
halogen based biocides. However, as strong oxidation agents, the stability of peroxycarboxylic
acids in use solution are strongly dependent on the water conditions, such as contaminants
and pH of the water. This is especially apparent in the case of impure ground waters
related to oil or gas fracking operations. In order to conserve the water used on
fracking sites, the water is partially recovered and recycled at each site. While
it is uncertain what component of the used fracking water might be responsible for
quenching the peracetic acid, it is a critical shortcoming for commercial peracetic
acid as it greatly affects the cost and antimicrobial ability of this preferred biocide.
This experiment is designed to assess the use solution stability of various peracetic
acid compositions in water which contains the reused water from oil and gas fracking
applications.
[0276] The water used in this test contains 20% (volume) of used water from two oil and
gas well fracking sites respectively, and 80%(volume) fresh water. The peracetic acid
compositions tested includes a commercial peracetic acid composition (around 15% POAA,
10% H
2O
2) currently used as a biocide for oil and gas well water treatment; the stable, high
POAA to H
2O
2 ratio peracetic acid composition disclosed in this application (composition I-C as
shown in Table 1), and a peracetic acid composition generated by adding a catalase
enzyme (100 ppm) to the diluted commercial peracid composition (1% POAA) to eliminate
H
2O
2 to non-detectable level prior to the test. The initial POAA levels are targeted at
30 ppm, and the concentration of POAA was monitored by iodometric titration method
during the intended application time of 15 minutes. The results are summarized in
Table 9 below.
Table 9. POAA Stability of Various Peroxyacetic Acid Compositions in Use Solution
Containing Used Water from Oil and Gas Well
| Peracid Composition |
Water |
POAA (ppm) |
| |
|
0 min. |
5 min. |
10 min. |
15 min. |
| Commercial POAA Product |
Well Site A Blend |
30 |
1.3 |
0 |
0 |
| Catalase Pretreated POAA Product |
Well Site A Blend |
30 |
29 |
26 |
26 |
| POAA Composition I-C |
Well Site A Blend |
30 |
21 |
22 |
22 |
| |
|
|
|
|
|
| Commercial POAA Product |
Well Site B Blend |
30 |
0 |
0 |
0 |
| Catalase Pretreated POAA Product |
Well Site B Blend |
30 |
24 |
22 |
21 |
| POAA Composition I-C |
Well Site B Blend |
30 |
21 |
18 |
16 |
[0277] As shown in Table 9, it is surprisingly found that the presence of H
2O
2 in the peracetic acid composition has significantly negative impact on the POAA stability.
For example, the commercial peracid product which contains around 15% POAA and 10%
H
2O
2, lost almost all of its peracid content within 5 minutes whereas a hydrogen peroxide
depleted version of the same (pretreated with catalase enzyme) lost only 3% of its
initial activity in 10 minutes and only about 12% in 15 minutes. For composition I-C,
which contains around 15% peracetic acid but only 1% hydrogen peroxide, lost only
about 30% POAA in 15 min. This makes the composition I-C particularly useful in fracking
water treatment application compared with the commercial peracetic acid compositions,
as significantly less amount of POAA was needed for the treatment. The phenomena observed
seems to be universal as two different water blend from different well sites have
the similar results as shown in Table 6. While not wishing to be bound by any particular
theory, the results observed may be explained by the presence of the commonly found
sulfur related contaminants in the used well water, which in the presence of H
2O
2, will generate radical specie, and these very reactive radical species will then
react with POAA to decompose it.
Example 5. Gelling Test of Peracetic Acid (POAA) Compositions with Various Levels
of Hydrogen Peroxide
[0278] Hydrogen peroxide is a known gel breaker in oil and gas gel fracking application.
It is expected that H
2O
2 presented in a peracid composition will have negative impacts on the gel property.
This experiment was designed to assess the levels of H
2O
2 in peracid compositions and their impacts on the gel property.
[0279] The H
2O
2 free peracetic acid was first prepared by treating a commercial peracetic acid product
(15% POAA, 10% H
2O
2) with catalase, and after the treatment, the catalase was confirmed to be inactivated.
Then known amount of H
2O
2 was added to the peracetic acid composition for the test. To ∼500g of water was added
a guar based gel additives except the cross linker. The mixture was mixed by a blender
for ∼ 10 min., then POAA prepared as described and H
2O
2 was added to the mixture, and the pH of the mixture was then adjusted to 11.5 with
KOH/K
2CO
3 (11.5wt%/22.5%), immediately followed by the addition of the cross linker. The kinetic
viscosity of the mixture was then monitored by a viscometer (Kindler) at 275 K during
a time period of 2.5 hr. The success criteria is that the viscosity of the mixture
maintains 200 cp or higher at the end of the test. For comparison, a gel mixture with
the standard glutaraldehyde as the alternative biocide was also tested. The test results
are shown in Figure 4.
[0280] Figure 4 clearly shows that under the investigated conditions, at the upper use level
of POAA (80ppm) as a biocide in oil and gas fracking applications, the presence of
7ppm of H
2O
2 has no impact on the gel property comparing with the standard control (glutaraldehyde),
while the presence of 14ppm H
2O
2 cause the Gel failure.
Example 6. Gelling Test of A High POAA to H2O2 Ratio Peracetic Acid Composition
[0281] The gelling experiment as described in Example 5 was carried out using different
levels of a high POAA to H
2O
2 ratio of peracetic acid composition (I-C) as disclosed in this application. The results
are summarized in Table 10, along with the results of a commercial peracetic acid
product.

[0282] The results from Table 10 show the significant advantages of compositions I-C in
gel fracking applications compared with the common peracetic acid compositions. For
example, at the POAA levels (30ppm) required for the microorganism kill, the common
peracetic acid composition will fail the gel properties of the fluid owing to the
high level of H
2O
2 coexisted. In contrast, the high POAA to H
2O
2 ratio peracetic acid composition I-C has no impact of the gel properties even used
at a much higher level, e.g., 75ppm POAA.
Example 7. Enthalpy Part I - Potential Enthalpy of High and Low Hydrogen Peroxide
Peroxyacid Products
[0283] Peroxyacids and hydrogen peroxide are characterized by a relatively weak O-O bond
which typically and especially in the case of peroxyacids is prone to homolytic fission
which ultimately produces molecular oxygen, water and the parent carboxylic acids.
The property of labile homolytic fission is essential to peroxyacids' utility in bleaching,
polymerization and antimicrobial applications but it also can create unwelcome hazardous
chemical reactions. The eventual liberation of oxygen is a highly exothermic process
(heat producing) and since oxygen is a powerful oxidizing agent, downstream oxidation
of organic residues are possible outcomes producing still greater amounts of heat
and gas. The worst case scenario is a violent explosion and or eruption of corrosive
materials.
[0284] For these above reasons peroxyacids fall under the UN category of dangerous goods
and as such it is recommended by the UN that they be thoroughly characterized before
determining what restrictions should be imposed for shipping, handling and storage
of the same. In general these guidelines are followed strictly by local authorities
and therefore a restriction requiring refrigerated handling and storage for example
would likely limit sales to only a small minority of potential customers. To avoid
such restrictions, most peroxyacid producers first formulate their products to be
intrinsically stable and then add stabilizers such as HEDP to increase assurance against
runaway exothermic decay as well as insuring sufficient shelf-life for efficacy. The
unfortunate outcome is that the higher hydrogen peroxide concentrations required for
achieving intrinsic stability increase the potential enthalpy and increase the violence
of a runaway chemical reaction.
[0285] As shown in Table 11, formulae III-A, III-B, and III-C possess approximately twice
the potential enthalpy as do formulae I-A, I-B and I-C and yet both deliver 15% peroxyacetic
acid. And while the reduction in hydrogen peroxide improves the enthalpic potential
for the I-type formula, only in the I-C case does the product possess sufficient shelf
stability to allow manufacturing, warehousing and usage before they have lost excessive
portions of their initial peroxyacetic acid.

[0286] Since the O-O bond is intrinsically weak, metal contaminants such as the ubiquitous
ferric and ferrous ions (iron), catalyze O-O bond fission and thus require that peroxyacids
be formulated to include stabilizers such as metal chelators. And while the typical
chelator usually is sufficient to stabilize formulations made with relatively pure
chemicals they cannot practically be high enough to overcome gross contamination events.
In fact, accidental contamination of peroxyacid products is not an unknown event and
has caused fatal explosions involving peroxides on many occasions. Given that the
metal chelator stabilizers added for shipping handling and storage can be overwhelmed
by a gross contamination event it is desirable to minimize the potential energy relative
to the peroxyacid content of the product. This is especially the case when considering
bulk storage scenarios involving for example several thousand gallons of product.
[0287] Currently there are several provisions made for contamination accidents, one is the
formulated metal chelating agent always present, the other is gas venting arrangements
plumbed into bulk tanks as well as water coolant kept on standby. Again, in the case
of formulae IA and IB while they halve the potential enthalpy of a typical 15% POAA
product their very low hydrogen peroxide levels severely compromise their shelf-stability.
In fact, the stability is so poor for IA and IB that 100% decomposition occurs within
1-2 weeks when stored at 40C for <1 week. In example I-C, however, the unique synergistic
stabilizer combination is very successful at providing sufficient shelf-life. The
synergistic stabilizer combination found in I-C allows 15% peroxyacetic acid formula
with a greatly reduced hydrogen peroxide and thus a reduced potential heat of reaction
upon a runaway of 230 joules/g (non-combustion scenario) or 745 joules/g if the combustion
scenario predominates. In contrast the more traditional peroxyacid product represented
by III-A through III-C possesses a potential enthalpy of -515 joules/g (the non-combustion
scenario) to -1661 joules/g if the combustion scenario predominates.
Example 8. Enthalpy Part II - Self-Accelerating Decomposition Testing of Low Hydrogen
Peroxide Peroxyacetic Acid Chemistries
[0288] The following SADT procedure is a standardized United Nations protocol to help determine
the hazard classes of self-heating substances known as the "H4 method." The method
is package specific and if the SADT temperature is found to be 45 degrees C or lower
the product must be shipped, stored and used with rigorous refrigerated controls.
Such controlling requirements would likely render a product to be impractical for
commerce as well as dangerous and unwelcome in most facilities.
[0289] In the interest of safety the self-heating behavior of chemistries in very large
package sizes is simulated in Dewar flasks which have previously been tested to determine
that they closely reflect the heat transfer properties of the package. Bulk tanks
are the largest potential package sizes and to model their heat transfer properties
it is recommended to use spherical Dewar flasks. The UN committee for transport of
Dangerous Goods further builds a safety margin into the 300 gallon and larger package
sizes by requiring that they have SADT's ≥50 deg C. As per UN-H4 guidelines 28.4.1.4.1
if the temperature of the content does not exceed the oven temperature by greater
than 6 degrees C within 7 days, the SADT by definition is greater than the oven temperature.
The guidelines further define the zero time as when the sample temperature is within
2 degrees of the oven temperature and they require an 80% filled Dewar fitted with
temperature monitoring and vented closures. These criteria were fulfilled as 3 spherical
Dewar flasks were filled to 80% of full with chemistries I-A, I-B and I-C (
see Table 12 below).

[0290] As can be seen in Figure 3, formulae I-A and I-B containing respectively HEDP only
and DPA only stabilizers exceeded the 6 degree exotherm limit within 1.5 days and
3 days respectively. The same concentrations of HEDP and DPA when mixed however produced
such an extreme stabilization that the self-heating effects were not sufficient to
reach the oven temperature within the 7 day period. On the basis of the H4 protocol
it appears that this synergistic combination uniquely earns the allowance of bulk
storage and transport without refrigeration, at least for this exemplary type of percarboxylic
acid and hydrogen peroxide compositions (e.g., formula I-C type of formula).
Example 9. Quantitation of Peroxide Gases of Decomposition
[0291] The volume of peroxides' gases of decomposition was measured using a water filled
U-tube fitted with a minimal volume tubing connected to a non-coring syringe needle.
The manometer made of pyrex glass was filled partially with deionized water colored
with FD&C blue dye #1 and 1,000ppm of non-ionic surfactant. The dye allows for increased
visibility of the water columns and the surfactant lowers the surface tension allowing
for unbroken water columns. The manometer was also fitted with a metric ruler to allow
the convenient determination of the column heights difference. Given that 1 atmosphere
of pressure corresponds with 1,006 cm of water column height and the limit of resolution
on the column and ruler combination is about 1mm, the signal/noise ratio approximates
10:1.
[0292] Procedure. Four head space vials were double rinsed with the sample solution before
adding 5mL of sample solution (via Repeat Pipettor) and sealing the vials with a silicone
backed PTFE septum with aluminum cap. Immediately after sealing the vials the temperature
and barometric pressure were recorded. A set of water blank replicates of the same
volume were also included. The sealed vials were stored for 24-48 hours at ambient
temperatures inside a dark cabinet to allow for optimal gas pressure generation.
[0293] Calculations. By calibration of the U-tube water column displacement using a precision
gas syringe, the water column height to gas volume ratio was calculated. Using the
assumption of peroxide decay to molecular oxygen (ignoring CO2 or CO gases etc.),
these values were converted to gas volumes and the loss of available oxygen in the
sample was thereby calculated using the formulae below:
2moles of RCO
3H → 2 moles of RCO
2H + 1 mole of O
2 (22.4 L of O
2 at standard temperature and pressure)
And
2moles of H
2O2 → 2 moles of H
2O + 1 mole of O
2 (22.4 L of O
2 at standard temperature and pressure)
[0294] As shown in Table 13 below, the synergistic combination of DPA and HEDP reduced the
"Rel. Loss" rate of O
2 for I-C to 1/9 that of I-A and better than 1/3
rd of that of I-B as measured by the gas volumes of decay. In addition it can be seen
that the synergistic combination brings it essentially equal to the rate of loss of
the more typical commercial peracids as well as that of a 50% active hydrogen peroxide
raw material.
Table 13
| |
Active |
Active |
|
|
Net |
Net |
Initial |
Initial |
Initial |
Rel. Loss |
| Chemistry |
DPA Conc. |
HEDP Conc. |
Init. Ht. |
Fin. Ht. |
Gas Gen. |
O2 Lost |
POAA |
H2O2 |
O2 |
O2 |
| |
(ppm) |
(ppm) |
(mm) |
(mm) |
(mL) |
(g) |
(w/w, %) |
(w/w, %) |
(w/w, %) |
(w/w, %) |
| I-A |
0 |
6000 |
145 |
415 |
25.0 |
0.036 |
11.48 |
1.00 |
2.89 |
0.27% |
| I-B |
1000 |
0 |
145 |
266 |
10.8 |
0.015 |
13.03 |
1.14 |
3.28 |
0.10% |
| I-C |
1000 |
6000 |
143 |
181 |
3.0 |
0.004 |
14.16 |
1.27 |
3.58 |
0.03% |
| D: Commercial Peracid 15% PAA / 10% Hydrogen peroxide |
0 |
9000 |
143 |
227 |
7.4 |
0.011 |
14.60 |
10.60 |
8.06 |
0.03% |
| E: Commercial Peracid 5% PAA / 27% Hydrogen peroxide |
0 |
9600 |
143 |
238 |
8.4 |
0.012 |
5.10 |
27.00 |
13.78 |
0.02% |
| F: Hydrogen peroxide, 50% active |
0 |
0 |
143 |
275 |
11.9 |
0.017 |
0.00 |
50.00 |
23.53 |
0.02% |
Example 10. Hydrogen Sulfide Reduction
[0295] Several test were conducted using exemplary formulations of the present invention
to reduce hydrogen sulfide (H
2S) spiked in distilled water. The ingredients of the exemplary formulations (13523-37-1
and 123523-37-2) and a control formulation (Tsunami 100 (EC6734A)) are listed in the
following Table 14.
Table 14
| |
13523-37-1 |
13523-37-1 |
123523-37-2 |
123523-37-2 |
EC6734A |
EC6734A |
| Composition |
Wt(g) |
% |
Wt(g) |
% |
Wt(g) |
% |
| Acetic acid |
719 |
71.9 |
769 |
76.9 |
438.5 |
43.85 |
| H2O2 (50%) |
270 |
27 |
220 |
22 |
0 |
0 |
| H2O2 (35%) |
0 |
0 |
0 |
0 |
508.5 |
50.85 |
| Dequest 2010 (60%) |
10 |
1 |
10 |
1 |
15 |
1.5 |
| DPA |
1 |
0.1 |
1 |
0.1 |
0 |
0 |
| DI Water |
0 |
0 |
0 |
0 |
38 |
3.8 |
| |
|
|
|
|
|
|
| Total |
1,000 |
100 |
1,000 |
100 |
1,000 |
100 |
| |
|
|
|
|
|
|
| *POAA % |
22.3 |
|
17.34 |
|
14.46 |
|
| H2O2 % |
3.78 |
|
2.20 |
|
10.65 |
|
| POAA/ H2O2 |
5.90 |
|
7.88 |
|
1.36 |
|
[0296] The test results are shown in the following Table 15, and in Figure 5A, 5B, 6A and
6B. As shown in Table 15, formulation 13523-37-1 at 1,000 ppm reduced H
2S about 95%, while formulation 13523-37-1 at 500 ppm reduced H
2S about 80 %. Interestingly, a low dosage seems to reduce the H
2S to close to 50%. When formulation 13523-37-2 was used at 1,000 ppm, H
2S level was reduced to 175 ppm. When formulation 13523-37-2 was used at 500 pm, H
2S level was reduced to 125 ppm. Figure 5a shows an example of hydrogen sulfide (H
2S) reaction in deionized water solution with different relative concentrations of
peracetic acid and hydrogen peroxide (
see Table 15 for concentrations). Increased concentrations are shown to result in increased
destruction of hydrogen sulfide. Figure 5b shows another example of hydrogen sulfide
(H
2S) reaction in deionized water solution with different relative concentrations of
peracetic acid and hydrogen peroxide (
see Table 15 for concentrations). Increased concentrations are shown to result in increased
destruction of hydrogen sulfide.
Table 15
| Lease Name & Number |
Sample Description |
H2S Concentration (ppm) |
| |
|
|
| d H2O spiked with H2S |
Blank |
525 |
| d H2O spiked with H2S |
13523-37-1 400 ppm |
150 |
| d H2O spiked with H2S |
123523-37-2 400 ppm |
190 |
| d H2O spiked with H2S |
13523-37-1 200 ppm |
285 |
| d H2O spiked with H2S |
123523-37-2 200 ppm |
285 |
| d H2O spiked with H2S |
13523-37-1 1,000 ppm |
25 |
| |
|
|
| d H2O spiked with H2S |
Blank |
600 |
| d H2O spiked with H2S |
13523-37-1 500 ppm |
125 |
| d H2O spiked with H2S |
123523-37-2 500 ppm |
125 |
| d H2O spiked with H2S |
EC6734A 500 ppm |
150 |
| d H2O spiked with H2S |
13523-37-1 1,000 ppm |
25 |
| d H2O spiked with H2S |
123523-37-2 1,000 ppm |
175 |
| d H2O spiked with H2S |
EC6734A 1,000 ppm |
75 |
H. EXEMPLARY EMBODIMENTS
[0297] The present invention is further illustrated by the following exemplary embodiments:
- 1. A composition, which composition comprises:
- 1) a C1-C22 carboxylic acid;
- 2) a C1-C22 percarboxylic acid;
- 3) hydrogen peroxide;
- 4) a first stabilizing agent, which is a picolinic acid or a compound having the following
Formula (IA):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
or a compound having the following Formula (IB):

wherein
R1 is OH or -NR1aR1b, wherein R1a and R1b are independently hydrogen or (C1 -C6)alkyl;
R2 is OH or -NR2aR2b, wherein R2a and R2b are independently hydrogen or (C1 -C6)alkyl;
each R3 is independently (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
n is a number from zero to 3;
or a salt thereof;
- 5) a second stabilizing agent, which is a compound having the following Formula (IIA):

wherein
R1, R2, R3, and R4 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
R5 is (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl; and
R6 is hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl;
or a compound having the following Formula (IIB):

wherein
R1, R2, and R3 are independently hydrogen, (C1 -C6)alkyl, (C2 -C6)alkenyl or (C2 -C6)alkynyl, or C6-20 aryl;
or a salt thereof; and
wherein said hydrogen peroxide has a concentration of at least about 0.1 wt-%, the
C1-C22 percarboxylic acid has a concentration of at least about 2 times of the concentration
of said hydrogen peroxide, and said composition has a pH at about 4 or less.
- 2. The composition of embodiment 1, wherein the C1-C22 percarboxylic acid has a concentration of at least about 6 times of the concentration
of the hydrogen peroxide.
- 3. The composition of embodiment 1, wherein the C1-C22 percarboxylic acid has a concentration of at least about 10 times of the concentration
of the hydrogen peroxide.
- 4. The composition of any of embodiments 1-3, wherein the C1-C22 carboxylic acid is a C2-C20 carboxylic acid.
- 5. The composition of any of embodiments 1-4, wherein the C1-C22 carboxylic acid comprises acetic acid, octanoic acid and/or sulfonated oleic acid.
- 6. The composition of any of embodiments 1-5, wherein the C1-C22 carboxylic acid has a concentration from about 10 wt-% to about 90 wt-%.
- 7. The composition of any of embodiments 1-5, wherein the C1-C22 carboxylic acid has a concentration from about 20 wt-% to about 80 wt-%.
- 8. The composition of any of embodiments 1-7, wherein the C1-C22 percarboxylic acid is a C2-C20 percarboxylic acid.
- 9. The composition of any of embodiments 1-8, wherein the C1-C22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid.
- 10. The composition of any of embodiments 1-9, wherein the C1-C22 percarboxylic acid has a concentration from about 1 wt-% to about 40 wt-%.
- 11. The composition of any of embodiments 1-9, wherein the C1-C22 percarboxylic acid has a concentration from about 1 wt-% to about 20 wt-%.
- 12. The composition of any of embodiments 1-11, wherein the hydrogen peroxide has
a concentration from about 0.5 wt-% to about 10 wt-%.
- 13. The composition of any of embodiments 1-11, wherein the hydrogen peroxide has
a concentration from about 1 wt-% to about 2 wt-%.
- 14. The composition of any of embodiments 1-13, wherein the C1-C22 carboxylic acid is acetic acid and the C1-C22 percarboxylic acid is peracetic acid.
- 15. The composition of any of embodiments 1-14, wherein the C1-C22 carboxylic acid has a concentration of about 70 wt-%, the C1-C22 percarboxylic acid has a concentration of about 15 wt-%, and the hydrogen peroxide
has a concentration of at least about 1 wt-%.
- 16. The composition of any of embodiments 1-15, wherein the first stabilizing agent
is a picolinic acid, or a salt thereof.
- 17. The composition of any of embodiments 1-15, wherein the first stabilizing agent
is 2,6-pyridinedicarboxylic acid, or a salt thereof.
- 18. The composition of any of embodiments 1-17, wherein the first stabilizing agent
has a concentration from about 0.005 wt-% to about 5 wt-%.
- 19. The composition of any of embodiments 1-17, wherein the first stabilizing agent
has a concentration from about 0.05 wt-% to about 0.15 wt-%.
- 20. The composition of any of embodiments 1-19, wherein the second stabilizing agent
is 1-hydroxy ethylidene-1,1-diphosphonic acid (HEDP), or a salt thereof.
- 21. The composition of any of embodiments 1-20, wherein the second stabilizing agent
has a concentration from about 0.1 wt-% to about 10 wt-%.
- 22. The composition of any of embodiments 1-20, wherein the second stabilizing agent
has a concentration from about 0.5 wt-% to about 5 wt-%.
- 23. The composition of any of embodiments 1-20, wherein the second stabilizing agent
has a concentration from about 0.6 wt-% to about 1.8 wt-%.
- 24. The composition of any of embodiments 1-23, which further comprises a substance
that aids solubilization of the first and/or second stabilizing agent(s).
- 25. The composition of any of embodiments 1-24, wherein the first stabilizing agent
is a 2,6-pyridinedicarboxylic acid, or a salt thereof, and the second stabilizing
agent is HEDP, or a salt thereof.
- 26. The composition of any of embodiments 1-25, wherein the first and second stabilizing
agents delay or prevent the composition from exceeding its self-accelerating decomposition
temperature (SADT).
- 27. The composition of any of embodiments 1-26, which retains at least about 80% of
the C1-C22 percarboxylic acid activity after storage of about 30 days at about 50°C.
- 28. A method for treating water, which method comprises providing a composition of
any of embodiments 1-27 to a water source in need of treatment to form a treated water
source, wherein said treated water source comprises from about 1 ppm to about 1,000
ppm of said C1-C22 percarboxylic acid.
- 29. The method of embodiment 28, wherein the water source in need of treatment is
selected from the group consisting of fresh water, pond water, sea water, produced
water and a combination thereof.
- 30. The method of embodiment 29, wherein the water source comprises at least about
1 wt-% produced water.
- 31. The method of any of embodiments 28-30, wherein the treated water source comprises
from about 10 ppm to about 200 ppm of the C1-C22 percarboxylic acid.
- 32. The method of any of embodiments 28-31, wherein the C1-C22 percarboxylic acid comprises peroxyacetic acid, peroxyoctanoic acid and/or peroxysulfonated
oleic acid.
- 33. The method of any of embodiments 28-32, wherein the treated water source comprises
from about 1 ppm to about 15 ppm of the hydrogen peroxide.
- 34. The method of any of embodiments 28-33, wherein the treated water source retains
at least about 60% of the initial C1-C22 percarboxylic acid activity in the treated water source for 15 minutes after the
treated water source is formed.
- 35. The method of any of embodiments 28-34, wherein the level of a microorganism,
if present in the water source, is stabilized or reduced.
- 36. The method of any of embodiments 28-35, wherein antimicrobial efficacy of the
composition of any of embodiments 1-27 on the treated water source is comparable to
antimicrobial effect of a water source that does not contain produced water.
- 37. The method of any of embodiments 28-36, wherein the treated water source reduces
corrosion caused by hydrogen peroxide and reduces microbial-induced corrosion, and
the composition of any of embodiments 1-27 does not substantially interfere with a
friction reducer, a viscosity enhancer, other functional ingredients present in the
treated water source, or a combination thereof.
- 38. The method of any of embodiments 28-37, which further comprises adding a peroxidase
or a catalase to the water source before a composition of any of embodiments 1-27
is provided to the water source, and wherein the peroxidase or a catalase further
reduces the hydrogen peroxide level in the treated water source.
- 39. The method of any of embodiments 28-38, which further comprises directing the
treated water source into a subterranean environment or disposing of the treated water
source.
- 40. The method of any of embodiments 28-39, wherein the water source does not comprise
reuse water, the treated water source comprises from about 10 ppm to about 20 ppm
of the C1-C22 percarboxylic acid and from about 1 ppm to about 2 ppm of hydrogen peroxide and the
treated water source does not comprise a friction reducer and/or a rheology modifier.
- 41. The method of any of embodiments 28-40, wherein the water source is a blended
water source that comprises about 80 wt-% fresh water or pond water and about 20 wt-%
of reuse water, the treated water source comprises from about 25 ppm to about 35 ppm
of the C1-C22 percarboxylic acid and from about 2 ppm to about 3 ppm of hydrogen peroxide and catalase,
the treated water source does not comprise a friction reducer and/or a rheology modifier,
and the treated water source is formed before reaching a blending tub.
- 42. The method of any of embodiments 28-41, wherein the water source is a blended
water source that comprises about 80 wt-% fresh water or pond water and about 20 wt-%
of reuse water, the treated water source comprises from about 25 ppm to about 35 ppm
of the C1-C22 percarboxylic acid and from about 2 ppm to about 3 ppm of hydrogen peroxide and catalase,
the treated water source comprises a friction reducer and/or a rheology modifier,
and the treated water source is formed in a blending tub.
- 43. The method of any of embodiments 28-42, wherein the treated water source comprises
from about 30 ppm or less of the C1-C22 percarboxylic acid and about 0.5 ppm or less of the hydrogen peroxide, the treated
water source comprises a friction reducer and/or a rheology modifier, and the treated
water source is directed into or is at a subterranean environment.